UIC User Manual - en PDF
UIC User Manual - en PDF
for
Automation and Electronic control
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Table of Contents
1 Introduction.....................................................................................................5
Certificate Of Conformity …………………………………………………………………………………..6
Tests Reports ………………………………………………………………………………………………..7
SIQ Certificate Of Conformity ……………………………………………………………..……………….8
1.1 UIC® Functions and Features 11
1.2 Description of the UIC® Functions and Features: 11
1.2.1 Short Circuit Protection of +24Vdc Power Supply: 11
1.2.2 Control Interactive error messages 12
1.2.3 Permission to start control 12
1.2.4 Contactor feedback control 12
1.2.5 Start of Motion Failure 12
1.2.6 Motor Temperature control 12
1.2.7 Responding to Proximity magnetic switches 13
1.2.8 Terminal Floor Correction Switches (Up Limit /Down Limit) 13
1.2.9 Responding to Safety chain 13
1.2.10 Phase Failure and Reversal Control 13
1.2.11 Full Load Control 13
1.2.12 Overload Control 14
1.2.13 Attendant Control 14
1.2.14 Fireman Control 14
1.3 UIC Motherboard Control system 14
1.4 Guidelines for the UIC® connectors’ designation 17
2 Hardware Specification ................................................................................17
2.1 Microcontroller 17
2.2 Protection 18
2.3 I/O PORTS 18
2.3.1 Input Ports: 18
2.3.2 Output Ports: 18
2.4 Dimension 19
2.5 Environment 19
3 Key UIC Motherboard Components ............................................................19
3.1 Power Supply. 19
3.2 Fuses 19
3.3 Test points indication: 20
3.4 Jumpers Settings: 20
3.5 Push Buttons Settings: 21
3.6 LEDs Indication: 21
3.6.1 Examples of LEDs Indication: 24
4 Installation and Programming: ....................................................................24
4.1 Wiring 24
4.2 Commissioning: 24
4.2.1 Assembly of the control panel 25
4.2.2 Jumper setting 25
4.2.3 General essential points 25
4.2.4 Connection of phase failure 25
4.2.5 Connection of motor’s thermostat. 26
4.2.6 Safety Circuit connection 26
4.2.7 Connection of UP-Limit and Down-Limit Correction switches. 27
4.2.8 Magnetic Switches (MSU and MSD) 28
4.3 Setup Mode programming 30
4.4 Normal Mode: 34
5 Error Log .......................................................................................................35
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Cautions:
1) Read this manual carefully before UIC Motherboard and UIC control panel
installation. If you don’t follow the rules of installation, PALCO is not responsible
for any fault happens and could not guarantee the safety of the product.
Limitations:
a) Operating temperature: 0 °C to 40 °C
b) Relative humidity: <90%, non-condensing
c) Mains (supply) voltage fluctuation: +10%, -20%
d) The UIC mother board shall be mounted on most upper-left corner of the UIC
Control Panel (protection regarding the EMC disturbances of contactors,
relays, etc. in the UIC Control Panel)
e) Before any connections the installer shall read the Installation Manual.
f) Any service (repair) work shall be done by authorised and trained persons
under the supervision of PALCO company.
g) The enclosure where the UIC Mother Board is installed shall satisfy the
requirements of IP55 protection at least.
If any one of those limitations is not taken into consideration the PALCO company does
not take any obligations regarding the guarantee or safety of product.
Warranty:
The warranty is valid for one year after shipment. It is valid for controller faults done by
our side i.e. PALCO company or the legal representative or the authorized person.
The warranty is not valid for improper installation and/or improper use of the controller.
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1 Introduction
The UIC® Lift controller is fully developed and designed by our Research and Development
Engineers based on the cutting edge microcontroller technology. Its ease of commissioning
and maintenance makes it suitable for new installation; its versatility is further extended by
offering the means to customize the lift according to site requirement. Additionally, its ease of
wiring makes it perfect for modernization of existing installation. This product is aimed at
obtaining the best performance without compromising the most demanding safety
requirements under the most stringent circumstances. This System proved to sustain its
functionality in the most hostile site environment. The UIC Lift controller is designed to fulfill
the CE Mark requirements.
This system was given CE mark after passing the following tests at a notified body in SIQ
(Slovenian Institute of Quality and Metrology) .
System passed the previous tests after making sure that it verified all required standards
to get the CE mark .
After making sure that the system verified all above standards, many tests was made on,
and surly it passed all tests successfully and get CE Mark at 8/6/2008.
By having CE Mark, the system can be exported to any country in the world because it
achieves all safety requirements.
The system was given Certificate of Conformity and Test reports which is attached with this
manual.
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The Controller features a sophisticated interactive error messages system. When the
controller detects faults that hinder the normal operation of the lift, the UIC® provides the
appropriate information to diagnose the fault by displaying codes on 7–Segment
Indicators. The motherboard is equipped with 2 such indicators labeled DS1 & DS2.
Before the controller sends motion order to the lift, it checks that all main contactors
(Up, Down, Fast and Slow) are de-energized by reading a series of normally closed
contacts. If this condition is valid, the UIC® motherboard turns ON an onboard LED
labeled LED9. For more information about the onboard LEDs, please refer to section
3.6 LEDs Indication: This supervisory control is known as START PERMIT. If the
START PERMIT is not granted, the lift controller cancels calls and the appropriate error
message is displayed. The START PERMIT is checked before any motion (in normal
travel, inspection and calibration). For more details, refer to sheet (3 of 16) in the
wiring diagram.
If all conditions for start of motion are met, but the car fails to move within a 3 second
time interval, the car failed to move (stuck mechanically) for any whatever reason, then
the UIC® de-energizes the appropriate contactors, the calls are cancelled and the
appropriate error message is displayed. This is an intended behavior to provide more
protection for the motor.
Lift electric motors are normally equipped with over heating thermistor. The UIC®
Microcontroller tests this thermistor continuously and if its contact gets opened (i.e. the
temperature has exceeded the nominal value), the lift continues its current travel.
However, when the car reaches its target floor, the door is opened, the calls are
cancelled, the door will remain opened, and the appropriate fault message is displayed
until the thermistor contact is closed again. This supervisory signal is always tested
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before motion (in Calibration, Inspection and Normal motion). Motion will never start if
the thermistor contact is open.
