1 CUTTI

TTING PLOTTE
CE1000-60
TTER

@@MANUAL NO. CE1060-UM-2T 1

@@@SERVICE M A NU A L

GRAPHTEC CORPORATION

CE1060-UM251-01-1600 1
Software License Agreement
Regarding the software provided with this agreement ("Software"), this License Agreement
with Graphtec Corporation ("Graphtec") grants you ("User") the right to use the Software
within on the basis of the following terms and such use presumes that you have also agreed
to the following terms.

1. Copyrights
The copyrights for the Software and any printed documentation, such as manuals,
accompanying the Software belong to the individual or corporation indicated in the
Software or documentation.

2. Right of Use
The User may use the Software on a single computer system at one time.

3. Duplication and/or Revision

(1) The User is permitted to make a single copy of the Software for back-up purposes. In
such case, the User shall indicate the rights (copyrights) attached to the Software on
each copy medium concerned.
(2) The User must not alter, combine, revise, or otherwise adapt the Software in any
manner whatsoever, which includes reverse engineering, disassembly, and
decompiling.

4. Third-Party Use
The User may not loan, rent, lease, or transfer the Software and its license rights to a
third party.

5. Warranty
(1) If the Software does not operate properly due to a physical defect in its recording
medium, please contact your sales representative or nearest Graphtec vendor. In the
case that Graphtec is responsible for the physical defect, it will replace the Software
at no charge.
(2) The replacement of Software due to a physically defective recording medium, as
mentioned in the preceding paragraph, is the only warranty service provided by
Graphtec.
(3) Graphtec provides the Software "as is." Graphtec and its suppliers do not guarantee
the possible performance and/or results obtained by the use of the Software and its
documentation. Moreover, Graphtec and its suppliers do not provide any guarantee,
explicit or implied, regarding the violation of third-party rights, the Software's qualities,
or its suitability for specific applications. For whatever reason, Graphtec and its
suppliers shall not be held liable for incidental, derivative, or special damage
attributable to the Software and/or its documentation. Even if the store which sold the
Software has informed the User that such damage is likely to occur, Graphtec and its
suppliers shall not be held liable for such damage. Graphtec and its suppliers shall
also not be held liable for any claim by a third party to assert its rights.

CE1060-UM251-01-1600 2
Manual Update Index
No. Date Description of Revision Page Edition
1 16/12/1998 First printing 1 to 12-12 01

CE1060-UM251-01-1600 3
 Contents
Software License Agreement ………………………………… 2
Manual Update Index ……………………………………………… 3

1. Introduction
1.1 Main Specifications ………………………………………………………….. 1-1

2. Names of the Main Parts

2.1 Front View ..………………………………………………………………….. 2-1
2.2 Side View …………………………………………………………………….. 2-1
2.3 External Dimensions .……………………………………………………….. 2-2

3. Basic Operation
3.1 Control Panel .……………………………………………………………….. 3-1
3.2 Menu Tree ..………………………………………………………………….. 3-2
3.3 Specifying the Special Functions ………………………………………….. 3-3
3.4 Printing a List of the Currently Selected Conditions ................................. 3-4
3.5 Running a SELF TEST ........................................................................... 3-6
3.6 Using the DUMP Mode ......................................................................... 3-7
3.7 Cutting the Demo Pattern ..................................................................... 3-9
3.8 Selecting a Set of Cutting Conditions ................................................... 3-11
3.9 Specifying the Cutting FORCE ………................................................... 3-12
3.10 Specifying the Cutting SPEED ………................................................... 3-13
3.11 Specifying the CUTTER OFFSET …..................................................... 3-14
3.12 Specifying the Cutting QUALITY ……................................................... 3-15

4. Daily Maintenance and Storage

4.1 Daily Maintenance ..………………………………………………………… 4-1
4.2 Storing your Plotter ..……………………………………………………….. 4-1

5. List of Tools ..………………………………………………………….. 5-1

CE1060-UM251-01-1600 4
6. Assembling and Adjusting the Mechanisms
6.1 Attaching the Pen Block ……………….………………………………….. 6-1
6.2 Attaching the FR guide ...………………………………………………….. 6-1
6.3 Attaching the X motor …………..………………………………………….. 6-2
6.4 Attaching the Y Belt .……………………………………………………….. 6-2
6.5 Attaching the Y motor ..…………………………………………………….. 6-3
6.6 Adjusting the Y Slider Roller pressure ..………………………………….. 6-3
6.7 Replacing the Drive Roller ..……………………………………………….. 6-4
6.8 Securing the Drive Roller Support Assy ..……………………………….. 6-5
7. Electrical Adjustments
7.1 DIP switch settings …….……………….………………………………….. 7-1
7.2 Adjustment ……………....………………………………………………….. 7-1
7.3 Updating the System Firmware ..………………………………………….. 7-2
7.4 NOV-RAM Clear …….……………………………………………………….. 7-3
7.5 Checking the Sensor Operation .………………………………………….. 7-4

8. Service Mode
8.1 Clearing the NOV-RAM with a key operation ..………………………….. 8-1
8.2 Switching between the six languages ...………………………………….. 8-1

