PROJECT SHE MANAGEMENT SYSTEM

HAZARD IDENTIFICATION AND RISK ASSESSMENT

CHENNAI METRO RAIL PROJECT

IL&FS Engineering and Construction Co. Ltd.

Date of Revision : 29th Mar.2017
Document No : IEINRL017-SHE-F015 Revision : R 1(Alligned with BS 8800:2004) Issue : 00

JOB- CONSTRUCTION OF NAGPUR METRO METRO RAIL STATIONS,

HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d n Authority
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
Common Activity : Piling Rig Equipment Operation.

Only authorized operator for equipment Helper

Tool Box Talk to
operation, Attentive flagman for may
Back movement, guidance during back movement(To be operate Operator for not to
Unauthorized operator PS D R A - - - IPC 4 3 12 H allow to operate his In- Charge - Viaduct,
Entering in public permitted only if no other option equipmen
road,Major Injury available). Traffic Marshal at turning t w/o equipment by
others and Traffic
point of public road with required permissio
signages. n marshal

Parking of vehicle allowed only at

Driver is in Tool Box Talk for
designated area. No people is allowed hurry to Drivers to check
People under parked Vehicle. PS ID NR A Major Injuries - - - IPC 3 4 12 H for resting inside vehicle after work is In- Charge - Viaduct, Stores,
completed. No resting of people under execute under vehicles P&M, SHE
his Boss always even if he is
parked vehicle. Checking of Equipment
before start for work. Orders in hurry

Piling Rig
1 Equipment
Operation
Ensure sufficient protection to avoid
Underground and overhead Electric burn/Shock/ DE impact on utilities. Ensure diversion and Checking , Tool Box
P D R N - LC IPC 1 4 4 H proper protection of Identified utilities/ In- Charge - Viaduct,
utilities Major Injuries Talk
services lines. Barricading against
movement under OH Utilities.

Ensure, only authorized people at work

Movement of personnel, Training to
PS D R A Major Injuries - .- .- - 2 4 8 L site. Ensure eye contact all times In- Charge - Viaduct,
communication gap between between Flagman and Driver / Operator Operators /
flagman and driver Flagman
of Equipments.

Inspection at
regular intervals /
Hydraulic or break failure P ID R A Major Injuries/ - .- .- IPC 1 4 4 H Preventive maintenance of equipments. In- Charge - P&M
Preventive
Major Damage Daily Inspection of equipments. Maintenance of
Equipments

Specific Activity :Piling work

Inspection at
regular intervals / Incharge Viaduct, Incharge P&M
Wire rope / Chain Block failure P D R A Loss of property, - .- .- - 1 3 3 VL Wire rope / chain block assembly Preventive
& Execution Engineer
should be inspected for any damage Maintenance of
before loading. •. It should not have any Equipments
sign of worn out, broken strands,
reduction in diameter etc.

Inspection at
regular intervals /
Loose Electrical connections P D R A Major Injury due to - .- LC - 2 4 8 H Incharge Viaduct, Incharge
Electrical motor to be properly earthed. Preventive
Electrical shock Maintenance of P&M &Electrical Engineer
The electric panel and terminal box to
meet the electrical safety requirement Equipments
and protected from rain / possible
water splash. • The wire route should
be proper to avoid trip hazard or getting
crushed below possible equipment
movement. There should be no cuts or
temporary joints in Electrical cables.

Page 1
Piling work
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d Authority
n
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
High slipping hazard
for motorists, Fall of - Bentonite slurry to be collected in the RY017-QAC-MST- Incharge Viaduct, Incharge P&M
Piling work Bentonite slurry leakage C ID NR A .- .- IPC 2 2 4 H barricaded pit and transported to
person may cause 001,Rev 00 & HSE Engineer
suffocation planned location for disposal .Inspect
for cracks in the pipe. Ensure joints are
proper. Any leakage observed needs to
be arrested on priority.

Rigmachine,shall be checked before

taking at site. IIIrd party of Rig Machine
Poor condition of , rigmachine P D R A Property Damage , - .- LC - 1 3 3 H Incharge Viaduct, Incharge P&M
and certified as OK to use shall be
Major Injury ensured. A competent supervisor shall & HSE Engineer
be available with all activities.

During vehicular movement banksman

shall be available for proper signaling .
Soil compaction to
No people movement shall be allow be verified before
near swing area of machine. Piling Rig
putting rig m/c in
Poor condition of land & Faliure Property Damage , - should avoid movement in Piling location, Inspection Incharge Viaduct, Incharge P&M
2 P D R E - LC IPC 3 4 12 H position as much as possible. Piling rig
of piling rig Major Injury at regular intervals / & HSE Engineer
to be positioned on hard ground and Preventive
vertical centre of gravity to be
maintained at all times. Only trained Maintenance of
Equipments
operator to be used for operating rig
M/c.

Steel Cage, Lifting arrangement for Tor steel cage

shifting and and later Trimme pipe isto be planned Rejected
lowering into Damage to Reinforcement Cage, and provision for lifting / lowering lifting
P D R A Property Damage , - - - IPC 3 3 9 H needs to be proper. • Cage lifting Always destroy In Charge - VIA DUCT / HSE
hole followed by Major Injury. Person may slip in slings is
Trimme Pipe the bored hole Major Injury arrangement should be sturdy and rigid. being rejected slings Incharge
lowering in Bored • Lifting, shifting & Lowering should be used
hole carefully done using proper lifting
device. During lift & shift the movement
needs to be restricted using guide ropes
and persons should remain away at all
times. In any case no person should be
permitted to go below load. While
lowering the cage, only trained persons
to be used and still extreme caution is
to be taken against fall in hole. The
crane operator to ensure at all times
that cage is not swinging.

Cage Lapping Injury to person, loss of property P D R A Minor Injury - - - - 3 2 6 L Use hand gloves as PPE, The cage In Charge - VIA DUCT
should be rested on the stand / skids
before starting cage lapping. Lapping to
be done as per design and ensure it
does not fall into the bored hole..
Soil should be tested and proper(wet or
dry) boring should be used depending
on type of soil. • Heavy equipment
should not be permitted near the bored
Collapse of bored pile pit P D R E Loss of time - - - - 1 2 2 VL pile pit. Soil properties for stability to be In Charge - VIA DUCT
considered in advance.

Sub Activity :Soldier Piling

LOI/IECCL/ITNL/RM
Unapproved Methodology PS D R A Property Damage , - - - - 2 3 6 L Work shall be conducted as per the RG-II/2013-14/03 In Charge - VIA DUCT
Major Injury approved methodology.
(R-1)

Page 2
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio Implementation Competent
Product d Authority
n
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
Illumination shall be ensured at all work
Poor illumination / work in dark P D R A Property Damage , - - LC - 2 3 6 H area. No work shall be allowed in dark In Charge - VIA DUCT,In Charge -
Major Injury hours, in evening &in night without P & M & Electrical Engineer.
adequate lighting arrangement.

Condition of land / ramps and ways

shall be compacted and clear.During
Poor condition of land & Faliure Property Damage , - vehicular movement banksman shall be
P D R E - LC - 1 4 4 H available for proper signaling and In Charge - VIA DUCT
of machine and cranes Major Injury
competent and certified driver shall also
be enagged for operating the vehicle
and cranes.

