AIRCRAFT

MAINTENANCE MANUAL

AL L ( P AK I S T AN )

PT. DIRGANTARA INDONESIA - INDONESIAN AEROSPACE (IAe)

CUSTOMER SUPPORT DIVISION
BANDUNG : JL. Pajajaran 154, Telp. : 62-22-6054781 PO. BOX. 1562 BD. Telefax (022) 6034521
Email: tecpubs@ indonesian-aerospace.com.
COPYRIGHT© 2003 DIRGANTARA INDONESIA-INDONESIAN AEROSPACE (IAe)

th
INIT IAL ISSUE : MARCH 15 2001
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REVISIO N 06 : NO VEMBER 15 2006
PT. DIRGANTARA INDONESIA
INDONESIAN AEROSPACE (IAe)
CUSTOMER SUPPORT DIVISION Technical Manual
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Bandung 40174 - Indonesia
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 CN-235 MAINTENANCE MANUAL

PT. DIRGANTARA INDONESIA (IAe)

CUSTOMER SUPPORT DIVISION
TECHNICAL PUBLICATIONS
JL. PAJAJARAN NO. 154
B A N D U N G 40174
I N D O N E S I A
======================================

To: HOLDERS OF CN 235-220M AIRCRAFT MAINTENANCE MANUALS

REVISION No. 06 DATED Nov. 15/06

HIGHLIGHTS

Chapters and pages which have been revised are detailed below, together
with the highlights of Revision No. 06. Please comply with the enclosed
Change Instructions.

1. The following chapter/sections have been revised as detailed:

CH/SE/SU Pages Description of Change

FRONTISPIECE - Revised to reflect this revision.

List of Chapters 1 and 2 Revised to reflect this revision.

Chapter 00

00 - LEP 1 Revised to reflect this revision.

Chapter 21

21 - LEP 1 thru 5 Revised to reflect this revision.

21-21-00 5,11,13 and 17 Correction of illustrations and electrical

wiring for LH/RH recirculation fan.

21-21-00
CONFIG 1 14 and 17 Correction of electrical wiring for LH/RH
recirculation fan.

21-21-00 102 thru 105 Correction of troubleshooting procedure

for LH/RH recirculation fan.

501, 503 thru 505 Revised due to different procedure for

testing avionics cooling system between
E051065 and E066070.

Effectivity: All
HIGHLIGHTS Page 1 of 4
Nov. 15/06
 CN-235 MAINTENANCE MANUAL

CH/SE/SU Pages Description of Change.

21-21-12 401, 404 and 405 Revised due to different equipment and
material used on between E051065 and
E066070.

21-31-00 502 thru 507 Add procedure to do selftest and

correction of Power Lever (PL) position in
the test.

21-31-12 401, 402 and 404 Introduce new referenced procedure.

21-31-16 401 and 404 Introduce new referenced procedure.

21-31-17 401,402,403 and Technical correction and improvement on

405 the preparation for installation.

21-31-18 401,402,404 and Technical correction and improvement on

405 the preparation for installation.

21-31-24 401 thru 404 Technical improvement on the preparation

for installation.

21-51-20 404 thru 407 Revised due to add some items on the
illustration.

21-60-00 1 Correction of title and contents of the

topic.

Chapter 25

25 - LEP 1, 3 thru 5 Revised to reflect this revision.

25 - TOC 4 thru 6 Revised to reflect this revision.

25-40-00 1 thru 4 Revised to modify illustrations and update

technical content.

301 and 302 New topic.

501 and 502 New topic.

25-40-00
CONFIG 1 301 thru 303 New topic.

501 and 502 New topic.

Effectivity: All
HIGHLIGHTS Page 2 of 4
Nov. 15/06
 CN-235 MAINTENANCE MANUAL

CH/SE/SU Pages Description of Change.

Chapter 26

26 - LEP 1 and 2 Revised to reflect this revision.

26 - TOC 1 Revised to reflect this revision.

26-11-00 101 thru 108 Revised to improve the technical content

of the troubleshooting procedure.

26-12-00 101 thru 103 Introduce new topic.

26-21-11 403 Correction of the FIN number of the

circuit breaker.

26-21-15 401 Correction of the SERVICE name of the

circuit breaker.

