hotrod ®

heating for a better future

Cartridge Heaters
L For heating applications:
- Packaging machines
- Extruders
- Casting machines
- Hot melt
- Cutting knives
- Analytical equipment in laboratories
L Custom options:
- Power distribution
- Numerous attachments and protection sleeves
- Various moisture protection options
L Special Features:
- High quality stainless steel with special alloy properties for improved
heat conductivity, thermal expansion and is corrosion resistant.
- Standard diameter tolerances to fit H7 tolerances bore
- The most precise diameter tolerances in the industry: up to -0.02 -0.04 mm available
- Various VDE certificates available
- Certified according to UL and CSA standards on request
- Protection class IP67 available on request
General Technical Key Features
Sheath material Stainless steel 1.4541
Heating conductor material NiCr 8020
Max. sheath temperature 750 °C / 1380 °F
Max. voltage 480 V, UL rated: 250 V
Wattage tolerance* ± 10%
High voltage test* 1500 V AC at > 24 V operation voltage
500 V at ≤ 24 V operation voltage
Insulation resistance* ≥ 5 MΩ at 500 V DC
Leakage current* ≤ 0.5 mA at 253 V AC
Length tolerance ± 1.5%, min ± 1 mm
Standard diameter tolerance for metric sizes: -0.02 / -0.06 mm
Standard diameter tolerance for imperial sizes: ± 0.79 mils [± 0.02 mm]
*tested at environmental temperature

Application Fields

Plastic injection mold Hot runner systems Packaging industry Packaging industry
Internal heating of nozzles Heating of manifolds Heating of sealing bars Heating of hot stamps

Textile industry Paper industry Laboratories

Heating of cutting knives Heating of embossing rollers Heating of analytical equipment,
for example, mass spectrometer

Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com · 09/2013+ SM
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 hotrod ®
heating for a better future

Cartridge Heaters

Performance Range Options

n
io
h] °F
]
le ut
nc ts rib
2
C/
2
ch up
2
ce /i m m [° ] n t n
an /c /in /c d V o e s r ctio
e
Di
e m p [ c
p er [m . W W . W t e m U o h m
r t u ss
Ty ol . L
ax x. axL ra .T
e
x. e rm t ac w
e
o is ote p re
Ø -T ax a x a t r
Ø m m m mU m
a m Th A Po M P Ex
-0.02 mm
4 -0.06 mm 350 / 13.8 20 129 n/a 275/527 250 no limited no
-0.02 mm
-0.06 mm 1500 / 59 65* 419* 57*
6.5 limited
± 0.1 mm 3000 / 118 10 65 10
-0.02 mm
-0.06 mm 1500 / 59 65* 419* 57*
8 24 h
± 0.1 mm 3000 /118 10 65 10
-0.02 mm
-0.06 mm 1500 / 59 65* 419* 57*
10 IP67
± 0.1 mm 3000 / 118 10 65 10
-0.02 mm
-0.06 mm 1500 / 59 65* 419* 57*
12.5 yes
± 0.1 mm 3000 / 118 10 65 10
-0.02 mm
-0.06 mm 1500 / 59 65* 419* 57* yes
16 48 h
HHP ± 0.1 mm 3000 / 118 10 65 10 yes
-0.02 mm
-0.06 mm 1500 / 59 65* 419* 57*
20 limited
± 0.1 mm 3000 / 118 10 65 10
± 0.79 mils 1500 / 59 65* 419* 57* 750/
1/4“ limited
± 3.94 mils 3000 / 118 10 65 10 1380
24 h
± 0.79 mils 1500 / 59 65* 419* 57*
3/8“ 480
± 3.94 mils 3000 / 118 10 65 10
IP67
± 0.79 mils 1500 / 59 65* 419* 57*
1/2“
± 3.94 mils 3000 / 118 10 65 10
48 h
± 0.79 mils 1500 / 59 65* 419* 57*
5/8“
± 3.94 mils 3000 / 118
6.5 ± 0.1 mm 3000 / 118
8 ± 0.1 mm 3000 / 118
yes
10 ± 0.1 mm 3000 / 118
LHT
12.5 ± 0.1 mm 3000 / 118
no
16 ± 0.1 mm 3000 / 118 10 65 10
no limited no
20 ± 0.1 mm 3000 / 118

LHT
6.5 ± 0.2 mm 3000 / 118
bendable
700/
1292
LHT
8 ± 0.2 mm 3000 / 118
bendable
*Surface load > 10 W/cm2 we recommend a H7 tolerance bore.
Surface load > 20 W/cm2 we recommend a press fit.
Maximum surface load depends on heater sheath temperature.

