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Pcc33-Diagram PDF

The document contains a summary page for a wiring diagram manual for a PowerCommand 3.3 controller for a QST30 PGI generator set. It lists 8 pages in the manual that describe schematics and diagrams for engine wiring, genset wiring, device locations on the genset and in the control box, and connection options. It also includes notes about arc flash protection requirements for voltage sensing connections.

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0% found this document useful (0 votes)
461 views

Pcc33-Diagram PDF

The document contains a summary page for a wiring diagram manual for a PowerCommand 3.3 controller for a QST30 PGI generator set. It lists 8 pages in the manual that describe schematics and diagrams for engine wiring, genset wiring, device locations on the genset and in the control box, and connection options. It also includes notes about arc flash protection requirements for voltage sensing connections.

Uploaded by

PAZ TIME
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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VISIO 6 5 4 2 1

3
REL NO LTR NO REVISION DWN CKD APVD DATE
ECO-126936 D 1 SEE SHT 4 TLD JTB G_DE_OLIVIERA 21JUN12

2 SEE SHT 4 TLD JTB G_DE_OLIVIERA 21JUN12

3 SEE SHT 5 TLD JTB G_DE_OLIVIERA 21JUN12

4 SEE SHT 5 TLD JTB G_DE_OLIVIERA 21JUN12


5 SEE SHT 5 TLD JTB G_DE_OLIVIERA 21JUN12
6 SEE SHT 6 TLD JTB G_DE_OLIVIERA 21JUN12

D D

PowerCommand 3.3 For QST30 PGI

PAGE TITLE DESCRIPTION


1 INDEX COVER PAGE
2 ENGINE WIRING DIAGRAM – CM850 SCHEMATIC, ELECTRICAL CONNECTIONS
C C
3 ENGINE WIRING DIAGRAM – CM552 SCHEMATIC, ELECTRICAL CONNECTIONS
4 GENSET WIRING DIAGRAM SCHEMATIC, ELECTRICAL CONNECTIONS
5 LOCATION DIAGRAM,GENSET DEVICE LOCATIONS ON GENSET
6 LOCATION DIAGRAM, CONTROL BOX DEVICE LOCATIONS IN CONTROL BOX
7 OPTIONS ACCESSORY CONNECTIONS
7
8 CUSTOMER CONNECTIONS ADDITIONAL PINOUTS

Notes:

1. Fusing requirements for Arc flash protection for TB7 (Bus/Utility Voltage Sense)*: If your potential circuits have available incident energy > 1.2 Cal/cm2 or 5J/cm2 then you need to protect for arc flash in the lines feeding TB7**.
B B
Available Incident energy > 1.2 Cal/cm2 or 5J/cm2 is typically found when any of the the following is true:

A) LL Voltage > 240Vac OR

B) Paralleled OR

C) Alternator size > 125kVA

2. Fusing requirements for Arc flash protection for TB7 (Bus/Utility Voltage Sense)*: If Available Incident energy is > 1.2 Cal/cm2 or 5J/cm2 then the use of current limiting fuses or other suitable means in the lines feeding J22 and TB7** are needed.

The following suggested current limiting fuses will accomplish this:

A) Fuse rating: 600Vac, 0.5A, AIC=200kA, fast acting, current limiting, Class CC (e.g. Ferraz Shawmut ATMR ½ or equiv.)

B) Use 600Vac rejection type fuse holder with AIC=200kA rating, e.g. Ferraz Shawmut 30323R or equiv.

C) Fuses must be placed near the voltage source.

* Per NFPA 70E and Cummins Electrical Safety Policy.

**Fusing protecting the circuit feeding TB7 must also meet all local code requirements.

3. For enclosure-container wiring diagrams refer to the following drawings.

0630-2941
A A
0630-3613

0630-3080

0630-2867
UNLESS OTHERWISE SPECIFIED, ALL SIM TO DWN
CUMMINS POWER GENERATION
P_GOESEL
0630-2868 DIMENSIONS ARE IN MILLIMETERS
DO NOT SCALE PRINT CKD
X +/- 3 0.00- 4.99 +0.15/-0.08
P_GOESEL

