Boardwork no.

1. A 90 inches long shaft rotates at about one end at 12 rad/sec. It starts to accelerates at 12
rad/sec2. How long in-sec will the velocity of free end reach 150m/s.

Solution:

Type equation here.

2. If the ultimate shear strength of a steel is 42,000 lb/in2. The force to punch two 3in. diameter
hole in a 5/8 steel shaft is.

Solution:

F
P=
nπDt
𝑙𝑏 F
42,000 =
𝑖𝑛 2 5
2𝜋(3𝑖𝑛. ) (8 𝑖𝑛. )

𝐅 = 𝟒𝟗𝟒, 𝟖𝟎𝟎. 𝟖𝟒𝟐𝟗 𝐥𝐛𝐬.

3. An oil cylinder, closed at both ends contains oil at a pressure of 200 psi. The inside diameter of
the cylinder is 30 in. If the yield point of the material is 38,000 psi and a safety factor of 4 is
used. The wall thickness should be.

Solution:

PD
St =
2t
lb lb
38,000 200 2 (30 in)
in2 = in
4 2t
25.4mm
t = 0.3157894737 in. ( )
1 in.

𝐭 = 𝟖. 𝟎𝟐𝟏𝟎𝟓𝟐𝟔𝟑𝟐 𝐦𝐦

4. Compute the line shaft diameter that transmits 40 kW at 1200 rpm. The ultimate shear stress is
81.95 MPa and safety factor is 10.

Solution:

P = 2πTN

1000W 2πT(1200rpm)
40kW ( )=
1kW 60
 T = 318.3098862 N − m

Solving for D,

16T
τ=
πD3

N 1000mm 2
81.95 ( ) 16(318.3098862 N − m)
mm2 1m
=
10 πD3
1 in
D = 0.05826714781 m ( )
0.0254m

𝐃 = 𝟐. 𝟐𝟗𝟑𝟗𝟖𝟐𝟏𝟗𝟕 𝐢𝐧.

5. What is the decrease in lateral dimension due to and axial tensile force of 100,000 lbs in a steel
bar 3.5 inches on each side of 20 ft. long.

Solution:

Force
Stress =
Area
100,000 lbs
Stress =
3.5𝑖𝑛. 𝑥 3.5𝑖𝑛.
lb.
Stress = 8,163.265306
in2

Solving for strain,

stress
Modulus of elasticity, E =
strain
lb.
lb. 8,163.265306 in2
6
30𝑥10 2 =
in strain

𝐒𝐭𝐫𝐚𝐢𝐧 = 𝟐. 𝟕𝟐𝟏𝟎𝟖𝟖𝟒𝟑𝟓 𝐱 𝟏𝟎−𝟒

6. A steel rod 4.0 cm in diameter and 1000 mm long has an elongation not to exceed 7 mm, find
the allowable load in kN.

Solution:

FL
δ=
AE
 F(1000mm)
7mm = 2
kN 1m
π lb 101.325 2 (1000mm)
[4 (40mm)2 ] (30 x 106 2 ) ( m )
in lb
14.7 2
in

𝐅 = 𝟏, 𝟖𝟏𝟖. 𝟗𝟖𝟐𝟏𝟒𝟔 𝐤𝐍

7. Two springs, one of force constant k, and the other of force constant k2 are connected end-to-
end. If k1=10 N/m, and k2=15 N/m, find k.

Solution:

F k1 k 2
K= =
y k1 + k 2

N N
10 m (15 m)
=
N N
10 m + (15 m)

𝑵
𝒌=𝟔
𝒎

8. A spur pinion 6 inches in diameter has a torque of 4,500 in-lb applied to it. The spur gear in
mesh with it is 12 inches in diameter. The pressure angle is 200. Determine the separating force.

