Infineon Solution for

LED TV SMPS

Willion Chen
System Application Engineer
ASIC & Power IC
Infineon Solution for LED TV SMPS Agenda

Various Solution by power stages

PFC controllers introduction
LLC controllers introduction
Auxiliary Power solution

11.07.2008 version 1.0 Page 2

 LED TV SMPS: <100W solution

Vout for
QR flyback LED Backlighting*
QR PWM Controller
ICE2QS02G controllers
EMI
AC filter
13V output
System & Audio *

DCM PFC Controller Main converter

TDA4863-2 Quasi-resonant flyback

PFC
controller 5.3V
TM
FF CoolSET F3R Standby &
ICE3BR4765JZ Microcontroller *

PFC pre-regulator
Boost converter
controller

Standby converter
Fixed frequency flyback
* The exact value is subject to the system SPEC

 TDA4863-2: Few external component , easy design, nearly 1 power factor can be achieved.
 ICE2QS02G: Mosfet Valley switching and Frequency reduction ensure high average efficiency >87%.
 ICE3BR4765JZ: Active burst mode ensures extremely low standby power consumption <0.1W.

11.07.2008 version 1.0 Page 3

 LED TV Power: 100~200W solution
Main converter
Half-bridge resonant converter
Vout
LED Backlighting*
SiC diode 600V CoolMOSTMC3/CP
Eg. 500V CoolMOSTMC3/CP
IDT02S60C Eg. SPA07N60C3
SDT02S60C IPA50R385CP
EMI 24V or 18V output
AC filter Pulse Audio *
Trans

13V output
HB LLC System *
Controller
PFC Controllers
Eg.
TDA4863-2 ICE1HS01G
PFC 600V CoolMOSTMC3/CP
controller 500V CoolMOSTMC3/CP 5.3V
Eg.
FF CoolSET new Series F3R Standby &
IPA60R199CP
SPA20N60C3 Eg. ICE3BR4765JZ Microcontroller *

PFC pre-regulator
Boost converter controller

Standby converter
* The exact value is subject to the system SPEC QR/Fixed frequency Flyback

 TDA4863-2: Few external component , easy design, nearly 1 power factor can be achieved.
 ICE1HS01G: LLC resonant converter ensures high efficiency >95% and low EMI radiation.
 ICE3BR4765JZ: Active burst mode ensures extremely low standby power consumption <0.1W.

11.07.2008 version 1.0 Page 4

LED TV Power: High Efficiency 200W solution_ option 1
SiC diode
Eg.
IDT02S60C
SDT02S60C
EMI
filter
AC

Voutput
LED
PFC Controllers Backlighting *
ICE2HS01G
Eg.
TDA4863-2

HB LLC+SR Controller
PFC Pulse Trans
/HB driver IC
controller

PFC pre-regulator Main converter

Boost converter Half-bridge resonant converter

18V output
QR flyback Audio *
QR PWM Controller
ICE2QS02G controllers

13V output
System *

Mult output converter

Quasi-resonant flyback

5.3V
FF CoolSET new Series F3R Standby &
Eg. ICE3BR4765JZ Microcontroller

controller

Standby converter
Fixed frequency Flyback
* The exact value is subject to the system SPEC

 ICE2HS01G: LLC+SR controller further increases the LLC efficiency to a much higher level.
11.07.2008 version 1.0 Page 5
LED TV Power: High Efficiency 200W solution_ option 2
SiC diode
Eg.
IDT02S60C
SDT02S60C
EMI
filter
AC

Voutput
LED
PFC Controllers Backlighting *
ICE2HS01G
Eg.
TDA4863-2

HB LLC+SR Controller
PFC Pulse Trans
/HB driver IC
controller

PFC pre-regulator Main converter

Boost converter Half-bridge resonant converter

18V output
Pulse Audio *
Trans

Multi output using LLC topology

may cause lower BOM cost, HB LLC
12V output
System *
compared to using QR. Controller

