INject line

Technical Catalogue
Screwed-in line
Ed. 2014 Rev.08/05-19
INDEX

1. INTRODUCTION Introduction of Screwed-in INject system 1.01

Product terminology 2.01

Product range 2.02
Max flow capacity of nozzle 2.03
Gate configuration 2.04
2. TECHNICAL INFORMATION
Injection point features 2.05
Available configuration of nozzle series 2.06
Material compatibility 2.07
Drawing’s general tolerances 2.08

Standard nozzle lenght 3.01

Nozzle seat dimensions 3.02
Free flow injection 3.03
3. SCREWED-IN NOZZLE
Torpedo injection 3.04
SPECIFICATION Conical valve gating injection 3.05
Cylindrical v.gating injection 3.06
Cooling bushing 3.07

Types of standard hot runners 4.01

4. MANIFOLD SPECIFICATION
Hot runner & components pockets’ patterns 4.02
Screwed-in extension 4.03

Cylinders on Manifold 5.01

5. CYLINDER SPECIFICATION Cylinders on Plate 5.02
Pin specification 5.03

Product range single nozzle 6.01

Single nozzle seat dimensions 6.02
6. SINGLE NOZZLE
Single nozzle free flow injection 6.03
Single nozzle torpedo injection 6.04

0.00 REV.01/01-14
 INject line

INTRODUCTION
INject line
 INject Screwed-in Series: MAIN FEATURES

The new Screwed-in INject line was developed to offer cost effective hot runner systems for a wide range of
applications and plastic materials, granting at the same time good quality and performances:

• Robust design
• Easy assembling
• Easy maintenance
• No risks of plastic leakage
• Low heat dissipation from system and mold
• Lower power consume

System main features:

• Screwed-in nozzles
• Screwed-in monocomponent inlet extensions
• Brass coiled heater sleeves for nozzles and inlet extensions
• Different heater configuration (number of heating zones) along manifolds and nozzles for:
- critical plastic materials (more control zones for fine temperature control)
- commodities plastic materials (less control zones in order to simplify the operations)
• Cylinders available: on plate or on manifold, and pneumatic or oil version
• Possibility of prewired configuration(oil, water, air, electric connections) or not prewired configuration
• Available for color change upon request
• Available for transparent plastic components: Inject PEARL line

IMPORTANT NOTES:

For

All plastic materials with minimum process temperature above 300°C or

for all applications with more than 8 injection drops or

for shot weight inferior than 0.5g (per nozzle) or

when it is required a high balancing precision in filling, then

please contact HRS Flow Inject experts

1.01.01 REV.01/01-16
 INject line

TECHNICAL INFORMATION
INject line
 PRODUCT TERMINOLOGY

19 20 12 5 6 21 7 10

18 13 14 15 16 11 8 9 17

1 Clamping Plate 11 Thrust block 21 Cold Injection bushing

2 Spacer Plate 12 Manifold Thermocouple
3 Holder Plate 13 Screwed Nozzle
4 Cavity Plate 14 Coil Heater
5 Locating Ring 15 Tip
6 Screwed Extension 16 External End Ring
7 Manifold 17 End Ring through cavity
8 Pressure disk 18 Valve Pin
9 Manifold Heater 19 Cylinder on manifold
10 Manifold clamping screw 20 Cylinder on plate

2.01.01 REV.01/01-16
 PRODUCT RANGE

"Inject" is an Injection screwed-in system proposed in four series that differ for flow capacity and gate type. Series are (in order of dimension): -Py- -My- -Gy- -Ay-.
In the scheme below principal specifications of every series:

5 min

20 min
P2
P1
Le

Hm

Pa

Pin
DP
H

D
Pb

25 min
L Nozzle

X Min X Min

G1 G2
A B

Series
Py My Gy Ay
Max flow capacity per nozzle 2÷70cm 3/s 10÷265cm 3/s 100÷1265cm 3/s 270÷3150cm 3/s
Max part weight 200g Max 500g Max 2500g Max 5000g Max
L nozzle Min 62.5 - 374.99 Max Min 75 - 424.99 Max Min 75 - 824.99 Max Min 75 - 824.99 Max
ØA 11.5 14-16 22 24-26
ØB 12 (12)* - 14 22 24
ØC 28 40 50 60
ØD 8-10 10-12-14 16-18-20 18-20-22-24
DP 60.00 90.00 100.00 110.00
ØE 33 50 60 70
ØG1
1.5 - 1.8 2.0 - 2.5 - 3.0 3.0 - 4.0 - 5.0 4.0 - 5.0 - 6.0 - 7.0
[v alv e gating]
ØG2
1.0 - 1.5 -2.0 1.5 - 2.0 - 2.5 - 3.0 1.5 ÷ 4.0 3.0 - 4.0 - 5.0 - 6.0
[free flow / torpedo]
H 40 50 60 70
Hc
85 85 110 116
minimum cy linder seat on manifold
Le Min 55 - 305 Max Min 55 - 305 Max Min 55 - 505 Max Min 55 - 505 Max
ØM 6-8-10 8-10-12-14 8-10-12-14-16-18-20 18-20-22-24
Pa 10 20 20 20
Pb 10 20 20 20
ØPin 3 5 7 10
P1 80 Min 70 - 81 Max Min 95 - 105.5 Max Min 101 - 126 Max
P2 56 76 102 102
X
70 70 90 90
[free flow / torpedo / v .gating]

(*) My series - ØB=12mm only for Cy lindrical Valv e Gating injection SHORT LAND v ersion.

2.02.01 REV.03/05-19
 MAX NOZZLE FLOW TABLE

The max imun flow capacity of ev ery nozzle is show n in the follow ing tables

MATERIAL CODE NOZZLE SERIES

SERIES Py [cm³/s] SERIES My [cm³/s]
Semi-crystalline polymers
Free flow Torpedo Valve gating Free flow Torpedo Valve gating
PE-HD 51 26 51 100 100 172
PE-LD 51 26 51 100 100 172
PP 79 40 79 153 153 265

MATERIAL CODE NOZZLE SERIES

SERIES Py [cm³/s] SERIES My [cm³/s]
Amorphous polymers
Free flow Torpedo Valve gating Free flow Torpedo Valve gating
SAN 30 15 30 58 58 101
SB 79 40 79 153 153 265
ABS 39 20 39 77 77 133
PMMA 31 16 31 61 61 106
PS 31 16 31 61 61 106

MATERIAL CODE NOZZLE SERIES

SERIES Gy [cm³/s] SERIES Ay [cm³/s]
Semi-crystalline polymers
Free flow Torpedo Valve gating Free flow Torpedo Valve gating
PE-HD 408 408 798 1378 1378 3267
PE-LD 408 408 798 1378 1378 3267
PP 628 628 1227 2121 2121 5027

MATERIAL CODE NOZZLE SERIES

SERIES Gy [cm³/s] SERIES Ay [cm³/s]
Amorphous polymers
Free flow Torpedo Valve gating Free flow Torpedo Valve gating
SAN 239 239 466 806 806 1910
SB 628 628 1227 2121 2121 5027
ABS 314 314 614 1060 1060 2513
PMMA 251 251 491 848 848 2011
PS 251 251 491 848 848 2011
The values given above refer to the average features of every material family. Each specific material might sensibly differ
from such values.Therefore the previous personal experiences are a perfect guide for the choice of the ideal nozzle
according to the material and the component to be molded. In case there are no specific experience in a new plastic
materials to be molded, then please contact with INject; our technicians will be glad to help also with computer aided
simulation for each specific requirement.

2.03.01 REV.01/01-16
 GATE CONFIGURATION

The following table shows different layouts of injection and the way for assembling the nozzle with the End Rings available for creating the configurations suitable.
End Ring Type
Ex ternal End ring
I njection Type VERSION LAND End ring nut through the cav ity
[E (*)] [B]
Free Flow [PGF] PGF30-E1 PGF30-B0, PGF10-B0, PGF20-B0
M onohole [O] 10 PGT30-O-E1 PGT30-O-B0
Torpedo [PGT]
M ultihole [M] PGT30-M-E1 PGT30-M -B0
20 PGC30-E0 PGC20-B1
Conical v . gating [PGC] PGC20-E1 PGC30-B0
30 PGC30-E1
Cy lindrical v . gating [PGY] PGY30-E0 -
(*) End Ring contact: 0=LONG 1=SHOR T
See pag. 2.07.01 - "Material Com patibility " table

PGF30-E1 Type PGT30-O-E1 Type PGT30-M-E1 Type

PGC30-E0 Type PGC20-E1 Type PGC30-E1 Type PGY30-E0 Type

External end ring nut

PGF30-B0 Type PGF10-B0 Type PGF20-B0 Type

PGT30-O-B0 Type PGT30-M-B0 Type

Short
Medium

Long

PGC30-B0 PGC20-B1 Type

Bushing through the cavity(*)

(*) Available by three lenght: "Short", "Medium", "Long"

2.04.01 REV.03/09-18
 INJECTION POINT FEATURES

FREE FLO W

Free flow is characterized by the presence of a sm all sprue connected to the m olded com ponent or connected to the cold channel. The sprue is
solidified during the cooling phase and serves to prevent the drooling of molten plastic from the gate. If the freezing of the sprue is achieved too
m uch fast, for exam ple during the packing stage, then the m olded com ponent m ight not well m eet the packing density required, or m ight have som e
deform ation or be affected by inaccurate size or weight. O n the contrary, in case the sprue has difficulties to freeze, then this m ight lead to the
problem of drooling or stringing from the gate. Consequently, when m olding process requires a significantly larger m olding tem perature differential (in
order to allow the sprue to freeze conveniently), then the process cycle tim e resulting is greater than that one obtained w hen using the torpedo gate
type or sim ilar.
Free flow is not recom m ended when there m ight be potential m aterial problem s regarding the stringing, such as with PP, ABS, etc. Generally
speaking, free flow is applied when any potential im perfection at the point of injection is not a serious concern . This type of injection allow to
optim ize the packing phase, thereby achieving good dim ensional stability and a reduction in residual stresses. In cases where am orphous or
sem i-crystalline m aterials such as PP or PE are injected, then a dedicated conditioning m ust be located nearby the gate.

PGF30-E1- FREE FLOW WITH EXTERNAL RING NUT

This type is ideal when it is necessary to inject into cold channels or
directly into the cavity (in this case there might be need to remove the
sprue by cut), and whenever a high quality esthetic finishing is not a
main requirement. There is a small sprue at injectio, which length must
be at least 5mm. The application is not recommended for polymers
particularly prone to problems regarding the drooling or stringing. On
the contrary, it is ideal for molding technical components where it is
necessary to reduce residual stresses and maintain accurate precise
dimensions. Especially recommended for amorphous polymers.
PGF30-E1
PGF30/10-B0 - FREE FLOW WITH BUSHING THROUGH THE
CAVITY
The main feature of this type is that the bushing enters directly into the
cavity. This solution is recommended for applications with particularly
deep injection, because it simplifies the cavity plate manufacturing. This
type of injection is recommended for semicrystalline polymer and
polymers having additives (like glass fibers or similar) because the gate
temperature is slightly higher than the type described above.
F0B-B0 -

PGF30-B0 PGF10-B0
PGF20-B0 - FREE FLOW FOR ELASTOMER MATERIALS
The characteristic of this configuration is that the bushing enters directly
into the cavity and helps to simplify the mold manufacturing. This solution
is recommended for application with any kind of elastomers (elastic
polymers, namely rubbers) that injects on cold runner (which is
connected to the component to be produced). The small dimension of
gate and the small dimension of cold sprue are optimized for injection of
elastomers that requires high shear in order to fill the part completely
and evenly.

PGF20-B0

2.05.01 REV.02/09-18
TORPEDO:

The torpedo tip injection type is recommended when a high quality finish at injection point is a main requirement.The torpedo tip is not recommended
when the molded materials are subject to deterioration as a consequence of high shear rates or if the percentage of additives (for example glass
fibers) is high compared to the relatively small gate size. In general, the torpedo type can be applied with both semicrystalline and amorphous
materials.A torpedo tip is recommended as an alternative to free flow when the molded materials are subject to problems regarding the stringing,
such as PP, ABS, etc.A torpedo tip is recommended as an alternative to free flow when the molded materials are subject to the problem of drooling
such as PP, HDPE, PP/EPDM, PS, ABS and rubber.In cases where amorphous or semi-crystalline materials such as PP or PE are molded, it is
recommended to have an indipendent cooling circuit around the gate.