During travel, the UIC® controller needs to know the current car position with respect
to floors. This is where the up direction magnetic switch and the down direction
magnetic switch (known as MSU and MSD respectively) are required. These
magnetic switches are normally mounted on the cabin steel structure facing magnetic
rods that are mounted through out the shaft on the guide rails. While the car is in
motion, the car passes over the magnetic rods and the magnetic switches turn on and
off accordingly. If the controller does not sense the required magnet sign (MSU and/or
MSD) and the travel time elapsed; then it stops the lift motion, displays an error
message, and re-calibrates itself at the travel direction. Re-calibrating means that the
lift will adjust its understanding of floor position by either moving to the upper most
floor, or the lower most floor. Once the lift is at either of these terminal floors, it will
detect either the UP-Limit switch or the DOWN-Limit switch according to direction;
then it will stop and reset its position correctly as explained in the next paragraph. For
more details about magnetic switches please refer to section 4.2.8 Magnetic
Switches (MSU and MSD)
The UIC® detects Terminal floor limit switches (Up-limit and Down-limit). The
purpose of these switches is to signal end of travel in both direction and to indicate
terminal floors in case of calibration.
1.2.9 Responding to Safety chain
The UIC® checks the safety chain; if the safety chain is broken while in motion, the lift
stops immediately. When the safety chain is closed again, the lift will respond to any
call (order) to continue its travel. If the call is at the same floor and the lift is not leveled,
the lift will move slowly until it reaches the level. The car will not commence motion so
long as the safety chain in broken. For details about safety chain please refer to (sheet
6 of 16) in the wiring diagram section. Also please refer to section 4.2.6 Safety Circuit
Description
The UIC® reacts to Full load conditions as follows: The full load contact (normally
mounted underneath the car) is tested, if it is closed (i.e. the Maximum load reached),
the lift will answer car calls only. The landing calls will be registered but never served
until the full load condition no longer exists (contact is opened again). This
supervisory signal is monitored all the time of operation. Its function is mainly
intended while passengers are occupying the car. However, it keeps monitoring the
switch during the travel to detect switch failure or signal interruption. When a full load
situation is detected, an appropriate message is displayed.
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• The automatic power operated door is brought into fully open position.
• Manually operated door remains unlocked.
• All calls are cancelled,
• The passengers are informed by an audible and/or visible signal in the car.
• The appropriate error message is displayed until Normal lift operation resumes
when the Overload contact is opened again.
This supervisory signal is always tested before motion (in Calibration, Inspection and
motion). In case the overload signal is lost (due to failure of overload switch or cut in
the wire), the lift will continue motion till it reaches the target floor.
The lift can be set to operate in Attendant mode. When this switch is activated the lift
will cancel all the calls and will respond only to car calls.
The fireman control can be enabled or disabled (Enabled by default). Please refer to
section 4.3 Setup Mode programming for instructions on how to enable or disable
fireman.
If fireman control is enabled and fireman signal is received (ON state) the UIC® reacts
as follows
a. If the lift is in still mode (waiting for calls) it cancels all calls and moves to the
floor that is assigned as a fire floor. It will open the door and will not accept any
call. If the lift is equipped with fire drive switch, the fireman can switch on this
drive and the lift will accept car calls only.
b. If the lift is in motion, it stops at nearest floor without opening car door, it will
move immediately (may change direction) to the fire floor and the behavior will
then be similar to point (a) above.
The `UIC® motherboard does not work as a standalone unit. It requires other
supporting devices such as:
• Transformers
• Contactors
• Circuit Breakers
• Charger
• Phase Failure
• Relays
• Etc.
We can deliver a complete fully tested UIC® control system housed in the appropriate
enclosure with all supporting devices included. Diagram 1 & Diagram 2 represent the
UIC® control panel of our lift control system. The first is for 2 Speed Control System
and the second for V3F Inverter Control System. Note that some of panel’s
components and devices could be exchanged according to your lift’s requirements.
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1 Phase Transformer
Brake C.B.
Trans C.B.
Light C.B.
Door
C.B.
2A 1A 6A 6A 4A
Rechargable Battery
Mechanical Interlock
Mechanical Interlock
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Charger
Capacitor
Klements 4uF400/V
Diagram 1
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DS2 DS1 L9 UP- L10 DN
LIM -LIM
Group PC
RJ2 RJ1
Control L7
MSU
L6
MSD
Interface
L5 L8
CN1 CN2 THR START CN5
A0 1 1 A1 1 MSU
L1
B0 2 2 B1 2 MSD
Car / Shaft
Indicators
Car / Shaft
Indicators
C0 3 3 C1 WATCH
3 UP-Limit
D0 4 4 D1 DOG 4 DN-Limit
E0 5 5 E1 5 Inspection
F0 6 6 F1 6 Attendant
G0 7 7 G1 7 Fire Man
Dot 0 8 8 Dot 1 8 Over Load Input
Spare Output 5 9 9 9 Full Load Input
10 10 GND 10 GND
GND 11 GND
11 11
24+V 12 12 24+V 12 24+V
Call 0
CN12 CN6
1 1 Phase Failure
L32 2 Start Permit
2
5 Down Service
Car
5 PhotoCell Contact
Call 7 6 L35 6
Door Open Button
&Safety Edge 7 Door Close Button
7 L36
8 8 Thermistor Input
9 L37 9 NC
Lamp 7 10
GND L38
10 GND
11 11 GND
12 24+V L39 12 24+V
Call 0 (+24 V) CN13 CN3
CN11
1
Up Contactor 1 1 Door Open Fb.
2
Down Contactor 2 2 Fire Drive
Lamp 0 3 Fast Contactor 3 3 Fast Contactor Fb.
Down Landing
Calls / Lamps
4
4
Lamps
5
5
6 Spare Output 1
Call 7 6
7 Spare Output 2
7
8 Spare Output 3
8
9 9 Spare Output 4
10 10 Light Relay Coil
Lamp 7 GND
11 L11 L2 L3 L4 L12 L13 L14 L15 11 GND
12
24+V 12 24+V
Open 2
Open 1
Close
Down
Up
Slow
Fast
Light On
Fuse 2
Fuse 1
NC
Safety Supply Common
Safety Supply Voltage
10Vac Power Supply
Up Contactor Coil
-
+
Optional Safety
Landing Door
Brake Output
Shaft Safety
Car Safety
Car Door
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Cautation
Despite the fact that UIC® I/O is short-circuit protected, serious
damage can occur by improper placement of pins and/or
connectors on the UIC® Motherboard.
2 Hardware Specification
2.1 Microcontroller
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2.2 Protection
A special hardware is deployed to detect any short-circuit in +24Vdc power supply circuitry.
The circuit automatically and electronically disconnects the UIC® load from the power source
when the DC load current reaches a threshold (5.1A). It features a manual re-triggering
circuit to reconnect the load to +24Vdc after the short-circuit is removed. Furthermore, the
UIC® is equipped with two Fuses to protect the 10 Vac and 20 Vac. Supply. Refer to
Section 3.2 Fuses.
Careful design considerations assures the efficient, reliable and safe Input/Output system
as described below.
All input signals are optically isolated (phototransistor output type) with the following
specifications
Electrical characteristics:
CN1, CN2 and CN4 connectors constitute outputs that are driven by Protected Quad
Power Driver that has the following specs:
CN10, CN11 and CN12 are driven by BiMos II 8-bit serial input, latched drivers with
current-sinking Darlington output with the following specs:
Internal pull-up / Pull-Down Resistors.
