CARRIER GENERATOR SET

MODEL 69UG15-050S

TECHNICAL SPECIFICATION

Date: 9 March 2009

Specification: UG69003

Revision: F
 TABLE OF CONTENTS

Page

General Description .....................................................................................3

Design Guidelines ........................................................................................3

Operating Conditions ...................................................................................3

Engine ..........................................................................................................4

Lubrication System.......................................................................................4

Generator .....................................................................................................5

Protective Devices .......................................................................................5

Unit Physical Data........................................................................................5-6

Weights ..............................................................................................5
Size....................................................................................................5
Sound Level ......................................................................................6
Electrical ............................................................................................6

Materials and Coatings ................................................................................6

Unit Mounting ...............................................................................................6

Accessories..................................................................................................7
Battery ...............................................................................................7
Battery Charger .................................................................................7
Cooling Fan .......................................................................................7
Exhaust System .................................................................................7
Filters .................................................................................................7
Fuel Tank ...........................................................................................7
Gauges ..............................................................................................7
Hourmeter .................................................................................7
Water Temperature ...................................................................7
Ampere Meter ...........................................................................7
Oil Pressure ..............................................................................7
Radiator Coil ......................................................................................7
Water Pump Belt................................................................................7

Revision Log ................................................................................................8

Dimensional Drawings (98-02510 rev - ) .............................................................Attached

9 March, 2009 2 Specification No. UG69003

Rev F
 GENERAL DESCRIPTION -

The Carrier Transicold model 69UG15 diesel generator

set is designed to provide highly reliable unattended
continuous operation for all refrigerated ocean going
container units in both over-the-road and rail transport
modes. Generator sets are shipped complete and ready to
operate. Fueling and connection of battery leads must be completed
before first use.
This model 69UG15 is designed to mount to a variety of ISO
container chassis with I beam centers of 36-38 inch (91-96 cm) center-
line separation and 10 inch (24.4 cm) minimum height. The frame and
integral fuel tank are of steel construction. The frame is made from
fabricated steel (as opposed to tubular stock) to improve weld joint
strength, reduce load stresses, and minimize corrosion
DESIGN GUIDELINES
Although there are no international design criteria specific
to Generator Sets, the 69UG15 is designed to parallel
ISO 1496. In addition the 69UG15 meets all U.S. Department of
Transportation regulations.
OPERATING CONDITIONS
Over the Road and Rail transport environments around
the world.
Shock – Components able to withstand sustained shocks
of 3g's in the horizontal direction and 6 g's in the vertical.
Vibration - +/- 2 g's (peak) or 4g (peak to peak) vertical and
Front-to-back, 0.75 g side to side.
Ambient temperature range:
1. Structure..........……-40 to +52°C (-40 to +125°F)
2. Operation - Start ....-26 to +52°C (-15 to +125°F)
- Run ….-40 to +52°C (-40 to +125°F)
Functionality - The UG provides a full 15 kW
output to eliminate shutdown due to high power draw
over loading the engine.

9 March, 2009 3 Specification No. UG69003

Rev F
 ENGINE
Manufacturer Kubota
Model V2203L-DI (Tier 4 Interim Compliant, Direct Injection)
Type Vertical, water cooled, 4 cycle diesel, Electronic Speed Control
Number of Cylinders 4
Bore x Stroke 83 x 102.4mm (3.26 x 4.03 in.)
Total Displacement 2216 cc (135.2 cu.in.)
Combustion Chamber Direct Injection
Horsepower 32 hp@1800 rpm continuous
27 hp@1800 rpm (altitude 3000ft/914m)
Kilowatt 23.9 kW@1800 rpm continuous
20 KW@1800 rpm (altitude 3000ft/914m)
Torque 14 kg-meters (101 foot-pounds)
Firing Order 1-3-4-2
Injection Pump Bosch "K" type mini pump
Governor Centrifugal ball mechanical/ Electronic Governor
Injection Nozzle Special Bosch Nozzle
Injection Timing (pressurized) 2.5 ±0.75 deg B.T.D.C.
Compression Ratio 21.5:1
Starting Motor 12v/ 2.5kW

