Pl bi FiG. 13-15AsmeuaLY onawwae @ Ilustrative problems Problem 19-1, Fig. 19-1(i) shows the details of a drawing of a stuffing box for a small steam engine. Assemble the parts and draw the following. views and also prepare its bill of materials: (i) Half-sectional elevation (i) Plan. NOTE: ‘A’ IS VARIABLE FROM 20 MM TO 36 MM Ob SCALE: 1:0.8 ALL DIMENSIONS IN MM Packing bes! Piston rod C-30 (Gland bushMACHINE DRAWING Problem 19-2. Details of a tool-post is given in fig. 19-2(i). Assemble the components in proper sequence and draw a half sectional view. Insert overall dimensions and prepare the bill of materials NOTE: ‘A’ IS VARIABLE FROM 19 MM TO 49 MM @—Es SCALE: 1.08 ALL DIMENSIONS IN MM S| Screw MS. 1 4 | Wedge | C-30 | 1 3__[Ring ¢=30_[ 1 2__[ Block 30 [1 1 | Post c30_| 1 [Part No| Name | Material No off. Fic. 19-214. Draw. full size, the given views of the plummer block shown in fig. 13-15 and add a sectional side view and another side view. rT . ro -—— 65 Plummer block Fic. 13-1513-1-3. Pedestal bearing or plummer block {fig. 13-4(i)) A pedestal bearing consists of (i) a cast-iron Pedestal o, bk with a sole, (ii) gun-metal brasses or steps made in two he (iii) a cast-iron cap and (iv) two mild-steel bolts. it js ves, two halves to facilitate (i) placing and removal of the from the bearings, (ii) adjustment for wear in the brasses Be (iii) renewal of brasses. The cap while resting on the Upper step, ‘i inside the block at its sides but does not sit on it. The Drasses are prevented from moving along the length of the shaft by th two collars at the sides. A snug at the bottom, fitting inside a corresponding hole in the block, prevents their rotation. The cap and the block are fastened together by two square-headed bolts. The square heads fit in square recesses at the bottom of the Pedestal and prevent rotation of the bolts. Fig 13-4(ii) shows half-sectional front view of the plummer block. le shaft in a.”Stuffing box Fic. 17-7 crop UT nL TASG | AMT S XK ESOS NK Zl KKK LL YY FIN] ISX LZ Stuffing box MtParts List Fig. V-block ClampSy 4 / 4 4 B H H Y byl a 3 A e e © z Guide T 2. | Centering Pin | 1 1, [Centering Cone | 1 SN Nane ory. Parts List Fig. Centering Conebuyeg ds dIOT (SW) LON GVUGNVLS ZI AMO 7 Cs "W dALs 71 ad0 T (1:0) asva AAtO T (SW) LAVHSi 6 | menut [2 & S_[ wie _sture © 4 art T 2 = sh r Cap t : t 1 Base 1 d Part] Name oF [Nop oo 1 4 No. parts lore Rener! Spit BearingCollar Head CouplingCollar Head CouplingPart List Part No. Name Quanity 1 Body Medium carbon stee! ' 2 Wedge Medium carbon steet 1 3 Ring Medium carbon stee! 1 4 Block Cold rolled stee! 1 5S Screw Too! ste! ' nn Post (From Thomas E French & Cart L Svensen, Mechanical Drawing, Thou, straw Pll Boek Co. Used wih permanonel ihe publibes)STI} Aw Wa \¥ SS FIG. 18.10 Footstep bearing1 Bare Pin earbon mesh 7 2 Ral bal bearing