Formula for calculating the surface load (W/cm2)

Wattage x 1.1
W/cm2 =
Circumference x heated length [cm]

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2
 hotrod ®
heating for a better future

Cartridge Heaters

hotrod® HHP/G
Casting Cartridge Heater

L Optimal temperature of the material in the goose neck

L Removal stud
L With angle block, tube section and metal sleeving

Specifications
Sheath material Stainless steel 1.4541
Heating conductor material NiCr 8020
Diameter mm 6.5 / 8.0 / 10.0 / 12.5 / 16.0 / 20.0
Max. length 1500 mm / 59 inch
Max. sheath temperature 750 °C / 1380 °F
Max. voltage 480 V, UL rated: 250 V
Wattage tolerance* ± 10%
High voltage test* 1500 V AC at > 24 V operation voltage
500 V at ≤ 24 V operation voltage
Insulation resistance* ≥ 5 MΩ at 500 V DC
Leakage current* ≤ 0.5 mA at 253 V AC
Length tolerance ± 1.5%, min ± 1 mm
Standard diameter tolerance for metric sizes: -0.02 / -0.06 mm

NØ
Standard diameter tolerance for imperial sizes: ± 0.79 mils [± 0.02 mm] stud
*tested at environmental temperature

L
Options
L Wattage distribution Heating of the gooseneck NØ = Nominal diameter
L = Length
L Thermocouple type K
L Various connection options
L Certified according to UL and CSA standards

Stock Range HHP/G

Connection Voltage: 230V, GLS Lead, 1500 mm
Diameter Length Connection Wattage Voltage Gooseneck /
Stock ID [mm] [mm] Length [mm] [W] [V] Nozzle type
9906100 10.0 80 1500 250 230 Nozzle DAW 5
9906101 12.5 60 1500 200 230 DAW 5
9906104 12.5 90 1500 350 230 Nozzle DAW 20
9906103 16.0 80 1500 315 230 DAW 10/20
9906106 16.0 100 1500 500 230 DAW 40-125
9906113 16.0 100 1500 600 230 DAW 40-125
9906105 16.0 160 1500 630 230 Nozzle DAW 40-50
9906110 20.0 100 1500 630 230 DAW 160-200

Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com · 09/2013+ SM
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 hotrod ®
heating for a better future

Cartridge Heaters

hotrod® HHP Ø 4 mm
High Power Cartridge Heater

Specific key features

UBb UBa
Max. sheath temperature 275 °C / 527 °F
Max. voltage 250 V
Max. sheath surface load 20 W/cm2 / 129 W/inch2 Ø
Max. Length 350 mm / 13.8 inch
UBa Length 13 mm / 0.512 inch
UBb Length 6 mm / 0.236 inch
High voltage test
UB = Length of the unheated zone
with supply voltage ≥ 24V: 800 V AC
< 24V: 500 V AC Einbauhinweis für höhere Werkzeugtemperaturen
Max. current: 1.6 A Anschlussstopfen außerhalb Anschlussstopfen innerhalb
Length tolerance ± 2.5%, min. ± 1.5 mm / 0.059 inch des Werkzeuges des Werkzeuges mit Ringspalt
Connection type Type 5a
1 2 3 1 2 4 3

Options

Ø5
L Power distribution
L Thermocouple, grounded or
ungrounded type J or K (IEC / ANSI color codes), 11 11
measuring point at bottom
L Diameter tolerances up to -0.02 -0.04 mm

hotrod® HHP Ø 6.5 – 20 mm

High Power Cartridge Heater

Specific key features

For metric sizes: UBb UBa
Max. length / Ø-tolerance 1500 mm
Ø-tolerance -0.02 mm /-0.06 mm
Ø
3000 mm
Ø-tolerance ± 0.1 mm
For imperial sizes:
Max. length / Ø-tolerance 59 inch UB = Length of unheated Zone
Ø-tolerance ± 0.79 mils
118 inch Express Service
Einbauhinweis für höhere Werkzeugtemperaturen
Ø-tolerance ± 3.94 mils
Order by 10:00 a.m
Anschlussstopfen CET / CEST, following
außerhalb hotrod are
Anschlussstopfen ready
innerhalb
UBa Length 4 to 20 mm / 0.157 to 0.787 inch for shipping from HQ Germany within: des Werkzeuges mit Ringspalt
des Werkzeuges
UBb Length 4 to 9 mm / 0.157 to 0.354 inch L 24 hours: Ø 6.5 mm to 10.0 mm Ø 1/4 inch to 3/8 inch
1 2 3 1 2 4 3
L 48 hours: Ø 12.5 mm to 20.0 mm Ø 1/2 inch to 5/8 inch
Ø5

Options L Max. order quantity: 20 pcs.

L Certified according to UL and CSA standards L Max. length: 1,000 mm / 39 inch
L Wattage distribution
L Thermocouple, grounded or ungrounded Available Connection types11 11

type J or K (IEC / ANSI color codes) L Max. lead length external mounted: 2,000 mm
measuring point at the bottom or in the middle L Max. lead length internal mounted: 1,500 mm
L Ground lead L With PTFE-disc: requires 48 hours
L Moisture protection up to IP67 L With ceramic sealing: requires 48 hours
L Various connection options
L Various attachments Options not available
L Diameter tolerances up to -0.02 -0.04 mm L Epoxy or silicone sealing
L Multicore silicone cables
L Thermocouples grounded

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4
 hotrod ®
heating for a better future

Cartridge Heaters

hotrod® LHT
Low Power Cartridge Heater

L For lower surface loads with a max. of 10 W/cm2

L Cost effective heating with a longer lifespan

Specific key features

Diameter 6.5 / 8.0 / 10.0 /
12.5 / 16.0 / 20.0
Max. sheath temperature 750 °C / 1380 °F
Max. sheath surface load 10 W/cm2 / 64 W/inch2
Max. length 3000 mm / 118 inch
Length tolerance ± 1.5%, min. ± 1.5 mm / 0.059 inch
No high voltage test and no insulation resistance in case
of current return via the cartridge sheath (only extra low voltage).
UBb UBa
Options
L Moisture protection
Ø
L Various connection options
L In case of extra low voltage, current return
via the cartridge sheath is possible
L Connection leads attached to each end
of the cartridge possible UB = Length of unheated Zone
L Certified according to UL and CSA standards
Einbauhinweis für höhere Werkzeugtemperaturen

hotrod® LHT bendable Anschlussstopfen außerhalb Anschlussstopfen innerhalb

des Werkzeuges des Werkzeuges mit Ringspalt
Low Power Cartridge Heater
1 2 3 1 2 4 3

