Jinan Bodor CNC Machine Co.,Ltd.

4.2.3Test Processing

After debugging of light path, put the working material on the working
table, then spin the laser head clockwise(overlooking the laser head), to
make it stay in the focal length height. After adjusting the focal length,
then anticlockwise the lens cone nut. Then move the laser head to the
designated spot, finally open software to design patterns you need, set the
processing way, speed and power. Download and name it, then machine
could cut or engrave the files as you command. Take following picture as
a reference.:
Notice:Only need to operate the control panel if there is Auto Focus
System.

5. Simple operating instructions

Before operation, please electrify the equipment, then connect the

machine USB and computer USB with USB data line.

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5.1 Simple operating instructions

A. Double click on ‘RDCAMSetup6.exe’ in the disk then indicate the

dialog box as below:

B. Click【Install】button. Installation interface shows up as below:

C. Click Firstly. The following dialog box shows up.

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D. After confirming USB data line is connected well, click “ok”.The

following dialog box shows up.

E. After installing USB drive, click

to install software.
After that, the following dialog box will show up and indicate that the
software has been installed successfully.

Esc:
F.After finishing all installations, click【
】to end up installation process.

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The user may need to install some different software (install external

software while installing LaserWork). So after finishing all installations,

the dialog box cannot close automatically. The user can end up

installation by clicking 【
】button.

5.2Data line using operation

Before operation, the machine has been started. All accessories such as
water chiller and pump can function well

5.2.1 Parameter Matching

Different machines have different versions.

The purpose of reading parameters is to match “Supplier Parameter” and
“User Parameter” in main board with parameters in software.

Double Click the Software“RDWorksV8”

Click the “Vendor Setting” in the “File”as below:

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Insert the Password“rd8888” :

Click “Read”after enter into the interface:

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Click “user” as shown in the following picture.Click”Read”:

Attention: if changing main board or parameters, please first go through

“Read” Then find parameters of CD or U disk and go through “Open”
and“Read

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In the U disk or CD along with the machine, find the file folder named by
machine serial number.

Files of
Machine with
Series Number

Click Open

You can check“CHANGJIA.RDVSet”after open it ：

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Click Open

After opening it,“Insert Succeed shows up.

Click “User” as shown in the following picture.According to the

supplier’s setting mode, follow the sequence of read—open—write to
import user parameters.

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After importing parameters of the supplier and user, close the software.
Reopen the software, you can use it normally.

5.2.2 Make simple pictures&Set picture layers

A .In the software, choose “Rectangle”and draw a simple square. Then

modify the size

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Modify the Size

B. Click “TEXT”.
Click once in the drawing zone.In the dialog box, edit text and click
“OK”button.

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Select the Color Layer after finish the text.:

Color Layer Area

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5.2.3 Set working mode

Select the Power and Speed according to the materials.(take the

parameter sheet as reference)

5.2.4 Download files

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Click “Download”，Name the file and confirm “ok”

Download Here

5.2.5 Equipment Operation

On the main board, press”File”

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Find your file, press”Enter”

Put your processing object in a right position, adjust a proper focal

distance.

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Origin

Start-Pulse

“Origin”-- “Frame”--“Start-Pulse”

5.3 U-disk Operation

(same as Data Line Operation will not be illustrate again)

After set parameters of “Power” “Speed” “Processing Mode”save the file

into U-disk.

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Save To U
File

Connect U-disk into U-FLASH.

Choose “Read U disk” , Press “Enter”,

Choose your file which need to be processed, choose “Copy to Memory”,
Press”Enter”.
(Notice: the file name you will process should not be the same as your
previous imported file in the main board, if so, U-disk file will not
allowed to import again, you need to change another name then import it
into the main board)
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Find the your imported file, then start/cut.

6. Rotary Processing

6.1 Electrical Installation

6.1.1 Rotary Connection

Place the rotary on the working table and keep flatness.

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Unplug the aviation plug that connected with driver.

Connect the male connector on driver with female connector on the

rotary.

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6.2 Software Operation

Start up: Reset machine with Metal. Click the limited switch on Y-axis
TWO TIMES to help it reset. Pictures as followed:

6.2.1 Software Setting

Open the software”RDWorks”, File--Vendor Setting--Vendor Parameter

Password: rd8888--OK

Press “Read”, then close the dialog box.

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NOTICE: RECORD ALL INITIAL PARAMETERS BEFORE THE

FOLLOWING MODIFICATION.

