HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
Chassis Name : RB2TP
ORIGINAL MANUAL ISSUE DATE: 3/2014
Segment Name : MC
Version Date Subject
1.0 3/2014 Original manual issue.
1.1 4/2014 Update P/N [page 13]
Update RMD Model Information
Serial Number Reset (India & RMD Country)
1.2 9/2014 Correct P/N [page 12]

LCD Digital Color TV

9-888-153-03
1
MODEL LIST

MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.

KLV-22P402B IN5 Black RM-GA025 INDIA
KLV-24P412B IN5 Black RM-GA025 INDIA
KLV-22P422B IN5 Black RM-GA025 INDIA
KLV-24P412B SP1 Black RM-GA025 RMD[Myanmar]
KLV-24P412B SP1 Black RM-GA025 RMD[Cambodia]
KLV-24P412B SP1 Black RM-GA025 RMD[Maldives]
KLV-24P412B SP1 Black RM-GA025 RMD[Nepal]
KLV-24P412B SP1 Black RM-GA025 RMD[Sri Lanka]
KLV-24P412B SP1 Black RM-GA025 RMD[Brunei]
KLV-24P412B SP1 Black RM-GA025 RMD[Mongolia]
KLV-24P412B SP1 Black RM-GA025 RMD[Papua New Guinea]
KLV-24P412B SP1 Black RM-GA025 RMD[Fiji]
KLV-24P412B SP1 Black RM-GA025 RMD[Vanuatu]
KLV-24P412B SP1 Black RM-GA025 RMD[Bangladesh]
KLV-24P412B SP1 Black RM-GA025 RMD[New Caledonia]
KLV-24P412B SP1 Black RM-GA025 RMD[French Polynesia]

KLV-22P402B/24P412B/24P422B (IND/RMD) 2
Table of content

Description Page Description Page

WARNINGS AND CAUTIONS………………………………..................….4 1-5. How to disassemble front bezel
[KLV-22P402B IN5 /24P412B IN5 /24P422B IN5/24P412B SP1]…..27
USE CAUTION WHEN HANDLING THE LCD PANEL……………….…5 1-6. How to disassemble Deco
SAFETY CHECK-OUT………………………………………………….…….6 [KLV-22P402B IN5/24P412B IN5 /24P422B IN5/24P412B SP1]… .28
SELF DIAGNOSIS FUNCTION…………………………….……………….8 1-7. How to disassemble LVDS cable
SERVICE POSITION…………………………………………………….…...9 [KLV-22P402B IN5/KLV-24P412B IN5 /24P422B IN5 /24P412B SP1]...29
SEC 1. DISASSEMBLY AND PARTS LIST……………………………….10 1-8. How to disassemble IR Board
[KLV-22P402B IN5/24P412B IN5 /24P422B IN5 /24P412B SP1]……..30
1-1. KLV-22P402B IN5………………………………………………..…11 1-9. How to ass’y the LED lens [KLV-22P402B IN5 /24P412B IN5
1-1-1. BASE STAND………………………………………….............11 /24P422B IN5 /24P412B SP1]…………………………..31
1-1-2. REAR COVER ……………………………………… ………..12 1-10. How to assemble the Himeron Countermeasure of panel
1-1-3. POWER BOARD, A BOARD AND SPEAKER..................13 [KLV-22P402B IN5 /24P412B IN5 /24P422B IN5 /24P412B SP1]… 32
1-1-4. LCD PANEL AND BEZEL……………………………..….…14 1-10-1. KLV-22P402B IN5…………………………………………..32
1-10-2. KLV-24P412B IN5 /24P422B IN5 /24P412B SP1……….34
1-1-5. MISCELLANEOUS…………………………………………...15 SEC 2. ADJUSTMENT……………………………………………………...35
1-2. KLV-24P412B IN5/ KLV-24P412B SP1………………………….16 SEC 3. DIAGRAMS AND CHASSIS STRUCTURE……………………..37
1-2-1. BASE STAND…………………………………………………..16 3-1. BLOCK DIAGRAM…………………………………………………37
1-2-2. REAR COVER..………………………………………………..17 3-2. CONNECTOR DIAGRAM…………………………………………38
1-2-3. POWER BOARD, A BOARD AND SPEAKER……………18 3-3. CIRCUIT BOARDS LOCATION…………………………………..39
3-4. Tape location…………………………………………………………40
1-2-4. LCD PANEL AND BEZEL………………………………..….19 APPENDIX-1 Trouble analysis flow………………………………………42
1-2-5. MISCELLANEOUS……………………………………………20 APPENDIX-2 Software data update………………………………………43
1-3. KLV-24P422B IN5………………………………………………….21 APPENDIX-3 Operation Time, Boot Count, Panel Operation Time…..45
1-3-1. BASE STAND…………………………………………………..21 APPENDIX-4 Reset and Edit Serial Number…………………………….46
1-3-2. REAR COVER …………………………………………………22
1-3-3. POWER BOARD, A BOARD AND SPEAKER……………23
1-3-4. LCD PANEL AND BEZEL………………………………..….24
1-3-5. MISCELLANEOUS……………………………………………25
1-4. How to disassemble rear cover
[KLV-22P402B IN5/24P412B IN5 /24P422B IN5 /24P412B SP1]…..26