Barricading shall not be open other

thAn main entry & exit of site.In case
Unauthorised entry / unsafe PS D R A Major Injury - - - - 3 2 6 L of road side, half barricading bords shall In Charge - VIA DUCT & Site
opening at site Engineer
be kept to stop the unauthorised entry
at site.

During vehicular movement banksman

shall be available for proper signaling
Other
and competent and certified driver shall
Property Damage , - also be enagged for operating the agencies Always check site In Charge - VIA DUCT & Charge
Hidden Hazards P D NR A - '- - 3 2 6 L may
Major Injury vehicle, equipment and cranes. No create for water leakage -P&M
people movement shall be allowed near
hazards
swing area of machine. Keep an eye on
other agencies work in nearby area

3 Soldier Piling
work

Operator
does not Tool Box talk /
Open Rototing Part(Cutting M/c) P D R A Property Damage , - - LC - 2 3 6 H like to Training on In Charge - VIA DUCT & Charge
Major Injury work with powered tools to be -P&M
Machine conducted
guards
All rotatory Part of cutting M/c shall be
covered to protect the cutting risk

All connection shall be ensured

properly. A daily Inspection of Machine
Electrocution due to lose P Property Damage , - - LC - 2 4 8 H shall be done by Operator. Starter of In Charge - VIA DUCT,In Charge -
connection. Major Injury Machine shall be protected from P & M & Electrical Engineer.
Damage. ELCB shall be ensured with
electrical set up.

All safety gadgets shall be attached with

Fire Hazards during hot work P D R A Property Damage , - - - - 2 3 6 L Gas cutting set. Trolley and Fire In Charge - VIA DUCT & n
Major Injury extingusher shall be provided with gas Charge - P & M
cutting sets.

Water
leakage Cross-checking of
Loose soil without compaction P ID NR E Soil collapse - - LC - 1 4 4 H Work shall be conducted as per the from utilities/ soil In Charge - VIA DUCT,In Charge -
approved methodology. nearby compaction shall be P & M & Site Engineer.
agencies done regularly
pipeline

Safe Procedure for excavation. Due to

Soil Collapsed, Cave-in, Fractures/ Authorized/ nominated worker at leaking Always be In- Charge - Viaduct &
Adjacent Structure Collapsed P ID R A Damages - - - IPC 1 5 5 H work, Provision of warning signage water attentive for Incharge Survey
and cautioning. pipe nearby utiliies
cavein

Specific Activity :Pile Cap work

Page 3
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d Authority
n
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
Water
leakage Cross-checking of
Loose soil P ID NR E Soil collapse - - LC - 1 4 4 H Work shall be conducted as per the from utilities / adequate In Charge - VIA DUCT,In Charge -
approved methodology. nearby soil compaction P & M & Site Engineer.
agencies shall be done
pipeline

During vehicular movement banksman

shall be available for proper signaling
and competent and certified driver shall
Heavy Earth moving equipment P D R N Major Injury - - - - 3 2 6 L also be enagged for operating the Regular monitoring In Charge - VIA DUCT,In Charge -
operation by site supervisor P & M & Site Engineer.
vehicle, equipment and cranes. No
people movement shall be allow near
4 Pile Cap swing area of machine.

Ensure safe lifting shifting of steel. Safety Chk List to

Vertical Ensure work is being done in be filled in advance In Charge - VIA DUCT,& Site
Long Vertical bars P D R A Reinforcement fall - - - IPC 3 3 9 H supervision of site engineer with good as attached to
Engineer.
on sides and sturdy supports provided all times RY017-Qac-MST-
against fall of vertical rebars. 002, Rev 01

During vehicular movement banksman

Reversing TMs P D R N Equipment fall in pit - - - - 4 3 12 M shall be available for proper signaling In Charge - VIA DUCT, In charge
and competent and certified driver shall P&M,& Site Engineer.
also be enagged for operating the TMs

Common Activity : Material Handling ( Lifting and shifting of pile heads and other materials etc )

Manual handling procedure, Good

Fractures, minor housekeeping and safe access for free Specific training of
Repetitive heavy Lifting causing E ID R A - - - - 4 2 8 L material handling. In- Charge - Viaduct, Stores, SHE
Injuries during movement of person. Organizing
ergonomically hazards material handling manual handling tasks in a safe way, Work Under good
Supervision
with loads split into smaller ones.

Fractures, sprains Organizing tasks to avoid manual

handling completely, or at least restrict Pre Inspection of
Bulky and unstable load and strains,
handling, uneven surface area, P ID R A slip/trip / Falling. - - - - 4 2 8 L it. Providing information and Tool Box work Site and In- Charge - Viaduct, Stores, SHE
Talk training to workers on tasks, and Material on Daily
obstructions. Damage due to
Huma error. the use of tools/equipment and correct Basis.
handling techniques.

PPEs with all worker, Required

Silicosis, illumination and Ventilation. First Aid
Smoke, Dust emission, Silica C ID R A Occupational ill - CE LC IPC 4 2 8 H facilities, Safe storage of hazardous Inspection of In- Charge - Viaduct, Stores, SHE
Dust, diesel filling, Exchaust system
health waste. Selling of hazardous waste to
authorized agency only.

Restricted over loading with hydra crane

Manual and other lifting appliances. Trained
Overloading with lifting Fracture / Major
rigger for rigging, packing with sharp Third Party Training In- Charge - Viaduct, Stores, SHE
Material appliances, wrong rigging, and P ID R A Injuries/ Impact - - - - 3 2 6 L
edges of load to avoid any damage of and Tool Box Talk
sharp edges of load. Damage
Handling lifting tools and tackles. Trained
5 ( lifting & supervisor.
shifting of
Pile heads &
other related)
Ensure all PPEs, Safety induction for all
Eye injury, Chronic Require PPEs with
Shortage of PPEs, unhealthy P ID R A Occupational ill - - LC - 2 1 2 H workers. Training on material handling. all workers as per In- Charge - Viaduct, Stores, SHE
person Ensure all workers are physically fit /
health their job profile.
with no contagious disease at site.

Page 4
 Manual
Material
Handling
5 ( lifting & HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES
shifting of
Pile heads & Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
other related)
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d n Authority
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
New
Joinee
w/o Regular monitoring
by HSE / HR-Admin
Fracture / Major Safety induction / Repeat Induction and health
Unsafe Act / Condition PS ID NR A Injuries/ Impact - - - - 2 2 4 L regular safety awareness drive for all check up staff to be vigilent In- Charge - Viaduct, Incharge
enough to stop any HR, SHE Engineer
Damage workers. Training on material handling. . with prior
disease such unsafe act /
condition at site
may be
present

Trained Operators and safe work place Daily Inspection of

Fractures, major for equipment operation, Competent Overspee
Crush/Friction/cut/Tear/Impact/ Equipment. TB
break/Collision during P ID R A Injuries, collision - - - IPC 4 2 8 H supervision and Good condition of ding Training to In- Charge - Viaduct, Stores, SHE
due to wrong Equipment. First Aid facilities. Reversing public
equipment operation operators /
material handling of equipments under guidance of vehicle Marshals.
trained traffic marshals.

