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Cat Ionizer

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© © All Rights Reserved
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IOSR Journal of Polymer and Textile Engineering (IOSR-JPTE)

e-ISSN: 2348-019X, p-ISSN: 2348-0181, Volume 6, Issue 1 (Jan. - Feb. 2019), PP 14-19
www.iosrjournals.org

Effects of Cationizer on Different Shade Percentage of Reactive


Dye for Dyeing Cotton Knit Fabric.
Kamrunnahar1, Tarifun Akter2, Jannatul Ferdush2, Marzia Islam2.
1
Lecturer, Dept. of Textile Engineering, Northern University Bangladesh, Bangladesh.
2
Lecturer, Dept. of Textile Engineering, Northern University Bangladesh, Bangladesh.
Corresponding Author: Kamrunnahar

Abstract: This research is mainly focusing on the influence of cationizer on color fastness and shade variation
of cotton fabric dyed with bi-functional reactive dyes. Dyes which have been selected for the study contain both
chloro triazine and sulphone reactive groups in the same molecule. After treating the fabric with cationizer,
these samples are dyed in two different hues (Red & Blue) at three shade percentage (o.5%, 1.0%, 2.0%)
followed by exhaust method. The fastness ratings are compared between the cationizer-free dyed samples and
cationizer-treated dyed samples of the respective shade percentage. This experiment has revealed that the dyed
fabric treated with cationizer has resulted in a general improvement in wash and rubbing fastness. Not only
that, the color strength and color co-ordinate of the all the samples are measured by spectrophotometer to
differentiate the cationizer treated samples to only dyed specimen. However, after testing of all samples, it is
observed that fabric dyed after cationization process gives a satisfactory result than fabric dyed with only
reactive dye.
Keywords: Reactive dye, cationizer, shade percentage, color fastness, color strength.
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Date of Submission: 16-01-2019 Date of acceptance: 31-01-2019
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I. Introduction
Cotton is most popular cellulose based natural fiber due its enormous amiable characteristics such as
comfortability, high tensile strength, amorphousness and its availability. On the other hand, reactive dye is
extensively used in most of the textile industry for the coloration of cotton fabrics owing to its exceptional color
fastness properties, wide variety of color gamut, compatibility with cotton fabrics, cost effectiveness and easy
applications process. But this dye has some cons like fabric colored with reactive dye required plethora amount
of salt and hydrolysis is another irresolvable problem which results in lower exhaustion rate of dye molecules in
the cotton fabrics.
In addition to that, cationizer is a kind of modified agent which can be used in different areas of textile
wet processing sectors to improve their hand feel, drape and sewing properties [1]. Cationizer can be easily
dispersible in water and absorbed by the textile substrate so uniform deposition would be possible within a
relatively short treatment time and generally, exhaustion could be take place in about 5min for the cationizer to
be effective and economically usable [2].

II. Literature Review


For cotton and other fabrics various modified agents have used for ameliorating the properties and
compatibility of dye fiber interaction. For instance, using two kinds of silicone polymers were used to improve
the dimensional properties of wool fabric [3]. As well as Nihat et al. had worked on effects of nano-silicon
softener on abrasion, pilling resistance and color fastness properties of knitted fabrics [4]. And results revealed
that fabric treated with nano-silicon exhibited poor abrasion but better pilling resistance and have no substantial
effect on color fastness properties.
Tae et al. studied the effects of silicone softeners on the dimensional properties of wool fabric [5].
While Ana et al. was worked on a article which titled as “The Influence of Pretreatment on Cotton Knitted
Fabrics Handle properties” [6].
Considering the point of view of these above mentioned articles this experiment is an attempt to
overcome the problem of reactive dye treated with a cationizer at different shade percentage.

DOI: 10.9790/019X-06011419 www.iosrjournals.org 14 | Page


Effects of Cationizer on Different Shade Percentage of Reactive Dye for Dyeing Cotton Knit Fabric.