9. Troubleshooting Procedures
9.1 The Plotter is Turned On But Doesn’t Operate ..................................... 9-1
9.2 Mechanical Error Messages and Their Causes ...................................... 9-1
9.3 Command Error Messages and Their Causes ........................................ 9-2
9.4 The Cutting Results are Unsatisfactory ................................................... 9-5

10. Setting the Cutting Conditions ………………………………… 10-1

11. Disassembly Diagrams and Parts Lists

11.1 Mainframe ………………………………………....................................... 11-1
11.2 Drive Section ……………………………………........................................ 11-3
11.3 Pen Block Section ………………………………........................................ 11-5
11.4 Other …………………………………….................................................... 11-5

12. Block Diagrams, Circuit Diagrams, and Parts Lists

12.1 Wiring Connection ..……………………………....................................... 12-1
12.2 Main Board ………………………………………........................................ 12-3
12.3 Sensor Board ( Key Joint Board, Y Board, Pinch Roller Sensor Board, Cam Sensor
Board ) ..…………………………………………........................................ 12-5

CE1060-UM251-01-1600 5
1. Introduction
1.1 Main Specifications

CE1060-UM251-01-1600 1-1
2. Names of the Main Parts
2.1 Front View

2.2 Side View

CE1060-UM251-01-1600 2-1
2.3 External Dimensions

CE1060-UM251-01-1600 2-2
3. Basic Operation
3.1 Control Panel

CE1060-UM251-01-1600 3-1
3.2 Menu Tree

CE1060-UM251-01-1600 3-2
3.3 Specifying the Special Functions

CE1060-UM251-01-1600 3-3
3.4 Printing a List of the Currently Selected Conditions
Use this function to print out a list of the cutting plotter's currently selected conditions. A
sample printout is shown on the next page.

Step 1
Mount a plotting pen (not a cutter pen) at the cutting plotter's pen holder and then set the
pen type, FORCE, SPEED, and QUALITY to suit the pen mounted.

Step 2
Load paper of at least A4 size in the cutting plotter.

Step 3
Press the PAUSE key to enter the PAUSE mode.

Step 4
Press the NEXT PAGE key until the menu below appears.

£ INTERFACE
¥ PEN UP/DOWN

Step 5
Simultaneously press the ENTER and NEXT PAGE keys to display the menu below.

£ PEN UP SPEED
¥ OFFSET FORCE

Step 6
Press the NEXT PAGE key until the menu below appears.

£ TEST

Step 7
Press the F1/ORIGIN key (TEST) to display the menu below.

£ CONDITION
¥ SELF TEST

Press the F1/ORIGIN key (CONDITION) to initiate printing of a list of the cutting plotter's
currently selected conditions.
CAUTION : The pen carriage begins moving as soon as the F1/ORIGIN key is pressed
to select CONDITION in Step 7, so be sure to keep your hands and other
objects away from the cutting plotter's moving parts.

CE1060-UM251-01-1600 3-4
CE1060-UM251-01-1600 3-5
3.5 Running a SELF TEST
The SELF TEST function prints out a test pattern for checking the precision of the operation
of the cutting plotter itself (but not the status of its connection to a computer).
Step 1
Mount a plotting pen (not a cutter pen) at the cutting plotter's pen holder and then set the
pen type, FORCE, SPEED, and QUALITY to suit the pen mounted.
Step 2
Load paper of at least A3 size in the cutting plotter.
Step 3
Press the PAUSE key to enter the PAUSE mode.
Step 4
Press the NEXT PAGE key until the menu below ap-pears.

£ INTERFACE
¥ PEN UP/DOWN

Step 5
Simultaneously press the ENTER and NEXT PAGE keys to display the menu below.

£ PEN UP SPEED
¥ OFFSET FORCE

Step 6
Press the NEXT PAGE key until the menu below ap-pears.

£ TEST

Step 7
Press the F1/ORIGIN key (TEST) to display the menu below.

£ CONDITION
¥ SELF TEST

Step 8
Press the F2/TEST key (SELF TEST) to display the menu below.

£ YES TEST
¥ NO PATTERN

To initiate printing of the self test pattern, press the F1/ORIGIN key (YES).
To return to the menu in Step 7, press the F2/TEST key (NO).
CAUTION : The pen carriage begins moving as soon as the F1/ORIGIN key is pressed
to select YES in Step 8, so be sure to keep your hands and other objects
away from the cutting plotter's moving parts.

CE1060-UM251-01-1600 3-6
3.6 Using the DUMP Mode
In contrast with the SELF TEST mode which checks the operation of the cutting plotter itself,
this function prints the data received by the cutting plotter from the computer as codes so
you can check whether data transfer is being properly conducted. If the data printed is not
identical to the data sent from the computer, check that you are using the correct interface
cable and that the cable is properly connected. If you are using the RS-232C serial interface,
also check that the proper interface conditions have been set at both the cutting plotter and
the computer.

Step 1
Mount a plotting pen (not a cutter pen) at the cutting plotter's pen holder and then set the
pen type, FORCE, SPEED, and QUALITY to suit the pen mounted.

Step 2
Load paper of at least A4 size in the cutting plotter.

Step 3
Press the PAUSE key to enter the PAUSE mode.

Step 4
Press the NEXT PAGE key until the menu below appears.

£ INTERFACE
¥ PEN UP/DOWN

Step 5
Simultaneously press the ENTER and NEXT PAGE keys to display the menu below.