Specific Activity :Pier work

Experienced personnel for scaffold

Fall of Man Material
erection work. Safe techniques for Check-up & Tool
Height work for Staging P D R N on man working - - - - 4 2 8 L erection, safe access, complete Box Talk and In- Charge - Viaduct, SHE
underneath and
platform. Ensure authorized person at Specific Training.
nearby site. Medically fit for height work

Not
followin
g
Ensure safe lifting shifting of steel. instructi
on of Check-up & Tool
Vertical Ensure work is being done in
Long Vertical bars P D R N Site Box Talk and
Reinforcement fall - - - IPC 3 3 9 H supervision of site engineer with good Specific Training for
In- Charge - Viaduct
on sides and sturdy supports provided all times Forema
n supports.
against fall of vertical rebars.

6 Pier

Safe manual handling of SHUTTERING

Lifting Equipment
Shutter placement P D R N - - - IPC 3 2 6 H MATERIALS. Adequate manpower for RY017-QAC-MST- In- Charge - Viaduct
fall on workers work. Ensure preventive maintenance 003, REV-01
nearby
of lifting equipments with 3rd Party.

Do not throw any material from height,

Unnoticed
ensure area under is safely barricaded unauthori Tool Box Talk and
with 1 person watching Staging removal
Staging removal process P D R E Major Injury by _ _ _ IPC 3 3 9 M sed Specific Training for In- Charge - Viaduct
material hit process all the times at all cost. Ensure person watching removal
all required PPEs for workers at site.
may slip process.
Ensure inventory of required and inside
specific PPEs.

Specific Activity :Pier Cap work

Rejected
Safe handling of structural steel
Heavy Staging material including members. Adequate trained manpower lifting Always destroy
structural members, Bottom P D R N Major Injury - - - IPC 3 3 9 H slings is In- Charge - Viaduct
for work. Ensure inspection of lifting rejected slings
Shuttering Beams equipments with 3rd Party. being
used

Experienced personnel for scaffold

Fall of Man Material
erection work. Safe techniques for Check-up & Tool
Height work for Staging & steel P D R N on man working - - - - 3 4 12 M erection, safe access, complete Box Talk and In- Charge - Viaduct, SHE
fixing underneath and
platform. Ensure authorized person at Specific Training.
nearby site. Medically fit for height work

Page 5
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d Authority
n
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
Experienced personnel for
reinforcement cage erection work. Safe
Fall of Man Material techniques for erection, safe access,
complete platform. Cage Lowering to be
Cage lowering process P D R N on man working - - - - 3 2 6 L RY017-QAC-MST- In- Charge - Viaduct
underneath and done only when all person are clear of 004 (R-1)
any danger from being hurtEnsure
nearby authorized person at site. Employ
workers who are Medically fit for height
7 Pier Cap work

Experienced personnel for Boom Placer

operation work. For holding chute rope Rope not
Hit by Boom placer
guide must be used. Check ground available
Concreting by Boom Placer P D R A pipe, fall of boom - - - - 4 4 16 H condition to be sound before with Check-up & Tool In- Charge - Viaduct & Incharge
placer, Hit by ball Box Talk. P&M
placement of Boom Placer. Ensure Boom
passing authorized person at site & Medically fit Placer
for height work

Experienced personnel to be used for

Hessain cloth fixing. Employ workers
Hassian cloth fixing P D R E Fall from height - - - - 2 4 8 L who are Medically fit for height work. Tool Box Talk. In- Charge - Viaduct
Suitable Access and egress should be
provided

Fire in Hassian cloth P ID R E Property damage, - - - - 3 2 6 L Hot work safety to be maintained near Tool Box Talk. In- Charge - Viaduct
Hessain cloth fixing for any spark.

Specific Activity :Portal Work

Safe manual handling of structural steel

members. Ensure fixing of cross bracing
Heavy Staging material for False Thorogh ispection
work / Form work including is rigid and false work is as per drawing Old and of structural
P D R N Major Injury - - - IPC 2 3 6 H and is fitted under supervision of rusted In- Charge - Viaduct / Site
structural members, Bottom members must be
Shuttering Beams & cribs / jack competent engineer..Adequate trained steel done by site Incharge for Portal Erection
manpower for work. Ensure approval of members
failure lifting equipments / Hydraulic Jacks with competent person
3rd Party.

Experienced personnel for scaffold

erection work. Safe techniques for
Fall of Man Material erection, safe access, complete Check-up & Tool
Height work for Staging & steel P D R N on man working - - - - 3 2 6 L In- Charge - Viaduct / Site
platform. Ensure authorized person at Box Talk and
fixing underneath and site & Medically fit for height work. Specific Training. Incharge for Portal Erection
nearby
Egress must be provided in case of any
emergency situation.

Experienced personnel for

reinforcement cage erection work. Safe
techniques for erection, safe access,
Fall of Man Material
complete platform. Cage Lowering to be
Cage lowering process P D R N on man working - - - - 2 2 4 VL done only when all person are clear of Check-up & Tool In- Charge - Viaduct / Site
underneath and Box Talk. Incharge for Portal Erection
any danger from being hurtEnsure
nearby authorized person at site. Employ
workers who are Medically fit for height
work

Page 6
8 Portal work
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d n Authority
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
8 Portal work
Experienced personnel for Boom Placer
Hit by Boom placer operation work. For holding chute rope Rope not
guide must be used. Check ground available
Concreting by Boom Placer P D R A pipe, fall of boom - - - - 4 4 16 H Check-up & Tool In- Charge - Viaduct / Site
placer, Hit by ball condition to be sound before with Box Talk. Incharge for Portal Erection
placement of Boom Placer. Ensure Boom
passing
authorized person at site & Medically fit Placer
for height work

Experienced personnel to be used for

Hessain cloth fixing. Employ workers
Hassian cloth fixing P D R A Fall from height - - - - 2 4 8 L who are Medically fit for height work. Tool Box Talk. In- Charge - Viaduct
Suitable Access and egress should be
provided

Work to be done
Experienced personnel for Portal over portal with
erection work. Safe techniques for adequate fall
Fall of Man Material
erection, safe access, complete arrestor devices
Public if allowed under Portal P ID R E onPublic moving DE - - IPC 5 3 15 H platform. Ensure authorized person at under Site Engineer In- Charge - Viaduct / Site
underneath Portal Incharge for Portal Erection
site. No one is allowed to work over supervision only
and nearby Portal w/o Safety Net to arrest smallest once Public is
possible material to fall. allowed underneath
Portal

Hot work safety to be maintained near

Fire in Hassian cloth P ID R E Property damage, - - - - 3 2 6 L Tool Box Talk. In- Charge - Viaduct / Site
Hessain cloth fixing for any spark giving Incharge for Portal Erection
rise to fire.

Specific Activity- Girder Lifting & Loading on Trailors

All lifting appliance, Gantry crane,

spreader beam and other lifting tools & Procedure of Lifting
Damaged lifting Appliances P ID R A Major Injury, Severe - - - - 2 3 6 L tackles shall be used after IIIrd party & Shifting of PST In Charge Casting yard & Lifting
damages tested as OK for use. For easy GirdersRY- 4014- Engineer
identification paint expiry date of HSE-OCP 04
certificate on visible area.