High voltage current sink Outputs.
Output Transient-Protection Diodes.
Operating temperature range -20°C to +85°C.
Additionally, a current limiting resistor of 68Ω /1W is connected in series with each
output.
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2.4 Dimension
2.5 Environment
• Index of mechanical protection for the Industrial wall mounting enclosure is IP55
• Operating temperature from +0 to 40ºC.
• Humidity <95% (non condensing)
• Permitted voltage fluctuations +10% & -20% on both board and control panel.
An external transformer (located in the control panel) is expected to deliver two voltages 10
and 20 Vac.
These two voltage lines are fed through onboard fuses to protect against over current and
short circuits. Each of the two lines is then fed into full wave rectifiers to deliver unregulated
DC equivalent.
The 10V line is then fed into a regulator to produce a stable 5Vdc required for all digital
components of the motherboard
3.2 Fuses
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The UIC Motherboard provides the following test points. Such points enable you to verify
proper voltages:
• TP2: +24Vdc.
• TP3: +15Vdc.
• TP4: +5Vdc.
• TP5: +14Vdc.
The common (GND) for the above test points is CN4 / 11.
Several jumpers are located on the Motherboard. Such jumpers enable you to customize
setting so that the controller meets individual needs.
Refer
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The UIC Motherboard is equipped with several push buttons. Please see Diagram 2 .
• S1: The reset button; When pressed, the system will be restarted.
• S2 (M+)
• S3 (V+), S2, S3, S4 and S5 are used to setup
lift properties as explained in
• S4 (M-), Setup Mode section 4.3
• S5 (V-).
• S6: Short Circuit reset button. Should a short circuit exists on the +24V dc
power supply, LED L16 will be OFF. In this case check if there is a short
circuit between +24V dc & GND. The following diagram shows these
switches
The UIC® Motherboard contains a large number of LEDs designed to indicate the state
of several critical operations that the lift is processing. The following table explains in
details the meaning of each LED. It is strongly recommended that you read and
understand the function of each LED. It will greatly simplify debugging and
troubleshooting problems that you may be experiencing. The symbol L is used to
designate an LED; For example, L3 is a LED numbered 3 and it indicates Door Open
operation. Each of these LEDs is clearly marked on the Motherboard for you to identify
and can also be found on the Diagram 2.
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• L1 must always be flickering (Flashing on and off). Any other state of the LED
indicates that the program controlling the lift motion is not working.
• L3 should be ON while the car door is undergoing an opening operation.
• L14 should be ON when the lift is going down.
• L35 ON means that the controller has sensed and registered a car call at the
4th floor.
• L16, L17, and L18 should always be ON, as they indicate that the Power
requirements (5V, 24V, 15V) are met. If any of these LED is OFF, the lift will
not work, & the reason for power interruption should be investigated.
For the proper, efficient, and reliable operation of the UIC® control system, you must first
follow instructions given below including the wiring and setup (setting) instructions. The
following steps guide you through the wiring and commissioning procedures:
4.1 Wiring
The wiring of UIC® can be performed according to the Wiring Diagram. The wiring
diagram is supplied as a separate document and contains about 16 pages. Most of the
sheets are common for most installations. However, some of the sheets may be changed
according to the installation specification. For example, the wiring diagram of three-phase
door motor is different than that of the swing door without car door. Before connecting
the wires to the motherboard, it is very important that you read and understand section
1.4 Guidelines for the UIC® connectors’ designation
Caution
• Despite the fact that UIC® Motherboard I/O is short-circuit protected,
serious damage can occur by improper placement of pins and/or connectors
on the UIC® Motherboard.
4.2 Commissioning:
The proper compliance of the following steps is important for the correct and safe
commissioning of the lift
Before switching the power on, the following steps must be carried out:
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If you have only obtained a UIC® motherboard, make sure that you assemble
a complete control panel as per recommendation given in section 8 (Complete Lift Control
System Panel Components) .
Check the jumper settings according to the Jumpers Settings section. 3.4
For the proper commission of the lift control system, please do the following steps
1. Make sure that all Connectors are connected in a proper way and position as
discussed in Connector description section.
2. Make sure that the lift is operating in the inspection mode by verifying that there is
an Open circuit between CN5/5 and CN5/11
3. Make sure that all Circuit Breakers are turned off. If you are using our Control
panel, there are 4 Circuit Breakers: TRANS, DOOR (For three phase automatic
Door), SAFETY, LIGHT and BRAKE housed in the metal enclosure.
4. With a tester (Multi-meter), check if there is a short-circuit between CN6/12 &
CN6/11. These two points correspond to +24Vdc and GND on the UIC®
Motherboard. No short circuit should exist at all times.
5. Disconnect Connector CN7 and switch on the TRANS Circuit Breaker in the
control panel to insure that no short circuit exists between phase and neutral
terminals. See diagram1 to locate TRANS Circuit Breaker.
6. Switch off the TRANS Circuit Breaker and reconnect connector CN7 while making
sure that Safety Circuit Breaker is still off.
7. Switch on the TRANS Circuit Breaker, and Make sure that LEDs L16, L17 and
L18, which are located on the UIC® Motherboard, are ON. If any of them is not in
the ON state, it is indicative of the fact that the power levels needed for the proper
operation of the UIC® Motherboard is not in order.
8. Make sure that the Safety chain is closed. You can check the integrity of the safety
chain by verifying that LEDs L19, L20, L21 and L22 ore ON.
Make sure that the three phases connected to phase failure and phase reversal
device, otherwise, the following message appears
In case the above message is displayed you must adjust the three phases connected
to Phase Failure & Phase Reversal Device until the previous message disappears
and the following message appears:
For more details about phase reversal device refer to Phase Failure & Reversal
Device .
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If other messages appear, please refer to faults interactive messages, which are detailed
in Fault interactive messages section 7
Notes:
If you do not have a phase failure, place a jumper between CN6/1 and CN6/11.
However, you are strongly advised to use a phase failure and phase reversal device
to protect the system against hazards of phase faults
The motor thermostat must be connected before any attempt to start the lift. The
motor thermostat is connected to CN6/8 and CN6/11.
As the lift will never commence motion if the safety circuit is broken, it is important to
understand the UIC® design of the safety circuit. The UIC® motherboard specifies 4
input signals to deal with safety chain components and devices. Connector CN9 is mostly
dedicated to the safety chain. For more details about this connector refer to section11.9
and to sheet (6 of 16) in the wiring diagram. Since the safety chain circuit provides power
to the coils of the main contactors (UP, Down, Fast and Slow), any interruption in the
chain prevents the energization of such contactors. Safety chain signals are also checked
by UIC® software all time. During commissioning, the installation team must be able to
properly connect the safety circuit and adjust the devices involved in the safety chain.