£ PEN UP SPEED
¥ OFFSET FORCE

Step 6
Press the NEXT PAGE key until the menu below appears.

£ TEST

Step 7
Press the F1/ORIGIN key (TEST) to display the menu below.

£ CONDITION
¥ SELF TEST

CE1060-UM251-01-1600 3-7
Step 8
Press the NEXT PAGE to display the menu below.

£ DUMP
¥ CUT DEMO

Step 9
Press the F1/ORIGIN key (DUMP) to display the menu below.

£ DUMP
¥ CUT DEMO

To enter DUMP mode, press the F1/ORIGIN key (ON).

To return to the menu in Step 8, press the F2/TEST key (OFF).
Step 10
When the F1/ORIGIN key (ON) is pressed, the "DUMP MODE" message is displayed, so
send data to the cutting plotter from the computer in this status.
Upon receiving the data, the cutting plotter will begin printing it as codes.
Step 11
To cancel DUMP mode, turn the cutting plotter off then back on again.
NOTE : In DUMP mode, all of the data received by the cutting plotter from the
computer is printed out as ASCII character codes or as two-digit
hexadecimal control codes. Upon receipt of a READ-type command
(excluding a request for the cutting plotter's status), the cutting plotter
outputs dummy data.
CAUTION : The pen carriage begins moving as soon as the F1/ORIGIN key is pressed
to select ON in Step 9, so be sure to keep your hands and other objects
away from the cutting plotter's moving parts.

CE1060-UM251-01-1600 3-8
3.7 Cutting the Demo Pattern
Use this function to cut a demonstration pattern.

Step 1
Mount a cutter pen at the cutting plotter's pen holder and then set the blade type, FORCE,
SPEED, QUALITY, and CUTTER OFFSET to suit the cutter blade mounted.

Step 2
Load film in the cutting plotter.

Step 3
Press the PAUSE key to enter the PAUSE mode.

Step 4
Press the NEXT PAGE key until the menu below appears.

£ INTERFACE
¥ PEN UP/DOWN

Step 5
Simultaneously press the ENTER and NEXT PAGE keys to display the menu below.

£ PEN UP SPEED
¥ OFFSET FORCE

Step 6
Press the NEXT PAGE key until the menu below appears.

£ TEST

Step 7
Press the F1/ORIGIN key (TEST) to display the menu below.

£ CONDITION
¥ SELF TEST

Step 8
Press the NEXT PAGE to display the menu below.

£ DUMP
¥ CUT DEMO

CE1060-UM251-01-1600 3-9
Step 9
Press the F1/ORIGIN key (DUMP) to display the menu below.

£ DUMP
¥ CUT DEMO

Press the F2/TEST key (CUT DEMO) to cut the demonstration pattern.
CAUTION : The pen carriage begins moving as soon as the F2/TEST key is pressed to
select CUT DEMO in Step 8, so be sure to keep your hands and other
objects away from the cutting plotter's moving parts.

CE1060-UM251-01-1600 3-10
3.8 Selecting a Set of Cutting Conditions
A combination of settings for cutting conditions can be registered in the cutting plotter’s
internal memory as COND1 or COND2. Before specifying the cutting conditions, therefore,
first select whether your settings are to registered as COND1 or COND2. By simply
switching between these two sets of cutting conditions, you can quickly and easily change
the cutting conditions to suit two different types of media.
Step 1
At the menu below, press the NEXT PAGE key once to switch from COND1 to COND2.
Press the NEXT PAGE key again to switch back to COND1 from COND2.

COND1 PEN 12
== READY ==

Step 2
The currently selected blade type, CUTTER OFFSET, and FORCE settings appear. When
the blade type setting is PEN, the CUTTER OFFSET setting does not appear. When the
blade type setting is OTHER, an asterisk symbol (*) appears in place of the blade type.

CE1060-UM251-01-1600 3-11
3.9 Specifying the Cutting FORCE
This setting determines the pressure to be applied by the cutter pen during cutting. Set the
FORCE value to suit the medium you will be using, based on the guidelines in the table
entitled "Optimum Cutting Conditions According to Film Type" on page 10-1.
Step 1
After selecting the desired set of cutting conditions, check that the cutting plotter is in
READY or PAUSE status and then press the F2/TEST key to display the menu below.

£ TEST CUT
¥ PEN SETTINGS
Step 2
Press the F2/TEST key (PEN SETTINGS) again to display the menu below.

£ SPEED
¥ PEN FORCE
Step 3
Press the F2/TEST key (FORCE) to display the menu below.

PEN FORCE
12

At the above menu, use the £ and ¥

keys to change the FORCE value. (The FORCE
can be set in a range from 1 to 28.)
When the displayed FORCE value is satisfactory, press the ENTER key to register your
setting.
Step 4
Consecutively press the NEXT PAGE key until the READY or PAUSE menu reappears.

CE1060-UM251-01-1600 3-12
3.10 Specifying the Cutting SPEED
This setting determines the speed with which cutting is performed. Set the SPEED value to
suit the medium you will be using, based on the guidelines in the table entitled "Optimum
Cutting Conditions According to Film Type" on page 10-1.
Step 1
After selecting the desired set of cutting conditions, check that the cutting plotter is in
READY or PAUSE status and then press the F2/TEST key to display the menu below.