Not visible
signal
Synchronized operation of both cranes from Always place crane
shall be performed by competent
Unsafe operation of Cranes PS D R E Major Injury, Severe - - - - 1 4 4 M rigger due with active In Charge Casting yard & Lifting
damages operator. Competent Operator shall be to physical involvement of Engineer
engaged to operate both Gantries.
Banksman to be deployed all the times. obstacle/ crane operator
direct Sun
over head

Unaware
Handling of tool & tackles shall be with man
Fall of material P D R A Major Injury, Severe - - - IPC 2 3 6 H Keep an eye on In Charge Casting yard & Lifting
safe manner and throwing of material passing
Girder Lifting damages shall not allowed at all. underneat such person by HSE Engineer / HSE
9
& Loading h

Page 7
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d Authority
Girder Lifting n
Gap (if
9 L S LXS Existing Control Control Measure

IPC
DE

CE
LC
& Loading any)

N/A/E
R/ NR
D/ ID
Traffic Marshal shall be available with
Crush hazards P ID R N Major Injury Severe - - - - 2 2 4 VL In Charge Casting yard & Lifting
Gantry cranes to control the unsafe
damages movement of people Engineer

New
No person to be allowed to operate joining Never do trial w/o
Unauthorised operation P ID NR A De-railing - - - IPC 1 4 4 H In Charge Casting yard, Incharge
gantry crane other than Authorised operator presence of P&M P&M, Lifting Engineer
Person doing trial Engr
on GC

Gantry
Inspection through Operator for any
crane
defect on rail shall be performed on positioned
daily basis and before start the shift. Gantry operator to
De-railing P ID R N Major Injury, Severe - - - IPC 1 4 4 H in any In Charge Casting yard, Incharge
damages Daily cranes to be locked at parking other double check P&M, Lifting Engineer
position or during WIP to be hold with locking condition.
place than
Heavy load to avoid any derailing due to designate
heavy wind.
d

Activity - Transportation of Girder

Experienced / Trained Drivers/ Operator
Unauthorized Driver PS ID R A Major Injury, - - - IPC 1 4 4 H of trailer shall be authorized to operate In Charge Casting yard &
Severe damages Incharge P&M, Viaduct, HSE
the trailer.

Bankman / Traffic Marshal & Transport

People & traffic PS D R A Major Injury, Severe - - - IPC 1 4 4 H Supervisor Contractor shall be available In Charge Viaduct, Traffic
damages all the time to guide during trailer Supervisor
movement.

Change of If necessary road

Erection team, Execution In Charge shall
road repair, shifting of
Damaged road, sharp turning Major Injury, Severe - visit all possible routes in advance for actual utilities with In Charge Casting yard & P&M,
P ID R A - - IPC 2 2 4 H transportation of Girder and then only
points & open utilities damages condition concerned Viaduct, Traffic Supervisor
plan fro actual transport based on best after site
10 Transportatio availableroute.
authorities to be
n of Girder visit arranged

Banksman to be
Girder
Before leaving from casting Yard, Girder hitting by vigilant enough to
shall be tied through the choker belt or find ways to avoid
Tilting & falling of Girder P ID R A Minor damages - - - - 2 2 4 VL rash & In Charge Casting yard & P&M,
webbing slings. Execution In charge negligent such occurences/ & Viaduct, Traffic Supervisor
shall ensure the stability of Girder on Tool Box talk to be
driving by
Trailer. public conducted before
every trip.

Sub-activity - Crane & Trailor Positioning & Stability

Communi
Erection team, Execution In Charge shall cation gap Prior clear
visit of all site location in advance for between communication to
Wrong movement of crane PS ID R A Major Injury, Severe - - - IPC 2 4 8 H Viaduct In charge , Erection
damages, Time Loss transportation of Cranes and then only Crane be passed by Lifting Engineer, Lifting Supervisor
plan fro actual crane placement based operator Incharge to Crane
on best possible action.. and Operator
banksman

Page 8
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d Authority
n
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
after
testing
Soil Compaction test to be conducted condition
Condition of ground P ID R A Major Injury, Severe - - - - 2 4 8 M chaged Regular monitoring In Charge - VIA DUCT
and approved as OK for Crane
damages positioning due to by site supervisor
weather
or utility
failure

Crane shall be tested by IIIrd party &

Crane & approved as OK to use at Project site.
11 Trailor P&M In charge & SHE manager shall Not
inspect the crane periodically or on approved
Positioning & every tandem lifting. crane
Stability Poor condition of Crane P ID R N Major Injury, Severe - - LC - 2 4 8 H brought
Regular monitoring Viaduct In charge , Erection
damages by HSE. Engineer, Lifting Supervisor, HSE
as
emergenc
y crane

Prior visit by launching contractor of all

possible problems to avoid any
unauthorised parking on road
Keep Safety cones /
Sharp barriers tapes at
Unauthorised parking on road P ID NR A Major Injury, Severe - - LC IPC 2 4 8 H corners /
sufficient distance
side damages Blind prior to parked
turns
vehicle

Sufficient warning
Banksman / Traffic Marshal & No light / lights to be Viaduct In charge , Erection
Hiting to person and piers PS D R N Major Injury, Severe - - - IPC 3 4 12 H
damages Supervisor shall be available all the time Dark provided for Engineer, Lifting Supervisor,
to guide during trailer movement. road /area marking Girder Traffic Incharge
circumference

Sub-Activity - Lifting Applinace. Gears, Tools & Tackles fixing with Girders

Do not throw any material from height,

ensure area under is safely barricaded Un aware Tool Box Talk and
Fall of material on men P D R A Major Injury, Severe - - - IPC 2 3 6 H with 1 person watching Tools Tackles person Specific Training for In- Charge - Viaduct & Lifting
damages removal process all the times at all cost. passing watching removal Incharge
Ensure all required PPEs for workers at nearby process.
site.

Crane shall be tested by IIIrd party &

approved as OK to use at Project site.
Lifting P&M In charge, Lifting Incharge-
Applinace. Faliure of machine during Major Injury, Severe -
Contractor & SHE manager shall inspect Regular monitoring
In- Charge - Viaduct Incharge
the crane periodically or on every
11A Gears, Tools handling
P ID R N
damages
- LC - 2 3 6 H
tandem lifting.
by Lifting Incharge-
(Contractor) & Lifting Incharge
Contractor & HSE.
& Tackles
while fixing
with Girders

Banksman / Traffic Marshal & Sudden

Supervisor shall be available all the time jerk
Never stand
Crush hazards P D R N Major Injury, Severe - - - IPC 1 4 4 H to guide during such activities specially movemen In- Charge - Viaduct Incharge
damages at night. Adequate Barricade Hard type t of crane between dead end (Contractor) & Lifting Incharge
and unstable load
to avoid any vehicular hurting workers / with load
public to be planned and deployed. attached

Sub-activity - Tendom Lifting

Do not throw any material from height,

ensure area under is safely barricaded Un aware Tool Box Talk and
P ID R E Major Injury,Severe - - LC IPC 1 4 4 H with 1 person watching Tools Tackles person Specific Training for In- Charge - Viaduct & Lifting
Faliure of cranes Damage removal process all the times at all cost. passing watching removal Incharge
Ensure all required PPEs for workers at nearby process.
site.