PGT30-O-E1 - SINGLE HOLE TORPEDO WITH EXTERNAL RING

NUT
It has good performances both with low-temperature semicrystalline
materials (PP-PE) and with amorphous materials. The vestige at the
injection point is small, providing a good aesthetic finish. The layout is not
suitable for polymers having high percentage of additives (like glass
fibers) or for polymers potentially affected by the shear rate due to the
relatively narrow gate size.

PGT30-O-E1
PGT30-M-E1 - MULTIHOLE TORPEDO WITH EXTERNAL RING
NUT
Compared to the above type, this kind of injection provides a more
balanced flow and the absence of joint lines on the molded piece. This
solution is ideal for molding where a good quality aesthetic finish is
required or for components with a main symmetrical axis.

PGT30-M-E1
PGT30-O-B0 - TORPEDO SINGLE HOLE WITH BUSHING
THROUGH THE CAVITY
PGT30-M-B0 - TORPEDO MULTIHOLE WITH BUSHING THROUGH
THE CAVITY
This solution is recommended for applications with particularly deep
injection, and simplifies the cavity plate manufacturing. This type is
recommended for semicrystalline polymers because the temperature of
the injection point of this torpedo tip is slightly higher than the type
described above. A multihole torpedo tip type is recommended if it is
necessary to inject into cold channels.

PGT30-O-B0 PGT30-M-B0

2.05.02 REV.02/09-18
VALVE GATING:

In the hot runner systems that apply this kind of gate (with conical or cylindrical valve gate) it is not required to wait long time for the gate
solidification, because the gate is closed by a mechanism, so there is no concern for drooling or stringing. This gate type allows relatively wider gates
to be used and, consequently, it is recommended for those plastic materials that are affected by deterioration due to high shear rates and for those
materials having high percentage of additives inside. Large gate sizes also helps optimize the packing (without the problem of sudden gate freezing
typically associated with some plastic materials). Therefore, the valve gate systems are suitable for all technical applications where dimensional
precision and accuracy is essential. The aesthetic finishing at the injection point is also better than the one obtained from a free flow or torpedo tip
system. Therefore this injection type also solves the problem of drooling (typical of the following materials: PP, HDPE, PP/EPDM, PS, ABS and
rubber) and the stringing (typical of the following materials: PP and ABS) as the gate is closed mechanically. Resulting, furthermore, in reduced cycle
times.

PGC30-E1 / PGC20-E1 - CONICAL V.GATING WITH EXTERNAL END

RING NUT
This gate type allows excellent performances with amorphous materials
and low-temperature semicrystalline materials (PP-PE). The injection
molding with a valve gate type allows the use of a wider gate, and it
guarantees excellent packing results and a high-quality finishing at the
injection point. As a result, low residual stresses and good dimensional
stability are ensured for molded parts. This system is recommended for
amorphous and semi-crystalline polymers (PP and PE with low
solidification speeds). Problems of drooling and stringing are eliminated.
PGC30-E0 PGC30-E1 PGC30-E0 - EXTENDED CONICAL V. GATING WITH EXTERNAL END
PGC20-E1 RING NUT
It has identical performance to the above type. It is ideal for injection points
with cavity surfaces with an angle up to 20° to the perpendicular nozzle
axis. Problems of drooling and stringing are eliminated.
PGC30-B0 / PGC20-B1 - CONICAL V. GATING WITH BUSHING
THROUGH THE CAVITY
The main feature of this injection type is that the bushing enters directly into
the cavity. This solution is recommended for applications with particularly
deep injection, because it simplifies the cavity plate manufacturing. It is
recommended for polymers subject to fast solidification (for example
PA6/PA66) because the gate temperature is slightly higher than the two
injection type described above.

PGC30-B0
PGC20-B1

PGY30-M0 - CYNDRICAL V. GATING WITH MONOCOMPONENT

BUSHING THROUGH THE CAVITY
It has excellent performances with amorphous materials. Injection molding
with cylindrical valve gate permits the use of a wider gate, excellent
component packing, and an high-quality finishing at the injection point. As
a result, low residual stresses and good dimensional stability are ensured
for molded parts. This type of injection should be avoided where Glass
filled materials are applied, because the gate wear could compromise
injection-point quality.

PGY30-E0

2.05.03 REV.03/09-18
 AVAILABLE CONFIGURATIONS FOR EACH NOZZLE SERIE

The table below describes the available injection point configurations for each type of nozzle.
FREE FLOW

PGF30-E1 PGF30-B0 PGF10-B0 PGF20-B0

-Py- -My- -Gy- -Ay- -Py- -My- -Gy- -Ay- -Py- -My- -Gy- -Ay- -Py- -My-

TORPEDO

PGT30-O-E1 PGT30-M-E1 PGT30-O-B0 PGT30-M-B0

-Py- -My- -Gy- -Ay- -Py- -My- -Gy- -Ay- -Py- -My- -Gy- -Ay- -Py- -My- -Gy- -Ay-

CONICAL VALVE GATING

PGC30-E0 PGC20-E1 PGC30-E1 PGC30-B0

-My- -Gy- -Ay- -Py- -My- -Gy- -Ay- -Py- -My- -Gy- -Ay- -Py- -My- -Gy- -Ay-

PGC20-B1
-Py- -My- -Gy- -Ay-

CYLINDRICAL VALVE GATING

PGY30-E0
-My- -Gy- -Ay-

2.06.01 REV.04/04-19
 MATERIAL COMPATIBILITY

FREE FLOW TORPEDO

MATERIAL

PGF30-E1 PGF30-B0 PGF10-B0 PGF20-B0 PGT30-O-E1 PGT30-M-E1 PGT30-M/O-B0

CRYSTALLINE MATERIALS
PP   
PP + GF  
PE   
PA6 / PA66     
PA6 / PA66 + GF     
AMORPHOUS MATERIALS
PS  
SAN  
ABS  
PMMA  
PC  
PC-ABS  
ELASTOMER MATERIALS
TPE - TPV   
ADDITIVE
CALCIUM CARBONATE 
TALC DUST
COLOUR CHANGES

CONICAL VALVE GATING

MATERIAL

PGC30-E0 PGC20-E1 PGC30-E1 PGC30-B0 PGY30-E0

CRYSTALLINE MATERIALS
PP
PP + GF 
PE
PA6 / PA66   
PA6 / PA66 + GF    
AMORPHOUS MATERIALS
PS
SAN
ABS
PMMA
PC
PC-ABS
ELASTOMER MATERIALS
TPE - TPV
ADDITIVE
CALCIUM CARBONATE
TALC DUST
COLOUR CHANGES

POSSIBLE, BEST CONFIGURATION

GENERALLY POSSIBLE, DEPEND BY MATERIAL. For details contact HRS technical office
 GENERALLY NOT POSSIBLE. For details contact HRS technical office

2.07.01 REV.02/09-18
 DRAWING'S GENERAL TOLERANCES

TOLERANCES

Follow ing are the general tolerances applied to the present catalog.
The metric sy stem is used for draw ings dimensions
Unit: mm

DIMENSIONS ANGLES

10 ±0.20 mm h13 H13 10 ±1°

10.0 ±0.05 mm d10 H11 10.0 ±10'
10.00 ±0.01 mm g6 H7 - -

SURFACE
CONCENTRICITY PARALLELISM RADIUS CHAMFERS THREADS (UNI5541) ROUGHNESS

0.03 MAX 0.03 MAX 0.2 MAX 0.3x 45° MAX HARDNESS ±1 HRc
4h 4H

PROJECTION

European projection sy stem used for graphic display ing

DIMENSION CONVERSION TABLE

The follow ing table allow s to conv ert each specific unit from the International Unit Sy stem (SI) to the Imperial Sy stem

To achieve
DIMENSION corresponding value (SI) Multiply number of:
in;
LENGTH Inches mm (millimetres) x 0.03937008
VOLUME Inches³ cm³ (centimetres) x 0.06102376
°F (x 1.8)+32
TEMPERATURE °C (Celsius degrees)
°R x 0.8
MASS Ounces (av oirdupois) g (grams) x 0.03527397
TORQUE Lbf.ft Nm (New ton meter) x 0.7375621
POWER Btu (Int. Table/hour) W (Watt) x 3.412141
PRESSURE pound/inch² bar x 14.50377

2.08.01 REV.01/01-16
 INject line

SCREWED-IN NOZZLE
SPECIFICATION
INject line
 STANDARD NOZZLE LENGHTS

On request can be produced special lenghts "L" of nozzles. In this case customer can define the pocket depth (dimension "LE" / "LF") with following formulas.

Nozzle with external End ring nut L External End Ring

Py My Gy- Ay
Nozzle only PGC20 Short/PGC20 Long Short/PGC20 Long
62.5 (min) (min)
75 (min) (min) (min) (min)
100
125
150
175 (max)
200
225
250 (max)
275
L Nozzle (20°C)

300 (max)
325
350
LE

375
400 (max)
425
450
475
500
525
550
575
600 (max)
625
∆L+A

650
External End ring nut 675
700
LE = L(20°C) + ∆L + A 725
750
λ= 0.000012 (1/°C) 775
T1 (°C) = Injection temperature 800 (max)
T2 (°C) = Mold temperature
∆T = T1 - T2
∆L = L * ∆T * λ Py My Gy Ay
Standard injection features with "LE" dimensions: Short (*) 7.7 11.4 16.0
7.2
see table on page 3.03 and followings A Long 10.4 15.4 20.2
PGC20 5.7 7.2 11.4 15.5
(*) All injection type with land=30
Nozzle with bushing through the cavity
L Bushing through the cavity
Nozzle Py My Gy-Ay
62.5 (min)
75 (min) (min)
100
125
150
175
200
225
250
275
L Nozzle (20°C)

300
325
350 (max)
LF

375
400 (max)
425
450
475
500
525
550
575
600
625
∆L+B

650
675
700
End ring through the cavity or 725
Monocomponent End Ring 750
775
LF = L(20°C) + ∆L + B 800 (max )

Standard injection features with "LF" dimensions: Py My Gy Ay

see table on page 3.03 and followings PGF10/PGF30 6.2
7.7 11.7
PGF20 7.2
4.7
B PGT30/PGC30/
5.2
PGY30 11.2 13.2
PGC20 4.7 3.7 7.4 9.5

3.01.01 REV.05/04-19
 STANDARD NOZZLE -2 or 3 HEATERS-

The below tabel shows the number of heating zones per each nozzle, according to the nozzle length and according to the kind of plastic material injected (standard plastic
or critical plastic)
Range of Nozzle Length "L"
Type of Material N° of Heaters Py My Gy Ay
Single Zone A 62.50 ÷ 224.99 75.00 ÷ 274.99 75.00 ÷ 349.99 75.00 ÷ 349.99
Standard Material Double Zone A+B 225.00 ÷ 374.99 275.00 ÷ 424.99 350.00 ÷ 624.99 350.00 ÷ 624.99
Triple Zone A+B+C - - 625.00 ÷ 824.99 625.00 ÷ 824.99
Single Zone A 62.50 ÷ 174.99 75.00 ÷ 224.99 75.00 ÷ 299.99 75.00 ÷ 299.99
Critical Material Double Zone A+B 175.00 ÷ 374.99 225.00 ÷ 424.99 300.00 ÷ 624.99 300.00 ÷ 624.99
Triple Zone A+B+C - - 625.00 ÷ 824.99 625.00 ÷ 824.99

External ring nut Bushing through the cavity

C
B
L Nozzle

B
L Nozzle

3.01.02 REV.01/01-16
 Nozzle seat dimensions

For H value Clamping screws

see table on (cl.12.9)
External ring nut page 2.02.01
Bushing through the cavity

hot runner thickness

H
B ±0.01

B ±0.01
L (Nozzle)

L (Nozzle)
V2
V1

LF
M
LE

A
Part. A
Py My Gy Ay
M M8x 70 M8x 90 M12x 110 M12x 120
V1 35 45 57 57
Standard Nozzle Lenghts with "LE" dimensions: V2 31 41 52 52 Standard Nozzle Lenghts with "LF" dimensions:
see table on page 3.03 and followings Torque 30Nm 30Nm 70Nm 70Nm see table on page 3.03 and followings

A2 ±0.2 A2 ±0.2
CH Lower end configurations CH
120° (only for -Py- series) 120°

A1

80°
LF
LE

PE
LE

R2
R2

PF
PE

19

A1
Rx

Rx
PF
LF

120°
R5 A1 ±0.2
A1 ±0.2

D1 D1
D2

D2

Dimensions Py My Gy Ay
ØA1 28 40 50 60
ØA2 33 50 60 70
B 10.00 20.00 20.00 20.00
D1 65 60 80 80
D2 45 60 80 80
35 ( w iht L ≤ 99.99 ) 40 ( w iht L ≤ 99.99 )
PE 49.5 55
61 ( w ith L > 100 ) 65 ( w ith L > 100 )
31 ( w ith L ≤ 99.99 ) 36 ( w ith L ≤ 99.99 )
PF 49.5 52
57 ( w ith L > 100 ) 61 ( w ith L > 100 )
CH 2 x 45° 3 x 45° 5 x 45° 5 x 45°
Rx 5 5 8 8

3.02.01 REV.02/10-18
 Nozzle dimensions: alternative seat

The following pocket are selectable, upon customer request, in alternative to dimensions standard pag. 3.02.01 (not available for Py series).