ICE1HS01G Mulit output converter

Half-bridge resonant converter

5.3V
FF CoolSET new Series F3R Standby &
Eg. ICE3BR4765JZ Microcontroller

controller

Standby converter
Fixed frequency Flyback
* The exact value is subject to the system SPEC

 ICE2HS01G: LLC+SR controller further increases the LLC efficiency to a much higher level.
11.07.2008 version 1.0 Page 6
Infineon CCM PFC controller History

• Improve dynamic response

•
2010 ICE3PCS0XG •
Efficiency above 95%
Digital control voltage loop
• Synchronous frequency
• Boost follower mode
• Accurate Brownout protection sensing
• Lowest internal reference – 2.5V

• BiCMOS Technology
2006 ICE2PCS0x • Lower internal reference – 5V

2003 ICE1PCS0x • First Infineon standalone CCM PFC

• Adjustable gate switching frequency
• Brownout protection

11.07.2008 version 1.0 Page 7

Pin Layout ICE3PCS01G
Pin1 =Boost Follower Setting (BOFO)
Pin2 =Current Sense Input (ISENSE) BOFO PGND

Pin3 =Signal Ground (SGND) ISENSE GATE

Pin4 =Current Loop Compensation (ICOMP) SGND VCC

ICOMP ICE3PCS01G VSENSE

Pin5 =Switching Frequency Setting (FREQ)
FREQ OVP
Pin6 =Bulk Voltage OK Signal VB_OK BOP

Pin7 =PFC Enable Function (VBTHL_EN) VBTHL_EN VREF

Pin8 =Voltage reference (VREF)

Pin9 =Brownout Protection (BOP)
Pin10 =Over Voltage Protection (OVP)
Pin11 =Bulk Voltage Sense (VSENSE)
Pin12 =IC Supply Voltage (VCC)
Pin13 =Gate Drive (GATE)

Pin14 =Power Ground (PGND)

11.07.2008 version 1.0 Page 8

Typical Application Circuit
DBYP

RNTC DB

LBoost
VCC
RGATE RBVS1 RBVS4
Line CB
85 ~ 265 Vac Filter CE
RGS RBVS2 RBVS5
RSHUNT

RBVS3 RBVS6
DBRO1 DBRO2 Qrel
RCS

RRel
RBRO1

VB_OK ISENSE GATE PGND VSENSE OVP PWM

RBRO2 Feedback

BOP ICE3PCS01G
RBOFO1

RBRO3 BOFO
CBRO
SGND VREF VBTHL_EN FREQ ICOMP VCC RBOFO2
RVB1
VCC
RVB2 RFREQ CICOMP CVCC

11.07.2008 version 1.0 Page 9

ICE3PCS0xG
Key Features
 Low Peak Current Limit (0.2V)
 Average current control without direct sinewave reference
signal sensing
 Adjustable operating frequency (20kHz - 250kHz)
 Synchronous frequency (50kHz – 150kHz)
 Boost Follower Mode with adjustable bulk voltage at low
step
 Accurate Brown Out protection
 Second Over Voltage protection (OVP2)
 PFC enable function
 Enhanced dynamic response without current distortion
 Digital Control Voltage Loop
 Simple and easy design with very few external
components reduces system and assembling cost.
 Supports the trends: High efficiency, High power factor,
High Power Density and Low System Cost
 Target Applications: PC, Server, TV, gaming console,
Adapter

11.07.2008 version 1.0 Page 10

Schematic of ICE3PCS01G Demoboard

11.07.2008 version 1.0 Page 11

ICE3PCS01G’s 300W Demoboard

11.07.2008 version 1.0 Page 12

Performance of Evaluation Board
Efficiency Vs Output Power

ICE3PCS01G Efficiency
100.00
85Vac 115Vac 230Vac 265Vac
99.00

98.00
Efficiency(%)

97.00

96.00

95.00

94.00

93.00
0.00 50.00 100.00 150.00 200.00 250.00 300.00
Output Power (W)