The safety chain consists of the following 4 signals
• Safety1: this safety consists of a series of safety contacts for the shaft and car
devices. The following is a list of such common such devices
o Buffers
o Well stop
o Speed governor
o Tension wheel
o Safety gear
o Rope slack
o Terminal (Final) limits
o Emergency stop
Also you can connect any optional safety contact to this series.
Due to the fact that Safety 1 is the first in the safety chain, any interruption to any of
its devices will cut off power from the rest of the chain.
• Safety2: This safety has the second priority in the chain. It corresponds to swing door
contact. If the lift is equipped with automatic doors, this safety should be jumpered.
For more details refer to sheet (6 of 16) in the wiring diagram.
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General Remarks
1. To help technicians monitor the safety circuit status, the UIC® Motherboard contains
four onboard LEDs. The following table summarizes the LED responsible for
monitoring the safety chain
Note: Since the safety chain is connected in series, any interruption in the safety
chain will cause disconnection to the rest of the circuit. i.e. if L19 is off, All LEDs that
follow L19 are expected to be off.
2. If any device or components of the safety chain is broken in motion mode, the UIC®
will stop the lift immediately and a proper fault indication message will be displayed on
the 7-segments indicator. For more details refer to section 7.1. When the safety
chain is returned to the normal case (Close) the lift will continue its motion without
restart or calibration. UIC® will memorize the position of the car.
3. When the UIC® fails to close the door because safety 3 (Car Door) or Safety 4
(Landing doors Safety) is broken. UIC® will attempt three trials to close the door, i.e.
in case of failure to close the door; the UIC® will reopen the door and try again. After
three failures, the proper error message will be indicated.
o Terminal floor correction switch at the uppermost floor (top) this switch is
designated as Up-limit.
o Terminal floor correction switch at the lowermost floor (bottom) this switch is
designated as Down-limit.
The terminal floor limit switches (UP-Limit and Down Limit) are bistable magnetic or
mechanical switch. Firstly, let us assume that this switch is initially open or close. When
the Magnetic Switch (bistable) passes the south pole of the Magnetic Rod (MR), the
switch contact closes and remains closed even after the Magnetic switch gets away from
the MR. This contact does not become open again until the magnetic switch passes the
North Pole of the next MR. These bistable switches are used to give signals of Down-
Limit and Up-Limit to UIC®. If you wish to replace these magnetic switches with
mechanical switches (CAM), you have to note that the contact must be close when the
car is between the floors. For the connection of these magnetic switches refer to sheet
(4 of 16) in the wiring diagram.
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Note:
The status of the magnetic switches also depends on the direction of approach of the
MR; i.e. approaching a south pole from down is exactly the same as approaching a
North Pole from up & vise versa.
The following proximity devices (Magnetic switches) are connected to the UIC
motherboard: -
o Magnetic deceleration and /or stop switch (down), this switch is designated as
(MSD).
o Magnetic deceleration and /or stop switch (up), this switch is designated as
(MSU).
The contact of the magnetic switches used for MSU and MSD is always open in normal
status (without effect of any magnetic rod (MR)). When the magnetic switch passes over
the MR, the contact of this switch becomes close for the period of passing. When the
Magnetic switch moves away from the MR the contact of the magnetic switch returns to
its normal status (open). These two magnetic switches (MSU and MSD) are used to give
the UIC the suitable signals to inform the UIC about the position of the Car and the
number of floors served. This effect is achieved by installing (distributing) the magnetic
rods (MRs) on the guide rails according to sheet (7 of 16) in the wiring diagram and the
MSU/MSD magnetic switches are installed on the Car. Therefore, during car motion and
as MSU/MSD pass over the magnetic rods, the UIC senses the periodic changes of the
magnetic contacts and therefore, can maintain floor position, can reduce speed when
approaching target floor, and ultimately stop the car at floor level. For the connection of
these magnetic switches refer to sheet (4 of 16) in the wiring diagram.
Below, two graphical representations of the status of MSU and MSD are shown. The first
diagram shows a timing diagram in Up-direction, and the other diagram shows a timing
diagram in the Down – Direction
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: This symbol represents a magnetic rod (MR). When magnetic switches overpasses
MR, the contact of the magnetic switch is closed
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Notes:
• When the lift is at the Upper Most Floor, The UP Limit switch should be open and the
Up-Limit LED (LED9) should be ON. Furthermore, the DC Voltage between CN5/3 &
CN5/11 should be +24Vdc. As the car travels in the down direction, the magnetic Up-
Limit magnetic switch closes, LED9 goes off and the voltage between CN5/3 &
CN5/11 is 0 Vdc. For more details about the status of this signal refer to11.5 below
section 11.5 that describes connector CN5
• When the lift is at the Lower Most Floor, The Down Limit switch should be open and
the Down-Limit LED (LED10) should be ON. The DC Voltage between CN5/4 &
CN5/11 is +24Vdc for more details about the status of this signal refer to11.5
belowsection 11.5 The shaded areas in sheet (7 of 16) in the Wiring Diagram
represent the MR. Under such areas, the magnetic switch contacts (MSU and MSD)
should be closed. Elsewhere, the contacts are open.
• At floor level, the MSD MRs must be higher than MSU MRs. This is in accordance
with the table in sheet (7 of 16) in the Wiring Diagram
• The preferable length of the MR is between 6 and 10 Cm.
• When the car is between the floors, the Up-Limit and Down Limit contacts must be
close. However, when the car is in the upper most floor, the Up-Limit must be open,
and when the car is at the lower most floor, the Down-Limit must be open.
DS2 DS1
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Example: It is required to configure a UIC lift control system for a building with the following
specs:
• No. Of floors: 6.
• No. Of Basements: 2.
• Door type: automatic.
• Full collective operation: ok.
Procedure:
1. Follow the instruction mentioned in the beginning of this section to enter the
setup mode.
2. Press S2 (M+) and verify that the following symbol appears on DS2 (7-
segment display):
3. Press S5 (V-) to decrement the value on DS1 until the number 6 appears.
4. To set the number of basement floors, Press on S2 (M+) until the following
symbol appears on DS2
6. To set the door type to automatic door, press on S2 (M+) or S4 (M-) until
the following symbol is displayed on DS2.
7. Press on S3 (V+) or S5 (V-) to set the value on DS1 display until the number 1
appears. The value 1 means that the controller is now set for automatic door
system.
8. To set the operation mode to Full Collective, use S2 (M+) and S4 (M-) so that
the following symbol is displayed on DS2.
