GE

Measurement & Control Gas Analysis

XMTC
User’s Manual

910-217 Rev. G
October 2013
XMTC
Thermal Conductivity Binary Gas Transmitter

User’s Manual
910-217 Rev. G
October 2013

www.ge-mcs.com

©2013 General Electric Company. All rights reserved.

Technical content subject to change without notice.
 [no content intended for this page]

ii
 Preface

Information Paragraphs
Note: These paragraphs provide information that provides a deeper understanding of the situation, but is not
essential to the proper completion of the instructions.

IMPORTANT: These paragraphs provide information that emphasizes instructions that are essential to proper setup of
the equipment. Failure to follow these instructions carefully may cause unreliable performance.

CAUTION! This symbol indicates a risk of potential minor personal injury and/or severe
damage to the equipment, unless these instructions are followed carefully.

WARNING! This symbol indicates a risk of potential serious personal injury, unless these
instructions are followed carefully.

Safety Issues

WARNING! It is the responsibility of the user to make sure all local, county, state and national
codes, regulations, rules and laws related to safety and safe operating conditions are met for
each installation.

Auxiliary Equipment
Local Safety Standards
The user must make sure that he operates all auxiliary equipment in accordance with local codes, standards,
regulations, or laws applicable to safety.

Working Area

WARNING! Auxiliary equipment may have both manual and automatic modes of operation. As
equipment can move suddenly and without warning, do not enter the work cell of this equipment
during automatic operation, and do not enter the work envelope of this equipment during
manual operation. If you do, serious injury can result..

WARNING! Make sure that power to the auxiliary equipment is turned OFF and locked out
before you perform maintenance procedures on the equipment.

XMTC User’s Manual iii

Preface

Auxiliary Equipment (cont.)

Qualification of Personnel
Make sure that all personnel have manufacturer-approved training applicable to the auxiliary equipment.

Personal Safety Equipment

Make sure that operators and maintenance personnel have all safety equipment applicable to the auxiliary equipment.
Examples include safety glasses, protective headgear, safety shoes, etc.

Unauthorized Operation
Make sure that unauthorized personnel cannot gain access to the operation of the equipment.

Environmental Compliance
Waste Electrical and Electronic Equipment (WEEE) Directive
GE Measurement & Control Solutions is an active participant in Europe’s Waste Electrical and Electronic Equipment
(WEEE) take-back initiative, directive 2002/96/EC.

The equipment that you bought has required the extraction and use of natural resources for its production. It may
contain hazardous substances that could impact health and the environment.

In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural
resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the
materials of your end life equipment in a sound way.

The crossed-out wheeled bin symbol invites you to use those systems.

If you need more information on the collection, reuse and recycling systems, please contact your local or regional
waste administration.

Visit http://www.ge-mcs.com/en/about-us/environmental-health-and-safety/1741-weee-req.html for

take-back instructions and more information about this initiative.

iv XMTC User’s Manual

 Contents

Chapter 1. Features and Capabilities

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Basic Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.1 Packaging and Temperature Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4.2 2-Port (Sealed Reference Gas) Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4.3 4-Port (Flowing Reference Gas) Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4.4 Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4.5 Extra Cable (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4.6 Power Supply (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4.7 TMO2D-TC Display (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4.8 XDP Display (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 2. Installation
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Mounting the XMTC Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Mounting the Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3.1 Manual, 2-Port (Sealed Reference Gas) Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3.2 Manual, 4-Port (Flowing Reference Gas) Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.3 Sample Systems with Automatic Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Wiring the XMTC Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.1 Grounding the Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.2 CE Mark Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4.3 Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4.4 Wiring the Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5 Connecting to Other Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5.1 PS5R-C24 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5.2 TMO2D Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5.3 XDP Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5.4 Moisture Series Analyzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

XMTC User’s Manual v

Contents

Chapter 3. Operation and Programming

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.2 Powering Up the XMTC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.3 Starting the Sample Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.4 Programming with IDM™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.5 The Edit Functions Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.6 Field Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.6.1 Perform Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.6.2 Configure Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.6.3 Calibration Drifts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.6.4 Clear Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.6.5 Hold Last Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.7 4-20 mA Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.7.1 4-20 mA Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.7.2 4 and 20 mA Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.7.3 4-20 mA % Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.7.4 % Gas Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.8 Error Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.8.1 Total Drift Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.8.2 Drift/Cal Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.8.3 Gas mV Under/Over Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.8.4 Gas % Under/Over Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.9 Factory Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.9.1 Edit # of Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.9.2 Edit Point X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.10 The Advanced Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.10.1 Fast Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.10.2 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.10.3 Meter ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Chapter 4. Calibration
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4.2 Gas Ranges and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4.3 Required Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.4 Preparing the Transmitter for Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4.5 2-Port (Sealed Reference Gas) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
4.6 4-Port (Flowing Reference Gas) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Chapter 5. Specifications
5.1 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
5.2 Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
5.3 Physical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
5.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

vi XMTC User’s Manual

 Contents

Appendix A. Supplemental Information

A.1 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
A.2 Calibration Specification Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
A.3 XMTC PCB Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
A.4 Sample Calibration Sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
A.5 Relative Thermal Conductivity of Common Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Appendix B. Typical Applications
B.1 H2 in N2 in Heat Treat Furnace Atmospheres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
B.1.1 Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
B.1.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
B.1.3 Basic Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
B.1.4 Permanent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
B.1.5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
B.1.6 Detailed Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
B.2 H2 Purity in H2-Cooled Electricity Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
B.2.1 Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
B.2.2 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
B.2.3 Basic Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
B.2.4 How Previously Handled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
B.2.5 Permanent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
B.2.6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
B.2.7 Detailed Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Appendix C. Installation and Wiring Diagrams
Appendix D. The Enhanced Advanced Option
D.1 Entering the Enhanced Advanced Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
D.2 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
D.3 Balance Bridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
D.4 Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
D.5 Temperature Comp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Appendix E. CE Mark Compliance
E.1 CE Mark Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
E.2 EMI Filter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
E.3 Wiring the Signal Connections for the Weatherproof Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
E.4 Wiring the Signal Connections for the Explosion/Flameproof Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Appendix F. Certifications
F.1 EC-Type Examination Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
F.2 IECEx Certificate of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

XMTC User’s Manual vii

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viii XMTC User’s Manual

 Chapter 1. Features and Capabilities

Chapter 1. Features and Capabilities

1.1 Introduction
This chapter introduces you to the features and capabilities of the GE XMTC Thermal Conductivity Transmitter. The
following topics are discussed:
• Basic features of the XMTC thermal conductivity transmitter

• Theory of operation

• A system description of the XMTC, available options, and sample systems Information on optional
components is also provided, including a 24 VDC power supply, extra cable, and the TMO2D-TC Display.
• A brief discussion of typical XMTC applications
XMTC technical specifications can be found in Chapter 5, Specifications. Ordering information can be found in
Appendix A, Supplemental Information.

