AUTOMOBILE TECHNOLOGY

Module A – Petrol Engine Tune

ASC2018_pre_EN

Submitted by:

Mr. Cheah Wing Yew MY

Mr. Cheong Kong Weng SG
Mr. Eko Setyodiwarno ID
Mr. Aung Kyaw Lin MM
Mr. Emmanuel M. Garcia PH
Mr. Safaruan Bin Hashim SG
Mr. Chawalit Kunma TH
Mr. Saksit Sooksukon TH
Mr. Ha Quoc Huy VN
 Competitor Instructions - Automobile Technology
Competitor Name Country Code Task

Competitor Instructions

Task Petrol Engine Tune

Familiarization Time 15 minutes

Task Duration 3 hours
Total Breaks 15 minutes

Marking Summary

Section Possible Mark

1. Health, Safety and House Keeping 2.80

2. Diagnose and repair engine to start and run 4.40

3. Correct and repair drivability problem 9.30

4. Checks, Measurements and Record on Report Form 3.50

Task Total 20.00

You are required to

- Observe occupational health & safety standards
- Only ask necessary questions
- No communication to the public while competing
- Comply with Experts instructions
- Ensure Name on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page
Remark: Vehicle/Model: NISSAN X-TRAIL 2.5 QR Engine T32

Document name: Version: V.1 Page 2 of 5

 Competitor Instructions - Automobile Technology
Competitor Name Country Code Task

The engine will not start and run! Before this problem the engine had rough operation
1.
and drivability.

You are given one hour to get the starting system in operation. Failure to repair the
starting system, you are required to sit in the competitor room while the technician
2.
will repair the starting system for you. (No extra time for this repair)

3. The vehicle recently left the repair shop, and now it seems to be worse!

You are allowed to use the tools and equipment you have and provided for you to
4.
diagnose and repair problems found.

5. Ask the judge for repair-parts needed and show him what you have found.

After the engine is running satisfactory and no trouble codes are present, proceed to
6.
the items listed below:

Check the Ignition coils by using Consult 3 Diagnostic Tool (record fault code reading).
7.

8. Check the coolant temperature sensor using Multi-meter and record your findings.

9. Check the injectors according to report form provided.

Note 1: Do not try to repair a defective part! (Ask first)

10.

* Working procedures to follow according to workshop manual.

Document name: Version: V.1 Page 3 of 5

 Competitor Name Country Code Task Marking Scale

A Petrol Engine Tune

Report Form

(1 of 2)

Task A Diagnosing and Engine Tuning-up

Performance / Condition
S/No Items of Components
Good Bad

Fuel Injector Measurements:

Resistance

Injector No 1 __________________
1.
Injector No 2 __________________

Injector No 3 __________________

Injector No 4 __________________

Coolant Temperature Sensor

ACTUAL STANDARD
Temperature Sensor Resistance Resist. spec.

2. At 20 oC ___________ __________

At 50 oC ____________ __________

At 90 oC ____________ __________

Document name: Version: V.1 Page 4 of 5

 Competitor Name Country Code Task Marking Scale

A Petrol Engine Tune

Report form

(2 of 2)

Performance/ Condition
of Components
S/No
Items
Good Bad

3. Crankshaft Position Sensor

Actual Standard
Reading

Crankshaft Position Sensor

Document name: Version: V.1 Page 5 of 5

AUTOMOBILE TECHNOLOGY
Module B – Steering & Suspension
and Brake System
TP33_ASC2018_pre_EN

Submitted by:

Mr. Cheah Wing Yew MY

Mr. Cheong Kong Weng SG
Mr. Eko Setyodiwarno ID
Mr. Aung Kyaw Lin MM
Mr. Emmanuel M. Garcia PH
Mr. Safaruan Bin Hashim SG
Mr. Chawalit Kunma TH
Mr. Saksit Sooksukon TH
Mr. Ha Quoc Huy VN
 Competitor Instructions - Automobile Technology
Competitor Name Country Code Task
B

Competitor Instructions

Task Steering & Suspension and Brake System

Familiarization Time 15 minutes

Task Duration 3 hours
Total Breaks 15 minutes

Marking Summary

Possible Mark
Section
1. Health, Safety and House keeping 4.30
2. Remove / replace one side Front Strut Assembly 2.40
3. Install one side Front Strut Assembly 0.60
4. Front Brake Calliper & Disc Brake Measurement 2.40
5. Perform the necessary Wheel Alignment Adjustment 4.50
6. Replace Brake Master Cylinder Assembly 1.40
7. Overhaul Front Calliper (Only One Side) and check the conditions of 2.30
all Brake Pads
8. Hydraulic Brake System Air Bleeding 0.60
9. Check the operation of the ABS and rectify by using HDS 1.50
Total 20.00