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It has to be recovered when not use rotary.
In the right side of software, choose “ User”--Press “Read”

In the following “Cut Parameters” with red frame, REMOVE A ZERO,

like: 200.00-20.00, 3000.000-300.00, 20.000-2.000, 400.000-40.000,
3000.000-300.00, refer as followed:

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Press “Write”

6.2.2 Cutting Test

“Circle pulse” will be changed according to the diameter of processing

object. Formula in the following:
Actual Pulse= {theoretic pulse * theoretic length}/actual length
Illustration: engrave a 20mm line on the bottle (diameter=65mm)
(1) Output--check the box “ enable rotate engrave”--Circle Pulse:
1000--Diameter: 65mm, refer to the following:

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Noted: a. The box “enable rotate engrave” should be checked.

b. Diameter: processing object’ s diameter
(2)Draw a 20mm line in the software, parameter setting: suggest “max
speed=15mm/s”, “ max power=15%”, download.

(3) Stick a pare tape on the surface of processing object.

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(4) Set right rotary, adjust the processing object in a right position, pull

laser head just above the processing object.

Notice: Direction of rotary confirmation:

Press Direction Button on the control panel, if the direction of rotary
wheel is apposite with the button on control panel, that is correct. If is not,
the engraving image will be mirror image, Then turn the rotary 90 degree.
(5) Adjust proper focal distance then start engraving

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(6) Measure the length of line

Through measurement, the length is 16.5mm, it is not matched with

previous setting parameter 20mm, so the circle pulse (10000) is not

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correct.
(7) Revise circle pulse, and figure out the following according to
formula:
Actual pulse={10000*20}/16.5=12121
Then fill this value and diameter into the following parameter setting:

Notice:
A. The direction of rotary will influence the engraving effect, if direction
is wrong, the engraving image will reverse.
B. When you do not use rotary, don’t forget set the parameters into initial,
and removed the check of “enable rotate engrave ” .

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7. Equipment maintenance and repair

7.1 Daily maintenance

Equipment's working environment could not be too scurviness. If
temperature is higher than 30℃, lower than 18℃, and if there is too
much dust, with severe air pollution, then the machine could be badly
damaged, failure rate goes up steadily. Various electric parts are easily
damaged under wet environment.
7.2Water tank's change and clean（suggest to change water and clean
water tank per week）
Attention: before machine starts to work, be sure that laser tube is full of
water and without bubble.
Recycling water's quality and temperature could affect laser tube's
lifespan directly. We suggest to use pure water, and control the water
under 35℃。If it's higher than 35, then need to change recycling water, or
add ice to water(we suggest customers choose water chiller, or use two
water tanks)
Clean water tank: firstly, switch off electric power, take off the water-inlet
water tube to let water inside laser tube go to water tank. Open water tank,
take out water pump, clean dirt on it. After cleaning water tank, changing
new recycling water, put back the water pump. Connecting water tube on
pump to water-inlet gate, and other joints. Connect electric power to
water pump separately for 2-3 minutes(make laser tube be full of
recycling water).
7.3Exhaust fan's clean
After long term's using of exhaust fan, it would accumulate much solid
dust, which could make exhaust fan produce big noise and it is also not
good for eliminating wasted air and smell. When it occurs that exhaust
fan is not good enough to suck and eliminate air, firstly close the power,
take off air-in and out tubes, remove dust inside, bottom up the exhaust
fan, roll fan blades inside until it's totally cleaned. Finally, set up the
exhaust fan.
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6.4 Reflectors' and lens' clean（suggest to clean before working
everyday, equipment should be under power off situation）
There are 3 reflectors and 1 lens on Laser equipment(the first reflector is
set on emission exit of laser tube, mean on the laser equipment's
upper-left side, the second reflector is on the left side of transom, the
third one is on the top side of laser head, lens is inside in lens cone), laser
beam is transmitted through these reflectors and lens. It's easily for
mirrors to smear dust and other dirt, which could result in laser's loss or
mirrors' damage. The first and second reflector needn't have to be taken
off when do cleaning. Take lens wiping paper with leaner to wipe
reflectors from center to edge. The third one and lens need to take off
from lens frame and clean them with same way, and put back after
finishing.
Attention:①wipe the reflectors and lens softly, do not damage their
surface coating film;②handle gently during wiping to avoid falling
down;③the convexity side must be arranged downward.
6.5 Guide rail's clean (suggest clean half a month, power off operation)
As key parts, guide rail and straight line axis play role of guiding and
supporting. In order to guarantee higher processing precision, higher
requirement for guide rail's guiding accuracy and straight line axis'
moving stability. During processing, the material processed can produce
much corrosive dust and smog. After long term acceleration of these dust
and smog on guide rail and straight line axis, equipment's working
precision can be affected and can also form corrosive spot on them, thus
shorten machine's lifespan. For maintaining equipment's normal and
stable work, make sure the products' processing quality, please do well in
guide rail and straight line axis' daily maintenance.
Attention:For cleaning guide rail, please prepare dry cotton cloth,
lubricating oil(sewing machine oil can be adopted).
6.5 Light path's examination
Laser engraving equipment's optical system consists of reflectors'
reflection and lens' focusing. In light path, lens doesn't exist excursion,
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however, the three reflectors are fixed through machinery, so possibility
for excursion can be big. Generally speaking, the light path could be
skewing, we suggest users to test it before everyday working.
6.6 Slide block's maintenance
Slide block is one of key parts. It's role is to guide and support, same as
guide rail and straight line axis. In order to guarantee it's normal work,
lubricating oil must be added periodically.