£ TEST CUT
¥ PEN SETTINGS
Step 2
Press the F2/TEST key (PEN SETTINGS) again to display the menu below.

£ SPEED
¥ PEN FORCE
Step 3
Press the F1/ORIGIN key (SPEED) to display the menu below.

SPEED
30 cm/s

At the above menu, use the £ and¥ keys to change the SPEED value. (The SPEED can
be set in a range of 1 to 60, in 1-cm/s steps from 1 to 10 or in 5-cm/s steps from 10 to 60.)
When the displayed SPEED value is satisfactory, press the ENTER key to register your
setting.
Step 4
Consecutively press the NEXT PAGE key until the READY or PAUSE menu reappears.

CE1060-UM251-01-1600 3-13
3.11 Specifying the CUTTER OFFSET
This setting adjusts the offset of the cutter blade according to the currently selected blade
type. If the blade type is set to PEN, a plotting pen can be used. When a cutter blade
designation or OTHER is selected, a cutter pen can be used. Because the tip of the blade
mounted in the cutter pen plunger is not positioned at the center of the pen, the cutting
position is adjusted by specifying the CUTTER OFFSET setting.
Since the cutting plotter has been preset with the optimum CUTTER OFFSET values for the
CB09UA and CB15U super steel blade types, the optimum CUTTER OFFSET value can be
easily selected by simply selecting the corresponding blade number. Fine adjustment of
these two settings is also possible within a} 5 range.
Step 1
After selecting the desired set of cutting conditions, check that the cutting plotter is in
READY or PAUSE status and then press the F2/TEST key to display the menu below.

£ TEST CUT
¥ PEN SETTINGS
Step 2
Press the NEXT PAGE key to display the menu below.

£ CUTTER OFFSET
¥ QUALITY
Step 3
Press the F1/ORIGIN key (CUTTER OFFSET) to display the menu below.

CUTTER OFFSET
09U 0

At the above menu, use the £ ¥ or key to change the CUTTER OFFSET setting.
Use the or key to select the blade type (09U, 15U, OTHER, or PEN).
When a blade number (09U or 15U) is displayed, the £ and ¥ keys can be used to finely
}
adjust the setting within a 5 range.
When OTHER is displayed, the £ and¥ keys can be used to specify the CUTTER
OFFSET value within a range of 1 to 45.
When PEN is displayed, no CUTTER OFFSET setting is required.
When the displayed CUTTER OFFSET value is satisfactory, press the ENTER key to
register your setting.
Step 4
Consecutively press the NEXT PAGE key until the READY or PAUSE menu reappears.

CE1060-UM251-01-1600 3-14
3. 12 Specifying the Cutting QUALITY
This setting determines the acceleration rate of cutting.
Step 1
After selecting the desired set of cutting conditions, check that the cutting plotter is in
READY or PAUSE status and then press the F2/TEST key to display the menu below.

£ TEST CUT
¥ PEN SETTINGS

Step 2
Press the NEXT PAGE key to display the menu below.

£ CUTTER OFFSET
¥ QUALITY

Step 3
Press the F2/TEST key (QUALITY) to display the menu below.

QUALITY
1

At the above menu, use the £ or ¥ key to switch the QUALITY setting between 1 and 2.
When the displayed QUALITY value is satisfactory, press the ENTER key to register your
setting.
Step 4
Consecutively press the NEXT PAGE key until the READY or PAUSE menu reappears.

CE1060-UM251-01-1600 3-15
4. Daily Maintenance and Storage
4.1 Daily Maintenance
During the course of daily plotter operation, be sure to observe the following precautions.
• Never lubricate the mechanisms of the plotter.
• If the plotter's casing becomes dirty, wipe the soiled areas using a dry cloth or a cloth that
has been moistened in a neutral detergent diluted with water.
Never use thinner, benzene, alcohol, or similar solvents; they will damage the casing's
finish.
• If the cutting mat becomes dirty, wipe the soiled areas using a dry cloth. In case of
stubborn stains, use a cloth that has been moistened in alcohol or in a neutral detergent
diluted with water.
• The correct functioning of the paper size sensors is obstructed by the adhesion of dust,
dirt, or other foreign matter. Keep the sensors clean by wiping them with a cloth
moistened in alcohol or in a neutral detergent diluted with water.
Never use benzene, thinner, or similar solvents to clean the sensors.

4.2 Storing your Plotter

To store the plotter when it is not being used, be sure to observe the following points:
• Remove the pen attached to the pen holder and cover its tip with the protective cap
provided.
• To protect the plotter from dust and dirt, cover it with a cloth.
• Avoid storing the plotter in places subject to direct sunlight or high temperatures.

CE1060-UM251-01-1600 4-1
5. List of Tools
Name Adjustment Item
2 kgf Push-pull Gauge Adjusting the Y Drive Belt's Tension
Adjusting the X Drive Belt's Tension
Thickness Gauge ( 0.8 mm) Attaching the FR guide
Cutter Pen Other
Glass Scale Measuring the Mechanical Check Pattern
Box Driver ( 5 mm ) Replacing the main board.
Used to remove the hexagonal posts at both
sides of the RS232C interface connector.
Hex Wrench Tightening the Drive Rollers
Screwdriver set Other replacements and adjustments.
Needle-nosed pliers
Nippers

CE1060-UM251-01-1600 5-1
6.Assembling and Adjusting the Mechanisms
6.1 Attaching the Pen Block
Attach the pen block so that there is a gap of 10 mm between the bottom of the pen
block and the writing panel. Perform a visual check to make sure that the pen block is
not mounted at an angle.