You are required to:

- Observe occupational health & safety standards
- Only ask necessary questions
- No communication to the public while competing
- Comply with Experts instructions
- Ensure Name on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page
Remark: Vehicle/Model: HONDA HRV 1.8 , Model Year 2015 (VIN: MRHRU5870FP)

Document name: Version: V.1 Page 2 of 5

 Competitor Instructions - Automobile Technology

Competitor Name Country Code Task

1. Use safe working procedures at all times.

2. Ensure that the steering, suspension and brake systems are in a safety condition.

Remove and replace one side of the Front Strut Assembly with the service tools
3.
provided as instructed by the judge.

4. Remove and replace one side tie-rod end with service tools provided.

5. Perform the wheel alignment adjustment. Print out and interpret the readings.

6. Replace Brake Master Cylinder Assembly.

7. Overhaul rear calliper (One Side Only) and check condition of all brake pads.

8.
Check the operation of the ABS by using HDS and rectify any fault or faults found.

Document name: Version: V.1 Page 3 of 5

 Competitor Report Sheet – Automobile Technology

Competitor Name Country Code Task Marking Scale

Steering & Suspension and

B
Brake System

Brakes and ABS system Report Sheet

Front Brake Disc Measurement

Items Measured Reading Status Condition

Specification Actual OK Not OK
Std

Max
Disc
Round-Out

Std
Disc
Thickness
Min

Inner
Brake Pads
Thickness
Outer

Document name: Version: V.1 Page 4 of 5

 Competitor Report Sheet - Automobile Technology

Competitor Name Country Code Task Marking Scale

Steering & Suspension and

B
Brake System

Rear Brake Disc Measurement

Measured Reading Status Condition

Items
OK Not OK
Specification Actual

Std.
Brake Disc
Thickness
Min.

Inner
Brake
Pads
Thickness Outer

ABS Diagnostic Report Sheet

Status Condition Rectification Activity

ABS Brake Faults
OK Not OK Carried Out

RH Front Wheel Speed Sensor

LH Front Wheel Speed Sensor

RH Rear Wheel Speed Sensor

LH Rear Wheel Speed Sensor

Document name: Version: V.1 Page 5 of 5

AUTOMOBILE TECHNOLOGY
Module C – Electrical Systems
TP33_ASC2018_pre_EN

Submitted by:

Mr. Cheah Wing Yew MY

Mr. Cheong Kong Weng SG
Mr. Eko Setyodiwarno ID
Mr. Aung Kyaw Lin MM
Mr. Emmanuel M. Garcia PH
Mr. Safaruan Bin Hashim SG
Mr. Chawalit Kunma TH
Mr. Saksit Sooksukon TH
Mr. Ha Quoc Huy VN
 Competitor Instructions - Automobile Technology
Competitor Name Country Code Task

Competitor Instructions

Task Electrical Systems

Familiarization Time 15 minutes

Task Duration 3 hours
Total Breaks 15 minutes

Marking Summary

Section Possible Mark

1.
Preparation, Safety and Housekeeping 1.90
2.
Headlight Operation 2.80
3.
Washer and wiper system 2.40
4.
Power Window Operation 3.30
5.
Power Mirror Operation 1.50
6.
Central Locking System 1.60
7. Reverse Light Operation 2.50
8.
Charging system 4.00
Task Total 20.00

Document name: Version: V.1 Page 2 of 6

 You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- No communication to the public while competition
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

Remark: Vehicle/Model: Isuzu MU-X 1.9 L Model Year 2017

Document name: Version: V.1 Page 3 of 6

 Competitor Instructions - Automobile Technology
Competitor Name Country Code Task

Check operation of head light

For repairs refer to the expert
1.
Rectify fault
Fill in report form
Check operation of washer and wiper system
For repairs refer to the expert
2.
Rectify fault
Fill in report form
Check operation of power window system
For repairs refer to the expert
3.
Rectify fault
Fill in report form
Check operation of mirror system
For repairs refer to the expert
4.
Rectify fault
Fill in report form
Check operation of central locking system
For repairs refer to the expert
5.
Rectify fault
Fill in report form
Check operation of reverse light system
For repairs refer to the expert
6.
Rectify fault
Fill in report form
Check operation of charging system and output in ampere
For repairs refer to the expert
7.
Rectify fault
Fill in report form

