QSB7 G5 Engine With PowerCommand 1 2 C220D5E PartsManual PDF
QSB7 G5 Engine With PowerCommand 1 2 C220D5E PartsManual PDF
Generator Set
QSB7-G5 Engine
with PowerCommand® 1.2 or 3.3 or 3.3 MLD Control
C175 D5e
C200 D5
C200 D5e
C220 D5e
C150 D6e
C175 D6e
C200 D6e
English
Original Instructions 8-2017 0906-0154 (Issue 6)
Parts Manual Publication 0906-0154
Model: C175 D5e C200 D5 C200 D5e C220 D5e C150 D6e C175 D6e C200 D6e Issue 6 – 8-2017
CONTENTS
Description Page
The information contained within this manual is for a standard generator set. Some options are included for reference. To
ensure the correct part is identified (and ordered) use the generator set serial number to obtain the Bill of Materials (BoM)
specific to the generator set as a reference. In line with Cummins Inc. policy of continuous improvement, information is
subject to change without notification.
Engine Accessories
Engine Accessories
Radiator Assembly
Radiator Assembly
Item Part No. Description Qty Item Part No. Description Qty
1 0130-7452 Radiator-Coolant 1 27 0800-2092 Screw-Hex Head (M10 X 55) 3
2 0130-8199 Tube-Air 1 28 0503-2876-16 Clamp (T-Bolt Constant Torque) 5
3 0503-2861 Hose 1 29 0503-2876-06 Clamp (T-Bolt Constant Torque) 2
4 0130-6774-02 Fan 1 30 0503-1872-03 Clamp (Constant Torque) 1
5 0503-3090 Hose 1 31 0503-1872-04 Clamp (Constant Torque) 1
6 0503-2912 Hose 1 32 0130-7328-02 Guard 1
7 0130-7413-02 Bracket 1 33 0526-0392 Washer (M10ID -38OD) 3
8 0130-7412-02 Bracket 1 34 0821-2076 Screw-Lock (M12 X 25) 6
9 0130-7299-02 Bracket 1 35 0503-2962 Hose 1
10 0130-7377-02 Bracket 1 36 0800-2084 Screw-Hex Head (M10 X 16) 3
11 0402-0728-03 Isolator-Vibration 3 37 0130-7453 Radiator (Charge Air) 1
12 0403-6679-02 Mount-Engine-LH 1 38 0130-7454 Radiator (Fan Cowl) 1
13 0403-6678-02 Mount-Engine-RH 1 39 0130-7370 Tank-Coolant 1
14 No Longer Used 40 0518-0773 Clamp-Loop 1
15 0502-1293 Connector-Tube 1 41 0503-2961 Clamp-Hose 1
16 0130-7449-02 Guard 1 42 0505-0018 Bushing-Reducer 1
17 0130-7450-02 Guard 1 43 0526-2352 Washer-Flat (Bonded) 1
18 0503-1445-04 Clamp-Hose 1 44 0503-2934 Clamp-Hose 3
19 0130-7313-02 Guard 1 45 0130-7688 Cap-Coolant (Recovery Bottle) 1
20 0130-7294-02 Guard 1 46 0130-7689 Cap Pressure (Radiator) 1
21 0821-6003-01 Screw-Hex Head SEMS (M8 X 16) 33 47 0130-7690 Drain-Radiator 1
22 0130-6946-02 Plate-Support 2 48 0821-6004-01 Screw-Hex Head (M10 X 30) 5
23 0800-2097 Screw-Hex Head (M10 X 80) 4 49 0503-2876-11 Clamp (T-Bolt Constant Torque) 1
24 0526-2120 Washer-Flat (M10) 20 50 0193-0558 Coolant Level Sensor 1
25 0800-2087 Screw-Hex Head (M10 X 30) 8 51 A026G545 Sensor Adapter 1
26 0860-2059 Nut-Hex (M10) 9 52 A026G869 Flanged Nut 1
1 0140-4041-02 Bracket 1