8. CO2 Laser Tubes of Glass Usage Considerations

8.1 Before using, please connect the water pump/chiller first, adopts
lower side in and higher sider out principle, adjust water-outlet tube's
position, guarantee cooling water is full of cooling tube. There should be
not any bubble inside the laser tube, then power on.Requirement: cooling
water should adopt software(distilled water or pure water), and frequently
pay attention to cooling water's temperature, should be within 12-30℃. It
should not be too low or too high, especially in summer. Once water's
temperature is too high, should change cooling water in time or stop the
equipment for some time. Cold area should guarantee water should not be
freeze, especially when machine stops working, cooling water must not
stay inside in laser tube in case there is any frozen cooling water to cause
explosion.(Specially attention: users who use AC, cooling water tank
must connect with ground)
8.2 The two supporting points should be on the 1/4 point on the laser tube,
and guarantee water-flow at the level of 2L-4L per minute, or the effect is
not good, which could lead to mode hopping, light spot becomes several,
thus result in power going down. Cooling water's water-outlet tube must
be submerged in water, or there will occur laser tube is not filled totally
with water when power off and on.
8.3 Pay attention to protect laser tube's exit side, to avoid smog sputtering
on the exit surface and pollute the it, or power will be lower down. The
mirror on exit side can not be cleaned with cotton ball and other tools, or

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it's power will be severe affected. Correct methods for cleaning this
mirror:
● once the mirror is polluted, do not open the laser tube
● obliquely blow mirror's surface
● use pure alcohol compressed by cylinder needle to spray the mirror
surface
● open the laser after alcohol volatilizing totally
If above methods have no effects, professional stuff need to use cotton to
clean it's surface from center to edge vortically with cotton ball dipped in
alcohol. The best way is to protect mirror from pollution. Special
attention: don't use ACETONE to clean the mirror.
8.4 During the debugging, through adjusting laser tube's supporting
position or rotating laser tube's direction to reach the best effect, then fix
the laser tube.
8.5 Must pay attention: avoid dust acceleration on high voltage electrode,
keep dry. Be away from metals as much as possible in case any fire
hazard. In order to protect high voltage sheath from dust, please entangle
plastic wrap on it.
8.6 During using of laser tube, there should be no scale inside laser tube
in case to cause water plugging, thus affect cooling effect. Once there is
any scale, use 20% diluted hydrochloric acid clean it.
8.7 Laser tube belongs to glass products, fragile. Avoid local stress when
arranging laser tube.
8.8 To use laser tube properly, save laser power. Laser tube's best power
is 80% of rated power.