5.00- 9.99 +0.20/-0.10 APVD

HOLE
0630-2873 G_DE_OLIVEIRA

DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG

PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 1 OF 8 A

6 5 4 3 2 1

Drawing Name: A040F458 Revision: D


Part Name: A040F457 Revision: D
Sheet 1 of 9
VISIO 6 5 4 2 1
3
REL NO LTR NO REVISION DWN CKD APVD DATE
ECO-126936 D -- --- TLD JTB G_DE_OLIVIERA 21JUN12

D D

C C

COOLANT LEVEL
SENSOR 1 (Jacket
Water)

B B

A A

UNLESS OTHERWISE SPECIFIED, ALL SIM TO DWN


CUMMINS POWER GENERATION
P_GOESEL
DIMENSIONS ARE IN MILLIMETERS
DO NOT SCALE PRINT CKD
X +/- 3 0.00- 4.99 +0.15/-0.08
P_GOESEL

5.00- 9.99 +0.20/-0.10 APVD

HOLE
G_DE_OLIVEIRA

DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG

PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 2 OF 8 A

6 5 4 3 2 1

Drawing Name: A040F458 Revision: D


Part Name: A040F457 Revision: D
Sheet 2 of 9
VISIO 6 5 4 2 1
3
REL NO LTR NO REVISION DWN CKD APVD DATE
ECO-126936 D -- --- TLD JTB G_DE_OLIVIERA 21JUN12

D D

C C

B B

A A

UNLESS OTHERWISE SPECIFIED, ALL SIM TO DWN


CUMMINS POWER GENERATION
P_GOESEL
DIMENSIONS ARE IN MILLIMETERS
DO NOT SCALE PRINT CKD P_GOESEL
X +/- 3 0.00- 4.99 +0.15/-0.08
5.00- 9.99 +0.20/-0.10 APVD

HOLE
G_DE_OLIVEIRA

DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG

PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 3 OF 8 A

6 5 4 3 2 1

Drawing Name: A040F458 Revision: D


Part Name: A040F457 Revision: D
Sheet 3 of 9
VISIO 6 5 4 2 1
3
REL NO LTR NO REVISION DWN CKD APVD DATE
ECO-126936 D 1 ADD P20-5 & P20-17, ZONE D-4 TLD JTB G_DE_OLIVIERA 21JUN12

2 ADD COOLANT LEVEL (S7) ITEMS: TLD JTB G_DE_OLIVIERA 21JUN12


SP8, S7-C (1), B+,S7-B (3), GND, S7-D (2),
AND SIG, ZONE D-2/3
Sw B+ K7 SW B+
SP6 1B
5 4 2B

REMOTE E-STOP 3300 TB1-16 6 1


1A 1B
JUMPER 1 2A 2B Starter K9
3300 TB1-15 HEATER CONTROL (P3)
1 2 3A 3B K4-S1
REMOTE 5 4 126
JUMPER 2 4A 4B P20-3 90
E-STOP 4 3
REMOVE
1B
E-STOP B+
PCC3300 P20-15 6 1
SP5 1B
FUSED B+ B+ RETURN B4

D
Keyswitch K10
D JUMPERS 2B X20 (20A)
J20-16 K16-A
1 AND 2 TO
INSTALL
3B BASEBOARD A1 21 3B
SHEET3 OEM POWER SP4
S1
K4
S2
4B
REMOTE E- A2 14 HMI-SP1 K9-4
5B
STOP X21 (20A)
P20-9 K4-BAT K4 K4+
USER INTERFACE GND P20-10
P20-20 PCC3300-P26-15 SHEET 3 - OEM POWER H
SP2

COOLANT LEVEL
P20-21 SP8 SENSOR 2 (S7) Starter
LOCAL E-STOP B+ S7-C (1) B+
PART NUMBERS SP8 For (After Cooler) BATTERY SP2
3 4 G4 CHARGING G1-B+
FUSED B+ PCC3300: 0327-1601 P20-5 S7-B (3) GND
Only ALTERNATOR
E-STOP 2 1 INPUT (WAKE-UP ON OPEN) P25-2 P20-17 S7-D (2)
G1-D+
B1-BAT BT1
P20-2
P20-4 SP7 SIG
G KS
RETURN P25-6