Document name: Version: V.1 Page 4 of 6

 Competitor Report Sheet – Automobile Technology

Competitor Name Country Code Task Marking Scale

C Electrical Systems

Report Sheet

Did the headlights operate normally? [ ] yes [ ] no

Fault(s) found:

1.
Rectify :

Did the wiper and washer operate normally? [ ] yes [ ] no

Fault(s) found:

2.
Rectify:

Did the power window operate normally? [ ] yes [ ] no

Fault(s) found:

3.
Rectify:

Did the mirror operate normally? [ ] yes [ ] no

Fault(s) found:

4.
Rectify:

Document name: Version: V.1 Page 5 of 6

 Competitor Report Sheet – Automobile Technology

Competitor Name Country Code Task Marking Scale

C Electrical Systems

Report Sheet

Did the central locking operate normally? [ ] yes [ ] no

Fault(s) found:

5.
Rectify:

Did the reverse light operate normally? [ ] yes [ ] no

Fault(s) found:

6.
Rectify:

Did the charging operate normally? [ ] yes [ ] no

Fault(s) found:

7.
Rectify:

Alternator output :_____________ Volts and ______________ Amperes

* Do not cut any wire or modify any circuits on the car

Document name: Version: V.1 Page 6 of 6

AUTOMOBILE TECHNOLOGY
Module D – Engine Mechanical
TP33_ASC2018_pre_EN

Submitted by:

Mr. Cheah Wing Yew MY

Mr. Cheong Kong Weng SG
Mr. Eko Setyodiwarno ID
Mr. Aung Kyaw Lin MM
Mr. Emmanuel M. Garcia PH
Mr. Safaruan Bin Hashim SG
Mr. Chawalit Kunma TH
Mr. Saksit Sooksukon TH
Mr. Ha Quoc Huy VN
 Competitor Instructions - Automobile Technology

Competitor Name Country Code Task

Competitor Instructions

Task Engine Mechanical

Familiarization Time 15 minutes

Task Duration 3 hours
Total Breaks 15 minutes

Marking Summary

Section Possible Mark

1. Health, Safety and Housekeeping 2.60

2. Remove Engine External and Internal Components 4.90

3. Cylinder Bore and Piston Measurements 1.90

4. Crankshaft and Bearing Measurements 2.40

5. Valve & Valve Mechanism Measurements 1.90

6. Assembling Engine External and Internal Components 6.30

Task Total 20.00

Document name: Version: V.1 Page 2 of 7

 You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- No communication to the public while competing
- Comply with Experts instructions
- Ensure Name on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

Remark: Vehicle/Model: Mitsubishi Mirage - Engine 3A92 mounted on stand.

Document name: Version: V.1 Page 3 of 7

 Competitor Instructions - Automobile Technology

Competitor Name Country Code Task

1. Prepare all necessary tools and equipment for measuring engine components.

2. Disassemble and re-assemble the engine.

Perform measurement work according to the report sheet.

3.
For cylinder bore and piston measurement perform in cylinder number one.

* Working procedures to follow according to workshop manual.

Document name: Version: V.1 Page 4 of 7

 Competitor Report Sheet - Automobile Technology

Competitor Name Country Code Task Marking Scale

D Engine Mechanical

Report Sheet

ENGINE MECHANICAL

a) Piston (One Only)

Description Specification Actual Serviceable Unserviceable

Piston No. 1 - Diameter

b) Cylinder Bore No.1 (One Only)

Description Specification Actual Serviceable Unserviceable

A1:

i)
ii)
Cylinder Bore iii)
B1:

i)
ii)
iii)

c) Piston No.1 Compression Ring No. 1 (One Set Only)

Specification Actual Serviceable Unserviceable

Description
Piston Ring Side clearance
(No. 1 Compression Ring)
Piston Ring End Gap
(No. 1 Compression Ring)

Document name: Version: V.1 Page 5 of 7

 d) Crankshaft (One Journal Only)

Specification Actual Serviceable Unserviceable

Description
Crankshaft end play

Crankshaft Main Journal

Diameter
Oil Clearance

e) Crank Pin (One Crankpin Only)

Specification Actual Serviceable Unserviceable

Description
Connecting Rod Side
Clearance
Crank Pin Journal Diameter

Oil Clearance

( 1 Cylinder)

f) Valve Mechanism (One Set Only)

