PXR Series

Advanced Self-Tuning Temperature and Process Controllers

The new PXR series controllers are the newest additions to Fuji Electric’s trusted
FUJI PXR SERIES CONTROLLERS

line of temperature and process controllers. They are now packed with more
features and options than before, and the new low price is unbeatable.

Key
Key Features
Features They come in several sizes – 1/32 DIN, 1/16 A powerful tool for the OEM customer is the
•• PID with fuzzy control of self-tuning
Description DIN, 1/8 DIN and 1/4 DIN. These controllers Program Loader option with Windows®-based
have all the standard features that you expect software. Programs for different applications
• 16 Ramp/soak segments from Fuji Electric’s superior controllers, and can be saved to and from the controller.
• Large LED display more. In addition to auto-tuning and fuzzy
• Digital input control, it now comes with self-tuning — an
innovation in the control field. It automatically Features
• Auto-tune
retunes the controller under certain conditions, • Advanced control functions PID Plus
• Timer function without the need to revert to auto-tuning. The Self Tuning; PID Plus Fuzzy Control; Auto-
• Heater burnout alarm standard 8-segment ramp/soak feature has tuning
• Replaces most other controllers been expanded to include two patterns that • NEMA 4X faceplate with large LED
in market can be linked to create a 16-step profile. The display 4-digit, red and green display;
PXR accepts temperature and process inputs Waterproof faceplate conforms to NEMA-
• Excellent for after-market support and offers a choice of three kinds of outputs 4X/IP66
to meet a wide variety of needs in the process • Multiple inputs Choose between thermo-
industries. Low-cost options include dual couple/RTD and 4-20mA/0-5V inputs
outputs, programmable alarms, remote setpoint, • Single or dual control outputs Relay,
RS485 communications, analog retransmission, SSR driver or 4-20mA
digital input, timer function, heater burnout • Ramp/soak function Up to 16 ramp/
alarm and 24V AC/DC supply voltage. soak segments or two 8-segment patterns,
One of the most impressive features is the a standard feature
large LED display. The faceplate, designed for • Programmable alarms option
NEMA 4X (IP66 equivalent) is watertight and 2 programmable SPST relays with On/Off
corrosion-resistant. The easy-to-use 3-button delay function
keypad allows for programming similar to the • Remote setpoint option Change
popular PXW controller. The screw-terminal setpoint with a 1-5V signal
on the back further reduces the cost by • Analog retransmission option
eliminating the need for sockets. The PXR3 can 4-20mA retransmission of PV, SV, MV, DV
be DIN-rail mounted with the optional adapter. • Digital input option Change between
2 setpoints; Change between ramp/soak
Remote monitoring of up to 31 controllers and standby; Start/reset the ramp/soak;
at a time is possible with the RS485 option Start/stop the auto tuning; Cancel the
that uses the industry-standard ModbusTM alarm latch; Start the incorporated timer
protocol. The communications option comes • Timer function On-delay or off-delay
with our free Windows®-based software, timer activated with digital input; Up to 2
PXR-LITETM. The software allows you to timer outputs can be obtained
program the controller from the PC and view • Heater burnout alarm option If heater
real-time data and trend graph while logging burns out, alarm goes off
the data into a text file. • Communications option RS485
(ModbusTM protocol) interface permits
remote monitoring of up to 31 units from
a PC. Comes with free Windows®-based
software, PXR-LITETM
• Warranty Manufactured in a ISO 9001
facility and backed by a 3-year warranty

Information subject to change without notice. Prices in USD. 5-02

2
Specifications
Program Loader Interface

FUJI PXR SERIES CONTROLLERS

General Specifications
Power supply voltage 100 (-15%) to 240V
(+10%) AC, 50/60Hz; 24V (±10%) AC/DC
Power consumption PXR3: 6VA (100 V
AC), 8VA (220V, 24V). PXR4: 8VA (100V),
10VA (220V), 12VA (24V). PXR5, 9: 10VA
(100V), 12VA (220V, 24V)
Reference junction compensation
accuracy ±1°C at 23°C

Input
Input signal Thermocouple: J, K, R, B, S, T,
E, N, PL2. RTD: Pt100. Voltage, current. For
1 to 5V/4 to 20 mA DC, 0 to 5V/0 to 20 mA
DC, use 250 ohm shunt resister included
Input filter 0 to 900.0 sec set in 0.5 sec steps
Burnout For thermocouple or RTD input,
control output direction (upper or lower) is
selectable