Solution:

Mt 4500 in − lb
Fr = = = 1500𝑙𝑏
r 6in
( )
2

Fs = Fr tan∅ = 1500𝑙𝑏𝑡𝑎𝑛20°

𝐅𝐬 = 𝟓𝟒𝟓. 𝟗𝟓𝟓𝟑𝟓𝟏𝟒 𝒍𝒃𝒔.

9. A hollow shaft with outside diameter of 14 cm and wall thickness of 0.80 cm transmits 200 kW
at 400 rpm. What must be the angular deflection of the shaft if the length is 5 meters? Take
G=12,000,000 psi.

Solution:

P = 2𝜋TN

2πT(400rpm)
200 kW =
60

T = 4.774648293 kN − m

Solving for J,
 4 4
𝜋(𝐷𝑜 4 − 𝐷𝑖 4 ) π [(0.14m) − (0.14m − 2(0.008m)) ]
J= =
32 32

J = 1.450420549 x 10−5 m4

TL 4.774648293kN − m (5m)
θ= =
JG kN
lb 101.325 2
1.450420549 x 10−5 m4 (12x106 )( m )
in2 lb
14.7 2
in
180
θ = 0.01989925984 rad ( )
π

𝛉 = 𝟏. 𝟏𝟒𝟎𝟏𝟒𝟑𝟔𝟎𝟒 𝐝𝐞𝐠

10. The shaft is subjected to a steady load of 40,000 lb at a shear stress of 12,000 psi. Compute the
diameter of the said shaft in inches.

Solution:

D
T = F( )
2
D
T = 40,000lb. ( ) = 20,000lb. D
2
16T
τ=
πD3
𝑙𝑏 16(20,000𝑙𝑏. D)
12,000 2
=
𝑖𝑛 πD3

𝐃 = 𝟐. 𝟗𝟏𝟑𝟒𝟔𝟐𝟒𝟖𝟐 𝐢𝐧. 𝐬𝐚𝐲 𝟑 𝐢𝐧.

Boardwork No. 2

1. A pair of gear and pinion having a ratio of 5 with a circular pitch of 0.5 inch, compute the center
distance, in inches, between the gear of 70 tooth and pinion.

Solution:

T𝐺 T2 70
5= = =
TP T1 T1

T1 = 14

Solving for D1
 πD1
Pc =
T1

πD1
0.5 =
14

D1 = 2.228169203 𝑖𝑛.

Solving for D2

πD2
Pc =
T2

πD2
0.5 =
70

D2 = 11.14084602 in.

Solving for C,

D1 + D2 2.228169203 in. +11.14084602 in.

𝐂 = 𝟔. 𝟔𝟖𝟒𝟓𝟎𝟕𝟔𝟏 𝐢𝐧.

2. Design a safe shaft diameter for a power transmitting shaft to transmit 40hp at a shaft speed of
205 rpm.

Solution:

D3 N
P=
80

D3 (205 rpm)
40hp =
80

𝐃 = 𝟐. 𝟒𝟗𝟗𝟏𝟖𝟔𝟕𝟐𝟕 𝐢𝐧. 𝐬𝐚𝐲 𝟐. 𝟓𝐢𝐧.

3. What would be the diameter in millimeter of a main power transmitting steel shaft SAE 1040 to
transmit 150kW at 900 rpm.

Solution:

D3 N
P=
80

1hp D3 (900 rpm)

𝐃 = 𝟔𝟔. 𝟒𝟏𝟎𝟎𝟑𝟏𝟓𝟏𝐦𝐦

4. Compute for the circular pitch in inches, of a pair of a gear and pinion with a ratio of 5. The
center distance indicated is at 18. The gear has 90 teeth and the pinion has 18 teeth.

Solution:

D𝟐
=5
D𝟏

D𝟐 = 5D1

Solving for D1,

D1 + D2
C=
2
D1 + 5D1
18 =
2

D1 = 6 𝑖𝑛.

Solving for Pc,

πD1 𝜋(6𝑖𝑛. )
Pc = =
T1 18

𝐏𝒄 = 𝟏. 𝟎𝟒𝟕𝟏𝟗𝟕𝟓𝟓𝟏 𝒊𝒏.