Stns pat i 3 Thru ul earing Standard pat i © Cone se hardened alloy sel 5S Goer as ' tS Ms 3 a Ms. 1 Gone Ms 76.2.8 Rear etre ‘Radial bearings 11 and 12 are provided tw luke care of possible radial loads coming on to th: spindle while itis in operation. Thrust bearing 13 i provided to resist possbh: thrust load caused by the worm whee! Component Manufacture Main spindle Main spindles are usually produccd from cane hardening (chnome-vanadium) stels in the form of har stock. These enable a hard228 Machine Drawing than the hole and still be within the prescribed tolerances. It results in a clearance fit, when shaft diameter is 29.95 and hole diameter is 30.05 (+ 0.10 mm) and interference fit, when shaft diameter is 30.00 and hole diameter 29.95 (— 0.05 mm). Maximum size of shaft $29.90, Maximum size of Shet 44 2 Max. clearance i Min dia. of shaft Min. clearance (Allowance) Hole tolerance ot Lg 929.95 Min, size of hole = basic size Max. dia of hole $30.00 Max.cia ofhole _t, aro Fig. 15.10 Clearance fit Max. size of shaft $30.00 Shaft tolerance Min. dia. of shaft Hole tolerance Max. dia. of hole Fig. 15.11 Transition 15.4.3 Interference Fit : If the difference between the hole and shaft sizes is negative before assembly; an interference fit is obtained. 15.4.3.1 Minimum Interference It is the magnitude of the difference (negative) between the maximum size of the hole and the minimum size of the shaft in an interference fit before assembly. fitLimits, Tolerances and Fits 229 15.4.3.2 Maximum interference It is the magnitude of the difference between the minimum size of the hole and the maximum size of the shaft in an interference or a transition fit before assembly. The shaft in Fig. 15.12 is larger than the hole, go it requires a press fit, which has an effect similar to welding of two parts, The value of minimum interference is 30.25 — 30.30 = — 0.05 mm and maximum interference is 30.15 — 30.40 = - 0.25 mm. Max. size of shaft $30.40 of shaft Shaft tolerance a err Max. interference (Allowance) taowane Min. interference Hole tolerance Min. size of hole = basic size ‘Max. diameter of hole Fig. 15.12 Interference fit Figure 15.13 shows the conventional representation of these three classes of fits. Hole Hole Shaft Shaft Clearance fit Shaft Hole Wy, S Shi Shaft an Transition fit Shaft Shaft Hole Hole Interference ft Fig. 15.13 Schematic representation of fits05D 425D Fig. 6.13 Cotter joint with socket and spigot ends 18D 25Dpete [4 «8 Wp le a ‘SLOPE, 1:30 Parts list SI. No. Name Matt. [ Qty. 1 | Socket end ws | 1 2 | Spigot end ms | 1 3_| Cotter Hcs | 4 Fig. 18.39 Socket and spigot jointSSHS! C4 Fig. 6.15 Knuckle joint ZW d Taper pin Knuckle pin CollarZ Parts list SI.No. Name Matl. | Qty. 1 | Fork end Forged steel | 1 2 | Eyeend Forged steel | 1 3 | Pin Mild steel | 4 4 | Collar Mild steel | 1 5 | Taper