11.07.2008 version 1.0 Page 13

Performance of Evaluation Board
Power Factor Vs. Output Power

ICE3PCS01G PF
1.00

0.90

0.80
PF

0.70

85Vac 115Vac 230Vac 265Vac

0.60

0.50

0.40
0.00 50.00 100.00 150.00 200.00 250.00 300.00
Output Power (W)

11.07.2008 version 1.0 Page 14

ICE3PCS0xG in 8-pin

Other ICE3PCS0XG family

ISENSE GATE ISENSE GATE

GND VCC GND VCC

ICE3PCS02G ICE3PCS03G
ICOMP VSENSE ICOMP VSENSE

FREQ OVP FREQ BOP

 The difference between ICE3PCS02G and ICE3PCS03G is at pin 5

11.07.2008 version 1.0 Page 15

LLC stage  ICE2HS01G
Load 20% 50% 100%

Efficiency 95.5% 97% 96.5%

Timer VCC

EnA HG

OCP LG

LOAD SHG

FREQ SLG
ICE2HS01G
TD GND
PG-DSO-20
Delay SRD

Vref CL

Vmc CS

Vres VINS

11.07.2008 version 1.0 Page 16

LLC stage  ICE2HS01G
Load 20% 50% 100%

Efficiency 95.5% 97% 96.5%

Timer VCC

EnA HG

OCP LG

LOAD SHG

FREQ SLG
ICE2HS01G
TD GND
PG-DSO-20
Delay SRD

Vref CL

Vmc CS

Vres VINS

•SR control from

primary side for both
CCM and DCM
•No need SR
IC/Current sense at
secondary side

11.07.2008 version 1.0 Page 17

Infineon System Solution for LED TV
LLC stage  ICE2HS01G
Load 20% 50% 100%

Efficiency 95.5% 97% 96.5%

Timer VCC

EnA HG

OCP LG

LOAD SHG

FREQ SLG
ICE2HS01G
TD GND
PG-DSO-20
Delay SRD

Accurate set of frequency Vref CL

and deadtime Vmc CS

Vres VINS

11.07.2008 version 1.0 Page 18

Infineon System Solution for LED TV
LLC stage  ICE2HS01G
Load 20% 50% 100%

Efficiency 95.5% 97% 96.5%

Timer VCC

EnA HG

brownout OCP LG

LOAD SHG

FREQ SLG
ICE2HS01G
OCP TD
PG-DSO-20
GND

Delay SRD

Vref CL

Vmc CS

Vres VINS

Latch

OLP

11.07.2008 version 1.0 Page 19

Infineon system solution for LED TV
ICE2HS01G Key Features

 Flexible LLC operation

 Adjustable frequency for Min, Max, OCP and SS  Easy design
 Maximum switching frequency up to 1MHz  High power density
 Adjustable and adaptive dead time control  Easy design

 Novel SR operation mode with various protections (patent pending)

 Can be operated at boost region with SR  Highest achievable efficiency
 Variable protections for SR operation  Easy and Reliable design
 Control SR from primary controller  No need of SR IC, low system cost
 Tight tolerance control  Feasibility for mass production

 Accurate setting of switching frequency and dead time

 Simple system design
 optimized system efficiency

 Various protections
 OTP, OLP, OCP, Latch-off Enable  Easy system design

11.07.2008 version 1.0 Page 20

Infineon Integrated Power IC – F3 & Quasi.
CoolSET®

DC
AC
~ Vo

IC T2 Quasi CoolSET®
Quasi. PWM IC CoolMOS

11.07.2008 version 1.0 Page 21

 CoolSETTM
Application - Isolated TO220-6 & Fullpak Package
Typical SMPS topology for AC/DC
conversion with CoolSET

DC
AC
~ Vo

T2 TM
IC CoolSET F2
Photo and schematic of CoolSET
in TO-220-6 ISODRAIN package

NEW!

