Pcc33-Diagram PDF
Pcc33-Diagram PDF
3
REL NO LTR NO REVISION DWN CKD APVD DATE
ECO-126936 D 1 SEE SHT 4 TLD JTB G_DE_OLIVIERA 21JUN12
D D
Notes:
1. Fusing requirements for Arc flash protection for TB7 (Bus/Utility Voltage Sense)*: If your potential circuits have available incident energy > 1.2 Cal/cm2 or 5J/cm2 then you need to protect for arc flash in the lines feeding TB7**.
B B
Available Incident energy > 1.2 Cal/cm2 or 5J/cm2 is typically found when any of the the following is true:
B) Paralleled OR
2. Fusing requirements for Arc flash protection for TB7 (Bus/Utility Voltage Sense)*: If Available Incident energy is > 1.2 Cal/cm2 or 5J/cm2 then the use of current limiting fuses or other suitable means in the lines feeding J22 and TB7** are needed.
A) Fuse rating: 600Vac, 0.5A, AIC=200kA, fast acting, current limiting, Class CC (e.g. Ferraz Shawmut ATMR ½ or equiv.)
B) Use 600Vac rejection type fuse holder with AIC=200kA rating, e.g. Ferraz Shawmut 30323R or equiv.
**Fusing protecting the circuit feeding TB7 must also meet all local code requirements.
0630-2941
A A
0630-3613
0630-3080
0630-2867
UNLESS OTHERWISE SPECIFIED, ALL SIM TO DWN
CUMMINS POWER GENERATION
P_GOESEL
0630-2868 DIMENSIONS ARE IN MILLIMETERS
DO NOT SCALE PRINT CKD
X +/- 3 0.00- 4.99 +0.15/-0.08
P_GOESEL
HOLE
0630-2873 G_DE_OLIVEIRA
DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG
PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 1 OF 8 A
6 5 4 3 2 1
D D
C C
COOLANT LEVEL
SENSOR 1 (Jacket
Water)
B B
A A
HOLE
G_DE_OLIVEIRA
DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG
PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 2 OF 8 A
6 5 4 3 2 1
D D
C C
B B
A A
HOLE
G_DE_OLIVEIRA
DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG
PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 3 OF 8 A
6 5 4 3 2 1
D
Keyswitch K10
D JUMPERS 2B X20 (20A)
J20-16 K16-A
1 AND 2 TO
INSTALL
3B BASEBOARD A1 21 3B
SHEET3 OEM POWER SP4
S1
K4
S2
4B
REMOTE E- A2 14 HMI-SP1 K9-4
5B
STOP X21 (20A)
P20-9 K4-BAT K4 K4+
USER INTERFACE GND P20-10
P20-20 PCC3300-P26-15 SHEET 3 - OEM POWER H
SP2
COOLANT LEVEL
P20-21 SP8 SENSOR 2 (S7) Starter
LOCAL E-STOP B+ S7-C (1) B+
PART NUMBERS SP8 For (After Cooler) BATTERY SP2
3 4 G4 CHARGING G1-B+
FUSED B+ PCC3300: 0327-1601 P20-5 S7-B (3) GND
Only ALTERNATOR
E-STOP 2 1 INPUT (WAKE-UP ON OPEN) P25-2 P20-17 S7-D (2)
G1-D+
B1-BAT BT1
P20-2
P20-4 SP7 SIG
G KS
RETURN P25-6
PC TOOL
30L PGI DELTA
INTERFACE
P20-7
G1-GND
M BT2
P20-12
TB15-3 RS485 A HARNESS B1-GND
P16-1 A035G698 P20-1 B+ RETURN
HMI 320 TB15-4 RS485 B
TB15-1 RS485 SHIELD
P16-2 P29 must be
disconnected to
P20-6 Return
P20-18 Fuel Level Switch
1B
2B
SP1
KS B1-SW1
BARGRAPH
1B BUS L1
2B BUS L2
TB7-1
TB7-2 9 6 J4-5
SEE SHEET 5
SEE SHEET 5
SEE SHEET 5
SEE SHEET 5
LEGEND
3B BUS L3 TB7-3 TB15-5 WAKE-UP3
FUSED B(+) - 2B SEE SHEET 5
P1-3 PCC NET A (+) 4B BUS L4 TB7-4 A B
PART NUMBERS AUX 101 IS REQUIRED FOR EXHAUST SEE SHEET 5 OPTIONAL
P1-4 PCC NET B(-) TEMPERTURE SENSING.