Chapter 29

29 - LEP 1 and 2 Revised to reflect this revision.

29 - TOC 1 Revised to reflect this revision.

29-00-00 101 thru 109 Modification of the procedure to

troubleshoot that there is no indication
of pressure from the hydraulic pumps.

29-10-12 401 thru 406 Remove the dummy fuses from the equipment
and materials list and page number
relocation.

29-31-00 101 thru 103 Modification of the troubleshooting

procedure and to add connector numbers.

29-33-00 101 thru 103 Remove unapplicable procedures from the

troubleshooting procedure No.1.

Chapter 34

34 - LEP 1,2,7 thru 13 Revised to reflect this revision.

34 - TOC 8 thru 14 Revised to reflect this revision.

34-43-00 1 thru 27 Revised to distinguish from the data POST

(PRE SB N235-34-209) SB N235-34-209.

34-43-00 1 thru 49 New topic to distinguish from the data PRE

(POST SB N235-34-209) SB N235-34-209.

Effectivity: All
HIGHLIGHTS Page 3 of 4
Nov. 15/06
 CN-235 MAINTENANCE MANUAL

CH/SE/SU Pages Description of Change.

34-43-02 401 thru 403 Revised to distinguish from the data POST
(PRE SB N235-34-209) SB N235-34-209.

34-43-02 401 thru 403 New topic to distinguish from the data PRE
(POST SB N235-34-209) SB N235-34-209.

Chapter 71

71 - LEP 1 and 2 Revised to reflect this revision.

71-00-00 504,508 thru 513, Correction and adding of adjustment/test

518,520 thru 523 procedure related to the engine start,
and 526 shutdown and break-in procedure.

71-20-11 402 thru 406 Correction of the removal/installation

procedure.

71-20-12 402 thru 405 Correction of the removal/installation

procedure.

Chapter 73

73 - LEP 1 and 2 Revised to reflect this revision.

73 - TOC 2 Revised to reflect this revision.

73-31-00 2,7 and 10 Change of the technical name.

101 thru 107 Add the connector PIN numbers.

Effectivity: All
HIGHLIGHTS Page 4 of 4
Nov. 15/06
 CN-235 MAINTENANCE MANUAL

SERVICE BULLETINS LIST

SERVICE BULLETIN REV. INCORPORATED INTO SERVICE BULLETIN REV. INCORPORATED INTO
No. No. MANUAL REV. No./ No. No. MANUAL REV. No./
DATE DATE
N235-25-215M 0 NO AFFECT
N235-25-217M 1 NO AFFECT
N235-27-205 1 NO AFFECT

SBL Page 1
Jun. 30/03
 CN-235 MAINTENANCE MANUAL

LIST OF CHAPTERS

VOLUME 1 DATE

00 - GENERAL INFORMATION Nov. 15/06

06 - DIMENSIONS AND AREAS Jun. 30/03
07 - LIFTING AND SHORING Mar. 15/01
08 - LEVELING AND WEIGHING Mar. 15/01
09 - TOWING AND TAXIING Feb. 28/02
10 - PARKING AND MOORING Jun. 30/03
11 - PLACARDS AND MARKING Jun. 30/05
12 - SERVICING Apr. 30/04
20 - STANDARD PRACTICES Mar. 15/01

