RETAINED FOR REFERENCE

LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH

OWNER : INDIAN OIL CORPORATION LIMITED

OWNER'S ORIENTAL NICCO PROJECTS PRIVATE

:
CONSULTANT LIMITED - KOLKATA

LARSEN & TOUBRO LIMITED

CONTRACTOR :
CONTROL & AUTOMATION

Doc/Drg Title : Relay Setting and Relay Co-ordination Calculations

Rev No. Total No. of Pages

Doc/Drg No. : 637347-E-BE-001
3 18
Issued For : APPROVAL

Revision Status:
Prepared Reviewed Approved
Rev
Name
No. Name Date Date Name Date
Mech. Elec. Civil C&I
0 ADG 10/15/2018 ADG 10/15/2018 SKV 10/15/2018
1 ADG 12/14/2018 ADG 12/14/2018 SKV 12/14/2018
2 TSP 04/02/2019 TSP 04/02/2019 SKV 04/02/2019
3 TSP 4/12/2019 TSP 4/12/2019 SKV 4/12/2019
 Relay Setting and Relay Co-ordination Calculations Prepared BY Checked By
Customer INDIAN OIL CORPORATION LIMITED TSP SKV
Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH Rev 3
Consultant ORIENTAL NICCO PROJECTS PRIVATE LIMITED - KOLKATA Date 4/12/2019
TABLE OF CONTENTS Page no.

1 Introduction ...1

2 Objectives ...1

3 Reference documents ...1

4 Relay co-ordination study ...2

4.1 Methodology for protection co-ordination
4.1.1 General methodology
4.1.2 Basis of Coordination for Protection Settings
4.1.3 Step down transformers
4.2 Relay co-ordination guidelines
4.3 Protections for different circuit breakers
4.3.1 Over current & Earth fault Protections
4.3.2 Transformer Differential Protection
4.3.3 Restricted Earth Fault Protection
4.4 Assumptions & Considerations

5 Relay co-ordination setting detail - Incomer-1 of PMCC from Transformer ...5

6 Relay co-ordination setting detail -11kV HT Panel O/G to LT Transformer …8

7 Relay co-ordination setting detail - 1600KVA Transformer REF Protection …10

8 Relay co-ordination setting detail - S/C, O/L and TOL of O/G Feeders ...11

9 Annexure-1: ETAP Single Line Drawing …12

10 Annexure-2: ETAP Curves …15

Format No.LTCA-TG-EE-03-00_Radial Feeder Protection Format

 Relay Setting and Relay Co-ordination Calculations Prepared BY Checked By
Customer INDIAN OIL CORPORATION LIMITED TSP SKV
Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH Rev 3
Consultant ORIENTAL NICCO PROJECTS PRIVATE LIMITED - KOLKATA Date 4/12/2019

1. Introduction
The purpose of this protection relay co-ordination setting study is to analyze and give the functional settings of the
protection relays necessary for the operation of the protection system and for selective clearance of faults for "LPG
BOTTLING PLANT AT GORAKHPUR"

2. Objectives:
The basic design objectives of protective scheme are to:
1. Maintain dynamic stability.
2. Prevent or minimize equipment damage.
3. Minimize the equipment outage time.
4. Minimize the system outage area.
5. Minimize system voltage disturbances.

3. Reference documents:
1. Overall Single Line Power Distribution Diagram C306/E00/A1-01
2. GA/ GTP Distribution Transformer - 1.6 MVA, 11kV/0.433kV 637347-E-VE-002
3. GA, Datasheet, BOM & Scheme for PMCC 637347-E-VE-008
4. GA, Datasheet, BOM & Scheme for 11kV ICOG Panel 637347-E-VE-006
5. HT & LT Power cable schedule 637347-E-DE-001

Format No.LTCA-TG-EE-03-00_Radial Feeder Protection Format

Page 1
 Relay Setting and Relay Co-ordination Calculations Prepared BY Checked By
Customer INDIAN OIL CORPORATION LIMITED TSP SKV
Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH Rev 3
Consultant ORIENTAL NICCO PROJECTS PRIVATE LIMITED - KOLKATA Date 4/12/2019

4 RELAY CO-ORDINATION STUDY

4.1 Methodology for Protection Co-ordination

4.1.1 General Methodology

Protection coordination shall be reviewed to achieve sensitivity, speed, selectivity and reliability to isolate faults from the rest of the healthy system
and minimize the plant loss due to the faults under all foreseen system operation conditions.

Relay characteristics shall be selected to give optimal performance in terms of sensitivity and rapidity of fault clearance. This has resulted in the use of
inverse time schemes supplemented by instantaneous/definite time schemes for phase over current protection and earth fault protection of solidly
earthed systems; and definite time schemes for earth fault protection of resistance earthed systems.

Over-currents in a power distribution system can occur as a result of both normal (motor starting, transformer inrush, etc.) and abnormal (ground

fault, line-to-line fault, etc.) conditions. In either case, the basic purpose of current-sensing protective devices is to detect the abnormal over-current

with proper coordination, to operate selectively and to protect equipment properly by minimizing the outage of the remainder of the system.

Relay operating characteristics and their setting must be carefully coordinated in order to achieve selectivity. The aim is to switch off only the fault
component and to leave the rest of the power system in service in order to minimize supply interruptions and to ensure stability. Protection should be
as sensitive as possible to detect faults at the lowest possible current level of both phase and ground faults. However, it should remain stable under all
permissible load, overload and through-fault conditions.

Primary Protection: The protective system, which is normally expected to operate in response to a fault in the protected zone.

Back-Up Protection: A protective system intended to supplement the main protection in case primary protection fails to operate, or to deal with faults

in those parts of the power system that are not included in the operating zones of the main protection.
The settings for relays are proposed by modeling the network from 415 V to 11 kV along with all phase fault and earth fault protection relays in ETAP
18.0

To perform coordination study, following information is used:

a. A single-line diagram of the power system involved, showing the type and rating of the protective devices and their associated current transformers.

b. The impedance in ohms, percent or per unit of all power transformers, rotating machines and feeder circuits, if any.

c. The maximum and minimum values of short circuit currents that are expected to flow through each protective device.
Co-ordination Settings & Criteria
There are two basic adjustable settings on all inverse time relays; one is the current setting usually known as the Plug Setting Multiplier (PSM) and the
other is Time Multiplier Setting (TMS).
Primary current Primary current
PSM = =
primary setting current relay current setting x CT Ratio

Top
TMS =
Tm

Where,
Top = the required time of operation
Tm = the time operation at TMS=1.0 for maximum fault current

Page 2
 Relay Setting and Relay Co-ordination Calculations Prepared BY Checked By
Customer INDIAN OIL CORPORATION LIMITED TSP SKV
Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH Rev 3
Consultant ORIENTAL NICCO PROJECTS PRIVATE LIMITED - KOLKATA Date 4/12/2019

4.1.2 Basis of Coordination for Protection Settings

(a) Fault clearance times shall be estimated as relay time plus switching device opening time. Average opening times of circuit breakers have been
taken.