Specific key features

Ø5
Diameter 6.5 or 8.0
Sheath material nickel or stainless steel
Max. sheath temperature 700 °C / 1292 °F
11 11
Max. sheath surface load 10 W/cm2 / 64 W/inch2
Max. length 3000 mm / 118 inch
Length tolerance ± 1.5%, min. ± 1.5 mm / 0.059 inch
Diameter tolerance ± 0.2 mm / 0.008 inch
Connection glass silk insulated Ni-leads
mounted externally
Min. bending radius 15 mm / 0.59 inch (internal)
No high voltage test and no insulation resistance in case
of current return via the cartridge sheath (only extra low voltage).

Options
L Moisture protection
L Various connection options
L Certified according to UL and CSA standards
Ø

Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com · 09/2013+ SM
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 hotrod ®
heating for a better future

Cartridge Heaters

hotrod® LHT Knife Cartridge

Low Power Cartridge Heater

L Cutting knife for textiles and foils

Specific key features

Diameter 4.9 mm / 0.193 inch
5.0 mm / 0.197 inch
5.3 mm / 0.209 inch
6.5 mm / 0.256 inch
Sheath material Incoloy
Max. sheath temperature 950 °C / 1742 °F
Max. sheath surface load 15 W/cm2 / 96 W/inch2
Diameter tolerance ± 0.1 mm / 0.059 inch
Max. connection voltage 24 V, with current return via
sheath
Connection options connection pin
Cutting knife wear-resistant hard metal alloy,

L2
pre-formed, unsharpened
Min. bending radius 12.5 mm / 0.049 inch (internal)

Options
L Manufactured straight or bent

b
R min. 12,5
Ø

L1 32,5 min. 15
a

M = Cutting knife
a, b, L1, L2 = Variable length
R = Inner bending radius
All dimensions in mm

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 hotrod ®
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Cartridge Heaters

Connection with leads mounted externally

Type 2 Type 3a Type 3b Type 3c

Ceramic head, Ring sleeve, silicone leads, Ring sleeve, PTFE leads, sealed Ring sleeve, GLS leads,
any leads, sealed with silicone, moisture with epoxy resin, moisture pro- ceramic sealing,
see ”Connection leads“ protected, max. 180 °C / 356 °F, tected, max. 250 °C / 482 °F max. 320 °C / 608 °F
UL rated: max. 150 °C / 302 °F UL rated: max. 130° C / 266 °F

Option Type 3 (for all) Type 6

Tube section 40 mm instead of ring sleeve, e.g. with large lead Multi core silicone cable with tube section 40 mm, sealed with
cross sections (25 mm tube section on request) silicone, moisture protected
Max. 180 °C / 356 °F, UL rated max. 150 °C / 302 °F
Connection with leads mounted internally

Type 4 Type 5a Type 5b Type 5c

Any leads, PTFE disc*, PTFE leads, PTFE disc*, siliconized internal Silicone disc, silicone leads,
sealed with ceramic, moisture protected, structure, IP67 up to max. 180 °C / 356 °F
see ”Connection leads“ max. 260 °C / 500 °F 40 W/cm2 / 258 W/inch2, UL rated: max. 150 °C / 355 °F
UL rated: max 150 °C / 302 °F max. 350 °C / 662 °F at sheath,
260 °C / 500 °F at leads,
UL rated: max 180 °C / 355 °F
* PTFE disc can extend length by 1.5 mm.

Connection Leads
Glass silk insulated Ni-leads max. Temp: 320 °C / 608 °F
Silicone Ni-leads max. Temp: 180 °C / 356 °F UL rated: max. 150 °C / 302 °F
PTFE insulated Ni-leads (multi-stranded) max. Temp: 260 °C / 500 °F UL rated: max. 180 °C / 356 °F
High temperature resistant glass silk insulated Ni-leads max. Temp: 600 °C / 1112 °F
Bare, beaded leads (breakage risk) max. Temp: 600 °C / 1112 °F

Sleeves
(Samples) (Samples)
Standard ≥ Ø 8 mm
Flexible metal: Standard ≥ Ø 6.5 mm
Option: ≥ Ø 10 mm Stainless steel: Standard ≥ Ø 10 mm, 3/8 inch
≥ 3/8 inch

Special: Ø 6.5 mm Flexible metal: Option ≥ Ø 10 mm, 3/8 inch

Stainless steel: Option ≥ Ø 12.5 mm

GLS sleeving Flexible metal sleeving

Braided metal sleeving Stainless steel sleeving, moisture proof

Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com · 09/2013+ SM
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 C
B

