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The document provides a field inspection report for a belt splicing on a coal conveyor belt. It details the belt specifications, splicing details, inspection records before and after splicing, curing time reports, and finishing checks. The report found the splicing met specifications for thickness, alignment, porosity, bubbles, bulges, and cleaning.

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0% found this document useful (0 votes)
75 views

Norma

The document provides a field inspection report for a belt splicing on a coal conveyor belt. It details the belt specifications, splicing details, inspection records before and after splicing, curing time reports, and finishing checks. The report found the splicing met specifications for thickness, alignment, porosity, bubbles, bulges, and cleaning.

Uploaded by

nicolas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FIELD INSPECTION REPORT

Tanjung Jati "B" Coal-Fired 2x660 MW


SCED
SPLICING INSPECTION REPORT
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-MECH-SIR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION REF. DWG NO. : F5585-T0201-01
SUBJECT : BELT SPLICING (C-101B) INSPECTION DATE OF INSPECTION : 9 October 2010
JOINT NO. : 1 AREA : CONVERYOR C-101B
FORM NO. : F-2 PSS NO. : 322

Belt Specification

Section A Section B

Splice Data
Brand : YINHE DEPREUX RUBBER Brand : YINHE DEPREUX RUBBER
Belt Type : ST 1000 Belt Type : ST 1000
Belt Length : 1400 mm Belt Length : 1400 mm
Cord O : 4 mm Cord O : 4 mm
No. of Cord : 111 pcs No. of Cord : 111 pcs
Top Cover : 6.0 mm Top Cover : 6.0 mm
Bottom Cover : 6.0 mm Bottom Cover : 6.0 mm
Total Thickness : 16 mm Total Thickness : 16 mm

Material Thickness / Dimension Supplied By Code Expired Date


Top cover 6 mm Rema Tip-Top 538 0506 May-11
Bottom Cover 6 mm Rema Tip-Top 538 0505 May-11
Tie Gum 2 mm Rema Tip-Top 538 0907 May-11
Filler Rubber 2x 8 mm Rema Tip-Top 529 7777 Sep-11
Top cover Strip − − − −
Bottom Cover Strip − − − −
Cement ( SC 2000 / STL ) 7 cen Rema Tip-Top 538 1951 August 2011
Wire Solution − − − −
Solvent 3 cen Rema Tip-Top 595 9022 August 2011

Splicing / Repair Detail

Sketch Data
Total Step : 1 Step
Step Length : mm
Splice Length : 900 mm
Direction of Belt Conveyor running Bias Length : 420 mm
Bias Angle : 22 °

A B C D

E F G H

Sheet 1 of 2
FIELD INSPECTION REPORT
Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
SPLICING INSPECTION REPORT
Inspection Record
Before After Splicing / Repair
Description Section A Section B Section A Section B Splicing/Repair Area Remark
Center Belt 700 700 700 700
Thickness A 16 16 16 16
B 16 16 16 16
C 16 16 16 16
D 16 16 16 16
Hardness (for Steel cord) E 77 77 60 60
F 77 77 76 76
G 75 75 75 75
H 75 75 61 61
Curing Time Report
Top Cover Bottom Cover
Time Temp. (0C) Press.(Psi) Temp. (0C) Press.(Psi) Remark
1. 17:00:00 33 70 33 70
2 . 5:10:00 PM 59 70 59 70
3 . 5:15:00 PM 75 70 75 70
4 . 5:20:00 PM 96 90 96 90
5 . 5:25:00 PM 115 100 115 100
6 . 5:30:00 PM 130 130 130 130
7 . 5:35:00 PM 145 150 145 150
8.
9.
10 .
11 .
12 .
13 .
14 .
15 .
Start of Vulcanizing : 17:00:00 Date : 9 October 2010
Start of Curring Time * : 17:35:00 Date : 9 October 2010
Finish of Curring Time : 19:30:00 Date : 9 October 2010
Time of Opening Platen : 08:30:00 Date : 10 October 2010
Temp. of Opening Platen : 30 0
C
Finishing
Width : Ok Thickness : OK
Alignment : Ok Porosity : NO
Bubbles : NO Buffing : NO
Bulges : NO Cleaning : OK

