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TB - 11 - 2016 - CATERPILLAR D10N, D10R, D10T - (PPR) - Rev00 - (29 - 09 - 2016)

D10 Tren de Rodado
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0% found this document useful (0 votes)
618 views12 pages

TB - 11 - 2016 - CATERPILLAR D10N, D10R, D10T - (PPR) - Rev00 - (29 - 09 - 2016)

D10 Tren de Rodado
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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New Product Introduction

Product Improvement

Technical Information

Number 11- 2016 Technical Bulletin

New Undercarriage Components for Caterpillar®


D10N,D10R,D10T Mining Dozer.
Track chain with Positive Pin Retention System
“PPR”.

NEW PRODUCT INTRODUCTION

The continuous demand from the Surface Mining Market for a wider range of products, in addition to
continuous improvement in terms of machine cost per hour performance, has driven ITM® to introduce the
new undercarriage components suitable for Caterpillar® D10N, D10R, D10T Mining Dozer. The products are
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A Titan International, Inc. Brand


New Product Introduction
Product Improvement

Technical Information

Number 11 - 2016 Technical Bulletin


Part No. G01100S0M00000 “PPR” Track Chain without Shoes - Technical Data
A

Y
Dimensions
Position Units - mm (inch)
A 260,35 (10,25)

G
B 80 (3,15)

F
C 83 (3.27)
D 80 (3,15)
Y
E 83 (3,27)
F 105 (4,13)
G 181 (7,13)
D E B C H 190 (7,48)
I 250 (9,84)
L 190 (7,48)
M 250 (9,84)
N 292 (11,50)
O 135 (5,31)
P 95 (3,74)
M
L

Q 57,15 (2,25)
S 29,5 (1,16)
T 30 (1,18)
U 305 (12,00)
Number of Elements Available:
44 Elements
T S
Weight:
44 Elements 2.000 kg (4.410 lb)

SECTION Y-Y
P
Q

O
N

A Titan International, Inc. Brand 2 of 12


CATERPILLARD10N,D10R,D10T_(PPR)_rev00_(29_09_2016)
New Product Introduction
Product Improvement

Technical Information

Number 11 - 2016 Technical Bulletin


Part No. Z01101P1N0000V Single Grouser Shoe Extreme Service
- Technical Data

Dimensions
Position Units - mm (inch)
610 (24,01)
A 710 (27,95)
760 (29,92)
D

B 250 (9,84)
E

C 190 (7,48)
D 303,2 (11,94)
E 80 (3,15)
F 30 (1,18)
C
B G 20,6 (0,81)
A
H 89.5 (3,52)
Weight:
610 mm (24,01 in) 44 kg (97 lb)
F 710 mm (27,95 in) 51,5 kg (113,5 lb)
H

760 mm (29,92 in) 55,2 kg (121,7 lb)


G

Part No. Z01101V0N0000V Single Grouser Shoe Super Extreme Service


- Technical Data

Dimensions
Position Units - mm (inch)
610 (24,01)
A
710 (27,95)
D

B 250 (9,84)
E

C 190 (7,48)
D 299 (11,77)
E 80 (3,15)
F 30 (1,18)
C G 23 (0,90)
B
A H 100 (3,94)
Weight:
610 mm (24,01 in) 49,2 kg (108,5 lb)
F 710 mm (27,95 in) 57,6 kg (127 lb)
H
G

A Titan International, Inc. Brand 3 of 12


CATERPILLARD10N,D10R,D10T_(PPR)_rev00_(29_09_2016)
New Product Introduction
Product Improvement

Technical Information

Number 11 - 2016 Technical Bulletin


Part No. A01109T1M00 (Single Flange Roller) - Technical Data

B
C

Dimensions
Position Units - mm (inch)
A 536 (21,10)
B 349 (13,74)

D
E
F
C 297 (11,69)
D 308 (12,13)
E 278 (10,94)
F 68 (2,68)
Weight: 144,5 kg (318,6 lb)

Part No. B01109T1M00 (Double Flange Roller) - Technical Data

B
C
D

Dimensions
Position Units - mm (inch)
A 536 (21,10)
B 349 (13,74)
C 297 (11,69)
D 131 (5,16)
G
H

E
F

E 308 (12,13)
F 297 (11,69)
G 268 (10,56)
H 68 (2,68)
Weight: 152,3 kg (335,8 lb)

A Titan International, Inc. Brand 4 of 12


CATERPILLARD10N,D10R,D10T_(PPR)_rev00_(29_09_2016)
New Product Introduction
Product Improvement

Technical Information

Number 11 - 2016 Technical Bulletin


Part No. P01100T0M00
Idler with Brackets - Technical Data

Dimensions
Position Units - mm (inch)
A 806 (31,73)
B 766 (30,16)
C 74 (2,91)
D 326 (12,83)
E 133 (5,24)
F 411,4 (16,20)
J 15°
L 13 (0,5)
N 527 (20.75)
Weight: 640 kg (1.411 lb)

