Notes Ic Engines RGPV
Notes Ic Engines RGPV
Tech
Subject Name: I C Engines
Subject Code: ME-501
Semester: 5th
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A: F ratio. The mixture strength influences the rate of combustion and amount of heat generated. The
maximum flame speed for all hydrocarbon fuels occurs at nearly 10% rich mixture. Flame speed is
reduced both for lean and as well as for very rich mixture. Lean mixture releases less heat resulting
lower flame temperature and lower flame speed. Very rich mixture results incomplete combustion (C
CO instead of C0 and also results in production of less heat and flame speed remains low. The effects
of A: F ratio on p-v diagram and p-0 diagram are shown below:
Engine Speed
The turbulence of the mixture increases with an increase in engine speed. For this reason the flame
speed almost increases linearly with engine speed. If the engine speed is doubled, flame to traverse
the combustion chamber is halved. Double the original speed and half the original time give the same
number of crank degrees for flame propagation. The crank angle required for the flame propagation,
which is main phase of combustion will remain almost constant at all speeds. This is an important
characteristic of all petrol engines.
Engine Size
Engines of similar design generally run at the same piston speed. This is achieved by using small
engines having larger RPM and larger engines having smaller RPM. Due to same piston speed, the inlet
velocity, degree of turbulence and flame speed are nearly same in similar engines regardless of the
size. However, in small engines the flame travel is small and in large engines large. Therefore, if the
engine size is doubled the time required for propagation of flame through combustion space is also
doubled. But with lower RPM of large engines the time for flame propagation in terms of crank would
be nearly same as in small engines. In other words, the number of crank degrees required for flame
travel will be about the same irrespective of engine size provided the engines are similar.
Other Factors Among the other factors, the factors which increase the flame speed are supercharging
of the engine, spark timing and residual gases left in the engine at the end of exhaust stroke. The air
humidity also affects the flame velocity but its exact effect is not known. Anyhow, its effect is not large
compared with A: F ratio and turbulence.
Phenomenon of Knocking In Si Engine
Knocking is due to auto ignition of end
portion of unburned charge in combustion
chamber. As the normal flame proceeds
across the chamber, pressure and
temperature of unburned charge increase
due to compression by burned portion of
charge. This unburned compressed charge
may auto ignite under certain temperature
condition and release the energy at a very
rapid rate compared to normal
combustion
process in cylinder. This rapid release of energy during auto ignition causes a high pressure differential
in combustion chamber and a high pressure wave is released from auto ignition region. The motion of
high pressure compression waves inside the cylinder causes vibration of engine parts and pinging noise
and it is known as knocking or detonation. This pressure frequency or vibration frequency in SI engine
can be up to 5000 Cycles per second.
Denotation is undesirable as it affects the engine performance and life, as it abruptly increases sudden
large amount of heat energy. It also put a limit on compression ratio at which engine can be operated
which directly affects the engine efficiency and output.
AUTO IGINITION
A mixture of fuel and air can react spontaneously and produce heat by chemical reaction in the
absence of flame to initiate the combustion or self-ignition. This type of self-ignition in the absence of
flame is known as Auto-Ignition. The temperature at which the self-ignition takes place is known as
self-igniting temperature. The pressure and temperature abruptly increase due to auto-ignition
because of sudden release of chemical energy.
This auto-ignition leads to abnormal combustion known as detonation which is undesirable because its
bad effect on the engine performance and life as it abruptly increases sudden large amount of heat
energy. In addition to this knocking puts a limit on the compression ratio at which an engine can be
operated which directly affects the engine efficiency and output.
Auto-ignition of the mixture does not occur
instantaneously as soon as its temperature rises above
the self-ignition temperature. Auto-ignition occurs only
when the mixture stays at a temperature equal to or
higher than the self-ignition temperature for a “finite
time”. This time is known as delay period or reaction time
for auto-ignition. This delay time as a function of
compression ratio is shown in adjacent figure.
As the compression ratio increases, the delay period
decreases and this is because of increase in initial (before
combustion) pressure and temperature of the charge.
