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BONT Level Gauge

This document provides specifications for several models of level gauges, including reflex, transparent, and bi-color water level gauges. It lists dimensions and connection types for various sizes of each gauge model. Important information about standard features, materials, and operating conditions is also provided to assist customers with ordering. Measurements include center to center distances, internal pipe diameters, and glass sizes for accurate level indication.
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100% found this document useful (1 vote)
262 views

BONT Level Gauge

This document provides specifications for several models of level gauges, including reflex, transparent, and bi-color water level gauges. It lists dimensions and connection types for various sizes of each gauge model. Important information about standard features, materials, and operating conditions is also provided to assist customers with ordering. Measurements include center to center distances, internal pipe diameters, and glass sizes for accurate level indication.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Level Gauge

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Reflex Level Gauge

Model NX NY V
CC min CC min D +2/0 C
13 285 246 178 141 165
14 310 271 203 166 190
15 340 301 233 196 220
16 370 331 263 226 250
17 400 361 293 256 280
18 440 401 333 296 320
19 460 421 353 313 340
24 515 474 406 367 190
25 575 534 466 427 220
26 635 594 526 489 250
27 695 654 586 549 280
28 775 734 666 628 320
29 815 774 706 668 340
36 900 857 789 751 250
37 990 947 879 841 280
38 1110 1067 999 961 320
39 1170 1127 1059 1021 340
47 1285 1240 1172 1134 280
48 1445 1400 1332 1294 320
49 1525 1480 1412 1374 340
57 1580 1533 1465 1427 280
58 1780 1733 1665 1627 320
59 1880 1833 1765 1727 340
68 2115 2066 1998 1960 320
69 2235 2186 2118 2080 340
79 2590 2539 2471 2433 340

Connections between gauges and cock are:


-NX type = by end tubes and stuffing boxes
-NY type = by nipples screwed

The lever cock handles can be put on RIGHT or LEFT hand position

In case of order please confirm:


-Center to Center
-Size and connections
-Handlever position
-Pressure and Temperature
-Fluid
-Optional

Our STD flanges = PN40 / DN20

Glasses STD type A = SIZE 30mm


(Optional B type glass)

Regarding operation conditions please check on the table CDE

1 Safety Clamps SS316L


2 Upper Gasket Asb/Free
3 Reflex Glass Borosilicate
4 Lower Gasket Graphite
5 Level Body SS316L
6 Cover Plate SS316L
7 Tightening Bolts SS316L
8 Bolts Grade 8.8 Zinc.
9 Nipples SS316L

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Transparent Level Gauge

Mis. NX NY D V C
INT. min. INT. min. +2/0
11 235 196 128 91 115
12 260 221 153 116 140
13 285 246 178 141 165
14 310 271 203 166 190
15 340 301 233 196 220
16 370 331 263 226 250
17 400 361 293 256 280
18 440 401 333 296 320
19 460 421 353 313 340
24 515 474 406 367 190
25 575 534 466 427 220
26 635 594 526 469 250
27 695 654 586 549 280
28 775 734 666 628 320
29 815 774 706 668 340
36 900 857 789 751 250
37 990 947 879 841 280
38 1110 1067 999 961 320
39 1170 1127 1059 1021 340
47 1285 1240 1172 1134 280
48 1445 1400 1332 1294 320
49 1526 1480 1412 1374 340
57 1580 1533 1465 1427 280
58 1780 1733 1665 1627 320
59 1880 1833 1765 1727 340
68 2115 2066 1998 1960 320
69 2235 2186 2118 2080 340
79 2590 2539 2471 2433 340

Connections between gauges and cock are:


-NX type = by end tubes and stuffing boxes
-NY type = by nipples screwed

The lever cock handles can be put on RIGHT or LEFT hand position

In case of order please confirm:


-Center to Center
-Size and connections
-Handlever position
-Pressure and Temperature
-Fluid
-Optional

Our STD flanges = PN40 / DN20


Glasses STD type A = SIZE 30mm
(Optional B type glass)
Regarding operation conditions please check on the table CDE
On request cover and bolt in Stainless steel
1 Bolt B7 B7
2 Nut 2H 2H
3 Cover C.S. S.S.
4 Upper Gasket Asb/Free Asb/Free
5 Reflex Glass Borosilicate Borosilicate
6 Lover Gasket Graphite Graphite
7 Level body C.S. S.S.
8 Nipples S.S. S.S.