III. Materials and methods


3.1 Materials
3.1.1 100 percent cotton knit fabric
GSM: 180
3.1.2 Dyes
a) C.I Reactive red 195
b) C.I Reactive Blue 62.

Fig. 2.1 C. I Reactive Red 195 [7]

Fig. 2.2 C. I Reactive Blue 62 [8]


3.1.3 Cationizer
Dymax-PTC
3.1.4 Recipe for cationization
Cationizer (Liquid form) ———10 gm/L
NaOH ———————————10 gm/L
Temperature————————90 0C
Dyeing time————————40 minutes.
M: L———————————1:20

3.1.5 Recipe for dyeing


Dyeing recipe:
Reactive Dyes————————–0.5%, 1%, 2%.
Sequestering agent—————–0.5 gm/L
Wetting agent———————–0.1‐0.5 gm/L
Salt————————————10‐80 gm/L
Soda ash ————————— 2‐20 gm/L
Temperature————————60 0C
Dyeing time————————60 minutes
PH———————————— 11
M: L———————————1:8

3.2 Methods
3.2.1 Treating fabric with cationizer
Firstly, solid cationizer is converted into liquid form by adding required amount of water with it at standard
room temperature and in atmospheric condition. Then half of the fabric samples are processed with cationizer at
900C for 40 minutes along with equal amount of NaOH.

3.2.2 Fabric dyeing with or without cationization


All type of the samples dyed with red and blue reactive dye on Fong’s sample dyeing machine. Keeping the
material to liquor ratio 1: 8 for each of the shade percentage 0.5%, 1%, 2%

DOI: 10.9790/019X-06011419 www.iosrjournals.org 15 | Page


Effects of Cationizer on Different Shade Percentage of Reactive Dye for Dyeing Cotton Knit Fabric.

Fig. 3.1 Process curve of cotton fabric dyeing with reactive dyes.

3.2.3 Color fastness to wash (ISO 105-C10-2006)


To measure the color fastness to wash properties of the dyed samples, following parameters are
maintained. As well as for assessing color change (ISO 105 A02) and color staining (ISO105 A03) standard
gray scales are utilized to obtain ratings.

Table 3.1 Parameters of color fastness to wash test.


Test Method Temperature Time Steel balls Reagents Liquor ratio
ISO 105-C10-2006 40 0C 30 minutes 10 Soap, 5gm/L 50:1
Soda, 2 gm/L

3.2.4 Color fastness to wet and dry rubbing (ISO 105×12)


Dyed samples are mounted on the crock meter and finger of the crock meter covered with a desized 5× 5
crocking cloth. The specimen rubbed with the finger of the crock meter at 10 turns within 10 seconds. But for
wet rubbing test this process is followed after soaking the fabric at 100% pickup.

3.2.5 Measurement of color co-ordinate


Through Data color 650® Spectrophotometer, the color co-ordinate values of all dyed specimen are measured by
following CIE Lab or CIE LCH method.

3.2.6 Color strength test


Reflectance value (R) of all dyed samples determined between the wavelength 400-700 nm within 10 intervals
using Data color 650® Spectrophotometer. Putting these values of R into the Kubelka-Munk theory to find out
the color strength (K/S) of each specimen.

Color Strength, K/S = (1-R)2 / 2R

IV. Results and Discussion


4.1 Visual comparison
From visual perspective it is found that the samples treated with cationizer exhibit deeper color than the
untreated ones considering the same shade percentage for both red and blue hue.

Figure 4.1 Fabric dyed with CI Reactive Blue 62 without cationizer.


DOI: 10.9790/019X-06011419 www.iosrjournals.org 16 | Page
Effects of Cationizer on Different Shade Percentage of Reactive Dye for Dyeing Cotton Knit Fabric.

Figure 4.2 Fabric dyed with CI Reactive Blue 62 after treating with cationizer.

Figure 4.3 Fabric dyed with CI Reactive Red 195 without cationizer.

Figure 4.4 Fabric dyed with CI Reactive Red 195 after treating with cationizer.

4.2 Color fastness to wash


After washing fastness test it is found that tantamount color change (4-5) for 0.5%, 1% shade of both
blue and red samples are occurred, which indicate that the application of cationizer does not affect the color
fastness to wash property. But for 2% shade of blue hue and red hue, improvement in colorfastness is observed
on those specimens which are treated with cationizer.
On the other hand, color staining for all samples of both red and blue hues processed with cationizer
exhibit better wash fastness rating than the only reactive dyed samples.

