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Piping Calculations

The document contains information about pipe dimensions, flow rates, velocities, and pressure drop calculations for pipe systems. It includes tables of nominal pipe sizes and wall thicknesses, calculations to determine internal diameter, flow rate, and velocity given other parameters. It also shows a sample pressure drop calculation for a pipe system with fittings and valves, considering head losses from friction and components.

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0% found this document useful (0 votes)
252 views

Piping Calculations

The document contains information about pipe dimensions, flow rates, velocities, and pressure drop calculations for pipe systems. It includes tables of nominal pipe sizes and wall thicknesses, calculations to determine internal diameter, flow rate, and velocity given other parameters. It also shows a sample pressure drop calculation for a pipe system with fittings and valves, considering head losses from friction and components.

Uploaded by

reena
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Find Internal Diameter

Flow rate (m3/hr) 10


Velocity of fluid (m/sec) 2.5
Internal Diameter of Pipe (mm) 38

Finding Fluid Velocity


Flow rate (m3/hr) 10
Internal Dia (mm) 38.1
Velocity of fluid (m/sec) 2.4

Find Flow Rate


Velocity of fluid 3.8
Internal Dia (mm) 65
Flow rate (m3/hr) 45

Pipe Area & Dia Calculation


PIPE ID 49.3
AREA 1908.9

AREA 3817.8
PIPE ID 69.7

Pump capacity Conversion


Pump Capacity in L/min 200
Pump Capacity in m3/hr 12

Pump Capacity in L/Hr 5000


Pump Capacity in m3/hr 5
Data to be filled-up
Result
Sample Pressure Drop Calculation

Total Flowrate = 750 GPM Density= 64 lb/ft3 Kinematic Viscosity = 1.15 centistokes
= 170.33 m3/hr = 1.24E-05 ft2/s
= 1.15E-06 m2/s

Head Losses from pipe/fittings:


Flowrate Int.dia.(d) Velocity Pipe Length Fit. Coeff. Qty Avg. Rough. Rel. Rough. Renold. F.Factor Head Loss
Pipe / Fittings Pipe Sections
( m3/hr) (mm) (m/s) (m) (k) (e)-m (e/d)-m (Re) (f) (m)
6" Pipe Discharge 170.33 146.3 2.81 90 0 1 4.60E-04 3.15E-03 3.58E+05 0.0240 5.967
Elbow 90 Deg Discharge 170.33 146.3 2.81 0 0.45 14 0.00E+00 0.00E+00 0.0000 2.546
Elbow 45 Deg Discharge 170.33 146.3 2.81 0 0.24 7 0.00E+00 0.00E+00 0.0000 0.679
Tee Discharge 170.33 146.3 2.81 0 0.34 2 0.00E+00 0.00E+00 0.0000 0.275
Reducer Discharge 170.33 146.3 2.81 0 0.12 1 0.00E+00 0.00E+00 0.0000 0.048
Check Valve Discharge 170.33 146.3 2.81 0 1.5 1 0.00E+00 0.00E+00 0.0000 0.606
Gate Valve Discharge 170.33 146.3 2.81 0 0.12 3 0.00E+00 0.00E+00 0.0000 0.145
10.267 m
with 10% margin 11.294 m
Summary
Total Presure Drop Due to friction and fittings 11.294 m
Elevation 8.476 m
Total Head Loss 19.770 m
= 1.976971 Bar

Pump Suction

Total Flowrate = 750 GPM Density= 64 lb/ft3 Kinematic Viscosity = 1.15 centistokes
= 170.33 m3/hr = 1.24E-05 ft2/s
= 1.15E-06 m2/s

Head Losses from pipe/fittings:


Pipe / Fittings Pipe Flowrate Int.dia.(d) Velocity Pipe Length Fit. Coeff. Qty Avg. Rough. Rel. Rough. Renold. F.Factor Head Loss
Sections ( m3/hr) (mm) (m/s) (m) (k) (e)-m (e/d)-m (Re) (f) (m)
6" Pipe Suction 170.33 146.3 2.81 7.5 0 1 4.60E-04 3.15E-03 3.58E+05 0.0240 0.497
Angle Valve Suction 170.33 146.3 2.81 0 2.55 1 0.00E+00 0.00E+00 0.0000 1.031
Strainer Suction 170.33 146.3 2.81 0 5.5 1 0.00E+00 0.00E+00 0.0000 2.223
Elbow 90 Deg Suction 170.33 146.3 2.81 0 0.45 3 0.00E+00 0.00E+00 0.0000 0.546
4.296 m
with 10% margin 4.726 m

Summary
Total Presure Drop Due to friction and fittings 4.726 m
Elevation 2.5 m
Total Head Loss 7.226 m
= 0.722584 Bar
Schedule Schedule Schedule Schedule Schedule
Nominal Nominal 10 20 30 Standard 40 60
O.D.
Pipe Size Pipe Size
mm
(Inches) (mm) Wall. Wt. Wall. Wt. Wall. Wt. Wall. Wt. Wall. Wt. Wall. Wt.