KLV-22P402B/24P412B/24P422B (IND/RMD) 3
WARNINGS AND CAUTIONS - ENGLISH

CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.

KLV-22P402B/24P412B/24P422B (IND/RMD) 4
 WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Always clean the LCD panel with a soft cloth material.
7) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
8) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
9)It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
10)Disconnect the AC power when replacing the parts.(FFC cable etc.).

KLV-22P402B/24P412B/24P422B (IND/RMD) 5
SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KLV-22P402B/24P412B/24P422B (IND/RMD) 6
 SAFETY CHECK-OUT

Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KLV-22P402B/24P412B/24P422B (IND/RMD) 7
SELF DIAGNOSIS FUNCTION
This model doesn’t support Self Diagnosis Function.

KLV-22P402B/24P412B/24P422B (IND/RMD) 8
 SERVICE POSITION
As for this model, the bottom of rear cover is installed between the stand assy and the panel.
Therefore according to the following procedure when performing adjustment and operation check after the part replacement.

<22/24inch>
2. Remove all screws on the Rear Cover to 3. After removing rear cover , lie down the main unit
1. Remove all screws on the Stand to a surface for following test/repair.
to main unit (three screws) Bezel & Main Board & Bracket (nine screws)

4-537-025-01 SCREW, +PSW M4X16

7-685-660-79 SCREW +BVTP T3X8 TYPE2 IT-3
7-685-662-79 SCREW +BVTP 4X14 TYPE2 IT-3
2-580-592-01 SCREW, +PSW M3X8

Attention: This photo is based on Sony criteria for appearing standing the
main unit after removing back cover and assembling the stand. But
considering mechanical design of T2 models and normal service process, it
is not recommended to keep main unit standing by this status for
repairing/testing at repair center. Please pay attention for avoiding
possible scratch/deformation occurred.

Note: Remove rear cover, then assemble the stand to main unit. This
will cause the stand with main unit fit closely, scratch or deformation
may occurred easily on the stand or bezel deco.

KLV-22P402B/24P412B/24P422B (IND/RMD) 9
SEC 1. DISASSEMBLY AND PARTS LIST
• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

KLV-22P402B/24P412B/24P422B (IND/RMD) 10
 DISASSEMBLY AND PARTS LIST

1-1. KLV-22P402B IN5

1-1-1. BASE STAND
REF. No. PART No. DESCRIPTION MARK
1 4-534-466-01 BASE STAND

1
4-537-025-01 SCREW, +PSW M4X16

KLV-22P402B/24P412B/24P422B (IND/RMD) 11
 DISASSEMBLY AND PARTS LIST

1-1. KLV-22P402B IN5

1-1-2. REAR COVER

REF. No. PART No. DESCRIPTION MARK

2 2 4-534-469-01 REAR COVER 22 (T2)
2
3 4-534-478-01 BRACKET, VESA (T2)