Control Chip
CoolMOS
DCB-Isolation
GND
Lead frame is
connected to GND

TO-220-6 ISOdrain
ISOLATED Package w. LOW Thermal Resistance

11.07.2008 version 1.0 Page 22

 CoolSET Naming System

A: FF in 100KHz Vds rating:

B: FF in 67KHz divided by 10 Package:
Q: Quasi Resonant Blank: DIP8
Infineon AC/DC IC
Latch G: SO8
Z: DIP7
F: TO220F

ICE 3 A 20 65 E L J Z

Generation: ESD Jitter

2: 2nd
3: 3rd

xx: current, multipled by 10

Rxx: Rdson, multipled by 10

11.07.2008 version 1.0 Page 23

 Fixed Switching CoolSET and Pin Assignment
 Package : DIP-7 / DIP-8

 Pin assignment :

Pin Name Function

1 BBA Brownout, extended Blanking time and external Auto-restart enable

BBA 1 8 GND
2 FBB FeedBack and Burst entry control

FBB 2 7 VCC 3 CS Current Sense

4 N.C. No Connection
CS 3
5 Drain Drain

n.c. 4 5 Drain 6 No pin No pin

7 Vcc Vcc

8 GND Ground

11.07.2008 version 1.0 Page 24

 Quasi. CoolSET and Pin Assignment

Package PG_DIP-8

11.07.2008 version 1.0 Page 25

 Block diagram of ICE3A/BRXXXXJ Fixed
Switching Frequency CoolSET
+
Converter
CBulk Snubber DC Output
85 ... 270 VAC VOUT
-

CVCC

VCC Drain
Power Management CoolMOS®
#2 C2 Brownout Startup Cell
Internal Bias Voltage 5.0V
RBO1 0.9V mode
S3 Reference

Auto-restart BBA
Enable
Power-Down
GND
Signal RBO2 Ichg_BO Undervoltage Lockout
CBK Reset 17V
#3 #1 10.5V
0.75 PWM
TAE #2 Section
Oscillator
5.0V C9
0.4V Duty Cycle
max
VCC &
Ichg_EB C1 G1
Soft Start Clock
20.5V Thermal Soft-Start
S1 Shutdown Comparator
Freq. jitter
4.5V Soft
Tj >130°C & Gate
C11 Start FF1
C7 G7 Driver
Block
Counter 1 S
500 R Q &
C3 CT1 G8
G9
0.9V
S2
& Spike Auto
4.5V 20ms Restart
Blanking
C4 Blanking G5
30us Mode
Time C8
5.0V
PWM Propagation-Delay
RFB C13 Comparator Compensation Current Limiting
25k 4.0V
FBB Active Burst
Mode 0.62V
CFB VFB_burst C5 20ms Blanking Time C10 Vcsth LEB
2pF S4
220ns 10k CS
Burst x3.25 LEB
detect and PWM OP & 1pF D1
C6a 180ns
adjust 3.5V G10 C12 RSense
& Vcsth_burst
G11 Current Mode
Vcs_burst VFB_burst C6b Propagation-Delay
3.2V Control Unit or Compensation-Burst
G13
ICE3ARxx80JZ / CoolSET®-F3R80 ( Brownout & Jitter Mode )

# : optional external components;

#1 : CBK is used to extend the Blanking Time
#2 : RBO1 & RBO2 are used for brownout feature; RBO1 tie to Vcc if no brownout feature
#3 : TAE is used to enable the external Auto-restart feature