PC TOOL
30L PGI DELTA
INTERFACE
P20-7
G1-GND
M BT2
P20-12
TB15-3 RS485 A HARNESS B1-GND
P16-1 A035G698 P20-1 B+ RETURN
HMI 320 TB15-4 RS485 B
TB15-1 RS485 SHIELD
P16-2 P29 must be
disconnected to
P20-6 Return
P20-18 Fuel Level Switch
1B
2B
SP1
KS B1-SW1

TB15-2 TB15-1 GND Z1 use PC Tools on USE SHIELDED TWISTED PAIR 3B


DISPLAY TB15-5 WAKE-UP1 WAKE-UP2
P16-5
TB15
FOR PCC NET
P20-19 Rupture Basin Switch
Heater Control 4B SHEET3 OEM POWER SP3
P20-8 Return
P25-2 90
ONLY TERMINATE SHIELD ON
P29-4 AUTO (CONFIGURABLE WAKE-UP) P25-6
HARNESS, INTERFACE P25-11
ONE END TB1-1 PCC NET A (+)
PC TOOL: A035A671 P29-6 RUN (WAKE-UP)
TB1-2 PCC NET B (-) CUSTOMER INPUTS
P25-10
TB1-3 B+ RETURN 1B FUEL LEVEL RETURN
J25-1 CI#4 FUEL LEVEL SWITCH (WAKE-UP)
HARNESS, INTERFACE TB1-5 CUSTOMER FUSED B+ 2B P20-18
J25-7
(PCC3300 TO HMI): TB1-4 SEE SHEET 5 3B P20-19
J25-12 A035G075 CI#12 RUPTURE BASIN SWITCH (WAKE-UP)
TB1-6 SEE SHEET 5 4B RUPTURE BASIN RETURN
PART NUMBERS: PCC NET SHLD P25-9
P25-3 TB1-7 SEE SHEET 5
HMI 320: P29-2 PCC NET (-)
TB1-8 SEE SHEET 5 P1-3
P25-4
0300-6315-02 HARNESS, INTERFACE P1-4
P29-1 PCC NET (+)
SP3 P25-5
P25-8
PCC3300-AUX101:
TB1-9 SEE SHEET 5
TB1-10 SEE SHEET 5 P1-5 AUX 101
C
A035E359
C P29-3 SYSTEM WAKE-UP
TB1-11 SEE SHEET 5 P1-2
P11
TB1-12 SEE SHEET 5 P1-1 REMOTE I/O SEE SHEET 5
BUS CT SHORTING BLOCK BUS CURRENT TB1-13 SEE SHEET 5 SEE SHEET 5
CT1-1B
P10
CT1 TB1-14 SEE SHEET 5 P14-2 SEE SHEET 5 SEE SHEET 5
CT1-2B TB1-15 P14-1 SEE SHEET 5 SEE SHEET 5
P28-1 HMI FUSED B+ SP1 FUSED B+,4B CT2-3B
REMOTE E-STOP 2B PART EXHAUST TEMP RIGHT BANK RTD (E7)
CT2 TB1-16 P10-3, P11-6 P11-6 SENSE E7-A
CT2-4B
REMOTE E-STOP 1B NUMBERS
P10-9, P11-5 P11-5 RETURN E7-B
P28-3 B+ RETURN SP2 CT3-5B CT3
AUX 101: P10-4, P11-8 P11-8 SENSE
CT3-6B 0327-1536 P10-10, P11-7 P11-7 RETURN
PC TOOL SEE SHEET 5 SEE SHEET 5 EXHAUST TEMP LEFT BANK RTD (E6)
TB15-1 GND J4-1
HARNESS, BUS: SEE SHEET 5 SEE SHEET 5 E6-A
HARNESS, INTERFACE W1 SHIELD K16
A035E847 E6-B
HMI 114 BUS VOLTAGE
PC TOOL TO PCC3300:
A040D379
TB15-3 RS485 A
TB15-4 RS485 B 8
7 4
5
J4-3
J4-4
SEE SHEET 5
SEE SHEET 5
SEE SHEET 5
SEE SHEET 5