HMI 114: MODBUS TB
P1-5 SYSTEM WAKE-UP 1B
0300-6366-02
FACTORY CONNECTIONS
P6-2 B+ RETURN 1
P12-1 3B
P6-1 HMI FUSED B+
2 4B FAST ON CONNECTOR
P12-4
P12-2 3 5B
P12-5 HARNESS, SET SCREW TERMINAL
P12-3 ALTERNATING
CURRENT:
P12-6 PLUG CONNECTOR
A034Y614
- GENSET VOLTAGE
P22-1 RING TERMINAL
ALTERNATOR P22-2
DRIVER
B
P22-3
B
G
RATINGS:
P22-4
4 AMPS
PEAK :
KEYSWITCH K10-A2
6 AMPS P26-15
P26-1 P1939 SHLD
SHEET 2 – OEM DATA - C
+ P26-10 P1939 (-)
SHEET 2 – OEM DATA - B
P26-11 P1939 (+) 120 ohm
SHEET 2 – OEM DATA - A
30L PGI DELTA P26-09 AVR FUSED B+
INTERFACE
P26-05 B+ RETURN
TERMINAL BLOCK HARNESS
A035G698 P26-16 AVR PWM +
N W V U
P26-03 AVR PWM -
CT21-1
P26-14 FIELD CURRENT +
CT-23 P26-07 FIELD CURRENT -
CT21-2/3
P26-02 BACKUP START DISC
CT22-1
CT-22
CT22-2/3
CT23-1
CT-21
CT23-2/3
XU (.5A)
P19-03
USE PT’s XV (.5A)
P19-10
IF LL XW (.5A) P19-04
VOLTAGE
>600VAC AUX 103 P19-09
P19-02
P19-08
AVR POWER
AVR POWERSTAGE P19-01
A
A PMG-P2 P18-1
P19-14
PMG-P3 P18-2
PMG-P4 P18-3
PMG GND
G FIELD (+)
FIELD (-)
AVR CONTROL
P17-1
P17-2
PART NUMBERS
AUX 103: 0327-1593
HOLE
G_DE_OLIVEIRA
DIM
PC TOOL: A035A671 X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG
PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 4 OF 8 A
6 5 4 3 2 1
4 RMV NOTE 1.LOW COOLANT LEVEL --- RADIATOR. TLD JTB G_DE_OLIVIERA 21JUN12
LABEL “COOLANT LEVEL (1) --- TO ECM) WAS “COOLANT
5 TLD JTB G_DE_OLIVIERA 21JUN12
LEVEL CONNECTION, ZONE D-4
D D
(1)
(CONNECT TO ECM)
C C
SENSOR 2
(AFTER COOLER)
B B
SENSOR 1
SENSOR 1
(JACKET GROUND
HMI 114
WATER)
HMI 320
A G3 RADIATOR A
G4 RADIATOR VIEW
VIEW
HOLE
G_DE_OLIVEIRA
DIM
VIEW A-A
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
VIEW B-B X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG
PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 5 OF 8 A
6 5 4 3 2 1
D D
K22
RUPTURE
FUEL LVL
K23 K18
BASIN
REMOTE E- FUSED BUS CT
B+ K10 K17
MODBUS E-STOP STOP B+ B+ SW B+ 6X OPTIONAL RELAYS (K13,K14,K15,K19,K20,K21) SHORTING BLOCK
RETURN HEATER BUS
POWER VOLTAGE
K16
C (OPTIONAL)
C
(OPTIONAL)
TB1 TB8
K7 K9
TB3 TB5 TB10
J14
J26
J25
TB
15
J4
J10 J17
DC WIRE ENTRANCE
J11 TB
J3 9
J18 J20
B B
(OPTIONAL)
J2
AUX 103
CT3 CT2 CT1
J14 J1 J12
J22 TB7
AC WIRE ENTRANCE
A A
HOLE
G_DE_OLIVEIRA
DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE 16SEPT11
