Scribd
Upload
1K views2 pages

WPS

This Welding Procedure Specification outlines the requirements for welding API 5L PSL2 Grade L245/X52/X60 steel pipe with a single V-groove butt joint using SMAW. Key details include using E6010, E7018, or E7010 electrodes with a root opening of 2-4mm, a root face of 1.5-2.5mm, 30-35 degree groove angle, downhill progression, and preheat and interpass temperatures of 15-250 degrees Celsius. Weld parameters like current, voltage, and travel speed are specified in Table 1.

Uploaded by

Alam MD Sazid
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
1K views2 pages

WPS

This Welding Procedure Specification outlines the requirements for welding API 5L PSL2 Grade L245/X52/X60 steel pipe with a single V-groove butt joint using SMAW. Key details include using E6010, E7018, or E7010 electrodes with a root opening of 2-4mm, a root face of 1.5-2.5mm, 30-35 degree groove angle, downhill progression, and preheat and interpass temperatures of 15-250 degrees Celsius. Weld parameters like current, voltage, and travel speed are specified in Table 1.

Uploaded by

Alam MD Sazid
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 2

Welding Procedure Specification JACOB JATE/SWCC

(PWPS)
LIMAK/SAWAED
WPS No: WPS-JR1 Revision:00 Date:01/11/2019- Project: -Jubail Riyadh Water Transmission System (Stations)
PQR No:01 Revision:00 Date: Third Party Agency: Al-HOTY CO.
Code: API 1104/ASME 31.4 Welding Process(es): SMAW COMPANY: SAWAED ENGINEERING
Page:01 Type(s): MANUAL Materials: -API 5L-PSL2-Grade L245/X52/X60

JOINTS (QW-402) WELD JOINT DESIGN


Joint Design: Single V Groove-But Joint

Backing: Yes / No--No


Backing Material (Type): N/A
No fusing Metal:
Base Metal:
Overlap Weld Metal:2(+/-0.5mm)
Nonmetallic: N/A
Root Opening:2-4mm Root Face:1.5-2.5 mm GAS: (QW-408) (ASME SEC IIC SFA-5.32)
Groove Angle:30-35 Degree Radius (J-U): N/A Percent Composition:
Gas(es): Mixture: flow rate:
Back Gouging: N/A
BASE METAL: (QW-403) Shielding N/A N/A N/A
N/A N/A N/A
P No.- 01 Trailing:
Group No.- 02 Backing: N/A N/A N/A
Thick. Range :6mm-19.5mm
ELECTRICAL CHARACTERISTICS: (QW-409)
Base Metal: (QW-451.1) Current AC or DC: AC/DC Polarity: DCEP
Amps .(Range): See Table 01
Pipe Dia. Range: >12.75Inch
Volt .(Range): See table 01
Chemical Analysis: -0.21% max Tungsten Electrode Size and Type/N/A
Mode of Metal Transfer for GMAW: N/A

FILLER METAL: (QW-404) Electrode Wire Feed Speed Range: SEE TABLE 01
Spec.No.(SFA):5.5 AWS NO.(Class): A 5.1 Heat input Allowance: SEE TABLE 01
F-No: 04 A-No: - 01
Size of Filler Metals: Root 2.4- Weld Metals: Deposited Thickness WELDING TECHNIQUE: (QW-410)
3.2mm
Hot/Fill/Cap- 4.0-5.0mm Filler Metal
Electrode- E6010/E7018/E7010 Groove: V Groove Stringer/Weave Bead: Strings/Weaves
Brand: Lincoln/Esab/Hyundai Fillet: N/A Orifice or Gas Cup Size: N/A
Consumable Insert: N/A Initial & Interpass cleaning : Brushing/Grinding
Method of Back Gouging: N/A
POSITIONS: (QW-405) No. of Welder: 2

Position of Groove: 45 Degree Time between root and hot Pass: -10 Minutes

Welding Progressions:5G/6G UP Hill /Down Hill--Downhill Multiple or Single Pass (per side): Multiple

Position(S) of Fillet: N/A Multiple or Single Electrodes: Multiple

PREHEAT (QW-406) Travel Speed (Range): Refer table


Preheat Temp.Min: 15 Degree Centigrade
Clamping: External
Preheat Temp. Maximum: -N/A
Inter Pass Temp.Max: 150-250 Degree Centigrade Overlap Weld on toe: 2(+/-0.5mm)
Preheat Maintenance: YES

WELDING PROCEDURE: TABLE-01


Filler Metal Current
Joint Details
Heat Input Travel Speed
Pass Process
(kj/mm) (mm/min) 30º-35
Class Dia Polarity Volt AMP
2 (±0.5)
ROOT PASS SMAW E6010 2.4.-3.2 DCEP 26-28 85-95
HOT PASS SMAW E7018 4.0-5.0 DCEP 21-24 85-115
FILL PASS SMAW E7018 4.0-5.0 DCEP 21-24 115-140
FILL PASS SMAW E7018 4.0-5.0 DCEP 21-24 115-140
6-19.5mm
CAP PASS SMAW E7010 4.0-5.0 DCEP 27-29 110-125

RUN SEQUENCE WELD PROGRESSION-DOWNHILL FOR ALL PASSSES


1.Fit Up 2.Welding*/Cleaning 3.Visual Inspection 4.NDT (RT, UT, PT, MT) **
*: Distortion Control Shall be Consider. ** As Per Quality specs and Documents (QCP)
(2-4mm)
(1.5-2.5mm))
Prepared By: Checked &Approved By: QA/QC Contractor/Client: LIMAK Client: Jacob/Zamel/Turbag Consulting
SAWAED ENGINEERING SAWAED ENGINEERING Approved By Engineers/APPROVED BY

Engineer Ugur Berk Urkun Engineer Md Sazid Alam (QA/QC)

You might also like