VOLUME 2

21 - AIR CONDITIONING Nov. 15/06

22 - AUTO FLIGHT Mar. 15/01

VOLUME 3

23 - COMMUNICATIONS Oct. 15/04

VOLUME 4

24 - ELECTRICAL POWER Jun. 30/05

VOLUME 5

25 - EQUIPMENT/FURNISHINGS Nov. 15/06

26 - FIRE PROTECTION Nov. 15/06

VOLUME 6

27 - FLIGHT CONTROLS Apr. 30/04

VOLUME 7

28 - FUEL Apr. 30/04

29 - HYDRAULIC POWER Nov. 15/06

VOLUME 8

30 - ICE AND RAIN PROTECTION Feb. 28/02

31 - INDICATING/RECORDING SYSTEMS Jun. 30/05

VOLUME 9

32 - LANDING GEAR Apr. 30/04

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 CN-235 MAINTENANCE MANUAL

VOLUME 10 DATE

33 - LIGHTS Jun. 30/05

VOLUME 11 AND VOLUME 11A

34 - NAVIGATION Nov. 15/06

VOLUME 12

35 - OXYGEN Oct. 15/04

38 - WATER/WASTE Oct. 15/04
52 - DOORS Jun. 30/05
53 - FUSELAGE Jun. 30/05

VOLUME 13

55 - STABILIZERS Mar. 15/01

56 - WINDOWS Mar. 15/01
57 - WINGS Mar. 15/01
61 - PROPELLERS Apr. 30/04

VOLUME 14

71 - POWER PLANT Nov. 15/06

73 - ENGINE FUEL AND CONTROL Nov. 15/06
74 - IGNITION Mar. 15/01
75 - AIR Mar. 15/01
76 - ENGINE CONTROLS Mar. 15/01
77 - ENGINE INDICATING Mar. 15/01
78 - EXHAUST Mar. 15/01
79 - OIL Mar. 15/01
80 - STARTING Mar. 15/01
99 – TACTICAL ELECTRONIC WARFARE Apr. 30/04

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 CN-235 MAINTENANCE MANUAL

RECORD OF REVISIONS

REV. ISSUE INSERTED REV. ISSUE INSERTED

NO. DATE NO. DATE DATE BY
DATE BY

01 Feb. 28/02 Jun. 03/02 IAe

02 Jun. 30/03 Jun. 30/03 IAe
03 Apr. 30/04 Apr. 30/04 IAe
04 Oct. 15/04 Jun. 10/05 IAe
05 Jun. 30/05 Jul. 15/05 IAe
06 Nov. 15/06 Jan. 15/07 IAe

Effectivity: All
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 CN-235 MAINTENANCE MANUAL

RECORD OF TEMPORARY REVISIONS

INSERTED REMOVED INCORPORATED

REV. CHAP/SECT/SUBJ ISSUE
INTO MANUAL
NO. PAGE NO. DATE DATE BY DATE BY
BY REV. NO.

Effectivity: All
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 CN-235 MAINTENANCE MANUAL

CHAPTER 00

GENERAL INFORMATION

LIST OF EFFECTIVE PAGES

CHAPTER/ CHAPTER/
SUBJECT PAGE DATE SUBJECT PAGE DATE

FRONTISPIECE Nov. 15/06

LIST OF SERVICE
BULLETIN 1 Jun. 30/03

LIST OF
CHAPTERS 1 Nov. 15/06
2 Nov. 15/06

RECORD OF
REVISIONS 1 Jun. 30/03
(ROR)

RECORD OF
TEMPORARY 1 Jun. 30/03
REVISIONS
(ROTR)

LIST OF
EFFECTIVE
PAGES (LEP) 1 Nov. 15/06

INTRODUCTION 1 Jun. 30/03

2 Jun. 30/03
3 Oct. 15/04
4 Oct. 15/04
5 Jun. 30/03
6 Jun. 30/03
7 Jun. 30/03
8 Jun. 30/03

Effectivity: All
00 - LEP Page 1
Nov. 15/06
 CN-235 MAINTENANCE MANUAL

INTRODUCTION

1. General

This manual has been prepared in accordance with ATA Specification 100.

2. Content

This manual contains information on systems and units of equipment to the

level required to enable the mechanic to service the aircraft. It allows the
systems to be understood and maintained to a safe standard and to remove,
install, and test units of the systems. Servicing instructions for units
removed from the aircraft are contained in the relevant Component
Maintenance Manual.

3. Using the manual

A. Chapterization

Chapters are allocated in accordance with ATA Specification 100.

B. Chapter Breakdown

Each chapter is broken down into sections or system :

Example:

30-00-00 Ice and Rain Protection

30-10-00 Airfoil

30-20-00 Air Intakes

30-30-00 Pitot and Static Ice Protection

Each section is broken down into subsections or subsystems:

Example:

30-10-00 Airfoil

30-11-00 Pneumatic System

30-12-00 Angle of Attack Sensor-Ice Protection

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 CN-235 MAINTENANCE MANUAL

Each subsection is divided into subjects:

Example:

30-11-11 De-Icer Boots

30-11-12 Water Separator

30-11-13 Regulator Valve

General descriptive and maintenance information for a complete system is

contained in the pages with the the first element number, eg.
30-00-00 - Ice and Rain Protection.

