Th545i Specification Sheet English
Th545i Specification Sheet English
Sandvik TH545i 1
INCREASED
PRODUCTIVITY
Higher payload capacity and ramp speeds
Equipment low own weight, 45 tonne payload capacity and
high ramp speeds enable increased productivity. Sandvik
TH545i provides a 12.5% increase in payload capacity from its
predecessor, Sandvik TH540. The standard EPA Tier 2 engine
with a gross power of 450kW makes it the most powerful
mining truck in its size class. High engine peak torque and
torque rise allows less downshifting and better acceleration.
Peak torque is delivered at low engine rpm for better fuel
economy and reduced noise. Low machine own weight and
higher power enables high tramming speed up a decline
shortening cycle times.
Production monitoring
To ensure maximum utilization of the rated payload on
every trip, Sandvik TH545i can be equipped with Sandvik’s
Integrated Weighing System (IWS) for trucks. For an accurate
result, the IWS considers the environmental temperature
and the truck’s inclination angle, and it is equipped with
three-point measurement of the loaded weight in the box.
Real time weighing and signal lights – red, orange and green
– advise the loader operator to ensure the rated capacity is
reached before moving forward.
2 LH621i TH545i
Sandvik
Sandvik TH545i 3
READY FOR DIGITALIZATION
AUTOMINE® KNOWLEDGE BOX™
AutoMine® is the industry leader in automation for The Knowledge BoxTM onboard Sandvik TH545i
underground loaders and trucks. This high-performing, transfers monitoring data through a Wi-Fi connection to
comprehensive solution is working around the world, the My Sandvik internet portal for visualization of fleet
backed by Sandvik experts across the globe. health, productivity and utilization. Transferred data can
also be used by OptiMine®, an analytics and process
AutoMine® readiness is available for the Sandvik TH545i optimization suite to improve mining process efficiency.
for retrofitting later in the truck’s lifetime. All sensors
have increased protection from rock fall. With AutoMine®,
a fleet of Sandvik TH545i is converted into a high PROXIMITY DETECTION SYSTEM INTERFACE
performing autonomous production system, providing A Proximity Detection System (PDS) interface option is
significant safety and productivity improvements for mine also available on Sandvik TH545i for mines to interface
operations. with their site PDS system. The PDS interface offers easy
installation and connection to the Sandvik Intelligent
Control System with the capability to slow down and stop
OPTIMINE® the truck on the signal from a PDS system.
Take optimization further with OptiMine®, the powerful
suite of digital tools for real time visualization, analysis,
and optimization of mining production and processes. MY SANDVIK DIGITAL SERVICE SOLUTIONS 365
OptiMine® integrates all relevant data into one source, My Sandvik Digital Service Solutions are designed to help
delivering both real-time and predictive insights you maximize your productivity, operational efficiency
to improve operations. OptiMine® is open, OEM and safety. Once activated, the Knowledge Box™ on
independent and scalable, providing the flexibility to board Sandvik TH545i collects and transfers equipment
add on and incorporate other equipment, systems, and data into easy-to-use knowledge about your fleet's
networks. performance in the form of dashboards.
4 Sandvik TH545i
SUPERIOR OPERATOR
ENVIRONMENT & SAFETY
Sandvik TH545i 5
EASE OF MAINTENANCE AND
SERVICEABILITY
Sandvik TH545i is designed for ground level daily maintenance. When getting to the top of the equipment is required,
the access system provides a steady grip, including 3-point contact high contrast handles and anti-slip steps.
Standard features improving safety of maintenance include lockable main switch, articulation lock, box support and
wheel chocks, among others. Sandvik Intelligent Control System monitors the equipment health and provides early
warnings.
6 Sandvik TH545i
SAFETY ON TOP
Sandvik TH545i can be equipped with safety rails to
improve safety on top of the equipment. The rails are
folded down for driving, and set up for service work.
Safety rails are recommended for all conditions.