Page 9
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio Implementation Competent
Product d Authority
n
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
Lifting in field of OH shall not allowed.
No work shall be permitted to work
without work permit/ shutdown taken Wrong OH
from Government authority near OH Actual deenergising
P ID R A Major Injury - - LC IPC 1 4 4 H line process to be Viaduct In charge , Lifting
Electrocution due to OH Line line. deenergis Supervisor
verified by HSE
ed

All lifting appliance, Gantry crane,

Major Injury, Severe - spreader beam and other lifting tools & Human Always cut into Viaduct In charge , Lifting
Rejected Lifting Tools & Tackles P ID R A - - IPC 1 3 3 H unusable pieces
damages tackles shall be used after IIIrd party error Supervisor
tested as OK for use. rejected one
11B Tendom Lifting
Permit to work, crane positioning,
stability , calculations Inspection
checklist, List of authorized people and
preparation work etc for erection of Clear instruction to
girder shall be ensured before start of be given to
Everyone
actual lifting. Everyone including
Major Injury, Severe - giving Incharges not to Viaduct In charge , Lifting
Unauthorised Operation/ Rigging P D R A - - IPC 1 3 3 H signal to Incharge -(Contractor) Lifting
Signal Damage direct Crane
crane operator after load Supervisor
operator
is lifted except
banksman

Banksman / Traffic Marshal &

Always wear Safety
Supervisor shall be available all the time
to guide during such activities specially Crossing PPEs for night Viaduct In charge , Lifting
P D R N Major Injury, Severe - - - IPC 1 4 4 H road while operation safety
Crush Hazards at night. Adequate Barricade Hard type Incharge -(Contractor) Lifting
damages to avoid any vehicular hurting workers / traffic is and avoid traffic Supervisor
coming vehicles from
public to be planned and deployed well
in safe distance. distance

Sub-Activity - Work At Height, Fixing / Resting of Girder on Bearing and Removal of Lifting Tools & Tackles

Do not throw any material from height,

ensure area under is safely barricaded
Viaduct In charge , Lifting
Fall of Men & Material P D R A Major Injury, Severe - - - IPC 2 3 6 H with 1 person watching Tools Tackles
damages removal process all the times at all cost. Incharge -(Contractor)Lifting
Supervisor
Ensure all required PPEs for workers at
site.

Work At
Height, Fixing Banksman shall be available all the time
/ Resting of Major Injury, Severe -
to guide during such activities specially
Viaduct In charge , Lifting
Girder on Crush Hazards P D R N - - IPC 1 4 4 H at night. Do not sit between dead end
11C damages Supervisor
and moving load, always wait for load to
Bearing and stabilize.
Removal of
Lifting Tools
& Tackles
Required level of illumination shall be
maintained at work location.

Double check for

No Power availability of Power
source source before
Low illumination P ID R N Minor Injury, Major - - - IPC 3 2 6 L Viaduct In charge , P&M
Injury available / actual start of Incharge
failure of work/ Emergency
Power light should always
be there

Specific Activity :On site Girder stitching activity

Required level of illumination shall be
maintained at work location. In night at
Low illumination / Night work P ID R N Minor Injury, Major - - - - 2 3 6 L sufficient distance Barricading board is Viaduct In charge , P&M
Injury putup to avoid Public going underneath. Incharge

Page 10
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d Authority
n
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
Do not throw any material from height,
ensure area under is safely barricaded
with 1 person watching deshuttering
Deshuttering hazard P D R N Major Injury by _ _ _ IPC 1 4 4 H process all the times at all cost. Ensure
material hit all required PPEs for workers at site.
Keep barricading board at distance with
reflective taped warning message man
at work for night work

For already open road underneath use

skylifter & for other location may use
adequate ladder with hand railing
Skylifter is
Do not send
send to skylifter away w/o Viaduct In charge , CY Incharge,
another
inadequate access and egress P D R A Major Injury - - - - 4 4 16 H making another P&M Incharge, Engineer
location arrangement for incharge for particular vidaduct
while
egress in case of section
work is in emergency
progress

On site Girder
12 stitching Do not throw any material from height,
activity ensure area under is safely barricaded
Fall of Men & Material P D R N Major Injury by _ _ _ IPC 1 4 4 H with 1 person watching Tools Tackles RY017-QAC-MST- Viaduct In charge , Site
material hit removal process all the times at all cost. 009, Rev 00 Supervisor
Ensure all required PPEs for workers at
site.

Work permit system to be

Fall of Man Material followed.Experienced personnel for Check-up & Tool
Height work for Stitching & frame P D R N on man working - - - IPC 3 4 12 H frame erection work. Safe techniques Box Talk and In- Charge - Viaduct, SHE
fixing underneath and for erection, safe access, complete Specific WAH safety
nearby public platform. Ensure authorized person at Training.
site. Medically fit for height work

Plan work so that no repair work is

Major Injury by cut
Narrow area / confined space for P D R A injury from rebar - - - - 4 2 8 L necessary. For confined are work take Viaduct In charge ,
workman to do girder stitching Permit before start of work to ensure no
edges
one is in Danger

Specific Activity :Diaphragm Concreting activity

Ensure Boom placer is placed on

levelled compacted ground, if necessary
RY017-QAC-MST-
place wooden pallets under outriggers.
Risk of workers / Only authorized operator to run boom Rash & 009, Rev 00, Be
Fall / tilting of Boom Placer or P D R A Public getting hurt - - - IPC 1 4 4 H Negligent extra vigilent for In- Charge - Viaduct & P&M,
placer all the times. Ensure adequate
Crane lifting Concrete Bucket by flying boom / Barrication is provided well in advance driving by such drivers, keep
crane Public barrication at safe
for approaching traffic in case of
passage is already open underneath for distance
public movement

Diaphragm Risk of workers

13 Concreting getting hurt by More then one worker shall be used for In- Charge - Viaduct & P&M,,
Wrong handling of Vibrators PS D R A - - - - 3 2 6 L handling the vibrators during concrete
Work falling heavy
vibration.
Stores,
vibrators

Page 11
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/
DiaphragmService/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d Authority
13 Concreting n
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
Work any)

N/A/E
R/ NR
D/ ID
Concreting work and any other activities
shall not allow in dark hrs. During night
Work in dark P D R A First Aid, LTI - - - IPC 2 3 6 H shift adequate level of illumination shall In- Charge -Viaduct & P&M,
be maintained. Traffic Marshal with
adequate Safety Batons/ Torch to guide
away public from hazards

Cut injury by sharp No work in dark hours. Only trained and

Rajor Sharp end of Rebar P ID R A - - - - 4 2 8 L experienced workers to work near rebar In- Charge - Viaduct
HT strand end
cut ends.