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Notes:
¾ When you want to set the Carriage Floor and the Fire Floor, you must take into
consideration that the value 0 that appears on DS1 represents the lowermost
floor. Do not be misled into thinking that the correct value should be 1. Suppose
we have three Basements and the Number of stops is 8 and it is required to set
the carriage floor at the Ground floor, then what is the value of Parameter:
Since the lift controller is programmed with 3 basement floors then DS1=0 represents the
lowermost floor (which is –3 in our case). Therefore, if you want to set the carriage floor
to ground floor, then ground floor is equal to the lowermost floor + 3 floors. Hence, the
Carriage floor is = 3
The value of is 3
When the System is in the Normal mode and waiting for calls, the following message
will appear at DS1 (This message is known to our design engineers as Main Loop):
• S3 (V+): When pressed, it simulates a car call to the top floor according to the
following behavior: -
The lift moves up to the top floor, and when it reaches that floor, the door
will not be opened, and the car light will still be off.
• S5 (V-): When pressed, it simulates a car call to the bottom floor according to the
following behavior
The lift moves down to the bottom floor, and when it reaches that floor, the
door will not be opened, and the car light will still be off.
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5 Error Log
In certain situations, it could be beneficial for troubleshooting technician to know the
faults history of the lift. The errors log is a utility to keep the last 16 errors that occurred.
Such faults are recorded in chronological order. To enter this mode, follow the following
steps:
1. Enter the setup mode (refer to setup mode in the previous paragraph.)
2. Press S2 (M+) and S5 (V-) simultaneously.
3. DS2 should display the message that appears below, while DS1 represents the
number of faults that occurred since last clear.
DS2 DS1
4. This number will be between 00 and 16, and in the above case no faults were
detected since the last clear. If you detect a non-zero value on DS1, you can
press S3 (V+) to view the error code.
5. You can then scroll to the next error or previous error by pressing S3 (V+) or
S5 (V-) respectively. The number of errors displayed will depend on the actual
number of faults that occurred. DS2 will represent the Address of the error
stored in the EEPROM; DS1 will represent the code of fault. For example, if
the safety 1 chain was opened the following message will appear:
DS2 DS1
6. Section 7.1 Fault Interactive Messages: shows all possible fault codes.
DS2 DS1
In this mode the bush buttons have the following meaning (Remember to keep S2
pressed)
• Upward motion S3 (V+): While this button is pressed, the lift will move up in slow
speed until the car reaches the Up limit. When the button is released, the car
stops.
• Downward motion S5 (V-): While this button is pressed, the lift will move down in
slow speed until the car reaches the Down limit, when you take your hand off this
button, the car stops.
• S4 (M-) has no effect in this mode.
To quit this mode release S2 (M+) and the system will resume normal operation.
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Messages that appear on the 7- segment display indicator of the UIC motherboard are
grouped as:
These interactive messages are viewed on the four seven segment displays named
DS1 and DS2. The following table explains the details:
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Coil 110 Vac used for this relay. Rlev to control the lift hight.
12 Relay 3
Down relay and SC.
Mounting DIN-RAIL Please refer to Phase
Phase Failure &
13 1 Sensing the validation of Supply Failure & Reversal Device
Reversal
Voltages. section for further specs
When J1 on the Charger
Battery charger for 6/12 Vdc.
board is mounted the battery
Alarm bell drive 6/12 Vdc.
Charger Board and the Bell must be +12Vdc.
14 1 Car emergency light power
(Optional) When JI is dismounted the
supply.
battery and the bell must be
Built in ringer with different tones.
+6Vdc.
The battery should be
Rechargeable Sealed Lead Acid
15 Battery (Optional) 1 charged before installation for
Battery 6V/12V at least 2.4 Ah
sufficient time.
Metal This capacitor is connected
Max. Continuous voltage 450V a.c.
Polypropylene to the output of the Brake DC
16 1 (630V d.c.). Temperature range
capacitor supply. Refer to sheet (1 of
-25°C to +85°C
4uF/400V 16) in the Wiring Diagram.
Mechanical Interlock between (Up
The purpose of interlock is to
& Down) is obligatory, the other
Mechanical prevent the Up and Down or
17 2 between (Open & Close)
Interlock door Open and door Close to
Contactors is obligatory in case of
be simultaneously energized
door with 3 phase motor
The contactors assembled in the UIC Control System (panel) are selected
according to the smallest size that will satisfy the following equation:
Where K= coefficient of calculation, which assumes various values according to the drive:
The above equation guides you how to select the proper rating of the contactors
according to the specifications of the motor and drive type.
Example: If the Rated current of a two speed traction (rope) motor at high speed
(Nominal Current) is 17A, the minimum current for the contactors must be
17 * 1.36 =23.1A
.
Therefore, you can choose any standard rating contactor with current rating
higher than 23.1 A, typical 25A contactors i.e. 11KW
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UIC® Control system contains the following Circuit Breakers that are located on the
control panel (see diagram 1).
• Break: Single phase Circuit Breaker, 6A for Brake circuit protection and
60Vac power supply
Note: The UIC control System also supports the following safety voltages: 220, 110, 60,
48, 24Vac, the default Value for Safety is 110Vac; DC safety voltage is only available on
request.
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The UIC motherboard should occupy the upper left position of the panel.
Materials needed;
Method:
1) Fix spacers on the panel as shown (all dimensions are in mm)
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8.3.2 Fixing the UIC and the Extension Calls Board in the panel:
Material needed;
10X spacer (28X5 mm2)
10X spring washer (hole diameter = 3.2 mm)
10X screw (10-13 mm length, diameter = 3mm)
10X nut (hole diameter = 2.5 mm)
Method:
1) Fix spacers on the panel as shown (all dimensions are in mm)
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8.3.3 Fixing the UIC and the Extension Calls Board and Voice Option Card in the panel:
Material needed;
12X spacer (28X5 mm2)
12X spring washer (hole diameter = 3.2 mm)
12X screw (10-13 mm length, diameter = 3mm)
12X nut (hole diameter = 2.5 mm)
Method:
1) Fix spacers on the panel as shown (all dimensions are in mm)
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• Mounting DIN-RAIL.
• Sensing the variation of Supply Voltage. It must detect conditions when where
voltage surges to greater than 10% of the nominal voltage or drops to more than
%25 of the nominal voltage.
• Detecting of any lack of the three phases.
• Detecting of incorrect phase-sequence.
• Output:(Relay 1 NO Contact).
State Description
All the three phases are present and the sequence of the
ON (NC)
phases R-S-T is correct.
The phases sequence is wrong or one or more of the
OFF (NO)
phases are missing.
The Contact of the relay is connected to (CN6/1 and CN6/11) of the UIC Motherboard.
Refer to Sheet (8 of 16) in the Wiring Diagram.
10 Charger Board
The Charger Board is a separate board and is not a part of the UIC Motherboard. The
main functions of this board are:
1.
Charging Battery of 6V or 12V according to the board setting
2.
Providing power Supply to the external ringer and Emergency lamp.
3.
Generating different tones for a standard 8 Ω speaker as indicated in sheet (8
of 16) in the wiring diagram.
Note: You cannot install External ringer and 8Ω speaker simultaneously.
10.1 Fuses
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10.4 Potentiometers
• P1: used to change the tone frequency for the built in ringer.