SMART MAINTENANCE
To minimize the need to move around the machine or
use special tools, the 5.7” touch screen color display of
the Sandvik Intelligent Control System provides service
information, easy system diagnostics and alarm log files.
An automatic brake test with diagnostics and logging
can also be performed from the display, and the Sandvik
Intelligent Control System monitors air, hydraulic and
transmission filters.
Sandvik TH545i 7
LOW COST PER TONNE HAULED
ROBUST AND RELIABLE POWERTRAIN FEA OPTIMIZED FRAMES
The engine and drivetrain components are based Sandvik TH545i welded steel box structures used in the
on the proven Sandvik TH540 truck. This includes a frame and boom provide strong resistance to shock
transmission with automatic gear shifting and torque loads and are optimized to reduce stresses and extend
converter lock up ensuring fast ramp speeds. frame lifetime. Computer designed using Finite Element
Analysis (FEA) and made from high strength structural
SUPERIOR BRAKING POWER steel for superior strength to weight ratio.
The standard engine brake provides superior braking
power downhill for safer tramming, shorter cycle times
PROVEN LOAD SENSE HYDRAULICS
and reduced brake wear as well as improved reliability
A proven Load Sense Hydraulic system with variable
through the elimination of a retarder. Durable axles use
displacement piston pumps provides on demand
limited slip differentials to maintain traction and spring
pressure and flow for greater efficiency, enabling
applied hydraulic release brakes for safer braking. Top
increased tractive effort and reduced fuel consumption.
speeds can be reduced by optional gear limiting to
improve safety in narrow tunnels and rough roads.
EFFICIENT COOLING FOR INCREASED PERFORMANCE
Separate side mounted brake, hydraulic and transmission
LOW EMISSIONS WITH TIER 4 FINAL ENGINE
cooling provides increased performance in hot
The standard 450kW Tier 2 engine with catalytic purifier
conditions. A more efficient cooling circuit leads to
and muffler delivers long engine lifetime. The 405kW
lower oil temperatures, reducing stress on the system,
Tier 4f engine, available as an option, offers best in class
extending component lifetimes, and minimizing oil leaks.
MSHA and CANMET ventilation rates with Ultra Low
Sulphur Diesel fuel. This engine's exhaust after treatment
LONGLIFE STEEL PIPING
system consists of a selective catalytic reduction system
Extensive use of hydraulic steel piping throughout
(SCR) using diesel exhaust fluid to reduce emissions of
Sandvik TH545i delivers longer lifetime and easier
nitrogen oxides. The SCR delivers compliance with Tier 4f
maintenance access than hydraulic hoses.
emissions regulations, without sacrificing performance
and fuel efficiency.
8 Sandvik TH545i
SANDVIK 365 PARTS & SERVICES
PROUDLY KEEPING YOU ON TRACK!
Sandvik 365 Parts & Services offer a variety of possibilities to enhance your Sandvik TH545i truck’s performance.
As an OEM, we provide the best-suited choices to preserve your machine’s high performance throughout its
lifetime. These consist of highly skilled service specialists supporting you 365 days a year, all using Sandvik
Genuine parts and components complemented by a range of robust tools. In addition, you get to enjoy the benefits
of advanced digital services and a global infrastructure dedicated to keeping your Sandvik fleet on track.
YOUR EQUIPMENT UPTIME IS OUR FOCUS – SANDVIK 365 COM- CHOOSE FROM OUR RANGE OF SERVICE AGREEMENTS
PONENT SOLUTIONS With Sandvik Service Agreements, you can improve pro-
We have all your key components available to you under ductivity and minimize unplanned downtime by making
our various commercial offerings to suit your needs. use of our expertise, systems and processes. They can
Whether you have an ad-hoc failure or you are planning be adapted to the specific level of support you require –
your maintenance in advance – we can assist, manage helping you proactively manage your fleet and avoid any
your components to maximize your uptime. unexpected surprises.