A
ØB
hotrod ®
heating for a better future

Cartridge Heaters

Right Angle Attachments*

C B ØB

A
A

ØC
ØB

Angular block Bent pipe Right angle exit

Ø hotrod Ø B A/C Ø hotrod A B Ø hotrod A B C
6.5 7.5 10.0 6.5 17.3 14.3 8.0 12.0 7.5 7.5
8.0 9.0 10.0 8.0 18.0 15.0 10.0 12.0 9.0 9.0
C
10.0 11.0 14.0 10.0 22.0 19.0 12.5 13.0 12.0 11.0
12.5 11.0 14.0 12.5 25.0 22.3 16.0 16.0 15.0 14.0
16.0 B 14.0 18.0 16.0 ØB 33.0 29.0 20.0 18.0 19.5 16.0
B
20.0 18.0 25.0 20.0 39.0 35.0 3/8“ 12.0 9.0 9.0
A

A
1/4“ 7.5 10.0 1/4“ 18.0 14.5 1/2“ 13.0 12.0 11.0
A

ØC

3/8“ 11.0 14.0 3/8“ 22.0 18.8 5/8“ 16.0 15.0 14.0
1/2“ 11.0 14.0 1/2“ 25.0 22.4 3/4“ 18.0 18.5 16.0
5/8“ 14.0 18.0 5/8“ 33.0 29.0
3/4“ 18.0 25.0 3/4“ 39.0 35.0x

Flange and Threaded Nipple Attachments*

ØB
A

A
C D D
ØC

B
C C

B B
A A
Threaded nipple Threaded nipple with removal aid Flange
Ø hotrod A B C Thread Ø hotrod A B C D Thread Ø hotrod A B C D
6.5 10.0 4.0 12 M10 x 1.0 6.5 10.0 4.0 2.5 12 M10 x 1.0 6.5 18.0 13.0 2.2 1.0
8.0 10.0 4.0 14 M12 x 1.0 8.0 10.0 4.0 2.5 14 M12 x 1.0 8.0 18.0 13.0 2.2 1.0
10.0 12.0 4.0 17 M14 x 1.5 10.0 12.0 4.0 2.5 17 M14 x 1.5 10.0 27.0 20.0 3.2 1.5
12.5 12.0 4.0 19 M16 x 1.5 12.5 12.0 4.0 2.5 19 M16 x 1.5 12.5 27.0 20.0 3.2 1.5
16.0 12.0 4.0 24 M20 x 1.5 16.0 12.0 4.0 2.5 24 M20 x 1.5 16.0 33.0 25.6 3.2 1.5
20.0 14.0 4.0 27 M26 x 1.5 20.0 14.0 4.0 2.5 27 M26 x 1.5 20.0 33.0 25.6 3.2 1.5
1/4“ 10.0 4.0 12 G 1/8“ 1/4“ 10.0 4.0 2.5 12 G 1/8“ 1/4“ 18.0 13.0 2.2 1.0
D
3/8“ 12.0 4.0 17 G 1/4“ 3/8“ 12.0 4.0 2.5 17 G 1/4“ 3/8“ 27.0 20.0 2.2
C 1.5
1/2“ 12.0 4.0 19 G 3/8“ 1/2“ 12.0 4.0 2.5 19 G 3/8“ 1/2“ 27.0 20.0 3.2 1.5
5/8“ 12.0 4.0 24 A G 1/2“ 5/8“ 12.0 4.0 2.5 24 G 1/2“ 5/8“ 33.0 25.6 3.2 1.5
D B B
Mounting clamp C A
Ø hotrod A B C D Thickness: 1.5 mm

10.0 10.0 5.0 10.0 14.0

Ø A
12.5 12.2 5.5 4.95 11.7 B
12.5 12.2 5.5 7.95 14.7
16.0 12.2 6.9 10.9 17.7 C
20.0 12.2 5.5 12.5 20.0 D

* Remarks
L All attachements are mounted at the unheated zone of the heater
L No immersion of any attachements
L Please state immersion depth with order

09/2013+ SM · Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com
8
D
C
 hotrod ®
heating for a better future

Cartridge Heaters

Stock Range

Stock Range HHP Ø 6,5 mm, 230 V

Length Wattage Connection Thermo-
Stock ID [mm] [W] Tool Preparation Type couple
5210404 40 100 H7 tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4010404 40 100 H7 tolerance bore 4, GLS 1 m
5010404 40 100 H7 tolerance bore 2
4010405 40 125 Press fit (DIN 7157) 4, GLS 1 m
5010405 40 125 Press fit (DIN 7157) 2
4010410 40 160 Press fit (DIN 7157) 4, GLS 1 m
5010410 40 160 Press fit (DIN 7157) 2
4010411 40 175 Press fit (DIN 7157) 4, GLS 1 m
5010411 40 175 Press fit (DIN 7157) 2
4010415 40 200 Press fit (DIN 7157) 4, GLS 1 m
5010415 40 200 Press fit (DIN 7157) 2
4010504 50 100 H7 tolerance bore 4, GLS 1 m
5010504 50 100 H7 tolerance bore 2
5010505 50 125 H7 tolerance bore 2
4010510 50 160 H7 tolerance bore 4, GLS 1 m
5210515 50 200 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J
4010515 50 200 Press fit (DIN 7157) 4, GLS 1 m
4010517 50 250 Press fit (DIN 7157) 4, GLS 1 m
4010605 60 125 H7 tolerance bore 4, GLS 1 m
5010605 60 125 H7 tolerance bore 2
5210615 60 200 H7 tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4010615 60 200 H7 tolerance bore 4, GLS 1 m
5010615 60 200 H7 tolerance bore 2
5210617 60 250 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J
4010617 60 250 Press fit (DIN 7157) 4, GLS 1 m
5010622 60 315 Press fit (DIN 7157) 2
4010805 80 125 H7 tolerance bore 4, GLS 1 m
5010805 80 125 H7 tolerance bore 2
4010815 80 200 H7 tolerance bore 4, GLS 1 m
4010817 80 250 H7 tolerance bore 4, GLS 1 m
4010822 80 315 Press fit (DIN 7157) 4, GLS 1 m
5010823 80 350 Press fit (DIN 7157) 2
5011004 100 100 H7 tolerance bore 2
4011010 100 160 H7 tolerance bore 4, GLS 1 m
4011017 100 250 H7 tolerance bore 4, GLS 1 m
5211023 100 350 H7 tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4011023 100 350 H7 tolerance bore 4, GLS 1 m
5011026 100 400 Press fit (DIN 7157) 2
4011316 130 220 H7 tolerance bore 4, GLS 1 m
4011323 130 350 H7 tolerance bore 4, GLS 1 m