1.2 Basic Features

• The XMTC is a transmitter that measures the thermal conductivity of a binary (or pseudo-binary) gas mixture
containing hydrogen, carbon dioxide, methane or helium, and provides a 4-20 mA signal proportional to the
concentration of one of the gases in the mixture. It offers several unique design features:
• Ultra-stable thermistors and a temperature-controlled measuring cell (55°C/131°F standard, 70°C/158°F
optional) provide excellent zero and span stability, as well as tolerance of ambient temperature variations.
• The measuring cell design makes it highly resistant to contamination and flow vibrations. Since it has no
moving parts, the transmitter can handle the shock and vibration found in many industrial applications.
• A 2-port version for measurement of zero-based gas mixtures using a sealed reference gas (air or nitrogen) and
a 4-port version for measurement of zero-suppressed gas mixtures (and some other special calibrations) using a
flowing reference gas are available.
• The XMTC modular construction means that the unit can be field-calibrated quickly and easily. If desired, the
plug-in measuring cell can be replaced with a pre-calibrated spare in minutes.
• The XMTC transmitter, with weatherproof or explosion-proof packaging, is designed to be installed as close as
possible to the process sample point. It can be located up to 4000 ft (1200 m) from a display or recorder, using
inexpensive unshielded cable.

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Chapter 1. Features and Capabilities

1.3 Theory of Operation

The XMTC measures the concentration of a gas in a binary gas mixture by measuring the thermal conductivity of the
sample gas and comparing it to the thermal conductivity of a selected reference gas.

Two ultra-stable, glass-coated thermistors are used: one in contact with the sample gas, and the other in contact with a
selected reference gas. The thermistors are mounted so that they are in close proximity to the stainless steel walls of the
sample chamber. The entire sensor is heated to 55°C/131°F, (or 70°C/158°F) and the thermistors are heated above the
sensor temperature using a constant current source. The thermistors lose heat to the walls of the sample chamber at a
rate that is proportional to the thermal conductivity of the gas surrounding them. Thus, each thermistor will reach a
different equilibrium temperature. The temperature difference between the two thermistors is detected in an electrical
bridge circuit. It is then amplified and converted to a 4-20 mA output proportional to the concentration of one of the
constituents of the binary gas mixture. For example:
• To measure 0 to 25% H2 in N2, the reference gas would be air (2-port version, sealed reference gas), and for
calibration, the zero gas would be 100% N2 (i.e. 0% H2) and the span gas would be 25% H2 in N2.

• To measure 90-100% H2 in N2, the reference gas would be 100% H2 (4-port version, flowing reference gas),
the zero gas would be 90% H2 in N2, and the span gas would be 100% H2 (the same as the reference gas).
Note: The XMTC has polarity adjustment jumpers which permit the measurement of gases (such as CO2) that have a
relative thermal conductivity less than air/nitrogen.
Appendix A, Supplemental Information, contains a table of Relative Thermal Conductivity of Common Gases. Figure 1
below shows some of these values graphically.
Air/N2
CO2
SO2

CH4

Ne

He

H2

0 1.0 2.0 3.0 4.0 5.0 6.0 7.0

C4H6

Figure 1: Relative Thermal Conductivity of Some Common Gases

2 XMTC User’s Manual

 Chapter 1. Features and Capabilities

1.4 System Description

The basic XMTC measurement system consists of an XMTC Transmitter mounted in a sample system. The sample
system is mandatory, and can either be provided by GE or constructed according to GE recommendations. The XMTC
is supplied with a standard 10 ft (3 m), 4-wire cable for power and output connections, with lengths up to 4000 ft
(1200 m) available. Optionally available from GE are a 24-VDC power supply to power the XMTC, a remote display
with programming and control capabilities, and several analyzers which can be interfaced with the XMTC.

1.4.1 Packaging and Temperature Rating

The XMTC transmitter is self-contained, consisting of the thermal conductivity sensor and associated electronics. It
requires 24 VDC power (1.2 A maximum at power-up), and provides a 4-20 mA output signal proportional to the
concentration of one of the gases in the binary sample gas mixture.

The XMTC is designed to be installed in a sample system as close as possible to the process sample point. Thus, it is
available in two environmental packages:
• Weatherproof

• Explosion-proof (with the addition of flame arrestors to the sample/reference gas inlet and outlet)
Each environmental package is available in a standard 2-port (sealed reference gas) version, or an optional 4-port
(flowing reference gas) version.

The XMTC is supplied with a standard measurement cell operating temperature of 55°C (131°F). An optional 70°C
(158°F) cell operating temperature is available.

Note: The 70°C (158°F) operating temperature should be selected only for high temperature applications, because it
results in reduced sensitivity.

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Chapter 1. Features and Capabilities

1.4.2 2-Port (Sealed Reference Gas) Version

This standard configuration (see Figure 2 below) is used for zero-based ranges with air or nitrogen at atmospheric
pressure as the balance or background gas. It utilizes air with desiccant in a factory sealed chamber as the reference gas.
The following standard ranges and gases are available:

Ranges: 0-2% Gases: H2 in N2 or air

0-5% CO2 in N2 or air (min. range 0-5% CO2)
0-10% SO2 in air (min. range 0-2% SO2)
0-25% He in N2 or air
0-50% Argon in N2 or air
0-100%
50-100%
80-100%
90-100%
95-100%
98-100%

Figure 2: 2-Port (Sealed Reference Gas) XMTC

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 Chapter 1. Features and Capabilities

1.4.3 4-Port (Flowing Reference Gas) Version

This optional configuration shown in Figure 3 below is used for zero-suppressed ranges and some other special
applications. Typically, a flowing reference gas of 100% H2 or CO2 is used. The following standard ranges and gases
are available:

Ranges: 90 to 100% Gases: H2 in N2

80 to 100% CO2 in N2 or air
He in N2 or air

Note: For factory calibration pricing on the standard ranges and gases, or for pricing on other zero-suppressed
ranges and gases, please consult the factory.

Figure 3: 4-Port (Flowing Reference Gas) XMTC

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Chapter 1. Features and Capabilities

1.4.4 Sample System

Use of a sample system is mandatory with the XMTC. The design of the sample system depends on the conditions of
the sample gas and the requirements of the application. In general, a sample system must deliver a clean, representative
sample to the XMTC at a temperature, pressure and flow rate that are within acceptable limits. Standard XMTC sample
conditions are as follows:

• Temperature less than 50oC (122oF) for 55oC cell operating temperature

• Atmospheric pressure

• Flow rate 0.5 SCFH (250 cc/min)

GE offers sample systems for a wide variety of applications. Two standard sample systems for the XMTC are shown in
Chapter 2, Installation. For assistance in designing your own sample system, please consult the factory.

1.4.5 Extra Cable (optional)

GE provides a 10 ft (3 m) length of 4-wire, color-coded cable with each XMTC to connect the power and outputs.
Optional cables are available in lengths up to 4000 ft (1200 m). If you are using your own cable, refer to Table 1 on
page 13 for recommendations.

1.4.6 Power Supply (optional)

The XMTC requires 24 VDC at a maximum start-up current of 1.2 A. The GE PS5R-C24 power supply converts
100/120/220/240 VAC to the required 24 VDC for the XMTC.

1.4.7 TMO2D-TC Display (optional)

The GE TMO2D-TC Display provides a two-line x 24 character back-lit LCD. It also features display and option
programming, recorder outputs, alarm relays, and relays for driving sample system solenoids for automatic zero and
span calibration of the XMTC. For information on the TMO2D-TC, please contact GE.

1.4.8 XDP Display (Optional)

The GE XDP Explosion-proof Display provides an integral, voltage-stabilized 24 VDC power supply, a 3-digit display
with adjustable 4-20 mA input range, two SPDT alarm relays rated for 1 A/250 VAC, and a 4-20 mA output that is
isolated from the input and adjustable to a second independent range if required. For information on the XDP, please
contact GE.