BARGRAPH
1B BUS L1
2B BUS L2
TB7-1
TB7-2 9 6 J4-5
SEE SHEET 5
SEE SHEET 5
SEE SHEET 5
SEE SHEET 5
LEGEND
3B BUS L3 TB7-3 TB15-5 WAKE-UP3
FUSED B(+) - 2B SEE SHEET 5
P1-3 PCC NET A (+) 4B BUS L4 TB7-4 A B
PART NUMBERS AUX 101 IS REQUIRED FOR EXHAUST SEE SHEET 5 OPTIONAL
P1-4 PCC NET B(-) TEMPERTURE SENSING.
HMI 114: MODBUS TB
P1-5 SYSTEM WAKE-UP 1B
0300-6366-02
FACTORY CONNECTIONS
P6-2 B+ RETURN 1
P12-1 3B
P6-1 HMI FUSED B+
2 4B FAST ON CONNECTOR
P12-4
P12-2 3 5B
P12-5 HARNESS, SET SCREW TERMINAL
P12-3 ALTERNATING
CURRENT:
P12-6 PLUG CONNECTOR
A034Y614

- GENSET VOLTAGE
P22-1 RING TERMINAL
ALTERNATOR P22-2
DRIVER
B
P22-3
B

G
RATINGS:
P22-4
4 AMPS
PEAK :
KEYSWITCH K10-A2
6 AMPS P26-15
P26-1 P1939 SHLD
SHEET 2 – OEM DATA - C
+ P26-10 P1939 (-)
SHEET 2 – OEM DATA - B
P26-11 P1939 (+) 120 ohm
SHEET 2 – OEM DATA - A
30L PGI DELTA P26-09 AVR FUSED B+
INTERFACE
P26-05 B+ RETURN
TERMINAL BLOCK HARNESS
A035G698 P26-16 AVR PWM +
N W V U
P26-03 AVR PWM -
CT21-1
P26-14 FIELD CURRENT +
CT-23 P26-07 FIELD CURRENT -
CT21-2/3
P26-02 BACKUP START DISC
CT22-1

CT-22
CT22-2/3
CT23-1

CT-21
CT23-2/3

XU (.5A)
P19-03
USE PT’s XV (.5A)
P19-10
IF LL XW (.5A) P19-04
VOLTAGE
>600VAC AUX 103 P19-09
P19-02
P19-08
AVR POWER
AVR POWERSTAGE P19-01
A
A PMG-P2 P18-1
P19-14
PMG-P3 P18-2
PMG-P4 P18-3
PMG GND

G FIELD (+)
FIELD (-)
AVR CONTROL
P17-1
P17-2
PART NUMBERS
AUX 103: 0327-1593

UNLESS OTHERWISE SPECIFIED, ALL SIM TO DWN


CUMMINS POWER GENERATION
P_GOESEL
DIMENSIONS ARE IN MILLIMETERS
DO NOT SCALE PRINT CKD
X +/- 3 0.00- 4.99 +0.15/-0.08
P_GOESEL
HARNESS, INTERFACE 5.00- 9.99 +0.20/-0.10 APVD

HOLE
G_DE_OLIVEIRA

DIM
PC TOOL: A035A671 X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG

PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 4 OF 8 A

6 5 4 3 2 1

Drawing Name: A040F458 Revision: D


Part Name: A040F457 Revision: D
Sheet 4 of 9
VISIO 6 5 4 2 1
3
REL NO LTR NO REVISION DWN CKD APVD DATE
ECO-126936 D 3 RMV “RADIATOR VIEW”, ADD G3 AND G4 RADIATOR VIEWS TLD JTB G_DE_OLIVIERA 21JUN12

4 RMV NOTE 1.LOW COOLANT LEVEL --- RADIATOR. TLD JTB G_DE_OLIVIERA 21JUN12
LABEL “COOLANT LEVEL (1) --- TO ECM) WAS “COOLANT
5 TLD JTB G_DE_OLIVIERA 21JUN12
LEVEL CONNECTION, ZONE D-4

D D

(1)

(CONNECT TO ECM)

C C

SENSOR 2
(AFTER COOLER)

B B

SENSOR 1
SENSOR 1
(JACKET GROUND
HMI 114
WATER)

HMI 320

A G3 RADIATOR A
G4 RADIATOR VIEW
VIEW

CT-21 UNLESS OTHERWISE SPECIFIED, ALL SIM TO DWN


CUMMINS POWER GENERATION
P_GOESEL
CT-22 CT-23 DIMENSIONS ARE IN MILLIMETERS
DO NOT SCALE PRINT
LOCAL E-STOP X +/- 3 0.00- 4.99 +0.15/-0.08
CKD P_GOESEL