Final part ID may be different to stock ID

Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com · 09/2013+ SM
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 hotrod ®
heating for a better future

Cartridge Heaters

Stock Range HHP Ø 8.0 mm, 230 V

Length Wattage Connection Thermo-
Stock ID [mm] [W] Tool Preparation Type couple
5220404 40 100 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4020404 40 100 H7-tolerance bore 4, GLS 1 m
5020404 40 100 H7-tolerance bore 2
4020410 40 160 Press fit (DIN 7157) 4, GLS 1 m
4020415 40 200 Press fit (DIN 7157) 4, GLS 1 m
5020415 40 200 Press fit (DIN 7157) 4, GLS 1 m
4020417 40 250 Press fit (DIN 7157) 4, GLS 1 m
4020505 50 125 H7-tolerance bore 4, GLS 1 m
4020515 50 200 H7-tolerance bore 4, GLS 1 m
5020515 50 200 H7-tolerance bore 2
5220517 50 250 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J
4020517 50 250 Press fit (DIN 7157) 4, GLS 1 m
4020522 50 315 Press fit (DIN 7157) 4, GLS 1 m
5020604 60 100 H7-tolerance bore 2
4020605 60 125 H7-tolerance bore 4, GLS 1 m
5020610 60 160 H7-tolerance bore 2
4020615 60 200 H7-tolerance bore 4, GLS 1 m
5020615 60 200 H7-tolerance bore 2
4020617 60 250 H7-tolerance bore 4, GLS 1 m
5220617 60 250 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
5020617 60 250 H7-tolerance bore 2
4020618 60 280 Press fit (DIN 7157) 4, GLS 1 m
5020622 60 315 Press fit (DIN 7157) 2
4020815 80 200 H7-tolerance bore 4, GLS 1 m
5220822 80 315 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4020822 80 315 H7-tolerance bore 4, GLS 1 m
5020822 80 315 H7-tolerance bore 2
4020826 80 400 Press fit (DIN 7157) 4, GLS 1 m
5020826 80 400 Press fit (DIN 7157) 2
5020830 80 500 Press fit (DIN 7157) 2
4021015 100 200 H7-tolerance bore 4, GLS 1 m
4021017 100 250 H7-tolerance bore 4, GLS 1 m
5221022 100 315 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4021022 100 315 H7-tolerance bore 4, GLS 1 m
4021026 100 400 H7-tolerance bore 4, GLS 1 m
4021317 130 250 H7-tolerance bore 4, GLS 1 m
5021317 130 250 H7-tolerance bore 2
4021322 130 315 H7-tolerance bore 4, GLS 1 m
5221326 130 400 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4021326 130 400 H7-tolerance bore 4, GLS 1 m
4021615 160 200 H7-tolerance bore 4, GLS 1 m

Stock Range HHP Ø 10.0 mm, 230 V

Length Wattage Connection Thermo-
Stock ID [mm] [W] Tool Preparation Type couple
4030404 40 100 H7-tolerance bore 4, GLS 1 m
4030405 40 125 H7-tolerance bore 4, GLS 1 m
5230415 40 200 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J
4030415 40 200 Press fit (DIN 7157) 4, GLS 1 m
5030415 40 200 Press fit (DIN 7157) 2
5030417 40 250 Press fit (DIN 7157) 2
4030422 40 315 Press fit (DIN 7157) 4, GLS 1 m

Final part ID may be different to stock ID

09/2013+ SM · Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com
10
 hotrod ®
heating for a better future