6 XMTC User’s Manual

 Chapter 1. Features and Capabilities

1.5 Typical Applications

The XMTC can be used in a wide variety of industrial applications where it is necessary to measure the concentration
of one component of a binary gas mixture. It can also be used in pseudo-binary gas mixtures where the ratio of
concentrations of the background gas components remains constant, and in gaseous mixtures where the thermal
conductivity of the gas of interest is significantly different from that of the background gas. Some typical industries and
applications include:
• Metals Industry -
H2 in heat treat furnace atmospheres

• Electric Power Industry -

H2 in generator cooling systems

• Gas Production Industry -

Purity monitoring of argon, hydrogen, nitrogen, helium
• Chemical Industry -
H2 in ammonia synthesis gas
H2 in methanol synthesis gas
H2 in chlorine plants

• Food Industry -
CO2 in fermentation processes
Ethylene Oxide (ETO) sterilization
• Steel Industry -
H2 in blast furnace top gas

• Petroleum Industry -
H2 in hydrocarbon streams

Two very common applications are:

• H2 in N2 in heat treat furnace atmospheres: zero-based 0-25% H2, 2-Port (sealed reference gas, air)

• H2 purity in H2 electricity generator cooling: zero-suppressed, 80-100% H2, 4-Port (flowing reference gas,
100% H2)
For more details on these applications, refer to Appendix B, Applications. For details on applications not shown in
Appendix B, or if you wish to discuss your own application, please contact GE.

XMTC User’s Manual 7

Chapter 1. Features and Capabilities

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8 XMTC User’s Manual

 Chapter 2. Installation

Chapter 2. Installation
2.1 Introduction
This chapter describes how to install the XMTC transmitter and its sample system. It also contains information on
connecting the XMTC to optional system components. The following topics are discussed:
• Mounting the XMTC transmitter

• Installing a GE sample system

• Wiring the XMTC transmitter

• Connecting the XMTC transmitter to optional components

2.2 Mounting the XMTC Transmitter

This section applies only if you are mounting the XMTC transmitter in a sample system that has not been supplied by
GE.

Your sample system should deliver a clean, representative sample to the XMTC at the proper temperature, pressure and
flow rate. This usually means a clean, dry sample (free of solid and liquid particulates) at atmospheric pressure; a
temperature no greater than 50°C (122°F); and a flow rate of approximately 0.5 SCFH (250 cc/min). Since factory
calibration of the sensor is at atmospheric pressure and 0.5 SCFH, higher or lower operating pressure may necessitate
field-calibration adjustment.

A simple sample system for a 2-Port XMTC might have inlet and outlet flow-regulating needle valves, a flow meter,
and a pressure gauge, in addition to the XMTC transmitter.

The XMTC transmitter should be mounted in the sample system so that it is upright and level to within ±15°. Also,
provide at least 9 in. (230 mm) of clearance above the top cover of the transmitter to allow access to the transmitter
printed circuit board (PCB) for calibration and maintenance. For a 2-Port XMTC, connect the sample system Sample
Inlet and Sample Outlet ports to the appropriate XMTC port. For a 4-Port system, also connect the Reference Inlet and
Reference Outlet ports to the appropriate XMTC ports.

Note: Refer to Appendix C, Installation and Wiring Diagrams, for port locations and other information.

WARNING! Be sure your installation conforms to all safety and electrical code requirements.

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Chapter 2. Installation

2.3 Mounting the Sample System

You can order a complete sample system from the factory. This includes the XMTC transmitter and all necessary
components and sample tubing mounted on a metal panel. Several standard sample systems are available, and
custom-designed sample systems can be built to your exact specifications.

Mount the sample system as close to the process sample point as possible. Once the sample system is mounted, connect
all inlet and outlet lines via the 1/4” compression fittings on the sample system. The sample line leading from the
process to the sample system should be of 1/4” stainless steel tubing, and should be as short as possible in order to
ensure a representative sample.

Following are descriptions of two standard sample systems:

2.3.1 Manual, 2-Port (Sealed Reference Gas) Sample System

Figure 4 below shows a basic sample system for a 2-Port (sealed reference gas) XMTC. This sample system consists of
inlet needle valves for sample, zero, and span gases; a ball valve; a 2-port XMTC; a pressure gauge; and a flowmeter.
All components are mounted on a painted steel plate. Other components could be added for filtration (filter/coalescer),
pressure control (regulator), or flow control (pump).

9.00
(229.5)
(MIN)

TRANSMITTER

SAMPLE GAS
INLET

ZERO GAS
INLET
SAMPLE GAS
OUTLET

SPAN GAS
INLET

Figure 4: Basic 2-Port Sample System (732-164)

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 Chapter 2. Installation

2.3.2 Manual, 4-Port (Flowing Reference Gas) Sample System

Figure 5 below shows a basic sample system for a 4-Port (flowing reference gas) XMTC. This sample system consists
of inlet needle valves for sample, reference, and calibration gases; a 4-port XMTC; two pressure gauges; and two flow
meters. All components are mounted on a painted steel plate. Other components could be added for filtration
(filter/coalescer), pressure control (regulator), or flow control (pump).

9.00
(229.5)
(MIN)

TRANSMITTER

Figure 5: Basic 4-Port Sample System (732-028)

2.3.3 Sample Systems with Automatic Switching

Also available from GE are sample systems with electrically-actuated, three-way solenoid valves. When used in
conjunction with a TMO2D or XDP Display (with the Auto Cal option), these systems allow automatic switching of
sample, zero, span, and reference gases during operation and calibration. Refer to Appendix B, Applications, for details
on sample systems designed by GE for specific applications.

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Chapter 2. Installation

2.4 Wiring the XMTC Transmitter

CAUTION! Always apply power to the XMTC immediately after installation, especially when it is
mounted outdoors or in a humid area.

This section describes how to wire the XMTC for 24 VDC power, RS232 communication, 4-20 mA output, and
optional devices.

2.4.1 Grounding the Enclosure

WARNING! The XMTC transmitter enclosure must be properly grounded.

Connect the external ground screw on the XMTC enclosure (see Figure 6 below) to a suitable earth ground.

External Ground Screw

Figure 6: Ground Screw Location

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 Chapter 2. Installation

2.4.2 CE Mark Compliance

WARNING! To meet CE Mark requirements, you must shield and ground all electrical cables as
described in Appendix E.

WARNING! CE Mark compliance is required for all units installed in EU countries.

WARNING! Cable entries of an approved flameproof design are required. These must be
installed according to the manufacturer’s instructions. The choice of cable entry device may limit
the overall installation category achieved.

2.4.3 Cable Specifications

Table 1 below shows the transmitter wiring connections for the standard GE XMTC cable, P/N X4(10). This cable can
be used for distances up to 4000 ft (1200 m).

Table 1: GE 4-Wire XMTC Cable

Lead Color AWG Terminal
+24 VDC Line Red 22 TB1-1
24 VDC Return Black 22 TB1-2
4-20 mA (+) White 22 TB1-3
4-20 mA (-) Green 22 TB1-4

If you are using your own cable to wire the XMTC, refer to Table 2 below for the cable requirements.