When a system is broken down into subsystems, descriptive and

maintenance information will be found on the pages with the first and
second element numbers, eg. 30-11-00 - Pneumatic System.

Removal/Installation information of specific units in a system will be

found on the pages with all three element numbers, eg. 30-11-11 -
De-Icer Boots. In certain chapters, Removal/Installation information of
units within a system that are general rather than specific will be
found on the pages with the first and second element numbers,
eg. 25-40-00 Lavatory Unit.

C. Tab Dividers

The manual is separated into chapters using yellow tab dividers. Each
divider indicates the corresponding chapter number and title.

D. Page Numbers

Page number blocks are allocated for different topics, the pages being
numbered consecutively:

Pages 1 thru 99 - Description and Operation

Pages 101 thru 199 - Troubleshooting

Pages 201 thru 299 - Maintenance Practices

Pages 301 thru 399 - Servicing

Pages 401 thru 499 - Removal/Installation

Pages 501 thru 599 - Adjustment/Test

Pages 601 thru 699 - Inspection/Check

Pages 701 thru 799 - Cleaning/Painting

Pages 801 thru 899 - Approved Repairs

Effectivity: All
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 CN-235 MAINTENANCE MANUAL

E. Figure Numbers

Figures are numbered consecutively within each chapter, the figure

numbers reflecting the topic:

- Description and Operation - Figures 1, 2, 3, etc.

- Troubleshooting - Figures 101, 102, 103 etc.

- Maintenance Practices - Figures 201, 202, 203 etc.

- Servicing - Figures 301, 302, 303 etc.

- Removal/Installation - Figures 401, 402, 403 etc.

- Adjustment/Test - Figures 501, 502, 503 etc.

- Inspection/Check - Figures 601, 602, 603 etc.

- Cleaning/Painting - Figures 701, 702, 703 etc.

- Approved Repairs - Figures 801, 802, 803 etc.

F. List of Effective Pages

The List of Effective Pages located at the front of each chapter can be
used to check the completeness of the chapter and the latest issue of
the pages. The date against each page should correspond to the date on
the relevant page within the chapter.

G. Table of Contents

The Table of Contents located after the List of Effective Pages can be
used to quickly locate a particular section or subject and to show its
effectivity.

H. Effectivity

This publication is applicable to the following aircraft:

MANUFACTURERS AIRCRAFT
SERIAL NUMBER GROUP CODE

N043 E051051
N052 E052052 Military Configuration
N053 E053053
UNASSIGNED E054065
N054 E066066 VIP Configuration
UNASSIGNED E067070

The manual includes a system to indicate the effectivity of each page,

using the aircraft group codes where applicable.

Effectivity: All
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Jun. 15/04
 CN-235 MAINTENANCE MANUAL

Page effectivity ‘All’ indicates information effective for all

CN235-220, includes the military standard cnfiguration, which is
indicated by aircraft group code E051065 and the VIP configuration which
is indicated by aircraft group code E066070.

Where a page is applicable to specific aircraft within the group, the

aircraft group code will be shown at the bottom of the page eg:

- E051052 : indicates information applicable to aircraft E051 and

E052 only.
- E051, E053: indicates information applicable to aircraft E051 and
E053 only.
- E051053 : indicates information applicable to aircraft E051 thru
E053 only.

Where a block of information applicable to specific aircraft or a group

of aircraft, the effectivity of that information will be shown as
follows:

On Aircraft E051, E053

- Text applicable to aircraft E051 and E053 only.

On E051065 Aircraft

- Text applicable to all military standard configuration.

On E066070 (VIP) Aircraft

- Text applicable to all VIP configuration.

On All Aircraft

- To revert to complete aircraft military standard and VIP

configuration.

J. Revision Symbols

(1) = Revision bar symbol

(2) Additions, deletions, or revisions to text in an existing section

will be identified by a revision bar in the left-hand margin of the
page adjacent to the line or lines affected.

(3) When additions or deletions to existing material cause unchanged

text to appear on different pages, the revision bar will be printed
in the bottom left-hand corner opposite the page block of all
affected pages.