Cartridge Heaters

Stock Range HHP Ø 10.0 mm, 230 V

Length Wattage Connection Thermo-
Stock ID [mm] [W] Tool Preparation Type couple
4030504 50 100 H7-tolerance bore 4, GLS 1 m
4030510 50 160 H7-tolerance bore 4, GLS 1 m
4030515 50 200 H7-tolerance bore 4, GLS 1 m
5230517 50 250 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4030517 50 250 H7-tolerance bore 4, GLS 1 m
5030522 50 315 Press fit (DIN 7157) 2
4030526 50 400 Press fit (DIN 7157) 4, GLS 1 m
4030612 60 180 H7-tolerance bore 4, GLS 1 m
5230617 60 250 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4030617 60 250 H7-tolerance bore 4, GLS 1 m
4030622 60 315 Press fit (DIN 7157) 4, GLS 1 m
5030622 60 315 Press fit (DIN 7157) 2
4030626 60 400 Press fit (DIN 7157) 4, GLS 1 m
4030630 60 500 Press fit (DIN 7157) 4, GLS 1 m
5030630 60 500 Press fit (DIN 7157) 2
4030810 80 160 H7-tolerance bore 4, GLS 1 m
5230817 80 250 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4030817 80 250 H7-tolerance bore 4, GLS 1 m
5030817 80 250 H7-tolerance bore 2
4030822 80 315 H7-tolerance bore 4, GLS 1 m
4030826 80 400 H7-tolerance bore 4, GLS 1 m
4030830 80 500 Press fit (DIN 7157) 4, GLS 1 m
4030835 80 630 Press fit (DIN 7157) 4, GLS 1 m
5031005 100 125 H7-tolerance bore 2
4031016 100 220 H7-tolerance bore 4, GLS 1 m
4031017 100 250 H7-tolerance bore 4, GLS 1 m
5031017 100 250 H7-tolerance bore 2
4031022 100 315 H7-tolerance bore 4, GLS 1 m
5231023 100 350 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4031023 100 350 H7-tolerance bore 4, GLS 1 m
4031026 100 400 H7-tolerance bore 4, GLS 1 m
4031030 100 500 H7-tolerance bore 4, GLS 1 m
5031030 100 500 H7-tolerance bore 2
4031035 100 630 Press fit (DIN 7157) 4, GLS 1 m
4031044 100 850 Press fit (DIN 7157) 4, GLS 1 m
4031322 130 315 H7-tolerance bore 4, GLS 1 m
5031322 130 315 H7-tolerance bore 2
4031326 130 400 H7-tolerance bore 4, GLS 1 m
4031330 130 500 H7-tolerance bore 4, GLS 1 m
4031335 130 630 H7-tolerance bore 4, GLS 1 m
4031343 130 800 Press fit (DIN 7157) 4, GLS 1 m
5231626 160 400 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4031626 160 400 H7-tolerance bore 4, GLS 1 m
5231635 160 630 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4031635 160 630 H7-tolerance bore 4, GLS 1 m
5031643 160 800 H7-tolerance bore 2
4032026 200 400 H7-tolerance bore 4, GLS 1 m
4032035 200 630 H7-tolerance bore 4, GLS 1 m
5032535 250 630 H7-tolerance bore 2
5032550 250 1000 H7-tolerance bore 2

Final part ID may be different to stock ID

Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com · 09/2013+ SM
11
 hotrod ®
heating for a better future

Cartridge Heaters

Stock Range HHP Ø 12.5 mm, 230 V

Length Wattage Connection Thermo-
Stock ID [mm] [W] Tool Preparation Type couple
5050415 40 200 H7-tolerance bore 2
4050417 40 250 Press fit (DIN 7157) 4, GLS 1 m
4050426 40 400 Press fit (DIN 7157) 4, GLS 1 m
5050522 50 315 H7-tolerance bore 2
4050615 60 200 H7-tolerance bore 4, GLS 1 m
5050615 60 200 H7-tolerance bore 2
5050617 60 250 H7-tolerance bore 2
4050622 60 315 H7-tolerance bore 4, GLS 1 m
5050626 60 400 Press fit (DIN 7157) 2
5050630 60 500 Press fit (DIN 7157) 2
5050815 80 200 H7-tolerance bore 2
4050817 80 250 H7-tolerance bore 4, GLS 1 m
5050817 80 250 H7-tolerance bore 2
4050822 80 315 H7-tolerance bore 4, GLS 1 m
5050822 80 315 H7-tolerance bore 2
4050830 80 500 H7-tolerance bore 4, GLS 1 m
4050835 80 630 Press fit (DIN 7157) 4, GLS 1 m
4050843 80 800 Press fit (DIN 7157) 4, GLS 1 m
5051022 100 315 H7-tolerance bore 2
4051026 100 400 H7-tolerance bore 4, GLS 1 m
5251030 100 500 H7-tolerance bore 4, GLS 1 m Fe-CuNi Typ J
4051030 100 500 H7-tolerance bore 4, GLS 1 m
4051035 100 630 H7-tolerance bore 4, GLS 1 m
4051043 100 800 Press fit (DIN 7157) 4, GLS 1 m
4051326 130 400 H7-tolerance bore 4, GLS 1 m
4051330 130 500 H7-tolerance bore 4, GLS 1 m
4051335 130 630 H7-tolerance bore 4, GLS 1 m
4051343 130 800 H7-tolerance bore 4, GLS 1 m
5051350 130 1000 Press fit (DIN 7157) 2
4051352 130 1250 Press fit (DIN 7157) 4, GLS 1 m
4051630 160 500 H7-tolerance bore 4, GLS 1 m
5051630 160 500 H7-tolerance bore 2
4051635 160 630 H7-tolerance bore 4, GLS 1 m
4051643 160 800 H7-tolerance bore 4, GLS 1 m
5051650 160 1000 H7-tolerance bore 2
4051836 180 670 H7-tolerance bore 4, GLS 1 m
4051850 180 1000 H7-tolerance bore 4, GLS 1 m
4052035 200 630 H7-tolerance bore 4, GLS 1 m
5052035 200 630 H7-tolerance bore 2
4052043 200 800 H7-tolerance bore 4, GLS 1 m
4052047 200 900 H7-tolerance bore 4, GLS 1 m
4052543 250 800 H7-tolerance bore 4, GLS 1 m
4052547 250 900 H7-tolerance bore 4, GLS 1 m
5053034 300 600 H7-tolerance bore 2
5053054 300 1500 H7-tolerance bore 2