Table 2: Non-GE 4-Wire XMTC Cable

Maximum Cable Length Wire Size
ft m AWG mm2
450 130 22 0.35
700 200 20 0.60
1,050 320 18 1.00
1,700 500 16 1.20
2,800 850 14 2.00
4,000 1,200 12 3.00

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Chapter 2. Installation

2.4.3 Cable Specifications (cont.)

Table 3 below shows the connections for the GE standard 3-wire RS232 cable (P/N 704-668), which is available with a
male or female DB-9 or a DB-25 connector. This cable is available in standard lengths of 6 ft (2 m) and 12 ft (4 m).

Table 3: GE 3-Wire RS232 Cable

Lead Color AWG Terminal
RX Red 22 TB2-1
TX White 22 TB2-2
GND Green 22 TB2-3

Note: See EIA-RS Serial Communications (document 916-054) for detailed RS232 wiring instructions.

2.4.4 Wiring the Signal Connections

The XMTC power input, analog output, and RS232 connections are made to terminal blocks TB1 and TB2, which are
accessed by removing the XMTC cover. See Figure 7 below for the location and pin designations for terminal blocks
TB1 and TB2. Also refer to Appendix C, Installation and Wiring Diagrams.

CAUTION! Do not make any connections to unassigned or unused terminals.

1
2
3
4
1
2
3

+24VDC Line (red) 1

24VDC Return (black) 2
+4 to 20 mA (white) 3 TB1
–4 to 20 mA (green) 4
RS232 RX (red) 1
RS232 TX (white) 2
TB2
RS232 GND (green) 3

SIGNAL CONNECTIONS

Figure 7: XMTC Signal Wiring Connections

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 Chapter 2. Installation

2.4.4 Wiring the Signal Connections (cont.)

Use the following steps to make the proper wiring connections:

WARNING! Cable entries of an approved explosion-proof design are required. These must be
installed according to the manufacturer’s instructions. The choice of cable entry device may limit
the overall installation category achieved.

1. Install the selected cable entry device, such as conduit or seal-off, in accordance with the manufacturer’s
instructions.
Note: If installation of the cable entry device is only partially complete, GE recommends tagging the device to ensure
the safety of subsequent users.
2. Route the cable into the XMTC.
3. Unplug the TB1 and TB2 connectors by pulling them straight off the PCB, and loosen the screws on the sides
of the connectors.
4. Connect the power leads:

CAUTION! Connecting the +24 VDC line (red) lead to any terminal except TB1-1 will damage
the XMTC.

a. Insert the 4-wire cable +24 VDC line (red) lead into pin TB1-1 and tighten the screw.
b. Insert the 4-wire cable 24 VDC return (black) lead into pin TB1-2 and tighten the screw.
5. Connect the analog output leads:
a. Insert the 4-wire cable + 4-20 mA (white) lead into pin TB1-3 and tighten the screw.
b. Insert the 4-wire cable – 4-20 mA (green) lead into pin TB1-4 and tighten the screw.
IMPORTANT: You can use either an RS232 serial port (discussed in Step 6) or an RS485 serial port (discussed in Step 7),
but not both.
6. Connect the RS232 serial port leads:
a. Insert the 3-wire cable RX (red) lead into pin TB2-1 and tighten the screw.
b. Insert the 3-wire cable TX (white) lead into pin TB2-2 and tighten the screw.
c. Insert the 3-wire cable GND (green) lead into pin TB2-3 and tighten the screw.

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Chapter 2. Installation

2.4.4 Wiring the Signal Connections (cont.)

7. Connect the RS485 serial port leads.
a. Locate the jumpers J7 and J8 on the main PCB, using Figure 8 below as a guide. Move the jumpers from
the left (RS232) side to the right (RS485) side.
b. Connect the other end of the cable to the RS485 converter, as shown in Figure 8 below.

Jumper J8 Jumper J7

XMTC (TB2) RS485 Converter

1 TD OUT
RX 1 Red
2
TX 2 White
3
GND 3 Green
4 RD IN

Figure 8: Jumper Locations and RS485 Connections

8. Carefully plug the TB1 and TB2 connectors back onto the PCB, and reinstall the cover on the XMTC.
9. Connect the other ends of the cables to the 24 VDC power supply, the 4-20 mA input of the display device, and
the serial port of the computer or terminal (see the instruction manuals for those devices for details).

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 Chapter 2. Installation

2.5 Connecting to Other Components

This section gives interconnection details for using other GE devices in conjunction with your XMTC.

2.5.1 PS5R-C24 Power Supply

The GE 24-Volt power supply converts 100/120/220/240 VAC to 24 VDC for use with the XMTC. Figure 9 below
shows an interconnection diagram for the XMTC and the PS5R-C24 power supply.

XMTC Transmitter

+Vin RTN 4-20+ 4-20- RX TX GND

TB1-1 TB1-2 TB1-3 TB1-4 TB2-1 TB2-2 TB2-3
Red Black White Green Red White Green

RS232
Terminal
or PC

Output
Device
+24 GND
VDC
PS5R-C24
24 Volt
Power Supply
Neut Line
GND AC1 AC2
Green White Black

GND Neut Line

AC1 AC2
AC Input

Figure 9: Interconnection Diagram

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Chapter 2. Installation

2.5.2 TMO2D Display

The GE TMO2D Display provides a two-line x 24 character back-lit LCD. It also features display and option
programming, recorder outputs, alarm relays, and optional relays for driving sample system solenoids for automatic
zero and span calibration of the XMTC. See Figure 72 on page 83 for an interconnection diagram for the XMTC and
the TMO2D, and refer to the TMO2D User’s Manual (910-084) for details on its operation.

2.5.3 XDP Display

The XDP Explosion-proof Display Package provides an integral, voltage-stabilized 24 VDC power supply, a 3-digit
display with adjustable 4-20 mA input range, two SPDT alarm relays rated for 1 A/250 VAC, and a 4-20 mA output
that is isolated from the input and adjustable to a second independent range if required. The XDP is supplied in a
weatherproof and explosion-proof enclosure that is rated for EEx d IIC T6 and IP66. See Figure 72 on page 83 for
interconnection diagrams for the XMTC and the MIS-1, MIS-2 and MMS-3 analyzers, and refer to the XDP User’s
Manual (910-204) for details on its operation.

2.5.4 Moisture Series Analyzers

The GE Moisture Image Series 1 (MIS-1) and Moisture Monitor Series 3 (MMS-3) analyzers accept inputs from a
variety of sensors (including the XMTC) and offer new graphical and digital user interfaces, improved performance,
and low range calibration. See Figure 72 on page 83 for interconnection diagrams for the XMTC and the MIS-1 and
MMS-3 analyzers, and refer to the appropriate User’s Manual for details on operating the MIS-1 (910-108) or MMS-3
(910-110) analyzer.

18 XMTC User’s Manual

 Chapter 3. Operation and Programming

Chapter 3. Operation and Programming

3.1 Introduction
This chapter provides information on operating the XMTC transmitter. The following topics are discussed:
• Powering up the XMTC

• Basic sample gas considerations

• Programming the XMTC with GE Instrument Data Manager (IDM™) software

If you have not already done so, please read Chapter 2, Installation, for details on mounting and wiring the XMTC and
the sample system.

3.2 Powering Up the XMTC

WARNING! It is the responsibility of the user to ensure that all cable entry devices and covers
are properly installed and secure prior to applying power to the XMTC.