10 mm

6.2 Attaching the FR guide

Attach the FR guide so that a 0.8 mm thickness gauge can be inserted between the FR
guide and the drive roller.
Note: If the gap between the FR guide and the drive roller is too large, the media will
get caught up. If the gap is too small, there will be friction between the FR guide
and the drive roller.

CE1060-UM251-01-1600 6-1
6.3 Attaching the X motor
(1) Attaching the pulley
Attach the pulley so that there is a 2 mm gap between it and the motor.
(2) Adjusting the X drive belt tension
While pushing the pulley down with a force of 1kgf, fix the X motor in place.

6.4 Attaching the Y Belt

Attach the Y belt so that four of the belt’s notches fit into the Y slider slits.
Note: The Y belt tension is adjusted automatically.

CE1060-UM251-01-1600 6-2
6.5 Attaching the Y motor
(1) Attaching the pulley
Attach the pulley so that it is near the motor.
(2) Adjusting the Y drive belt tension
While pulling on the Y Motor with a 1 kgf pull gauge, fix the Y motor in place.

6.6 Adjusting the Y Slider Roller pressure

As shown in the diagram below tighten the M3 x6TP screws and then loosen them 1/4
turn.
Next, tighten the M3x6 Bind head screw (use a torque of 12 kg/cm). Paint the screw
with ‘Loctite’ or similar.
Next, while raising the Y slider as high as it will go, fasten the M3 x 6TP screws in place.
After they have been fastened, move the Y slider from left to right and check that all
seven bearings rotate. Also, check that the bearings stop rotating when you press down
on them with your hand.

M3x6TP screw M3x6TP screw

M3x6 Bind Head screw

CE1060-UM251-01-1600 6-3
6.7 Replacing the Drive Roller
(1) Loosen the two M3 bind head screws which secure the Drive Roller Support Assy so that
it can be moved freely.

M3 bind head screws

(2) Loosen the M3x4 Set Screw which secures the X drive pulley, then pull the X drive pulley
off the drive roller.

M3x4 set screw

(3) Loosen the 2 M3x8 bind head screws which secure the 6900ZZNXR bearing to the side
plate, remove the bearing, and then remove the drive roller.

(4) Reverse the above procedures for reassembly

Note: Attach the X drive pulley so that the drive pulley, the drive roller and the
6900ZZNXR bearing all fit into each other (see the figure below).

CE1060-UM251-01-1600 6-4
 Side plate

Drive roller
X drive pulley

Bearing 6900ZZNXR

6.8 Securing the Drive Roller Support Assy

As shown in Fig. b below, raise up the drive roller support assy which can be moved
freely (Fig. a) and fit it onto the drive roller. Apply a torque of 8kgf to the two M3 bind
screws and tighten them.

Drive Roller

Rubber Spacer
Drive roller support assy

Fig. a Fig. b

CE1060-UM251-01-1600 6-5
7. Electrical Adjustments
7.1 DIP switch settings
Factory presets (Normal Mode)

ON
SW1
OFF

1 2 3 4

NOV-RAM Clear

ON
SW1
OFF

1 2 3 4

Sensor Test

ON
SW1
OFF

1 2 3 4

7.2 Adjustment
There is no need to make any electrical circuit adjustments such as Gain or Pen Force
adjustments.

Note: The Gain and Pen Force Adjustment parameters are fixed values, and are
written into the NOV-RAM. They cannot be adjusted (changed).

CE1060-UM251-01-1600 7-1
7.3 Updating the System Firmware
To update the system firmware you need to have the following three files. In addition, you
need to use a computer which is 100% IBM PC/AT compatible.

E CE1060.X CE1000-60 firmware

E GUP.BAT Batch file to upgrade the firmware
E SENDB.EXE Utility to transfer DOS files

Please refer to the README.DOC for the update procedure.

Update Procedure
(1) Set the CE1000 DIP switch to Normal mode, or put the CE1000 into NOV-RAM Clear
mode.
(2) Connect the computer and the CE1000 via the Centronics interface.
(3) Run the computer in DOS mode.
(4) Execute GUP.BAT.
(5) Perform the operations specified at the computer.
(6) When the update has been completed, turn off the power to the CE1000.

Note: Perform a NOV-RAM Clear operation after you replace the main board and after
you perform the above update procedure.

CE1060-UM251-01-1600 7-2
7.4 NOV-RAM Clear
Whenever you replace a Main Board, be sure to perform a NOV-RAM Clear operation. The
NOV-Ram Clear operation returns all settings to their factory defaults.

Procedure
(1) Set the Main Board SW1 DIP switches as shown in the figure below.

ON
SW1
OFF

1 2 3 4

(2) When the following menu is displayed, the NOV-RAM Clear operation begins.

F1 @ NOVRAM CLEAR

F2 00000 ***

(3) When the following menu is displayed, turn off the power.