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BI-Color Water Level Gauge

These level gauges are particularly suitable for liquids:


- Colorless
- Very Fluid
- Non-corrosive for glasses (e.g. ammoniacal solutions, trichlorethylene,
water steam up to 32bar and higher pressure is upon request etc.)
Bi-colour level gauge will parallel glasses.
Working Principle:
It is a variation of transparent level gauge, however equipped with two
reflex glasses and a back illuminator, fitted with suitable coloured fitters.
The reading is given by the contrast between the bright colour (usually:red) of
fitters in the lower part containing liquid and the colour of upper part of visible
window.
The drawing shows a typical Reflex Glass Level Gauge. This
instrument consists of a metal body, machined to have an internal
chamber and one or more front windows (on one side only of the gauge).
On each window a special high resistance plate reflex glass is fitted with sealing
joint and metal cover plates hold by bolts and nuts.
The chamber is connected to vessel with cross fittings and flanged, threaded or
welded ends. Usually, between the instrument and its connecting ends, valves
are fitted to consent shut-off piping and to disassemble the level gauge without
to empty the vessel. Drain valves can also be fitted to cross fittings device.
To avoid leakage in case of glass breakage, safety ball-check device can be provided.
Working Principle:
Reflex level gauges working principle is based on the light refraction and reflection laws.
Reflex level gauges use glasses having the face fitted towards the chamber shaped to have prismatic grooves with section angle of 90°. When
in operation, the chamber is fil led with liquid in the lower zone and gases or vapors in the upper zone; the liquid level is distinguished by different
brightness of the glass in the liquid and in the gas/vapor zone. The reflex level gauges do not need a specific illumination: the day environmental
light is enough. Only during the night an artificial light must be provided. The different brightness in the two zones is obtained as explained
below:
Size C to C distance Length Visible Length Weight
NX NY of body length of glass
CC min CC min B V G kg
1 272 221 165 93 115 12.30
2 297 246 190 118 140 13.10
3 322 271 215 143 165 14.20
4 347 296 240 188 190 15.00
5 377 326 270 198 220 16.30
6 407 356 300 228 250 17.30
7 437 386 330 258 280 18.40
8 477 426 370 298 320 20.00
9 497 446 390 318 340 20.75
2x4 552 501 445 373 190 22.35
2x5 612 561 505 433 330 25.00
2x6 672 621 565 493 250 27.10
2x7 732 681 625 553 280 29.25
2x8 812 761 705 633 320 32.20
2x9 852 801 745 673 340 33.85

3x6 937 886 830 758 250 36.75


3x7 1027 976 920 848 280 40.10
3x8 1147 1096 1040 968 320 44.65
3x9 1207 1156 1100 1028 340 47.15
4x7 1322 1271 1215 1143 280 50.85
4x8 1482 1431 1375 1303 320 57.00
4x9 1562 1511 1455 1383 340 60.10
5x7 1617 1566 1510 1438 280 61.65
5x8 1817 1766 1710 1638 320 69.35
5x9 1917 1866 1810 1738 340 73.20
6x8 2152 2101 2045 1973 320 81.70
6x9 2272 2221 2165 2093 340 86.30
7x9 2627 2576 2520 2448 340 99.45

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Magnetic Level Gauge

A-measurement according to customer requirement for STD. constructor


L-center to center

Dimension float container:


Inside 55.8 mm- outside 60,3 mm.
Material Available = Stainless Steel AISI 316L/Titanium/Plastic
Material for magnetic flag chamber = Aluminium or Stainless Steel

Optional:
Magnetic level indicator complete of valves interceptor [ globe, plug, ball ]
Drain and vent valves [ globe, plug, ball ] whether in F316L/316L or A105N

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Tobular Level Gauge

V = INT. – 90mm

** If V dimensions more then 3000mm then a middle connection


will be fitted.

Spare = INT. – 20mm

Connection Between gauges and cock are:


-NX type = by end tubes and stuffing boxes

The lever cock handles can be put on RIGH or LEFT hand position.