The XMTC does not have a power switch. It begins operating as soon as it is connected to a 24 VDC power source.
Because the XMTC is controlled at a constant 55°C (131°F) operating temperature, allow 30 minutes for the unit to
warm up and reach temperature stability. During this time, you can establish a sample gas flow through the sample
system.

3.3 Starting the Sample Gas

Open the necessary valves to establish a sample gas flow of 0.5 SCFH (250 cc/min) at atmospheric pressure. Make sure
that nothing obstructs the flow of sample gas, thereby causing a pressure buildup in the sensing chamber. For proper
operation, the XMTC should be vented to atmosphere.

Note: Unless otherwise specified, the XMTC is factory calibrated at atmospheric pressure and 0.5 SCFH
(250 cc/min) and should therefore be operated at atmospheric pressure. Operating the XMTC at any other
pressure will necessitate a field calibration at that pressure in order to maintain accuracy. See Chapter 4,
Calibration, for more information.

If you are using the 4-Port (flowing reference gas) configuration, open the necessary valves to establish a reference gas
flow of 0.5 SCFH (250 cc/min) at atmospheric pressure.

Note: If desired, you can use a reference gas flow as low as 5 cc/min to conserve gas.

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Chapter 3. Operation and Programming

3.4 Programming with IDM™

The XMTC is factory-programmed and ready for immediate use. However, if you wish to check or change the
calibration, you can access the XMTC programming from your PC, using GE Instrument Data Manager (IDM)
software. IDM also allows you to upload or download site files, display data, and log and view real-time data and
diagnostic data in numeric, bar chart or line chart formats. For further information on the display and logging functions,
refer to the Instrument Data Manager User’s Manual (910-185).

Note: Be sure to install Instrument Data Manager on your PC before attempting to program the XMTC.

3.5 The Edit Functions Menu

To access the XMTC calibration, you must open the Edit Functions menu in the Instrument window. See Chapter 5,
Using the Instrument Menu, in the Instrument Data Manager User’s Manual for more information on the Instrument
Menu. The menu consists of the five commands shown in Figure 10 below. To access a command, select it from the list
of options.

Note: While following the programming instructions, refer to Figure 51 on page 41 and Figure 52 on page 42.

Figure 10: Edit Functions Menu

Three buttons appear on the right side of all menu windows: Previous Item, Next Item/Enter, and Exit Page (see
Figure 11 on page 21):
• Clicking on Previous Item returns you to the previous window (either the command menu or the previous
parameter entered).
• Next Item/Enter confirms the selection or data entered, and either opens the next window or returns you to the
command menu (depending on your position in the program).
• Exit Page returns you to the command menu.

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 Chapter 3. Operation and Programming

3.6 Field Cal

When you select the Field Cal command, a window similar to the one in Figure 11 below opens.

Figure 11: Field Cal Window

The Field Cal command offers five options:

• Perform Cal — enables you to calibrate the XMTC with IDM

• Configure Cal — enables you to set the calibration type and parameters

• Calibration Drifts — indicates drift percentages for the zero and span gases

• Clear Calibration — enables you to clear the last calibration

• Hold Last Value — causes the XMTC to hold the last value calibrated.
Clicking on any option opens that option, while clicking on Next Item/Enter opens the menu listed on the status line
above the options.

3.6.1 Perform Cal

Click on Perform Cal to open a window similar to Figure 12 below.

Figure 12: Perform Cal Window

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Chapter 3. Operation and Programming

3.6.1 Perform Cal (cont.)

Click on Zero Field Cal to calibrate the zero value, or on Span Field Cal to calibrate the span value. In either case, a
window similar to Figure 13 below opens.

Figure 13: Field Cal Execution Window

Click Yes to calibrate, or Abort Field Cal to stop the calibration and return to the previous menu. The result of a
completed calibration is shown in Figure 14 below.

Figure 14: Field Cal Results Window

Click on Previous Item or on Next Item/Enter to return to the previous window, or on Exit Page to return to the
Instrument Menu.

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 Chapter 3. Operation and Programming

3.6.2 Configure Cal

The Configure Cal command enables you to change the field calibration type and parameters: the percentage of zero or
span gas, delay time before or after, and maximum total drift and drift of calibration. When you click on Configure Cal,
a window similar to Figure 15 below opens. Clicking on any option opens the window for that option, while clicking
on Next Item/Enter opens the menu listed on the status line above the options.

Figure 15: Configure Cal Window

3.6.2a Field Cal Type

The window for Field Cal Type is similar to Figure 16 below.

Figure 16: Field Cal Type Window

Click on 1 Point to select 1-Point (offset, or 1-gas) calibration, or on 2-Point to select 2-Point (zero/span, or 2-gas)
calibration. Then, click on any button on the right to return to the Configure Cal window.

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Chapter 3. Operation and Programming

3.6.2b Field Cal Percent

The window for Field Cal Percent is similar to Figure 17 below.

Figure 17: Field Cal Percent Window

Click on Zero Field Cal to enter the zero percentage, or on Span Field Cal to enter the span percentage. In either case,
a window similar to Figure 18 below opens.

Figure 18: Gas Percentage Entry Window

Type the desired percentage in the text box, and click Next Item/Enter to confirm the entry. (Click Previous Item or Exit
Page to close the window without changing the percentage.)

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 Chapter 3. Operation and Programming

3.6.2c Before Delay Time and After Delay Time

The windows for both Before Delay Time and After Delay Time are similar to Figure 19 below.

Figure 19: Before Delay Time Window

For either time, click on Zero Field Cal to enter the delay time for the zero calibration, or on Span Field Cal to enter the
time for the span calibration. A window similar to Figure 20 below opens.

Figure 20: Delay Time Entry Window

Enter the desired number of minutes and seconds in the text box, and click Next Item/Enter to confirm the entry. (Click
Previous Item or Exit Page to close the window without changing the percentage.) You are then returned to the
Configure Cal window.

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Chapter 3. Operation and Programming

3.6.2d Max Total Drift and Max Drift/Cal

Max Total Drift is the maximum total drift allowable as a percentage of full scale, while Max Drift/Cal is the maximum
drift allowable per calibration as a percentage of full scale. The windows for both Max Total Drift and Max Drift/Cal
are similar to Figure 21 below.

Figure 21: Max Total Drift Entry Window

Enter the desired percentage of full scale in the text box, and click Next Item/Enter to confirm the entry. (Click Previous
Item or Exit Page to close the window without changing the percentage.) You are then returned to the Configure Cal
window.

3.6.3 Calibration Drifts

The Calibration Drifts command enables you to view the drift of both zero and span gases since the last calibration. A
window similar to Figure 22 below opens.

Figure 22: Calibration Drifts Window

Click on any button to return to the Field Cal window.

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 Chapter 3. Operation and Programming

3.6.4 Clear Calibration

The window for the Clear Calibration command is similar to Figure 23 below.

Figure 23: Clear Calibration Window

Click on Yes to clear the most recent calibration, or on No, Previous Item or Exit Page to close the window without
clearing the calibration. If you click on Yes and then on Next Item/Enter, a window similar to Figure 24 below opens.

Figure 24: Typical Cleared Calibration Window

Click on Previous Item to return to the Clear Calibration window, or on Next Item/Enter or Exit Page to return to the
Field Cal window.