2 0140-4061-01 Air Cleaner Enclosure (Fleetguard-AH08740) 1
3 AF25962 Element (Fleetguard AF25962) 1
4 0503-2853 Hose 1
5 0821-6003-01 Screw-Hex Head SEMS (M8 X 16) 8
6 0503-1870-10 Clamp-Hose 1
7 0503-1870-08 Clamp-Hose 1
8 Restriction Indicator (Fleetguard-39463265) 1
9 Dust Ejector Valve (Fleetguard-39464575) 1
Item Part No. Description Qty Item Part No. Description Qty
1 0403-6609-02 Skid Assy (Standard) 1 19 0402-0912-02 Isolator-Vibration 4
2 0403-6600-02 Crossmember Skid (Engine) 1 20 0193-0607 Gauge-Fuel Level 1
3 0403-6601-02 Crossmember Skid (Alternator) 1 21 0403-6561-02 Bracket-Generator 1
4 0403-6607-02 Bracket-Tank (Pedestal Support) 1 22 0337-0090-01 Strap-Electrical (406mm) 1
5 0309-0710-06 Switch-Fuel Level 1 23 0800-3017-38 Screw-Hex Head (M10 X 30) 13
6 0505-2272 Plug-Pipe (2"BSP) 1 24 0856-0012 Washer-EIT Lock (7/16") 2
7 0159-1552 Filler Cap-Fuel (Vented) 1 25 0862-0026-56 Nut-Hex (M10) 1
8 0505-2137 Bush-Reducer (3/4" X 1/2" BSP-M/F) 2 26 0526-0399-63 Washer-Flat (M10) 4
9 0505-2388 Bush-Reducer (1/2" X 1/4" BSP-M/F) 2 27 0800-3017-87 Screw-Hex Head (M20 X 40) 6
10 0403-6556-02 Engine Mount (LH) 1 28 0526-0399-70 Washer-Flat (M20) 12
11 0403-6557-02 Engine Mount (RH) 1 29 0862-0026-59 Nut-Hex (M10) 6
12 0526-0399-62 Washer-Flat (M10) 13 30 0403-6673 Rail-Skid (LH) 1
13 0800-3017-40 Screw-Hex Head (M10 X 40) 13 31 0403-6674 Rail-Skid (RH) 1
14 0526-0399-66 Washer-Flat (M16) 16 32 0403-6676 Crossmember 1
15 0850-0114-57 Washer-Lock (M16) 8 33 0337-0090-02 Strap-Electrical (910mm) 1
16 0800-3017-71 Screw-Hex Head (M16 X 35) 8
17 0526-2306 Washer-Flat (M12) 4
18 0800-3017-56 Screw-Hex Head (M12 X 40) 4
*For low or high level fuel option or for fuel transfer option
* Items 33, 34, 35 & 36 only fitted on open set If Bargraph Display is not required fit Blanking Plate Pt No
** Items 49 & 50 required when Item 33 not fitted 0319-6277-02 With 4 off Pop Rivets Pt No 0818-1150-03.
* Items 34, 35, 36 & 37 only fitted on open set If Bargraph Display is not required fit Blanking Plate Pt No
** Items 46 & 47 required when Item 34 not fitted 0319-6277-02 With 4 off Pop Rivets Pt No 0818-1150-03.
*Items 34, 35, 36 & 37 only fitted on open set If Bargraph Display is not required fit Blanking Plate Pt No
** Items 48 & 49 required when Item 34 not fitted 0319-6277-02 With 4 off Pop Rivets Pt No 0818-1150-03.
*Items 34, 35, 36 & 37 only fitted on open set If Bargraph Display is not required fit Blanking Plate Pt No 0319-6277-02 With 4 off
** Items 48 & 49 required when Item 34 not fitted Pop Rivets Pt No 0818-1150-03.
Items 34, 35, 36 & 37 only fitted on open set If Bargraph Display is not required fit Blanking Plate Pt No 0319-6277-02 With 4 off