Ordering information requires:


Center to center
Size & connections
Hand lever position
Media/Fluid
Optional requirement

Standard Flange Connection: 1” PN40


Glass Tube size: Ø 16 x 2.5 Thickness x Length (depend on CTC)
(mm)
Operating conditions please refer to Table CDE
Option: Stainless Steel Metallic Glass Protector (On request)

1. Nut : 2H
2. Bolt : 8.8
3. Tube protection : Ferrozincate (Metal zincated)
4. Glass Tube : Borosilicate
5. Gasket : Rubber

Note: Bolt & nut B8/A4 for critical conditions

Tubular Level Gauge

Design: Doniselli V.
Controller: Pirola O.
Scale: NTS
Revision: 00
Design No: 00000145
Date: 08th Oct 2004

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Glass Tube Level Gauge

Specification:
Parts Name Material
Bronze Material: Bronze SS304
Body Bronze SS304
Stem Bronze SS304
Seat PTFE PTFE
Ball Bs811 SS304
Gland Bs811 SS304
Gland Packing Asbestos PTFE PTFE
Packing Nut Bs811 SS304
Gauge Packing Neoprene Graphite
Handle ZDC2 SS304
Test Pressure:- Water Water
Body Max Pressure 230PSI 400PSI
Seat Max. Pressure 100PSI 150PSI
Protector Shield Mild Steel SS304

Dimension (mm)
Size (Inch) ½x½ ½x⅝ ¾x¾
(mm) 15 x 15 15 x 17.5 20 x 20
L End to End 57 57 72
H Height 63 63 71
I Handle 53 53 58

Specification:
Parts Name Material
SS304 Material : Body SS304
Stem SS304
Seat PTFE
Ball SS3 04
Gland SS304
Gland Packing PTFE
Packing Nut SS304
Gauge Packing Graphite
Handle SS304
Test Pressure:- Water
Body 400PSI
Seat 150PSI

Dimension (mm)
Size (Inch) ½x½ ½x⅝ ¾x¾
(mm) 15 x 15 15 x 17.5 20 x 20
L End to End 66 77 80
H Height 85 97 98
I Handle 76 76 76

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Level Gauge Cock

N° Descrizione / Description Materiali / Materials Materiali / Materials


1 Bullone / Bolt B7 B8
2 Dado / Nut 2H G r8
3 Rondella / Washer UNI 6592 ACC. I NO X / S. steel
4 Corpo / Body A 10 5N F 316L
5 Maschio F18 / Plug F18 A316 A316
6 Anel lo F18 / Ring F18 A316 A316
7 Bossolo F18 / Packing Sleeve s F18 Grafite / Graphite Grafite / Graphite
8 Ta ooo premi bossolo F18 / Stuffing box F18 Acc / C / c.steel ACC. I NO X / S. steel
9 Manig lia G R. / Big cock hanfle Acc / C / c.steel Acc / C / c.steel
10 Manop ola G R. / Big cover handle Nylon 66 Nylon 66
11 Spirome tal ic F 316 / Graphite F 316 / Graphite
12 Anel lo di serrag gio / Ring thickness A316 A316
13 Ta ooo oremi bossol o F12 / Stuffing box F12 Acc / C / C. steel ACC. I NO X / S. steel
14 Maschio F12 / Plug F12 A316 A316
15 Bossolo F12 / Packing sleeve F12 Grafite / Graphite Grafite / Graphite
16 Gua m. / Gasket Grafite / Graphite Grafite / Graphite
17 Tu betto diconn. / connection pipe Acc / C / C. steel ACC. I NO X / S. steel
18 Manig lia PR. / Little cock handle Acc / C / C. steel Acc / C / c.steel
19 Manopola PR. / Little cover handle Nylon 66 Nylon 66
20 Ghiera scarico / Drain cock cover Acc / C / C. steel ACC. I NO X / S. steel
21 Rub. Di sca rico / Drain cock cover A10 5N F 316
22 Gh iera di racco rdo / Connections cover Acc / C / C. steel ACC. I NO X / S. steel
23 Anel lo premib ossolo / Stuffing box ring Acc / C / C. steel ACC. I NO X / S. steel
24 Bossolo F16 / Packing sleeves F16 Grafite / Graphite Grafite / Graphite
25 Flangetta / Stuffing box body A10 5N F 316
26 Bullo ne / Cap screw UNI 5739 UNI 5739
27 Rond ela / Waher UNI 6592 UNI 6592
28 Anel lo F12 / Ring F12 A316 A316