5. Find the center distance, in inches, of a 90 teeth gear meshing with 18 teeth pinions or having a
circular pitch of 0.545. Gear/Pinion ratio is 5.

Solution:

P𝑑 𝑥 P𝑐 = 𝜋
𝜋
P𝑑 = = 5.76439019
0.545
T1 + T2 18 + 90
C= =
2Pd 2(5.76439019)

𝐂 = 𝟗. 𝟑𝟔𝟕𝟖𝟓𝟗𝟗𝟓 𝐢𝐧.

6. A 60 inch diameter steel pipe, 3/8 inch thick, carries water under a pressure head of 550 ft.
Determine the hoop stress in the steel.
 Solution:
lbf 1 ft. 2
P = γh = 62.4 (550 ft. ) ( )
ft 3 12 in.
P = 238.3333333 psi.
Solving for hoop stress;
PD 238.3333333𝑝𝑠𝑖(60𝑖𝑛. )
S= =
2t 3
2 ( 𝑖𝑛. )
8
𝐒 = 𝟏𝟗, 𝟎𝟔𝟔. 𝟔𝟔𝟔𝟔𝟕 𝐩𝐬𝐢

7. Determine the length of the belt needed for a two flat belt pulleys having a diameters of 70 cm
and 30 cm. The center distance is 400 cm and pulleys rotate in the same direction. Assume
power transmitted is 10 hp at 200 rpm.

Solution:

π (D2 − D1 )2
L = 2C + (D2 + D1 ) +
2 4C

π (70cm − 30cm)2
L = 2(400cm) + (70cm + 30cm) +
2 4(400cm)

𝐋 = 𝟗𝟓𝟖. 𝟎𝟕𝟗𝟔𝟑𝟐𝟕𝐜𝐦.

8. A gear set having a gear ratio of 3 is to be used at a center distance of 254mm. If the gear has 60
teeth, what must be the circular pitch?

Solution:

T𝟐
=3
T𝟏

60
=3
T𝟏

T1 = 20

D𝟐
=3
D𝟏

D𝟐 = 3D1

Solving for D1,

D1 + D2
C=
2
 D1 + 3D1
254mm =
2

D1 = 127 𝑚𝑚.

Solving for Pc,

πD1 𝜋(127𝑚𝑚. )
Pc = =
T1 20

𝐏𝒄 = 𝟏𝟗. 𝟗𝟒𝟗𝟏𝟏𝟑𝟑𝟓 𝒎𝒎.

9. A round steel bar 12 inches long is to withstand a dead load of 40,000 lb in compression. The
rod must not shorten more than 0.004 inch and have a factor of safety of at least 10. Assume
the ultimate strength of the material to be 110,000 psi and modulus of elasticity to be
15,500,000 psi. Determine the diameter of the rod.

Solution:

FL
δ=
AE
40,000𝑙𝑏(12𝑖𝑛. )
0.004 𝑖𝑛𝑐ℎ =
𝜋
(4 (𝐷 2 )) (15,000,000 𝑝𝑠𝑖)

𝐃 = 𝟑. 𝟏𝟗𝟏𝟓𝟑𝟖𝟐𝟒𝟑 𝐢𝐧.

10. Compute the line shaft diameter that transmits 40kW at 1200 rpm. The ultimate shear stress is
81.95 MPa and safety factor is 10.

Solution:

P = 2πTN

1000W 2πT(1200rpm)
40kW ( )=
1kW 60

T = 318.3098862 N − m

Solving for D,

16T
τ=
πD3

N 1000mm 2
81.95 ( 1m ) 16(318.3098862 N − m)
mm2 =
10 πD3
 1 in
D = 0.05826714781 m ( )
0.0254m

𝐃 = 𝟐. 𝟐𝟗𝟑𝟗𝟖𝟐𝟏𝟗𝟕 𝐢𝐧.