Specification Actual Serviceable Unserviceable

Description

No.1 -
INTAKE VALVE STEM No.2 -
DIAMETER
No.1 -
EXHAUST VALVE No.2 -
STEM DIAMETER
No.1 -
Intake
Valve spring No.2 -
height No.1 -
Exhaust
No.2 -

Document name: Version: V.1 Page 6 of 7

 g) Camshaft

Description Specification Actual Serviceable Unserviceable

Cam Height (one only)

h) Cylinder Head Bolt

Description Specification Actual Serviceable Unserviceable

Cylinder Head Bolt Length

Document name: Version: V.1 Page 7 of 7

AUTOMOBILE TECHNOLOGY
Module E – Automatic Transmission
TP33_ASC2018_pre_EN

Submitted by:

Mr. Cheah Wing Yew MY

Mr. Cheong Kong Weng SG
Mr. Eko Setyodiwarno ID
Mr. Aung Kyaw Lin MM
Mr. Emmanuel M. Garcia PH
Mr. Safaruan Bin Hashim SG
Mr. Chawalit Kunma TH
Mr. Saksit Sooksukon TH
Mr. Ha Quoc Huy VN
 Competitor Instructions - Automobile Technology
Competitor Name Country Code Task

Competitor Instructions

Task Automatic Transmission

Familiarization Time 15 minutes

Task Duration 3 hours
Total Breaks 15 minutes

Marking Summary

Section Possible Mark

1. Health, Safety and House Keeping 2.10

2. Diagnose and repair engine to start and run 2.40

3. Correct and repair drivability problem 3.90

4. Checks, Measurements and Record on Report Form 1.80

5. Assemble Clutches and Piston Assembly 1.70

6. Assembling Auto. Transmission 6.60

7. Parts Condition, Measurements (Report Form) 1.50

Task Total 20.00

Document name: Version: V.1 Page 2 of 7

 You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- Do not speak to the public while competing
- Comply with Experts instructions
- Ensure Name on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

Remark: Vehicle/Model: Toyota Altis - Year 2018

Automatic Transmission: Type U340E - mounted on stand.

Document name: Version: V.1 Page 3 of 7

 Competitor Instructions - Automobile Technology
Competitor Name Country Code Task

Automatic Transmission Competitor Instructions

Engine does not start in “N” and “P” positions.

Do continuity inspections for “N” and “P” positions.

1.
Find out and rectify the fault on the vehicle.

Fill in the report sheet.

2. Disassemble and assemble the automatic transmission on stand.

Disassemble and assemble clutch assembly. (forward clutch and reverse brake clutch)
3.
Check / replace the damage parts as necessary. Fill in the report sheet.

* Working procedures to follow according to workshop manual.

** Marks will be deducted for damaged parts, not observing safety and
negligence.

Document name: Version: V.1 Page 4 of 7

 Competitor Name Country Code Task Marking Scale

E Automatic Transmission

Report Sheet

1. Vehicle Test

a. “P” and “N” circuits are functioning?

Yes No

b. Faults found on “P” and “N” starting circuit:

_______________________________________________________________

_______________________________________________________________

_______________________________________________________________

c. The diagnostic display having problems, are repaired?

Yes No

Document name: Version: V.1 Page 5 of 7

 2. Measurement (without load / pressure on the clutch assembly)

a. Input shaft end play (before dismantle) ( ____________ ) mm

Reverse brake clutch clearance between the flange

b. ( ____________ ) mm
and the return spring

Forward clutch assembly clearance between the

c. ( ____________ ) mm
flange and the return spring

d. Input Shaft end play (after assemble) ( ____________ ) mm

3. Condition of removed components:

Item Components Conditions / Remarks

No.

1 Condition of Oil Pump “O” Ring

Condition of under-drive clutch

2
spring retainer “D” ring

Condition of under-drive clutch

3
piston “D” ring

Condition of reverse clutch piston

4
“D” ring

Condition of over-drive clutch spring

5
retainer “D” ring

Document name: Version: V.1 Page 6 of 7

 Condition of over-drive clutch piston
6
“D” ring

Condition Of low-reverse brake

7
piston outer “D” Ring

Condition Of low-reverse brake

8
piston inner “D” ring

Condition of second-brake retainer

9
“D” ring

Condition of second-brake piston

10
“D” ring

Document name: Version: V.1 Page 7 of 7