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Flow Chart Hot Tapping & Stopple Activity

This document summarizes the steps for welding a split tee fitting to an existing LPG pipeline and performing hot tapping and stopple plugging. The process involves checking the existing pipe wall thickness, preparing and fitting the split tee, welding the split tee, non-destructive testing of the welds, inspection, and hot tapping the line using a machine that can bore through the pipe wall up to 20 inches in diameter. A temporary bypass pipe is also installed to isolate the hot tap area before tapping.

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Subagio ProNusa Energi
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195 views25 pages

Flow Chart Hot Tapping & Stopple Activity

This document summarizes the steps for welding a split tee fitting to an existing LPG pipeline and performing hot tapping and stopple plugging. The process involves checking the existing pipe wall thickness, preparing and fitting the split tee, welding the split tee, non-destructive testing of the welds, inspection, and hot tapping the line using a machine that can bore through the pipe wall up to 20 inches in diameter. A temporary bypass pipe is also installed to isolate the hot tap area before tapping.

Uploaded by

Subagio ProNusa Energi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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LPG / GAS PIPE LINE

1
Check Wall Thicknes Existing Pipe Line

2
Check Wall Thicknes Existing Pipe Line

PT.HYDRA ASIA ENERGY


3
Demolishing Pipe Coating

4
Preparation & Fit Up Steel Split Tee

5
Preparation & Fit Up Steel Split Tee

6
Process Welding Split Tee

PT.HYDRA ASIA ENERGY


7
Process Welding Split Tee

PT.HYDRA ASIA ENERGY


8
Process Welding Split Tee

PT.HYDRA ASIA ENERGY


9
Process Welding Split Tee Finish

PT.HYDRA ASIA ENERGY


10
Check & NDT Test By Three Party
After Welding Process

11
Check & NDT Test By Three Party
After Welding Process

12
Check & Inspection By User
After NDT Test Finish

13
Process NDT Test Finish

14
Process NDT Test Nozel for Equalizer Finish

15
Preparation for Hot Tapping
Check Dimensions OD Cutter Hot Tap

16
Preparation for Hot Tapping
Check Dimensions OD Sealing Element

17
TDW SERIAL 860 HOT TAP MACHINE 4 INCH TROUGHT 20 INCH BORING BAR
TRAVEL 66 INCHI
OPERATING PRESSURE 100 BAR,
OPERATING TEMPERATURE 700 ͦF

18
Preparation for Hot Tapping
Install Hot Tap Machine on the Valve

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Preparation for Hot Tapping
Install Hot Tap Machine on the Ball Valve

20
Preparation for Stopple Pluging

21
Preparation for Stopple Pluging
Install Stopple Machine on the Ball Valve

22
Preparation for Stopple Pluging
Install Temporary By-Pass Pipe

PT.HYDRA ASIA ENERGY


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Preparation for Stopple Pluging
Install Temporary By-Pass Pipe

24
Detail Flow Chart
Hot Tapping & Stopple Pluging.

• Location Depot LPG Tanjung Uban – Kepri


• Pipe Line Flare 14” & 18” Sch 30

User : PT.Pertamina MOR III Medan


Main Contractor : PT.Patra Badak Arun Solusi
Sub Contractor : PT.Pronusa Energi

Subagio
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