100% found this document useful (1 vote)
2K views

Cladding Fixing Calculation

This document provides specifications for cladding installation at the RAS LAFFAN project in Qatar. It will use travertine cladding measuring 1000x600x30mm, mounted with 2 Z-brackets made of 316L stainless steel measuring 38x38x45x4mm. Load and structural calculations are presented to ensure the design can withstand dead loads, wind loads, seismic loads, and thermal movement of the stone panels. All load cases are checked against the capacity of the bracket and extension arm materials.

Uploaded by

coolkaisy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
2K views

Cladding Fixing Calculation

This document provides specifications for cladding installation at the RAS LAFFAN project in Qatar. It will use travertine cladding measuring 1000x600x30mm, mounted with 2 Z-brackets made of 316L stainless steel measuring 38x38x45x4mm. Load and structural calculations are presented to ensure the design can withstand dead loads, wind loads, seismic loads, and thermal movement of the stone panels. All load cases are checked against the capacity of the bracket and extension arm materials.

Uploaded by

coolkaisy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 26

Designed by: Engineer :M.

S date
Checked by : YSQ

Project: RAS LAFFAN


Client: Oriental Touch
Cladding types: travertine
Cladding size: 1000x 600, 30mm

Angel bracket type: Z bracket


No. of brackets used = 2
Angle bracket used: width x upstand ht.xoffset x thick.=(Wxh1xd1x t )= 38 x 38 x 45 x 4

Stainless steel type= 316 L

Extension arm used: Dia x length = 10 X 60

Bolt used: bolt Dia X L= 8 X 70 bolt with sleeve for block

Pin dowel used= Dd X DL (Dia. x Length)= 5X50


Type material for the angle
stainless steel type 316
ultimate stress σu1 480
yield stress σy1 190
allowable shear stress=qall 1=0.6*σy1 114
Loading calculations

A. Vertival loads
stone width =PW 1000 mm
stone height =Ph 600 mm
stone thickness=Pt (stone) 30 mm
number of brackets 2
specific gravity of stone 27.8 kN/m3
total load of stone 0.5004 kN
load for each bracket (Fv) 0.2502 kN
B.Wind load

if the stones are external use wind 1 calculation


if the stones are internal use minimum horizontal load calculation

Wind load 1
number of brackets 2
wind velocity V and wind load are designed according to BS6399-2:1997
Vb=basic wind speed 33
K1=altitude factor 1
K2= directional factor 1
K3= seasonal building factor 1
K4= terrain &building factor 1.7
design wind speed Vz Vz=K1*K2*K3*K4*Vb 56.1
design wind pressure q q=0.613*Vz^2 1929.24
wind force om each stone panel q*W*h 1.15754
pressure on each bracket Hp 0.57877
suction on each bracket Hs 0.57877

Minimum horizontal load

minimum horizontal force 0.5 kn/m2 (internal) 0.5*W*L//no.of brackets 0.15


minimum horizontal force 0.5 kn (internal) 0.5/no.of brackets 0.25
C. Seismic Load.
Seismic loading as per Specifications of UBC 1997.
Ca= Seismic Coefficient 0.19
Ip = Importance Factor 1
Ws = Total weight of stone 0.5004
Fp=Seismic Force / panel Fp=4.Ca.Ip.Ws 0.3803
Seismic force on each bracket=Fp 0.19015

Design horizontal force(FH) max of Fp&Hp& min 0.57877

Thermal Movement of Stone.

Temperature Difference,T T=T1-T2 50


Coeff.of Thermal Expansion, f 7.2
Length of Stone 1000
Thermal Movement of Stone (= f*T*h) 0.36
IF (f*T*h)<1 …..ok ok
Design of Elements.
cavity 70 mm

bracket size

W=width of the bracket 38 mm


t= thickness of the angle 4 mm
SL=slot length 18 mm
slot width 11
θ=angle of bend in plate 15
Dn= nominal diameter for extension arm (flat head bolt) 10
M=1.0mm+Dn 11 mm
N= 9 mm
d1 41 mm
d2=cavity+pt/2-t 81 mm
d3=cavity-d1-N-t+pt/2 31 mm
d4=pt/2+5 20 mm
φ=anchor bolt diameter 8 mm
d5=d3-pt/2-5 11 mm
y1=0.5xSL+t 13 mm
y2=φ 8 mm
Y3=d1 tanθ 10.9800848437 mm
h1=2*φ+SL+t 38 mm
h2 30 mm
Z=W*(t^2)/6 101.3333333333 mm3
y4=y1+y3+h2/2+SL-M/2 51.4800848437 mm
y5=Y3+h2/2 25.9800848437 mm
y6=y4+y5 77.4601696874 mm
x1=d2+t 85 mm
L=y1+y2+2*y3+h2+SL 90.9601696874 mm
x=d1-N 32
cavity adjustability (inward) 15
check(d1) …..x>d3-pt/2 ok
Reaction