A Titan International, Inc. Brand 5 of 12


CATERPILLARD10N,D10R,D10T_(PPR)_rev00_(29_09_2016)
New Product Introduction
Product Improvement

Technical Information

Number 11 - 2016 Technical Bulletin


Part No.S01102N0M05 Sprocket Segment - Technical Data

L
Y Dimensions
Position Units - mm (inch)
G
A 1058 (41,65)
C 950 (37,4)
D 772 (30,39)
E 24 (0,94)
F 115 (4,52)
Y
G 4 (0,16)
J 55 (2,16)
L 260,35 (10,25)
A

Q 841 (33,11)
S 27,7 (1,09)
Number of Teeth : 5
C

Number of Bolts to install Item : 6


D
Weight: 27,7 kg (61,06 lb)
Q

F
SECTION Y-Y
S

E
J

A Titan International, Inc. Brand 6 of 12


CATERPILLARD10N,D10R,D10T_(PPR)_rev00_(29_09_2016)
New Product Introduction
Product Improvement

Technical Information

Number 11 - 2016 Technical Bulletin


MAIN FEATURES AND BENEFITS

New track links are manufactured with special boron


steel, quench, tempered and stress relieved. The new
WUDFNOLQNSLQERVVLVVSHFL¿FDOO\GHVLJQHGWRUHFHLYHWKH
new pin retention system.

The track link rail is deep induction hardenend to optimize


wear performance in any environment and working
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VLJQL¿FDQWO\ UHGXFH WKH VFDOORSLQJ SKHQRPHQRQ RQ WKH
track link.

7KHQHZWUDFNSLQVDUHVSHFL¿FDOO\GHVLJQHGWRUHFHLYH
the new pin retention system. The track pins receive
KHDWWUHDWPHQWVSHFL¿FDOO\VWXGLHGWRUHVLVWEHQGLQJDQG
wear even under the most extreme conditions.

An additional surface coating treatment is added to the


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phenomenon.

The track bushings have a new internal geometry and


an improved inner surface roughness to reduce surface
friction between pin and bushing, optimize contact load
distribution and improve internal oil circulation.

A Titan International, Inc. Brand 7 of 12


CATERPILLARD10N,D10R,D10T_(PPR)_rev00_(29_09_2016)
New Product Introduction
Product Improvement

Technical Information

Number 11 - 2016 Technical Bulletin


1HZ 3LQ 5HWHQWLRQ 6\VWHP VSHFL¿FDOO\ GHVLJQHG IRU
mining and heavy duty applications. The form and the
design of the new retaining ring virtually eliminates pin-
link movement and, in the meantime, it increases joint
seal ability in applications where end-play growth can
exceed the capacity of the seal.

1HZ 6HDO *URXS SUR¿OH GHYHORSHG LQ FRRSHUDWLRQ ZLWK


one of the most important seals manufacturers. This item
guarantees improved seal ability and better performances
at extreme ambient temperatures (both high and low).

7KHWUDFNFKDLQLV¿OOHGIURPWKHIDFWRU\ZLWKDQHZV\QWKHWLF
base oil to increase the joint load bearing capacity and
guarantee an ambient temperature operating range from
-40 °C to +50 °C (from -40 °F to +122 °F).

A Titan International, Inc. Brand 8 of 12


CATERPILLARD10N,D10R,D10T_(PPR)_rev00_(29_09_2016)
New Product Introduction
Product Improvement

Technical Information

Number 11 - 2016 Technical Bulletin

Track shoes (Extreme Service), obtained from heavy


GXW\ UROOHG VWHHO SUR¿OH PDGH IURP /RZ$OOR\HG %RURQ
Steels), are through hardened and stress relieved to
guarantee excellent wear, high strength and resistance

The track shoes (Super Extreme Service) are available in Heavy Duty version (shoe plate thickness 23
mm - 0,90 in.); they receive quench and temper treatment to increase robustness and avoid bending
and, at the same time, resist wear even in very demanding environment. A central mud hole is provided
to reduce accumulation of material on the track chain.

A Titan International, Inc. Brand 9 of 12


CATERPILLARD10N,D10R,D10T_(PPR)_rev00_(29_09_2016)
New Product Introduction
Product Improvement

Technical Information

Number 11 - 2016 Technical Bulletin

Roller shell is made from special boron steel and


trough hardened to increase robustness, guarantee
high resistance and optimize wear performance in any
environment.

The roller shaft is induction hardened, realized with high


VXUIDFH ¿QLVKLQJ TXDOLW\ WR UHVLVW  KHDY\ UDGLDO DQG D[LDO
loads and in the meantime guarantee an adequate internal
oil lubrication.

Idler wheel is made from special cast steel, with idler rim
induction hardened to increase robustness and optimize
wear performance.

The new sprocket segments are made with special boron


steel, through hardened and stress relieved to obtain
high resistance and optimize wear performance in any
environment.

The extensive engineering activity, combined with new


machining technologies guarantees the new sprocket
segments series are fully interchangeable with current
OEM production items.

