APAR INDUSTRIES LTD.

(UNIT : UNIFLEX CABLES)

PRE-INSPECTION TEST REPORT

Date : 07/04/2018

1. CUSTOMER : CONTROLLER OF PROCUREMENT

2. ORDER NO. : 17KQEC028/04 Dtd.30/12/2017

3. CABLE SIZE : 1 X 240 Sq.mm.

4. PATT.NO./ TYPE : N0561-521-8338

5. SPECIFICATION : DEF STAN 02-526, T.P., DEF STAN 02-512( Pt-3)/2,

DEF.STD. 61-12 (Pt-31)/2.

6. ORDER QTY. : 3220 MTRS.

7. Q.A.P. No. : MASTER QAP (VER-3)

Contd… 2/-
 Sr. TESTS UNIT SPECIFIED OBSERVED
No.
CONSTRUTIONAL DETAILS :
8 CONDUCTOR :
a) No. of Strands Nos. 1221 1221
b) Strand diameter Nom. mm 0.50 0.50
c) Class of conductor --- V V
d) Conductor Diameter Nom. mm 23.00 22.50/22.70
e) Material/ Finish --- ATC ATC
f) Tape over conductor --- OPTIONAL NOT PROVIDED

9 CORE (INSULATION):
a) Material --- EPR + LFH EPR + LFH
b) Insulation Thickness Nom/Min. mm 2.40/2.06 2.80/2.70
c) Core Diameter Nom. mm 27.80 27.50/27.80
d) Core Identification --- N.A. N.A.

10 BRAIDING OF CORE
(Individual Braiding) N.A. N.A.
a) No. of spindle No. -- --
b) No. of wires per spindle No. -- --
c) Wire diameter mm -- --
d) mean diameter mm -- --
e) Lay Length mm -- --
f) Filling Factor --- -- --
g) Coverage Factor % -- --

11 LAYING OF CORES
a) No. of cores No 1 1
b) Lay formation --- N.A. N.A.
c) Dia over tapped Laid up cores Approx. mm N.A. N.A.
d) PTP tape over laid up cores mm N.A. N.A.

12 COLLECTIVELY BRAIDING N.A. N.A.

a) No. of spindle No. -- --
b) No. of wires per spindle No. -- --
c) Wire diameter mm -- --
d) mean diameter mm -- --
e) Lay Length mm -- --
f) Filling Factor --- -- --
g) Coverage Factor % -- --
h) PTP tape over collective braiding --- -- --

13 DIAMETER OVER BRAIDING Approx. mm N.A. N.A.

14 SHEATH
a) Material -- LFH LFH
b) Co lour of sheath -- Black Black
c) Sheath Thickness Nom/Min. mm 1.90/1.52 2.10/1.90
d) Diameter over sheath Max. mm 33.50 32.00/32.20

15 OVERALL BRAIDING
a) No. of spindle mm NA NA
b) No. of wires per spindle mm --- ---
c) Wire diameter mm --- ---
d) mean diameter mm --- ---
e) Lay Length mm --- ---
f) Filling Factor --- --- ---
g) Coverage Factor % --- ---

16 OVER ALL DIAMETER Max. mm 33.50 32.00/32.20

17 ELECTRICAL TESTS:
a) High Voltage for 5 minutes KV 3.0 for 5 Min. Withstood
b) Insulation Resistance at 20º C Min. MΩ/KM 160 5000
c) Conductor Resistance at 20 ºC Max. Ώ / KM 0.0817 0.0760

Contd… 3/-
 Sr. TESTS UNIT SPECIFIED OBSERVED
No.
18 PHYSICAL TESTS:
(A) INSULATION
(EPR)
a) Tensile Strength Min. N/mm2 6.50 8.30
b) Elongation at Break Min. % 200 290

(LFH)
a) Tensile Strength Min. N/mm2 8.00 9.10
b) Elongation at Break Min. % 200 225
c) Hot set at 200±5 ˚C/15 minutes
i) Hot set elongation Max. % 175 13.00
ii) Permanent set Max. % 25 NIL
d) Smoke Index Test Max. % 20 7.30
e) Oxygen Index test Min. % 29 33.00
f) Temperature index test Min. Deg C 250 325
(B) SHEATH
a) Tensile Strength Min. N/mm2 8.0 10.20
b) Elongation at Break Min. % 200 230
c) Tear resistance Min. N/mm 5.0 8.85
d) Hot set at 200±5 ˚C/15 minutes
i) Hot set elongation Max. % 175 12.50
ii) Permanent set Max. % 25 NIL
e) Heat Shock test at 150 ˚C/4 hrs Visual No cracks No cracks
f) Cold Bend test (-30˚C/4Hrs) Visual No cracks No cracks
h) Smoke Index Test Max. % 20 6.20
j) Oxygen Index test Min. % 29 33.30
k) Temperature index test Min. Deg C 250 335
l) Pressure test at 120+/-3 ˚C/6hrs
a) Indentation Max. % 50 18.20
19 Flammability test:
a) Weight 60 cm sample gm -- 1719
b) Time duration of flame Sec 129 129
c) Result - Unaffected portion Min. mm 50 400
measured
20 Cold bend test on insulation Deg °C No cracks No cracks
(at - 30 °C/4 Hrs.)
21 Thermal Ageing Test
(I) 7 days at 110 °C
i) Tear Resistance Min. N/mm -- 9.23
ii) % Variance in Tear Resistance Max. % ± 10 8.06

(II) 14 days at 110 °C

i) Tensile Strength Min. N/mm² -- 9.78
ii) Elongation at break Min. % -- 220
(III) 28 days at 110 °C
i) Tensile Strength Min. N/mm² -- 9.42
ii) Elongation at break Min. % 150 205
iii) Variance in TS post 14 & 28 days. Max. % ± 20 + 3.68
iv) Variance in EL post 14 & 28 days. Max. % ± 20 + 6.83
v) Bend test post 28 days
(a) Cylinder diameter mm 12 D 12 D
(b) No. of turns No One complete turn x 2 One complete turn x 2
(c) No. of cycles No 03 03
(d) HV test KV 3.0 Withstood
(e) IR test Min. M-W/KM 160 2300
(f) Visual checks -- Shall be satisfactory Satisfactory
22 VISUAL CHECKS:-
a) Finish - Round & smooth Round & smooth
b) Manufacturer’s Identification - AIL/UNIT: UNIFLEX AIL/UNIT: UNIFLEX CABLES-INDA UNICAB
(Pattern No, Size & Voltage Grade CABLES-INDA UNICAB 440V, DEF. STD 02-526,
Year of Manufacturing) - 440V, DEF. STD 02-526, 521-8338
521-8338 1 C X 240 SQ.MM. 2018
- 1 C X 240 SQ.MM. 2018
e) Marking Thread - Yellow/Blue Yellow/Blue
d) Length marking - Shall be provided Provided
23 Weight of cable Approx. Kg/KM 2812 2865

For APAR INDUSTRIES LTD.

(UNIT : UNIFLEX CABLES)