Final part ID may be different to stock ID

09/2013+ SM · Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com
12
 hotrod ®
heating for a better future

Cartridge Heaters

Stock Range HHP Ø 16.0 mm, 230 V

Length Wattage Connection Thermo-
Stock ID [mm] [W] Tool Preparation Type couple
4060417 40 250 H7-tolerance bore 4, GLS 1 m
4060615 60 200 H7-tolerance bore 4, GLS 1 m
4060622 60 315 H7-tolerance bore 4, GLS 1 m
4060626 60 400 H7-tolerance bore 4, GLS 1 m
5060630 60 500 Press fit (DIN 7157) 2
4060826 80 400 H7-tolerance bore 4, GLS 1 m
4060830 80 500 H7-tolerance bore 4, GLS 1 m
4060835 80 630 H7-tolerance bore 4, GLS 1 m
4060843 80 800 Press fit (DIN 7157) 4, GLS 1 m
4061026 100 400 H7-tolerance bore 4, GLS 1 m
4061030 100 500 H7-tolerance bore 4, GLS 1 m
4061035 100 630 H7-tolerance bore 4, GLS 1 m
4061043 100 800 H7-tolerance bore 4, GLS 1 m
5061043 100 800 H7-tolerance bore 2
4061050 100 1000 Press fit (DIN 7157) 4, GLS 1 m
4061330 130 500 H7-tolerance bore 4, GLS 1 m
4061335 130 630 H7-tolerance bore 4, GLS 1 m
4061343 130 800 H7-tolerance bore 4, GLS 1 m
4061347 130 1000 H7-tolerance bore 4, GLS 1 m
5061347 130 1000 H7-tolerance bore 2
4061635 160 630 H7-tolerance bore 4, GLS 1 m
5061635 160 630 H7-tolerance bore 2
4061643 160 800 H7-tolerance bore 4, GLS 1 m
4061650 160 1000 H7-tolerance bore 4, GLS 1 m
4061652 160 1250 H7-tolerance bore 4, GLS 1 m
4061852 180 1250 H7-tolerance bore 4, GLS 1 m
4062030 200 500 H7-tolerance bore 4, GLS 1 m
4062043 200 800 H7-tolerance bore 4, GLS 1 m
4062050 200 1000 H7-tolerance bore 4, GLS 1 m
5062050 200 1000 H7-tolerance bore 2
4062052 200 1250 H7-tolerance bore 4, GLS 1 m
4062061 200 2000 Press fit (DIN 7157) 4, GLS 1 m
4062550 250 1000 H7-tolerance bore 4, GLS 1 m
5062550 250 1000 H7-tolerance bore 2
4062552 250 1250 H7-tolerance bore 4, GLS 1 m
4062555 250 1600 H7-tolerance bore 4, GLS 1 m
4063050 300 1000 H7-tolerance bore 4, GLS 1 m
5063050 300 1000 H7-tolerance bore 2
4063052 300 1250 H7-tolerance bore 4, GLS 1 m
5063052 300 1250 H7-tolerance bore 2
4063054 300 1500 H7-tolerance bore 4, GLS 1 m
4063056 300 1800 H7-tolerance bore 4, GLS 1 m

Final part ID may be different to stock ID

Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com · 09/2013+ SM
13
 hotrod ®
heating for a better future

Cartridge Heaters

Stock Range HHP Ø 20.0 mm, 230 V

Length Wattage Connection Thermo-
Stock ID [mm] [W] Tool Preparation Type couple
4070622 60 315 H7-tolerance bore 4, GLS 1 m
5070635 60 630 Press fit (DIN 7157) 2
4070843 80 800 H7-tolerance bore 4, GLS 1 m
4071050 100 1000 H7-tolerance bore 4, GLS 1 m
4071643 160 800 H7-tolerance bore 4, GLS 1 m
4071650 160 1000 H7-tolerance bore 4, GLS 1 m
4071656 160 1800 Press fit (DIN 7157) 4, GLS 1 m
4072050 200 1000 H7-tolerance bore 4, GLS 1 m
4072055 200 1600 H7-tolerance bore 4, GLS 1 m
5072055 200 1600 H7-tolerance bore 2
4072552 250 1250 H7-tolerance bore 4, GLS 1 m
4072561 250 2000 H7-tolerance bore 4, GLS 1 m
4073055 300 1600 H7-tolerance bore 4, GLS 1 m
4073062 300 2200 H7-tolerance bore 4, GLS 1 m
5073563 350 2500 H7-tolerance bore 2

Final part ID may be different to stock ID

09/2013+ SM · Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com
14
 hotrod ®
heating for a better future