5.00- 9.99 +0.20/-0.10 APVD

HOLE
G_DE_OLIVEIRA

DIM
VIEW A-A
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
VIEW B-B X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG

PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 5 OF 8 A

6 5 4 3 2 1

Drawing Name: A040F458 Revision: D


Part Name: A040F457 Revision: D
Sheet 5 of 9
VISIO 6 5 4 2 1
3
REL NO LTR NO REVISION DWN CKD APVD DATE
ECO-126936 D 6 RMV FAT (2A) FUSE, ZONE C/D-2 TLD JTB G_DE_OLIVIERA 21JUN12

D D

K22

RUPTURE
FUEL LVL
K23 K18

BASIN
REMOTE E- FUSED BUS CT
B+ K10 K17
MODBUS E-STOP STOP B+ B+ SW B+ 6X OPTIONAL RELAYS (K13,K14,K15,K19,K20,K21) SHORTING BLOCK
RETURN HEATER BUS
POWER VOLTAGE

K16

C (OPTIONAL)
C
(OPTIONAL)

TB1 TB8
K7 K9
TB3 TB5 TB10

J14
J26
J25

TB
15

J4

J10 J17
DC WIRE ENTRANCE
J11 TB
J3 9
J18 J20

B B
(OPTIONAL)
J2

AUX 103
CT3 CT2 CT1
J14 J1 J12
J22 TB7

AUX 101 3300

AC WIRE ENTRANCE

A A

UNLESS OTHERWISE SPECIFIED, ALL SIM TO DWN


CUMMINS POWER GENERATION
P_GOESEL
DIMENSIONS ARE IN MILLIMETERS
DO NOT SCALE PRINT CKD
X +/- 3 0.00- 4.99 +0.15/-0.08
P_GOESEL

5.00- 9.99 +0.20/-0.10 APVD

HOLE
G_DE_OLIVEIRA

DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE 16SEPT11
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG

PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 6 OF 8 A

6 5 4 3 2 1

Drawing Name: A040F458 Revision: D


Part Name: A040F457 Revision: D
Sheet 6 of 9
VISIO 6 5 4 3 2 1
REL NO LTR NO REVISION DWN CKD APVD DATE

ECO-126936 D -- --- TLD JTB G_DE_OLIVIERA 21JUN12

OPTIONAL RELAYS PARALLELING CIRCUIT


BREAKER RELAY CONTROL
PCC
3300 TB1 TB10
A1 13 21 43 43
ALARM RELAY
A2 14 22 44 44
RTD CONNECTIONS
ALARM MODULE THERMISTOR RELAY

D PCC
K17
D
TB1-5 3300 TB1 WHITE
B+ FAT (2A) (TIMER 0-10SEC)
TB1-6 TB10-5 B+ sp 14 6 RED N.D.E
PCC 3300 TB8-7

To Alternator
A1 13 21 43 43 CONFIGURABLE K17 J22-3 (W) BEARING
AUDIBLE 13 10 RED RTD
RELAY K13
TB1-8 A2 14 22 44 44
A1 13 21 43 43 ALARM WHITE
sp
TB1-9 MODULE J22-4 (N) D.E
A2 14 22 44 44 RED
RESET
TB1-5 J1+ BEARING
TB1-10 B+ RED RTD
GND
A1 13 21 43 43 TB10-10 GND CIRCUIT BREAKER TRIPPED A1 A2 R
CONFIGURABLE J2- 18 28 16 26 WHITE
A2 14 22 44 44 RELAY K14 K18 RED
PCC (TEMPERATURE PTC W2
3300 TB8 TB1-8 PC3300 TB10 MONITORING) 15 RED
Ta Tb
25 RTD
TB1-9 ATM WHITE
K18 TB10-2 Generator Circuit Breaker
A1 13 21 43 43 TB1-10 61 62 RED
CONFIGURABLE GND V2
A2 14 22 44 44 RELAY K15 A1 13 21 43 43 SDE Contact RED RTD
A2 14 22 44 44 WHITE

