Final PROJECT Report
Final PROJECT Report
ATTACHMENT FOR
TWO WHEELER
A PROJECT REPORT
Submitted by
BALASUBRAMANIYAN.N (720812114022)
BONAFIDE CERTIFICATE
SIGNATURE SIGNATURE
Assistant professor
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ABSTRACT
Nowadays the two wheelers are most commonly used by all the peoples
in the world.We observed that the exhaust gases from the Internal Combustion
Using the exhaust gas from the IC engine,a compressor is driven with the
four wheelers the Turbo Super Charger is a commonly used ,but not implemented
in two wheelers due to compact size and less exhaust pressure.We tried the Turbo-
Super Charger with some modifications and attached in the two wheelers.
By providing these attachment the exhaust gases are used to power the
turbo charger which gives rise to the super charger.Thus the fresh air gets sucked
from the atmosphere and delivered with the pressure greater than the
the Engine.
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TABLE OF CONTENTS
ABSTRACT iii
1. INTRODUCTION 1
1.1.1.Turbo Charger 3
1.1.2.Super Charger 3
1.1.3.Shaft 3
1.1.4.Bearings 3
1.1.5.Casing 3
COMPRESSION 4
2. COMPONENTS 5
2.1.TURBO CHARGER 5
2.1.1.Benefits 6
2.2.SUPER CHARGER 8
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2.2.2.Centrifugal Compressor 10
2.3.TURBO CHARGER VS SUPER CHARGER 11
2.4.SHAFT 12
2.5.BEARINGS 13
2.5.1.Roller Bearings 13
2.5.2.Raceway 14
2.5.3.Rolling Element 14
2.5.4.Cages 15
2.5.5.Characteristics 15
2.6.CASING 16
2.6.1.Objective of Casing 16
2.6.2.Casing Eccentricity 17
2.7.FREE WHEEL 17
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3. PERFORMANCE ANALYSIS 19
3.1.EXPERIMENTAL SETUP 20
3.2.ADVANTAGES 22
3.3.DISADVANTAGES 22
4. DESIGN 23
4.1.CALCULATION 25
5. PHOTOS 26
6. CONCLUSION 28
7. REFERENCES 30
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LIST OF FIGURES
2.5 COMPRESSOR 11
2.6 SHAFT 12
2.7 BEARINGS 14
2.9 CASING 16
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CHAPTER 1
INTRODUCTION
1
1.INTRODUCTION
We all well known that the Turbo-Super charger(TS charger) are used in
four wheelers.The performance is suggested in two wheelers here.Most of the
sports racing vehicles are using this technology to improve the pulling power.
The burned gases from the combustion chamber is allowed to enter the
turbo charger where the turbine is situated.By these exhaust gases,the turbine
rotates which develops the turbo rotational power.Next the super charger comes
into action.The super charger requires the rotary power as an input.The turbines
rotation is served as the super chargers input.The compressor blower is used to act
as an super charger.By the roation,the atmospheric fresh can be sucked in by the
super charger and delivered with high pressure than suction.thus the TS charging
action can be done to increase the mass of air entering the Engine.
The power output of an engine depends upon the amount of air inducted
per unit time and the degree of utilization of this air and the thermal efficiency of
the engine.
Turbo charger,
Super charger,
Shaft,
Bearing,
Casing.
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1.1.1.TURBO CHARGER:
In Turbo charger the exhaust air from the engine is allowed to rotate a
turbine directly.And the gases are send out to the atmosphere via catalyst.(The
silencer functions)
1.1.2.SUPER CHARGER:
By connecting the rotary compressor blower with the same shaft as that of
turbine shaft the compressor works.It sucks the atmospheric air and delivers with
high pressure than that of the atmosphere
1.1.3.SHAFT:
The shaft is the members which is used to transmit the power from the
turbine to the nearer compressor blower.
1.1.4.BEARINGS:
The bearings are used to support the rotating shaft at the end sides.
1.1.5.CASING:
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1.2.VARIOUS METHODS TO INCREASE COMPRESSION
o TURBOCHARGING,
o CHEMICAL,
o ENGINE MODIFICATION.
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2.1.TURBO CHARGER
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fig 2.1 Turbo charger
The output of the engine exhaust gas is given to the input of the
turbine blades, so that the pressurized air produced. This power, the alternate
power must be much more convenient in availability and usage. The next
important reason for the search of effective, unadulterated power are to save the
surrounding environments including men, machine and material of both the
existing and the next fourth generation from pollution, the cause for many harmful
happenings and to reach the saturation point. We have fabricated a prototype of
the Turbocharger was implemented in Two- wheeler, In which the efficiency of
the Engine can be increased. Thus we have developed a method to increase the
efficiency of the engine and at the same time to control the Emissions from the
engine.