External ring nut Bushing through the cavity

CH CH
L Nozzle

L Nozzle
LF
LE

A1 ±0.2 A1 ±0.2
PE

PF
RX Rx

Standard Nozzle Lenghts with "LE" dimensions: Standard Nozzle Lenghts with "LF" dimensions:
see table on page 3.03 and followings see table on page 3.03 and followings

R1

Dimensions My Gy Ay
ØA1 40 50 60
35 ( w iht L ≤ 99.99 ) 40 ( w iht L ≤ 99.99 )
PE 57
61 ( w ith L > 100 ) 65 ( w ith L > 100 )
31 ( w ith L ≤ 99.99 ) 36 ( w ith L ≤ 99.99 )
PF 54
57 ( w ith L > 100 ) 61 ( w ith L > 100 )
X 13 18 23
R1 15 15 15
CH 3 x 45° 5 x 45° 5 x 45°
Rx 5 8 8

3.02.02 REV.01/01-16
 FREE FLOW INjection
with External ring nut

ATTENTION: The expansion "∆L" and the depth of pocket "LE" on table are according to a
PGF30-E1 Type standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
-Py- -My- -Gy- -Ay- series For different ∆T please refer to the formula on page 3.01.01
HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.
L ∆L LE
Nozzle (200°C) Py My Gy Ay
62.5 0.15 69.85
75 0.18 82.38 82.88 86.58 91.18
100 0.24 107.44 107.94 111.64 116.24
125 0.30 132.50 133.00 136.70 141.30
L Nozzle (20°C)

150 0.36 157.56 158.06 161.76 166.36

175 0.42 182.62 183.12 186.82 191.42
LE ±0.05

200 0.48 207.68 208.18 211.88 216.48

225 0.54 232.74 233.24 236.94 241.54
250 0.60 257.80 258.30 262.00 266.60
275 0.66 283.36 287.06 291.66
300 0.72 308.42 312.12 316.72
325 0.78 337.18 341.78
350 0.84 362.24 366.84
375 0.90 387.30 391.90
400 0.96 412.36 416.96
425 1.02 437.42 442.02
450 1.08 462.48 467.08
I max
475 1.14 487.54 492.14
The conditioning circuit must be A 500 1.20 512.60 517.20
located around the injection point 525 1.26 537.66 542.26
550 1.32 562.72 567.32
575 1.38 587.78 592.38
600 1.44 612.84 617.44
625 1.50
650 1.56
675 1.62
LE

700 1.68
725 1.74
750 1.80
775 1.86
800 1.92
H1

CH max
Part. A
Specific detail only for -Ay- tip
Ra
H3 min
H2 ±0.03

H4

Rb
0.8

G
G+1

B
H4

A H7

D
Attention! For not abrasive filled polymers
cavity hardness required is 44÷46HRc. G
For abrasive filled polymers
cavity hardness required is 54÷56HRc. G+1

PGF30-E1 Type
Dimensions Py My Gy Ay
ØA 11.50 16.00 22.00 26.00
ØB 8.70 9.80 15.60 17.80
ØD (unique value) (unique value) (unique value) 4.3 - 6.3
3.0 - 4.0 (w ith ØD=4.3)
ØG (gate) 1.0 - 1.5 - 2.0 1.0 - 1.5 - 2.0 2.0 - 3.0 - 4.0
5.0 - 6.0 (w ith ØD=6.3)
H1 3.25 4.0 4.7 6.8
H2 2.50 3.50 6.80 4.20
H3 8.5 9.5 14.8 14.2
H4 0.2 0.3 0.5 0.7
I 25 25 30 35
Ra 0.3 0.5 0.5 0.8
Rb 1.8 2 2 3.5
CH max 0.8x 45° 1.0x 45° 1.0x 45° 1.5x 45°

3.03.01 REV.03/10-18
 FREE FLOW Injection
with Bushing through the cavity
ATTENTION: The expansion "∆L" and the depth of pocket "LF" on table are according to a
standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
PGF30-B0 Type For different ∆T please refer to the formula on page 3.01.01
-Py- -My- -Gy- -Ay- series HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.
L ∆L LF
L Nozzle (20°C)

Nozzle (200°C) Py My Gy Ay
62.5 0.15 68.85
+0.25
0.00

75 0.18 81.38 79.88 82.88 86.88

100 0.24 106.44 104.94 107.94 111.94
LF

125 0.30 131.50 130.00 133.00 137.00

150 0.36 156.56 155.06 158.06 162.06
175 0.42 181.62 180.12 183.12 187.12
200 0.48 206.68 205.18 208.18 212.18
CH
P1 min

225 0.54 231.74 230.24 233.24 237.24

250 0.60 256.80 255.30 258.30 262.30
275 0.66 281.86 280.36 283.36 287.36
A 300
325
0.72
0.78
306.92 305.42
330.48
308.42
333.48
312.42
337.48
G 331.98
350 0.84 355.54 358.54 362.54
GH

357.04
I max
7° 375 0.90 380.60 383.60 387.60
400 0.96 405.66 408.66 412.66
425 1.02 433.72 437.72
450 1.08 458.78 462.78
475 1.14 483.84 487.84
500 1.20 508.90 512.90
525 1.26 533.96 537.96
0.8

Injection Point +0.025 550 1.32 559.02 563.02

A 0.000 575 1.38 584.08 588.08
600 1.44 609.14 613.14
The conditioning circuit must be 625 1.50 634.20 638.20
located around the injection point 650 1.56 659.26 663.26
675 1.62 684.32 688.32
700 1.68 709.38 713.38
725 1.74 734.44 738.44
PGF10-B0 Type 750 1.80 759.50 763.50
-Py- -My- -Gy- -Ay- series 775 1.86 784.56 788.56
800 1.92 809.62 813.62
L Nozzle (20°C)
+0.25
0.00
LF
P2 min

CH
A
Part. A
Specific detail only for -Ay- tip
G
GH

I max
7°
0.8

Injection Point +0.025

A 0.000

The conditioning circuit must be

located around the injection point
G
D

PGF30-B0 - PGF10-B0 Type

Dimensions Py My Gy Ay
ØA 12.00 14.00 22.00 24.00
ØD (unique value) (unique value) (unique value) 4.3 - 6.3
3.0 - 4.0 (w ith ØD=4.3)
ØG (gate) 1.0 - 1.5 - 2.0 1.5 - 2.0 - 2.5 2.0 - 3.0 - 4.0
5.0 - 6.0 (w ith ØD=6.3)
GH 32.5 41.5 63.0 71.5
I 25 25 30 35
P1 min 9.5 12.5 18.5 18.5
P2 min 7.0 11.3 12.5 15.0
CH - 2x 45° 2.5x 45° 3x 45°

3.03.02 REV.03/09-18
 FREE FLOW Injection
for Elastomer Materials

ATTENTION: The expansion "∆L" and the depth of pocket "LF" on table are according to a
standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
PGF20-B0 Type For different ∆T please refer to the formula on page 3.01.01
-Py- -My-series HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.
L ∆L LF
L Nozzle (20°C)

Nozzle (200°C) Py My Gy Ay
62.5 0.15 69.85
+0.25
0.00

75 0.18 82.38 79.88

100 0.24 107.44 104.94
LF

125 0.30 132.50 130.00

150 0.36 157.56 155.06
175 0.42 182.62 180.12
P1 min

200 0.48 207.68 205.18

CH 225 0.54 232.74 230.24
250 0.60 257.80 255.30
275 0.66 282.86 280.36
300 0.72 307.92 305.42
D 325 0.78 332.98 330.48
G
GH

350 0.84 358.04 355.54

375 0.90 380.60
3° 400 0.96 405.66
425 1.02
450 1.08
475 1.14
500 1.20
525 1.26
0.8

Injection Point +0.025 550 1.32

A 0.000
575 1.38
600 1.44
The conditioning circuit must be 625 1.50
located around the injection point 650 1.56
675 1.62
700 1.68
725 1.74
750 1.80
775 1.86
800 1.92

PGF20-B0 Type ( configuration not available for -Gy- and -Ay- series )
Dimensions Py My Gy Ay
ØA 12.00 14.00
ØD 0.9 - 1.2 - 1.5 0.9 - 1.2 - 1.5
ØG (gate) 1.2 - 1.5 - 1.8 1.2 - 1.5 - 1.8
GH 31.75 41.5
P1 min 3.0 7.5
CH - 2x 45°

3.03.03 REV.03/09-18
 TORPEDO INjection
with External ring nut

ATTENTION: The expansion "∆L" and the depth of pocket "LE" on table are according to a
standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
PGT30-O-E1 Type For different ∆T please refer to the formula on page 3.01.01
-Py- -My- -Gy- -Ay- series HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.
L ∆L LE
Nozzle (200°C) Py My Gy Ay
62.5 0.15 69.85
75 0.18 82.38 82.88 86.58 91.18
100 0.24 107.44 107.94 111.64 116.24
125 0.30 132.50 133.00 136.70 141.30
150 0.36 157.56 158.06 161.76 166.36
L Nozzle (20°C)

175 0.42 182.62 183.12 186.82 191.42

200 0.48 207.68 208.18 211.88 216.48
LE ±0.05
Ls ±0.03

225 0.54 232.74 233.24 236.94 241.54

250 0.60 257.80 258.30 262.00 266.60
275 0.66 283.36 287.06 291.66
300 0.72 308.42 312.12 316.72
325 0.78 337.18 341.78
350 0.84 362.24 366.84
375 0.90 387.30 391.90
400 0.96 412.36 416.96
425 1.02 437.42 442.02
450 1.08 462.48 467.08

The conditioning circuit must be

A 475
500
1.14
1.20
487.54
512.60
492.14
517.20
located around the injection point PGT30-M-E1 Type 525 1.26 537.66 542.26
Multihole Torpedo 550 1.32 562.72 567.32
575 1.38 587.78 592.38
600 1.44 612.84 617.44
625 1.50
650 1.56
675 1.62
700 1.68
725 1.74
750 1.80
775 1.86
LE

90° 800 1.92

H1

CH max
Ls ±0.03

Ra
H2

With Sprue
1.2 Remove the sharp edge
R
Sp
he

Injection Point G
0.8

Part. A
e

B
Specific detail only for -Ay- tip
A H7
H2

Attention! For not abrasive filled polymers

H3

cavity hardness required is 44÷46HRc.

For abrasive filled polymers
cavity hardness required is 54÷56HRc.