Control Function The Program Loader for Fuji Electric’s PX Features

Control action On/Off; PID control (with and PXR series controllers is a powerful
tool for the OEM customer. Using the PXR4 • Retrieve or store controller data
auto-tuning, self-tuning); Fuzzy Control
Loader Assembly, the controller can be • Selectively mask or unmask parameters
(with auto-tuning)
configured from a PC running on Windows for viewing on the controller
Proportional band (P) 0 to 999.9% of
environment. • Clone settings to other controllers from
measuring range set in 0.1% steps
saved files
Integral time (l) 0 to 3200 sec set in 1 sec
• Print data report
steps
Differential time (D) 0 to 999.9 sec set in
1 sec steps
PXR LITE Communications Software
Proportional cycle 1 to 150 sec set in
1 sec steps
Hysteresis width 0 to 50% of measuring
range; For on/off action only
Input sampling cycle 0.5 sec

Control Output 1 (select one)

Relay contact PXR4, 5, 9: SPDT, 220 V
AC/30 V DC, 3A (resistive load). PXR3:
SPST contact, 220 V AC/30 V DC, 3A
(resistive load)
SSR PXR4, 5, 9: ON–17 to 25 V DC; OFF–0.5
V DC or less. PXR3: 12 to 16 V DC. Max.
current: 20mA or less
4 to 20 mA DC PXR4, 5, 9: Allowable load
resistance 600 ohms or less. PXR3: 100 to
500 ohms PXR-LITETM is free Windows®-based soft- • Real-time charting and data-logging
ware that is supplied with the communications • Remote setpoint adjustment
Control Output 2 (Heating/ option on a PXR controller. It is the latest in • Set control modes, alarms and other
Cooling Control) (select one) control and monitoring of Fuji Electric’s PXR control parameters
Relay contact SPST, 220 V AC/30 V DC, 3A series controllers. It provides continuous • Remote auto-tuning and ramp-soak
(resistive load) remote monitoring of single or multiple con- programming
SSR PXR4, 5, 9: ON–17 to 25 V DC; OFF–0.5 trollers using a single half-duplex RS485 line. • Live display of process and setpoint
V DC or less. PXR3: 12 to 16 V DC. Max. values, alarm annunciators
current: 20mA or less Features • View single-station or multi-station data
4 to 20 mA DC PXR4, 5, 9: Allowable load • Comprehensive help file included
resistance 600 ohms or less. PXR3: 100 to • Monitor and control up to 31 controllers • Runs on Windows environment, version
500 ohms from a PC via RS485-RS232 signal converter 3.1 or later