3.6.5 Hold Last Value

Besides performing a calibration or configuring values, you can program the XMTC to hold the last calibrated value.
From the Field Cal window (see Figure 11 on page 21), click on Hold Last Value. The window remains the same,
except that the button changes to Disable Hold Last. Click Next Item/Enter to confirm the entry, or Previous Item or
Exit Page to close the window without changing the value.

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Chapter 3. Operation and Programming

3.7 4-20 mA Output

The 4-20 mA Output command enables you to modify the output that the XMTC sends to an external device such as a
recorder or digital multimeter. When you click on the 4-20 mA Output command from the Edit Functions menu
(Figure 10 on page 20), a window similar to Figure 25 below opens. Clicking on any option opens the window for that
option, while clicking on Next Item/Enter opens the menu listed on the status line above the options.

Figure 25: 4-20 mA Output Window

3.7.1 4-20 mA Range

The window for 4-20 mA Range is similar to Figure 26 below.

Figure 26: 4 mA Output Gas Percentage Window

Enter the desired percentage of gas for the 4 mA output in the text box. Clicking on Next Item/Enter opens the window
for the 20 mA output, shown in Figure 27 on page 29.

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 Chapter 3. Operation and Programming

3.7.1 4-20 mA Range (cont.)

Figure 27: 20 mA Output Gas Percentage Window

Enter the desired percentage of gas for the 20 mA output, and click Next Item/Enter to confirm the entry. The next
prompt is: “Clamp 4-20 mA Output?” Click on either No or Yes from the drop-down menu. A clamped reading never
exceeds the programmed 4-20 mA output range, while a reading that is not clamped can display measurements outside
the programmed range. (Click Previous Item to return to the previous parameter or on Exit Page to close the window
without changing the percentage.) You are then returned to the 4-20 mA Output window.

3.7.2 4 and 20 mA Cal

To calibrate the 4 and 20 mA output signals, click on the 4 mA Cal and 20 mA Cal commands respectively. In either
case, a window similar to Figure 28 below opens.

Figure 28: 4 mA Signal Calibration Window

Clicking on the UP command increases the signal incrementally, while clicking on the DOWN command decreases it
incrementally. Clicking on Numeric Calibration opens a window similar to the one shown in Figure 29 on page 30.

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Chapter 3. Operation and Programming

3.7.2 4 and 20 mA Cal (cont.)

Figure 29: Numeric Calibration Window

Enter the desired number in the text box and click on Next Item/Enter. (Click on Previous Item or Exit Page to close the
window without changing the signal.) You are then returned to the previous window. After you have calibrated the
desired input signal, click on STORE to save the entry, and on Next Item/Enter to confirm it. If the signal is not
satisfactory, click on ABORT. (Click Previous Item or Exit Page to close the window without changing the signal.) You
are then returned to the 4-20 mA Output window (see Figure 25 on page 28).

3.7.3 4-20 mA % Test

The window for 4-20 mA % Test is similar to Figure 30 below.

Figure 30: 4-20 mA% Test Window

Enter the desired percentage, and click on Next Item/Enter to confirm the entry. A second text box opens, enabling you
to test at another percentage if desired. Repeat the procedure until you have entered all desired test values. Then click
Exit Page to close the window.

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 Chapter 3. Operation and Programming

3.7.4 % Gas Test

The window for % Gas Test is similar to Figure 31 below.

Figure 31: % Gas Test Window

Enter the desired percentage, and click on Next Item/Enter to confirm the entry. A second text box opens, enabling you
to test at another percentage if desired. Repeat the procedure until you have entered all desired values. Then click Exit
Page to close the window.

3.8 Error Handler

The Error Handler command allows you to enable or disable error handling for specific error conditions for the
XMTC. When you click on the Error Handler command from the Edit Functions menu (Figure 10 on page 20), a
window similar to Figure 32 below opens. Clicking on any option opens the window for that option.

Figure 32: Error Handler Window

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Chapter 3. Operation and Programming

3.8.1 Total Drift Error

The Total Drift Error option lets you enable or disable error handling for Total Drift Error. The window is similar to
Figure 33 below.

Figure 33: Total Drift Error Window

If you click on mA Enable, a window similar to Figure 34 below opens.

Figure 34: Error mA Output Window

Enter the desired error mA output in the text box, and click on Next Item/Enter to confirm the entry. You are then asked
for confirmation, as shown in Figure 35 on page 33.

32 XMTC User’s Manual

 Chapter 3. Operation and Programming

3.8.1 Total Drift Error (cont.)

Figure 35: IDM Enable/Disable Window

Click on IDM Enable to enable drift error. (Click Previous Item or Exit Page to close the window without changing the
output.) However, if you click on mA Disable, you are also asked for confirmation. Click on IDM Disable to disable the
drift error. You are then returned to the Error Handler window.

3.8.2 Drift/Cal Error

The DriftCal Error option lets you enable or disable error handling for DriftCal, generated when an error occurs during
calibration. The window is similar to Figure 36 below.

Figure 36: DriftCal Error Window

If you click on mA Enable, the window displays a text box similar to that in Figure 34 on page 32. Enter the desired
error mA output in the text box, and click on Next Item/Enter to confirm the entry. You are then asked for confirmation,
as shown in a window similar to Figure 35. Click on IDM Enable to enable drift error. (Click Previous Item or Exit
Page to close the window without changing the output.) However, if you click on mA Disable, you are also asked for
confirmation. Click on IDM Disable to disable the drift error. You are then returned to the Error Handler window.

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Chapter 3. Operation and Programming

3.8.3 Gas mV Under/Over Range

The Gas mV Under Range and Gas mV Over Range options let you enable or disable error handling for the main gas
signal. The window is similar to Figure 37 below.

Figure 37: Gas mV Under Range Window

If you click on mA Enable, the window displays a text box. Enter the desired error mA output in the text box, and click
on Next Item/Enter to confirm the entry. You are then asked for confirmation. Click on IDM Enable to enable the under
or over-range error. (Click Previous Item or Exit Page to close the window without changing the output.) However, if
you click on mA Disable, you must confirm the choice in a second window. Click on IDM Disable to disable the under
or over-range error. You are then returned to the Error Handler window.

3.8.4 Gas % Under/Over Range

The Gas % Under Range and Gas % Over Range options let you enable or disable error handling for the main gas
percentage. The window is similar to Figure 38 below.

Figure 38: Gas % Under Range Window

If you click on mA Enable, the window displays a text box. Enter the desired error mA output in the text box, and click
on Next Item/Enter to confirm the entry. Then click on IDM Enable to enable the under or over-range error. (Click
Previous Item or Exit Page to close the window without changing the output.) However, if you click on mA Disable,
you must confirm the choice in a second window. Click on IDM Disable to disable the under or over-range error. You
are then returned to the Error Handler window.

34 XMTC User’s Manual

 Chapter 3. Operation and Programming

3.9 Factory Cal

The XMTC comes completely preprogrammed from the factory for your particular application. Should it become
necessary to reprogram the meter, you can use the Factory Cal option.

IMPORTANT: Do not use the Factory Cal option without referring to the Calibration Data Sheet enclosed with your
XMTC. Varying from the parameters on the sheet can result in problems with the XMTC and other
equipment.

From the Edit Functions menu (shown in Figure 10 on page 20), click on the Factory Cal option. A window similar to
Figure 39 below opens.

Figure 39: Factory Cal Window

The option permits you to edit the number of points and the value of each individual point.