1A
RED U2
1B RED RTD
CLOSE STATUS OUTPUT
TB5 PCC 3300 TB8-12 WHITE

TB8-9 2A
RED W1
TB8-10 2B RED RTD
TB10-10
OPEN STATUS OUTPUT WHITE
RED
C
V1
C
RED RTD
WHITE
ALT. TEMP RED
THERMISTORS U1
RED RTD

ALTERNATOR HEATER
COOLANT HEATER
GROUND FAULT RELAY
HEATER POWER HEATER POWER
AC SCHEMATIC TB TB B+ RETURN - 2B CT1
480V 208-240V 100-138 VOLTS 200-277 VOLTS
CONNECTION CONNECTION 1062-2022 WATTS 1058-2029 WATTS SW B+ - 3B
Fuel Level CT3
HEATER 1 L L L/N L/N G L L L/N L/N G
1 1 1 HTR HTR HTR HTR HTR HTR HTR HTR HTR HTR PCC
1 2 2 2
1A 2A 3A 4A 5A 3300 TB8 A1 A2 T1 T2
2 3 3 3 1A 2A 3A 4A 5A
HTR HTR HTR HTR HTR HTR HTR HTR HTR HTR
3 4 4 4
480V 208-240V 1B 2B 3B 4B 5B
4 5 5 5 1B 2B 3B 4B 5B PCC PCC 3300 TB1-14
K11
8 6 3300 TB1
6 6 6

B 1
HEATER 2
4
K11
2
7 7 7 K19 B
8
RH99M
8 8
2
9 9
480V 9
208-240V
3
10 10 10 TB8-8 High level warning PCC 3300 TB1-13
4 H1 H1
11 11 11
SHUNT TRIP
12 12 12

34 31 32 25 26 27 11 14

TB8-13
DC SCHEMATIC

TEST
Low Fuel warning

ON (RELAY OPERATIONAL)
D1
CONTROL BOX HEATER
TB1-12
HEATER POWER HEATER POWER TB1-13

S12
TB TB
120 VOLTS 240 VOLTS Customer Inputs

RESET
L L L/N L/N G
L L L/N L/N G Terminal block
CLOSE ON RISE HTR HTR HTR HTR HTR HTR HTR HTR HTR HTR 1A 2A 3A 4A
175-195F
1A 2A 3A 4A 5A 1A 2A 3A 4A 5A
J3-B HTR HTR HTR HTR HTR
S12 HTR HTR HTR HTR HTR 1B 2B 3B 4B
J3 mates to P3 on J3-A
engine harness
J3-C
1B 2B 3B 4B 5B 1B 2B 3B 4B 5B Low Fuel Shutdown
CLOSE ON RISE

A
175-195F
A
K12 K11

S11 K12
to

to

THERMOSTAT
THERMOSTAT
CLOSE ON RISE
110-130F

UNLESS OTHERWISE SPECIFIED, ALL SIM TO DWN


CUMMINS POWER GENERATION
P_GOESEL
DIMENSIONS ARE IN MILLIMETERS
DO NOT SCALE PRINT CKD
X +/- 3 0.00- 4.99 +0.15/-0.08
P_GOESEL

5.00- 9.99 +0.20/-0.10 APVD

HOLE
G_DE_OLIVEIRA

DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG

PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 7 OF 8 A

6 5 4 3 2 1

Drawing Name: A040F458 Revision: D


Part Name: A040F457 Revision: D
Sheet 7 of 9
VISIO 6 5 4 2 1
3
REL NO LTR NO REVISION DWN CKD APVD DATE
ECO-126936 D -- --- TLD JTB G_DE_OLIVIERA 21JUN12