DOI: 10.9790/019X-06011419 www.iosrjournals.org 17 | Page


Effects of Cationizer on Different Shade Percentage of Reactive Dye for Dyeing Cotton Knit Fabric.

Table 4.1 Ratings of color fastness to wash test for different samples.
Fabric Sample Color Color fastness to color staining
Change Acetate Cotton Nylon Polyester Acrylic Wool
Blue (0.5%)Without Cationizer 4-5 4-5 4-5 5 5 4-5 4-5
Blue (0.5%)With Cationizer 4-5 4-5 4-5 5 5 5 5
Blue (1%)Without Cationizer 4-5 4-5 4 5 4-5 4-5 4-5
Blue (1%)With Cationizer 4-5 4-5 4-5 5 5 5 5
Blue (2%)Without Cationizer 3-4 4 3-4 4-5 4-5 4-5 4
Blue (2%)With Cationizer 4-5 4-5 4-5 5 5 4-5 4-5
Red (0.5%)Without Cationizer 4-5 4-5 4 4-5 4-5 4-5 4-5
Red (0.5%)With Cationizer 4-5 4-5 4-5 5 5 5 4-5
Red (1%)Without Cationizer 4 4 3-4 4-5 4-5 4-5 4-5
Red (1%)With Cationizer 4-5 4-5 4-5 5 5 4-5 5
Red (2%)Without Cationizer 3-4 3-4 3 4-5 4 4-5 4
Red (2%)With Cationizer 4-5 4-5 4 5 4-5 4-5 4-5

4.3 Color fastness to rubbing


By considering the following data, it can be assumed that for low percentage of shade (i.e. for 0.5%
shade), rubbing fastness values are not influenced by the application of cationizer and it is applicable for both
red and blue color. But with the increase of shade percentage of both red and blue hue (i.e. for 1% or 2% shade),
both wet and dry rubbing fastness increases slightly for cationizer treated samples.

Table 4.2 Rating of fastness to rubbing (wet and dry) for all types of dyed fabrics.
Fabric sample Dry rubbing fastness Wet rubbing fastness
Blue (0.5%)Without Cationizer 5 4-5
Blue (0.5%)With Cationizer 5 4-5
Blue (1%)Without Cationizer 5 4
Blue (1%)With Cationizer 5 4-5
Blue (2%)Without Cationizer 4-5 3-4
Blue (2%)With Cationizer 5 4-5
Red (0.5%)Without Cationizer 5 4-5
Red (0.5%)With Cationizer 5 4-5
Red (1%)Without Cationizer 4-5 4
Red (1%)With Cationizer 5 4-5
Red (2%)Without Cationizer 4-5 3-4
Red (2%)With Cationizer 5 4-5

4.4 Color co-ordinate


Assessing the color co-ordinate values, it can be deducted that the value of Lightness (L) decreases
slightly when cationizer is applied for all ranges of shade% and colors. Besides higher the shade percentage of
dyes, reduction in lightness value also increases.

Table 4.3 Colorimetric values for blue and red colored samples.
Fabric Sample Color co-ordinate
L A B c H ΔE
Blue (0.5%)Without Cationizer 40.93 -3.91 -14.78 15.88 75.18 0.6
Blue (0.5%)With Cationizer 39.12 -4.45 - 13.56 14.27 71.83 0.65
Blue (1%)Without Cationizer 37.22 -7.71 -16.73 18.42 65.2 0.2
Blue (1%)With Cationizer 36.45 -9.23 -19.62 21.68 64.81 0.3
Blue (2%)Without Cationizer 35.04 -11.54 -22.04 24.87 62.36 0.2
Blue (2%)With Cationizer 31.23 -14.86 -23.16 27.51 49.90 0.3
Red (0.5%)Without Cationizer 51.76 55.09 0.75 55.09 0.77 0.4
Red (0.5%)With Cationizer 50.45 55.98 1.52 56.00 1.55 0.4
Red (1%)Without Cationizer 47.48 57.09 1.61 57.11 1.61 0.17
Red (1%)With Cationizer 45.12 57.15 1.71 57.17 1.71 0.18
Red (2%)Without Cationizer 43.67 59.43 1.56 59.45 1.50 0.2
Red (2%)With Cationizer 40.08 60.08 1.48 60.09 1.41 0.3

4.5 Color strength


After determining the K/S values for all the samples, irrespective to percentage of shade and hue, it is
evident that color strength increases a little for all the cationizer treated samples.