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG
PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 6 OF 8 A
6 5 4 3 2 1
D PCC
K17
D
TB1-5 3300 TB1 WHITE
B+ FAT (2A) (TIMER 0-10SEC)
TB1-6 TB10-5 B+ sp 14 6 RED N.D.E
PCC 3300 TB8-7
To Alternator
A1 13 21 43 43 CONFIGURABLE K17 J22-3 (W) BEARING
AUDIBLE 13 10 RED RTD
RELAY K13
TB1-8 A2 14 22 44 44
A1 13 21 43 43 ALARM WHITE
sp
TB1-9 MODULE J22-4 (N) D.E
A2 14 22 44 44 RED
RESET
TB1-5 J1+ BEARING
TB1-10 B+ RED RTD
GND
A1 13 21 43 43 TB10-10 GND CIRCUIT BREAKER TRIPPED A1 A2 R
CONFIGURABLE J2- 18 28 16 26 WHITE
A2 14 22 44 44 RELAY K14 K18 RED
PCC (TEMPERATURE PTC W2
3300 TB8 TB1-8 PC3300 TB10 MONITORING) 15 RED
Ta Tb
25 RTD
TB1-9 ATM WHITE
K18 TB10-2 Generator Circuit Breaker
A1 13 21 43 43 TB1-10 61 62 RED
CONFIGURABLE GND V2
A2 14 22 44 44 RELAY K15 A1 13 21 43 43 SDE Contact RED RTD
A2 14 22 44 44 WHITE
1A
RED U2
1B RED RTD
CLOSE STATUS OUTPUT
TB5 PCC 3300 TB8-12 WHITE
TB8-9 2A
RED W1
TB8-10 2B RED RTD
TB10-10
OPEN STATUS OUTPUT WHITE
RED
C
V1
C
RED RTD
WHITE
ALT. TEMP RED
THERMISTORS U1
RED RTD
ALTERNATOR HEATER
COOLANT HEATER
GROUND FAULT RELAY
HEATER POWER HEATER POWER
AC SCHEMATIC TB TB B+ RETURN - 2B CT1
480V 208-240V 100-138 VOLTS 200-277 VOLTS
CONNECTION CONNECTION 1062-2022 WATTS 1058-2029 WATTS SW B+ - 3B
Fuel Level CT3
HEATER 1 L L L/N L/N G L L L/N L/N G
1 1 1 HTR HTR HTR HTR HTR HTR HTR HTR HTR HTR PCC
1 2 2 2
1A 2A 3A 4A 5A 3300 TB8 A1 A2 T1 T2
2 3 3 3 1A 2A 3A 4A 5A
HTR HTR HTR HTR HTR HTR HTR HTR HTR HTR
3 4 4 4
480V 208-240V 1B 2B 3B 4B 5B
4 5 5 5 1B 2B 3B 4B 5B PCC PCC 3300 TB1-14
K11
8 6 3300 TB1
6 6 6
B 1
HEATER 2
4
K11
2
7 7 7 K19 B
8
RH99M
8 8
2
9 9
480V 9
208-240V
3
10 10 10 TB8-8 High level warning PCC 3300 TB1-13
4 H1 H1
11 11 11
SHUNT TRIP
12 12 12
34 31 32 25 26 27 11 14
TB8-13
DC SCHEMATIC
TEST
Low Fuel warning
ON (RELAY OPERATIONAL)
D1
CONTROL BOX HEATER
TB1-12
HEATER POWER HEATER POWER TB1-13
S12
TB TB
120 VOLTS 240 VOLTS Customer Inputs
RESET
L L L/N L/N G
L L L/N L/N G Terminal block
CLOSE ON RISE HTR HTR HTR HTR HTR HTR HTR HTR HTR HTR 1A 2A 3A 4A
175-195F
1A 2A 3A 4A 5A 1A 2A 3A 4A 5A
J3-B HTR HTR HTR HTR HTR
S12 HTR HTR HTR HTR HTR 1B 2B 3B 4B
J3 mates to P3 on J3-A
engine harness
J3-C