MAXIMIZE YOUR PRODUCT LIFETIME WITH SANDVIK 365 RE- GAIN PRODUCTIVITY THROUGH CONNECTIVITY
BUILD SOLUTIONS 365 My Sandvik Digital Service solutions will provide you
One of the most effective ways to optimize equipment with visualization of fleet utilization, productivity, safety
lifecycle lies in the quality and range of the Sandvik and health on 24/7 basis. The digital service dashboards
Rebuild Solutions. Planning and executing rebuilds at can be accessed through the My Sandvik customer
optimal intervals helps you keeping your equipment’s portal, where you can subscribe to My Sandvik Insight or
operating cost and productivity on track. A rebuild by the Productivity. This way, My Sandvik Digital Service Solu-
manufacturer can optimize your total cost of ownership tions enable you to minimize unplanned downtime and
(TCO) and increase the level of predictability around our set exact targets for improvement.
fleet lifecycle.
Sandvik TH545i 9
TECHNICAL SPECIFICATION
SANDVIK TH545i
Sandvik TH545i is a high performance 45 tonne CAPACITIES
articulated underground dump truck for use in 4.5 x 4.5 Payload capacity 45 000 kg
meter haulage ways. The truck’s performance is based (SAE heaped 2:1)
on proven design, high engine power and high payload Standard dump box 22.0 m³
related to own weight. Dump box range 18 - 26 m³
LOADED WEIGHTS *
Total loaded weight 81 000 kg
Front axle 37 900 kg
Rear axle 43 100 kg
10 Sandvik TH545i
OPERATIONAL CONDITIONS AND LIMITS CONVERTER
Environmental temperature From -20°C to +50°C Dana C9000 Series with Lock up
Standard operating altitude With engine Volvo TAD1641VE - B
from -1500 m to +1000 m at 25 AXLES
°C without rated power derate Front axle Kessler D106 series ,spring
applied hydraulic operated brakes,
equipped with standard
REQUIREMENTS AND COMPLIANCE
differential, oscillation
Compliance with 2006/95/EC Low voltage directive
Rear axle Kessler D106 series spring
Compliance with 2004/108/EC Electromagnetic compatibility
applied hydraulic operated brakes,
directive
equipped with standard differential
Compliance with 2006/42/EC Machinery directive (Equipment for EU
area, achieved with relevant options)
TIRES
Design based on EN 1889-1. Machines for underground mines.
Tire size (Tires are application 29.5 R 25 E4 **
Mobile machines working underground. Safety. Part 1: Rubber tyred
approved. Brand and type
vehicles.
subject to availability.)
Design based on MDG 15. Guideline for mobile and transportable
equipment for use in mines. (Equipment for Australia, achieved with
relevant options) HYDRAULICS
"Electrical system based on IEC 60204-1. Safety of
machinery – Electrical equipment of machines – Part 1: MAIN COMPONENTS
General requirements" Filling pump for hydraulic oil
"CONTAINS FLUORINATED GREENHOUSE GASES Door interlock for brake hydraulics
Refrigerant R134a under pressure max 38 bar/550 PSI: Oil cooler for hydraulic and transmission oil capability up to 55°C
Filled weight: 2,000 kg ambient temperature
CO2e: 2,860 tons Fittings ORFS
GWP: 1430 Hydraulic oil tank capacity 225 l
Information based on the F Gas Regulation (EU) No 517/2016" Sight glass for oil level 2 pcs
STEERING HYDRAULICS
POWER TRAIN
Fully hydraulic, center articulad, power steering with two double
acting cylinders.
ENGINE
Steering main valve Pilot operated
Diesel engine Volvo TAD1641VE - B (Tier 2 )
Steering hydraulic cylinders 125 mm, 2 pcs
Engine brake Yes
Steering pump Variable displacement piston
Output 450 kw (603 hp) @ 1800 rpm
pump
Torque 2913 Nm @ 1200 rpm
Number of cylinders In-line 6
DUMP BOX HYDRAULICS
Displacement 16.1 l
Fully hydraulic system, equipped with variable displacement piston
Cooling system Liquid cooled
pump. Oil flows to box hydraulic system from the steering hydraulics.