Specific Activity :Parapet Lifting / fixing activity

Experienced personnel for Parapete

Fall of Man Material erection work. Safe techniques for
Check-up & Tool
Height work P D R N on man working - - - - 4 2 8 L erection, safe access, complete Box Talk and In- Charge - Viaduct, SHE
underneath and platform. Ensure authorized person at
Specific Training.
nearby site. Employ workers who are Medically
fit for height work

Unnecessary Work delay PS ID NR A Fall of lifting tools - - - - 3 2 6 M Plan work so that no unnecessary delay Check-up & Tool In- Charge - Viaduct
Tackles / Cranes in work is allowed Box Talk.

Bankman / Traffic Marshal & Supervisor Two

Parapet shall be available all the time to guide
wheeler Check-up by vigilent
14 Lifting / fixing Movement of Vehicles P D R N Major Injury, Severe - - - IPC 1 2 2 H during such activities specially at night. drivers banksman & Tool In- Charge - Viaduct
damages Adequate Barricade Hard type to avoid
activity may enter
any vehicular hurting workers / public to below
Box Talk.
be planned and deployed.

All Night related PPEs to be used by all

personals.Beckman / Traffic Marshal & Sudden Banksman to be
Hit to equipments
Night work specially Foggy nights by public / not able - Supervisor shall be available all the time fog more vigilent to
PS D R N - - IPC 3 4 12 H to guide during such activities specially appearing guide traffic in such In- Charge - Viaduct
in winter to see rigging
signals at night. Adequate Barricade Hard type in some situations Check-up
to avoid any vehicular hurting workers / area & Tool Box Talk.
public to be planned and deployed.

Specific Activity :Railing fixing / Painting activity

Experienced personnel for Parapete Always keep one

Innocent
Fall of Man Material erection work. Safe techniques for public person underneath
Height Work P D R N on man working - - - IPC 4 2 8 H erection, safe access, complete to avoid any mishap In- Charge - Viaduct, SHE
passing
underneath and platform. Ensure authorized person at underneat /Check-up & Tool
nearby site. Employ workers. who are Box Talk and
h
Medically fit for height work Specific Training.

Page 12
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio
Implementation Competent
Product d n Authority
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID

All safety gadgets shall be attached with Gas

cutting set. Trolley and Fire extingusher shall Due to Fire watcher o be
be provided with gas cutting sets. Adequate heavy placed for keeping Viaduct In charge , Incharge
Falling Welding sparks P D R A Property Damage , - - - IPC 4 2 8 H Barricade Hard type to avoid any workers / wind vigilent eye for 30
P&M
Major Injury sparks fly minutes after hot
public not to wander to be planned and
deployed. Hot work permit is to be issued far work
without fail.

Railing
15 fixing /
Painting
activity

Page 13
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Condition Over riding factor Likelyhood Seve Risk Adequacy of Measure

Type of Hazards
rity Score
Risk
S. No Activity/ Service/ H&S Hazard Activity
Hazar H&S Risk Classificatio Implementation Competent
Product d Authority
n
L S LXS Existing Control Gap (if Control Measure

IPC
DE

CE
LC
any)

N/A/E
R/ NR
D/ ID
Railing Experienced personnel for Parapete
erection & Parapet fixing by casting in
15 fixing / situ(Manual) work. Safe techniques for
Engineers
All personal
Painting Flying nails by nearby carpenter, P D R A Property Damage , - - etc.
unskilled worker - IPC 4 2 8 H erection, welding, safe access, complete
inspecting
working nearby to Viaduct In charge , Incharge HSE
Major Injury
activity platform. Ensure authorized person at
work
wear safety goggles
site. Employ workers who are Medically
fit for height work

Distance
All the time egress route to be made between
Not able to reach point of Always ensure
Person feeling drowsy or fit attack PS D R E availableMock Drill to be conducted
Hospital within Golden - - LC - 4 2 8 H
identify all possible gaps in rescue work and shortest possible Viaduct In charge , Incharge HSE
hour egress distance for egress
arrangement.
ladder is
very far

Regular Checking
Protection to avoid shock on Failure of of welding
Electrical shock P D R N Electric burn/Shock/ - .- LC - 2 4 8 H equipments is to be ensured. Only safety equipments for any In- Charge - Viaduct,
Major Injuries trained welder to work who is aware of gadget on insulation related
Electrical hazards machine failures , Tool Box
Talk

Abbrevations:

D/ID Direct/Indirect Likelyhood Rating Severity Rating Risk Score Level Control Plan Categories of Hazards

Probability
R/NR Routine/Non Routine Exposure of Score Severity Score Risk 1 <=4 Very Low Normal Precaution Adhered P Physical Hazards
Risk Score
=
N/A/E Normal/Abnormal/Emergency Continuous 5 Several Fatality 5 Likely 2 05 <=08 Low Prepare OCP if not there, Training & Strict Supervision C Chemical Hazards
hood
Score
DE Domino Effect Daily 4 One Fatality 4 X 3 09 <=12 Medium Follow OCP + Step 2 E Ergonomical Hazards
Severi
IPC Interested Party Concern Monthly 3 Serious Injury 3 ty 4 13 <=16 High Prepare Riask Control + step3 & bring to Level 3 B Biological Hazards
Score
CE Chronic Effect Yearly 2 Major Injury 2 5 17 <=25 Very High Alternative: Safe Process / outsource / +Step 4 PS Psycho-Social Hazards

LC Legal Concern More than one 1 Minor Injury 1

year

PREPARED BY (IECCL) CHECKED & VAROFIED BY (IECCL) APPROVED BY Remarks if any:

Name Mr.Pankaj Biswas Mr. Sushil Kr Sharma Mr. Verendra Kumar

Designation Assistant Manager -HSE Dy Manager (HSE) Project Director

Signature/ Date

Page 14
 PROJECT SHE MANAGEMENT SYSTEM

ITNL-KMB (JV) UAA09 HAZARD IDENTIFICATION AND RISK ASSESSMENT FOR CHENNAI METRO RAIL PROJECT.
SLICING / DEMOLITION WORKS.

Document No : IEINRL017-SHE-F015 Revision : R01 Date of Revision : Issue : 00

JOB : Design Validation and Construction of works of underground station (Excluding Station Diaphragm Walls) & Associated Structures at Concourse, Platform Level, Entry/Exit, Ancillary Building, Pump house, Water
Tanks, Ventilation Shafts, Plumbing and Earthmat etc., and Architectural Finishes, Signage's etc. at Sir Thiyagaraya College & Korukkupet Station, including cut & cover tunnel and Ramp (UG & Elevated CH.2052 TO CH.
2869)
Common Activity :

HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES

Likeliho Severit Risk
Condition Over riding factor od y Score Adequacy of Measure

Type of Hazards
Activity/ Hazar Risk
Activity d Implementation Competent
S. No Service/ H&S Hazard H&S Risk Classificati
Product on Authority
L S LXS Existing Control Gap (if any) Control Measure

IPC
DE

CE

LC
N/A/E
R/ NR
D/ ID
Common Activity: ( Initial Survey, Slicing works)

Protecting of Surface
encumbrances, Safe access and
egress. Adequate lighting Method
Falling/ slip / Trip No prior-
Fractures/ Major arrangement, Identification of Statement MS-
Hazards/ Open drain & P ID R A - - - IPC 4 2 8 H drawing Station In- Charge.
Injuries underground utilities and 01 Slicing
holes, Electrocution available
protection to avoid any damage. attached
Work under overhead line with
proper shutdown permit.