PCC3300 TB1-1 PCC NET A (+) SEE SHEET 2


TB1-2 PCC NET B (-) SEE SHEET 2
BASEBOARD TB1-3 B+ RETURN SEE SHEET 2
PCC3300
PART NUMBERS
TB1-5 CUSTOMER FUSED B+ SEE SHEET 2 BASEBOARD
PCC3300: 0327-1601 TB1-4 CONFIGURABLE O/P #5
PART NUMBERS AUX 101
TB1-6 CONFIGURABLE O/P #1-A PCC3300: 0327-1601 J2-1 RELAY 1 NO D
TB1-7 CONFIGURABLE O/P #1-B TB8-1 DISCRETE INPUT RETURN REMOTE I/O J2-2 RELAY 1 COM
TB1-8 CONFIGURABLE O/P #2-A TB8-2 DISCRETE INPUT RETURN J2-3 RELAY 1 NC
TB1-9 CONFIGURABLE O/P #2-B TB8-3 DELAYED OFF RELAY DRIVER J2-4 RELAY 2 NO
TB1-10 REMOTE START RETURN TB8-4 SWITCHED B+ RELAY DRIVER J2-5 RELAY 2 COM
TB1-11 REMOTE START TB8-5 REMOTE FAULT RESET J2-6 RELAY 2 NC
TB1-12 CONFIGURABLE I/P #1 TB8-6 START TYPE J2-7 RELAY 3 NO
TB1-13 RETURN TB8-7 CONFIGURABLE INPUT #13 J2-8 RELAY 3 COM
TB1-14 CONFIGURABLE I/P #2 TB8-8 CONFIGURABLE INPUT #14 J2-9 RELAY 3 NC
TB1-15 REMOTE E-STOP SEE SHEET 2 TB8-9 CONFIGURABLE OUTPUT #4 J2-10 RELAY 4 NO
TB1-16 REMOTE E-STOP SEE SHEET 2 TB8-10 CONFIGURABLE OUTPUT #3 J2-11 RELAY 4 COM
TB8-11 LOAD DUMP RELAY DRIVER J2-12 RELAY 4 NC
TB8-12 DISCRETE INPUT RETURN
TB3-1 RETURN TB8-13 DISCRETE INPUT RETURN
TB3-2 MASTER CAN SHIELD
J3-1 RELAY 5 NO
TB3-3 MASTER CAN L
J3-2 RELAY 5 COM
TB3-4 MASTER CAN H
J3-3 RELAY 5 NC
TB3-5 CONFIGURABLE OUPUT #20 STATUS
TB9-1 KW LOAD SETPOINT J3-4 RELAY 6 NO
TB3-6 CONFIGURABLE OUPUT #21 STATUS
TB9-2 ANALOG RETURN J3-5 RELAY 6 COM
TB3-7 SPARE OUTPUT FOR FURTURE USE
TB9-3 KVAR LOAD SETPOINT J3-6 RELAY 6 NC
TB3-8 CONFIGURABLE OUPUT #22 STATUS C
TB9-4 VOLTAGE BIAS OUTPUT / CONFIGURABLE ANALOGY OUTPUT #2 OUTPUT PREDICTOR
TB3-9 TRANSFER INHIBIT/CONFIGURABLE INPUT #20 SWITCH
TB9-5 SPEED BIAS OUTPUT / CONFIGURABLE ANALOG OUTPUT #1 OUTPUT PREDICTOR
TB3-10 RETRANSFER INHIBIT/CONFIGURABLE INPUT #21 SWITCH
TB9-6 ANALOGY RETURN J4-1 RELAY 7 NO
TB3-11 MASTER FIRST START STATUS
TB9-7 KW LOAD SHARE LEVEL J4-2 RELAY 7 COM
TB3-12 RETURN
TB9-8 NOT USED J4-3 RELAY 7 NC
TB9-9 LOAD SHARE SHIELD J4-4 RELAY 8 NO