Cartridge Heaters

Stock Range HHP Ø 1/4“ (Ø 6.3 mm), 230 V

Length Wattage Connection Thermo-
Stock ID [inch] [W] Tool Preparation Type couple
5110304 1 1/2 100 H7-tolerance bore 2
4110305 1 1/2 125 Press fit (DIN 7157) 4, GLS 1 m
5310311 1 1/2 175 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J
4110311 1 1/2 175 Press fit (DIN 7157) 4, GLS 1 m
4110315 1 1/2 200 Press fit (DIN 7157) 4, GLS 1 m
4110505 2 125 H7-tolerance bore 4, GLS 1 m
5310515 2 200 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J
4110515 2 200 Press fit (DIN 7157) 4, GLS 1 m
5310617 2 1/2 250 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J
4110617 2 1/2 250 Press fit (DIN 7157) 4, GLS 1 m
5310721 3 300 Press fit (DIN 7157) 4, GLS 1 m Fe-CuNi Typ J
4111023 4 350 H7-tolerance bore 4, GLS 1 m

Stock Range HHP Ø 3/8“ (Ø 9.46 mm), 230 V

Length Wattage Connection Thermo-
Stock ID [inch] [W] Tool Preparation Type couple
4130315 1 1/2 200 Press fit (DIN 7157) 4, GLS 1 m
4130317 1 1/2 250 Press fit (DIN 7157) 4, GLS 1 m
4130517 2 250 Press fit (DIN 7157) 4, GLS 1 m
4130726 3 400 Press fit (DIN 7157) 4, GLS 1 m
4131030 4 500 H7-tolerance bore 4, GLS 1 m
4131230 5 500 H7-tolerance bore 4, GLS 1 m
4131530 6 500 H7-tolerance bore 4, GLS 1 m

Stock Range HHP Ø 1/2“ (Ø 12.61 mm), 230 V

Length Wattage Connection Thermo-
Stock ID [inch] [W] Tool Preparation Type couple
5150515 2 200 H7-tolerance bore 2
4150630 2 1/2 300 Press fit (DIN 7157) 4, GLS 1 m
4150726 3 400 H7-tolerance bore 4, GLS 1 m
4150730 3 500 H7-tolerance bore 4, GLS 1 m
4151030 4 500 H7-tolerance bore 4, GLS 1 m
4151040 4 750 Press fit (DIN 7157) 4, GLS 1 m
4151230 5 500 H7-tolerance bore 4, GLS 1 m
4151240 5 750 H7-tolerance bore 4, GLS 1 m
4151530 6 500 H7-tolerance bore 4, GLS 1 m
4151540 6 750 H7-tolerance bore 4, GLS 1 m
4151550 6 1000 H7-tolerance bore 4, GLS 1 m
5151630 6 1/2 500 H7-tolerance bore 2
4152050 8 1000 H7-tolerance bore 4, GLS 1 m
4152554 10 1500 H7-tolerance bore 4, GLS 1 m
4153054 12 1500 H7-tolerance bore 4, GLS 1 m

Stock Range HHP Ø 5/8“ (Ø 15.81 mm), 230 V

Length Wattage Connection Thermo-
Stock ID [inch] [W] Tool Preparation Type couple
4160322 1 1/2 315 Press fit (DIN 7157) 4
4160730 3 500 H7-tolerance bore 4
4161550 6 1000 H7-tolerance bore 4

Final part ID may be different to stock ID

Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com · 09/2013+ SM
15
 new
hotrod ®
heating for a better future

Cartridge Heaters

hotrod® HHP Ø 1/8“ (3.1 mm)

High Power Cartridge Heater

Key Technical Features

Sheath material Stainless steel 1.4541
Heating conductor material NiCr 8020
Max. sheath temperature 750 °C / 1380 °F
Wattage tolerance* ± 10 %
High voltage test* 800 V AC at > 24 V
operation voltage,
500 V at ≤ 24 V
operation voltage
Insulation resistance* ≥ 5 MΩ at 500 V DC
Leakage current* ≤ 0.5 mA at 253 V AC
Max. sheath surface load 30 W/cm2 / 190 W/inch2
* tested at environmental temperature

Diameter tolerance ± 0.05 mm / 1.97 mils

Min. Length 25.4 mm / 1 inch
Max. Length 150 mm / 5.91 inch UBb UBa
Length tolerance ≤ 76.2 mm: ± 2.4 mm / 0.09 inch
> 76.2 mm: ± 3 %
Ø
UBa Length 8 mm / 0.31 inch
UBb Length 6 mm / 0.24 inch
Max. voltage 250 V
Max. current 2.0 A
UB = Length of the unheated zone

Connection option** Mounted internally

high temperature resistant
glass silk insulated Ni-leads,
wire cross-section 0.095 mm2,
max. Temp. 600 °C /1112 °F
** additional connection options available upon request

Options Connection with leads mounted internally

L Power distribution

Wattage x 1.1
W/cm2 =
Circumference x heated lenght [cm]
Application fields Formula for calculating the surface load (W/cm2)

L Packaging machines
L Gas analyzers
L Mass spectrometry Wattage x 1.1
W/inch2 =
L Ink jet printers Circumference x heated lenght [inch]
L Solid-state relays (SSR)
Formula for calculating the surface load (W/inch2)

*** Dimensions on request ***

Please observe operating instructions and safety information! · Errors and technical changes reserved · www.cetal.com · 10/2015+ SM
CETAL S.A.S. · 42, rue des Aviateurs · BP20037 · F 67501 HAGUENAU CEDEX · FRANCE · Phone +33 3 88 06 19 40· Fax +33 3 88 06 19 30 · [email protected] 16