F1 @ NOVRAM CLEAR

F2 @@@@@END

CE1060-UM251-01-1600 7-3
7.5 Checking the Sensor Operation

If a sensor is faulty, the following abnormal operations occur:

Y Home Sensor : The pen block strikes the right edge
Cam Sensor : Load Paper is displayed on the LCD
Y Limit Sensor : The pen block strikes the left edge
+X, -X Sensor : The medium drops out of the plotter

How to check sensor operation

Set DIP Switch 1 as shown in the figure below and then turn on the power.

ON
SW1
OFF

1 2 3 4

The status of each sensor is displayed on the LCD.

Yh : Y Home Sensor
The pen block is moved to the far right edge : H
Other position :L

Pr : Pinch Roller Sensor

During Pinch roller detection :H
Other position :L

+X/-X : +X/-X Sensor

Media has been loaded :H
No media is loaded :L

Cm : Cam Sensor
The cam lever is in the Up position :H
The cam lever is in the Down position :L

CE1060-UM251-01-1600 7-4
8. Service Mode
8.1 Clearing the NOV-RAM with a key operation
Turn on the power while holding down the Upper Position key. The control panel
settings return to their factory defaults.

8.2 Switching between the six languages

Turn on the power while holding down the ENTER and F1 keys to enable switching
between the six language menu displays.

CE1060-UM251-01-1600 8-1
9. Troubleshooting Procedures

9.1 The Plotter is Turned On But Doesn’t Operate

9.2 Mechanical Error Messages and Their Causes

CE1060-UM251-01-1600 9-1
9.3 Command Error Messages and Their Causes
If any of the following command errors occur, they are nearly always caused by one of the
reasons below:
(1) The software configuration regarding the output device has been changed: or
(2) The plotter’s interface conditions have been changed.
When a command error occurs, therefore, first check the three corresponding points below:
(1) Configure the application software so that it can control the cutting plotter.
(2) Specify the application software's interface conditions to the correct settings.
(3) Specify the cutting plotter interface conditions to the correct settings.
Error messages in GP-GL command mode

CE1060-UM251-01-1600 9-2
Error messages in GP-GL command mode

CE1060-UM251-01-1600 9-3
Error messages in HP-GL emulation mode

CE1060-UM251-01-1600 9-4
9.4 The Cutting Results are Unsatisfactory

CE1060-UM251-01-1600 9-5
CE1060-UM251-01-1600 9-6
CE1060-UM251-01-1600 9-7
10. Setting the Cutting Conditions
Before starting a cutting operation, set the BLADE TYPE, FORCE, SPEED, CUTTER
OFFSET, and QUALITY settings to provide the optimum cutting conditions.
The compatibility of the selected cutting conditions with the film to be cut is determined by
the five factors below.
(1) Cutter blade length : Adjust the blade length to suit the film’s thickness while referring to
the table below.
(2) FORCE : Selects the amount of pressure applied by the cutter blade while
cutting the film. Set the FORCE while referring to the table below.
(3) SPEED : Selects the speed at which the film is cut. Set the SPEED while
referring to the table below.
(4) QUALITY : Selects the acceleration rate of the cutter blade when cutting the
film. Set the QUALITY while referring to the table below.
(5) CUTTER OFFSET : Set this parameter to suit the cutter blade being used.

After a blade type has been selected, the CUTTER OFFSET is automatically adjusted by ± 5
with respect to the default CUTTER OFFSET value for that blade type.
Select the OTHER setting when using a blade type that is not displayed or when cutting a
film using the recommended cutting conditions results in poor finished quality.
Select the PEN setting for plotting with a pen. When the PEN setting is selected, no
CUTTER OFFSET setting is required.

CE1060-UM251-01-1600 10-1
To preserve the pen’s longevity, set the FORCE to the lowest possible setting that permits
you to obtain the desired plotted results. Set the SPEED after checking the plotted results
for the absence of faint lines and other problems.
NOTE : If the SPEED and QUALITY are set to high values, the cut/plotted results have
a coarser finish but the overall cutting/plotting time is shortened.
If the SPEED and QUALITY settings are set to low values, the cut/plotted
results have a finer finish but the overall cutting/plotting time is longer.

CE1060-UM251-01-1600 10-2
11. Disassembly Diagrams and Parts Lists
11.1 Mainframe
No. Part No. Description Q'ty Remarks
1 621114000 Side Cover Left 1
2 621114010 Side Cover Right 1
3 621114020 LCD Bracket 1
4 621110000 Chassis 1
5 363126121 Plastic Foot 4
6 621110040 FR Guide Front 1
7 621110050 Cutter Guide 1
8 621110060 FR Guide Rear 1
9 621110070 Tray Bracket 1
10 621110080 Board Cover 1
11 621110090 Cutting Mat 1
12 621110160 Sponge Front 2
13 621110170 Sponge Rear 1
14 621110180 Protection sheet 2
15 621110190 Plate Cable Fixture 1
16 621114040 Cover Top 1

E1 792100090 Main Board 1 PR707101

E2 792111701 Key Relay Board 1 PR707104B

E3 500050350 Power Supply SNP-9069 1
E4 518000033 AC Inlet SUP-B3G-E 1
E5 508000025 Power Switch 1 JWA2120-0033
E6 692900660 Cable, Cam Sensor to Main Board 1
E7 692900680 Cable, Operation Panel to Main Board 1
E8 500050349 LCD 1 CM1621-OS