Combustion principle 4-stroke, direct injection, turbo,
Oil flow from the brake circuit pump is divided to the brake system
after cooler
and oil cooler motor.
Air filtration Dry type
Hydraulic pump Variable displacement piston pump
Electric system 24 V
Control valve Solenoid operated
Emissions Tier 2, Euro Stage II
Main valve Solenoid operated
Ventilation rate CANMET 34,800 CFM
Cylinders 160 mm, 2 pcs
(Ultra low sulphur diesel) MSHA 30,000 CFM
Particulate index MSHA Particulate Ventilation Index
BRAKES
(Ultra low sulphur diesel) 5,000 CFM
Service brakes are spring applied; hydraulically operated multi disc
Exhaust system Catalytic converter with muffler
wet brakes on all wheels. Two independent circuits: one for the front
Average fuel consumption 47 - 59 l/h
and one for the rear axle. Service brakes also function as an
at 40-50% load
emergency and parking brake. Brake system performance complies
Fuel tank refill capacity 620 l
with requirements of EN ISO 3450, AS2958.1 and SABS 1589.
Neutral brake
TRANSMISSION Automatic brake activation system, ABA
Fully automatic transmission with electric shifting system. Electrically driven emergency brake release pump
Seven gears forward and two reverse Foot operated brake pedal valve, fully modulated
Dana 8000 Series Brake oil tank capacity 100l
Sandvik TH545i 11
OPERATOR’S COMPARTMENT MEASURED SOUND LEVEL
The sound pressure level and sound power level at the operator’s
compartment have been determined in stationary conditions on
Sandvik TH545i cabin uses dust and noise resistant upholstery high idle and at full load, with engine Volvo TAD1641VE-B Tier 2.
materials and is ROPS and FOPS certified to protect the operator in
Sound pressure level
case of roll over or falling objects. The cabin includes illuminated 80 dB
LpA [dB re 20 μPa]
entrance with three-point contact handles and anti-slip steps, as well
Sound power level
as emergency exits. In addition, the cabin is mounted on rubber 119 dB
LWA [dB ew 1 p W]
mounts to reduce whole body vibration.
CABIN
CONTROL SYSTEM, DASHBOARD AND DISPLAYS
ROPS certification according to EN ISO 3471 Sandvik Intelligent Control system
FOPS certification according to EN ISO 3449 Critical warnings and alarms displayed as text and with light, warning
Sealed, air conditioned, over pressurized, noise suppressed closed and alarm recorded to the control system log
cabin 5.7” Display with adjustable contrast and brighteness
Sound absorbent material to reduce noise Instrument panel with illuminated switches
Safety glass windows My Sandvik Digital Services Knowledge Box™ on-board hardware
Cabin mounted on rubber mounts to the frame to reduce vibrations AutoMine® Trucking compatibility
Air conditioning unit located outside the cabin to reduce noise inside
the cabin
Cyclone pre-filter for A/C device
Adjustable steering wheel FRAME
No high pressure hoses in the operator’s compartment
REAR AND FRONT FRAME
Inclinometers to indicate operating angle
High strength structure with optimized material thicknesses.
Dump box alarm buzzer in the cabin
Reduced own weight for higher overall hauling capacity and long
Emergency exit
structural lifetime. Welded steel construction.