(b)The grading time comprises of the following component times as recommended in Table4-1
Table 4-1 Composition of Time discrimination between relays Ref IEEE-242, Table 15-2
Coordination Time Interval (CTI)
Components Electromechanical Static
Circuit breaker operating time 0.08 s 0.08 s
Relay over travel 0.10 s 0.00 s
Relay tolerance and setting errors 0.12 s 0.12 s
Total CTI 0.30 s 0.20 s

Table 4-2 Minimum CTI’sa for different protection equipments Ref IEEE-242, Table 15-3
Upstream

Downstream Low Voltage

Fuse Electromechanical Relay Static Relay
Breaker

Fuse CS bc CS 0.22 s 0.12 s

Low - Voltage circuit breaker CS c CS 0.22 s 0.12 s
Electro Mechanical relay (5 cycles) 0.20 s 0.20s 0.30 s 0.20 s
Static relay (5 cycles) 0.20 s 0.20s 0.30 s 0.20 s
a
Relay settings assumed to be field-tested and - calibrated.
b
CS = clear space between curves with upstream minimum meeting curve adjusted for pre load.
c
Some manufacturers may also recommend a safety factor. Consult manufacturers time current curve.

The minimum-grading interval between definite time and inverse time relays shall be set at 0.2s for Numerical and 0.3s for
Electromechanical.
Banded characteristic curves, such as for fuses and low-voltage circuit breakers, can be easily coordinated with one another by simply allowing
clearance between the characteristics plotted on the coordination curve. Some manufacturers recommend a safety factor between the minimum melt
curve of the upstream fuse and the total clearing curve of the downstream fuse to avoid partial melting of the upstream fuse. In any case, the
characteristic curves should not overlap.
4.1.3 Step Down Transformers
(a) Phase over current protection on the HV and LV sides of step-down transformers shall be set to pick up between 105%-110% of the transformer
rated current in order to provide a degree of overload protection. However the setting can be increased (upto 125%) if required to achieve proper
grading time with the downstream protections.

(b) The high-set instantaneous pickup setting on the HV side of step down transformers should be set as the higher of the following current values:

• Transformer inrush current.

•150% of the reflected current at HV for a fault on the LV side of the transformer.
It shall be ensured that the high-set instantaneous pickup setting selected on the above basis is less than the minimum short circuit current at the
transformer HV side.

4.2 Relay coordination guidelines

Following coordination philosophy is used for relay coordination:
(a) Initial planning, data collection & procedure are followed as per Cl.No. 15.6 & 15.7 of IEEE-242-2001.
(b) Time discrimination is decided based on circuit breaker opening time, relay over travel and relay tolerance-setting errors. Time discrimination is
taken as 200 msec and 120 msec respectively for relay-to-relay and Low voltage circuit breaker-to-relay. As per IEEE-242-2001 guideline
recommended values are 300 msec and 200 msec respectively for electromechanical & static relays [IEEE-242-2001, Table-15-3, pp-604].

(c) The Pickup value for Instantaneous relay for short length faults at transformer primary should be set above the maximum of either primary
reflected secondary bus fault current or magnetizing inrush (usually 8-12 times the rated current) of the transformers . As per IEEE Std (C37.91-2000),
setting it at 150% of maximum current (maximum of either primary reflected secondary fault current or magnetizing inrush current) provides
sufficient margin for relays subject to transient overreach.

Page 3
 Relay Setting and Relay Co-ordination Calculations Prepared BY Checked By
Customer INDIAN OIL CORPORATION LIMITED TSP SKV
Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH Rev 3
Consultant ORIENTAL NICCO PROJECTS PRIVATE LIMITED - KOLKATA Date 4/12/2019

Figure 4.1 Transformer Typical Inrush Curve

4.3 Protection for Different Circuit Types

4.3.1 Over current & Earth fault Protections
(a) IDMT over current protection
Phase Fault Protection (51)
The pickup is decided considering 1) maximum load current 2) 110% of the rated current.
Earth Fault Protection (51N)
The pickup values are arrived at by considering percentage of primary current of CTs.

(b) High set (DMT) protection

Phase fault protection (50)
The pickup is set percentage of three phase fault current. It acts as a backup protection.
Earth fault protection (50N)
The pickup is set percentage of single phase fault current. It acts as a backup protection.

4.3.2 Restricted Earth Fault Protection

Restricted earth fault protection is provided in power transformer for sensing internal earth fault of the transformer. REF relay will not be actuated for
external earth fault. The relay is connected to the current transformers in such a way as to measure the difference in earth fault current ‘entering’ the
protected zone with that ‘leaving’ the protected zone. Where no internal earth fault occurs and the CTs transform perfectly the differential current is
zero.

High impedance differential protection settings must meet the following:-

i. Guarantee stability for all load and through fault conditions.
ii. Guarantee operation for internal fault conditions.

4.3.3 S/C, O/L and E/F Settings for Outgoing feeders 3

(a) Minimum available settings are considered as short circuit setting for outgoing power feeders.
(b) Rated current of breaker is selected as overload setting for outgoing power feeders.
(c) Approx 95% of rated current is considered as thermal overload setting, otherwise available minimum setting is selected.
(d) IE2 motors are considered for FLC data

4.4 Assumptions & Considerations

(a) Short circuit analysis is performed using ETAP software considering maximum short circuit current in three phase bolted fault.

(b) After calculating the short circuit currents at different buses, herein above, the settings of the relays are worked out starting from the load end up-to
upstream towards the source.

(c) For all the cases, discrimination margin for coordination is checked for the maximum faults current values as per the electrical system study report.
It is noted that once achieved for maximum fault condition, proper coordination can be assured for the lower values of fault currents.

(d) The settings of either side relays of feeders are kept identical.
(e) MVAsc level at incomer is considered as 500MVAsc.
(f) Outgoing feeders of LT PMCC considered as LUMP load of 1280kVA (80% of transformer rating).
(g) Tripping time for LT outgoing breakers (MCCB) are considered as 20mS and accordingly upstream relays are coordinated.

Page 4
 Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH
Doc/Drg Title Relay Setting and Relay Co-ordination Calculations
Doc/Drg No. 637347-E-BE-001 Rev 3
Feeder Description: 5: Incomer-1 of PMCC from Transformer
Relay Make: Alstom Model: MiCOM P127

5.1.0 Input System Details

a) System voltage : 415 V
b) Three phase Fault current : 32589 A As per the ETAP Short-
c) Single phase Fault current : 3 38387 A circuit SLD
d) Full load current : 2226 A
e) Downstream operating time : 0.02 sec
f) Discriminative time margin required : 0.120 sec
g) Hence, Total operating time required is : 0.140 sec
h) Rating in KVA : 1600 kVA

5.2.0 CT Details
a) Primary Current In : 2500 A
b) Secondary current : 1A

5.3.0 Relay Setting

5.3.1 IDMT - Over Current Protection - 51P
105% of Load Current is considered for calculation, IL : 2337.2937 A
Over Current Setting (Calculated) : Load /CT Pri. Ratio
I> current pick-up setting : 0.935
a) Selected Pick-up setting : 0.935

Fault current Setting

As per the ETAP Short Circuit study, Three phase fault current drive through feeder is 32589 A.