11.07.2008 version 1.0 Page 26

CoolSET® F3 product family introduction
 CoolSET® F3 (ICE3xxx65(L)(Z)(G)(P))
 1st F3 CoolSET® products, Bipolar technologies
 Full power range series with DIP-8, DIP-7, DSO-16/12 and TO-220
isodrain.
 CoolSET® F3J (ICE3Bxx65J(G))
 Cost reduction F3 CoolSET® (C1), BiCMOS technologies
 For low power application and with frequency jitter
 Only DIP-8 and DSO-16/12 packages
 CoolSET® F3LJ (ICE3A1065LJ)
 Latch version of F3J with extra features (latch enable and
extendable blanking time for over load)
 Only DIP-8 package
 CoolSET® F3R (ICE3BR4765J)
 Non-latch version / Only Auto restart
 Replace the F3 CoolSET® series
 Change naming nomenclature to specify Rdson instead of Id current
 DIP-8 package

11.07.2008 version 1.0 Page 27

Evaluation Board Circuit Diagram
12V 30W (Vin= 85Vac ~ 282Vac) using ICE3AR0680JZ
Enable BrownOut, EBO : Add R18, R19, R1100 and delete R17;
Disable BrownOut, DBO : Add R17 and delete R18, R19 and R100;
EBO and DBO would not happen at the same time.

11.07.2008 version 1.0 Page 28

Standby Input Power at 0W and 0.5W load – using Yokogawa WT210 in integration
timer mode
Measurement based on demo board 30W 12V using ICE3AR0680JZ

Stanby Power @ no-load versus AC Line Input Voltage

100

75.06 97.95

Input Power [ mW ]
80
57.02
60 49.29
40.92
35.57
40
38.82 46.54
20 31.83 33.71 34.73
23.88
0
85 115 150 180 230 282

AC Line Input Voltage [ Vac ]

Po = 0W(Enable Broownout) Po=0W(Disable Brownout)

Standby Pow er @ 0.5W load versus AC Line Input Voltage Standby Pow er Efficiency @ 0.5W
0.80
90

0.75 84.77 84.51

0.70
Input Power [ W ]

0.67 85
82.34

Efficiency [ % ]
0.70
0.65
0.63 79.49
0.63 82.42
0.65 0.61 80
80.98
0.60 78.71
75
0.55 74.40
70
0.50
0.5 1.0 2.0 3.0
85 115 150 180 230 282
AC Line Input Voltage [ Vac ] Output power [ W ]
Po=0.5W Vin=115Vac Vin=230Vac

11.07.2008 version 1.0 Page 29

Standby power at different CFB for no load and
0.5W load
Measurement based on demo board 30W 12V using
ICE3AR0680JZ
 Input standby power at no load with different CFB

Pin (mW) Enable Brownout Pin (mW) Disable Brownout

85Vac 115Vac 150Vac 180Vac 230Vac 282Vac 85Vac 115Vac 150Vac 180Vac 230Vac 282Vac

CFB=6.8nF 37.34 42.48 49.79 59.34 78.94 99.96 32.94 34.21 36.19 38.99 44.89 56.26

CFB=1nF 36.55 41.29 50.83 56.23 76.35 96.54 32.56 33.48 36.42 38.86 43.83 55.79

CFB=330pF 36.46 41.95 49.02 57.73 76.53 98.93 33.19 34.63 36.19 38.73 44.58 55.42

CFB=100pF 108.57 104.48 105.77 114.59 128.02 149.37 97.52 80.17 87.36 88.81 92.49 100.84

 Input standby power at 0.5W load with different CFB

Pin (W) Enable Brownout Pin (W) Disable Brownout

85Vac 115Vac 150Vac 180Vac 230Vac 282Vac 85Vac 115Vac 150Vac 180Vac 230Vac 282Vac

CFB=6.8nF 0..584 0.595 0.610 0.625 0.638 0.664 0.581 0.596 0.605 0.606 0.612 0.628

CFB=1nF 0.611 0.625 0.630 0.633 0.650 0.679 0.585 0.601 0.606 0.619 0.629 0.647

CFB=330pF 0.606 0.614 0.637 0.642 0.668 0.682 0.589 0.602 0.614 0.620 0.630 0.652