7-685-660-79 SCREW +BVTP T3X8 TYPE2 IT-3

7-685-662-79 SCREW +BVTP 4X14 TYPE2 IT-3
2-580-592-01 SCREW, +PSW M3X8

KLV-22P402B/24P412B/24P422B (IND/RMD) 12
 DISASSEMBLY AND PARTS LIST

1-1. KLV-22P402B IN5

1-1-3. POWER BOARD, A BOARD AND SPEAKER

4 12
5 7

11
13

8
8 10
9

4-679-053-01 SCREW +PS3X6

6 2-580-628-01 SCREW +BVTP S3X6 TYPE2

2-580-592-01 SCREW +PSW M3X8

KLV-22P402B/24P412B/24P422B (IND/RMD) 13
 DISASSEMBLY AND PARTS LIST

1-1. KLV-22P402B IN5

1-1-4. LCD PANEL AND BEZEL

15

16

17
7-682-247-09 +K 3X6 SCREW +K 3X6
19 14 18

19

KLV-22P402B/24P412B/24P422B (IND/RMD) 14
 DISASSEMBLY AND PARTS LIST

1-1. KLV-22P402B IN5

1-1-5. MISCELLANEOUS

KLV-22P402B/24P412B/24P422B (IND/RMD) 15
 DISASSEMBLY AND PARTS LIST

1-2. KLV-24P412B IN5 /24P412B SP1

1-2-1. BASE STAND
REF. No. PART No. DESCRIPTION MARK
1 4-534-466-01 BASE STAND

1
4-537-025-01 SCREW, +PSW M4X16

KLV-22P402B/24P412B/24P422B (IND/RMD) 16
 DISASSEMBLY AND PARTS LIST

1-2. KLV-24P412B IN5 /24P412B SP1

1-2-2. REAR COVER

REF. No. PART No. DESCRIPTION MARK

2 4-534-482-01 REAR COVER 24
2
3 4-534-478-01 BRACKET, VESA (T2)

7-685-660-79 SCREW +BVTP T3X8 TYPE2 IT-3

7-685-662-79 SCREW +BVTP 4X14 TYPE2 IT-3
2-580-592-01 SCREW, +PSW M3X8

KLV-22P402B/24P412B/24P422B (IND/RMD) 17
 DISASSEMBLY AND PARTS LIST

1-2. KLV-24P412B IN5 /24P412B SP1

1-2-3. POWER BOARD, A BOARD AND SPEAKER

4 12
5 7

11
13

8
8 10
9

4-679-053-01 SCREW,+PS3X6

6 2-580-628-01 SCREW, +BVTP S3X6 TYPE2

2-580-592-01 SCREW +PSW M3X8

KLV-22P402B/24P412B/24P422B (IND/RMD) 18
 DISASSEMBLY AND PARTS LIST

1-2. KLV-24P412B IN5 /24P412B SP1

1-2-4. LCD PANEL AND BEZEL

15

16

17
7-682-247-09 +K 3X6 SCREW +K 3X6
19 14 18

19

KLV-22P402B/24P412B/24P422B (IND/RMD) 19
 DISASSEMBLY AND PARTS LIST

1-2. KLV-24P412B IN5 /24P412B SP1

1-2-5. MISCELLANEOUS

KLV-22P402B/24P412B/24P422B (IND/RMD) 20
 DISASSEMBLY AND PARTS LIST

1-3. KLV-24P422B IN5

1-3-1. BASE STAND
REF. No. PART No. DESCRIPTION MARK
1 4-534-466-01 BASE STAND

1
4-537-025-01 SCREW, +PSW M4X16

KLV-22P402B/24P412B/24P422B (IND/RMD) 21
 DISASSEMBLY AND PARTS LIST

1-3. KLV-24P422B IN5

1-3-2. REAR COVER

7-685-660-79 SCREW +BVTP T3X8 TYPE2 IT-3

7-685-662-79 SCREW +BVTP 4X14 TYPE2 IT-3
4 2-580-592-01 SCREW, +PSW M3X8

MHL label for KLV-24P422B

KLV-22P402B/24P412B/24P422B (IND/RMD) 22
 DISASSEMBLY AND PARTS LIST

1-3. KLV-24P422B IN5

1-3-3. POWER BOARD, A BOARD AND SPEAKER

REF. No. PART No. DESCRIPTION MARK

4 1-895-610-21 MOUNTED PWB POWER UNIT
5 1-895-608-31 MOUNTED PWB A
7 6 1-895-609-11 MOUNTED PWB H
4 7 4-534-476-01 BRACKET, SIDE IO 24
5
12 8 1-858-919-21 LOUDSPEAKER
9 1-910-109-58 CONNECTOR ASSY 6P
10 1-910-109-59 CONNECTOR ASSY 4P
11 1-910-109-61 CONNECTOR ASSY 6P
12 1-848-394-11 FLEXIBLE FLAT CABLE 30P
11 13 1-910-109-57 CONNECTOR ASSY 14P
13