G
G+1
D
G
PGT30-O-E1 - PGT30-M-E1 Type
Dimensions Py My Gy Ay
ØA 11.5 16.00 22.00 26.00
ØB 7.75 10.17 16.0 18.8
ØD 0 0 0 1.0 - 3.0
min 3.0 ÷ 4.0. max (w ith ØD=1)
ØG (gate) min 1.2 ÷ 2.0 max min 1.5 ÷ 3.0 max min 1.5 ÷ 4.0 max
min 4.1 ÷ 6.0 max (w ith ØD=3)
H1 3.25 4.0 4.7 6.8
H2 3.5 4.0 9.30 10.2
H3 0.2 0.3 0.5 0.7
Ls = LE +3.0 = LE + 3.4 = LE = LE
Ra 0.3 0.5 0.5 0.5
RSphere 4 5.5 8 9.4
CH max 0.8x 45° 1.0x 45° 1.0x 45° 1.5x 45°

3.04.01 REV.03/10-18
 TORPEDO Injection
with Bushing through the cavity

ATTENTION: The expansion "∆L" and the depth of pocket "LF" on table are according to a
PGT30-O-B0 Type standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
-Py- -My- -Gy- -Ay- series
For different ∆T please refer to the formula on page 3.01.01
"Short" bushing HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.
L ∆L LF
L Nozzle (20°C)

Nozzle (200°C) Py My Gy Ay
62.5 0.15 67.85
+0.5
0.0

75 0.18 80.38 79.88 86.38 88.38

100 0.24 105.44 104.94 111.44 113.44
LF

125 0.30 130.50 130.00 136.50 138.50

150 0.36 155.56 155.06 161.56 163.56
175 0.42 180.62 180.12 186.62 188.62
200 0.48 205.68 205.18 211.68 213.68
CH 225 0.54 230.74 230.24 236.74 238.74
Land
250 0.60 255.80 255.30 261.80 263.80
0.8
GH (short) = Ip

275 0.66 280.86 280.36 286.86 288.86

Injection Point G
A 300 0.72 305.92 305.42 311.92 313.92
325 0.78 330.98 330.48 336.98 338.98
+0.025
A 0.000 350 0.84 356.04 355.54 362.04 364.04
375 0.90 380.60 387.10 389.10
The conditioning circuit must be 400 0.96 405.66 412.16 414.16
located around the injection point 425 1.02 437.22 439.22
450 1.08 462.28 464.28
PGT30-M-B0 Type 475 1.14 487.34 489.34
Multihole Torpedo
500 1.20 512.40 514.40
525 1.26 537.46 539.46
550 1.32 562.52 564.52
575 1.38 587.58 589.58
600 1.44 612.64 614.64
625 1.50 637.70 639.70
650 1.56 662.76 664.76
675 1.62 687.82 689.82
700 1.68 712.88 714.88
"Medium" bushing 725 1.74 737.94 739.94
750 1.80 763.00 765.00
775 1.86 788.06 790.06
L Nozzle (20°C)

800 1.92 813.12 815.12

+0.5
0.0

"Long" bushing
LF

L Nozzle (20°C)
Ip

+0.5
0.0
α

LF
GH (medium)

Injection Point

Part. A
Ip

Specific detail only for -Ay- tip

GH (Long)

Injection Point
Land
7°

D
G

PGT30-O-B0 Type - PGT30-M-B0 Type

Dimensions Py My Gy Ay
ØA 12.00 14.00 22.00 24.00
ØD 0 0 0 1.0 - 3.0
ØG (gate) 1.2 - 1.6 - 2.0 1.5 - 2.0 - 2.5 - 3.0 2.0 - 3.0 - 4.0 3.0 - 4.0 - 5.0 - 6.0
Short 5.50 (#6.75) 7.00 (#7.5) 9.50 (#14) 13.00 (#13)
GH Medium -not available- 9.50 (#10) 13.5 (#18) 19.00 (#19)
Long 33.75 (#35) 41.50 (#42) 59.50 (#64) 82.00 (#82)
Ip 5.50 7.00 9.50 13.00
α - 0 ÷10° 0 ÷10° 0 ÷20°
CH - 2x 45° 2.5x 45° 3x 45°

3.04.02 REV.03/09-18
 CONICAL VALVE GATING Injection with External ring nut
LONG version for common application
ATTENTION: The expansion "∆L" and the depth of pocket "LE" on table are according to a
standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
PGC30-E0 Type For different ∆T please refer to the formula on page 3.01.01
-My- -Gy- -Ay- series HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.

L ∆L LE
Nozzle (200°C) Py My Gy Ay
62.5 0.15
75 0.18 85.58 90.58 95.38
100 0.24 110.64 115.64 120.44
125 0.30 135.70 140.70 145.50
L Nozzle (20°C)

150 0.36 160.76 165.76 170.56

Pin 175 0.42 185.82 190.82 195.62
200 0.48 210.88 215.88 220.68
LE ±0.05

C
Ls ±0.03

225 0.54 235.94 240.94 245.74

250 0.60 261.00 266.00 270.80
275 0.66 286.06 291.06 295.86
300 0.72 311.12 316.12 320.92
325 0.78 336.18 341.18 345.98
350 0.84 361.24 366.24 371.04
375 0.90 386.30 391.30 396.10
400 0.96 411.36 416.36 421.16
425 1.02 441.42 446.22
450 1.08 466.48 471.28
475 1.14 491.54 496.34
The conditioning circuit must be 500 1.20 516.60 521.40
Series Hole duct ØC ØPin
located around the injection point 525 1.26 541.66 546.46
Py - -
My 10 - 12 5
550 1.32 566.72 571.52
Gy 16 -18 7 575 1.38 591.78 596.58
Ay 18 - 20 -22 10 600 1.44 616.84 621.64
625 1.50 641.90 646.70
650 1.56 666.96 671.76
675 1.62 692.02 696.82
700 1.68 717.08 721.88
+0.2° 725 1.74 742.14 746.94
40° 0.0° 750 1.80 767.20 772.00
LE

775 1.86 792.26 797.06

800 1.92 817.32 822.12
0.4

CH max
Ls ±0.03

H1
x
10° ma

Ra
H2

1.2
Land
Remove the sharp edge
RS
phe
re
0.8

±0

Injection Point
.

G
03

A H7
Attention! For not abrasive filled polymers
cavity hardness required is 44÷46HRc.
For abrasive filled polymers
cavity hardness required is 54÷56HRc.

PGC30 Type ( configuration not available for -Py- series )

Dimensions Py My Gy Ay
ØA - 16.00 22.00 26.00
ØG (gate) - 2.0 - 2.5 - 3.0 3.0 - 4.0 - 5.0 4.0 - 5.0 - 6.0 - 7.0
H1 - 6.2 8.7 8.5
H2 - 4.80 7.30 6.00
Ls - = LE + 2.3 = LE + 4 = LE + 3
Ra - 0.5 0.5 0.8
Rsphere - 5.5 8.0 8.5
CH max - 1.0x 45° 1.5x 45° 2.0x 45°

3.05.01 REV.03/10-18
 CONICAL VALVE GATING Injection with External ring nut
SHORT version
ATTENTION: The expansion "∆L" and the depth of pocket "LE" on table are according to a
standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
PGC30-E1 Type For different ∆T please refer to the formula on page 3.01.01
-Py- -My- -Gy- -Ay- series HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.
L ∆L LE
Nozzle (200°C) Py My Gy Ay
62.5 0.15 69.85
75 0.18 82.38 82.88 86.58 91.18
100 0.24 107.44 107.94 111.64 116.24
125 0.30 132.50 133.00 136.70 141.30
L Nozzle (20°C)

150 0.36 157.56 158.06 161.76 166.36

Pin 175 0.42 182.62 183.12 186.82 191.42
200 0.48 207.68 208.18 211.88 216.48
LE ±0.05

C
Ls ±0.03

225 0.54 232.74 233.24 236.94 241.54

250 0.60 257.80 258.30 262.00 266.60
275 0.66 283.36 287.06 291.66
300 0.72 308.42 312.12 316.72
325 0.78 337.18 341.78
350 0.84 362.24 366.84
375 0.90 387.30 391.90
400 0.96 412.36 416.96
425 1.02 437.42 442.02
450 1.08 462.48 467.08
475 1.14 487.54 492.14
Series Hole duct ØC ØPin
500 1.20 512.60 517.20
The conditioning circuit must be 525 1.26 537.66 542.26
Py 8 3
located around the injection point 550 1.32 562.72 567.32
My 10 - 12 5
Gy 16 -18 7 575 1.38 587.78 592.38
Ay 18 - 20 -22 10 600 1.44 612.84 617.44

PGC30-E1 Type
Dimensions Py My Gy Ay
ØA 11.50 16.00 22.00 26.00
ØG (gate) 1.5 - 2.0 2.0 - 2.5 - 3.0 3.0 - 4.0 - 5.0 4.0 - 5.0 - 6.0 - 7.0
H1 3.25 4.0 4.7 6.8
4.50 (0°< α < 10°) 7.50 (0°< α < 10°) 11.30 (0°< α < 10°)
Land 10.20
4.75 (10°< α < 20°) 8.00 (10°< α < 20°) 12.00 (10°< α < 20°)
Ls = LE +3 = LE + 5 = LE + 8 = LE + 7.27
Ra 0.3 0.5 0.5 0.5
RSphere 4.0 5.5 8.0 8.5
α 0° ÷ 20° 0° ÷ 20° 0° ÷ 20° 0° ÷ 10°
CH max 0.5x 45° 1.0x 45° 1.0x 45° 1.5x 45°

3.05.02 REV.03/10-18
 CONICAL VALVE GATING Injection
with Bushing through the cavity

ATTENTION: The expansion "∆L" and the depth of pocket "LF" on table are according to a
PGC30-B0 Type standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
-Py- -My- -Gy- -Ay- series For different ∆T please refer to the formula on page 3.01.01
"Short" bushing HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.
C
L ∆L LF
L Nozzle (20°C)

Pin Nozzle (200°C) Py My Gy Ay

62.5 0.15 67.85
75 0.18 80.38 79.88 86.38 88.38
+0.5
0.0

100 0.24 105.44 104.94 111.44 113.44

LF

40°
125 0.30 130.50 130.00 136.50 138.50
150 0.36 155.56 155.06 161.56 163.56
175 0.42 180.62 180.12 186.62 188.62
200 0.48 205.68 205.18 211.68 213.68
CH 225 0.54 230.74 230.24 236.74 238.74
250 0.60 255.80 255.30 261.80 263.80
Land
275 0.66 280.86 280.36 286.86 288.86
GH (short) = Ip

0.8

300 0.72 305.92 305.42 311.92 313.92

G 325 0.78 330.98 330.48 336.98 338.98
Injection Point
350 0.84 356.04 355.54 362.04 364.04
+0.025 375 0.90 380.60 387.10 389.10
A 0.000
400 0.96 405.66 412.16 414.16
The conditioning circuit must be 425 1.02 437.22 439.22
located around the injection point 450 1.08 462.28 464.28
475 1.14 487.34 489.34
500 1.20 512.40 514.40
525 1.26 537.46 539.46
Series Hole duct ØC ØPin 550 1.32 562.52 564.52
Py 8 3 575 1.38 587.58 589.58
My 10 - 12 5
600 1.44 612.64 614.64
Gy 16 -18 7
Ay 18 - 20 -22 10 625 1.50 637.70 639.70
650 1.56 662.76 664.76
675 1.62 687.82 689.82
700 1.68 712.88 714.88
"Medium" bushing 725 1.74 737.94 739.94
750 1.80 763.00 765.00
775 1.86 788.06 790.06
L Nozzle (20°C)

800 1.92 813.12 815.12

"Long" bushing
+0.5
0.0
LF

L Nozzle (20°C)
+0.5
0.0
P

LF
α
GH (medium)

Injection Point
Ip
GH (Long)

Injection Point

Land
7°

PGC30-B0 Type
Dimensions Py My Gy Ay
ØA 12.00 14.00 22.00 24.00
ØG (gate) 1.5 - 2.0 2.0 - 2.5 - 3.0 3.0 - 4.0 - 5.0 4.0 - 5.0 - 6.0 - 7.0
Short 6.50 (#7.75) 10.50 (#11) 11.50 (#16) 13.00 (#13)
GH Medium 9.75 (#11) 14.50 (#15) 17.50 (#22) 19.00 (#19)
Long 33.75 (#35) 41.50 (#42) 59.50 (#64) 82.00 (#82)
Ip 6.50 10.50 11.50 13.00
α 0° ÷ 20° 0° ÷ 20° 0° ÷ 20° 0° ÷ 20°
β 0° ÷ 10° 0° ÷ 10° 0° ÷ 10° 0° ÷ 10°
0°< α < 10°
6.50 10.50 11.50
0°< β < 5°
P 13.00
10°< α < 20°
6.70 10.70 11.90
5°< β < 10°
CH - 2x 45° 2.5x 45° 3x 45°

3.05.03 REV.03/09-18
 CONICAL VALVE GATING Injection with External ring nut

ATTENTION: The expansion "∆L" and the depth of pocket "LE" on table are according to a
standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
PGC20-E1 Type For different ∆T please refer to the formula on page 3.01.01
-Py- -My- -Gy- series HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.
L ∆L LE
Nozzle (200°C) Py My Gy Ay
62.5 0.15 68.35
75 0.18 80.88 82.38 86.58 90.68
100 0.24 105.94 107.44 111.64 115.74
125 0.30 131.00 132.50 136.70 140.80
150 0.36 156.06 157.56 161.76 165.86
L Nozzle (20°C)