1/8" 6 10.3 - - - - - - 1.7 0.36 1.7 0.36 - -


1/4" 8 13.7 - - - - - - 2.2 0.63 2.2 0.63 - -
3/8" 10 17.1 - - - - - - 2.3 0.85 2.3 0.85 - -
1/2" 15 21.3 - - - - - - 2.8 1.26 2.8 1.26 - -
3/4" 20 26.7 - - - - - - 2.9 1.68 2.9 1.68 - -
1" 25 33.4 - - - - - - 3.4 2.50 3.4 2.5 - -
1 1/4" 32 42.2 - - - - - - 3.6 3.38 3.6 3.36 - -
1 1/2" 40 48.3 - - - - - - 3.7 4.05 3.7 4.05 - -
2" 50 60.3 - - - - - - 3.9 5.43 3.9 5.43 - -
2 1/2" 65 73.0 - - - - - - 5.2 8.62 5.2 8.62 - -
3" 80 88.9 - - - - - - 5.5 11.3 5.5 11.3 - -
3 1/2" 90 101.6 - - - - - - 5.7 13.6 5.7 13.6 - -
4" 100 114.3 - - - - - - 6.0 16.1 6.0 16.1 - -
5" 125 141.3 - - - - - - 6.6 21.8 6.6 21.8 - -
6" 150 168.3 - - - - - - 7.1 28.2 7.1 28.2 - -
8" 200 219.1 - - 6.4 33.3 7.0 36.7 8.2 42.5 8.2 42.5 10.3 53.1
10" 250 273.0 - - 6.4 41.7 7.8 50.9 9.3 60.2 9.3 60.2 12.7 81.5
12" 300 323.9 - - 6.4 49.7 8.4 65.1 9.5 73.8 10.3 79.7 14.3 109
14" 350 355.6 6.4 54.6 7.9 68.1 9.5 81.2 9.5 81.2 11.1 94.3 15.1 126
16" 400 406.4 6.4 62.6 7.9 77.9 9.5 93.1 9.5 93.1 12.7 123 16.7 160
18" 450 457.2 6.4 70.5 7.9 87.8 11.1 122 9.5 105 14.3 156 19.0 206
20" 500 508.0 6.4 76.5 9.5 117 12.7 155 9.5 117 15.1 183 20.6 248
22" 550 558.8 6.4 66.4 9.5 129 12.7 171 9.5 129 - - 22.2 294
24" 600 609.6 6.4 94.7 9.5 141 14.3 210 9.5 141 17.4 255 24.6 355
26" 650 660.4 7.9 128 12.7 203 - - 9.5 153 - - - -
28" 700 711.2 7.9 138 12.7 219 15.9 272 9.5 165 - - - -
30" 750 762.0 7.9 147 12.7 234 15.9 292 9.5 176 - - - -
32" 800 812.8 7.9 157 12.7 250 15.9 312 9.5 108 - - - -
34" 850 863.6 7.9 167 12.7 266 15.9 332 9.5 200 - - - -
36" 900 914.4 7.9 177 12.7 282 15.9 351 9.5 212 - - - -
Extra Schedule Schedule Schedule Schedule Schedule DoubleExtra
Strong 80 100 120 140 160 Strong
Wall. Wt. Wall. Wt. Wall. Wt. Wall. Wt. Wall. Wt. Wall. Wt. Wall. Wt. ID for
Sch. STD
2.4 0.47 2.4 0.47 - - - - - - - - - - 6.9
3.0 0.8 3.0 0.8 - - - - - - - - - - 9.3
3.2 1.10 3.2 1.1 - - - - - - - - - - 12.5
3.7 1.62 3.7 1.62 - - - - - - 4.8 1.95 7.5 2.54 15.7
3.9 2.19 3.9 2.19 - - - - - - 5.6 2.89 7.8 3.63 20.9
4.5 3.23 4.5 3.23 - - - - - - 6.4 4.23 9.1 5.45 26.6
4.9 4.45 4.9 4.45 - - - - - - 6.4 5.6 9.7 7.75 35
5.1 5.40 5.1 5.4 - - - - - - 7.1 7.23 10.2 9.54 40.9
5.5 7.47 5.5 7.47 - - - - - - 8.7 11.1 11.1 13.4 52.5
7.0 11.4 7.0 11.4 - - - - - - 9.5 14.9 14 20.4 62.6
7.6 15.3 7.6 15.3 - - - - - - 11.1 21.3 15.2 27.7 77.9
8.1 18.6 8.1 18.6 - - - - - - - - 16.2 34.0 90.2
8.6 22.3 8.6 22.3 - - 11.1 28.3 - - 13.5 33.5 17.1 41.1 102.3
9.5 30.9 9.5 30.9 - - 12.7 40.2 - - 15.9 49.0 19 57.4 128.1
11.0 42.5 11.0 42.5 - - 14.3 54.2 - - 18.3 67.5 21.9 79.1 154.1
12.7 64.6 12.7 64.6 18.3 90.7 20.6 101 23.0 112 22.2 108 - - 202.7
12.7 81.5 15.1 95.8 18.3 115 21.4 133 25.4 155 28.6 172 25.4 155 254.4
12.7 97.4 17.4 132 21.4 160 25.4 187 28.6 208 33.3 239 25.4 187 304.9
12.7 107 19.0 158 23.8 195 27.8 224 31.8 253 35.7 281 - - 336.6
12.7 123 21.4 203 26.2 245 30.9 286 36.5 333 40.5 365 - - 387.4
12.7 139 23.8 254 29.4 310 34.9 363 39.7 408 45.2 459 - - 438.2
12.7 155 26.2 311 32.5 361 38.1 441 44.4 508 50.0 564 - - 489
12.7 171 28.6 373 34.9 451 41.3 526 47.6 600 54.0 671 - - 539.8
12.7 187 30.9 441 38.9 547 46 639 52.4 719 59.5 807 - - 590.6
12.7 203 - - - - - - - - - - - - 641.4
12.7 219 - - - - - - - - - - - - 692.2
12.7 234 - - - - - - - - - - - - 743
12.7 250 - - - - - - - - - - - - 793.8
12.7 266 - - - - - - - - - - - - 844.6
12.7 282 - - - - - - - - - - - - 895.4

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