Current setting at Fault current : Fault current /(CT Pri. Ratio * PS)
32589/(2500*0.9349)
Plug Setting Multiplier (PSM) : 13.9430
b) Selected PSM 13.9430 3

The proposed characteristic curve is IEC Extremely Inverse

TMS Required for desired operating time of 0.14 Sec : Desired Operating time*((selected PSM)^2-1)/80
0.14*(13.94^2-1)/80
TMS Required for desired operating time of 0.14 Sec : 0.338
3
c) Selected TMS : 0.338

5.3.2 IDMT - Earth Fault Protection - 51N

10% of CT primary current is considered for calculation : 250 A
Earth Fault Current Setting (Calculated) : 250/CT Pri. Ratio
a) 51N current pick-up setting : 0.1

Downstream operating time : 0.02 sec

Discriminative time margin required : 0.120 sec
b) Hence, Total operating time required is : 0.140 sec

Fault current Setting

As per the ETAP Short Circuit study, Single phase fault current drive through feeder is 38387 A. 3

Current setting at Fault current : Fault current /(CT Pri. Ratio * PS)
38387/(2500*0.1)
Plug Setting Multiplier (PSM) : 153.548
c) Selected PSM 20

(since the operating time of relay for greater than 20 times of set current, is not going to increase as per IDMT curve
formula. So PSM has been limited to 20 times of set current in order to get proper TMS)

The proposed characteristic curve is IEC Very Inverse

TMS Required for desired operating time of 0.14 Sec : Desired Operating time*((selected PSM)^1-1)/13.5
0.14*(20^1-1)/13.5
TMS Required for desired operating time of 0.14 Sec : 0.197
d) Selected TMS : 0.197

Page 5
 Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH
Doc/Drg Title Relay Setting and Relay Co-ordination Calculations
Doc/Drg No. 637347-E-BE-001 Rev 3
Feeder Description: 5: Incomer-1 of PMCC from Transformer
Relay Make: Alstom Model: MiCOM P127

5.3.3 Instantaneous - Over Current Protection - 50P

50% of Three phase fault current is considered for calculation as per TCC & to co- : 16294.5 A
ordinate with upstream relay
I>> current pick-up setting : 16294.5/CT Pri. Ratio
: 6.52 3
a) Selected I>> Pick-up setting : 6.52

b) Selected I>> Time Delay : 0.05 sec

5.3.4 Instantaneous - Earth Fault Protection - 50N

12% of Single phase fault current is considered for calculation as per TCC & to co- : 4606.44 A
3
ordinate with upstream relay
I>> current pick-up setting : 4606.44/CT Pri. Ratio
: 1.84
a) Selected I>> Pick-up setting : 1.84 3

b) Selected I>> Time Delay : 0.05 sec

5.3.5 Standby Earth Fault Protection - 64S AREVA CDG11

15% of CT primary current is considered for calculation : 375 A
a) 64S current pick-up setting 15 %

Downstream operating time : 0.14 sec

Discriminative time margin required : 0.300 sec
3
b) Hence, Total operating time required is : 0.440 sec

Fault current Setting

As per the ETAP Short Circuit study, Single phase fault current drive through feeder is 38387 A.

Current setting at Fault current : Fault current /(CT Pri. Ratio * PS)
38387/(2500*0.1)
Plug Setting Multiplier (PSM) : 153.548
c) Selected PSM 20 3

(since the operating time of relay for greater than 20 times of set current, is not going to increase as per relay manual data

d) Selected TMS from relay catalogue for : 0.4 3

20 PSM and operating time of .440 msec

PT Primary : 433 V
PT Secondary : 110 V

5.3.6 Under Voltage Protection - 27

For Under voltage protection, 80% of rated voltage is considered for incomer.
a) 27 threshold setting in the relay is : 88 V

b) Operating time delay is : 3 sec

Page 6
 Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH
Doc/Drg Title Relay Setting and Relay Co-ordination Calculations
Doc/Drg No. 637347-E-BE-001 Rev 3
Feeder Description: 5: Incomer-1 of PMCC from Transformer
Relay Make: Alstom Model: MiCOM P127

5.4.0 Relay Setting Chart for Incomer-1 of PMCC 3

Setting Parameter Recommended Setting

Over Current Protection
Pick-Up 0.935
51 TMS 0.338
Type of Curve IEC Extremely Inverse
Pick-Up 6.5178
50
Time Delay 0.05 sec
Earth Fault Protection
Pick-Up 0.1
51N TMS 0.197
Type of Curve IEC Very Inverse
Pick-Up 1.84
50N
Time Delay 0.05 sec
Under Voltage Protection
Threshold Setting 88V
27
Time Delay 3 sec
Standby Earth Fault Protection
Pick-up 15%
64S
TMS 0.4

5.5.0 Relay Setting Range

Sr. No. Function Min. Setting Max. Setting Steps

I. Low-set 3-P overcurrent protection, stage I> / 51P
Pick-up Setting (xIn) 0.1 25 0.01
TMS 0.025 1.5 0.001
II. High-set 3P overcurrent protection, stage I>> / 50P
Pick-up Setting (xIn) 0.1 40 0.01
Time Delay (Sec) 0 150 0.01
III. Low-set ground fault protection, stage Io> / 51N
Pick-up Setting (xIn) 0.1 25 0.01
TMS 0.025 1.5 0.025 3
IV. High-set ground fault protection, stage Io>> / 50N
Pick-up Setting (xIn) 0.5 25 0.01
Time Delay (Sec) 0 150 0.01 3
VI. Under Voltage protection, 27
Voltage Set 2 130 0.1
Time Delay (Sec) 0 600 0.01
V. Standby Earth Fault Protection 64S
Pick-up Setting (xIn) 10% 40% 5%
TMS 0.1 1 0.1

Page 7
 Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH
Doc/Drg Title Relay Setting and Relay Co-ordination Calculations
Doc/Drg No. 637347-E-BE-001 Rev 3
Feeder Description: 6: 11kV HT Panel O/G to LT Transformer
Relay Make: ABB Model: REJ601

6.1.0 Input System Details

a) System voltage : 11000 V
b) Three phase Fault current : 22903 A As per the ETAP Short-
c) Single phase Fault current : 23077 A circuit SLD
d) Full load current : 84 A
e) Downstream operating time : 0.14 Sec
f) Discriminative time margin required : 0.2 Sec
g) Hence, Total operating time required is : 0.34 Sec
h) Rating in kVA : 1600 kVA

6.2.0 CT Details
a) Primary Current In : 100 A
b) Secondary current : 1A

6.3.0 Relay Setting

6.3.1 IDMT - Over Current Protection - 51P
115% of Load Current is considered for calculation, IL : 96.5778 A
Over Current Setting (Calculated) : Iload /CT Pri. Ratio
I> current pick-up setting : 0.966
a) Selected Pick-up setting : 0.966

Fault current Setting

As per the ETAP Short Circuit study, Three phase fault current drive through feeder is 22903 A.

Current setting at Fault current : Fault current /(CT Pri. Ratio * PS)
22903/(100*0.9658)
Plug Setting Multiplier (PSM) : 237.1456
b) Selected PSM : 20

(since the operating time of relay for greater than 20 times of set current, is not going to increase as per IDMT curve
formula. So we limit PSM to 20 times of set current in order to get proper TMS)

The proposed characteristic curve is IEC Extremely Inverse

TMS Required for desired operating time of 0.34 Sec : Desired Operating time*((selected PSM)^2-1)/80
0.34*(20^2-1)/80
TMS Required for desired operating time of 0.34 Sec : 1.696
c) Selected TMS : 1.600

6.3.2 IDMT - Earth Fault Protection - 51N

30% of CT primary current is considered for calculation : 30 A
Earth Fault Current Setting (Calculated) : 30/CT Pri. Ratio 30/100
0.3
a) 51N current pick-up setting : 0.5 As min available setting is in
relay is 0.5
As No discriminative margin
b) Total operating time required is : 0.1 Sec
is required
:
:

Fault current Setting

As per the ETAP Short Circuit study, Single phase fault current drive through feeder is 23077 A.