Low Ambient Starting Aid Intake Air Heater in Air Intake Manifold
Intake Air Heater Amperage 42 Amps @ 12 VDC
Fuel Requirements
Summer Diesel No. 2-ASTM/D975.667
Winter Diesel No. 1-Nos. 1-D or 2-D
Operating Water Temperature (normal) 180 – 200 deg F (82-93 deg C)

LUBRICATION SYSTEM
Lubricating Oil
Specification Heavy Duty API service classification CD (DS)
Capacity 16.3 liters, 16.0 U.S. quarts (includes filter)
Grade 10W30 Base # 10 or above
Oil Pressure 35-60 PSI (3.3 - 5.2 kg/sq. cm)
Oil Level Indicator Dipstick in oil pan
ENGINE
Manufacturer Kubota
Model V2203L-DI (Tier 4 Interim Compliant, Direct Injection)

9 March, 2009 4 Specification No. UG69003

Rev F
 GENERATOR Lima - Marathon
Output 15.0 Kilowatt 18.75 KVA
Rating Continuous Duty, 0.8 power factor, 460 VAC
3 phase, 60 hertz
1.2 Horsepower/kW starting, code G
Type Brush-less, rotating field, statically excited
self-regulated, drip-proof design
Index of Protection "IP" classification IP 44
Insulation
Rotor Wet wound, Thermo setting epoxy - class "H"
Stator Wet wound, Thermo setting epoxy - additional
Polybutadiene coating - class "F"
Temperature Rise per MG1-122.40
NEMA Std. MG1-1972
Bearings and Lubrication Double-sealed Heavy Duty 6308 ball bearing
100,000 hours B-10 life
Integral Anti-rotation O-ring
Chevron SRI #2 grease

PROTECTIVE DEVICES
Low Oil Pressure Safety Switch (LOP) Engine will not run/start unless pressure is maintained
Setting Opens @ 18 PSI (1.095 sq. cm) Auto-reset
Water Temperature Switch (HWT) Opens @ 230 deg F (110 deg C) Auto-reset
Excessive Current Draw by:
Main Alternator Circuit Breaker (CB-1) Trips @26 Amps (460 VAC)
Electronic Governor Module (EG) Fuse (F1, F2, F3) Breaks @10 Amps Replace Fuse
Fuel Heater (FH) Circuit Breaker (CB-2) Trips @30 Amps Auto-reset
High Water Temperature (HWT) Circuit Breaker (CB-2) Trips @30 Amps Auto-reset
Safety Relay (SR) Circuit Breaker (CB-2) Trips @30 Amps Auto-reset
Total Time Meter (TT) Circuit Breaker (CB-2) Trips @30 Amps Auto-reset
Intake Air Heater circuit Circuit Breaker (CB-3) Trips @50 Amps Auto-reset
Battery Charger Circuit Breaker (CB-5) Trips @ 3 Amps manual-reset

UNIT PHYSICAL DATA

Weights
Battery 63 lb/ 28.6 kg
Main Alternator 280 lb/127kg
Engine (dry) 434 lb/197 kg (approx.)
Unit 1555 lb/705 kg
Size
Height 31.4 in/ 79.8 cm
Length 51.9 in/ 132.0 cm
Depth 61.0 in/155.0 cm
Hood 9.5 in/24.1cm

9 March, 2009 5 Specification No. UG69003

Rev F
 UNIT PHYSICAL DATA (cont'd)
Sound Level Output Overall sound pressure rating level rating = 75 dB(A) per
DIN 8958 (1) (5-point average at 7 meters)
Electrical
General Address system of wire marking on all wiring. Control
wires to be white, power wires to be red, ground wires
to be green and/or green with yellow stripe. All wire is
Tin-plated copper.
Power Receptacle CEE-17, ISO 1496-2, Rated 32 amps @ 440V

MATERIALS AND COATINGS

Materials
Hardware ASTM type 300 stainless steel, corrosion resistant
cadmium or zinc plated steel
Hood and Removable Panels Fabricated from aluminum sheet
Frame components Both cold and hot rolled sheet steel (ASTM 569)