Information subject to change without notice. Prices in USD. 5-02

3
 PXR Series (continued)

Operation and Display Section

FUJI PXR SERIES CONTROLLERS

Parameter setting method Digital setting

by 3 keys; Key lock function provided
Display unit Process value/set value
displayed individually 4 digits, 7-segment
LED
Status display LED Control output, process
alarm output, heater burnout alarm output
Indication accuracy (at 23°C) Thermo-
couple: ± (0.5% of measuring range)
± 1 digit ±1°C. For thermocouple R at 0 to PXR4 Terminal Cover (option) PXR3 DIN Rail Adapter
500°C: ± (1% of measuring range) ±1 digit
±1°C. For thermocouple B at 0 to 400°C: Ramp/soak function 8 ramps and 8 soaks;
Timer Function (option)
± (5% of measuring range) ±1 digit ±1°C. 1 or 2 program patterns; digital input
RTD, voltage/current: ±(0.5% of measuring Start By digital input option
Setting 0 to 9999 sec set in 1 sec steps allows start/reset of the action
range) ±1 digit
Action Event ON-delay or OFF-delay Operating and Storage Conditions
Alarm (option) Signal output Alarm output relays used;
Ambient operating temperature 14 to
Alarm type Absolute alarm, deviation 2 points are available
122°F (-10 to 50°C)
alarm, zone alarm with upper and lower Ambient operating humidity Less than
Communication Function (option)
limits for each; hold function available; 90% RH (no condensation)
alarm latch function provided Physical specifications EIA RS485
Communication protocol Modbus (RTU). Storage temperature -4 to 140°F (-20 to
Alarm ON-delay Delay setting 0 to 9999 60°C)
sec set in 1 sec steps Free Windows®-based software,
Process alarm output Relay contact: SPST, PXR-LITETM Structure
220 V AC/30 V DC, 1A (resistive load); Communication method 2-wire method;
Mounting method Panel flush mounting.
Max. 2 points (PXR3), max. 3 points (PXR4, half-duplex, bit serial, start-stop sync type
PXR3 can be DIN-rail mounted using the
5, 9) Data type 8 bits. Parity: odd/even/none
optional adapter
Heater burnout option (not available on Communication rate 9600 bps
External terminal Screw terminal
PXR3) Alarm setting range: 1 to 50A Connection aspect Multi-drop up to 31
Dimensions PXR3: 1 x 2 x 4 in. (24 x 48 x
Available only when control output is relay controllers
98mm). PXR4: 1.89 x 1.89 x 3.37 in. (48 x
or SSR drive. Communication distance Total extension
48 x 79.8 mm). PXR5: 2.07 x 3.96 x 3.77 in.
Heater burnout alarm output Relay 500m or less
(52.5 x 100.5 x 95.8 mm). PXR9: 3.96 x 3.96
contact: SPST, 220 V AC/30 V DC, 1A RS232C/RS485 signal converter RSFC24
x 3.77 in (100.5 x 100.5 x 95.8 mm)
(resistive load); 1 output point (recommended, see ordering information)
Protective structure Front panel NEMA4X
Current detector CTL-6-S for 1 to 30 A; Remote Setpoint Option (IEC standard IP66 equivalent) (when
CTL-12 for 20 to 50 A mounted on panel with supplied gasket).
Input signal 1 to 5 V DC, 1 point
Accuracy ±0.5% ±1 digit Rear case: IEC IP20
Digital Input (option)
Input sampling cycle 0.5 sec Outer color Black (front panel, case)
Points 1 or 2; contact closure. 5 V DC, Agency approvals UL, c-UL recognized
approx. 2mA Display of remote mode LED on front
panel (UL873), CSA (C22.2 No.24-93), CE certified
Function (select one) Set value (SV, SV1 (LVD:EN61010-1, EMC:1326-1)
to 3) changeover, start/stop control action, Input impedance 1M ohms or more
start/reset ramp/soak action, start/stop Other Functions Optional Items
auto-tuning, cancel alarm latch, start Current transformer For 1 to 30 A: CTL-6-S.
Parameter mask function Parameter
incorporated timer For 20 to 50 A: CTL-12
display can be disabled from keypad
Signal converter for communication
Retransmission Output (option)
function RSFC24
Output signal 4-20 mA DC DIN Rail adapter For PXR3 only
Load resistance 500 ohms or less Terminal cover For PXR4 only
Output accuracy ±0.3% FS
Output selection PV, SV, MV, DV (SV-PV)

Information subject to change without notice. Prices in USD. 5-02

4
Ordering Information (PXR3)

P X R A – B C D 1 – E F G A 1

FUJI PXR SERIES CONTROLLERS

To create a part number f ll in the boxes above with the appropriate number and/or letter from the corresponding list below.

Box A: Front Panel Size Box D: Control Output 2 Box G: Additional Functions
3 = 1/32 DIN (24x48mm) Y = None 0 = None
A = Relay contact output M = RS485 communication (Modbus)
Box B: Input Signal C = SSR or SSC drive output Q = Retransmission + DI 1 point
T = Thermocouple (°C) E = 4-20mA DC output R = Retransmission (4-20mA DC)
R = Thermocouple (°F) T = Digital Input (DI) x 2
N = RTD, Pt100 ohm, 3-wire type (°C) Box E: Alarm Options V = RS485 communications (Modbus)
S = RTD, Pt100 ohm, 3-wire type (°F) 4 = None + DI
B = 4-20mA DC, 1-5V DC 5 = High/low alarm 1 point
A = 0-20mA DC, 0-5V DC G = High/low alarm 2 points1
Box C: Control Output 1 Box F: Power Supply
A = Relay contact output V = Standard (100-240 VAC, 50/60Hz)
C = SSR or SSC drive output B = 24V AC/DC (50/60Hz)
E = 4-20mA DC output
Note: RS485 option comes with Free software, PXR-LITE. RS485 requires signal converter to connect to PC, P/N RSFC24 recommended.
1
High/low alarm 2 points not available when control output 2 is selected.

Ordering Information (PXR4, PXR5, PXR7, PXR9)

P X R A – B C D 1 – E F G A 1
To create a part number f ll in the boxes above with the appropriate number and/or letter from the corresponding list below.