** Items 48 & 49 required when Item 33 not fitted Pop Rivets Pt No 0818-1150-03.
Item Part No. Description Qty Item Part No. Description Qty
1 0319-6470-02 Panel-Circuit Breaker 1 27 0821-6003-01 Screw-Hex Head SEMS (M8 X 16) 4
2 0179-6092-05 Circuit Breaker 800A 3P 1 28 0308-1177 Bezel-Switch 1
3 0179-6092-06 Circuit Breaker 800A 4P 1 29 0308-0999 Switch-Emergency Stop Pushbutton 1
4 0320-2119-03 Terminal Spreaders 3P 1 30 0319-6488-02 Panel-Control Box 1
5 0320-2119-04 Terminal Spreaders 4P 1 31 0300-6050-02 Display-Control 1
6 0320-2119-01 Bare Cable Connectors 3P 1 0300-6609-01 Control Display (HMI – 220)
32 1
7 0320-2119-02 Bare Cable Connectors 4P 1 0300-6609-02 Control Display (HMI – 320)
8 0226-3505-16 Switchgear Leads 2 per Ph 33 0814-2155-01 Screw-Flange Head Xrec 8
9 0226-3505-17 Switchgear Leads (Neutral-3P CB) 2 34* 0300-3998-02 Audible Alarm Module 1
10 0319-6486-02 CB Mounting Plate 1 35* 0800-0006 Screw-Hex Head (1/4" UNC) 2
0327-1617-01 PCB Assy-PCC1302 1 36* 0850-0040 Washer-Lock (1/4") 2
11 0327-1601-01 PCB Assy-PCC3300 37* 0862-0001 Nut-Hex (1/4" UNC) 2
A041W736 PCB Assy-PCC3300 MLD 38 0821-6004-01 Screw-Hex Head SEMS (M10 X 20) 4
12 0327-1536 PCB Assy-PMG 1 39 0319-6640-02 CB Cup Cover (4P) 1
Screw-Pan Head Torx-Thread Forming 40 0821-6001-02 Screw-Hex Head SEMS (M5 X 12) 4
13 0823-0002-04 4
(M4 X 12) 41 0821-6002-02 Screw-Hex Head SEMS (M6 X 12) 16
Screw-Pan Head Torx-Thread Forming 42 0098-8213-01 Label-L1 2
14 0823-0002-06 4
(M4 X 18) 43 0098-8213-02 Label-L2 2
15 0416-1300 Battery Charger 1 44 0098-8213-03 Label-L3 2
16 0800-0309-88 Screw-Hex Head (M5 X 12) 4 45 0098-8213-04 Label-N 2
17 0526-0399-56 Washer-Flat (M5) 4 46 0320-1981-51 Auxiliary Contact 1
18 0850-0114-52 Washer-Lock (M5) 4 47 0320-1981-52 Shunt Trip-12VDC 1
19 0321-0175 Holder-Fuse 2 48** 0517-0132 Plug-Hole 1
20 0321-0442-06 Fuse-10A 2 49** 0517-0131-03 Plug-Hole 2
21 0872-0043 Neutral Standoff 1
22 0526-0399-61 Washer-Flat (M8) 1
23 0850-0114-54 Washer-Lock (M8) 1
24 0319-6625-02 Cover-Circuit Breaker 1
25 0319-6583-02 Panel-Cable Entry 1
26 0319-6889 Gland Plate 1
* Items 34, 35, 36 & 37 only fitted on open set If Bargraph Display is not required fit Blanking Plate Pt No 0319-6277-02 With 4 off
** Items 48 & 49 required when Item 34 not fitted Pop Rivets Pt No 0818-1150-03.
Heaters Installation
Heaters Installation
Coolant Heater 0179-6121-02
Alternator Heater 0179-5071-02
1 0333-0736-02 BRACKET 1
2 0502-0942 ELBOW,90 DEGREEE HOSE 1
4 0503-2157-01 CLAMP,HOSE 4
5 0503-2791-03 HOSE,COOLANT 1
6 0503-2791-04 HOSE,COOLANT 1
7 0505-0019 BUSHING,REDUCER 1
8 0505-0021 BUSHING,REDUCER 1
10 0526-0399-64 WASHER,FLAT 2
11 0800-3017-53 SCREW,HEX HEAD 2
13 0333-0729-01 HEATER,COOLANT (120V) 1
13 0333-0729-02 HEATER,COOLANT (208/240V) 1
14 0821-6006-01 SCREW,HEX HEAD 2
15 0502-1491 FITTING,HOSE CONNECTOR 1
16 0133-0229 Heater-Alternator (120V) 1
17 0133-0228 Heater-Alternator (240V) 1
18 0518-0347 Sealant-Thread AR
Silencers
Silencers
Item Part No. Description Qty Item Part No. Description Qty