The self-ignition temperature is a characteristic of fuel air
mixture and it varies from fuel to fuel and mixture
strength to mixture - strength of the same fuel.
PRE -IGINITION
Pre-ignition is the ignition of the homogeneous mixture of charge as it comes in contact with hot
surfaces, in the absence of spark.
Auto ignition may overheat the spark plug and exhaust valve and it remains so hot that its
temperature is sufficient to ignite the charge in next cycle during the compression stroke before spark
occurs and this causes the pre-ignition of the charge.
Pre-ignition is initiated by some overheated projecting part such as the sparking plug electrodes;
exhaust valve head, metal corners in the combustion chamber, carbon deposits or protruding cylinder
head gasket rim etc.
Pre-ignition is also caused by persistent detonating pressure shockwaves scoring away the stagnant
gases which normally protect the combustion chamber walls. The resulting increased heat flow
through the walls raises the surface temperature of any protruding poorly cooled part of the chamber,
and this therefore provides a focal point for pre- ignition.
Effects of Pre-ignition
It increase the tendency of denotation in the engine
It increases heat transfer to cylinder walls because high temperature gas remains in
contact with for a longer time
Pre-ignition in a single cylinder will reduce the speed and power output
Pre-ignition may cause seizer in the multi-cylinder engines, only if only cylinders have
pre-ignition
EFFECT OF DETONATION
The harmful effects of detonation are as follows:
1. Noise and Roughness. Knocking produces a loud pulsating noise and pressure waves. These waves
which vibrates back and forth across the cylinder. The presence of vibratory motion causes crankshaft
vibrations and the engine runs rough.
2. Mechanical Damage.
(a) High pressure waves generated during knocking can increase rate of wear of parts of combustion
chamber. Sever erosion of piston crown (in a manner similar to that of marine propeller blades by
Cavitation), cylinder head and pitting of inlet and outlet valves may result in complete wreckage of the
engine.
(b) Detonation is very dangerous in engines having high noise level. In small engines the knocking
noise is easily detected and the corrective measures can be taken but in aero-engines it is difficult to
detect knocking noise and hence corrective measures cannot be taken. Hence severe detonation may
persist for a long time which may ultimately result in complete wreckage of the piston.
3. Carbon deposits. Detonation results in increased carbon deposits.
4. Increase in heat transfer. Knocking is accompanied by an increase in the rate of heat transfer to the
combustion chamber walls.
The increase in heat transfer is due to two reasons.
The minor reason is that the maximum temperature in a detonating engine is about 150°C
higher than in a non-detonating engine, due to rapid completion of combustion
The major reason for increased heat transfer is the scouring away of protective layer of inactive
stagnant gas on the cylinder walls due to pressure waves. The inactive layer of gas normally
reduces the heat transfer by protecting the combustion and piston crown from direct contact
with flame.
5. Decrease in power output and efficiency. Due to increase in the rate of heat transfer the power
output as well as efficiency of a detonating engine decreases.
6 Pre-ignition: The increase in the rate of heat transfer to the walls has yet another effect. It may cause
local overheating, especially of the sparking plug, which may reach a temperature high enough to
ignite the charge before the passage of spark, thus causing pre-ignition. An engine detonating for a
long period would most probably lead to pre-ignition and this is the real danger of detonation.
EFFECT OF ENGINE OPERATING VARIABLES ON THE ENGINE KNOCKING DETONATION
The various engine variables affecting knocking can be classified as:
Temperature factors
Density factors
Time factors
Composition factors
(A) TEMPERATURE FACTORS
Increasing the temperature of the unburned mixture increase the possibility of knock in the SI engine
we shall now discuss the effect of following engine parameters on the temperature of the unburned
mixture:
RAISING THE COMPRESSION RATIO increasing the compression ratio increases both the temperature
and pressure (density of the unburned mixture). Increase in temperature reduces the delay period of
the end gas which in turn increases the tendency to knock.
SUPERCHARGING It also increasses both temperature and density, which increase the knocking
tendency of engine
COOLANT TEMPERATURE Delay period decreases with increase of coolant temperature, decreased
delay period increase the tendency to knock.