Pin 175 0.42 181.12 182.62 186.82 190.92

200 0.48 207.68 211.88 215.98
LE 0.05

C 225 0.54 232.74 236.94 241.04

Ls ±0.03

250 0.60 257.80 262.00 266.10

275 0.66 282.86 287.06 291.16
300 0.72 307.92 312.12 316.22
325 0.78 337.18 341.28
350 0.84 362.24 366.34
375 0.90 387.30 391.40
400 0.96 412.36 416.46
425 1.02 437.42 441.52
450 1.08 462.48 466.58
475 1.14 487.54 491.64
500 1.20 512.60 516.70
The conditioning circuit must be Series Hole duct ØC ØPin
525 1.26 537.66 541.76
located around the injection point Py 8 - 10 3
550 1.32 562.72 566.82
My 10 - 12 5
Gy 16 - 18 7
575 1.38 587.78 591.88
Ay 18 - 20 - 22 10 600 1.44 612.84 616.94

120°
+0.2°
40.00° 0.0°
0.4
(LE)
Ls ±0.03

H1

CH
ma
x
Ra
ma
x
Land

0.8

Attention! For not abrasive filled polymers

Injection Point cavity hardness required is 44÷46HRc.
G For abrasive filled polymers
cavity hardness required is 54÷56HRc.
A H7

PGC20-E1 Type
Dimensions Py My Gy Ay
ØA 10.50 14.00 22.00 24.00
ØG (gate) 1.5 - 1.8 2.0 - 2.5 - 3.0 3.0 - 4.0 - 5.0 4.0 - 5.0 - 6.0 - 7.0
H1 2.5 4.0 4.7 6.8
Land 3 4 7.5 7.0
Ls = LE + 2.05 = LE + 2.5 = LE + 4.75 = LE + 5.4
Ra 0.5 0.5 0.5 0.8
α 0° ÷ 10° 0° ÷ 10° 0° ÷ 10° 0° ÷ 10°
CH max 0.5 x 45° 1.0 x 45° 1.0 x 45° 1.5 x 45°

3.05.04 REV.03/04-19
 CONICAL VALVE GATING Injection
with Bushing through the cavity

ATTENTION: The expansion "∆L" and the depth of pocket "LF" on table are according to a
PGC20-B1 Type standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
-Py- -My- -Gy- series For different ∆T please refer to the formula on page 3.01.01
HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
"Short" bushing to the correct ∆T specific per each plastic material.
C
L ∆L LF
L Nozzle (20°C)

Pin Nozzle (200°C) Py My Gy Ay

+0.5
LF 0.0

62.5 0.15 67.35

40° 75 0.18 79.88 78.88 82.58 84.68
100 0.24 104.94 103.94 107.64 109.74
125 0.30 130.00 129.00 132.70 134.80
150 0.36 155.06 154.06 157.76 159.86
175 0.42 180.12 179.12 182.82 184.92
CH 200 0.48 205.18 204.18 207.88 209.98
Land 225 0.54 230.24 229.24 232.94 235.04
250 0.60 255.30 254.30 258.00 260.10
0.8
GH (short)=Ip

G 275 0.66 280.36 279.36 283.06 285.16

Injection Point 300 0.72 305.42 304.42 308.12 310.22
A 325 0.78 330.48 329.48 333.18 335.28
350 0.84 355.54 354.54 358.24 360.34
375 0.90 379.60 383.30 385.40
400 0.96 404.66 408.36 410.46
The conditioning circuit must be 425 1.02 433.42 435.52
located around the injection point 450 1.08 458.48 460.58
475 1.14 483.54 485.64
500 1.20 508.60 510.70
Series Hole duct ØC ØPin 525 1.26 533.66 535.76
Py 8 - 10 3 550 1.32 558.72 560.82
My 10 - 12 5 575 1.38 583.78 585.88
Gy 16 - 18 7
Ay 18 - 20 - 22 10
600 1.44 608.84 610.94
625 1.50 633.90 636.00
650 1.56 658.96 661.06
675 1.62 684.02 686.12
700 1.68 709.08 711.18
"Medium" bushing
725 1.74 734.14 736.24
750 1.80 759.20 761.30
L Nozzle (20°C)

775 1.86 784.26 786.36

800 1.92 809.32 811.42
+0.5
LF 0.0

"Long" bushing
L Nozzle (20°C)
+0.5
LF 0.0
P

α
GH (medium)

Injection Point
Ip
GH (Long)

Injection Point
Land
7°

PGC20-B1 Type
Dimensions Py My Gy Ay
ØA 10.50 (tol.+0.018/+0.000) 14.00 (tol.+0.025/+0.000) 22.00 (tol.+0.025/+0.000) 24
ØG (gate) 1.5 - 2.0 2.0 - 2.5 - 3.0 3.0 - 4.0 - 5.0 4.0 - 5.0 - 6.0 - 7.0
Short 4.00 (#5.5) 7.50 (#8) 11.50 (#11) 13.00 (#13)
GH Medium 8.00 (#9) 11.50 (#12) 17.50 (#17) 19.00 (#19)
Long 32.00 (#33) 38.50 (#39) 59.50 (#59) 82.00 (#82)
Ip 4.00 7.50 11.50 13.00
α 0° ÷ 10° 0° ÷ 10° 0° ÷ 10° 0° ÷ 10°
P 0°< α < 10° 4.00 7.50 11.50 13.00
CH - 2x 45° 2x 45° 3x 45°

3.05.05 REV.04/04-19
 CYLINDRICAL VALVE GATING INjection
with External ring nut

ATTENTION: The expansion "∆L" and the depth of pocket "LE" on table are according to a
standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
PGY30-E0 Type For different ∆T please refer to the formula on page 3.01.01
-My- -Gy- -Ay- series HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.
L ∆L LE
Nozzle (200°C) Py My Gy Ay
62.5 0.15
75 0.18 85.58 90.58 95.38
100 0.24 110.64 115.64 120.44
125 0.30 135.70 140.70 145.50
L Nozzle (20°C)

150 0.36 160.76 165.76 170.56

Pin 175 0.42 185.82 190.82 195.62
200 0.48 210.88 215.88 220.68
Ls ±0.03
LE ±0.05

C 225 0.54 235.94 240.94 245.74

250 0.60 261.00 266.00 270.80
275 0.66 286.06 291.06 295.86
300 0.72 311.12 316.12 320.92
325 0.78 336.18 341.18 345.98
350 0.84 361.24 366.24 371.04
375 0.90 386.30 391.30 396.10
400 0.96 411.36 416.36 421.16
425 1.02 441.42 446.22
450 1.08 466.48 471.28
475 1.14 491.54 496.34
500 1.20 516.60 521.40
Conditioning circuit to be foreseen
Series Hole duct ØC ØPin 525 1.26 541.66 546.46
in the area of the injection point Py - - 550 1.32 566.72 571.52
My 10 - 12 5
575 1.38 591.78 596.58
Gy 16 -18 7
Ay 18 - 20 -22 10
600 1.44 616.84 621.64
625 1.50 641.90 646.70
650 1.56 666.96 671.76
675 1.62 692.02 696.82
700 1.68 717.08 721.88
725 1.74 742.14 746.94
750 1.80 767.20 772.00
775 1.86 792.26 797.06
LE

30° 800 1.92 817.32 822.12

H1 ±0.05

0.8
Ls ±0.03

CH max
H2 ±0.05

x
10° ma

35°

Ra

1.2
RS Remove the sharp edge
Land ph
er
e
±0
.03
0.4
H3 ±0.05

Injection Point
0.4

A
+0.010
G 0.000
0.01 A
A H7 0.01
0.01

Attention! The tollerances are very important.

In case the tolerances and roughness values are not
correctly achieved, then the not hot runner system might
work not correctly.

Attention! For not abrasive filled polymers

it is required a cavity hardness 48÷50HRc.
For abrasive filled polymers it is required a
cavity hardness of 54÷56HRc.
PGY30-E0 Type ( configuration not available for -Py series )
Dimensions Py My Gy Ay
ØA - 16.00 22.00 26.00
ØG (gate) - 2.0 - 2.5 - 3.0 3.0 - 4.0 - 5.0 4.0 - 5.0 - 6.0 - 7.0
H1 - 6.20 8.70 8.50
H2 - 4.80 7.30 6.00
H3 1.50 2.00 2.50
Ls - = LE + 2.3 = LE + 4.0 = LE +3
Ra - 0.5 0.5 0.8
Rsphere - 5.5 8.0 8.5
CH max - 1.0x 45° 1.5x 45° 2.0x 45°

3.06.01 REV.03/10-18
 COOLING BUSHING Py - My - Gy - Ay series

Available for
External End ring - Bushing through the cavity

I
N° 2 Screws M6x12 A
ISO 4762
N° 2 Flat washer M6

I
DIN6340

22

A
±0.2

A2 Sm.0.5 X 45°
11.0 min

(1)
Lc (Cooling Bushing (20°C))

B 20°
L (Nozzle)

A ±0.2

1.6
LF
LE

G ±0.05
14.0

F ±0.2
B F8
M6
0.8

R5 E
D ±0.2
0.8
0.00
R1
M

ma
x
DETAIL B
H1

+0.1
C -0.2
A-A
Standard Nozzle Lenghts with "LE" / "LF" / "A2" / "H1" dimensions:
see table on page 3.03 and following (injection point features)
(1) Cooling Bushing with extension pipe: see pag. 3.07.02

Py My Gy Ay
Dim ensions c ode 0002-00238 c ode 0002-00232 c ode 0002-00234 c ode 0002-00236
ØA 44 58 68 77
ØB 41. 00 55. 00 65. 00 74. 00
ØC 40. 8 54.8 64. 8 73. 8
D 8 11 11 11
E 15 18.5 19 19
F 29 35.0 40. 5 42. 5
G 36. 00 42.5 48. 5 51
I 27 34 39 43. 5
Lc = L N oz z le = L N oz z le = L N oz z le + 4. 5 = L N oz z le + 7. 0
Ø M (* ) 10 10 12 14
(* ) C ooling N ote: s ugges ted c ooled Ø M to c ool m ax 4 bus hing w ith only 1 c irc uit (range 4÷ 6 B ar)

3.07.01 REV.03/05-19
 COOLING BUSHING EXTENSION

min 11.5 ±0.1

Flange Code
(see table)
N°2 Screws M6x12
0.5 x 45° A A

x)
ISO 4762

(2
12
R0.3 +0.2

14
M6 C 0.0
0.5 x 45° 0.2 A

(*)
E min

(Cooling Bushing Seat) 0.1

D ±0.2

A
A

Extension Pipe
(provided by HRSFlow)

Cooling Bushing Seat

A-A
Standard (see 3.07.01)

Dimensions
Series Flange Code
A B ØC ØD E (*)
Py 0213-00138 36.5 55 59.0 44
My 0213-00135 45.5 68 72.0 58
50 min
Gy 0213-00136 51.5 78 82.0 68
Ay 0213-00137 51.5 89 93.0 78
(*) Dim. "E": minimun lenght request to be able to use the ex tensions

3.07.02 REV.01/10-18
 INject line

MANIFOLD SPECIFICATION
INject line
 TYPES OF STANDARD HOT RUNNERS

-HL- -HD-
= =
IHD
IHL

IHT
IHT

-HT-

IHH

B
IHH

TK

-HH-
A

Upon request you can order hot runners with Interaxis and profiles different from the above-listed ones.