2.1.1.BENEFITS OF TURBOCHARGING:
2.2.SUPER CHARGER
By connecting the rotary compressor blower with the same shaft as that
of turbine shaft the compressor works.It sucks the atmospheric air and delivers
with high pressure than that of the atmosphere.The method of increasing the air
capacity of an engine is known as supercharging.The device used to increase the
air density is called supercharger.Supercharger is merely a blower or a
compressor that provides a denser charge to the engine.
1.Centrifugal type,
2.Roots type,
3.Vane type,
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2.2.2.CENTRIFUGAL COMPRESSOR:
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2.3.TURBOCHARGER VS SUPERCHARGER
Keeping the air that enters the engine cool is an important part of the
design of both superchargers and turbochargers. Compressing air increases its
temperature, so it is common to use a small radiator called an intercooler between
the pump and the engine to reduce the temperature of the air.
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2.4.SHAFT
The shaft is the members which is used to transmit the power from the
turbine to the nearer compressor blower.
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Axle is a non-rotating member used for supporting rotating wheels etc.
and do not transmit any torque. Spindle is simply defined as a short shaft.
However, design method remains the same for axle and spindle as that for a shaft
Typical sizes of solid shaft that are available in the market are,
Up to 25 mm 0.5 mm increments,
25 to 50 mm 1.0 mm increments,
50 to 100 mm 2.0 mm increments,
100 to 200 mm 5.0 mm increments.
2.5.BEARINGS
The bearings are used to support the rotating shaft at the end sides.The
roller bearings are used here
2.5.1.ROLLER BEARINGS:
Most rolling bearings consist of rings with raceway (inner ring and outer
ring), rolling elements (either balls or rollers) and cage.The cage separates the
rolling elements at regular intervals, holds them in place within the inner and outer
raceways, and allows them to rotate freely.
.
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Fig 2.7 Bearings
2.5.2.RACEWAY:
The surface on which rolling elements roll is called the "raceway surface".
The load placed on the bearing is supported by this contact surface. Generally the
inner ring fits on the axle or shaft and the outer ring on the housing.
2.5.3.ROLLING ELEMENTS:
Rolling elements classify in two types: balls and rollers. Rollers come in
four types: cylindrical, needle, tapered, and spherical. Balls geometrically contact
with the raceway surfaces of the inner and outer rings at "points", while the
contact surface of rollers is a "line" contact. Theoretically, rolling bearings are so
constructed as to allow the rolling elements to rotate orbitally while also rotating
on their own axes at the same time.
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2.5.4.CAGES:
Cages function to maintain rolling elements at a uniform pitch so load is
never applied directly to the cage and to prevent the rolling elements from falling
out when handling the bearing. Types of cages differ according to way they are
manufactured, and include pressed, machined and formed cages.
2.5.5.CHARACTERICTICS:
Rolling bearings come in many shapes and varieties, each with its own
distinctive features. However, when compared with sliding bearings, rolling
bearings all have the following advantages:
(1) The starting friction coefficient is lower and there is little difference
between this and the dynamic friction coefficient.
(2) They are internationally standardized, interchangeable and readily obtainable.
(3) They are easy to lubricate and consume less lubricant.
(4) As a general rule, one bearing can carry both radial and axial loads at the
same time.
(5) May be used in either high or low temperature applications.
(6) Bearing rigidity can be improved by preloading.
2.6.1.OBJECTIVE OF CASING:
The engineer responsible for developing the well plan and casing design is
faced with a number of tasks.
2.6.2.CASING ECCENTRICITY:
2.7.FREE WHEEL
Allows the clockwise rotation spontaneous along with the outer pawl.But
not same as on anti-clock rotation.
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Fig 2.10 Free Wheel
By providing the freewheel, the overheating of the turbine blades during the
static position of vehicle is overcome with rotation of turbine independent of chain
drive.
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CHAPTER 3
PERFORMANCE ANALYSIS
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3.PERFORMANCE ANALYSIS OF A TURBO-SUPER
CHARGED ATTACHMENT ON THE TWO WHEELER
The progress of automobiles for transportation has been intimately
associated with the progress of civilization. The automobile of today is the result
of the accumulation of many years of pioneering research and development. An
attempt has been made in this project; the exhaust gas is used to rotate the turbine
with blower arrangement. Exhaust gas is used to rotate the blower and this air is
given to the ignition input supply. Our fore most aim in selecting this project is to
use efficiency turbo charging. It is also good with regard to economic
considerations and engine efficiency
3.1.EXPERIMENTAL SETUP:
Today, the turbocharging of petrol engines is no longer primarily seen
from the performance perspective, but is rather viewed as a means of reducing
fuel consumption and, consequently, environmental pollution on account of lower
carbon dioxide (CO2) emissions. Currently, the primary reason of using
turbochargers is the reduced consumption and emission of harmful gases. A
turbocharger, often called a turbo, is a small radial fan pump driven by the energy
of the exhaust flow of an engine.
A turbo-super charger consists of a turbine and a compressor on a
shared axle. The turbine inlet receives exhaust gases from the engine causing the
turbine wheel to rotate.This rotation drives the compressor, compressing ambient
air and delivering it to the air intake manifold of the engine at higher pressure,
resulting in a greater mass of air entering each cylinder. In some instances,
compressed air is routed through an intercooler before introduction to the intake
manifold.