Current setting at Fault current : Fault current /(CT Pri. Ratio * PS)
23077/(100*0.5)
Plug Setting Multiplier (PSM) : 461.54
c) Selected PSM 20

(since the operating time of relay for greater than 20 times of set current, is not going to increase as per IDMT curve
formula. So PSM has been limited to 20 times of set current in order to get proper TMS)

The proposed characteristic curve is IEC Very Inverse

TMS Required for desired operating time of 0.1 Sec : Desired Operating time*((selected PSM)^1-1)/13.5
0.1*(20^1-1)/13.5
TMS Required for desired operating time of 0.1 Sec : 0.141
d) Selected TMS : 0.141

Page 8
 Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH
Doc/Drg Title Relay Setting and Relay Co-ordination Calculations
Doc/Drg No. 637347-E-BE-001 Rev 3
Feeder Description: 6: 11kV HT Panel O/G to LT Transformer
Relay Make: ABB Model: REJ601

6.3.3 Instantaneous - Over Current Protection - 50P

3
Transformer Inrush current = 26kA
Transformer Inrush current reflected on primary = 980.9 A @11kV
LV side fault = 32.5kA
Fault current reflected on primary side = 1226.1 A @11kV
150% of Fault current = 1839.20 A @11kV

Thus 150% of fault current reflected on HV side is considered : 1839.20 A

for calculations in line with clause no 4.1.3(b)
I>> current pick-up setting : 1839.21/CT Pri. Ratio
: 18.39
a) Selected I>> Pick-up setting : 18.39

Downstream operating time 0.05

Discriminative time margin required 0.2
b) Total operating time required is : 0.25 Sec 3

c) Selected I>> Time Delay : 0.25 Sec

6.3.4 Instantaneous - Earth Fault Protection - 50N

Approx. 5% of Single phase fault current is considered for calculation for : 1153.85 A
calculation as per TCC & to co-ordinate with upstream relay
I>> current pick-up setting : 1153.85/CT Pri. Ratio
: 11.54
a) Selected I>> Pick-up setting : 11.50
3

As no discriminative Margin
b) Total operating time required is : 0.07 sec
is required

c) Selected I>> Time Delay : 0.07 sec

6.4.0 Relay Setting Chart for 11kV HT Panel O/G to LT Transformer

3
Setting Parameter Recommended Setting
Over Current Protection
Plug Setting 0.966
51 TMS 1.600
Type of Curve IEC Extremely Inverse
Plug Setting 18.39
50
Time Delay 0.25 sec
Earth Fault Protection
Plug Setting 0.5
51N TMS 0.141
Type of Curve IEC Very Inverse
Plug Setting 11.50
50N
Time Delay 0.07 sec

6.5.0 Relay Setting Range

Sr. No. Function Min. Setting Max. Setting Steps

I. Low-set 3-P overcurrent protection, stage I> / 51P
Pick-up Setting (xIn) 0.5 2.5 0.001
TMS 0.02 1.6 0.01
II. High-set 3P overcurrent protection, stage I>> / 50P
Pick-up Setting (xIn) 0.5 25 0.001
Time Delay (Sec) 0.04 64 0.01
III. Low-set ground fault protection, stage Io> / 51N
Pick-up Setting (xIn) 0.5 2 0.001
TMS 0.02 1.6 0.01
IV. High-set ground fault protection, stage Io>> / 50N
Pick-up Setting (xIn) 0.5 12.5 0.001
Time Delay (Sec) 0.04 64 0.01

Page 9
 Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH
Doc/Drg Title Relay Setting and Relay Co-ordination Calculations
Doc/Drg No. 637347-E-BE-001 Rev 3
Feeder Description: 7: 1600KVA Transformer REF Protection
Relay Make: AREVA Model: CAG14

7.1.0 Input System Details

a) System voltage : 415 V
b) CT wire cross-section : 2.5 Sq.mm.
c) CT wire resistance : 8.87 Ω/Km
d) CT wire ONE-WAY lead length : 50 Meters 3
e) CT primary : 2500 Amp
f) CT secondary : 1 Amp
g) No. of CTs in Parallel : 4

7.2.0 Transformers Parameters

a) Rating : 1.6 MVA
b) Transformer impedance : 6.48 %
(Since actual impedance of
c) % impedance variation : 0
transformer is available)

7.3.0 Relay Parameters

a) Relay Model : CAG14
b) E/F Setting : 10 %
c) Current I/P burden VA :
3 0.9 VA As Per manufacturers data
d) Relay Operating current IR : 0.1 Amp
e) Relay Resistance RR : VA
2 Ω
IR
3
: 90 Ω

7.4.0 Calculation
7.4.1 Full load current IFL : ( MVA X 10^6) / (√3 X 415)
2225.99 Amp

7.4.2 Min. Transformer Impedance ZM : ( % impedance X (100 - % tolerance)) / 100

6.48 %

7.4.3 Max. through fault current on LV side of trafo IF : ( IFL X 100 ) / ZM

34351.76 Amp

7.4.4 Max. through fault current reflected CT sec of LV side IFS : IF / CTR
13.74 Amp

7.4.5 ONE-WAY lead resistance RL : 8.87 X 50 / 1000

0.4435 Ω

7.4.6 Due to Design limitation of CT manufacturer RCT : 9Ω (as per PMCC Panel BOM)

7.4.7 Knee point voltage Vkmin >= 2 X IFS X (RCT + 2 X RL )

(to ensure that CT operates in linear zone of its magnetizing curve positively)
>= 271.71 V

7.4.8 Stabilizing resistor RS : Vk

- RR
2 X IR
: 1268.54 Ω

0-2000 Ohms variable resistor will be given for stabilizing purpose.

So, for CLPS CTs, magnetizing current, Imag < = ( ( 0.25 X IFL) / CTR – IR ) / No. of CT in parallel
<= 30.65 mAmp

7.4.9 Prospective voltage develop by CT if the CT were not to saturate

VP : IFS (RCT + 2RL + RS + RR)
18803.19709 V

7.4.1 Actual peak voltage developed by CT as given by

Vpeak : 2√2 X √(VK (VP – VK)) 3
6346.76 V
The voltage Vpeak should never exceed 3500 volts. This is so because all the control cables are tested upto
2.5 KV rms (=3500V peak). If Vpeak exceeds from 3500 volts then a Non-Linear (Metrosil) resistor will be
used across the relay branch to restrict the voltage within safe and permissible limit.
The calculated value of Vpeak, exceeds from 3500V.Hence Metrosil resistor is required.