8
8 10
9

4-679-053-01 SCREW,+PS3X6

6 2-580-628-01 SCREW, +BVTP S3X6 TYPE2

2-580-592-01 SCREW +PSW M3X8

KLV-22P402B/24P412B/24P422B (IND/RMD) 23
 DISASSEMBLY AND PARTS LIST

1-3. KLV-24P422B IN5

1-3-4. LCD PANEL AND BEZEL

15

16

17
7-682-247-09 +K 3X6 SCREW +K 3X6
19 14 18

19

KLV-22P402B/24P412B/24P422B (IND/RMD) 24
 DISASSEMBLY AND PARTS LIST

1-3. KLV-24P422B IN5

1-3-5. MISCELLANEOUS

KLV-22P402B/24P412B/24P422B (IND/RMD) 25
 1-4. How to disassemble rear cover
[KLV-22P402B IN5/24P412B IN5/24P422B IN5/24P412B SP1]
PROCEDURE TO REMOVAL OF REAR COVER
1. Remove all screws on Rear Cover and AC Cover.
2. Open Rear Cover in order as below.

1 2

Hold the panel from the middle of bezel, and lift rear cover
in the direction of the arrow.
Hold the panel from the middle of bezel, and lift rear cover
in the direction of the arrow.

KLV-22P402B/24P412B/24P422B (IND/RMD) 26
 1-5. How to disassemble front bezel
[KLV-22P402B IN5 /24P412B IN5 /24P422B IN5 /24P412B SP1]
PROCEDURE TO REMOVAL OF FRONT BEZEL

1. Remove all screws on Rear Cover and AC Cover.

2. Open Rear Cover in order as below.
1
2

hook

Lift up top of panel , then release the of panel from hook

Then remove panel in the direction of the arrow
of panel

KLV-22P402B/24P412B/24P422B (IND/RMD) 27
 1-6. How to disassemble Deco
[KLV-22P402B IN5/24P412B IN5/24P422B IN5/24P412B SP1]
PROCEDURE TO REMOVAL OF DECO

hook

Release deco from hook of bezel

Remove deco from bezel

KLV-22P402B/24P412B/24P422B (IND/RMD) 28
 1-7. How to disassemble LVDS cable
[KLV-22P402B IN5/KLV-24P412B IN5/24P422B IN5/24P412B SP1]
1-7-1. PROCEDURE OF REMOVING LVDS CABLE ON KLV-22P402B IN5

1 2
Remove the PIN

Remove the PIN

Remove tape

Press the 2 sides of LVDS, then pull

Remove the screws in the direction of the arrow

Remove speaker , remove front bezel Remove screws, remove metal bracket and boards ass’y. The metal bracket
and boards ass'y is a whole, no need to disassembly .
1-7-2. PROCEDURE OF REMOVING LVDS CABLE ON KLV-24P412B IN5/24P422B IN5

1 2
Remove the PIN 3

Remove the PIN Remove tape

Remove the screws Press the 2 sides of LVDS, then pull

in the direction of the arrow
Remove screws, remove metal bracket and boards ass’y. The metal bracket
Remove speaker , remove front bezel and boards ass'y is a whole, no need to disassembly .
KLV-22P402B/24P412B/24P422B (IND/RMD) 29
 1-8. How to disassemble IR Board
[KLV-22P402B IN5 /24P412B IN5/24P422B IN5 /24P412B SP1]
PROCEDURE TO REMOVAL OF IR Board

1 2

screw

Disassemble deco Remove the IR cable

Then disassemble the screw

KLV-22P402B/24P412B/24P422B (IND/RMD) 30
 1-9. How to ass’y the LED lens
[KLV-22P402B IN5 /24P412B IN5 /24P422B IN5 /24P412B SP1]