CFB=100pF 0.857 0.812 0.796 0.804 0.826 0.869 0.840 0.782 0.772 0.76 0.77 0.79

11.07.2008 version 1.0 Page 30

 CoolSETTM F3
Product Overview
 A version: ISODrain
f = 100kHz Isolated
 B version: low Rth
f = 67 kHz

SO-16 DIP-8 POUTmax TO-220-6 I2-Pak

RDSon POUTmax

ICE3B0365JG ICE3A0365
6.5 ICE3B0365J 9W/17W
ICE3B0565JG ICE3A0565
4,7 ICE3B0565J 12W/21W
ICE3A1065 ICE3A2065P ICE3A2065I 55W/90W
ICE3B1065 ICE3B2065P ICE3B2065I
3,0 ICE3A3065P ICE3A3065I
15W /25W 68W/125W
ICE3B3065P ICE3B3065I
2,1 ICE3B1565J
ICE3A1565
ICE3B1565
1,7 20W/32W ICE3A3565P ICE3A3565I
ICE3B3565P ICE3B3565I
ICE3A2065 ICE3A5065P ICE3A5065I 80W/144W
1,5 ICE3B2065 ICE3B5065P ICE3B5065I
27W/41W ICE3A5565P ICE3A5565I 100W/180W
ICE3B5565P ICE3B5565I
0,95 ICE3A2565
ICE3B2565 110W/200W
0,8 31W /46W

0,65

11.07.2008 version 1.0 Page 31

 CoolSETTM F3R & 2QR
Product Overview
 A version: Fullpak
f = 100kHz  Isolated
 B version:
f = 67 kHz  low Rth
 Quasiresonant

SO-16 DIP-7/8 TO-220-6

POUTmax RDSon POUTmax
RDSon 55W/90W
9W/17W
ICE3B4765JG
10.0 ICE3BR4765J 12W/21W 2,5
ICE2QR4765 ICE3BR2565JF
ICE3AR4780JZ
4,7 ICE2QR4780Z

ICE3AR2280JZ 15W/28W 1,5 ICE3BR1565JF 68W/125W

ICE3BR2280JZ
2,2 ICE2QR2280Z

ICE3BR1765J 1,0 ICE3BR1065JF 80W/144W

1,7 ICE2QR0665G ICE2QR1765 20W/32W
0,65
ICE3BR0665J 110W/200
0,65 ICE2QR0665
ICE3AR0680JZ ICE3BR0665JF
W
31W /46W
ICE3BR0680JZ
ICE2QR0680Z

11.07.2008 version 1.0 Page 32

 SMPS IC’s at a glance
Focus Product Portfolio

ICE3BR4765J ICE3BR1765J ICE3BR0665J

ICE3BR4765JZ ICE3BR1765JZ ICE3BR0665JZ

ICE3BR4765JG

FF CoolSET
ICE3BR2565JF ICE3BR1565JF ICE3BR1065JF ICE3BR0665JF

ICE3A1065ELJ ICE3A2065ELJ

ICE3AR4780JZ ICE3AR2280JZ ICE3AR0680JZ

FF PWM IC ICE3BS03LJG ICE3AS03LJG

QR CoolSET ICE2QR4765 ICE2QR1765 ICE2QR0665

QR PWM IC ICE2QS01 ICE2QS02G ICE2QS03 ICE2QS03G

Res LLC HB ICE1HS01G ICE2HS01G

ICE2PCS01 ICE2PCS02 ICE2PCS03 ICE2PCS04 ICE2PCS05 ICE2PCS06

CCM PFC IC ICE2PCS01G ICE2PCS02G ICE2PCS03G ICE2PCS04G ICE2PCS05G ICE2PCS06G

ICE3PCS01G ICE3PCS02G ICE3PCS03G

PFC+TTF ICE1CS02 ICE1CS02G

11.07.2008 version 1.0 Page 33