7.5.0 CT Parameters summary

CT 2500 / 1
CLASS CL PS
VKmin >= 325.00 V
RCT = 9Ω
Imag <= 30.00 mA at Vk/2
7.6.0 Resistor requirement :-
Stabilizing resistor, RS = 0-2000 Ohms
Metrosil resistor = Required

Page 10
 Project LPG BOTTLING PLANT AT GORAKHPUR, UTTAR PRADESH
Doc/Drg Title Relay Setting and Relay Co-ordination Calculations
Doc/Drg No. 637347-E-BE-001 Rev 3
Feeder Description: S/C, O/L, and TOL of Outgoing Feeders
Relay Make:

MCCB Range Recommended Setting* Motor Phase Current

Sr.No. Feeder Rating Type of feeder CKT Code TOL RANGE
SC OL EF SC OL TOL FLC for YD Starter
1 16A MCCB E1O 1.5-12xIr 0.25-1xIn - - 12 1 - - -
2 32A MCCB E2O 375A 0.67-1xIn - - Fixed 1 - - -
3 63A MCCB E3O 6-12xIn 0.67-1xIn - - 6 1 - - -
4 400A MCCB E4O 6-10xIn 0.8-1xIn - - 6 1 - - -
5 100A MCCB E6O 6-12xIn 0.67-1xIn - - 6 1 - - -
6 0.18 DOL E10D 12xIn - - 0.6-1A Fixed - 0.6 0.7 -
7 0.75 DOL E11D 12xIn - - 1.4-2.3A Fixed - 1.9 2.00 -
8 1.5 DOL E12D 12xIn - - 3-5A Fixed - 3.4 3.50 -
9 2.2 DOL E13D 12xIn - - 4.5-7.5A Fixed - 4.7 4.90 -
10 3 DOL E14D 12xIn - - 4.5-7.5A Fixed - 5.7 6.00 -
11 3.7 DOL E15D 12xIn - - 6-10A Fixed - 7.2 7.50 -
12 5.5 DOL E16D 12xIn - - 9-15A Fixed - 10.5 11.00 -
13 7.5 DOL E17D 12xIn -
3 - 14-23A Fixed - 14.0 14.50 -
14 11 DOL E18D 375A - - 20-33A Fixed - 20.0 21.00 -
15 15 DOL E19D 375A - - 20-33A Fixed - 27.6 29.00 -
16 37 DOL E21D 12xIn - - 66-110A Fixed - 66.0 68.00 -
17 2.2 RDOL E31R 12xIn - - 4.5-7.5A Fixed - 4.7 4.90 -
18 3.7 RDOL E32R 12xIn -
3 - 6-10A Fixed - 7.2 7.50 -
19 1000A ACB OG E152AO - - - - - - - - -
20 55 YD E1023S 12xIn - - 45-75A Fixed - 52.0 94.00 54.27
21 90 YD E1024S 10xIn - - 90-150A Fixed - 90.0 157.00 90.65
22 22 DOL E20D 12xIn - - 30-50A Fixed - 38.0 40.00 -
23 45 DOL E22D 12xIn - - 66-110A Fixed - 77.0 81.00 3 -
24 30 DOL E25D 12xIn - - 45-75A Fixed - 51.0 54.00 -
25 63A MCCB+CONT E41C 6-12xIn 0.67-1xIn - - 6 1 - - -
26 AUX TRF E53GM 375A 0.67-1xIn - - Fixed 1 - - -
26 400A MCCB IC E121I 6-10xIn 0.8-1xIn - - 6 1 - - -

*Setting shall be reverified during commisioning.

IE2 type motor is considered for FLC data
Phase Current for YD starters is calculated using formula as mentioned below

3 Line Current
Phase Current =
1.732

Page 11
 MAIN SINGLE LINE DIAGRAM

SEB
500 MVAsc

Cable1
250 m
1-3/C 150 AL
ICOG Panel 0.265+j0.094 ohms/1km
11 kV
±
CT3 R ICOG_Outgoing
100/1
CB1
11 kV 800 A

Cable2
30 m
1-3/C 150 AL
0.265+j0.094 ohms/1km
Bus4
11 kV

Main Trafo
11/0.433 kV
1.6 MVA
Dyn11
6.48 %Z
CT2 ±

MLTP_Incomer_1
R
2500/1
CB2
0.415 kV
2500 A
MLTP
0.415 kV

Lump1
1280 kVA

Page No-12
SLD- THREE PHASE FAULT

SEB
500 MVAsc

26.243
Cable1

23.271
ICOG Panel
0.261 11 kV
±

Cable2

Bus4 22.903
11 kV
0.261
Main Trafo
1.6 MVA

32.589
MLTP
8.244 0.415 kV

Lump1
1280 kVA

Page no-13
 SLD- GROUND FAULT

SEB
500 MVAsc

26.409
Cable1

23.444
ICOG Panel
0 11 kV
±

Cable2

Bus4 23.076
11 kV
0
Main Trafo
1.6 MVA

38.387
MLTP
0 0.415 kV

Lump1
1280 kVA

Page-14
 Amps X 100 Bus4 (Nom. kV=11, Plot Ref. kV=11)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
MLTP_Incomer_1 - P
OC1
500 500
ALSTOM
300
P127 300
Main Trafo CT Ratio 2500:1
IEC - Extremely Inverse
FLA - Other 65
Pickup = 0.935 (0.1 - 25 xCT Sec)
2133.396 Amps Time Dial = 0.338
100 100
3x = 3.38 s, 5x = 1.13 s, 8x = 0.429 s
Inst = 6.518 (0.5 - 40 xCT Sec)
50
Time Delay = 0.05 s 50
ICOG_Outgoing - P
30 OC1 30

ABB
REJ601
CT Ratio 100:1
10 IEC Extremely Inverse 10
Pickup = 0.966 (0.1 - 2.5 xCT Sec)
Time Dial = 1.6
5 5

Seconds
Seconds

3x = 16 s, 5x = 5.33 s, 8x = 2.03 s
Inst = 18.39 (0.5 - 25 xCT Sec)
3 Time Delay = 0.25 s 3

1 Main Trafo 1
1.6 MVA (Secondary) 6.48 %Z
Delta-Wye Solid Grd
.5 .5

.3 .3

Main Trafo
.1 Inrush .1
Multiplier = 12 xFLA
(25600.75 Amps @ 0.433 kV)
.05 .05
Duration = 5 Cycles
.03 .03
MLTP_Incomer_1 - 3P ICOG_Outgoing - 3P

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 100 Bus4 (Nom. kV=11, Plot Ref. kV=11) ETAP Star 18.0.0C

Project: INDIAN OIL CORPORATION LIMITED Date: 

16-04-2019
Location: GORAKHPUR SN: LTCNTRLDIV
Contract: Fault: Phase

Page - 15
 Amps X 10 ICOG Panel (Nom. kV=11, Plot Ref. kV=11)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

500 500

300 300

100 100
MLTP_Incomer_1 - G
OC1
50 50
ALSTOM
30 P127 30
CT Ratio 2500:1
IEC - Very Inverse
Pickup = 0.1 (0.1 - 25 xCT Sec)
Time Dial = 0.197
10 10
3x = 1.33 s, 5x = 0.665 s, 8x = 0.38 s
Inst = 1.84 (0.5
-40
 xCT Sec)
5 Time Delay = 0.05 s 5

Seconds
Seconds

ICOG_Outgoing - G
3 3
OC1
ABB
REJ601
CT Ratio 100:1
1 1
IEC Very Inverse
Pickup = 0.5 (0.01
 - 2 xCT Sec)
.5
Time Dial = 0.141 .5
3x = 0.952 s, 5x = 0.476 s, 8x = 0.272 s
.3 Inst = 11.5 (0.05
 - 
12.5 xCT Sec) .3
Time Delay = 0.07 s

.1 .1

.05 .05

.03 .03
MLTP_Incomer_1 - G - LG ICOG_Outgoing - G - LG

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 10 ICOG Panel (Nom. kV=11, Plot Ref. kV=11) ETAP Star 18.0.0C