Dimensions Py My Gy Ay
IHL 150-200-250-300-350-400-450 150-200-250-300-350-400-450 150-200-250-300-350-400-450 150-200-250-300-350-400-450
IHD 75-100-125-150-175-200-225 75-100-125-150-175-200-225 75-100-125-150-175-200-225 75-100-125-150-175-200-225
IHH 100-125-150 100-125-150 100-125-150 125-150-175-200
IHT 100-125-150 100-125-100 100-125-100 100-125-100
A (60) 65 78 78
B 60 75 104 104
TK 40 50 60 70
4.01.01 REV.01/04-19
 HOT RUNNER & COMPONENTS POCKET'S PATTERNS

C
H

Ra
G

Ra

Ra

F
I
A

B
C

A A
Ra
D E

A A

E
Ra
G
A

Pocket
central stiffening block
available for - Py - My- -Gy- -Ay- series
40-50-60-70
hot runner
5

0.8
25.00 ±0.01
x
ma

+0.10
A-A
.3
R0

48.00 +0.05

Dimensions Py My Gy Ay
A 70 100 120
B 45 45 55
C 25 25 25
D 45 47.5 58
E 40 37.5 52
F 85 85 110
G 6 12.5 8
H 46 50 60
I 30 32.5 39
Ra 17 20 20

4.02.01 REV.02/10-18
 Cold
Manifold spacer

H
...
...
...
0.00
10

C
A ±0.01

B
0.8
0.8

R0
.3
+0.10
28.00 +0.05

Dimensions Py My Gy Ay
A 15.00 25.00 25.00 25.00
B 10 20 20 20
ØC 10 12 18 20
H 5-10-15-20 5-10-15-20 5-10-15-20 5-10-15-20-25

Cold Injection bushing

A F8
seat

contact area
1.00 MAX
B

D
C

RS

1
ph
er
e

RSphere
E
R0 (standard)
R12.7 (1/2'')
R15.5
R19.1 (3/4'')
R25 (1'')
R40

Dimensions Py My Gy Ay
ØA 30.00 30.00 38.00
B 23 20 28
C 14.8 11.8 16
D 10 20 20
ØE 41.5 41.5 47.5

4.02.02 REV.01/01-16
 SCREWED-IN EXTENSION

A F8

re
c

phe
RS
B

5 X 45°

5 Max
2 Min
5 X 45°

35

2
R Sphere
R0 (standard)
R12.7 (1/2'')
R15.5 DETAIL B
R19.1 (3/4'') SCALE 2.5 : 1
R25 (1'')
R40

SECTION A-A
SCALE 1 : 2
50

L (*) Py My Gy Ay
R 25 Extension Øc=10 Øc=12 Øc=18 Øc=24
55 (min) (min) (min) (min)
80
105
130
A A 155
180
205
230
255
110 280
305
330
Dimension Py My Gy Ay 355 (max) (max)
ØA 40 50 380
ØB 65 70 405
430
455
480
505
530
555 (max ) (max )
(*)
"L" from 55 to 230: extension with 1 Zone
"L" from 255 to 405: extension with 2 Zone
"L" from 430 to 505: extension with 3 Zone

4.03.01 REV.02/10-18
 INject line

CYLINDER SPECIFICATION
INject line
 CYLINDER ON MANIFOLD

(*) ATTENTION: minimun mandatory dimension

in presence of the magnetic IMM platen

BSPP
1/8
Closing drive

BSPP
1/8
G (stroke)

Opening drive

BSPP
1/8
D (*)

20
F

Dimension of Pin
in a closing position
Pin A-A
Cooling circuit (optional)
Nipples and fittings provided by the client
A

R2
0
=
B

A A
Nipples and fittings
=

provided by the client

Minimum dimensions
for cylinder Not Cooled
Drive orientation
The working pressure below is only for reference: for the correct
choice of maximun allowed working pressure, please refer to the
specific steel plate provided per each HRSFlow job

Working PRESSURE: NOTE FOR THE CYLINDERS WITH COOLING

PNEUMATIC : min 6 BAR During the shutdown phase of the HRS system, the cooling circuit
HYDRAULIC -Py- series: max 25 BAR of the cylinder can be shut off at the same time as the mold/hot runner
systems shut down for working temperatures up to:
HYDRAULIC -My-Gy-Ay- series: max 80 BAR - 60° C [140° F] Temperature of the mold
- 280° C [536° F] Temperature of the hot runner system
Therefore, the HRS standard cooled cylinders don’t require further
technical devices for a fast system shutdown.

PNEUMATIC NOT COOLED PNEUMATIC COOLED HYDRAULIC COOLED

Py My Gy Ay Py My Gy Ay Py My Gy Ay
Dimensions 0017-00092 0017-00110 0017-00097
0017-00080 - 0017-00083 0017-00486 0017-00085 0017-00234
A 117.5 130 - 175 130 235 175 190 190
B 85 90 - 85 90 120 85 90 90
C 82 105 - 91 115.5 122 81 105 111
D 87 110 - 96 120.5 127 86 110 116
E 75 85 - 75 85 130 75 85 85
F 22.0 28.0 - 22.0 28.0 34.0 22.0 28.0 34.0
G (stroke) 12 18 - 12 18 18 10 18 18
Ø Pin 3 5 7 - 3 5 7 10 3 5 7 10
Bore 50 62 - 50 62 100 30 42 42

5.01.01 REV.02/10-18
 CYLINDER ON MANIFOLD
WITH COOLING ON SAME SIDE OF DRIVE OPEN-CLOSE

BSPP (4x)
(*) ATTENTION: minimun mandatory dimension
in presence of the magnetic IMM platen

1/8
Closing drive

Opening drive

G Stroke
D (*)

20

Dimension of Pin
in a closing position

Pin
A-A
A
E
R2
0
=
B

A A
=

Nipples and fittings

provided by the client

Cooling circuit
Nipples and fittings provided by the client

Drive orientation
The working pressure below is only for reference: for the correct NOTE FOR THE CYLINDERS WITH COOLING
choice of maximun allowed working pressure, please refer to the During the shutdown phase of the HRS system, the cooling circuit
specific steel plate provided per each HRSFlow job of the cylinder can be shut off at the same time as the mold/hot runner
systems shut down for working temperatures up to:
- 60° C [140° F] Temperature of the mold
Working PRESSURE: - 280° C [536° F] Temperature of the hot runner system
PNEUMATIC : min 6 BAR Therefore, the HRS standard cooled cylinders don’t require further
HYDRAULIC : max 80 BAR technical devices for a fast system shutdown.

PNEUMATIC COOLED HYDRAULIC COOLED

Py My Gy Ay Py My Gy Ay
Dimensions
- - 0017-00408 - - - 0017-00410 0017-00483
A - - 170 - - - 170 155
B - - 100 - - - 100 100
C - - 115.5 - - - 105 111
D - - 120.5 - - - 110 116
E - - 110 - - - 110 116
F - - 28 - - - 28 34.0
G (stroke) - - 18 - - - 18 18
Ø Pin - - 7 - - - 7 10
Bore - - 42 - - - 62 42

5.01.01a REV.02/10-18
 CYLINDER -P- ON PLATE

N° 4 Screws M5x10 Cl.12.9 10Nm

(*) ATTENTION: minimun mandatory dimension
Valve gate tolerance of the dimension +0.25 in presence of the magnetic IMM platen
in a closing position 50.00 0.00
+0.05
32.00 0.00
Sm.1 x 45°

0.8
15(*)
10.0

0.8 0.8
0.00
R0
.3
8
ma
12

17.0
x 9
8
33.00

M5
23
8

Part. PART. B 0.8

30.00 ±0.02
R0
.3
ma
x

Opening drive
46 min
3
1x30° chamfer Closing drive
OR Seat 9

A-A
0.8

+0.05
31.00 0.00

23

B
5.0
0F
8 + +0.02
0 .0 8
10
14.5

B
A A
cover
39
14.5

14.5 14.5

20.5 20.5

The working pressure below is only for reference: for the correct
choice of maximun allowed working pressure, please refer to the
specific steel plate provided per each HRSFlow job

CODE BORE STROKE WORKING COMPLETE GASKET SET

0017-00006 24 7 PNEUM / OIL Pmin-max= 6 - 80 BAR 0038-00068

5.02.01 REV.02/04-17
 CYLINDER -P- ON PLATE WITH VALVE PIN POSITIONED

N° 4 Screws M5x10 Cl.12.9 10Nm (*) ATTENTION: minimun mandatory dimension

in presence of the magnetic IMM platen
Valve gate tolerance of the dimension +0.25
in a closing position 50.00 0.00
+0.05
32.00 0.00
Sm.1 x 45°

0.8
15(*)
10.0

0.8 0.8
0.00
R0
.3
8
ma
12

17.0
x 9
8
33.00

M5
23
8

Part. PART. B 0.8

30.00 ±0.02

Opening drive
46 min
max

1x30° chamfer Closing drive

R0.30

OR Seat 3

9
A-A
0.8

+0.05
31.00 0.00

23

B
5.0
0F
8 + +0.02
0 .0 8
10
14.5

B
A A
cover
39
14.5
3

14.5 14.5

20.5 20.5

The working pressure below is only for reference: for the correct
choice of maximun allowed working pressure, please refer to the
specific steel plate provided per each HRSFlow job

CODE BORE STROKE WORKING COMPLETE GASKET SET

0017-00106 24 7 PNEUM / OIL Pmin-max= 6 - 80 BAR 0038-00069

5.02.02 REV.02/04-17
 CYLINDER -M- ON PLATE

(*) ATTENTION: minimun mandatory dimension

+0.25
87 0.00 in presence of the magnetic IMM platen
+0.05
57.00 0.00

Sm.1 x 45°
Valve gate tolerance of the dimension

0.8
in a closing position 17(*)
12.0

0.8 0.8

R0 0.00
.3 m
8
ax
9
22.5

8.0 Closing drive

47.00

28
R1
8.0

Opening drive

0.8
R1 52.00 ±0.02

8
64 min

15.00
0.8
1 x 30° chamfer 5
OR location 20 A-A
+0.05
41.00 0.00
16

N° 4 Screws M6x16 Cl.12.9 15 Nm

38.5

M6 15.00

Part. PART. B
B

5 .0
0F
B
27.0

8 +0
+ 0 .0 2 8
.0 1
0
69.0
cover

A 4
A
27.0
+0.01 8
0
+0.02
5.0 F8

27.0 27.0
38.5 40.5
The working pressure below is only for reference: for the correct
choice of maximun allowed working pressure, please refer to the
specific steel plate provided per each HRSFlow job

CODE BORE STROKE WORKING COMPLETE GASKET SET

0017-00091 50 12 PNEUMATIC Pmin= 6 BAR 0038-00032

0017-00099 30 10 OIL Pmax= 80 BAR 0038-00062

5.02.03 REV.02/04-17
 CYLINDER -G- ON PLATE

96.5 (*) ATTENTION: minimun mandatory dimension

+0.05 in presence of the magnetic IMM platen
Valve gate tolerance of the dimension 69.00 0.00
in a closing position Sm.1 x 45°

0.8
17(*)
12.0

0.8
0.00

8
R0
.3 9
ma
x
32.0

0.8
8.0
62.00

Closing drive

38
8.0

Opening drive R1

0.8
68.00 ±0.02
R1

8
16

7
90 min
2 x 15° chamfer 25.00
M6 OR location 0.8

Manifold Topo face

110 min
30 228 max
B-B +0.05
62.00 0.00
N° 4 Screws M6x16 Cl.12.9 15 Nm
43.0 A-A

5.1 +0
0.0 .05
0
25.00
30.0

B cover
79.0

A A
4
30.0
0.005
+0.0
5 .1

30.0 30.0
The working pressure below is only for reference: for the correct
choice of maximun allowed working pressure, please refer to the 43.00 45
specific steel plate provided per each HRSFlow job

CODE BORE STROKE WORKING COMPLETE GASKET SET

0017-00078 62 18 PNEUMATIC Pmin= 6 BAR 0038-00010

0017-00079 42 18 OIL Pmax= 80 BAR 0038-00067

5.02.04 REV.03/03-18
 CYLINDER -A- ON PLATE

96.5 (*) ATTENTION: minimun mandatory dimension

Valve gate tolerance of the dimension in presence of the magnetic IMM platen
+0.05
in a closing position 69.00 0.00 Sm.1 x 45°

0.8
17(*)
12.0

0.8
0.00

8
R0
.3 9
ma
x
32.0

8.0
62.00

Closing drive

38
8.0

Opening drive R1

0.8
68.00 ±0.02
R1

8
10
16

90 min
2 x 15° chamfer 25.00
M6 OR location
Manifold Top face 110 min
224.5 max
B-B 30
0.8

+0.05
N° 4 Screws M6x16 Cl.12.9 15 Nm 62.00 0.00

43.0
B A-A

5.1 +0
0.0 .05
0
25.00
30.0

B cover
79.0

A A
4
30.0
0.005
+0.0
5 .1

30.0 30.0
The working pressure below is only for reference: for the correct
choice of maximun allowed working pressure, please refer to the 43.00 45
specific steel plate provided per each HRSFlow job

CODE BORE STROKE WORKING COMPLETE GASKET SET

0017-00088 62 18 OIL Pmax= 80 BAR 0038-00067

5.02.05 REV.03/03-18
 PIN SPECIFICATION

The pictures show the finishing and manufacturing tolerances of the valve pin and pocket for the valve gate. The specifications shown below must be followed in order to obtain
the best quality.

