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Tolerance Stack Up Analysis

The document discusses tolerance stack up analysis which analyzes and predicts variation between parts in an assembly. It examines individual tolerances and how they cumulatively affect the maximum possible variation between components. The steps involve identifying dimensions, directions, creating a sketch, and adding tolerances to determine total variation. Tolerance stack up analysis is used to optimize tolerances for new designs and determine effects of changes. Dimensional chain analysis also examines interrelated dimensions and allocation of assembly tolerances to component dimensions. Equivalent tolerance and standard tolerance grade methods are presented to solve example problems determining required component tolerances.

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47 views

Tolerance Stack Up Analysis

The document discusses tolerance stack up analysis which analyzes and predicts variation between parts in an assembly. It examines individual tolerances and how they cumulatively affect the maximum possible variation between components. The steps involve identifying dimensions, directions, creating a sketch, and adding tolerances to determine total variation. Tolerance stack up analysis is used to optimize tolerances for new designs and determine effects of changes. Dimensional chain analysis also examines interrelated dimensions and allocation of assembly tolerances to component dimensions. Equivalent tolerance and standard tolerance grade methods are presented to solve example problems determining required component tolerances.

Uploaded by

vyankatesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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TOLERANCE STACK UP ANALYSIS

Introduction
 Tolerance analysis :
Study of individual tolerances
Process of determining the cumulative variation
possible between two or more features.
 Tolerance stack up analysis is one part of tolerance
analysis.
 Analyzes and predicts the variation between the
parts.
 Determines the maximum possible variation
between two components in an assembly.
Merits of Tolerance Stack Up Analysis

 Optimize the tolerances of parts and assemblies in a


new design
 Balance accuracy , precision and cost with
manufacturing process
 Determine the part tolerance required to satisfy a
final assembly condition
 Determine allowable part tolerance if assembly
tolerance is known
 Determine the effect changing a tolerance will have
on assembly component
Steps in Tolerance Stack Up Analysis

 The Distance to be studied is identified and labeled


 The positive and negative directions are identified
 A tolerance stack up sketch is created
 The dimensions in positive direction and negative
directions are added individually
 The nominal distance is found out by subtracting
negative direction total from the positive direction total
 The total possible variation is obtained by adding all
tolerances
 The maximum and minimum variations are obtained
from the nominal distance and total variation values.
Problem
 For an inseparable
assembly using
tolerance stack up
analysis find the
maximum and
minimum distance
between the part 5 and
6 in assembly.
Tolerance Stack Up Sketch
Tolerance Stack Up Report
Dimensional Chain Analysis
 Dimensional Chain is a consecutive series of interrelated
dimensions that contribute to the tolerance of a dimension and form
a closed loop.

 Two Basic tasks in tolerance design process :


Dimensional Chain analysis
Dimensional Chain synthesis
 In Dimensional analysis component tolerance are specified and
resulting assembly variation is calculated.
 Dimensional Synthesis involves allocation of specified assembly
tolerance between component dimension of the assembly.
Equivalent tolerance method
 All independent dimensions have same tolerance
Tx1=Tx2=.........=Txn=T
 Used when all independent dimensions in the analysed
dimensional chain have same nominal value.
 Deterministic approach formula is

 Stochastic approach formula is


Equivalent Standard tolerance grade
method
 All independent dimensions are assigned tolerance
values from the same tolerance grade.
 Value of dimension tolerance is :

Txi = tolerance of ith independent dimension


Xi = nominal value of ith independent dimension
K =unknown tolerance grade factor
Deterministic Approach:
Stochastic Approach:
Problem
 Two holes are drilled in a plate. What are the
required tolerances of dimensions A,B,C,D if the
tolerance of the dependent dimension Z is required as
not greater than 140 µm and the nominal values of
the independent dimensions are A=124mm,
B=56mm,C=87mm,D=25.5mm
Solution
Solution
 Equivalent tolerance method
TA=TB=TC=TD=TW
Tz = 140 µm
=0.75*T A +0.66*TB +0.75*TC +0.66*TD =2.82*TW
TA=TB=TC=TD=TW = 50 µm
 Equivalent standard tolerance grade method
Tz = 140 µm
=K*(0.75* A 1/3 +0.66*B 1/3+0.75*C 1/3 +0.66* D 1/3)
K=12.11
TA=60 µm TB=47 µm TC=54 µm TD=35 µm
THANK YOU

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