Project: INDIAN OIL CORPORATION LIMITED Date: 16-04-2019


Location: GORAKHPUR SN: LTCNTRLDIV
Contract: Fault: Ground

Page - 16
 Amps X 1000 MLTP (Nom. kV=0.415, Plot Ref. kV=0.415)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
MLTP_Incomer_1 - P
OC1
500 500
ALSTOM
300
P127 300
Main Trafo CT Ratio 2500:1
IEC - Extremely Inverse
FLA - Other 65
Pickup = 0.935 (0.1 - 25 xCT Sec)
2133.396 Amps Time Dial = 0.338
100 100
3x = 3.38 s, 5x = 1.13 s, 8x = 0.429 s
Inst = 6.518 (0.5
- 40
 xCT Sec)
50
Time Delay = 0.05 s 50
ICOG_Outgoing - P
30 OC1 30

ABB
REJ601
CT Ratio 100:1
10 IEC Extremely Inverse 10
Pickup = 0.966 (0.1
- 2.5
 xCT Sec)
Time Dial = 1.6
5 5

Seconds
Seconds

3x = 16 s, 5x = 5.33 s, 8x = 2.03 s
Inst = 18.39 (0.5 - 25 xCT Sec)
3 Time Delay = 0.25 s 3

1 Main Trafo 1
1.6 MVA (Secondary) 6.48 %Z
Delta-Wye Solid Grd
.5 .5

.3 .3

Main Trafo
.1 Inrush .1
Multiplier = 12 xFLA
(25600.75 Amps @ 0.433 kV)
.05 .05
Duration = 5 Cycles
.03 .03
MLTP_Incomer_1 - 3P ICOG_Outgoing - 3P

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 1000 MLTP (Nom. kV=0.415, Plot Ref. kV=0.415) ETAP Star 18.0.0C

Project: INDIAN OIL CORPORATION LIMITED Date: 

16-04-2019
Location: GORAKHPUR SN: LTCNTRLDIV
Contract: Fault: Phase

Page - 17
 Amps X 100 MLTP (Nom. kV=0.415, Plot Ref. kV=0.415)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

500 500

300 300

100 100
MLTP_Incomer_1 - G
OC1
50 50
ALSTOM
30 P127 30
CT Ratio 2500:1
IEC - Very Inverse
Pickup = 0.1 (0.1 - 25 xCT Sec)
Time Dial = 0.197
10 10
3x = 1.33 s, 5x = 0.665 s, 8x = 0.38 s
Inst = 1.84 (0.5
-40
 xCT Sec)
5 Time Delay = 0.05 s 5

Seconds
Seconds

ICOG_Outgoing - G
3 3
OC1
ABB
REJ601
CT Ratio 100:1
1 1
IEC Very Inverse
Pickup = 0.5 (0.01
 -2 xCT Sec)
.5
Time Dial = 0.141 .5
3x = 0.952 s, 5x = 0.476 s, 8x = 0.272 s
.3 Inst = 11.5 (0.05
 - 
12.5 xCT Sec) .3
Time Delay = 0.07 s

.1 .1

.05 .05

.03 .03
MLTP_Incomer_1 - G - LG ICOG_Outgoing - G - LG

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 100 MLTP (Nom. kV=0.415, Plot Ref. kV=0.415) ETAP Star 18.0.0C

Project: INDIAN OIL CORPORATION LIMITED 

Date: 16-04-2019
Location: GORAKHPUR SN: LTCNTRLDIV
Contract: Fault: Ground

Page - 18
 LPG BOTTLING PLANT AT GORAKHPUR, UTTAR
Project: Doc/Drg Title: Relay Setting and Relay Co-ordination Calculations
PRADESH

Owner: INDIAN OIL CORPORATION LIMITED Doc/Drg No.: 637347-E-BE-001

Owner's ORIENTAL NICCO PROJECTS PRIVATE LIMITED -

Consultant: KOLKATA CRS Date- 12-04-2019

L&T ELECTRICAL AND AUTOMATION

Contractor:
CONTROL & AUTOMATION New Revision -3

Sr.No. Nicco Comments L&T Reply OEPC Comment/ Observation L&T Reply OEPC Comment/ Observation L&T Reply
Page: 1
1 Please correct the same Noted & corrected in revised drawing. Ok - Ok. Closed -
GENERAL COMMENTS:
1. Please increase the Font size of the document to make it
2 Noted & incorporated in revised drawing. Ok - Font size has again changed from Rev-1 to Rev-2. Pls look into it. Noted and corrected.
easier to read on hardcopy.
2. Please attach all references, like catalogues, relevant
3 Noted & attached. Ok - Ok. Closed -
pages of standards, formulas used etc.
There is no effect of load on incoming current in radial feeder, hence
3. Please attach the ETAP SLD of the complete Power complete power systems SLD is not required.
4 Ok Ok. Closed -
System. However all details necessary for relay setting & co-ordination are
considered in the ETAP SLD & document.

Please note that numerical relays are provided in PMCC & ICOG Panels.
Pre-fault condition is considered as normal operating condiction & DG
4. The Power Distribution System shall be modeled with shall be operated in emergency condition. However inputs required to
5 Ok - Ok. Closed -
Power DG and Lighting DG. co-ordinate these relays (in PMCC panel & ICOG Panel) are considered
in the ETAP system. Other than these equipments/incomers comes out
of protection zone of these relays. Hence same are not considered.

DG & its protection system is out of protection zone of PMCC & ICOG
5. Please collect DG drawings from IOCL and set the Relays Panels relays.
6 IOCL shall note this point and take necessary action. - IOCL shall note this point and take necessary action. -
such that the total system is co-ordinated. DG with their protection system is not in L&T scope. These shall be
provided by DG vendor.
Relays shall sense the currents from the input side of PMCC Panels and
6. Not all LT should be considered as lumped load. Higher this current is independent of outgoing feeders. All outgoings are with
7 rated motors (22kW and above) and power feeders (250A MCCBs, which are having short circuit tripping time as 20mS and thus Ok - Ok. Closed -
and above) shall be modeled separately. coordination of different feeders is not required. Hence outgoing load
is considered as lumped.
7. S/C, O/L and E/F setting of all motor and power feeders
8 Ok - Ok. Closed -
shall be shown.
Noted & provided in revised document. Ok. Please indicate the Full Load Current and Starting
As MPCBs are not used, settings are not
9 8. O/L setting of all motor feeders shall be shown. Current of motors in the Table. Also show MPCB Ok. Closed -
required. Further document is updated for FLC.
setting.
Noted & provided in line with explaination given above at Sr.No. 5, 6 &
7. There is no effect of load on incoming current in radial feeder, hence
10 9. Attach ETAP result of Short Circuit and Load Flow studies. Ok - Ok. Closed -
load flow study is not required. Pickup settings are considered based
on transformer full load current.

Noted and note regarding same has been added in the document
10. Prepare the Relay Setting and Co-ordination study (refer point no.4.2). Applicable information for Relay Setting and Co-
11 Pls refer comment against point no. 15 below. Noted. Pls refer comment against point no. 15 below. Noted.
report following clause number 15.6 and 15.7 of IEEE 242. ordination report is being referred from Cl.NO. 15.6 & 15.7 of IEEE-242
and documents mentioned in Reference document list.
11. Other comments are marked in the body of the
12 Refer response given against respective comments below. - -
document.