Safe Procedure for excavation.

Soil Collapsed, Cave-in, Always work
Fractures/ Authorized/ nominated worker at New
Adjacent Structure P ID R A - - - IPC 1 4 4 L cautiously and Station In- Charge.
Initial Damages work, Provision of warning location
Collapsed remain vigilant
Survey, signage and cautioning.
Slicing &
Demolition
works,
1. Do not use defective tools
select the right tool for the right
Personnel
job. Mandatory
injury, Eye New
Manual Chipping P D R A - - - IPC 4 2 8 M 2. Use adequate PPEs PPEs with all Station In- Charge.
injury, Tripping location
3. Maintain good housekeeping. workers
hazard
4. Remove debris immediately

Prolonged
1. Hold firm
exposure
2.secure chisel firm to the jack. Mandatory
Dismantling concrete causes New
P D R A - - - IPC 4 2 8 M 3.Rotation of work force to avoid PPEs with all Station In- Charge.
Foundations occupational location
prolonged exposure workers
disease called
white finger
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES
Likeliho Severit Risk
Condition Over riding factor od y Score Adequacy of Measure

Type of Hazards
Activity/ Hazar Risk
Activity d Implementation Competent
S. No Service/ H&S Hazard H&S Risk Classificati
Product on Authority
L S LXS Existing Control Gap (if any) Control Measure

IPC
DE

CE

LC
N/A/E
R/ NR
D/ ID
1. Employ trained operator.
2. Careful operation.
Using Excavators
3. Keep 15 M away from the Always work
breaker:-Fall of Major Injuries / New
P ID R A - - LC - 5 2 10 H overhead lines. cautiously and Station In- Charge.
hammer, Overhead Electrical shock location
4.strict adherence of work remain vigilant
lines
permit.

1. Extreme care to prevent

projectiles flying from hammer
points. Mandatory
Flying particles P D R A Minor injury - - - IPC 5 2 10 M 2. Do not operate the hammer if PPEs with all Station In- Charge.
window cabin or shields is not in workers
place

1. Use of Ear plugs / mufs.

Initial Always work
Minor / Major 2. The noise monitoring will be
Survey, Noise P D R A - - LC IPC 4 2 8 M cautiously and Station In- Charge.
injury done at the place of work as per
Slicing & remain vigilant
client requirement.
Demolition
works,

Water sprinkling
should be done,
Pulmonary
Dust P D R A - - LC IPC 4 2 8 M Use nose mask. if dust Station In- Charge.
disorders
generated is
1
more

Overloading restricted, dust

suppression, area cautioning,
Dumping of soil in designated
Overloading of soil and place. PUC for all equipment's. Mandatory
Fractures/
material, fugitive Dust, P ID R A - - - IPC 3 2 6 M Compaction of dumped soil. PPEs with all Station In- Charge.
Damages
flying material on road Road cleaning and repairing. If workers
fugitive dust is problem cover
top of dumper with taurpoline
sheet
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES
Likeliho Severit Risk
Condition Over riding factor od y Score Adequacy of Measure

Type of Hazards
Activity/ Hazar Risk
Activity d Implementation Competent
S. No Service/ H&S Hazard H&S Risk Classificati
Product on Authority
L S LXS Existing Control Gap (if any) Control Measure

IPC
DE

CE

LC
N/A/E
R/ NR
D/ ID
Provision of cautioning and
barricading boards to avoid
Un-noticed hazards Public interference. Ensure
( after work hrs) at P ID R A Major Injuries - - - - 2 2 4 VL administrative control by Station In- Charge.
incomplete work Security. Designated exit / entry.
Checking to ensure no person is
sleeping after duty hrs.

Ensure required distance for

barricading to avoid movement
Equipments and people
Fracture, / of vehicle and people on same
movement near edge of
PS ID R A Major injuries/ - - - - 3 3 9 M path. Work to be carried out Station In- Charge.
excavated area.
Impact damage under supervision. Safe Access
Congested work sites.
and egress. Clear and clean
walkway to be made available.

Initial
Survey, Ensure work permit near over
Slicing & head line. Prior Identification and Pre Inspection
diversion of utilities to be made. of work Site for
Demolition Damage to Local
Protection to avoid any damage verification with
works, underground, overhead Warning
Major Injuries/ of utilities, during operation. Drawings & in
utilities (elect. Telecom, P ID R A - - LC IPC 3 2 6 H marking Station In- Charge.
Impact Damage Work under experienced Client's
Gas & water pipe line got
supervision. Always consult with presence.
etc.) damaged
Client and related authorities Training on
before taking into any type of excavation.
excavation work.

Ensure Trained and authorized

Operators and safe work place
for equipment operation under
Competent supervision and,
Good condition of running Daily Inspection
Fractures, major
Equipments. First Aid facilities of
Crush/struck/Impact/ Injuries,
are available. Attentive Traffic Equipments.PE Station In- Charge, P&M In
break/cut/friction during P ID R A material - - - - 2 2 4 VL
Marshals availability. No resting P Talk/ Training charge.
equipment operation handling by
under parked vehicle. Reversing to operators
machinery
of dumpers under guidance of and worker.
trained bandsman. Equipment
maintenance to control the
failure of hydraulic and
mechanical system.
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES
Likeliho Severit Risk
Condition Over riding factor od y Score Adequacy of Measure

Type of Hazards
Activity/ Hazar Risk
Activity d Implementation Competent
S. No Service/ H&S Hazard H&S Risk Classificati
Product on Authority
L S LXS Existing Control Gap (if any) Control Measure

IPC
DE

CE

LC
N/A/E
R/ NR
D/ ID
FENCING WORK- WORK AREA BARRICADING

Safe material Handling,

Falling/hitting Adequate Manpower at work, Awareness
barricades during Fractures, major Adequate lighting arrangement. Training on
P D R N - - - IPC 5 2 10 H Station In- Charge.
handling barricading Injuries Nailing to be done for avoiding Material
boards. Barricade board fall on Person / Handling
Public

Always keep in
touch with
Don’t Allow Dogs at work area
Hospital about
and site. In case of any Dog
No Anti- anti venom kits
biting immediate treatment to be
Dog biting, Snake venom kit availability.
Illness/ Death/ provided. Control to stray I Station In- Charge., HSE
biting, stray animal P ID R A DE - - - 2 3 6 H available Avoid dark
Fractures animal to enter at site and on in charge
getting under vehicles. with areas long
snake biting immediately shift
Hospital grass to work.
patient to Hospital after first aid
Work Area Wear tall boots,
treatment work area.
Barricading long pants and
/ Fencing / leather gloves
Board
cleaning

Safe Driving of vehicle. Safe

Material handling. First Aid
facilities. No resting under
For The banks man
parked vehicle. Reversing of
temporary to ensure
truck/ Dumper/equipment's at
Crush/struck/cut/friction entry of opening Station In- Charge, In
Fractures, major entry exit openings under
2 during in/outside Traffic P ID R A - - - - 4 2 8 L vehicle temporary in charge P&M, HSE in
Injuries guidance of trained traffic
Movement opened but nature is closed charge, Banks man
marshal. Do not open opening in
not closed after job
Barricading boards on your own,
after finished
it should be planned and
adequately protected from
innocent public & manned
 2
HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES
Likeliho Severit Risk
Condition Over riding factor od y Score Adequacy of Measure