1 2

19 Press the LED lens in the hole

The LED lens is installed in the hole

The LED lens is remarked with red circle

KLV-22P402B/24P412B/24P422B (IND/RMD) 31
 1-10. How to assemble the Himeron Countermeasure of panel
[KLV-22P402B IN5/24P412B IN5 /24P422B IN5/24P412B SP1]
1-10-1. KLV-22P402B IN5 REF. No. PART No. DESCRIPTION MARK
4-541-809-01 CUSHION, 400 x15
1. Stick HIMERON (Part Number :4-541-809-01) to the bottom side of the panel.
4-541-811-01 CUSHION, 260 x12
4-541-808-01 CUSHION, 480 x17
1
4
According to the graphical
position, extra width should
fold to the front of the panel

2. Stick HIMERON
(Part Number :4-541-811-01) along
the inside edge of the panel iron
edge . 4. The above of HIMERON (Part Number :4-541-808-01) close
to the connector of LVDS, and the right of HIMERON is
pasted along the panel edge steps. Flatten the side of
Flatten HIMERON for the HIMERON.
front/side of panel. 5

3. Stick HIMERON
(Part Number :4-541-811-01) along
the inside edge of the panel iron
edge .

Flatten HIMERON for the

front/side of panel. 5. The bottom of HIMERON (Part Number :4-541-808-01) close to the
top of the red circle marked black rectangle. and the right of
HIMERON is pasted along the panel edge steps. Flatten the side
of HIMERON.
KLV-22P402B/24P412B/24P422B (IND/RMD) 32
 REF. No. PART No. DESCRIPTION MARK
6 4-541-810-01 CUSHION, 270 x8

6. Stick HIMERON (Part Number :4-541-810-01) along the top and the
inside edge of the panel .

HIMERON can’t blot out the iron edge of the panel .

7. Stick HIMERON (Part Number :4-541-810-01) along the top and the
inside edge of the panel .

HIMERON can’t blot out the iron edge of the panel .

KLV-22P402B/24P412B/24P422B (IND/RMD) 33
 1-10. How to assemble the Himeron Countermeasure of panel
[KLV-22P402B IN5/24P412B IN5/24P422B IN5/24P412B SP1]
1-10-2. KLV-24P412B IN5/24P422B IN5/24P412B SP1
1. Stick HIMERON (Part Number :4-541-813-01) to the bottom side of the panel. REF. No. PART No. DESCRIPTION MARK
4-541-813-01 CUSHION, 480 x17
1 4-541-814-01 CUSHION, 275 x25
According to the graphical 4-541-812-01 CUSHION, 525 x20
position, extra width should
fold to the front of the panel
4

2
2. Stick HIMERON
(Part number :4-541-814-01)
along the inside edge of the
panel iron edge .
4. The above of HIMERON (PN:4-541-812-01) close to the
connector of LVDS, and the right of HIMERON is pasted
Flatten HIMERON for the along the panel edge steps. Flatten the side of HIMERON.
front of panel, and the
back/side no need. 5

Flatten HIMERON for the

front of panel, and the
back/side no need.

3. Stick HIMERON (Part Number :4-541-814-01) along the inside edge of

5. The bottom of HIMERON (PN:4-541-812-01) close to the top of the
the panel iron edge .
red circle marked black rectangle. and the right of HIMERON is
pasted along the panel edge steps. Flatten the side of
HIMERON.
KLV-22P402B/24P412B/24P422B (IND/RMD) 34
SEC 2. ADJUSTMENT

HOW TO ENTERING SERVICE MODE

1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.

3) Service mode display.

Or 1) Turn on the TV and switch to TV source.
2) Press the buttons on the remote commander as follows, and entering service mode.
Left Right Mute Enter Mute Volume +
3) Service mode display.
Service Mode

Status Information >>

Self diagnosis history >>
NO_SIGNAL_MUTE <[ Off ]>
TUNING SYSTEM <[ AUTO ]>
Low of HPD <[ 5 ]>
SERIAL NUMBER EDIT 0000001
MODEL NAME EDIT KLV-24P422B
Test Reset <[ Off ]>

[</>]Set[Home]Exit

When replace Main Board or panel, please confirm " SERIAL NUMBER EDIT " and "MODEL NAME EDIT" in service mode.
If they are different, please select a suitable thing.