pin Mild steel | 1 Fig. 18.40 Knuckle jointAEX ‘ese NUNS eh Y) Se \ A T Zh ‘SUNK KEY, W xT Fig. 7.4 Flanged coupling Fig. 7.5 Protected flanged coupling4 HOLES, DIA 16 5 : © KEY WAY, Parts list ‘SI. No. Name [4x5 Matl. | Qty. 1 | Shaft ms [2 | e 2 | Flange ci} 4 316 3 | Flange cl 1 7 @ 4 | Bolt with nut ms | 4 SLOPE, a 5 | Key Ms | 2 7100 bad foxoreceiaety 14 Fig. 18.41 Protected flanged couplingDIA0.3D Fig. 7.7 Bushed pin type flanged coupling (Contd.)4 BOLTS, 3 (b) Fig. 7.7 Bushed pin type flanged couplingKEY WAY, KEY WAY, Parts list SI. No. Name Matl. | Qty. 4 | Flange a | 4 2° | Flange ca | 4 3 Shaft MS 2 4 | Pinwith nut ms | 4 5 Feather key MS 2 6 Bush Nylon| 16 Fig. 18.42 Bushed-pin type flanged coupling140 4. 1D Fig. 7.11 Universal couplingBy (8 Bt © HOLE FOR OWS TAPER PIN Qty. 2 2 1 2 2 2 Fig. 18.44 Universal couplingKEY WAY, KEY WAY, 10*4 © 2 Parts list SI.No. Name Mati. | Qty. 1 | Flange MS [2 2 | Disc ms | 1 3. | Shaft Ms | 2 4 | Key ms | 2 Fig. 18.43 Oldham couplingEA cea OIL HOLE, DIA 3 DEEP 20C8K DIAS Fig. 12.4 Plummer blockCSKDIA6 . DEEP 20 Parts list SI.No. Name Mati. | Qty. 1 | Base ct 2 | Bearing brass | Bronze | 1 3 | Bearingbrass | Bronze} 1 4 | Cap cl 1 5 | Bolt with nuts ms | 2 Fig. 18.45 Plummer blockLUBRICANT OIL POUREDHERE SHAFT BUSH WITH BRASS COLLAR BODY OR (C.1.) BLOCK | fp -U-—- CONVEX OR CONCAVE DISC i EMBOSSED H Ve a SIO === DETAILS OFA FOOTSTEP BEARING SCALE 1:1RECESS FOR THE SNUG, WIDE 10, © THICK 3 SNUG, WIDE 10 2 Ss ¢ HOLE, DIAS DEEPS Parts list SI. No. Name ‘Matt. Qty. SVQ 1 | Body Castiron | 1 2 | Bush Brass | 1 3 | Disc PBronze | 1 4 | Shan Mild steet | 1 5 | Pin Mild steet | 1 LE) “Be te} @ Fig. 18.47 Foot-step bearingSQTHD, DIA 38x? 70 10 465 Parts list PartNo. Name Mat_[ Qty 1 [Body a | 7 2 [Nut com | 1 3 | Screw ms | 4 4 | cup cs | 14 5 | Washer ms | 1 6 | Screw ws | 1 7 | Tommy bar ws | 1 Fig. 18.51 Screw jackFig. 18.51A Screw jackSCREW G2OgB@ib 3 Ack,©-f3 SOALE: 1:0.0 ALL DIMENSIONS IN MM Figure T10.2: Stuffing Box~o es e Packing Asbestos 4 Pistonrod__| 1 | 30 3 Gland bush [1 | Brass 2 Nut Vy cu. 1 Cylinder a en tN Name of parts |. Mrateriat [Remark Stuffing Box 7 7.HANDLE (MS) 10m sy 2x45° SCREW BASE (MS) lor BODY (CI) 108SQ. THREAD, DIA 24 Parts list SI.No] Name Matl. | Qty. 1 | Frame cr | 4 2 | Screw Ms | 1 3. | Pad ms | 4 4 | Tommy bar Ms | 1 5 | Collar Ms | 4 6 | Pin Ms | 4 7_| Cap screw ms | 4 Fig. 18.48 C-clampFig. 18.48A C-clamp[mz HA 924 z of Parts list PartNo] Name | Mati | Qty 1 Body a|4 Gland Brass | 1 3. | Bush Brass | 1 4 Stud ms | 2 5 Nut,M12__| MS | 2 Fig. 18.1 Stuffing boxStuffing box FIG. 17-7 Stuffing boxa feel at it 4 His Mg a fy to = 8 > L & 7 Bushing (Rubber) Pivot Arm, (MLS.) eherd $50, tJ 16 130 Hex M24 x 3 (M.S.) Hex M24 X 3 Nut (M.S.) iar (MLS) Arti\itaher Mount + eee _ 7 Base for Pivot Arm (M. S.)-a4 i Antivibration Mount