Coatings
Aluminum Parts
Chemical cleaning Chromate conversion coating,
Top coat of electrostatically applied TGIC
(triglycidylisocynurate) powder paint (CTD Cloud White)
oven bake cure, post cure thickness range 1.8 - 5 mils
Steel Structural Frame and Fuel Tank
Chemical cleaning Chromate conversion coating,
Base coat of electrostatically applied TGIC
(triglycidylisocynurate) zinc rich powder paint,
oven bake cure, post cure thickness range 1.8 - 5 mils
Top coat of electrostatically applied TGIC
(triglycidylisocynurate) powder paint (CTD Cloud White)
oven bake cure, post cure thickness range 1.8 - 5 mils

UNIT MOUNTING
Standard Chassis Mounting Unit is hard mounted directly to the container chassis I-beams.
Attachment to the chassis is achieved by clamping the I-beam
flanges on both sides in four (4) separate locations using ¾-10
SAE Grade 5 bolts. Bolts coated with Kolene (0.5-0.6 mils).
All hardware and plates are captivated.

9 March, 2009 6 Specification No. UG69003

Rev F
 ACCESSORIES
Battery
Type Interstate Maintenance Free (or equivalent)
Rating 190 Min. reserve capacity (25 amps @ 80 F/27 C)
Cold Cranking 700 amps @ 0 deg F/32 deg C
Battery Charger
Type Solid State Marine Duty
Input 210-250 VAC +/- 10%, 47-63 Hz, 2 Amps
Output 13.6 VDC, 25 amps for 20 mins
13.6 VDC, 13 amps continuous
Protection Safety contactor - reverse polarity.
Rating of SCR - 55Amps
Rating of internal bridge rectifier - 50Amps
Filters
Lubricating Oil Full-flow, spin-on (Carrier P/N 30-00323-00)
Air Heavy duty “cartridge style” media with cyclonic filtration and pressure
differential indicator
Fuel Canister type/water drain (Carrier P/N 30-01101-50)
Radiator Coil
Type Copper tube, aluminum fin, steel tubesheet
Unit Capacity (including engine) 6.0 quarts/ 5.7 liters (includes overflow bottle)
Anti-freeze 50/50 mix protection to -34 deg F (-37 deg C)
Protective Coating Patented acrylic electrocoat

Water Pump Belt Poly V self tensioning (Carrier # 50-60330-03) neoprene with polyamide
cord
Cooling Fan
Type Aerodynamic propeller
Size 6 blade, 15" (381 mm) diameter
Material Polypropylene
Gauges
Hourmeter Type Digital, 12 Volt
Range 100,000 hours
Water Temperature Type Dial Indicating, electric sender
Range 100-240 deg F (38-116 deg C)
Ammeter Type Dial Indicating
Range plus/minus 60 amps
Oil Pressure Type Dial Indicating, electric sender
Range 1-100 psi
Exhaust system
Muffler Stainless Steel
Exhaust piping Stainless steel
Fuel Tank
Type Integral – steel - with ball check valve (used for draining water
or contaminants) anti-siphon screen and fusible brass cap.
Capacity Fill - 52 US gallons/196 liters Draw - 50 gallons/189 liters

9 March, 2009 7 Specification No. UG69003

Rev F
Revision Log

Revision Date Comments Approval

Original 20, Nov. 2000 JPG
A 20, June 2001 Updated layout all sheets JPG
B 13, June 2003 Revised Weight – Sheet 5 JPG
C 1, Nov 2005 Updated air filter feature - sheet 7 JPG
D 1, August 2008 Updated engine to Tier 4i compliant – sheet 4 CM
Changes to protective devices to include Electronic
governor module and Air intake heater circuit – Sheet 5
Updated Weights – engine – Sheet 5
Updated Battery Type – Interstate Sheet 7
E 12, Nov. 2008 Updated Weight –Sheet 5 CM
Updated Sound output level – sheet 6
F 9, Mar 2008 Corrected Unit length to match drawing– sheet 5 CM

9 March, 2009 8 Specification No. UG69003

Rev F