A Conical Valve Gate Cylindrical Valve Gate

Pin Pin
B

-0.1°
40° -0.2°

0.2
0.10

RSphere

0.2
0.2
D R0
.2
Gate
L

Seat Seat
+0.2° 30°
40° 0.0°

0.8
0.2

Gate Gate
C

Seat + Pin Seat + Pin

+0.2°
40° 0.0° 30°
0.20
0.2

Gate Gate

See INject Set up / Maintenance Manual for correct cut and manufacturing of pin. The Inject manual is attached to every system
Dimensions P M G A
ØD 3 5 7 10
L (standard lenghts) 250 - 315 315 - 500 - 630 315 - 630 - 800 - 1000 500 - 1000 - 1200
ØA 5 10 12 16
B 3 5 5 5
C 0.50 0.70 / 1.5 (ex tended) 2.00 -
ØGate 1.0 - 1.5 - 2.0 2.0 - 2.5 - 3.0 3.0 - 4.0 - 5.0 4.0 - 5.0 - 6.0 - 7.0

5.03.01 REV.01/01-16
 INject line

SINGLE NOZZLE
INject line
 FREE FLOW / TORPEDO SINGLE NOZZLE

B
D1

P RSp
L1
L

her
e
L Nozzle

D2

Free Flow Torpedo Bushing through the cavity

Free Flow & Torpedo
L (Torpedo)
L Nozzle

L Nozzle

L Nozzle
L (Free Flow)

G(gate) G(gate) A3
A1 A2

Series
Px Mx Gx Ax
Max flow capacity per nozzle 2÷70cm 3/s 10÷265cm 3/s 100÷1225cm 3/s 270÷3150cm 3/s

Max part weight 200g Max 500g Max 2500g Max 5000g Max

L Nozzle Min 45 - 310 Max Min 60 - 410 Max Min 50 - 615 Max Min 50 - 615 Max
L (free flow) Min 91.11 - 356.74 Max Min 116.64 - 467.48 Max Min 121.62 - 687.98 Max Min 131.12 - 697.48 Max
L (torpedo) Min 86.11 - 351.74 Max Min 111.14 - 461.98 Max Min 116.12 - 682.48 Max Min 127.12 - 693.48 Max
L1 36 46 56 66
ØA1 10.5 14 20 24
ØA2 10.5 12 20 24
ØA3 12 14 22 24
ØB 37 51 61 71
ØC 33 40 50 60
ØD1 4 6 10 12
ØD2 8 10-12 16-18 20-22
ØP 50 75 90 105
RSphere R0 - R12.7 - R15.5 - R19.1 - R25 - R40

6.01.01 REV.00/01-14
 SINGLE NOZZLE: -Px- seat dimensions

Single nozzle with external End Ring nut

Min 4 screws M10 cl. 12.9 50Nm
Min 8 screws M10 cl. 8.8 40Nm 0.5 X 45°

.4
5 min

R0
Min 4 screws M12 cl. 8.8 50Nm 37.5 +0.1
0.0
+0.1
30.0 0.0
Center Ring
Minimun RSphere
Hardness 30 HRc 0.02 A
50
0.01

45°
+0.05
0.00

A 45°

34 min
1 x 45°

0.8
36.00

6
0.8

R10
(a)

ax
10

.8 m
L Nozzle (20°C)

R0
33 ±0.2
LEs ±0.05

RSphere
R0 (standard)
+0.076
R12.7 (1/2'') 40.00 F8 +0.030
R15.5 0.01 A
41

R19.1 (3/4'')
R25 (1'')
0.01
R40
∆L+0.5

R5

External End ring nut Pocket Pin only for

LEs = L(20°C) + ∆L + 0.5 nozzle with bushing 10
through the cavity
λ= 0.000012 (1/°C)

20
10
T1 (°C) = Injection temperature
T2 (°C) = Mold temperature
∆T = T1 - T2
∆L = L * ∆T * λ
0.000
+0.012

(a) Max "L Nozzle" = 260 with external end ring nut 20
H7

Standard injection features with "LEs" dimensions:

4.00

see table on page 6.03 and followings

34
28.0 LW min.

Nozzle with bushing through the cavity

L Nozzle (20°C)
+0.5
0.0
LFs

40
∆L+ B

R5

End ring through the cavity

LFs = L(20°C) + ∆L + B

Free Flow Torpedo

(*)
B -1 -0.5
(*) In case of Free Flow b ushing for
elastomer materials to use B= +1
Standard injection features with "LFs" dimensions:
see table on page 6.03 and followings
(a)

6.02.01 REV.02/05-19
 SINGLE NOZZLE: -Mx- seat dimensions

Single nozzle with external End Ring nut

Min 4 screws M10 cl. 12.9 50Nm
Min 8 screws M10 cl. 8.8 40Nm 0.5 X 45°

.4
5 min

R0
Min 4 screws M12 cl. 8.8 50Nm 51.5 +0.1
0.0
+0.1
45.0 0.0
Center Ring
Minimun RSphere 75
Hardness 30 HRc 0.02 A
0.01

45°
45°

44 min
+0.05
0.00

R10
0.8
46.00

120°

6
15
0.8
40 ±0.2
(a)

x
L Nozzle (20°C)

50 ±0.2

ma
.8
LEs ±0.05

RSphere

R0
+0.076
R0 (standard) 57.00 F8 +0.030
55

R12.7 (1/2'') 0.01 A

R15.5
R19.1 (3/4'')
0.01
R25 (1'')
R40
∆L+ 0.5

R5

External End ring nut Pocket Pin only for

LEs = L(20°C) + ∆L + 0.5 nozzle with bushing
through the cavity

25
16
λ= 0.000012 (1/°C)
T1 (°C) = Injection temperature
T2 (°C) = Mold temperature
∆T = T1 - T2
∆L = L * ∆T * λ
(a) Max "L Nozzle" = 310 with external end ring nut
0.000
+0.012

Standard injection features with "LEs" dimensions:

H7

see table on page 6.03 and followings

5.00

49
37.5 LW min.

Nozzle with bushing through the cavity

L Nozzle (20°C)
+0.5
0.0
LFs

52
∆L- 1

R5

End ring through the cavity

LFs = L(20°C) + ∆L -1

Standard injection features with "LFs" dimensions:

see table on page 6.03 and followings (a)

6.02.02 REV.01/01-16
 SINGLE NOZZLE: -Gx- seat dimensions

Single nozzle with external End Ring nut

Min 4 screws M10 cl. 12.9 50Nm 0.5 X 45°

.4
5 min

R0
+0.1
61.5 0.0

54 max
Center Ring
Minimun RSphere
Hardness 30 HRc 90 0.02 A
0.01

45° 45°
+0.05
0.00

54 min
A

0.8
56.00

R1 0
20
0.8

120°

x
60 ±0.2

ma
L Nozzle (20°C)

.8
R0
LEs ±0.05

RSphere +0.076
67.00 F8 +0.030
PEs

R0 (standard)
R12.7 (1/2'')
0.01 A
R15.5 0.01
R19.1 (3/4'')
R25 (1'') 50 ±0.2
R40
∆L+0.7

R8

External End ring nut Pocket Pin only for

nozzle with bushing
LEs = L(20°C) + ∆L + 0.7
through the cavity

20

25
λ= 0.000012 (1/°C)
T1 (°C) = Injection temperature
T2 (°C) = Mold temperature
∆T = T1 - T2
∆L = L * ∆T * λ
0.000
+0.012

Standard injection features with "LEs" dimensions:

see table on page 6.03 and followings
H7
5.00

60
42.0 LW min.

Nozzle with bushing through the cavity L Nozzle PEs PFs L W min.
50 35 31 185
65 35 31 185
90 35 31 185
115 61 57 185
L Nozzle (20°C)

140 61 57 185
+0.5
0.0

165 61 57 185
PFs
LFs

190 61 57 185
215 61 57 185
240 61 57 185
265 61 57 185
∆L+B

290 61 57 185
R8

315 61 57 185
End ring through the cavity
340 61 57 240
365 61 57 215
LFs = L(20°C) + ∆L + B
390 61 57 190
Free Flow Torpedo 415 61 57 185
B Standard -1.5 +2 440 61 57 185
465 61 57 185
Standard injection features with "LFs" dimensions: 490 61 57 185
see table on page 6.03 and followings 515 61 57 280
540 61 57 255
565 61 57 230
590 61 57 205
615 61 57 185

6.02.03 REV.01/01-16
 SINGLE NOZZLE: -Ax- seat dimensions

Single nozzle with external End Ring nut

Min 4 screws M10 cl. 12.9 50Nm 0.5 X 45°

.4
5 min

R0
+0.1
71.5 0.0

64 max
Center Ring
Minimun RSphere 105
Hardness 30 HRc 0.01 A 0.02 A
0.01 0.01

45°

64 min
45°
+0.05
0.00

A
66.00

0.8
10

R10
22
0.8

x
120°

ma
70 ±0.2
L Nozzle (20°C)

.8
R0
+0.076
LEs ±0.05

RSphere 78.00 F8 +0.030

PEs

R0 (standard)
R12.7 (1/2'') 60 ±0.2
R15.5
R19.1 (3/4'')
R25 (1'')
R40
∆L+0.8

R8

External End ring nut

Pocket Pin only for
LEs = L(20°C) + ∆L + 0.8 nozzle with bushing
through the cavity

30
20
λ= 0.000012 (1/°C)
T1 (°C) = Injection temperature
T2 (°C) = Mold temperature
∆T = T1 - T2
∆L = L * ∆T * λ
0.000
+0.012

Standard injection features with "LEs" dimensions:

H7

see table on page 6.03 and followings

5.00

71
50.0 LW min.

Nozzle with bushing through the cavity L Nozzle PEs PFs L W min.
50 40 36 190
65 40 36 190
90 40 36 190
115 65 61 190
L Nozzle (20°C)

140 65 61 190
+0.5
0.0

165 65 61 190
PFs
LFs

190 65 61 190
∆L-B

215 65 61 190
240 65 61 190
265 65 61 190
290 65 61 190
R8

315 65 61 190
End ring through the cavity
340 65 61 245
365 65 61 220
LFs = L(20°C) + ∆L - B
390 65 61 195
Free Flow Torpedo 415 65 61 190
B 3.5 2.0 440 65 61 190
465 65 61 190
Standard injection features with "LFs" dimensions: 490 65 61 190
see table on page 6.03 and followings
515 65 61 280
540 65 61 255
565 65 61 230
590 65 61 205
615 65 61 190

6.02.04 REV.02/03-16
 SINGLE NOZZLE FREE FLOW INjection
with External ring nut

L ∆L LEs
Nozzle (200°C) Px Mx
PGF30-E1 Type 45 0.11 45.61
60 0.14 60.64 60.64
-Px- -Mx- -Gx- -Ax- series 85 0.20 85.70 85.70
110 0.26 110.76 110.76
135 0.32 135.82 135.82
160 0.38 160.88 160.88
185 0.44 185.94 185.94
210 0.50 211.00 211.00
235 0.56 236.06 236.06
260 0.62 261.12 261.12
285 0.68 286.18
310 0.74 311.24

L ∆L LEs
L Nozzle (20°C)

Nozzle (200°C) Gx Ax
LEs ±0.05

50 0.12 50.82 50.92

65 0.16 65.86 65.96
90 0.22 90.92 91.02
115 0.28 115.98 116.08
140 0.34 141.04 141.14
165 0.40 166.10 166.20
190 0.46 191.16 191.26
215 0.52 216.22 216.32
240 0.58 241.28 241.38
265 0.64 266.34 266.44
290 0.70 291.40 291.50

The conditioning circuit must be

A 315
340
0.76
0.82
316.46
341.52
316.56
341.62
located around the injection point 365 0.88 366.58 366.68
390 0.94 391.64 391.74
415 1.00 416.70 416.80
440 1.06 441.76 441.86
465 1.12 466.82 466.92
490 1.18 491.88 491.98
515 1.24 516.94 517.04
540 1.30 542.00 542.10
565 1.36 567.06 567.16
590 1.42 592.12 592.22
615 1.48 617.18 617.28

ATTENTION: The expansion "∆L" and the depth of pocket "LEs" on table are according to a
standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
LEs

For different ∆T please refer to the formula on page 6.02.01 and followings.
HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
H1