Box A: Front Panel Size Box D: Control Output 2 Box F: Power Supply
4 = 1/16 DIN (48x48mm) Y = None V = Standard (100-240V AC, 50/60Hz)
5 = 1/8 DIN (48x96mm) A = Relay contact output B = 24V AC/DC (50/60Hz)
7 = 72 x 72mm C = SSR or SSC drive output
9 = 1/4 DIN (96x96mm) E = 4-20mA DC output1 Box G: Additional Functions
G = Triac 1A, 250 VAC4 0 = None
Box B: Input Signal R = Retransmission (4-20mA DC) M = RS485 communication (Modbus)
T = Thermocouple (°C) S = Digital Input (DI) x 1
R = Thermocouple (°F) Box E: Alarm Options T = Digital Input (DI) x 21
N = RTD, Pt100 ohm, 3-wire type (°C) 4 = None V = RS485 communications (Modbus)
S = RTD, Pt100 ohm, 3-wire type (°F) 6 = Heater break alarm1,2 + DI1,3
B = 4-20mA DC, 1-5V DC G = High/low alarm 2 points
A = 0-20mA DC, 0-5V DC H = High/low alarm 2 points +
heater break alarm1,2
Box C: Control Output 1 M = Alarm 3 points
A = Relay contact output D = Remote setpoint3
C = SSR or SSC drive output P = Remote setpoint + alarm 2 points3 11
E = 4-20mA DC output1
G = Triac 1A, 250 VAC4
Note: RS485 option comes with Free software, PXR-LITE. RS485 requires signal converter to connect to PC, P/N RSFC24 recommended.
1
Heater break option not available with 4-20mA output, or with 2 digital inputs, or with RS485 +1 digital input.
2
Must order current transformer CTL-6-S or CTL-12 with heater break option.
3
Remote setpoint option not available with RS485 +1 digital input.
4
UL and c-UL not available with PXR5 or PXR9.

Accessories
CTL-6-S Current transformer for 1-30A
CTL-12 Current transformer for 20-50A
RSFC24 RS485 to RS232 signal converter
PXR4 Loader Assembly Program loader for PXR4 (can be used for PX series also)
PXR3 Rail Adapter Mounting adapter for DIN rail installation
PXR4 Terminal Cover Terminal block protective cover
Information subject to change without notice. Prices in USD. 010110
PXR4 Temperature Controller Socket Series

Ordering Information (PXR4 Socket Version)

P X R 4 – A B S 1 – C D 0 A 1
To create a part number fill in the boxes above with the appropriate number and/or letter from the corresponding list below.

Front Panel Size Box C: Alarm Options

4 = 1/16 DIN (48x48mm) 4 = None
5 = Hign.low alarm 1 point
Box A: Input Signal G = High/low alarm 2 points
T = Thermocouple (°C)
R = Thermocouple (°F) Box D: Power Supply
N = RTD, Pt100 ohm, 3-wire type (°C) V = Standard (100-240V AC, 50/60Hz)
S = RTD, Pt100 ohm, 3-wire type (°F) B = 24V AC/DC (50/60Hz)
B = 4-20mA DC, 1-5V DC
A = 0-20mA DC, 0-5V DC
Box B: Control Output 1
A = Relay contact output
C = SSR or SSC drive output
E = 4-20mA DC output1
G = Triac 1A, 250 VAC4

Accessories
PXR4 Loader Assembly Program loader for PXR4
PXR4 Terminal Cover Terminal block protective cover

Information subject to change without notice. Prices in USD. 050110

 PXR Series (continued)
Application Examples

Furnace Heat Pattern Control Oven

FUJI PXR SERIES CONTROLLERS

Heat Pattern Control — Ramp/Soak Function To change SV easily

Digital input
Ramp/Soak command Digital input
Main-setting /
ON : RUN Sub-setting
OFF : RESET PV
Switchover
PV PV Voltage pulse output

SSR SSR
Voltage pulse output
Furnace Thermocouple
OVEN

SSR

Ramp/Soak Function
• Control temperature according to “Heat pattern with ramp”
• Keep temperature stable for a certain period with “Heat pattern” Set Value (SV) can be selected/changed externally.
and then cool down <main SV, SV1~3 change over>
• “Heat pattern” can be Started (RUN) /Reset by an external digital
input.
Fryer
RESET
To keep oil temperature stable
RUN
C Digital input
SV3
Control : RUN / STAND-BY
SV2
OFF : RUN
ON : STAND-BY PV
SV1
SV4
Voltage pulse output
Fryer

Time

oil
Plastic Molding Machine
SSR
Stable temperature control required — Fuzzy + PID Heater
Control
Control RUN/Stand-by selectable through external digital input
Digital input
Autotuning command
ON : Autotuning Start
OFF : Autotuning Strat Cooling & Heating Control
Process
Alarm
PV Tuning Action
SV Voltage PV Output
PV pulse PV
nd

output
p
ba
rla
ad

ON ON SSR SSR
ve
De
O

Molding
Heat / Cool
Machine (Extruder) Sterilizer Dual Output
Material
Heating Cooling

Water

Steam

Heater
Cooling output and Heating output can be overlapped or a “Dead-
Auto-Tuning can be started/stopped through external digital input band” set between them.
Information subject to change without notice. Prices in USD. 5-02