11 Connector description
This section gives detailed description about each connector attached to the UIC®
motherboard
All the signals of this Connector are Output Signals and are intended to drive a common
anode 7 segments indicator or +24VDc indicator Lamps or Binary Coded Decimal
Indicator. Please Refer to section 4.3 Setup Mode programming for more details about
the setting of Indicator Type .For the wiring of this connector, please refer to sheet (5 of
16) in the wiring diagram.
No Signal Label Status Description
ON: the voltage between CN1/1 Segment A in Common Anode (CA) 7 Segment
&CN1/12 is +24Vdc Display, Floor 1 in CA (Common Anode) Lamps
1 A0 CN1/1
OFF: the voltage between CN1/1 indicator. A signal in the Binary Coded Decimal
&CN1/12 is 0Vdc (BCD)
ON: the voltage between CN1/2 Segment B in CA 7 Segment Display, Floor 2 in CA
&CN1/12 is +24Vdc (Common Anode) Lamps indicator. B signal in the
2 B0 CN1/2
OFF: the voltage between CN1/2 Binary Coded Decimal (BCD)
&CN1/12 is 0Vdc
ON: the voltage between CN1/3 Segment C in CA 7 Segment Display, Floor 3 in CA
&CN1/12 is +24Vdc (Common Anode) Lamps indicator. C signal in the
3 C0 CN1/3
OFF: the voltage between CN1/3 Binary Coded Decimal (BCD)
&CN1/12 is 0Vdc
ON: the voltage between CN1/4 Segment D in CA 7 Segment Display
&CN1/12 is +24Vdc Floor 4 in CA (Common Anode) Lamps indicator
4 D0 CN1/4
OFF: the voltage between CN1/4 D signal in the Binary Coded Decimal (BCD)
&CN1/12 is 0Vdc
ON: the voltage between CN1/5 Segment E in CA 7 Segment Display
&CN1/12 is +24Vdc Floor 5 in CA (Common Anode) Lamps indicator
5 E0 CN1/5 OFF: the voltage between CN1/5
&CN1/12 is 0Vdc
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All the signals of this Connector are Output Signals and are intended to drive a common
anode 7 segments indicator or +24VDc Lamps or Binary Coded Decimal Indicator
Common Anode Refer to section 4.3 Setup Mode programming for more details about
the setting of Indicator Type. for more details about the setting of Indicator Type .for
wiring of this connector refer to sheet (5 of 16) in the wiring diagram.
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11.3 CN3
All the signals of this Connector are input signals. The meanings of the 12 pins of this
connector are as follows:
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11.4 CN4
The signals of this Connector are output signals, the meanings of the 12 pins of this
connector are:
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11.5 CN5
The signals of this Connector are input signals, the meaning of the12 pins of this connector
are:
No Signal Designator Status Description
ON: the voltage between Magnetic Switch Up signal. The contact of this
CN5/1 &CN5/11 is +0Vdc switch becomes close (ON) when iit passes
OFF: the voltage between the magnetic rod in the desired direction. For
1 MSU CN 5/1
CN5/1 &CN5/11 is more details refer to Magnetic Switches
+24Vdc section and sheet (7 of 16) in the Wiring
Diagram.
ON: the voltage between Magnetic Switch Down signal. The contact of
CN5/2 &CN5/11 is +0Vdc this switch becomes close (ON) when it
OFF: the voltage between passes the magnetic rod in the desired
2 MSD CN5/2
CN5/2 &CN5/11 is direction. For more details refer to Magnetic
+24Vdc Switches section and sheet (7 of 16) in the
Wiring Diagram
ON: the voltage between Magnetic Switch UP Limit signal. The contact
CN5/3 &CN5/11 is of this switch becomes Normally open when it
+24Vdc passes the CAM or (magnetic rod in the
OFF: the voltage between Upper most floor) and returns to normally
3 UP-Limit CN5/3
CN5/3 &CN5/11 is 0Vdc close position when it moves away from the
magnetic rod or the CAM switch. For more
details refer to Magnetic Switches section and
sheet (7 of 16) in the Wiring Diagram
Magnetic Switch Down Limit signal. The
ON: the voltage between contact of this switch becomes Normally open
CN5/4 &CN5/11 is when it pass the CAM or (magnetic rod in the
+24Vdc Lower most floor) and returns to normally
4 Down-Limit CN5/4
OFF: the voltage between close position when it moves away from the
CN5/4 &CN5/11 is 0Vdc magnetic rod or the CAM switch. For more
details refer to Magnetic Switches section and
sheet (7 of 16) in the Wiring Diagram
ON: the voltage between
CN5/5 &CN5/11 is Inspection mode Switch. Refer to sheet (4 of
5 Inspection CN/5/5 +24Vdc 16) in the Wiring Diagram
OFF: the voltage between
CN5/5 &CN5/11 is 0Vdc
ON: the voltage between When the Attendant switches ON .The lift will
CN5/6 &CN5/11 is +0Vdc be in attendant mode and when this switch
6 Attendant CN5/6 OFF: the voltage between returned off the lift returns to Normal
CN5/6 &CN5/11 is operation. For more details refer to sheet (4 of
+24Vdc 16)
ON: the voltage between When Fire Man signal is received the lift will
CN5/7 &CN5/11 is +0Vdc respond to it and move to the fireman floor
7 Fire Man CN 5/7 OFF: the voltage between and opens the door .
CN5/6 &CN5/11 is
+24Vdc
ON: the voltage between When an overload situation is
CN5/8 &CN5/11 is +0Vdc detected, an appropriate message is
OFF: the voltage between
8 Overload Input CN 5/8
CN5/6 &CN5/11 is displayed. Lift will respond only to car
+24Vdc calls until the Overload contact is
opened again
ON: the voltage between The full load contact is tested, if the
CN5/9 &CN5/11 is +0Vdc Maximum load reached, the lift will
OFF: the voltage between
9 Full load Input CN 5/9
CN5/6 &CN5/11 is answer car calls only untill
+24Vdc contact is opened againand
appropriate message is displayed,
10 GND CN 5/10 Ground GND
11 GND CN 5/11 Ground GND
12 +24Vdc CN 5/12 +24Vdc +24Vdc
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11.6 CN6
The signals of this Connector are input signals, the meaning of all the pins of this connector
are:
No Signal Designator Status Description
ON: the voltage This Signal monitors the output of the
between CN6/1 phase failure and reversal device. If it is
&CN/11 is +0Vdc ON the phases sequence and existence is
1 Phase Failure CN 6/1
OFF: the voltage OK. If its OFF the phases are not Ok. For
between CN6/1 more details, refer to 9.