TEMPERATURE OF THE CYLINDER AND COMBUSTION CHAMBER WALLS: The temperature of the end
gas depends on the design of combustion chamber. Sparking plug and exhaust valve are two hottest
parts in the combustion chamber and uneven temperature leads to pre-ignition and hence the
knocking.
(B) DENSITY FACTORS
Increasing the density of unburnt mixture will increase the possibility of knock in the engine. The
engine parameters which affect the density are as follows:
Increased compression ratio increase the density
Increasing the load opens the throttle valve more and thus the density
Supercharging increase the density of the mixture
Increasing the inlet pressure increases the overall pressure during the cycle. The high pressure
end gas decreases the delay period which increase the tendency of knocking.
Advanced spark timing: quantity of fuel burnt per cycle before and after TDC position depends on
spark timing. The temperature of charge increases by increasing the spark advance and it increases
with rate of burning and does not allow sufficient time to the end mixture to dissipate the heat and
increase the knocking tendency.
(C) TIME FACTORS
Increasing the time of exposure of the unburned mixture to auto-ignition conditions increase the
possibility of knock in SI engines
Flame travel distance: If the distance of flame travel is more, then possibility of knocking is also more.
This problem can be solved by combustion chamber design, spark plug location and engine size.
Compact combustion chamber will have better anti-knock characteristics, since the flame travel and
combustion time will be shorter. Further, if the combustion chamber is highly turbulent, the
combustion rate is high and consequently combustion time is further reduced; this further reduces the
tendency to knock.
Location of sparkplug: A spark plug which is centrally located in the combustion chamber has
minimum tendency to knock as the flame travel is minimum. The flame travel can be reduced by using
two or more spark plugs.
Location of exhaust valve: The exhaust valve should be located close to the spark plug so that it is not
in the end gas region; otherwise there will be a tendency to knock.
Engine size: Large engines have a greater knocking tendency because flame requires a longer time to
travel across the combustion chamber. In SI engine therefore, generally limited to 100mm
Turbulence of mixture decreasing the turbulence of the mixture decreases the flame speed and hence
increases the tendency to knock. Turbulence depends on the design of combustion chamber and one
engine speed.
(D) COMPOSITION
The properties of fuel and A/F ratio are primary means to control knock:
(a) Molecular Structure. The knocking tendency is markedly affected by the type of the fuel used.
Petroleum fuels usually consist of many hydro-carbons of different molecular structure. The
structure of the fuel molecule has enormous effect on knocking tendency. Increasing the
carbon-chain increases the knocking tendency and centralizing the carbon atoms decreases the
knocking tendency. Unsaturated hydrocarbons have less knocking tendency than saturated hydro-
carbons.
Paraffins
Increasing the length of carbon chain increases the knocking tendency. Centralizing the carbon atoms
decreases the knocking tendency. Adding methyl group (CH to the side of the carbon chain in the
centre position decreases the knocking tendency.
Olefins
Introduction of one double bond has little effect on anti-knock quality but two or three double
bond results less knocking tendency except C and C
Napthenes and Aromatics
Napthenes have greater knocking tendency than corresponding aromatics. With increasing
double-bonds, the knocking tendency is reduced. Lengthening the side chains increases the knocking
tendency whereas branching of the side chain decreases the knocking tendency.
(b) Fuel-air ratio. The most important effect of fuel-aft ratio is on the reaction time or ignition delay.
(c) When the mixture is nearly 10% richer than stoichiometric (fuel-air ratio = 0.08) ignition lag of the
end gas is minimum and the velocity of flame propagation is maximum. By making the mixture leaner
or richer (than F/A 0.08) the tendency to knock is decreased. A too rich mixture is especially effective
in decreasing or eliminating the knock due to longer delay and lower temperature of compression.
(d) Humidity of air. Increasing atmospheric humidity decreases the tendency to knock by
decreasing the reaction time of the fuel
The trends of the most of the above factors on knocking tendency of the engine are given
below:
Iso-octane 10.96
n-heptane 3.75
Toulene 15