Floor washable with water to reduce dust
Central hinge with adjustable lower bearing
Three-point contact access system with replaceable and colour
Tanks are part of the frame structure
coded handles and steps
Automatic central lubrication
12 V output
Remote circuit breaker switch
ELECTRICAL EQUIPMENT
OPERATOR’S SEAT
MAIN COMPONENTS
Low frequency suspension
Height adjustment Alternator 28 V, 150 A
12 Sandvik TH545i
ILLUMINATION OPTIONS
Illuminance Eav with 2 pieces of 50 W led lights at a distance of 20
m in front of the truck: Cold climate package (incl. cabin heater, cabin window defroster and
Head lights, low beam Eav. 42 lx side mirrors with defrost system)
Illuminance Eav with 2 pieces of 50 W led lights at a distance of 20 m Arctic package 230 V (preheater for hydr. oil tank, transmission and
behind the truck: engine block)
Reversing lights, low beam Eav. 41 lx Arctic package 120 V (preheater for hydr. oil tank, transmission and
engine block)
Sandvik TH545i is compliant with the South African Mine health and
safety act 29 of 1996, as the average light intensity in the direction Harsh conditions package (stainless steel pipes and fittings, sealed
of travel is more than 10 lux at a distance of 20 m. alternator)
Seat, Actimo XXL with high backrest+headrest, adjustable armrests,
INCLUDED SAFETY FEATURES wide seat cushion
Lower cabin height, 2716 mm
FIRE SAFETY
Proximity Detection System (PDS) Interface
Portable fire extinguisher, 12 kg Control system tool kit
Hot side - cold side design Driving direction lights (red / green)
Isolation of combustibles and ignition sources Fire suppression system ANSUL, 2 tanks, 8 nozzles (CE), including
Heat insulation on exhaust manifold and turbo, isolated exhaust pipe auto shutdown (not for automation)
Fire suppression system ANSUL, 2 tanks, 8 nozzles (CE), CHECKFIRE,
ENERGY ISOLATION including auto shutdown
Lockable main switch, ground level access Fire suppression system EclipseTM with auto shutdown; Sustain or
Extreme agent delivered separately
Emergency stop push buttons 1 pc in cabin
according to EN ISO 13850 1 pc in front frame Safety rails
2 pcs in rear frame Emergency steering (CE)
Pressure release in the radiator cap AutoMine® Trucking: Onboard Package
Automatic discharge for pressure accumulators (brake system and Cover grills for lamps
pilot circuit) Gear limit
Frame articulation locking device Spare rim 25.00-25/3.5 (for tyres 29.5R25)
Mechanical dump box locking device Tyre pressure monitoring system
Wheel chocks and brackets CRN pressure accumulators
Flashing beacon (clear or blue)
Wiggins quick filling set for fuel and oils (hydraulic, engine and
transmission)
DOCUMENTATION Wiggins fuel fill system
Integrated weighing system IWS
STANDARD MANUALS Customer specific disassembly and slinging down drawings /
Operator’s Manual English and other EU languages instructions
Maintenance Manual English and other EU languages Jump start interface
Parts Manual English CE Declaration of conformity (CE)
Service and Repair Manual English
ToolMan 2 x USB stick in pdf format, includes
all the manuals
Decals English and other EU languages