TB5-1 GENSET CB CLOSE STATUS TB9-10 + KVAR LOAD SHARE LEVEL J4-5 RELAY 8 COM
TB5-2 GENSET CB CLOSE STATUS TB9-11 - KVAR LOAD SHARE LEVEL J4-6 RELAY 8 NC
TB5-3 GENSET CB OPEN STATUS
TB5-4 GENSET CB OPEN STATUS
J10-1 CAN H
TB5-5 GENSET CB OPEN STATUS
J10-2 CAN L
TB5-6 UTILITY CB CLOSE STATUS
J10-3 INPUT #3 CURRENT SOURCE (SEE SHEET 2)
TB5-7 UTILITY CB CLOSE STATUS
J10-4 INPUT #4 CURRENT SOURCE (SEE SHEET 2)
TB5-8 UTILITY CB OPEN STATUS TB10-1 RETURN
J10-5 INPUT #5 CURRENT SOURCE
TB5-9 UTILITY CB OPEN STATUS TB10-2 RETURN
J10-6 INPUT #6 CURRENT SOURCE
TB10-3 UTILITY CB POS A SWITCH
J10-7 5VDC SUPPLY #1 (20 mA MAX)
TB10-4 UTILITY CB POS B/CONFIGURABLE INPUT #23 SWITCH
J10-8 5VDC SUPPLY #2 (20 mA MAX)
TB10-5 UTILITY CB TRIPPED SWITCH
J10-9 INPUT #3 CURRENT RETURN (SEE SHEET 2)
TB10-6 UTILITY CB INHIBIT/CONFIGURABLE INPUT #25 SWITCH
J10-10 INPUT #4 CURRENT RETURN (SEE SHEET 2)
TB10-7 GENSET CB POS A SWITCH
J10-11 INPUT #5 CURRENT RETURN
TB10-8 GENSET CB POS B/CONFIGURABLE INPUT #26 SWITCH B
J10-12 INPUT #6 CURRENT RETURN
TB10-9 RETURN
TB10-10 GENSET CB TRIPPED SWITCH
TB10-11 GENSET CB INHIBIT/CONFIGURABLE INPUT #28 SWITCH
J11-1 INPUT #1 RETURN
TB10-12 UTILITY SINGLE MODE VERIFY/CONFIGURABLE INPUT #29 SWITCH
J11-2 INPUT #1 SENSE
TB10-13 SYNC ENABLE/CONFIGURABLE INPUT #28 SWITCH
J11-3 INPUT #2 RETURN
TB10-14 LOAD DEMAND STOP CONFIGURABLE I/P#31
J11-4 INPUT #2 SENSE
TB10-15 RAMP LOAD/UNLOAD CONFIGURABLE I/P#32
J11-5 INPUT #3 SENSE RETURN (SEE SHEET 2)
TB10-16 RETURN
J11-6 INPUT #3 SENSE (SEE SHEET 2)
TB10-17 RETURN
J11-7 INPUT #4 SENSE RETURN (SEE SHEET 2)
J11-8 INPUT #4 SENSE (SEE SHEET 2)
J11-9 INPUT #5 SENSE RETURN
J11-10 INPUT #5 SENSE
J11-11 INPUT #6 SENSE RETURN
J11-12 INPUT #6 SENSE
J11-13 INPUT #7 RETURN
J11-14 INPUT #8 SENSE (ANALOG 0-38VDC)
J11-15 INPUT #8 RETURN
J11-16 INPUT #8 SENSE (ANALOG 0-38VDC)

A A

UNLESS OTHERWISE SPECIFIED, ALL SIM TO DWN


CUMMINS POWER GENERATION
P_GOESEL
DIMENSIONS ARE IN MILLIMETERS
DO NOT SCALE PRINT CKD
X +/- 3 0.00- 4.99 +0.15/-0.08
P_GOESEL

5.00- 9.99 +0.20/-0.10 APVD

HOLE
G_DE_OLIVEIRA

DIM
X.X +/- 1 10.00-17.49 +0.25/-0.13
DATE
DIAGRAM, SCHEMATIC
17.50-24.99 +0.30/-0.13 16SEPT11 SITE CODE
X.XX +/- 0.5 - CONFIDENTIAL - DWG DWG

PGK A3
FOR INTERPRETATION FIRST USED ON SHEET
OF DIMENSIONING AND SIZE REV
PROPERTY OF CUMMINS
ANG TOL: ` SCALE
:
POWER GENERATION
TOLERANCING, SEE
BS 8888 QST30 A040F457 8 OF 8 A

6 5 4 3 2 1

Drawing Name: A040F458 Revision: D


Part Name: A040F457 Revision: D
Sheet 8 of 9
Part A040F457 D
Description Legacy Name External Regulations Application Status Release Phase Code Security Classification Alternates
DIAGRAM,SCHEMATIC A040F457 None Production & Service Production Proprietary

Part Specifications :A040F457 D


Name Description Legacy Name
A030B356 SPECIFICATION,MATERIAL CES10903
A040F458 DRAWING,ENGINEERING A040F458

Drawing Name: A040F458 Revision: D


Part Name: A040F457 Revision: D
Sheet 9 of 9

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