Type of Hazards
Activity/ Hazar Risk
Activity d Implementation Competent
S. No Service/ H&S Hazard H&S Risk Classificati
Product on Authority
L S LXS Existing Control Gap (if any) Control Measure

IPC
DE

CE

LC
N/A/E
R/ NR
D/ ID
Always wear
your safety
reflective
Rash and
Always keep safe distance from jackets to be
negligent
Muscle approaching public vehicles. more visible.
Hitting/ Impact during behavior of
P ID R N strain/Fractures, - - - IPC 5 4 20 H Keep safety cones at the time of Never try to
board cleaning Public /
major Injury board cleaning. Never work stop a vehicle
Company
alone for board cleaning. by standing in
Drivers
Work Area front of
Barricading speeding
/ Fencing / vehicle.
Board
cleaning

Good Condition of hand Tools,

Hitting/ friction/ Impact Muscle Adequate Manpower for holding
Station In- Charge, HSE in
during hammering/ P D R N strain/Fractures, - - - - 5 2 10 M barricades. Availability of Safety
charge
nailing major Injury Gadgets, Ensure Hydra is in
Good working condition

Common Activity : SCAFOLD ERRECTION and HEIGHT WORK (e.g. Repairing and strengthening of concrete structures)

for any work above 2 m height

use of WPS is mandatory.
Experienced personnel for
Respective In charges,
Fall and falling objects. scaffold erection work. Safe
P ID R A Major Injuries - - - - 4 2 8 M P&M,, Stores, SHE
Slip & Trip techniques for erection, safe
Supervisor
access, complete platform.
Ensure authorized person at
site. Medically fit for height work
SCAFOLD
ERRECTION
AND
HEIGHT
WORK
Experienced certified personnel
for scaffold erection work. Safe
techniques for erection, safe
Incomplete platform. access, complete platform.
Respective In charges,
Unsafe scaffold, Sick / P/PS ID R A Major Injuries - - - - 3 2 6 L Ensure authorized person at
P&M, SHE Supervisor
Ill healthy person site. Medically fit for height work.
Scaffolds to be tagged for safe
to use/ unsafe to use or under
construction
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES
Likeliho Severit Risk
Condition Over riding factor od y Score Adequacy of Measure

Type of Hazards
Activity/ Hazar Risk
Activity d Implementation Competent
S. No Service/ H&S Hazard H&S Risk Classificati
Product on Authority
L S LXS Existing Control Gap (if any) Control Measure

IPC
DE

CE

LC
N/A/E
R/ NR
D/ ID
Always be
vigilant for any
leaking water
pipeline nearby
base of
Leaking
Ensure good soil compaction for scaffolding
Ground soil condition, water Respective In charges,
P ID R A Major Injuries - - - IPC 2 4 8 M scaffold verticals positioning. All Check-up &
missing components pipeline P&M, SHE Supervisor
components to be ensured with Tool Box Talk
nearby
and Specific
scaffold
erection
Training by 3rd
party.

Ensure safe techniques for lifting

Check-up &
Erecting the material to shifting of material during
Tool Box Talk
3 height, Failure of guide P ID R A Major Injuries - - - - 2 4 8 L erection of scaffold at height. In- Charge - Viaduct
SCAFOLD rope/ anchorage line and Specific
Proper Anchoring of Guide
ERRECTION Training.
Rope/ Life line.
AND
HEIGHT
WORK
Always check
for sturdy and of
Ensure Designed PPEs with all Anchorage sufficient
worker at site. Ensure training of rope strength
Failure of PPEs, Full
how to use Double lane yard full provided anchorage Respective In charges,
body harness without P ID R A Major Injuries - - LC - 2 4 8 M
body harness with scaffold but not of provided. Tool P&M, SHE Supervisor
double lane yard
hook / and anchorage line to all sufficient Box Talk and
workers working at height. strength Specific
Training on safe
use of PPEs.

directly
supervisor
Always look for
Always plan in advance for any decided to
such unsafe
No preplanning for height work to reduce risk and work w/o Respective In charges,
PS ID R A Major Injuries - - - - 2 4 8 L acts and inform
height work do as much work at ground level information P&M, SHE Supervisor
to respective in
as possible. to
charges
respective
in charge
 HAZARD AND RISK IDENTIFICATION RISK ASSESSMENT CONTROL MEASURES
Likeliho Severit Risk
Condition Over riding factor od y Score Adequacy of Measure

Type of Hazards
Activity/ Hazar Risk
Activity d Implementation Competent
S. No Service/ H&S Hazard H&S Risk Classificati
Product on Authority
L S LXS Existing Control Gap (if any) Control Measure

IPC
DE

CE

LC
N/A/E
R/ NR
D/ ID
Security to be
During instructed to act
Security to be vigilant for all holidays accordingly
Some mentally Respective In charges,
ladders for such unsafe acts. If some emergency
disturbed person climbs PS ID R E Major Injuries - - - IPC 2 4 8 H P&M, HR&Admin In
no work is underway remove person situation and
on top of girder charges, SHE Supervisor
such ladders doing inform
unsafe act HR/Admin/Hse
SCAFOLD immediately
ERRECTION
AND
HEIGHT
WORK

Sick
Always look out
person Respective In charges,
Proper Illumination. Medical for such unsafe
height phobia, Poor coming at P&M, HR & admin
PS D R A Major Injuries - - - - 3 2 6 L checkup of all workers to avoid condition of
illumination. site to Incharges, Security Person,
any sickness of height phobia. worker at entry
avoid SHE Supervisor
point level.
absents

Abbreviations:

D/ID Direct/Indirect Likelyhood Rating Severity Rating Risk Level Control Plan Categories of Hazards

Probability
R/NR Routine/Non Routine Exposure of Score Severity Score 1 <=4 Very Low Normal Precaution Adhered P Physical Hazards
Risk

Risk Score
N/A/ Normal/Abnormal/Emergency Continuous 5 Several Fatality 5 = 2 05 <=08 Low Prepare OCP if not there, Training & Strict Supervision C Chemical Hazards
E Likelyhoo
d Score X
Severity
DE Domino Effect Daily 4 One Fatality 4 Score 3 09 <=12 Medium Follow OCP + Step 2 E Ergonomically Hazards

IPC Interested Party Concern Monthly 3 Serious Injury 3 4 13 <=16 High Prepare Risk Control + step3 & bring to Level 3 B Biological Hazards

CE Chronic Effect Yearly 2 Major Injury 2 5 17 <=25 Very High Alternative: Safe Process / outsource / +Step 4 PS Psycho-Social Hazards

More than one

LC Legal Concern year 1 Minor Injury 1

PREPARED BY (ITNL) APPROVED BY Remarks if any:

Name Mr.Avinash Goud Mr.T.Sivakumaran

Designation Manager - HSE Project Head

Signature/ Date