E9 682900020 Sheet Switch 1 PR707102

E10 692900010 Cable, CA707101 1
E11 692900020 Cable, CA707102 1
E12 503000031 FPC-25-12 2

CE1060-UM251-01-1600 11-1
Mainframe

CE1060-UM251-01-1600 11-2
11.2 Drive Section
No. Part No. Description Q'ty Remarks
1 621110200 Side panel 1
2 621110100 Sensor Bracket 1
3 621110110 Shaft Rotary LC 1
4 003310130 Roller Shaft End 2
5 021900883 P Cam 2190 2
6 095000040 Spring Shaft Rotary 1
7 621110120 Lever 1
8 621110130 Bracket Spring Shaft 1
9 621110140 Stopper Left 1
10 621110150 Stopper Right 1
11 621110010 Side Panel 2
12 621110020 Top Cover Bracket 4
13 621110030 Air Base Cover 1
14 021601880 Cam Lever Cap 1
15 621112000 Drive Roller LC 1
16 309011003 Bearing 10SRF41Z 2
17 621112010 Drive Roller Support Assy 1
18 621112020 Bearing Fixture Plate 4
19 621112030 X Drive Pulley 1
20 375311002 Belt 82TN15-10.0W 1
21 010012022 Pulley Z24 1
22 621112040 Rubber Spacer 1
23 314690020 Bearing 6900ZZNXR 2
24 621112100 Push Roller Arm 2
25 621112110 Push Roller Base 2
26 092002041 Pinch Roller Shaft 4

28 380206451 Spring DE-645 2

29 095002121 Pinch Roller 2
30 621113040 Y Rail 1
31 095503030 Y Drive Pulley 1
32 010012022 Pulley Z24 1
33 379500004 Belt 100TN15-10W 1
34 621113100 Y Motor Bracket 1
35 621113110 Belt Tension Base 1
36 621113120 Belt Tension Arm 1
37 314062620 Bearing 626ZZNXRMC3PS2S 2
38 035032260 Y Belt Idler 1
39 621113140 Flange Z24 1
40 380206731 Spring Y Belt Tension DE-673 1
E1 792111704 Cam Sensor Board 1 PR707107B
E2 508000009 Sensor SW,PS-R11 2
E3 692900650 Y Flexible Cable 1
E4 682900550 FAN KLDC24Z4-913 1
E5 682900600 X Motor TS3747N46E3 1
E6 682900610 Y Motor TS3747N47E3 1
E7 692900030 Cable CA707103 1

CE1060-UM251-01-1600 11-3
Drive Section

CE1060-UM251-01-1600 11-4
11.3 Pen Block Section
No. Part No. Description Q'ty Remarks
1 621113000 Y Slider 1
2 095013010 Bearing BB13 7
3 621113010 Tension Bearing Bracket 1
4 621113020 Y Belt 1
5 621113030 Belt Fixture Plate 2
6 621113050 Y Board Bracket 1
7 621114030 Pen Cover 1
8 621113500 MC Base 1
9 621113510 Slide Arm 1
10 380205551 Slide Arm Spring 1
11 095004140 MC Insulating Sheet 1
12 621113520 Rubber Plate 1
13 621113530 Bearing Bracket 1
14 617363390 Pen Arm Guide Shaft 1
15 310068320 Bearing 683ZZMC3PS2S 2
16 391944151 Thumb Screw M4L15 1
17 621113540 Cutter Holder 1
18 617363321 Bearing k B4YC@ ASSY 1

E1 792111702 Y Board 1 PR707105B

E2 305320007 Moving Coil 1 PL-326B
E3 792111703 Pinch Roller Sensor Board 1 PR707106B
E4 692900670 Cable, Pinch Roller Sensor to Y Board 1
E5 692900600 Cable, Moving Coil to Y Board 1

11.4 Other
No. Part No. Description Q'ty Remarks
621119001 Film Stocker 1
350190621 Bearing CD-196/57W 4
621119100 Cutting Operation Manual ( Japanese ) 1
621119200 Cutting Operation Manual ( English ) 1
621119501 Carton CE1000 1
621111001 Stand Option 1

508000015 Sensor

CE1060-UM251-01-1600 11-5
Pen Block Section

CE1060-UM251-01-1600 11-6
12. Block Diagrams, Circuit Diagrams, and Parts Lists
12.1 Wiring Connection