(4) In all cases covered in steps (2) and (3) and whenever a new topic
is introduced to the manual, all affected pages will be updated to
the current revision date.

Effectivity: All
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 CN-235 MAINTENANCE MANUAL

4. Units of Measurement

The measurements used in this manual are expressed as International System

of Units (SI) followed by an Imperial Measurement conversion. Where a
measurement relates to that shown on an instrument installed on the
aircraft, only the units of measurement marked on the instrument face are
given.

Some examples and explanations of abbreviations used are:

Distance : Meters (feet) expressed as : m (ft)

Centimeters (inches) expressed as : cm (in)

Weight : Kilograms (pounds) expressed as : kg (lb)

Volume : Liters (U.S gallons) expressed as : l (US gal)

Liters (U.S. pints) expressed as : l (US pt)
Cubic centimeters (cubic inches) expressed as : cc (cu in)

Torque : Newton meters (pounds-force inches) expressed as :

Nm (lbf in)
Newton deca meters (pounds-force feet) expressed as :
Ndam (lbf ft)

Pressure : Kilogram centimeters (pounds inches) expressed as :

kg.cm (lb.in)
Kilograms per square centimeter (pounds per square inch)
expressed as : kg/sq cm (lb/sq in).

5. List of Abbreviations

The following is a list of abbreviations used in this manual, arranged in

alphabetic order:

A ..................... AMPERE
AC .................... ALTERNATING CURRENT
ACM ................... AIR CIRCLE MACHINE
A/D ................... ANALOG-TO-DIGITAL
ADC ................... AIR DATA COMPUTER
ADF ................... AUTOMATIC DIRECTION FINDER
ADI ................... ALTITUDE DIRECTION INDICATOR
ADS ................... AIR DATA SENSOR
AFCS .................. AUTOMATIC FLIGHT CONTROL SYSTEM
AIL ................... AILERON
ALT ................... ALTERNATE
ALTNTR ................ ALTERNATOR
AMM ................... AIRCRAFT MAINTENANCE MANUAL
AP .................... AUTOPILOT
APU ................... AUXILIARY POWER UNIT
AR .................... AS REQUIRED
ASSY .................. ASSEMBLY
ATCH .................. ATTACHMENT

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 CN-235 MAINTENANCE MANUAL

Abbreviations (Cont.)

AUTO .................. AUTOMATIC

AUX ................... AUXILIARY
BLKD .................. BULKHEAD
O
C .................... CELSIUS (CENTIGRADE)
C/B .................. CIRCUIT BREAKER
CL .................... CONDITION LEVER
CCM ................... CORROSIONS CONTROL MANUAL
CHAP .................. CHAPTER
CM .................... CENTIMETER
CMM ................... COMPONENT MAINTENANCE MANUAL
COM ................... COMMUNICATION
CONT .................. CONTINUED
COMPT ................. COMPARTMENT
CPM ................... CORROSION PREVENTION MANUAL
CSD ................... CONSTANT SPEED DRIVE
CSN ................... CATALOG SEQUENCE NUMBER
D/A ................... DIGITAL-TO-ANALOG
DC .................... DIRECT CURRENT
DFS ................... DIRECTION FINDING SYSTEM
DIA ................... DIAMETER
DIR ................... DIRECTION/DIRECTIONAL
DISTR ................. DISTRIBUTE/DISTRIBUTION
DME ................... DISTANCE MEASURING EQUIPMENT
EADI .................. ELECTRONIC ALTITUDE DIRECTION INDICATOR
ECU ................... ELECTRICAL CONTROL UNIT
EFFECT ................ EFFECTIVITY
EFIS .................. ELECTRONIC FLIGHT INSTRUMENTS SYSTEM
EHSI .................. ELECTRONIC HORIZONTAL SITUATION INDICATOR
ELEC .................. ELECTRIC/ELECTRICAL
ELEV .................. ELEVATOR
EQPT .................. EQUIPMENT
EXT ................... EXTINGUISH/EXTINGUISHER
FD .................... FLIGHT DIRECTOR
FIG ................... FIGURE
FIN ................... FUNCTIONAL IDENTIFICATION NUMBER
FLTR .................. FILTER
FLUOR ................. FLUORESCENT
FR .................... FRAME
FUSLG ................. FUSELAGE
FWD ................... FORWARD
GEN ................... GENERATOR
GPU ................... GROUND POWER UNIT
GPW ................... GROUND PROXIMITY WARNING
GYRO .................. GYROSCOPE
HCP ................... HEADING COURSE PANEL
HF .................... HIGHT FREQUENCY
HORYZ ................. HORIZONTAL
HRZN .................. HORIZON
HIS ................... HORIZONTAL SITUATION INDICATOR
HYDR .................. HYDRAULIC

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 CN-235 MAINTENANCE MANUAL

Abbreviations (Cont.)