1B 2B 3B 4B 5B 1B 2B 3B 4B 5B Low Fuel Shutdown
CLOSE ON RISE
A
175-195F
A
K12 K11
S11 K12
to
to
THERMOSTAT
THERMOSTAT
CLOSE ON RISE
110-130F
HOLE
G_DE_OLIVEIRA
DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG
PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 7 OF 8 A
6 5 4 3 2 1
TB5-1 GENSET CB CLOSE STATUS TB9-10 + KVAR LOAD SHARE LEVEL J4-5 RELAY 8 COM
TB5-2 GENSET CB CLOSE STATUS TB9-11 - KVAR LOAD SHARE LEVEL J4-6 RELAY 8 NC
TB5-3 GENSET CB OPEN STATUS
TB5-4 GENSET CB OPEN STATUS
J10-1 CAN H
TB5-5 GENSET CB OPEN STATUS
J10-2 CAN L
TB5-6 UTILITY CB CLOSE STATUS
J10-3 INPUT #3 CURRENT SOURCE (SEE SHEET 2)
TB5-7 UTILITY CB CLOSE STATUS
J10-4 INPUT #4 CURRENT SOURCE (SEE SHEET 2)
TB5-8 UTILITY CB OPEN STATUS TB10-1 RETURN
J10-5 INPUT #5 CURRENT SOURCE
TB5-9 UTILITY CB OPEN STATUS TB10-2 RETURN
J10-6 INPUT #6 CURRENT SOURCE
TB10-3 UTILITY CB POS A SWITCH
J10-7 5VDC SUPPLY #1 (20 mA MAX)
TB10-4 UTILITY CB POS B/CONFIGURABLE INPUT #23 SWITCH
J10-8 5VDC SUPPLY #2 (20 mA MAX)
TB10-5 UTILITY CB TRIPPED SWITCH
J10-9 INPUT #3 CURRENT RETURN (SEE SHEET 2)
TB10-6 UTILITY CB INHIBIT/CONFIGURABLE INPUT #25 SWITCH
J10-10 INPUT #4 CURRENT RETURN (SEE SHEET 2)
TB10-7 GENSET CB POS A SWITCH
J10-11 INPUT #5 CURRENT RETURN
TB10-8 GENSET CB POS B/CONFIGURABLE INPUT #26 SWITCH B
J10-12 INPUT #6 CURRENT RETURN
TB10-9 RETURN
TB10-10 GENSET CB TRIPPED SWITCH
TB10-11 GENSET CB INHIBIT/CONFIGURABLE INPUT #28 SWITCH
J11-1 INPUT #1 RETURN
TB10-12 UTILITY SINGLE MODE VERIFY/CONFIGURABLE INPUT #29 SWITCH
J11-2 INPUT #1 SENSE
TB10-13 SYNC ENABLE/CONFIGURABLE INPUT #28 SWITCH
J11-3 INPUT #2 RETURN
TB10-14 LOAD DEMAND STOP CONFIGURABLE I/P#31
J11-4 INPUT #2 SENSE
TB10-15 RAMP LOAD/UNLOAD CONFIGURABLE I/P#32
J11-5 INPUT #3 SENSE RETURN (SEE SHEET 2)
TB10-16 RETURN
J11-6 INPUT #3 SENSE (SEE SHEET 2)
TB10-17 RETURN
J11-7 INPUT #4 SENSE RETURN (SEE SHEET 2)
J11-8 INPUT #4 SENSE (SEE SHEET 2)
J11-9 INPUT #5 SENSE RETURN
J11-10 INPUT #5 SENSE
J11-11 INPUT #6 SENSE RETURN
J11-12 INPUT #6 SENSE
J11-13 INPUT #7 RETURN
J11-14 INPUT #8 SENSE (ANALOG 0-38VDC)
J11-15 INPUT #8 RETURN
J11-16 INPUT #8 SENSE (ANALOG 0-38VDC)
A A
HOLE
G_DE_OLIVEIRA
DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG
PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 8 OF 8 A
6 5 4 3 2 1