CE1060-UM251-01-1600 12-1
12.2 Main Board
Main board (1/2)
Circuit No. Part No. Description Rating Q'ty
PCB 682900010 PCB PR707101 1
U4 501131004 IC TMP68301AF16(CTH 1
U6 500001998 IC GRC1507 1
U11 682900200 IC XC95108-7071V1.0 1
U5 500050339 IC M5M418160CJ-6S 1
U7 500050079 IC MBM29F200BA-70PFTN 1
U1 500050340 IC AT28C17-15SC-SL383 1
U13 500050341 IC MC145407FL1 1
U14 503300090 IC PST592DMT 1
U10 503300026 IC SN75189ANSEL 1
U2, 15 503300114 IC TC7WU04F-TE12L 2
U17 500050342 IC TC7WH74FU-TE12L 1
U16 500050343 IC SSR32.00BR 1
U9 500050344 IC SSR50.00BR 1
U8 500000815 IC HD74LS07FPEL 1
U20 500001813 IC HD74LS14FPEL 1
U3 550000090 IC TC74HC245AF-EL 1
U18 500050359 IC TC74HC273AF-EL 1
U12 500050360 IC TC74AC245AF-EL 1
C2, 4, 5, 6, 13, 25, 26, 27,
501330006 Capacitor GRM40B102K50PT 10
28, 40
C30, 31, 32 500131025 Capacitor GRM40B152K50PT 3
C19, 20, 21, 22, 23, 24 550000057 Capacitor GRM40B153K50PT 6
C10, 11, 12 500050063 Capacitor GRM40F224Z50PT 3
C1, 3, 8, 17, 18, 36, 37, 41,
42, 43, 44, 45, 46, 47, 48, 49, 502000051 Capacitor GRM40F104Z50PT 20
50, 51, 52, 53
C29, 33, 34, 35 500050361 Capacitor ECEV1CA100SR 4
R1, 3, 5, 6, 7, 8, 9, 10, 12 500031050 Resistor MCR10EZHJ471 9
R2, 17, 18, 19, 20, 21, 22 501305072 Resistor MCR10EZHJ102 7
R11 501305094 Resistor MCR10EZHJ822 1
R4, 23 500001831 Resistor MCR10EZHJ105 2
R13, 14, 15 500050033 Resistor MCR100JZHJ390 3
RA23, 24, 26 500050031 Resistor Array MNR14E0ABJ510 3
RA6 500050030 Resistor Array MNR14E0ABJ471 1
RA1, 8, 9 500050028 Resistor Array MNR14E0ABJ102 3
RA2, 3, 4, 5, 7, 10, 11, 12,
13, 14, 15, 16, 17, 18, 19, 20, 500050032 Resistor Array MNR14E0ABJ103 22
21, 22, 25, 27, 28, 29
D1, 2, 3, 4, 5, 6 500050038 Diode 1SS352-TPH3 6
FL1, 2, 16, 17, 18, 19, 20,
500050197 Filter N2012Z121T03 12
21, 23, 24, 25, 26
FL3, 4, 5, 6, 7, 8, 9, 10, 11,
500050196 Filter EXCCET102U 13
12, 13, 14, 15

CE1060-UM251-01-1600 12-2
Main board (2/2)
Circuit No. Part No. Description Rating Q'ty
TR1 503000024 Transistor 2SD1286-Z-T1 1
U19 500050362 IC SI-8201L 1
QA1, 2, 3 500050077 FET Array L6203 3
SW1 502110011 Switch KSD04 1
JP1, 2 513000054 JP Connector RE-H032TD-1130 2
( JP1, 2 ) 513000055 Socket JM-2BK-61 2
C7, 14, 15, 16, 54 500050061 Capacitor ECA1HM221E 5
FL27, 28, 29, 30, 31, 32 518110088 Filter FBR07HA850NB-00 6
J1 500050326 Connector ESDB-25S-R2N 1
J2 513000006 Connector FCN-685J036-L/Y 1
J3 513000063 Connector B2B-XH-A 1
J4 513000057 Connector B3B-XH-A 1
J5 513000060 Connector B4B-XH-A 1
J6 513000120 Connector B5B-XH-A 1
J7 500002064 Connector B6B-PH-K-S 1
J8 513400235 Connector 5273-08A 1
J9 500050363 Connector 5597-10CPB 1
J10 500050364 Connector 52030-2610 1
J11 500050069 Connector B2B-EH-A 1
J16 500050367 Connector 8911-050-178S-C 1

CE1060-UM251-01-1600 12-3
Main board
Top Section

CE1060-UM251-01-1600 12-4
Main board
CPU Section

CE1060-UM251-01-1600 12-5
Main board
LCA Section

CE1060-UM251-01-1600 12-6
Main board
Memory Section

CE1060-UM251-01-1600 12-7
Main board
Motor Drive Section

CE1060-UM251-01-1600 12-8
Main board
Interface Section

CE1060-UM251-01-1600 12-9
Main board
Debug Section

CE1060-UM251-01-1600 12-10
12.3 Sensor Board ( Key Joint Board, Y Board, Pinch Roller Sensor Board,
Cam Sensor Board )
Sensor Board (1/2)
Circuit No. Part No. Description Rating Q'ty
PCB 682900030 PCB PR707103B 1
PR707105B-U1, Photo-
PR707106B-U1, 508000015 GP1A53HR 3
interrupter
PR707107B-U1
PR707104B-J1 500050351 Connector 52089-2610 1
PR707104B-J3 500050352 Connector 52089-1410 1
PR707104B-J4,
PR707105B-J2,
500050356 Connector 52089-0510 4
PR707106B-J1,
PR707107B-J2
PR707105B-J3 500050354 Connector 5597-03APB 1
PR707105B-J1 500050355 Connector 5597-10APB 1
PR707104B-J2 500050356 Connector 5597-12CPB 1

CE1060-UM251-01-1600 12-11
Sensor Board ( Key Joint Board, Y Board, Pinch Roller Sensor Board, Cam
Sensor Board )

CE1060-UM251-01-1600 12-12