&CN6/11 is +24Vdc
ON: the voltage This signal detects if any of the main
between CN6/2 contactors is energized before any motion
&CN6/11 is +0Vdc order. If it is ON, none of the contactors is
2 Start Permit CN6/2 OFF: the voltage energized, the start of motion is granted. If
between CN6/2 it is OFF one of the contactors is
&CN6/11 is +24Vdc energized. Refer to Sheet (3 of 16) in the
Wiring Manual.
ON: the voltage Feedback signal from the brake contact.
between CN6/3 This signal currently not in use. (On
&CN6/11 is 0Vdc request)
3 Brake Input CN6/3
OFF: the voltage
between CN6/3
&CN6/11 is +24Vdc
ON: the voltage While this button is pressed, the lift will
between CN6/4 move up in slow speed until the car
&CN6/11 is 0Vdc reaches the Up limit. When released, the
4 Up service CN6/4
OFF: the voltage car will stop. This button is used for upward
between CN6/4 motion in inspection mode.
&CN6/11 is +24Vdc
ON: the voltage While this button is pressed, the lift will
between CN6/5 move down in slow speed until the car
&CN6/11 is 0Vdc reaches the down limit. When you released
5 Down Service CN/6/5
OFF: the voltage the car will stop. This button is used for
between CN6/5 Downward motion in inspection mode.
&CN6/11 is +24Vdc
ON: the voltage This input is used to monitor the door open
between CN6/6 button, Photocell contact and the door
Door Open &CN6/11 is +0Vdc safety edge. All of these devices should be
6 CN6/6
Button OFF: the voltage closed. This input is active only when the
between CN6/6 lift is in still mode. For more details refer to
&CN6/11 is +24Vdc sheet (9 of 16) in the Wiring Diagram.
ON: the voltage This input is used to respond to the door
between CN6/7 close button, so that the UIC can close the
Door Close &CN6/11 is +0Vdc door after the mandatory door open time.
7 CN6/7
Button OFF: the voltage This input is active only when the lift is in
between CN6/7 still mode. Refer to sheet (9 of 16) in the
&CN6/11 is +24Vdc wiring diagram.
This input monitor the thermistor input
Thermistor signal, If the status is ON the motor
8 CB6/8
input thermistor is Ok. If its off the motor is over
heated, no motion is granted.
9 NC CN6/9 Not Connected Reserved for future use
10 GND CN6/10 Ground GND
11 GND Cn6/11 GND GND
+24Vdc(The voltage +24 Vdc
12 +24Vdc Cn6/12 between
CN6/12&CN6/11)
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11.7 CN7
This connector feeds the UIC with all the required supply voltages and supplies the brake of
the motor with the required DC voltage. The functions of the 12 pins of this connector are
described in the following table. For the wiring of this connector refer to sheet (2 of 16) in the
wiring diagram:
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11.8 CN8
This connector drives the coils of the contactors and supplies the coils voltage for Door
Close Contactor (DC) and Door Open Contactor (DO). The functions of the 12 pin of this
connector are:
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11.9 CN9
This connector is an important connector because it represents the safety chain input
signals. For more details about this connector you can refer to sheet (6 of 16) in the wiring
diagram and refer to section 4.2.6. The functions of the 12 pin of this connector are:
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All the signals of this Connector are Input/ Output Signals, which are used to register the
Landing up Calls and drive the registered call lamp. For more details about the wiring of this
connector according to the type of control (Full Collective selective or Down Collective refer
to sheet (10 of 16), and sheets (12 to 15 of 16) in the wiring diagram.
Note: The description of the connector pins under column 2 “Signal” in the following table
applies only for “Full Collective Selective” mode of operation of lifts. For other modes please
read the “Description” under column 5 in the same table.
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All the signals of this Connector are Input/ Output Signals and are used to register the
Landing down calls and drive the registered call lamp. For more details about the wiring of
this connector according to the type of control (Full Collective selective or Down Collective),
refer to sheet (10 of 16), and sheets (12 to 15 of 16) in the wiring diagram.
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All the signals of this Connector are Input/ Output Signals and are used to register the car
calls and drive the registered call lamp. For more details about the wiring of this connector
according to the type of control (Full Collective selective or Down Collective), refer to sheet
(10 of 16), and sheets (12 to 15 of 16) in the wiring diagram.
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All the signals of this Connector are Input/ Output Signals, which are used to register the
Extension Landing up Calls and drive the registered call lamp. For more details about the
wiring of this connector according to the type of control (Full Collective selective or Down
Collective) refer to sheet (11 of 16), and sheets (12 to 15 of 16) in the wiring diagram.
No Signal Designator Status Description
ON: the voltage between This I/O Signal represents the UP Call/Lamp
I/O Up
CX1/1 &CX1/12 is +24Vdc of floor 9 in case of Full Collective Selective
1 Call9 /Lamp CX1/1
OFF: the voltage between or the down Call/ Lamp of Floor 17 in case of
9
CX1/1 &CX1/12 is 0Vdc 13-24 Down collective.
ON: the voltage between This I/O Signal represents the UP Call/Lamp
I/O Up
CX1/2 &CX1/12 is +24Vdc of floor 10 in case of Full Collective Selective
2 Call10/ CX1/2
OFF: the voltage between or down Call / Lamp of floor 18 in case of 13-
Lamp10
CX1/2 &CX1/12 is 0Vdc 24 Down collective.
ON: the voltage between This I/O Signal represents the UP Call/Lamp
I/O Up
CX1/3 &CX1/12 is +24Vdc of floor 11 in case of Full Collective Selective
3 Call11/ CX1/3
OFF: the voltage between or down Call / Lamp of floor 19 in case of 13-
Lamp11
CX1/3 &CX1/12 is 0Vdc 24 Down collective.
This I/O Signal represents the UP Call/Lamp
ON: the voltage between
I/O Up of floor 12 in case of Full Collective Selective
CX1/4 &CX1/12 is +24Vdc
4 Call12/Lam CX1/4 or down Call / Lamp of floor 20 in case of 13-
OFF: the voltage between
p 12 24 Down collective.
CX1/4 &CX1/12 is 0Vdc
ON: the voltage between This I/O Signal represents the UP Call/Lamp
I/O Up
CX1/5 &CX1/12 is +24Vdc of floor 13 in case of Full Collective Selective
5 Call13/Lam CX1/5
OFF: the voltage between or down Call / Lamp of floor 21 in case of 13-
p 13
CX1/5&CX1/12 is 0Vdc 24 Down collective.
ON: the voltage between This I/O Signal represents the UP Call/Lamp
I/O Up
CX1/6 &CX1/12 is +24Vdc of floor 14 in case of Full Collective Selective
6 Call14/Lam CX1/6
OFF: the voltage between or down Call / Lamp of floor 22 in case of 13-
p 14
CX1/6&CX1/12 is 0Vdc 24 Down collective.