KLV-22P402B/24P412B/24P422B (IND/RMD) 35
 ADJUSTMENT

4) How to use the remote commander.

Function The flow of control

Service mode on <Info><5><Vol Up><Power>

Service mode off <Home> / <Power off + on>
Adjustment Item up / down /
Data Value up / down /

5) After entering service mode, then turn off the power switch.

KLV-22P402B/24P412B/24P422B (IND/RMD) 36
SEC 3. DIAGRAMS AND CHASSIS STRUCTURE
3-1. BLOCK DIAGRAM
3-1-1. KLV-22P402B IN5/24P412B IN5/24P422B IN5/24P412B SP1

KLV-22P402B/24P412B/24P422B (IND/RMD) 37
 DIAGRAMS

3-2. CONNECTOR DIAGRAM

3-2-1. KLV-22P402B IN5/24P412B IN5/24P422B IN5/24P412B SP1

Panel
T-Con Board

CN8601

CN408(22 inch)/CN409(24 inch)

CN9101

CN701

CN601 CN401

Power Board Main Board

CN202

IR Board

KLV-22P402B/24P412B/24P422B (IND/RMD) 38
 DIAGRAMS

3-3. CIRCUIT BOARDS LOCATION

3-3-1. KLV-22P402B IN5/24P412B IN5/24P422B IN5/24P412B SP1

KLV-22P402B IN5 KLV-24P412B IN5 /24P422B IN5 /24P422B SP1

POWER UNIT Board POWER UNIT Board

A Board
A Board

H Board H Board

KLV-22P402B/24P412B/24P422B (IND/RMD) 39
 DIAGRAMS

3-4. Tape location

3-4-1. KLV-22P402B IN5/24P412B IN5/24P422B IN5/24P412B SP1

KLV-22P402B IN5 KLV-24P412B IN5 /24P422B IN5 /24P412B SP1

TAPE SIZE:
KLV-22P402B: 25MM*50MM
KLV-24P412B/24P422B/24P412B SP1: 1. 20MM*80MM
2. 25MM*50MM

The purpose for the tape stick is to make the cables fixed.

KLV-22P402B/24P412B/24P422B (IND/RMD) 40
END

9-888-153-03 Sony Corporation

KLV-22P402B/24P412B/24P422B (IND/RMD) 41
APPENDIX-1 Trouble analysis flow
Return Set

No Yes Yes or OK
Does Backlight
turn On? No or NG
NG OK Yes No
LED Indicator Does Picture
Function check appear?
NG OK No
Power On Key V-Line/H-Line
Function check Abnormal?
OK Yes OK
Power Cable Panel Cable(FFC)
connection Check Connection Check
NG NG
Check IR Cable OK
Reinstall Reinstall
Connection Power Cable Panel Cable
NG
Reinstall NG NG
Exchange
IR Cable Check TV Function Check TV Function
PSU board
OK OK
NG Exchange Exchange
Check TV Function
IR board Main board
OK
OK OK
Check TV Function Check TV Function

NG NG
Exchange Exchange Exchange
Main board Panel Panel

OK OK OK
Check TV Function Check TV Function Check TV Function

Finish Repair Finish Repair Finish Repair

KLV-22P402B/24P412B/24P422B (IND/RMD) 42
 APPENDIX-2 Software data update

Chassis Name: RB2T Segment Name: MC

The confirmation of the software version of the TV set.

1. Model Name
product information of setting menu. 1: KLV-22P402B
2: 0123450 2. Serial Number
[HOME] , [Settings] , [Set-up] , [Product Information]
3: 1.00 3. Software Version
Please use the latest software.

When change Main board,

1 and 2 are not displayed.
Software Down load

store the software Package to USB memory. (Applicable USB memory : Format by FAT32, USB2.0 type )

If the software file is compressed(.zip), please unzip it.

For USB, please store only one file for software update.

KLV-22P402B IN5/24P412B IN5 / 24P422B IN5

sony_fw_2014_XXXX_apas2.pkg (IND)

KLV- 24P412B SP1

sony_fw_2014_XXXX_apas3.pkg (RMD)

KLV-22P402B/24P412B/24P422B (IND/RMD) 43
 Software update by USB memory
2) Starting update
Orange LED is flushing. (2-3min)
1. Turn on the TV.
2. Unplug the AC power cord.
3. Connect USB memory.