DOI: 10.9790/019X-06011419 www.iosrjournals.org 18 | Page


Effects of Cationizer on Different Shade Percentage of Reactive Dye for Dyeing Cotton Knit Fabric.

Table 4.4 Values of color strength for all samples at their highest peak of spectrum.
Fabric Sample Color Strength (K/S ) value
Blue (0.5%)Without Cationizer 37.53
Blue (0.5%)With Cationizer 38.12
Blue (1%)Without Cationizer 40.28
Blue (1%)With Cationizer 42.09
Blue (2%)Without Cationizer 43.43
Blue (2%)With Cationizer 45,89
Red (0.5%)Without Cationizer 82.83
Red (0.5%)With Cationizer 83.32
Red (1%)Without Cationizer 85.79
Red (1%)With Cationizer 87.75
Red (2%)Without Cationizer 88.16
Red (2%)With Cationizer 90.23

Fig 4.1 Color strength value of all specimen.

V. Conclusion
This study only concerns with the influence of cationizer on reactive dyed cotton fabric at different
shade percentage. Effects are calculated by considering the properties like color fastness to washing, color
fastness to rubbing (Dry and wet), colorimetric values, color strength and visual impact etc. It can be assumed
from the experiment that the influence of cationizer on reactive dyed cotton fabric is nothing at low percentage
of shade but with the increasing shade percentage, cationizer effects both washing fastness and rubbing fastness
properties. Deeper perception of the same shade percentage can be achieved only by adding cationizer because
lightness value decreases on cationizer treated sample. Color strength values also elevated with the application
of cationizer. Therefore, it is obvious from the above discussions that the effect of cationizer on the higher shade
percentage of reactive dye is more prominent than the lower shade percentage.

Reference
[1]. Ana ML, Grancaric, Mario V, Rosa, Anita (2005), “Handle of Cotton Knitted Fabrics: Influence of Pretreatments” World Textile
Conference Autex 2005.
[2]. Charles Tomasino (1992), “Chemistry and Technology of Fabric Preparation and Finishing” Chemistry and Science College of
textiles North Carolina state university.
[3]. Min SK, Tae JK (2002),”Dimensional and Surface Properties of Plasma and Silicone Treated Wool Fabric” Text Res J 72: 113-
120.
[4]. Nihat C (2008),” Effect of Nano-Silicon Softener on Abrasion and Pilling Resistance and Color Fastness of Knitted Fabrics”.
[5]. Tae JK, Min SK (2001), “Effects of Silicone Treatments on the Dimensional Properties of Wool Fabric”. Text Res J. 71: 295-300.
[6]. Ana ML, Grancaric, Mario V, Rosa, Anita (2005), “Handle of Cotton Knitted Fabrics: Influence of Pretreatments”. World Textile
Conference Autex 2005.
[7]. Mamun Kabir, Shekh Md & Karim, Rezaul & Islam, Khayrul. (2017). A Comparative Study on Dyeing Properties of Hemp and
Cotton Fiber. European Scientific Journal. 13. 10.19044/esj.2017.v13n33p378.
[8]. Myeong Nyeo Kang, “Reactive red dyes containing monochlorotriazine and acetoxyethyl sulfone groups” Korea Research Institute
of Chemical Technology.

Kamrunnahar. “Effects of Cationizer on Different Shade Percentage of Reactive Dye for Dyeing Cotton
Knit Fabric..” IOSR Journal of Polymer and Textile Engineering (IOSR-JPTE) , vol. 6, no. 1, 2019, pp.
14-19.

DOI: 10.9790/019X-06011419 www.iosrjournals.org 19 | Page

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