ILS ................... INSTRUMENT LANDING SYSTEM

IN .................... INCH
INBD .................. INBOARD
IND ................... INDICATING
INSTL ................. INSTALL/INSTALLATION
INSTR ................. INSTRUMENT
IPC ................... ILLUSTRATED PARTS CATALOG
IPL ................... ILLUSTRATED PARTS LIST
IS .................... INSTRUMENTS SYSTEM
ITT ................... INTER-TURBINE TEMPERATURE
LAV ................... LAVATORY
LDG ................... LANDING
LEP ................... LIST OF EFFECTIVITY PAGE
LH .................... LEFT HAND
LWR ................... LOWER
MAC ................... MEAN AERODYNAMIC CHORD
MANF .................. MANIFOLD
MAX ................... MAXIMUM
MECH .................. MECHANICAL/MECHANISM
MISC .................. MISCELLANEOUS
MLG ................... MAIN LANDING GEAR
MM .................... METRIC MEASUREMENT/MAINTENANCE MANUAL
MOD ................... MODIFICATION/MODIFY
MPN ................... MANUFACTURERS PART NUMBER
NDTM .................. NON DESTRUCTIVE TESTING MANUAL
NG .................... GAS GENERATOR ROTOR SPEED
NHA ................... NEXT HIGHER ASSEMBLY
NLG ................... NOSE LANDING GEAR
NP .................... POWER TURBINE ROTOR SPEED
OM .................... OVERHAUL MANUAL
OPT ................... OPTIONAL
OUTBD ................. OUTBOARD
OVRLGTH ............... OVERLENGTH
OXY ................... OXYGEN
PA .................... PASSENGER ADDRESS
PASS .................. PASSENGER
PL .................... POWER LEVER
PN .................... PART NUMBER
POST SB ............... AFTER SERVICE BULLETIN
PRE SB ................ BEFORE SERVICE BULLETIN
PRESS ................. PRESSURE
PROP .................. PROPELLER
PSU ................... PASSENGER SERVICE UNIT
PWR ................... POWER
PULL .................. PULLEY
QTY ................... QUANTITY
RCPT .................. RECEPTACLE
REF ................... REFERENCE
RH .................... RIGHT HAND
RMI ................... RADIO MAGNETIC INDICATOR

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 CN-235 MAINTENANCE MANUAL

Abbreviations (Cont.)

RPM ................... REVOLUTION PER MINUTE

RSVR .................. RESERVOIR
SB .................... SERVICE BULLETIN
SECT .................. SECTION
SEL ................... SELECT
SELCAL ................ SELECTIVE CALLING
SRM ................... STRUCTURAL REPAIR MANUAL
STA ................... STATION
STRUCT ................ STRUCTURE
SUPSDS ................ SUPERSEDES
SUPSD ................. SUPERSEDED
TEMP .................. TEMPERATURE
TBIL .................. TO BE ISSUED LATER
TOC ................... TABLE OF CONTENTS
TTL REQ ............... TOTAL PARTS REQUIRED IN ASSEMBLY
UHF ................... ULTRA HIGH FREQUENCY
V ..................... VOLTS
VHF ................... VERY HIGH FREQUENCY
VIP ................... VERY IMPORTANT PERSON
VOR ................... VERY HIGH FREQUENCY OMNI-DIRECTIONAL AND
RADIO RANGE
WBM ................... WEIGHT AND BALANCE MANUAL
WDM ................... WIRING DIAGRAMS MANUAL
WOW ................... WEIGHT-ON-WHEEL
XCVR .................. TRANSCEIVER
XFMR .................. TRANSFORMER
Z ..................... ZONE

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