Form No.

INSPECTION AND TEST PLAN 017-F023-2667

Procurement and Construction of New LNG Jetty (Berth 4)

Project Name:
at Bintulu Port, Sarawak Project No.: 2667
Owner / Owner’s Rep.: Petronas LNG 9 Sdn Bhd / Konsultant SHC Sdn Bhd MLNG Doc. No.: N/A
Contractor: SYS – MCD Joint Venture PLNG9 Doc. No.:
Construction Process: Fender System Fabrication and Testing Date: 26 Aug. 2015 SMJV ITP No: 017 - W020 – 2667 (DW)

LEGEND REFERENCE DOCUMENTS

1. Project Specifications Section 9 “Fender System”
Verification Activity
2. CEP 017-V014-2667 Mooring Equipment, Integrated Load
H – Hold Point - work shall not proceed past the Hold Point until Monitoring and Docking Aid System Installation and Testing
released by the organisation imposing the Hold Point.
3. 017-M003-2667 Quality Management Plan
W – Witness Point - an inspection point that may be witnessed by the
organisation imposing the Witness Point.

X – Inspection - formal inspection activity to be undertaken and

recorded.

S – Surveillance - an activity that is subject to ongoing monitoring.

APPROVAL / REVISION
R – Review - review of text reports/records or other evidence of
compliance. Prepared Approved
Rev Date Details
By By
Responsible Inspectorate (RI) (may be modified to meet site specific requirements) 15/08/26 Issued for Approval
C0 ROC BMC
MCD – McConnell Dowell
PM – Project Manager
CM – Construction Manager
DEM – Design / Engineering Manager
PE – Project Engineer
SE – Site Engineer
SubCon – Subcontractor / Vendor
SQN – Subcontractor Quality Nominee
PQMR – Project Quality Management Representative
CLIENT– Owner / Owner’s Representative

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Proj. No.:
Construction
Fender System Fabrication and Acceptance 017 – W020 – 2667
Process: ITP No.: Rev C0
(DW)
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

1.0 General Requirements

Section C,
1.1 Vendor Status Vendor Approved by Owner Exhibit 1, Scope Visual R Vendor Approval Request
of Work S4.1.1

Section C,
Must have valid ISO
1.2 Vendors third party certifications Vendor Exhibit 1, Scope Visual R ISO Certification
certification (or equivalent)
of Work S4

2.0 Component Materials Requirement

Shall be of rubber of high

quality having high resilient,
Section 9
anti-aging, weather and wear Prior to
2.1 Rubber SubCon Fender System Test X R Test Report
resisting properties and Use
S9.3.1
comply on the requirement
below:

DIN 53504;
Original : 16Mpa (min) ASTM D 412
Prior to
2.1a Tensile Strength SubCon Aged for 96hours at 70°C : Die C; AS Test X R Test Report
Use
12.8Mpa (min) 1180.2; BSISO
37; JIS K 6251

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Proj. No.:
Construction
Fender System Fabrication and Acceptance 017 – W020 – 2667
Process: ITP No.: Rev C0
(DW)
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

DIN 53504;
Original : 350% ASTM D 412
Prior to
2.1b Elongation at Break SubCon Aged for 96hours at 70°C : Die C; AS Test X R Test Report
Use
280% 1180.2; BSISO
37; JIS K 6251

DIN 53505;
Original : 78° Shore A (max)
ASTM D 2240; Prior to
2.1c Hardness SubCon Aged for 96hours at 70°C : Test X R Test Report
AS1683.15.2; Use
Original +8° Shore A(max)
JIS K 6253

ASTM D 395
Method B; AS
1683.13 Method Prior to
2.1d Compression Set SubCon 22hours at 70°C : 30% (max) Test X R Test Report
B; BS 903 A6; Use
ISO 815; JIS K
6262

ASTM D 624;
Die B; AS
Prior to
2.1e Tear Resistance SubCon Original : 70kN/m (min) 1683.12; BS Test X R Test Report
Use
ISO 34-1; JIS
K6252

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Proj. No.:
Construction
Fender System Fabrication and Acceptance 017 – W020 – 2667
Process: ITP No.: Rev C0
(DW)
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

DIN 53509;
ASTM D 1149;
50pphm at 20% strain, 40°C, Prior to
2.1f Ozone Resistance SubCon AS 1683-24., BS Test X R Test Report
100 hours : No Cracks Use
ISO 1431-1; JIS
K 6252

28 days at 95°C
Hardness : ±10° Shore A BS ISO 1817; Prior to
2.1g Seawater Resistance SubCon Test X R Test Report
(max) ASTM D 471 Use
Volume : +10 / -5% (max)

ASTM D5963-
Original : 100mm³ (max) 04; BS ISO
Prior to
2.1h Abrasion SubCon 3000 revolutions : 1.5cc 4649:2002; Test X R Test Report
Use
(max) BS903 A9,
Method B

1ASTM D429,
Rubber to steel : 7N/mm Method B; BS Prior to
2.1i Bond Strength SubCon Test X R Test Report
(min) 903.A21 Section Use
21.1

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Proj. No.:
Construction
Fender System Fabrication and Acceptance 017 – W020 – 2667
Process: ITP No.: Rev C0
(DW)
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

15,000 cycles grade 0-1

(grade 0= no crack: pass,
Dynamic Fatigue (to be tested at ASTM d430-95, Prior to
2.1j SubCon grade 1 to 10 or fewer Test X R Test Report
70°C) Method B Use
pinpricks < 0.5mm long:
pass)

Shall be closed type

construction designed to
minimized corrosion and
maintenance problem.