OPTIONAL ENGINE
Diesel engine Volvo TAD1670VE
Engine brake Yes
Requirements Ultra low sulphure fuel and AdBlue
Output 405 kw (543 hp) @ 1900 rpm
Torque 2750 Nm @ 1000 rpm
Emissions Tier 4f / Euro Stage IV
Ventilation rate CANMET 16, 900 CFM
(Ultra low sulphur diesel) MSHA 16,000 CFM
Particulate index MSHA Particulate Ventilation Index
(Ultra low sulphur diesel) 2,000 CFM
Average fuel consumption 39 - 49 l/h
at 40% - 50% load
Sandvik TH545i 13
AVAILABLE BOXES
With 90% fill factor
Box capacity (m3) 18 m3 20 m3 22 m3 24 m3 26 m3 20 m3 ejector box
Material broken density (kg/m3) 2800 kg/m3 2500 kg/m3 2300 kg/m3 2000 kg/m3 1800 kg/m3 2200 kg/m3
GRADE PERFORMANCE
Volvo TAD1641VE - B (Tier 2)
3% rolling resistance, with lock-up
EMPTY
Percent grade 0.0 2.0 4.0 6.0 8.0 10.0 12.5 14.3 17.0 20.0
Ratio 1:12 1:10 1:8 1:7 1:6 1:5
1st gear (km/h) 5.5 5.5 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.3
2nd gear (km(h) 7.2 7.2 7.2 7.2 7.1 7.1 7.1 7.1 7.0 7.0
3rd gear (km/h) 9.8 9.8 9.7 9.7 9.7 9.6 9.6 9.5 9.5 9.4
4th gear (km/h) 12.9 12.9 12.8 12.7 12.7 12.7 12.5 12.5 12.4 12.3
5th gear (km/h) 17.1 17.0 16.9 16.8 16.6 16.5 16.4 16.3 15.9 14.8
6th gear (km/h) 22.7 22.5 22.3 22.1 21.9 21.6 20.9 19.5 17.3
7th gear (km/h) 30.8 30.5 30.1 29.7 28.8 26.0
LOADED
Percent grade 0.0 2.0 4.0 6.0 8.0 10. 0 12.5 14.3 17.0 20.0
Ratio 1:12 1:10 1:8 1:7 1:6 1:5
1st gear (km/h) 5.4 5.4 5.4 5.4 5.3 5.3 5.3 5.3 5.2 5.2
2nd gear (km(h) 7.2 7.1 7.1 7.0 7.0 6.9 6.9 6.8 6.8 6.5
3rd gear (km/h) 9.7 9.7 9.6 9.5 9.4 9.3 9.1 8.6 7.7
4th gear (km/h) 12.8 12.7 12.5 12.4 12.2 11.4 9.9
5th gear (km/h) 16.9 16.6 16.4 15.8 13.7
6th gear (km/h) 22.3 21.8 20.7 15.4
7th gear (km/h) 30.1 28.5
GRADE PERFORMANCE
Volvo TAD1670VE (Tier 4f / Stage IV)
3% rolling resistance, with lock-up
EMPTY
Percent grade 0.0 2.0 4.0 6.0 8.0 10. 0 12.5 14.3 17.0 20.0
Ratio 1:12 1:10 1:8 1:7 1:6 1:5
1st gear (km/h) 5.5 5.5 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.3
2nd gear (km(h) 7.2 7.2 7.2 7.2 7.1 7.1 7.1 7.1 7.0 7.0
3rd gear (km/h) 9.8 9.8 9.7 9.7 9.7 9.6 9.6 9.5 9.5 9.4
4th gear (km/h) 12.9 12.9 12.8 12.7 12.7 12.6 12.5 12.5 12.4 12.3
5th gear (km/h) 17.1 17.0 16.9 16.8 16.7 16.5 16.4 16.3 15.0 13.5
6th gear (km/h) 22.7 22.5 22.3 22.1 21.9 21.7 19.5 17.8
7th gear (km/h) 30.8 30.5 30.1 29.7 27.1
LOADED
Percent grade 0.0 2.0 4.0 6.0 8.0 10. 0 12.5 14.3 17.0 20.0
Ratio 1:12 1:10 1:8 1:7 1:6 1:5
1st gear (km/h) 5.4 5.4 5.4 5.4 5.3 5.3 5.3 5.3 5.2 5.2
2nd gear (km(h) 7.2 7.1 7.1 7.0 7.0 6.9 6.9 6.8 6.6 5.9
3rd gear (km/h) 9.7 9.7 9.6 9.5 9.4 9.3 8.6 7.9 6.3
4th gear (km/h) 12.8 12.7 12.5 12.4 11.9 10.4
5th gear (km/h) 16.9 16.6 16.4 14.8 12.4
6th gear (km/h) 22.3 21.8 19.1
7th gear (km/h) 30.1 26.6
14 Sandvik TH545i
DIMENSIONS
Sandvik TH545i 15
16 Sandvik TH545i
ROCKTECHNOLOGY.SANDVIK
TS3-TH545i-08-ENG/METRIC © Sandvik Mining and Construction Oy 2015. SANDVIK is a registered
trademark owned by Sandvik Intellectual Property AB in Sweden and other countries. Sandvik Mining
and Construction Oy reserves the right to alter specifications without notice. Note: Machines shown
in pictures may be equipped with options.