Connection type NX = by end tub e and stuffing boxes


Vessel connection:
Integral flanges U NI / DIN PN 10-16 - 2 5-4 0 ( DN15 > DN 50 )
Integral flanges ANSI 150RF / 300RF / 600RF -RJ / ANSI 900 -1 500RF -RJ (
DN1/ 2'' > DN 2'')
Screwed as NPT / BSP( Mal e - Fe mal e)
Socked weld
Optional
Packing sleeves PT FE
Safety ball release Ns. Fig.31 ( in case of glass breaking)

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Level Gauge Glass

Reflex & Transparent Gauge Glass according to DIN 7081

Type A Type B
Size Length(l) Width(w) Thickness(h) Length(l) Width(w) Thickness(h)
mm mm mm mm mm mm
1 115 30 17 115 34 17
2 140 30 17 140 34 17
3 165 30 17 165 34 17
4 190 30 17 190 34 17
5 220 30 17 220 34 17
6 250 30 17 250 34 17
7 280 30 17 280 34 17
8 320 30 17 320 34 17
9 340 30 17 340 34 17
10 370 30 17 370 34 17
11 400 30 17 400 34 17

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Level Gauge Glass

Sight Glasses according to DIN 7080

Dimension Max.Working Dimension Max.Working


(OD x Thk) Pressure (OD x Thk) Pressure
(Bar) (Bar)
30 x 15 200 95 x 15 16
35 x 7 25 100 x 10 7
40 x 12 50 100 x 15 16
45 x 10 40 100 x 20 25
45 x 12 50 100 x 25 40
50 x 10 25 125 x 15 10
50 x 12 40 125 x 20 16
55 x 10 25 125 x 25 25
60 x 10 16 125 x 30 40
60 x 12 25 135 x 25 25
60 x 15 40 150 x 15 8
63 x 8 8 150 x 20 10
63 x 10 16 150 x 25 16
63 x 12 25 150 x 30 25
63 x 15 40 175 x 20 10
70 x 12 55 175 x 25 16
70 x 15 55 175 x 30 25
80 x 10 65 200 x 20 8
80 x 12 65 200 x 25 10
80 x 15 65 200 x 30 16
80 x 20 65 250 x 25 8
90 x 10 70 250 x 30 10
265 x 30 8

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Level Gauge Gasket & Packing

Level gauge parts to be services on time to prevent damage on main instruments.


E.g parts including:

• Gauge glass
• Precut gasket
• Packing sleeve AB12, AB16, AB18 (std)
• Gland ring KU16
• Mica (for high temperature)

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Application Worksheet :

Please fill up the following particular and send back to us as soon as possible.

1. Company Name : _____________________________________________

2. Message From : _____________________________________________

3. Phone Number (TEL) : _____________________________________________

4. Fax Number (TEL) : _ ___________________________________________

5. E-mail address : _____________________________________________

6. Project Reference : _____________________________________________

Services Conditions

• Medium through Liquid :


• Application :
• Medium :
• Temperature in degree C Operating : Max :
2
• Pressure in Kg/cm or Bar Operating : Max :
• Center to center in mm Distance :
• Eluminator Include: ¨ Yes ¨ No Voltage :
• Connection Flange or Screw end to
• No of Gauge Glass : with Size: _
• Gauge glass type : ¨ Reflex ¨Transparent
• View : ¨ Single side ¨ Double side
• Gauge cork : Material:
Connection:
• Additional comment or special request:

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SYSTEM
INTEGRATION
SYSTEM INTEGRATION
PALM OIL INDUSTRIES
Total Boiler Control System
Deaerator Control System
Sterilization Control system
BPV Control System
Digester Control System
Dilution Control System
Claybath Control System
Thank Gauging Control System
Plant Wide Automation

WATER WORK INDUSTRIES


Water Work Distribution System
Waste Water Control System

GENERAL INDUSTRIES
Continuous Emission Monitoring System (CEMS)
Water Quality Monitoring System (WQMS)

PT BONT TECHNOLOGIES NUSANTARA


Komplek Rukan Sunter Permai Blok C No. 9 +6221 651 9188
Jl. Danau Sunter Utara, Sunter +6221 651 6107
Jakarta Utara 14350 [email protected]
Indonesia www.bont-technus.com

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