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9. Common troubleshooting

Symptoms Problem analysis Processing method

1. Firstly, check if laser tube itself works
Test if mirrors are damaged
normally(the exit of laser),if it works
or not, light path is skewing.
normally
2. The exit of laser tube has no laser, then
check if water recycling works clean water pump, dredge
normally(see if water flow is smoothly), if water tube
no water flow or it's not smoothly
No laser beam 3. Water recycles normally, then check if
Laser power goes bad, need
during working laser power guiding light is bright or not,
to change laser power
fan rotates or not, if not
Laser power or laser tube has
4. Press "laser", if there is no light
problem
Water protector goes bad,
5. If there is light
need to change
6. If short circuit water protector, there is Main board or wiring board
still no light has problem, need to change
1. Check working light's intensity and Enlarge light's intensity,
speed, if speed is too fast, intensity is lower down speed, change
small, water temperature is too high recycling water
2. Check depth of crisperding, and see if Increasing graphics resolution
Scanning
it's normal, if it's normal, or scanning precision
becomes
Check if Mirrors are dirty or
shallow 3. Crisperding is still shallow, or both
damaged, light path is
occasionally,
skewing
4. Connect ampere meter, if it can reach Laser tube aging, need to
20MA, but the depth is still shallow change laser tube
Laser is not 1. Check if the mirrors are too dirty or if Clean or change mirrors,
stable, they are damaged, light path is skewing or adjusting light path
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sometimes has, not
sometimes does
2. Mirrors' light path is normal, then check
not Clean or change water pump,
if water recycling is normal or not, if it is
dredge water tube
not normal,
3. Water cycling is normal, it's may water
Change water protector
protector's problem
4. If problems remain, main board, laser Change all part above
power, laser tube, all possible to lead to alternately, and check the
this phenomenon reason
Output 1. Check "Coreldraw" and see if Graph 1016Change graph plotter's
patterns, but Plotter unit is 1016 when it outputs PLT unit to 1016
the size is not
2. See if resolution ratio is right or not Recount resolution ratio
right
1.The direction is right when reset, but
Check if it's stuck during
reaches the vertex,the transom can not
moving, main board, tool
stop(if new machine, please check main
sensor problem, change
board's parameter first, if it's right)
2.Transom resets normally, laser head Change tensioner or small
doesn't move, maybe tensioner get stuck or motor, modify parameter,
Equipment
motor axis break, parameter is wrong check motor line's clip
reset abnormal
Main board parameter is
wrong. Stop the machine and
3.Contrary to transom's movement, and
modify main board
strike the side
parameter. Re-down load
configuration
4.Drivers or Motors' problem Change drivers or motors
Equipment stop 1.Check equipment's grounding situation,
engraving, skip and check grounding line is standard or Modify grounding line to
engraving or not(resistance to ground should not be reach standard requirement.
disordered bigger than 5Ώ)

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engraving 2.Check if the original pattern has mistake,
such as pattern is cross, leaking, or lack Correct mistakes in patterns
something
Patterns and date mismanage,
3.If other patterns don't have this problem,
need to make working sketch
only some one has such problem
again
Maybe it's computer's serial
4.Problem remains port, engraver's main board's
problem

Appendix 1
After-sale warranty of Laser Engraving Cutting Machines

First of all, thank you very much for purchasing a Bodor product. In
order to guarantee the smooth processing of after-sales service, we will
make the following announcements:
General principles
1. We are responsible for the maintenance of facilities which are
within the Warranty conditions.
2. Users must keep the machine's integrity and independence during
operation. In the following situation, our company will not take any direct,
indirect or joint liability. Futhermore, if any equipment is damaged or
there are any losses in either economic or reputation to our company due
to the following situation, we, Bodor company, reserve the right to
investigate any legal liability.
1) Using the equipment in an environment that it was not designed
for..
2) Altering the machines privately, including, adding parts, reducing
parts, dismounting, using another brand's parts, etc.
3) Human damage or doing operations and maintenance without
following the requirements in the instructions.

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4) Damage caused by movement or transportation.
On condition of not influencing the machine's performance, our
company reserves the right to change the product's specifications and
name the products before informing the customer.
Our company is responsible for the quality and performance of the
machine we sell. However, we are not responsible for other indirect
obligations and responsibilities.

Detailed Principles
Equipment Warranty: 2 years. Calculated from the production date in
machine’s nameplate.Specific details are as below:
2 .Laser module Warranty:
(1)RF Tube’s and fiber module’s warranty: 1 year
(2)Standard CO2 Glass Laser Tube’s warranty: 40w ~ 80w: 4
months ;100w ~ 150w: 6 months.Warranty of related laser power supply
is one year.
(3)RECI Laser Tube’s warranty: 10 months .Warranty of related laser
power supply is one year.
(P.S. Laser module’s warranty date calculated from the production
date in laser module tag. CO2 Laser Tube is suggested to be used in
nonmetal and opaque materials’ engraving and cutting,and should be keep
clean. Improper use will cause the front lens to breakdown. Any
breakdown of the front lens and an incomplete laser tube will not be
guaranteed.
3.The warranty does not include consumable parts, such as glass mirrors,
belts, switches, gas nozzles ,foots/wheels, keys/press boards, etc.
4.Warranty of peripheral devices (if the machine has them):
Warranty of peripheral devices is 1 year, calculated from the production
date in the device’s tag. Maintained by device’s manufacturers as
standard,Our company assist maintenance. Peripheral devices including
water-chillers, fans, air pumps, water pumps etc.(If the machine has
them).
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Accessories repair and shipping cost
Within the warranty period:
For free repair or replacement of accessories, the buyer should bear
the shipping costs from their local place to our company if it needs to
tested, repaired or replaced.
If the failure cause by the parts quality after testing(non human
factors and use environment etc.), it will be repaired or replaced free of
charge, and Bodor company will bear the return shipping cost. If the
failure doesn’t cause by the parts quality, the buyer should pay the repair
fees and round-trip shipping cost.
P.S. The repaired parts should be returned to our factory. if the buyer is
in arrears of spare parts, Bodor company will cancel the warranty terms
of the machine).
Outside the warranty period:
The buyer should paid for repairs and round-trip shipping.