Page: 2
13 11kV Noted & corrected in revised drawing. Ok - Ok. Closed -

Page: 4
14 This is a new system. Noted. Ok - Ok. Closed -
Please attach
1. An SLD (preferably Acad dwg) showing the type
and rating of protective devices and their associated
current transformers.
This information is for input requirement. The input SLD provied all this 2. The impedance in ohms/ percent/ per unit of all We have shown required data in ETAP SLD
15 Pls comply. Drawing updated as per the comments. Comments are not complied with. Please comply.
information. power transformers and feeder circuit. request to accept the same.
3. Show all the data as indicated in clause 15.6 (a) of
IEEE242.
These are required to make the document an
independent and complete one.
 Page: 5
Please note examples given in IEEE are based on 60Hz however
Table 4-1 and 4-2 are copied from IEEE 242. However,
16 phylosophies mentioned in IEEE are not limited to 60Hz; the same can Ok - Ok. Closed -
please note in IEEE the frequency is 60Hz. Pls clarify.
be applied to 50Hz system also.
Provided table is for information purpose, however for coordination
17 REJ601 & P127 are both Numerical relays. Pls clarify. Ok - Ok. Closed -
purpose applicable values (i.e. solid state relay) are used.

Time grading means time taken by backup protection

to clear a fault if primary protection fails. That implies
that the power system (including all equipment and
cable) shall be able to carry the fault current till
backup protection clears the fault. In fact fault
Provided information is not about fault clearing time; it is time grading
clearing time is summation of relay operating time, Noted. Considering fault clearing time of 240ms,
In this doc Fault clearance time is shown as 0.30s, whereas between two relays. Fault clearing time is 0.02S for MCCB feeders and
CB operating time and a margin. Fault current of 50kA & corrosion factor of 15%
18 in earth grid size calculation fault clearance time is taken as 0.05S for ACB incomer feeder. Which is much lower than 0.12Sec. Also Please update the Earth Conductor sizing calculation and submit for Record. Noted.
earth grid conductor size is 503sq.mm. and
0.12s. Pls explain. backup protection fault clearing time is 0.15 Sec. Which also meets
Fault clearing time for ACB feeder can NOT be 0.05s. selected is 600sq.mm. thus selected size is ok.
earth conductor size.
Fault clearing time of ACB feeder = Relay operating
time+ACB operating time+Margin = 40ms
(2cycles)+80ms (4cycles)+120ms (Margin) = 240ms or
0.24s (for 50Hz).
Please justify.

19 Pls provide reference to IEEE 242 Extract from IEEE is attached for your reference. Pls indicate that the Tables are taken from IEEE 242. Document is updated as per the comments. Ok. Closed -
4cycles As per IEEE 242 standard, these times correspondes to 4,5 & 6 cycle.
20 5cycles However as a practice, we maintain IEEE nomenclature. Please refer Ok - Ok. Closed -
6cycles attached IEEE extract.
21 Show the values as per IEEE 242. Noted & incorporated in revised drawing. Ok - Ok. Closed -
Table 4-1 is for CTI of devices and Table 4-2 is for minimum time
24 What is the relation between Table 4-1 and Table 4-2 ? Ok - Ok. Closed -
grading between two relays.
25 Reference Refer Table 4-2 given in the report. Ok - Ok. Closed -
Trafo Damage curve is not plotted properly in TCC.
Pls rectify.
Not shown in curves (Annexure-II). Calculation does not Transformer damage curve is attached for your refernce.
26 Also, as per Trafo Damage curve, Inrush Current is Noted & Corrected. Ok. Closed -
satisfy all the criteria. Updated setting provided in revised document.
>25kA @0.1s. The same is not plotted correctly in
TCC. Pls rectify.
27 Pls attach pages of reference docs. Refer attached extract of IEEE std. Ok - Ok. Closed -
Here it is said that HIGHER of the two current values
will be used for Instantaneous relay pickup setting,
Please refer updated calculations. Refer comment on Calculation Sheet. Noted and doc revised accordingly.
whereas in actual calculation LOWER value is used.
Pls explain.
MCCB-to-relay Updated as LV CB to relay Ok. Closed -

Page: 6
This can be seen from coordination curves, when the time margin is
28 How ? maintained at maximum fault current, for lower values time margin is Ok - Ok. Closed -
always same or more.
In radial system, there is not effect of load current on input side fault
Final load list available with L&T. Shall consider the same. contribution. Pickup settings are considered based on transformer full
29 Ok - Ok. Closed -
Refer General Comment. load current. Hence relay setting is independent of load connected on
putput side.
This was considered maximum tripping time.
30 Basis ? As per MCCB catalogue it is 20ms & same is now used in revised Not corrected in 4.4(g). Noted & Corrected. Ok. Closed -
document.

Page: 7
31 Incomer-1 of PMCC from Transformer Noted & incorporated in revised drawing. Ok - Ok. Closed -
32 Pls attach SLD with CT and Relay. Show CT & PT Ratio etc. Noted & incorporated in revised drawing. Pls refer to comment against point no. 15. Noted. Pls refer comment against point no. 15. Noted.
33 Pls identify the relay vis-a-vis SLD Noted & incorporated in revised drawing. Ok - Ok. Closed -
The same is followed as per IEC 60255 curves.
34 Provide reference doc Ok - Ok. Closed -
Refer attachment.
Provide reference doc. We can not limit the fault current, Noted & incorporated in revised drawing. It is PSM setting being
35 Ok - Ok. Closed -
we can limit the PSM setting. Pls look into this. limited.
The same is followed as per IEC 60255 curves.
36 Provide reference doc Ok - Ok. Closed -
Refer attachment.

This setting is selected to co-ordinate with upstream relay curve, which

High set current and time values are to be
37 Why 50% ? are derived from TCC. Not clear. Pls explain. Ok. Closed. -
selected in such way that system do not
Please check curves.
experience stresses due to fualt current for
longer time. Considering the same we have
This setting is selected to co-ordinate with upstream relay curve & for This could be (downstream MCCB tripping time
selected values as per engineering practice.
38 Why ? rapid fault clearnce, which are derived from TCC. (0.02s) + margin (0.03s))=0.05s. Ok. Closed. -
Please check curves. Pls check.
MCCB tripping time=20ms Same was indicated in calculations. Ok. Closed -
MCCB-to-relay time discrimination=120ms Same was indicated in calculations. Ok. Closed -
 Page: 8
This setting is selected based on engineerinng practice and NPAG
reference. This is also based on TCC. 20% is selected to increase
39 Why 20% ? Ok - Ok. Closed -
sensitivity of relay.
Please suggest if change in value required or it can be retained as 20%.
This setting is selected to co-ordinate with upstream relay curve & for This could be (downstream MCCB tripping time
40 Why ? rapid fault clearnce, which are derived from TCC. (0.02s) + margin (0.03s))=0.05s. Reply is same as above. Ok. Closed. -
Please check curves. Pls check.
This protection is set to provide backup protection to the main earth
fault protection. Hence pick-up & time setting is greater than Earth
41 15% of 2500A is 375A ? Why 15% ? This protection is backup protection of 64R, Ok. Closed -
Fault Protection (51N i.e. 10%).
Value of current is corrected in revised document.
Please refer updated settings.
42 =3, what is the use ? Noted & corrected in revised document. Pls refer comment on calculation sheet. Ok. Closed -
This protection is set to provide backup protection to the main earth Ok for time dealy. However, pls refer comment on
43 Why 0.3s ? Not clear. Pls explain. Please refer revised calculations.
fault protection. Hence time delay has been provided. calculation sheet.
44 11000V Noted & corrected in revised document. Ok Ok. Closed -
This setting is selected based on general engineering practice. Please
45 Why 3s ? Justification. Ok Ok. Closed -
suggest if change in value required or it can be retained as 3 Sec.
46 for 415V PMCC Incomer-1 Noted & incorporated in revised document. Ok Ok. Closed -
Ok. However, pls refer comment on calculation
47 0.3s Noted & incorporated in revised document. Noted. Ok. Closed -
sheet.
Ok. However, pls refer comment on calculation
48 Attach reference document for Relay setting range Noted & attached. Noted. Ok. Closed -
sheet.
49 0.1
50 0.001
51 0.1
52 CHECK Ok. However, pls refer comment on calculation We find that the "Relay Setting Range" indicated in the Relay Catalogue and in the
Noted & updated in revised document; relevent catalogue is attached. Noted & corrected as per comments. Noted & Corrected.
53 0.1 sheet. ETAP TCC curve are different. Please clarify.
54 0.001
55 0.1
56 Add 64S (CDG11) Relay setting range
57 Add 64R (CAG14) Relay setting range.
DG & its protection system is out of protection zone of PMCC & ICOG
Second Incomer of PMCC is from DG. Show the relay setting Panels relays.
58 - IOCL shall note this point and take necessary action. -
for the same (collect DG documents from IOCL). DG with their protection system is in L&T scope. These shall be
provided by DG vendor.