3.9.1 Edit # of Points

To edit the number of available points, click on Edit # of Points. A window similar to Figure 40 below opens.

Figure 40: Edit # of Points Window

Click on Add once for each point you wish to add, or on Delete once for each point you wish to remove. Then click on
Next Item/Enter to confirm the entry. (Click Previous Item or Exit Page to close the window without changing the
number of points.) You are then returned to the Factory Cal window, which displays the new number of points.

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Chapter 3. Operation and Programming

3.9.2 Edit Point X

To edit the value for any particular point, click on that point in the Factory Cal window. A window similar to Figure 41
below opens.

Figure 41: Point Editing Window

Enter the gas percentage in the text box, and click on Next Item/Enter to confirm the entry. (Click Previous Item or Exit
Page to close the window without changing the value.) Then, enter the next value, as shown in Figure 42 below.

Figure 42: Additional Values for Point 1

Enter the x01 and x10 Gas mV values, and click on Next Item/Enter after each entry. After you have completed entering
values, you are returned to the Factory Cal window.

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 Chapter 3. Operation and Programming

3.10 The Advanced Option

IMPORTANT: Access to this menu is password-protected. Your assigned default password = 2719.

The final option on the Edit Functions menu is Advanced, an option that allows you to choose between Fast Response
and Language response. In addition, you can add or change the meter identification number.

Note: For other available commands in the Advanced Option, refer to Appendix D.

From the Edit Functions menu (Figure 10 on page 20), click on Advanced to open a window similar to Figure 43
below. Then, enter your password.

Figure 43: Password Window

After you have entered the password, an Advanced window similar to Figure 44 below opens.

Figure 44: Advanced Window

Fast Response is software-enhanced response for faster performance under certain conditions, while Language
response enables you to upload data to or download data from a PC. Meter ID enables you to enter or change a meter
network identification number. Click on the desired command. (Click Previous Item or Exit Page to close the window
without entering any commands.)

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Chapter 3. Operation and Programming

3.10.1 Fast Response

If you click on Fast Response, confirm the choice to open a window similar to Figure 45 below.

Figure 45: Fast Response Confirmation Window

Click Yes to enable Fast Response. In the series of three text boxes that follow, enter values for the Fast Tau up, Fast
Tau down, and Fast Threshold % FS parameters. Then, click on Next Item/Enter to confirm the entry and open the next
window.

IMPORTANT: Do not change the default values for these parameters without consulting the factory.

3.10.2 Language
If you click on Language, a window similar to Figure 46 below opens.

Figure 46: Language Window

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 Chapter 3. Operation and Programming

3.10.2 Language (cont.)

If you click on Upload to PC, you are prompted to create a file, as shown in Figure 47 below.

Figure 47: Creating a Data File

If you click on Download from PC, you are asked for a file name, as shown in Figure 48 below.

Figure 48: Downloading a Data File

However, if you click on Reset to Defaults, the status is displayed in the Language window. Click on Next Item/Enter to
confirm the entry. (Click Previous Item or Exit Page to close the window without changing the status.)

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Chapter 3. Operation and Programming

3.10.3 Meter ID
The Meter ID window is similar to Figure 49 below.

Figure 49: Meter ID Window

Either leave the existing number without change, or enter a new meter ID number. In either case, click Next Item/Enter
to confirm the entry. (Click Previous Item or Exit Page to close the window without changing the number.) If you have
changed an existing ID number, a window similar to Figure 50 below opens.

Figure 50: Revised Meter ID Window

IMPORTANT: After you have entered a new ID number, you cannot reverse the change. You must exit the page, close the
connection, and reconnect the meter using the new number.

Click on Next Item/Enter or Exit Page to return to the Advanced window.

40 XMTC User’s Manual

 Chapter 3. Operation and Programming

IDM

Global Data Help

Connect to a... ...More OpƟons...

System Upload/Download Edit FuncƟons Real-Time

Figure 51: Field Cal and 4-20mA Output Menu Map

Field Cal 4-20mA Output

Perform Cal ConĮgure Cal Clear CaiibraƟon Hold Last Value 4-20mA Range 4mA Cal 20mA Cal 4-20mA % Test % Gas Test

Hold Last Value

Zero Field Cal Span Field Cal Yes No
[Next Item] [Next Item] [Next Item] [Next Item]
[Exit Page]

[Next Item]
Yes Abort Field Cal
Clamp 4-20mA Out?
4/20mA UP 4/20mA DOWN Numeric CalibraƟon 4/20mA STORE 4/20mA ABORT
DriŌ OK!
Yes No
[Next Item] [click to increment value]
[Next Item] [Next Item] [Next Item]

Field Cal Type Field Cal Percent Before Delay Time AŌer Delay Time Max Total driŌ Max DriŌ/Cal

KEY/LEGEND
Zero Field Cal Span Field Cal
Menu Item
[Next Item] Command Menu OpƟon

Zero Field Cal Span Field Cal

Data Entry Window
[Next Item]
[Previous Item]
Return to Previous Window
1 Point (Oīset) 2 Point (Z/S) [Next Item/Enter]
[Next Item]
ConĮrm/Accept Current Entry

[Exit Page]
[Next Item]
Return to Command Menu NOTE: Click [Exit Page] or [Previous Item] at any Ɵme to abort the current operaƟon.

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 Chapter 3. Operation and Programming

IDM

Global Data Help

Connect to a... ...More OpƟons...

System Upload/Download Edit FuncƟons Real-Time

Figure 52: Error Handler, Factory Cal and Advanced Menu Map
Error Handler Factory Cal Advanced

Password
Edit # of Points Edit Point X

% Gas Fast Response Language Meter ID

Add Delete
[Next Item]

x01 Gas mV Yes No Upload to PC Download from PC Reset to Defaults Number

[Next Item]
[Next Item] [Next Item] [Next Item]

x10 Gas mV Fast Tau Up Filename

[Next Item] [Next Item]

Fast Tau Down

[Next Item]
KEY/LEGEND
Total DriŌ Error DriŌ/Cal Err Gas mV under range Gas mV over range Gas % under range Gas % over range
Fast Threshold %FS
Menu Item
[Next Item] Command Menu OpƟon

mA Enable mA Disable
Data Entry Window
[Previous Item]
Set Error mA Output
Return to Previous Window
[Next Item] [Next Item/Enter]
ConĮrm/Accept Current Entry

[Exit Page]
Return to Command Menu
IDM Enable IDM Disable

NOTE: Click [Exit Page] or [Previous Item] at any Ɵme to abort the current operaƟon.

XMTC User’s Manual 42

 Chapter 4. Calibration

Chapter 4. Calibration
4.1 Introduction
This chapter provides information on calibrating the XMTC in the field using zero, span, and reference gases. The
following topics are discussed:
• General considerations for calibration at the factory and in the field

• What you will need before you begin calibrating

• Getting the XMTC ready and locating the adjustment potentiometers

• Calibrating the 2-Port (sealed reference gas) XMTC with zero and span gases

• Calibrating the 4-Port (flowing reference gas) XMTC with zero, span, and reference gases

4.2 Gas Ranges and Types

The XMTC was calibrated at the factory for the range and gas mixture specified at the time of purchase. The following
standard ranges and gases are provided:

Ranges: 0-2% Gases: H2 in N2

0-5% He in Air
0-10% He in N2
0-25% CH4 in CO2 (minimum range 0-10% CH4)
0-50% CO2 in Air (minimum range 0-20% CO2)
0-100% CO2 in N2 (minimum range 0-20% CO2)
50-100%
80-100%
90-100%
95-100%
98-100%

Note: Calibrations can be performed for special ranges and gases upon request.