Remark :
* Installation of Material conducted on Night Time
* Curing Time by Natural Cooling

Checked, Witnessed & Checked, Witnessed &


Prepared & Inspected by Reviewed/Approved by,
Approved by, Approved by,

PT. Supra Bakti PT. TJE SCED BVI Owner's / Engineer


Sheet 2 of 2
SPLICING INSPECTION REPORT

CUSTUMER : PT. TRUBA JAYA ENGINEERING DATE OF INSPECTION : 10/9/2010


LOCATION : UNIT 3-4 PROJECT SPK/PO No. :
PLANT AREA : TJB CONVEYOR No. : BC 101 B
JOINT NO. : 1 AREA : COAL HANDLING

Belt Specification

Section A Section B

Splice Data
Brand : YINHE DEPREUX RUBBER Brand : YINHE DEPREUX RUBBER
Belt Type : ST 1000 Belt Type : ST 1000
Belt Length : 1400 mm Belt Length : 1400 mm
Cord O : 4 mm Cord O : 4 mm
No. of Cord : 111 pcs No. of Cord : 111 pcs
Top Cover : 6.0 mm Top Cover : 6.0 mm
Bottom Cover : 6.0 mm Bottom Cover : 6.0 mm
Total Thickness : 16 mm Total Thickness : 16 mm

Material Thickness / Dimension Supplied By Code Expired Date


Top cover 6 mm Rema Tip-Top 538 0506 May-11
Bottom Cover 6 mm Rema Tip-Top 538 0505 May-11
Tie Gum 2 mm Rema Tip-Top 538 0907 May-11
Filler Rubber 2x 8 mm Rema Tip-Top 529 7777 Sep-11
Top cover Strip − − − −
Bottom Cover Strip − − − −
Cement ( SC 2000 / STL ) 7 cen Rema Tip-Top 538 1951 August 2011
Wire Solution − − − −
Solvent 3 cen Rema Tip-Top 595 9022 August 2011

Splicing / Repair Detail

Sketch Data
Total Step : 1 Step
Step Length : mm
Splice Length : 900 mm
Bias Length : 420 mm
Direction of Belt Conveyor running Bias Angle : 22 °

A B C D

E F G H

Sheet 1 of 2
SPLICING INSPECTION REPORT

Inspection Record
Before After Splicing / Repair
Description Section A Section B Section A Section B Splicing/Repair Area Remark
Center Belt 700 700 700 700
Thickness A 16 16 16 16
B 16 16 16 16
C 16 16 16 16
D 16 16 16 16
Hardness (for Steel cord) E 77 77 60 60
F 77 77 76 76
G 75 75 75 75
H 75 75 61 61
Curing Time Report
Top Cover Bottom Cover
Time Temp. (0C) Press.(Psi) Temp. (0C) Press.(Psi) Remark
1 . 17:00:00 33 70 33 70
2 . 5:10:00 PM 59 70 59 70
3 . 5:15:00 PM 75 70 75 70
4 . 5:20:00 PM 96 90 96 90
5 . 5:25:00 PM 115 100 115 100
6 . 5:30:00 PM 130 130 130 130
7 . 5:35:00 PM 145 150 145 150
8 .
9 .
10 .
11 .
12 .
13 .
14 .
15 .
Start of Vulcanizing : 17:00:00 Date : 9 October 2010
Start of Curring Time * : 17:35:00 Date : 9 October 2010
Finish of Curring Time : 19:30:00 Date : 9 October 2010
Time of Opening Platen : 08:30:00 Date : 10 October 2010
Temp. of Opening Platen : 30 0
C
Finishing
Width : Ok Thickness : OK
Alignment : Ok Porosity : NO
Bubbles : NO Buffing : NO
Bulges : NO Cleaning : OK

Remark :
* Installation of Material conducted on Night Time
* Curing Time by Natural Cooling
PT. TRUBA JAYA ENGINEERING PT. SUPRABAKTI MANDIRI
Withness / Approved by Inspection by Approvel by

Date : Date : Date :


Sheet 2 of 2
SPLICING INSPECTION REPORT

SITE PICTURE

BEFORE SPLICING

SPLICING PROCCES

AFTER SPLICING
SPLICING INSPECTION REPORT

Sheet 1 of 2

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