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Turbo-super charging, simply, is a method of increasing the output
of the engine without increasing its size. The basic principle was simple and was
already being used in big diesel engines. European car makers installed small
turbines turned by the exhaust gases of the same engine.. A naturally aspirated
automobile engine uses only the downward stroke of a piston to create an area of
low pressure in order to draw air into the cylinder through the intake valves.
Because the pressure in the atmosphere is no more than 1 bar (approximately 14.7
psi), there ultimately will be a limit to the pressure difference across the intake
valves and thus the amount of airflow entering the combustion chamber. This
ability to fill the cylinder with air is its volumetric efficiency. Because the
turbocharger increases the pressure at the point where air is entering the cylinder,
a greater mass of air (oxygen) will be forced in as the inlet manifold pressure
increases. The additional oxygen makes it possible to add more fuel, increasing
the power and torque output of the engine.
(a) (b)
Fig 3.1 Layout of Turbo-Super Charger
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3.2.ADVANTAGES:
The low cubic capacity(CC) engines also gives more pulling power as that
of the high CC engines
It improve the engine's volumetric efficiency by increasing the intake
density.
The compressor draws in ambient air and compresses it before it enters into
the intake manifold at increased pressure, that results in a greater mass of air
entering the cylinders on each intake stroke.
The power needed to spin the centrifugal compressor is derived from the
high pressure and temperature of the engine's exhaust gases.
The turbine converts the engine exhaust's potential pressure energy and
kinetic velocity energy into rotational power,which is in turn used to drive the
compressor.
Since it delivers extra power the engine efficiency will be increase.
By using this setup, the pressurized air will makes the engine more Pulling
power.
3.3.DISADVANTAGES:
Expensive and complexity,Detonation,Parasitic losses,Space required is
high.
Thermal load on the varies parts of the engine increases.
Durability, reliability and fuel economy are main consideration that limits
the degrees of supercharging of an engine.
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CHAPTER 4
DESIGN
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4.DESIGN
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4.1.CALCULATION:
Scooty ES
Maximum Pulling Power=3.5 bhp @ 5500 rpm(as per the company)
Engine Displacement =59.90 cc
Engine Type Single Cylinder 2- stroke, forced air cooled
Maximum Torque=4.5 Nm @ 5000 rpm
Inlet Temperature of turbine,Tti=76oc =349k
Outlet temperature of turbine,Tto = 41.5oc =314k
Inlet temperature of compressor,Tci= 33oc =306k
Outlet temperature of compressor,Tco = 35.1oc =308k
Turbine power = mg×cpg(Tti-Tto)
= mg×1.05(349-314)
Here: Mg=ma+mf
Ma/mf=18
Mg = {ma+(ma/18)}
Turbine power ={ma+(ma/18)} ×1.05(349-314) = 38.79ma
Compressor power=ma×cpa×(tco-tci)
= ma×1×(308-306) = 2ma
Volume of air(cu ft/min)=(engine rpm x engine cid)/(1728 x 2)
=(5500X 3.5663)/(1728 x 2)
=5.8295 (cu ft/min)
Volumetric Efficiency:VE=(3456 X CFM)/(CID X RPM)
VE=3456x3.57÷3.5663×5500 = 0.6290 = 62%
Increased Pulling power=4 bhp @ 6285rpm
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CHAPTER 5
PHOTOS
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CHAPTER 6
CONCLUSION
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6.CONCLUSION
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CHAPTER 7
REFERENCES
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7.REFERENCES
Mohd Muqeem, “Turbocharging With Air Conditioner Assisted
Intercooler” Sep- Oct 2012, IOSR Journal of Mechanical and Civil
Engineering (IOSRJMCE) ISSN: 2278-1684 Volume 2, Issue 3 , PP 38-44.
Wallance F J et al, “Thermally insulated diesel engine”1972, Proc. Of the
Institution of Mech. Engrs., vol 198A, No.: 5, PP 97- 105.2000.
R.Kamo and W.Bryzik,” Adiabatic Turbocompound Engine Performance
Prediction”, SAE 1978, paper 780068.
R. Kamo, et al,” Cummins- Taradcom Adiabatic Turbocompound Engine
program”, SAE 1981, Paper 810070.
Chen T., Zhang Y. and Zhuge W.Integrated System Simulation for
Turbocharged IC Engines. (2008). SAE Technical Paper Series, 2008-01-
1640.
Hawley J., Wallace F., Cox A., Horrocks R. and Bird G.Variable geometry
turbocharging for lower emissions and improved torque characteristics.
Proceedings of the Institution of Mechanical Engineers;2010; 213, 2;
ProQuest Science Journals pg. 145.
Wang J C,” High temperature Liquid Lubricant Development-Part Ii: Bench
Test Development”1986, SAE Paper No. 932843.
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