CH max
to the correct ∆T specific per each plastic material.
Ra

Part. A
H3 min

Rb
H2 ±0.03

Specific detail only for -Ay- tip

H4

0.8

G
G+1
B

A H7

D
G
G+1
PGF30-E1 Type
Dimensions Px Mx Gx Ax
ØA 10.50 14.00 20.00 24.00
ØB 8.70 9.80 15.60 17.80
ØD (unique value) (unique value) (unique value) 4.3 - 6.3
3.0 - 4.0 (w ith ØD=4.3)
ØG (gate) 1.0 - 1.5 - 2.0 1.0 - 1.5 - 2.0 2.0 - 3.0 - 4.0
5.0 - 6.0 (w ith ØD=6.3)
H1 2.25 3.0 4.7 6.8
H2 3.50 4.00 6.80 4.20
H3 9.5 10.00 14.8 14.2
H4 0.2 0.3 0.5 0.7
Ra 0.3 0.5 0.5 0.8
Rb 1.8 2 2 3.5
CH max 0.4x 30° 1.0x 45° 0.5x 45° 1.5x 45°

6.03.01 REV.02/09-18
 SINGLE NOZZLE FREE FLOW Injection
with Bushing through the cavity

PGF30-B0 Type L ∆L LFs

-Px- -Mx- -Gx- -Ax- series Nozzle (200°C) Px Mx
45 0.11 44.11
60 0.14 59.14 59.14
85 0.20 84.20 84.20
110 0.26 109.26 109.26
135 0.32 134.32 134.32
160 0.38 159.38 159.38
185 0.44 184.44 184.44
210 0.50 209.50 209.50
235 0.56 234.56 234.56
260 0.62 259.62 259.62
+0.25
0.00

L Nozzle

285 0.68 284.68 284.68

310 0.74 309.74 309.74
LFs

335 0.80 334.80

360 0.86 359.86
385 0.92 384.92
410 0.98 409.98

L ∆L LFs
CH
P1 min

Nozzle (200°C) Gx Ax
50 0.12 48.62 46.62
65 0.16 63.66 61.66
A 90 0.22 88.72 86.72
GH

G 115 0.28 113.78 111.78

140 0.34 138.84 136.84
7° 165 0.40 163.90 161.90
190 0.46 188.96 186.96
215 0.52 214.02 212.02
0.8

240 0.58 239.08 237.08

+0.025 265 0.64 264.14 262.14
Injection Point A 0.000
290 0.70 289.20 287.20
315 0.76 314.26 312.26
The conditioning circuit must be 340 0.82 339.32 337.32
located around the injection point 365 0.88 364.38 362.38
390 0.94 389.44 387.44
415 1.00 414.50 412.50
PGF10-B0 Type 440 1.06 439.56 437.56
-Px- -Mx- -Gx- -Ax- series 465 1.12 464.62 462.62
490 1.18 489.68 487.68
515 1.24 514.74 512.74
540 1.30 539.80 537.80
565 1.36 564.86 562.86
590 1.42 589.92 587.92
615 1.48 614.98 612.98

ATTENTION: The expansion "∆L" and the depth of pocket "LFs" on table is according to a
standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
For different ∆T please refer to the formula on page 6.02.01 and followings.
HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
+0.25
0.00

L Nozzle

to the correct ∆T specific per each plastic material.

LFs

Part. A
Specific detail only for -Ay- tip
P2 min

CH
A
GH

0.8

+0.025
Injection Point A 0.000

The conditioning circuit must be

located around the injection point G
D
PGF30-B0 - PGF10-B0 Type
Dimensions Px Mx Gx Ax
ØA 12.00 14.00 22.00 24.00
ØD (unique value) (unique value) (unique value) 4.3 - 6.3
3.0 - 4.0 (w ith ØD=4.3)
ØG (gate) 1.0 - 1.5 - 2.0 1.5 - 2.0 - 2.5 2.0 - 3.0 - 4.0
5.0 - 6.0 (w ith ØD=6.3)
GH 34.0 40.5 61.5 71.5
P1 min 11.0 11.5 17 18.5
P2 min 8.5 10.3 11 15.0
CH 0.5x 45° 1x 45° 1x 45° 3x 45°

6.03.02 REV.03/09-18
 SINGLE NOZZLE FREE FLOW Injection
for Elastomer Materials

PGF20-B0 Type L ∆L LFs

-Px- -Mx- series Nozzle (200°C) Px
45 0.11 46.11
60 0.14 61.14
85 0.20 86.20
110 0.26 111.26
135 0.32 136.32
160 0.38 161.38
185 0.44 186.44
210 0.50 211.50
L Nozzle
+0.5
0.0

235 0.56 236.56

LFs

260 0.62 261.62

285 0.68 286.68
310 0.74 311.74

CH P L ∆L LFs
Ip min

G Nozzle (200°C) Mx
60 0.14 59.14
GH

85 0.20 84.20
110 0.26 109.26
3° 135 0.32 134.32
160 0.38 159.38
185 0.44 184.44
0.8

+0.025 210 0.50 209.50

Injection Point A 0.000
235 0.56 234.56
The conditioning circuit must be 260 0.62 259.62
located around the injection point 285 0.68 284.68
310 0.74 309.74
335 0.80 334.80
360 0.86 359.86
385 0.92 384.92
410 0.98 409.98

ATTENTION: The expansion "∆L" and the depth of pocket "LFs" on table are according to a
standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
For different ∆T please refer to the formula on page 6.02.01 and followings.
HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.

PGF20-B0 Type ( configuration not available for -Gx- and -Ax- series )
Dimensions Px Mx Gx Ax
ØA 12.00 14.00
ØG (gate) 1.2 - 1.5 - 1.8 1.2 - 1.5 - 1.8
ØP 0.9 - 1.2 - 1.5 0.9 - 1.2 - 1.5
GH 32.25 40.50
Ip min 4.25 6.5
CH 0.5x 45° 1x 45°

6.03.03 REV.02/09-18
 SINGLE NOZZLE TORPEDO INjection
with External ring nut

L ∆L Px Mx
Nozzle (200°C) LEs LEs
PGT30-O-E1 Type 45 0.11 45.61
-Px- -Mx- -Gx- -Ax- series 60 0.14 60.64 60.64
85 0.20 85.70 85.70
110 0.26 110.76 110.76
135 0.32 135.82 135.82
160 0.38 160.88 160.88
185 0.44 185.94 185.94
210 0.50 211.00 211.00
235 0.56 236.06 236.06
260 0.62 261.12 261.12
285 0.68 286.18
310 0.74 311.24
L Nozzle (20°C)

L ∆L Gx Ax
LEs ±0.05

Ls ±0.03

Nozzle (200°C) LEs LEs

50 0.12 50.82 50.92
65 0.16 65.86 65.96
90 0.22 90.92 91.02
115 0.28 115.98 116.08
140 0.34 141.04 141.14
165 0.40 166.10 166.20
190 0.46 191.16 191.26
215 0.52 216.22 216.32
240 0.58 241.28 241.38
265 0.64 266.34 266.44
The conditioning circuit must be
located around the injection point A 290
315
0.70
0.76
291.40
316.46
291.50
316.56
PGT30-M-E1 Type 340 0.82 341.52 341.62
365 0.88 366.58 366.68
Multihole Torpedo
390 0.94 391.64 391.74
415 1.00 416.70 416.80
440 1.06 441.76 441.86
465 1.12 466.82 466.92
490 1.18 491.88 491.98
515 1.24 516.94 517.04
540 1.30 542.00 542.10
565 1.36 567.06 567.16
90° 590 1.42 592.12 592.22
615 1.48 617.18 617.28

ATTENTION: The expansion "∆L" and the depth of pocket "LEs" on table are according to a
LEs

standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
Ls ±0.03

For different ∆T please refer to the formula on page 6.02.01

H1

CH max HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.
Ra
H2

1.2 R5
G .5 Remove the sharp edge
S ph
er With Sprue
Injection Point e
B

Part. A
0.8

A H7
Specific detail only for -Ax- tip
H2
H3

G
D G+1

G
PGT30-O-E1 - PGT30-M-E1 Type
Dimensions Px Mx Gx Ax
ØA 10.50 12.00 20.00 24.00
ØB 8.00 10.52 16.0 18.8
ØD 0 0 0 1.0 - 3.0
min 3.0 ÷ 4.0. max (w ith ØD=1)
ØG (gate) min 1.2 ÷ 2.0 max min 1.5 ÷ 3.0 max min 1.5 ÷ 4.0 max
min 4.1 ÷ 6.0 max (w ith ØD=3)
H1 2.25 3.00 4.7 6.8
H2 4.50 4.50 9.30 10.2
H3 0.2 0.3 0.5 0.7
Ls = LEs + 4 = LEs + 3.9 = Les + 8 = Les + 9.4
Ra 0.3 0.5 0.5 0.8
RSphere 4 5.5 8 9.4
CH max 0.4x 30° 0.5x 45° 0.5x 45° 1.5x 45°

6.04.01 REV.02/09-18
 SINGLE NOZZLE TORPEDO Injection
with Bushing through the cavity

PGT30-O-B0 Type L ∆L LFs

-Px- -Mx- -Gx- -Ax- series Nozzle (200°C) Px Mx
45 0.11 44.61
"Short" bushing 60 0.14 59.64 59.14
85 0.20 84.70 84.20
110 0.26 109.76 109.26
135 0.32 134.82 134.32
160 0.38 159.88 159.38
185 0.44 184.94 184.44
210 0.50 210.00 209.50
235 0.56 235.06 234.56
260 0.62 260.12 259.62
285 0.68 285.18 284.68
L Nozzle (20°C)

310 0.74 310.24 309.74

335 0.80 334.80
+0.5
0.0

360 0.86 359.86

LFs

385 0.92 384.92

410 0.98 409.98

L ∆L LFs
Nozzle (200°C) Gx Ax
50 0.12 52.12 48.12
65 0.16 67.16 63.16
CH 90 0.22 92.22 88.22
Land 115 0.28 117.28 113.28
A
GH (short) = Ip

140 0.34 142.34 138.34

Injection Point 165 0.40 167.40 163.40
0.8

G 190 0.46 192.46 188.46

+0.025 215 0.52 217.52 213.52
A 0.000 240 0.58 242.58 238.58
265 0.64 267.64 263.64
The conditioning circuit must be 290 0.70 292.70 288.70
located around the injection point 315 0.76 317.76 313.76
340 0.82 342.82 338.82
PGT30-M-B0 Type 365 0.88 367.88 363.88
Multihole Torpedo 390 0.94 392.94 388.94
415 1.00 418.00 414.00
440 1.06 443.06 439.06
465 1.12 468.12 464.12
490 1.18 493.18 489.18
515 1.24 518.24 514.24
540 1.30 543.30 539.30
565 1.36 568.36 564.36
590 1.42 593.42 589.42
"Medium" bushing
L Nozzle (20°C)

615 1.48 618.48 614.48

+0.5
0.0

ATTENTION: The expansion "∆L" and the depth of pocket "LFs" on table are according to a
LFs

standard difference of temperature between mold and hot runner system equal to ∆T=200°C.
For different ∆T please refer to the formula on page 6.02.01 and followings.
HRS Flow however will provide the drawings and 3D models of nozzle and cut-out according
to the correct ∆T specific per each plastic material.

"Long" bushing
L Nozzle (20°C)
Ip

+0.5
0.0
α

Land
LFs
GH (medium)

Injection Point

Part. A
Specific detail only for -Ay- tip
Ip
GH (Long)

Injection Point
Land
7°

D
G
PGT30-O-B0 - PGT30-M-B0 Type
Dimensions Px Mx Gx Ax
ØA 12.00 14.00 22.00 24.00
ØD 0 0 0 1.0 - 3.0
ØG (gate) 1.2 - 1.6 - 2.0 1.5 - 2.0 - 2.5 - 3.0 2.0 - 3.0 - 4.0 3.0 - 4.0 - 5.0 - 6.0
Short 5.50 (#6.75) 6.00 (#7.5) 8.00 (#14) 13.00 (#13)
GH Medium -not available- 8.50 (#10) 12.0 (#18) 19.00 (#19)
Long 33.75 (#35) 40.50 (#42) 58.00 (#64) 82.00 (#82)
Ip 5.50 7.00 8.00 13.00
α - 0 ÷10° 0 ÷10° 0 ÷20°
CH 0.5x 45° 1x 45° 1x 45° 3x 45°

6.04.02 REV.03/09-18