ON: the voltage between This I/O Signal represents the UP Call/Lamp
I/O Up
CX1/7 &CX1/12 is +24Vdc of floor 15 in case of Full Collective Selective
7 Call15/Lam CX1/7
OFF: the voltage between or down Call / Lamp of floor 23 in case of 13-
p 15
CX1/7&CX1/12 is 0Vdc 24 Down collective.
ON: the voltage between This I/O Signal represents the UP Call/Lamp
I/O Up
CX1/8 &CX1/12 is +24Vdc of floor 16 in case of Full Collective Selective
8 Call6/Lamp CX1/8
OFF: the voltage between or down Call / Lamp of floor 24 in case of 13-
16
CX1/8&CX1/12 is 0Vdc 24 Down collective.
9 GND CX1/9 GND GND(Common of calls)
10 GND CX1/10 Ground (GND) GND
11 GND CX1/11 Ground (GND) GND
+24Vdc(The voltage between
12 +24Vdc CX1/12 +24Vdc (Common of lamps).
CX1/12&CX1/9)
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All the signals of this Connector are Input/ Output Signals, which used to register the
Extension Landing down Calls and drive the registered call lamp. For more details about the
wiring of this connector according to the type of control (Full Collective selective or Down
Collective refer to sheet (11 of 16), and sheets (12 to 15 of 16) in the wiring diagram.
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All the signals of this Connector are Input/ Output Signals, which used to register the
Extension car Calls and drive the registered call lamp. For more details about the wiring of
this connector according to the type of control (Full Collective selective or Down Collective
refer to sheet (11 of 16), and sheets (12 to 15 of 16) in the wiring diagram.
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The Extension Calls Board contains a number of LEDs designed to indicate the state of
extension car calls, down calls and up calls situation. The following table explains in details
the meaning of each LED. It is strongly recommended that you read and understand the
function of each LED. It will greatly simplify debugging and troubleshooting problems that
you may be experiencing. The symbol L is used to designate an LED; For example, L3 is a
LED numbered 3 and it indicates Floor 11 car call registered. Each of these LEDs is clearly
marked on the Extension Calls Board for you to identify.
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The connector JP2 is a two pin connector used to drive the speaker output.
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14. Annex i
NOTE: This annex is a part of the Installation Manual and should be read carefully before
installation, fixing, operating, storing, inspecting, wiring or shipping the UIC Lift Control
System.
Contents:
1. Operating Conditions for UIC Control Panel.
2. Transpiration and storage conditions.
3. Cable types and specifications.
4. Enclosure dimensions, UIC Control Lift System weight and fixing.
5. Maintenance Terms and conditions.
6. Operating Values.
a. Operating temperature: 0 °C to 40 °C
b. Relative humidity: <90%, non-condensing
c. Mains (supply) voltage fluctuation: +10%, -20%
d. UIC Control Panel to be used indoors.
e. Before any connections the installer shall read the Installation Manual.
f. The enclosure where the UIC Mother Board is installed shall satisfy the
requirements of IP55 protection at least.
If any one of those conditions is not taken into consideration the PALCOCONTROL
does not take any obligations regarding the guarantee or safety of product.
UIC Lift Control System must be shipped carfuly and treated like any
electronic device. , don't throw from a distance don't put under loads ,
PALCOCONTROL will ensure safty packaging to avoid damage or
disconentions , please see the Instruction on the box Package.
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The internal cables used in UIC Lift Control System are of the type : PVC
insulated single wires, according to VDE 0250 type NYAF, BSS 6500
450/750 V & IEC 227, with the following specifications.
Table A.3-1
Conductor Annealed copper conductors - flexible.
Size 0.5 to 800 mm².
Insulation PVC rated 70°C.
Packing 100 yards, 100-meter coils or any other.
External cabels are selected by the operator but the following conditions must be
considered:
• It should be noticed that power cables are selected according to the watt
ratting , inside and out side panel ,,,
• As a guide for wiring type , diameter for power cables use the following
table
Tabel A.3-2
1 7.5 KW 4 mm
2 11 KW 6 mm
3 22 KW 11 mm
Power Lines are marked on the UIC Lift Control Ssytem with :
L1 on terminal blocks and has the tag value of : 101
L2 on terminal blocks and has the tag value of : 101
L3 on terminal blocks and has the tag value of : 101
The Eart cable is marked with PE and has the tag Value of : 00
Power lins and Earth cabel are of the same diameter and specifications.
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14.4 Enclosure Specifications, dimensions, UIC Control Lift System weight, and
fixing.
• The UIC Lift Control System Enclosure is a wall mounting type
• Enclosure external dimensions: A. 80 cm height X 60 cm width X 20 cm depth.
Fig A.4-1
A: Height : 80 CM
B: Width : 60 CM
C: depth : 20 CM
• Specification:
1.Degree of Protection : IP-66 for all single door, IP-55 for all double
door, IK-10 for enclosures with plain door, IK-8 for enclosures with
glazed door.
2.Embedded cable gland plate and entrance leveled with base, with a
neoprene seal.
6. Wall fixing holes sealed with plastic plugs to assure the protection
Degree.
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Wall fixing: the UIC Lift control panel is 42 Kg weight, the user who installs the panel
and fix it must insure strong and stable wall fixing ,,,
• Wall fixing : The following guiding picture explain wall fixing procedure ,, to
avoid accidents and damage due to improper installing of the enclosure.
Fig A.4-2
1. Fixing the
Enclosure
plate inside the
Enclosure as
shows.
Fig A.4-3
2. Use the screwdriver to fix screws in the direction shown. After drilling the required
halls to mountain the enclosure on the wall.
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Fig A.4-4
3. This step shows how to fix the door of the enclosure in the appropriate way.
UIC Lift Control System and UIC Mother Board, should be installed,
operated and inspected by professionals, unprofessional users may not be
able to operate the system and may cause serious damage to the system.
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Each control types has it’s own operating values , depends on the
contactors type and circuit breakers.
For the standard 7.5 k watt control ,,,
Table A.6-1
Parameter Description Value
Ue rated operational voltage 3~ 400V/50Hz., the
of the box Neutral is to be connected
at locations for car lighting
(1)
Ui rated insulation voltage. 600Va.c.
Uimp Rated impulse withstand No Data
voltage (4, 6, 8 kV) if no
data no test required.
Usually 4 or 6 for
buildings.
In= rated current of a circuit
of an assembly ( depends on
the power of the loads,
motors,…) Total current sha
be within the limits of the
components inside the
equipment. Specify the total
current.
(2)
In In= rated current of a 18 A
circuit of an assembly
,total current.( load
current)
(3)
Icw rated short-time withstand For 1 sec 210A
current., Permissible short For 10 sec 105A
time rating For 1 mint 61A
For 10 30A
mints
(4)
Ipk rated peak withstand 250
current
(5)
Icc rated conditional short- 6 KA
circuit current (circuit
breakers)
Icf rated fuse short circuit
current of a circuit of an +24 V : 4 A
assembly (only on UIC +5 : 1 A
board).
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