Df1=dead load factor (first case) 1.4


Df2=dead load factor (second case) 1.2
Wf= wind load factor 1.2
R1=Df1*Fv*X1/y6 384.3756103316 N
R2=Df1*Fv 350.28 N
R3=((Df2*Fv*X1)-(Wf*FH*y5))/y6 96.5211896285 N
R4=Wf*FH+R3 791.0474924285 N
R5=Df2*Fv 300.24 N
Checking moments for plate design

moment @1(moment transfered to external wall)=R1*(y1+SL-(φ/2)) 10378.1414789535 N.mm


moment @2=R1(y1+SL+y3-(φ/2))-R2*d1 237.1382922513 N.mm
moment @3=R1(y1+SL+y3-φ/2+h2/2)-R2*d1 6002.7724472255 N.mm
moment @4=R1(y1+SL+y3-φ/2+h2/2)-R2*d1-Fv*Df1*(d3+N) -8008.4275527746 N.mm
moment @5=R1*y3 4220.4768132978 N.mm
moment@8 = R3*(y1+SL-φ/2) 2606.0721199707 N.mm
moment@9=(R3*(y1+SL+y3-φ/2))-R5*d1 -8643.9570286911 N.mm
moment@10=R3*y4-R5*(d1+t) -8541.8809687057 N.mm
moment@11= R4(y3+h2/2-M/2) 16200.7197603487 N.mm
moment@12=R4*y3 8685.7685822775 N.mm
min- -8643.9570286911
Abs 8643.9570286911
max+ 16200.7197603487
(Md) design moment= greatest value 16200.7197603487 N.mm
Mcp for plate= moment capacity= σy*Z 19253.3333333333 N.mm
moment capacity check ok
Md/Mcp 0.841 <1
Extension arm design:

stainless steel type 316 for extension arm


ultimate stress for extension arm σu2 700 N/mm2
yield stress for extension arm σy2 450 N/mm2
allowable shear stress=qall 2=0.6*σy2 270

th= Thickness of flat part 3.7 mm


Dn= nominal diameter 10 mm
De= effective diameter 9 mm
Ae= effevtive cross section area 63.59 mm2
Z4=modulus of elasticity of flatted part=Dn*th^2/6 22.82 mm3
Z3=modulus of elasticity of round part = 3.14/4*(De/2)^3 71.53 mm3
N= clamping height. 9.00 mm
e=edge distance from pin center 8.00 mm
Min extension arm length required=d3+t+2N+e=L(extension) 61.00 mm
M(6-6)=Df1*Fv*d3 10,858.68 N.m
M(13-13)=Df2*Fv(d3+N) 12,009.60
Maximum of M6 & M13 12,009.60
M(7-7)=Df1*Fv*d4 7,005.60 N.m
M(14-14)=Df2*Fv*d4 6,004.80
Maximum of M7 & M14 7,005.60
Mcp(6-6)(13-13)=moment capacity at section (6-6)= σy2*Z3 32,189.91 N.m
Mcp(7-7)(14-14)=moment capacity at section (7-7)= σy2*Z4 10,267.50 N.m
M(6-6)/Mcp(6-6) 0.373 ok
M(7-7)/Mcp(7-7) 0.682 ok

Deflection check
b=width of the flatted part 12 mm
L=deflection=L(extension)-2N-t 39 mm
E =Mod.of Elasticity 210000 N/mm2
I1 = Moment of Inertia of section (round part)= 1/4*3.14*(D/2)^4 321.899
I2 = Moment of Inertia of section (flatted part)= b*th^3/12 50.653
minimum I 50.653
Δmax= FV*L^3/(3*E*Imin) 0.465 mm

Minimum joint size to be = thickness + deflection 4.165 mm


joint size availablity ok
Anchor bolt design
Bolt code TM8 70A4
φ=anchor bolt diameter( Nominal) 8
φ eff=anchor bolt diameter (effective) 7 mm
Bolt length(Lb) 70 mm
Nrec=tension safty load 3800 N
V rec=shear safety load 4400 N
effictive embedment depth 46 mm
installtion required torque 13
Nb= number of bolts 1
N(app)= bolt tension( pull out force)=(M1-1/(y1+φ/2))/Nb+Wf*FH/Nb 1323.50 N
moment ok
V(app)=bolt shear=Df2*Fv/Nb 300.24 N
shear ok
resultant force due to combined pull_out and shear=(Napp/Nrec)+(Vapp/Vrec) 0.42
combined ok
Bolt must BE tested with failure more than 3xPull out 3,970.51 N

pin dowel design:


stainless steel type 316 for brackets
ultimate stress for pin σu3 700 N/mm2
yield stress for pin σy3 450 N/mm2
allowable shear stress=qall 2=0.6*σy2 270 N/mm2

(Nd)= no. of dowels per one marble joint 1


Dl=Dowel length 50 mm
Dd= dowel diameter 5 mm
Ad=dowel area=π*Dd^2/4 19.625 N.mm
Sj=joint size 5 mm
Mu=Wf*FH * bending arm 4,861.68 N.mm
Z5=(π*Dd^3/32)/Nd 12.27 mm3
σMu (app) =applied moment stress =Mu1/Z 396.37 N/mm2
ok
σMu/ σy3 0.88 <1

Shear stress,T=4/3*Wf*FH/Ad/Nd 47.19


ok
5/20/2015
for brackets
N/mm2
N/mm2

m/s
m/s
n/mm2
kN
kN
kN

kN
kN
(For Zone Ao=0.1g)

kN
kN
kN

kN

°C
x10 ^-6mm/mm°C
mm
mm
offset=d1+t
for extension arm
ok ,if <1
ok ,if <1
for brackets

You might also like