3) Finish update
Lights up Green LED again and TV is turned on.

Do not connect USB memory in standby mode.

5. Unplug AC power cord and disconnect USB memory.

4. Plug the AC power cord then start update automatically. 6. Plug the AC power cord then turn on the TV.

1) Lights up Green LED. (no picture) Confirm Software version

Please confirm whether it is the latest software.
product information of setting menu.
[HOME] , [Settings] , [Set-up] , [Product Information]

KLV-22P402B/24P412B/24P422B (IND/RMD) 44
APPENDIX-3 Operation Time, Boot Count, Panel Operation Time

[To Bring Up Self Diagnostic(SELF CHECK)]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

[Operation Time, Boot Count, Panel Operation Time Screen]

SELF CHECK
Service Mode
BACK <<
Status Information >>
Self diagnosis history >>
NO_SIGNAL_MUTE <[ Off ]>
TUNING SYSTEM <[ AUTO ]>
Low of HPD <[ 5 ]>
SERIAL NUMBER EDIT 0000001
MODEL NAME EDIT KLV-24P422B
Test Reset <[ Off ]>

12345-67891-23456
[</>]Set[Home]Exit [Home] Exit

Panel operation time by hour

Boot count
Total operation time by hour

You can check the TV set operation time, boot count and panel operation time in service menu although this model doesn’t support self-diagnostics.
After you have completed the repairs, clear the result display to “0”.

Exiting the Self-diagnostic screen

To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KLV-22P402B/24P412B/24P422B (IND/RMD) 45
APPENDIX-4 Reset and Edit Serial Number
Reset: Operation Time, Boot Count, Panel Operation Time
Edit: Serial Number
You can use the Test Reset which is the Last item in the Service mode to reset the Operation Time,
Boot Count, Panel Operation Time.
You can use the use the remote commander Left, Right, Up and Down to edit the Serial Number.

Edit Serial Number method:

When you select the SERIAL NUMBER EDIT item in the service mode, use right key to enter edit mode.
SERIAL NUMBER EDIT 0000001
Use the up and down key to edit the first bit of the SERIAL NUMBER （0~9）。
Use the left and right key to switch bit.
SERIAL NUMBER EDIT 0000001
( When Serial Number is “orange color in service mode after edited”, pls reset the “SN Reset” item in
Factory model for next “Serial Number Edit” pls refer to next page )

Service Mode

Status Information >>

Self diagnosis history >>
NO_SIGNAL_MUTE <[ Off ]>
TUNING SYSTEM <[ AUTO ]>
Low of HPD <[ 5 ]>
SERIAL NUMBER EDIT 0000001
MODEL NAME EDIT KLV-24P422B
Test Reset <[ Off ]>

[</>]Set[Home]Exit

KLV-22P402B/24P412B/24P422B (IND/RMD) 46
 Reset Serial Number in Factory mode:
For IND Model, SN can be reset on the condition that the software is upgraded to or higher than 1.07 version ( RMD : 1.01version) if any.

1. Turn on TV. Press remote key ‘Home’ > ‘1’ > ‘9’ > ‘9’ > ‘9’ > ‘RETURN’.
We can see Factory menu as below.

2. Press “Enter” key to reset SN on “SN Reset” item. Default value is “1111111”.

3. Press “return” key to exit factory mode.

KLV-22P402B/24P412B/24P422B (IND/RMD) 47
 Edit Serial Number in Service Mode:
For IND Model, SN can be reset on the condition that the software is upgraded to or higher than 1.07 version ( RMD : 1.01version) if any.

1. Enter service mode

Power on then, <Left> + <Right> + <Mute> + <Enter> + <Mute> + <Vol+>

2. Select “SERIAL NUMBER EDIT” and press <Enter> to edit. Press <Up> or <Down> to change number.

KLV-22P402B/24P412B/24P422B (IND/RMD) 48
 3. Press <Enter> to finish and Select “YES” to save.

4. The “SERIAL NEMBER” will not edit again when “SERIAL NUMBER” became orange color.

5. Press <HOME> to exit “Service mode”.

KLV-22P402B/24P412B/24P422B (IND/RMD) 49