1 0404-0063-02 Door-Enclosure 3 23 0404-0089 Cover Access 1
2 0404-0063-04 Door-Enclosure-Window 1 24 0800-6373-03 Screw-Hex Flanged Head (M8 X 25) 10
3 0404-0234-02 Insulation 1 25 0821-6007-02 Screw-Hex Head-SEMS-SST (M8 X 20) 24
4 0405-9913-02 Panel-Upper 4 26 0818-1172 Rivet-Round Head Blind (M5) 4
5 0405-9880-02 Panel-Lower 3 27 0406-1052 Hinge-RH 4
6 0404-0085-02 Panel-Access 1 28 0406-1051 Hinge-LH 4
7 0404-0084 Insulation 4 29 0526-0399-60 Washer-Flat (M8) 32
8 0405-9956-02 Post-Lifting 1 30 0870-2248-05 Nut-Lock-Hex (M8) 32
9 0404-0038-02 Post-Lifting 1 31 0405-9958-02 Spacer 2
10 0405-9957-02 Crossmember 1 32 0800-3017-73 Screw-Hex Head (M16 X 45) 16
11 0404-0234-01 Insulation 6 33 0526-0112 Washer-Flat (11/16"ID-1-3/8"OD) 32
12 0405-7811 Seal-Door 4 X 4M 34 0860-2012 Nut-Hex (M16) 16
13 0404-0082-02 Insulation 1 35 0403-6685-02 Plate-Lifting 2
14 0404-0083 Insulation 3 36 0821-6002-02 Screw-Hex Head-SEMS (M6 X 12) 10
15 0404-0082-01 Insulation 1 37 0337-3582-02 Strap Ground-(4sq mm) 4
16 0406-1059 Latch-Door 4 38 0526-0399-58 Washer-Flat (M6) 8
17 0406-1181 Catch-Door 4 39 0850-0114-53 Washer-Lock (M6) 8
18 0319-5262 Switch-Surround 1 40 0862-0026-54 Nut-Hex (M6) 8
19 0308-1175 Switch-Emergency Stop 1 41 0404-0237-02 Crossbar 2
20 0098-8025 Label 1 42 0404-0236-02 Spacer 2
21 0895-0363 Weatherstrip 1 43* 0319-6255-02 Plate-Mounting 1
22 0319-2653 Window 1
* Item 43 only required when optional skid fitted, to support tank breather.
Item Part No. Description Qty Item Part No. Description Qty
1 0403-6593-02 Skid Assy 1 20 0403-6600-03 Crossmember Skid (Engine) 1
2 0159-1724-02 Tank-Fuel 1 21 0403-6601-03 Crossmember Skid (Alternator) 1
3 0402-0912-02 Isolator-Vibration 4 22 0526-0399-66 Washer-Flat (M16) 16
4 0403-6557-02 Engine Mount (RH) 1 23 0850-0114-57 Washer-Lock (M16) 8
5 0403-6556-02 Engine Mount (LH) 1 24 0800-3017-71 Screw-Hex Head (M16 X 35) 8
6 0337-3741-01 Strap-Electrical (400mm) 1 25 0193-0607 Gauge-Fuel Level 1
7 0403-6607-02 Bracket-Tank (Pedestal Support) 1 26 0505-1597 Plug-Pipe (1"BSP) 3
8 0403-6561-02 Bracket-Generator 1 27 0505-2272 Plug-Pipe (2"BSP) 1
9 0404-0190-02 Plate 1 28 0159-1667 Gasket-Fuel Tank 1
10 0526-0399-62 Washer-Flat (M10) 1 29 0159-1668 Cover-Fuel Tank 1
11 0800-3017-40 Screw-Hex Head (M10 X 40) 4 30 0800-3017-54 Screw-Hex Head (M12 X 30) 4
12 0526-2306 Washer-Flat (M12) 4 31 0526-0399-64 Washer-Flat (M12) 4
13 0800-3017-56 Screw-Hex Head (M12 X 40) 4 32 0526-0399-63 Washer-Flat (M10) 10
14 0856-0012 Washer-EIT Lock (7/16") 2 33 0850-0114-55 Washer-Lock (M10) 10
15 0800-3017-38 Screw-Hex Head (M10 X 30) 13 34 0159-1681 Filler Cap-Fuel 1
16 0862-0026-56 Nut-Hex (M10) 1 35* 0309-0710-07 Level Switch-Fuel (Option) 1
17 0526-0339-60 Washer-Flat (M8) 9 36 0505-2137 Bush-Reducer (3/4" X 1/2" BSP-M/F) 2
18 0800-3017-20 Screw-Hex Head (M8 X 20) 9 37 0505-2388 Bush-Reducer (1/2" X 1/4" BSP-M/F) 2
19 0337-3741-06 Strap-Electrical (900mm) 1
* For Low or High Fuel Level Option or for Fuel Transfer Option.