Page: 9
59 11kV Noted & incorporated in revised document. Ok - Ok. Closed -
This setting is selected to co-ordinate with down stream relay curves.
Not clear. Max TMS setting available is 1.6. Why 0.7
60 With TMS=1.6 would give time delay of more than 1.5sec between Ok - Ok. Closed -
selected ?
down stream & this relays. The same can be verified with curves.

This setting is considered as backup protection for secondary relay

61 Why 30% for HT ? 10% selected for LT. Ok - Ok. Closed -
hence higher pick up is provided compared to LT side.

62 Provide reference doc Noted & attached. Ok - Ok. Closed -

Noted and calcualtions are updated as per
63 Why 12 times ? Trafo Inrush current ? Transformer damage curve is attached for your reference. Pls refer comment on calculation sheet. Noted. Refer comment on Calculation Sheet.
comments
Updated setting based on this curve & philosophy mentioned at 4.1.3
is provided in revised document. Noted and calcualtions are updated as per
64 Calculation does not satisfy all the criteria set at 4.1.3. Pls refer comment on calculation sheet. Noted. Refer comment on Calculation Sheet.
comments
Is it required? Refer IEEE 242 As per IEEE 242 margine is corrected. Ok. Closed -
Page: 10
This setting is selected to co-ordinate with downstream relay curve,
which are derived from TCC.
65 Why 12% ? Ok - Ok. Closed -
Please check curves.
Please suggest if change in value required.
66 0.04 Checked & confirmed; relay catalogue is attached for your reference. Ok - Ok. Closed -

Page: 11
67 Why Trafo open circuit voltage is considered ? Noted & updated in revised document. Ok - Ok. Closed -
Since the actual Trafo impedance is not available, use -10% Now actual impence of transformer is considered in revised document.
68 Ok - Ok. Closed -
tolerance. Supporting document is attached for your reference.
69 Reference Rct is selected based on PMCC Panel BOM. Ok - Ok. Closed -
70 Full form of CLPS, PS Class ? Yes; It is PS Class CT. Ok - Ok. Closed -
BS3950 (Table 2), Mathew's equation, was indicated for Magnetizing
71 Submit referred page current calculation, which is selected as 30mA. Ok - Ok. Closed -
However the equation has been removed from the calculation format,
72 Submit all referred docs. since it doesn’t have direct relation to CT sizing. Ok - Ok. Closed -

73 Show cable Cable is shown in the SLD from ICOG to transformer. Ok - Ok. Closed -
 74 Show busduct Noted & indicated in the revised SLD. Ok - Ok. Closed -
75 Add FLC and starting current of motor Document is updated as per the comments. Refer comment on Calculation Sheet. Noted and Doc revised accordingly.
76 MPCB settings shall be shown MPCB is not used thus setting are not required. Ok. Closed -
CT ratio is selected based on approved LT PMCC
77 CT ratio 2500/1 A to be corrected to 2500/5 A Ok. Closed -
drawing.
Transformer impedance NOT corrected in ETAP SLD and therefore the short circuit
current values are not updated as per actual transformer impedance. However, in
REF Protection sheet the actual transformer impedance has been considered. Please
78 Noted & Corrected.
correct in ETAP SLD.

This comment has been made in earlier revision but it has not been complied.

It has also been noted that some corrections have been made in the calculation but
80 Noted & Ocrrected.
trinagle marking has not been put. Please put traingle marking in corrections.

The SLD in TCC curves are NOT printed properly. We are attaching a SAMPLE TCC
curve where the SLD can be seen properly.
Noted & Corrected.
This comment has been made in earlier revision but it has not been complied.
Page No-1
Put Page Number in each sheet.
Noted & Corretced.
Correct Total number of pages.
Page No-2
Correct as per actual page Title. Noted & Corrected
Correct Noted & Corrected
Page No-3
Correct this, as in "Relay co-ordination setting detail - S/C, O/L and TOL of O/G
Clause is updated.
Feeders" it has been mentioned that FLC has been calculated based on IE2 efficiency.
Page No-8

Noted and updated. Please note that this relay

5.3.5 Standby Earth Fault Relay (CDG11) setting shall be shown as done for Micom does not follow IEC operating caracteristics
P127 relay. That is, Pickup current, PSM, TMS and Time of operation shall be shown. thus OEM OC has been considered for
calculations.

Regarding Standby Earth fault Relay we have the following observation:

There are 3(three) number protections provided for Earth fault.

1) S/C & E/F in PMCC incomer through Micom P127. REF is unit protection thus need not to be co-
2) REF in Trafo neutral. ordinated with other system. E/F in PMCC
3) Standby E/F Relay (64S) in trafo neutral. incomer is co-ordinated with SEF. Please refer
setting calculations for further details.
Pls explain, for a E/F how these three relays will be co-ordinated ?

Relay curve for 64S shall be shown in TCC.

Page 9
We find that the "Relay Setting Range" indicated in the Relay Catalogue and in the
Noted and corrected.
ETAP TCC curve are different. Please clarify.
Page 11
1) 21.8kA is fault level at PMCC Bus. 17.569kA shall be used which is fault current
through transformer.
Noted and corrected.
2) However, 21.8kA and 17.569kA are "Sequence Values". Use "Phase Values" of
fault current.
0.05s. Pls check and correct.
Page-13
This page was placed mistakenly, please refer
Pls submit ETAP Short Circuit Report (in SLD) to check these settings.
comment-reply above regarding DG
Page-15
Show both Phase and Line current for Star-Delta Starter. Noted & corrected.
Page-16
Correct and update S/C Calculation and Relay setting.
Noted & crrected.
Commented in earlier revision also.
Page-17

1. Place the SLD in the middle of the page.

Noted & Corrected
2. Three phase Fault shall come before SLG fault.

Page-19
This result shows "Sequence values" of L-L fault.
Noted & corrected.
Pls use "Phase values" of L-L fault.
Page 20
 1. Print out in hard copy is very small. Pls plot bigger as earlier.
2. Plot against both 0.433kV and 11kV voltage (option available in ETAP). Noted & Corrected.
3. Why the SLD is not plotted clearly. Pls refer attached sample TCC curve.
Page-21
1. Print out in hard copy is very small. Pls plot bigger as earlier.
2. Plot against both 0.433kV and 11kV voltage (option available in ETAP). Noted & Corrected.
3. Why the SLD is not plotted clearly. Pls refer attached sample TCC curve.