A Titan International, Inc. Brand 10 of 12


CATERPILLARD10N,D10R,D10T_(PPR)_rev00_(29_09_2016)
New Product Introduction
Product Improvement

Technical Information

Number 11 - 2016 Technical Bulletin


MARKETING INFORMATION AND AVAILABILITY
The reference numbers are listed in the following table. As a consequence superseded products will be
gradually discontinued:

Superseded Main Machine Models


New Part Number Availability Date 1)
Part Number 2) Manufacturer Model

M01101S0M44610 - None - Caterpillar® D10N,D10R,D10T 1th Quarter 2016

G01100S0M00044 - None - Caterpillar® D10N,D10R,D10T 1th Quarter 2016

Z01101P1N0610V - None - Caterpillar® D10N,D10R,D10T 1th Quarter 2016

A01109T1M00 - None - Caterpillar® D10N,D10R,D10T 1th Quarter 2016

B01109T1M00 - None - Caterpillar® D10N,D10R,D10T 1th Quarter 2016

P01100T0M00 - None - Caterpillar® D10N,D10R,D10T 1th Quarter 2016

S01102N0M05 - None - Caterpillar® D10N,D10R,D10T 1th Quarter 2016

1)
: The availability date is subject to change without notice. Please refer to your ITM® Local Sales Representative or to our ITM® AMK Sales Dpt.
reference personnel for further detailed information.
2)
: The interchangeability with new component part number and superseded part number is intended for the complete item only. Single internal
FRPSRQHQWVLQWHUFKDQJHDELOLW\0867EHYHUL¿HGIRUHDFKVLQJOHLWHP3OHDVHUHIHUWR,70® WEB Catalogue for further detailed information.

3OHDVHEHDZDUHWKDWWKHOLVWPD\QRWIXOO\FRYHUDOODSSOLFDWLRQVDQGPDFKLQHVFRQ¿JXUDWLRQV3OHDVHUHIHUWR
ITM® WEB Catalogue for special applications, additional not-listed machines in the Caterpillar® D10N,R or T
Class (like Custom Special Order machines) or further technical information on this product.

INTERCHANGEABILITY
Track chain, shoes , bolts and nuts, idler, upper and lower rollers are fully interchangeable with original
components. Please refer to ITM® WEB Catalogue for further detailed information regarding internal
components interchangeability.
SERVICE INFORMATIONS
For all components wear rates listed in this Technical Bulletin please refer to ITM® “Undercarriage Service
and Wear Limits Handbook”.
Refer also to ITM® “Undercarriage Wear & Care Manual” (available from January 2013) for recommended
undercarriage maintenance usage and repairs.

A Titan International, Inc. Brand 11 of 12


CATERPILLARD10N,D10R,D10T_(PPR)_rev00_(29_09_2016)
Titan International Muswellbrook, NSW, Australia Titan Steel Wheels Ltd Italtractor ITM SpA
Quincy, IL, USA Perth, WA, Australia Kidderminster, UK Fanano (MO), Italy
Bryan, OH, USA Port Hedland, WA, Australia Ceprano (FR), Italy
Des Moines, IA, USA Sydney, NSW, Australia Titan Distribution (UK) Ltd Potenza, Italy
Freeport, IL, USA Whyala, SA, Australia St. Helens, UK
Saltville, VA, USA Yatala, QLD, Australia Titan Intertractor GmbH
Titan Italia SpA Gevelsberg, Germany
Titan Tire Corporation Crespellano (BO), Italy
Titan Mining Services (TMS) Finale Emilia (MO), Italy Pyrsa Piezas y Rodajes S.A.
Union City, TN, USA PT Titan Wheels Indonesia Jesi (AN), Italy Monreal del Campo
Jakarta, Indonesia (Teruel), Spain
Titan Pneus do Brasil Ltda
São Paulo, Brazil Titan Mining Services (TMS) Titan France SAS
Flers, France Intertractor America Corp.
Titan Wheels South Africa Elkhorn, WI, USA
Voltyre-Prom (Pty) Ltd Titan Asia A.S. Winston-Salem, NC, USA
Volgograd, Russia 1XIÀHOG6SULQJV6$ Aydin, Turkey
ITM Latin America Ltda
Titan Mining Services (TMS) Titan Mining Services (TMS) Wheels India Ltd Atibaia, São Paulo, Brazil
SWT $URVGHO3DFLÀFR6$& Tamilnadu, India
Saskatoon, SK, Canada Lima, Peru (Minority Share) ITM Track (Tianjin) Ltd
Tianjin, P.R. of China
Titan Mining Services (TMS) Titan Mining Services (TMS)
Titan Australia Pty Ltd $URVGHO3DFLÀFR6$ Titan ITM (Tianjin) Co. Ltd
Emerald, QLD, Australia Santiago, Chile WDA Tianjin, P.R. of China
Kalgoorlie, WA, Australia Iquique, Chile
Karratha, WA, Australia Titan ITM Japan Ltd
Mildura, VIC, Australia Yokohama, Japan

www.group-itm.com
www.titan-intl.com

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