Door to Door Service Policies

Bodor supplies door to door services all over the world. Charging
standards and service processes are as below:
(A). Charging standards：
1. Technician visa fees, domestic travel expenses (including
transportation cost occurred during handling documents);
2. Training and maintenance fees: $100/day/person（take the time of
landing and starting off of plane in customer’s country as standard）;
3. International round-trip tickets (reserved and paid by the buyer, and
supply the e-ticket information to our company );
4. Abroad accommodation(arranged and paid by the buyer)
(B).Overseas training/maintenance processes:
1. Bodor company will calculate the fees of item 1 and item 2 above,
and then inform the buyer. After the buyer pays the fees, Bodor company
will arrange for the technician to apply for a visa.
2. We will inform the buyer after the technician gets the visa. The
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buyer should supply the round-trip ticket information mentioned above in
item 3, and arrange accommodation from item 4 after the technician
arrives.
3. Only after getting the approval of Bodor company, the buyer can
apply for an extension for the training and maintenance.The buyers
should pay for the“extend training and maintenance service fees”before
the start of the extend service.
Appendix 2

Reference Parameter Setting List for Cutting/Engraving:

40W PARAMETER SETTING

Speed Max Power
Thickness(mm) Min Power (%)
(mm/s) (%)
Acrylic
3mm 10~15 50~75 50~70
6mm 4~5 65-80 65~75

Cloth/ Paper
1mm 100 25 22
Leather
2mm 100 35 30
MDF (WOOD/PAPER)
3mm 30 60 55

Glass 300~600 18-65 Interval 0.03-0.1

Acrylic 300-600 18-65 Interval0.03-0.1
Double-color board 30-50 40~50 Cutting
Double-color board 300~600 23~30 Interval0.03-0.1

Address:Huaya Industrial park,Kanghong Road,High-Tech Zone,Jinan,

Shandong, China 65
Website :www.bodorcnc.com
 Jinan Bodor CNC Machine Co.,Ltd.
80W PARAMETER SETTING
Working Max Corner Min
Material Thickness Speed Usage Remarks
Power(%) Power (%)
3mm 10-20 40-70 35-70 Cutting
6mm 5-10 70-80 65-80 Cutting
Acrylic Lower than
the focal
8mm 2 80 75-80 Cutting
Block
0.5mm
Lower than
10mm 1-2 80 75-80 Cutting the focal
block 1mm
Cloth/ Paper 0.5mm 100-400 20-50 20-50 Cutting
Leather 0.5mm 100-400 35-50 35-50 Cutting
Double-color
1.5mm 30-50 45-55 Cutting
board
Interval
Marble 300-600 25-75 Engraving
0.03-0.1
Interval
Acrylic 300-600 25-75 Engraving
0.03-0.1
Interval
Wood 300-600 25-75 Engraving
0.03-0.1
Double-color Interval
300-600 25-75 Engraving
board 0.03-0.1

Notice:
Above parameters are just for your reference, please change accordingly
based on your materials.

Address:Huaya Industrial park,Kanghong Road,High-Tech Zone,Jinan,

Shandong, China 66
Website :www.bodorcnc.com
 Jinan Bodor CNC Machine Co.,Ltd.

Postscript：
Copyright owned by Bodor, without permission, no one can copy,
manufacture, process and use this product and other related parts directly
or indirectly. Without permission, no one can imitate, copy, extract or
translate this user manual. People who violates this requirement will be
investigated legal liability.

Address:Huaya Industrial park,Kanghong Road,High-Tech Zone,Jinan,

Shandong, China 67
Website :www.bodorcnc.com