Hull pressure shall not

exceed 134Kpa
Each 017-F002-2667 Request for
2.2 Frontal Frame for Fenders SubCon S9.3.2 Visual X R
Frame Inspection Notice
Surface preparation and
protective coating of steel
number shall be in
accordance with relevant
Malaysia standard and British
standard or any other suitable
standard

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Proj. No.:
Construction
Fender System Fabrication and Acceptance 017 – W020 – 2667
Process: ITP No.: Rev C0
(DW)
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

Shall be sandblasted to
SA2.5 and hot dipped
galvanized to 85 microns
minimum

Hot dipped Galvanized 017-F002-2667 Request for

Frame shall be further coated Inspection Notice, Coating
Visual / Each
2.3 Frontal Frame Protective Coating SubCon with modified epoxy paint, S9.3.3 X R Report, Galvanized
Measure Frame
interzone 954, to 525 microns Certificate, Paint Batch
Dry Film Thickness in Certificate
accordance to ISO EN
12944, C5M class that is
applicable for marine coastal,
offshore, and high salinity
locations.

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Proj. No.:
Construction
Fender System Fabrication and Acceptance 017 – W020 – 2667
Process: ITP No.: Rev C0
(DW)
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

The Flat edge and corner pad

shall be manufactured of
UHMW Polyethylene with ff.
properties;

Density ≥ 0.92 g/cm³ (ISO

1183)

Tensile Strength ≥ 20N/mm³

(ISO527, GB/T16491-2008)

Compressive Strength ≥
28Mpa (ISO604, GB/T16491-
017-F002-2667 Request for
2008)
Inspection Notice, 017-
Prior to
2.4 Frontal Pads for Fender SubCon S9.3.4 Test/Visual X R Y012-2667 Materials
Assembly
Inspection receiving report,
Elongation at Break ≥
Test Report
250%(ISO527, GB/T16491-
2008)

Rockwell Hardness ≥ 70
[GB/T230(1.2)]

Notched Impact Strength

(Charpy) ≥ 100Kj/m²
(ISO179-1:2000)

Coefficeint of Friction ≤ 0.2µ

(ASTM D1894)

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Proj. No.:
Construction
Fender System Fabrication and Acceptance 017 – W020 – 2667
Process: ITP No.: Rev C0
(DW)
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

3.0 Manufacturing Requirement

Bolt, Nuts, Washer, Flange,

Anchor Plate, Anchor Bar,
Sleeve, Stainless Steel, U-
Anchor Steel shall be
Stainless Steel Grade 017-F002-2667 Request for
316S16 Inspection Notice, 017-
Each
3.1 Fixing Accessories to fenders SubCon S9.3.5 Visual X R Y012-2667 Materials
Delivery
Shackle, Turn-Bucket shall be Inspection receiving report,
Carbon Steel, Galvanized Mill Certificate

Chain shall be Mild Steel,

Galvanized

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Proj. No.:
Construction
Fender System Fabrication and Acceptance 017 – W020 – 2667
Process: ITP No.: Rev C0
(DW)
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

The face of concrete to

support fender shall be
sufficiently wide and truly flat
and vertical to provide sound
bearing surface to the fender. Each 017-F002-2667 Request for
3.2 Installation of Rubber fenders S9.3.7 Visual X R
Fender Inspection Notice
Shims and packings to fill up
the gap between the fender
and the concrete surface are
not permitted

4.0 Quality Control and Testing

Density : Max 1.2 g/cc

Polymer : Min. 45%
Post production test of rubber
4.1 Carbon Black : 30% T W W
materials
Ash : 5%
Rubber filler Ratiomn > 1.2

4.2 Fatigue Test T W W

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Proj. No.:
Construction
Fender System Fabrication and Acceptance 017 – W020 – 2667
Process: ITP No.: Rev C0
(DW)
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

5.0 Warranty

5.1 Warranty R R SUbmitted warraty

Final Inspection
6.0

As per approve drawing

Dimension Tolerance :
Length : +4% - 2%
Width : +4% - 2%
Height : +4% - 2%
Thickness : +8% - 2% 017-F002-2667 Request for
(Standard) +10% - 2% Each
6.1 Final inspection prior to shipment SubCon S9.4.1 Visual X R Inspection Notice, Release
(Exceptional) Fender
for shipment

Diameter of Bolts Hole ±

2mm

Pitch of Holes ± 4mm

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Proj. No.:
Construction
Fender System Fabrication and Acceptance 017 – W020 – 2667
Process: ITP No.: Rev C0
(DW)
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

Documentations
7.0

7.1 Manufacturing Data Report MDR to include:

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