The XMTC requires recalibration every 2 to 6 months, depending on the application. The exact calibration interval will
depend on such factors as: components of the binary gas mixture, desired accuracy, range, and cleanliness of the
sample gas. You can recalibrate the XMTC for the same range and binary gas mixture as the previous calibration using
just the zero and span adjustments.

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Chapter 4. Calibration

4.3 Required Equipment and Materials

WARNING! The calibration procedure described in this section requires the use of specialized
apparatus and should be performed only by properly trained personnel.

To calibrate the XMTC, you will need the following equipment and materials:
• XMTC Calibration Sheet

• +24 VDC, 1.2 A power supply (system power, if unit is installed in a system)

• Zero gas

• Span gas

• Reference gas (for the 4-Port version - the reference gas is usually the same as the span gas.)

• Sample system or individual components (e.g. flow meter, needle valve, pressure regulator) for connecting
zero and span gases and controlling pressure and flow rates
Note: The accuracy of the calibration will only be as accurate as the composition accuracy of the zero and span
gases.

WARNING! Do not use explosive gas mixtures to calibrate the XMTC.

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 Chapter 4. Calibration

4.4 Preparing the Transmitter for Calibration

Complete the following steps before connecting and adjusting the zero, span, and reference gases:
1. Allow 30 minutes after power is turned on for the XMTC to reach temperature stability.
2. Loosen the set screw that locks the XMTC cover in place, and unscrew the cover (see Figure 53 below).

Set Screw
Cover

Figure 53: Transmitter Cover and Set Screw

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Chapter 4. Calibration

4.4 Preparing the Transmitter for Calibration (cont.)

3. The XMTC printed circuit board (PCB) is located directly below the cover. Locate the switches S1 (zero and
span adjustment) and S3 (calibration button) using Figure 54 below as a guide.

Zero and Span Adjustment (S1)

Cal Button (S3)

Figure 54: Calibration Switch Locations

4.5 2-Port (Sealed Reference Gas) Calibration

1. Connect the XMTC Sample Inlet to the zero gas via the Zero Gas Inlet on the sample system or other gas
control system.
2. Establish a flow rate of 0.5 SCFH (250 cc/min) of zero gas at 0.0 psig to the XMTC.
3. Allow 2-5 minutes for the reading to settle. Move S1 to the zero position (marked on the PCB). Press S3 (the
calibration button) for about 20 seconds.
4. Connect the XMTC Sample Inlet to the span gas via the Span Gas Inlet on the sample system or other gas
control system.
5. Establish a flow rate of 0.5 SCFH (250 cc/min) of span gas at 0.0 psig to the XMTC.
6. Allow 2-5 minutes for the reading to settle. Move S1 to the span position (marked on the PCB). Press S3 (the
calibration button) for about 20 seconds.

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 Chapter 4. Calibration

4.6 4-Port (Flowing Reference Gas) Calibration

1. Connect the XMTC Reference Inlet to the reference (span) gas via the Reference Gas Inlet on the sample
system or other gas control system.
2. Establish a flow rate of 0.5 SCFH (250 cc/min) of reference (span) gas at 0.0 psig to the XMTC Reference
Inlet.
Note: You can use a calibration gas flow rate as low as 5 cc/min to conserve gas.
3. Connect the XMTC Sample Inlet to the zero gas via the Zero Gas Inlet on the sample system or other gas
control system.
4. Establish a flow rate of 0.5 SCFH (250 cc/min) of zero gas at 0.0 psig to the XMTC Sample Inlet.
5. Allow 2-5 minutes for the reading to settle. Move S1 to the zero position (marked on the PCB). Press S3 (the
calibration button) for about 20 seconds.
6. Connect the XMTC Sample Inlet to the span gas via the Span Gas Inlet on the sample system or other gas
control system.
7. Establish a flow rate of 0.5 SCFH (250 cc/min) of span gas at 0.0 psig to the XMTC Sample Inlet.
8. Allow 2-5 minutes for the reading to settle. Move S1 to the span position (marked on the PCB). Press S3 (the
calibration button) for about 20 seconds.

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Chapter 4. Calibration

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48 XMTC User’s Manual

 Chapter 5. Specifications

Chapter 5. Specifications
5.1 Performance

Accuracy ±2% of span

Linearity ±1% of span

Repeatability ±0.5% of span

Stability Zero: ±0.5% of span per week

Span: ±0.5% of span per week

Response Time 20 seconds for 90% of step change

Measurement Ranges 0-2%

(typical) 0-5%
0-10%
0-25%
0-50%
0-100%
50-100%
80-100%
90-100%
95-100%
98-100%

Measurement Gases H2 in N2, air or CO2

(typical) He in N2 or Air
CO2 in N2 or Air (minimum range 0-20% CO2)
SO2 in Air (minimum range 0-10% SO2)
Ar in N2 or air (minimum range 0-20% argon)

Ambient Temperature Effect ±0.05% of span per °C

Required Sample Gas 0.1 to 4.0 SCFH (5 to 2000 cc/min), 0.5 SCFH (250 cc/min) nominal
Flow Rate

Required Reference Gas 0.01 to 4.0 SCFH (5 to 2,000 cc/min), 0.5 SCFH (250 cc/min) nominal
Flow Rate

XMTC User’s Manual 49

Chapter 5. Specifications

5.2 Functional

Analog Output 4-20 mA isolated, 800 ohm max, field-programmable

Power 24 VDC ±2 VDC, 1.2 A maximum

Cable 10 ft (3 m), 4-wire; lengths up to 4000 ft. (1200 m) available

Operating Temperature Standard: +55oC (+131oF)

Optional: +70°C (+158 oF)

Ambient Temperature Range Standard cell operating temperature (55°): -20° to +45°C (-4° to +104°F)
Optional cell operating temperature (70°): +5° to +60°C (+41° to +140°F)

5.3 Physical

Sensor Wetted Materials Standard: 316 SS, glass, and Viton™ o-rings
Optional: Hastelloy C276, Titanium and Chemraz™ o-rings

Dimensions Weatherproof unit: 9.54” (H) x 5.70” (D) (242 x 145 mm)
Explosion-proof unit: 10.48” (H) x 5.70” (D) (266 x 145 mm)

Weight 9.5 lb (4.3 kg)

Connections Electrical conduit: 3/4” NPTF

Sample inlet/outlet, optional reference inlet/outlet: 1/4” NPTF

Environmental Weatherproof: Class I Div. 1 Groups A, B, C & D

Class II, III Div. 1 Groups E, F & G
Tamb 65°C T5 Type 4X
Flameproof: ITS12ATEX17703X
IECEx ITS 12.0058X
II 2 G Ex d IIC T6 Gb
IP66 -20°C < Tamb < +65°C
All conduit entries 3/4” NPT
CE: EMC 2004/108/EC
PED 97/23/EC
Note: For CE compliance, the power and I/O cables must be shielded. All cables
must be terminated within the cable gland at the XMTC.

Note: See the Certification Drawings in Appendix C, Installation and Wiring

Diagrams, for additional details.

50 XMTC User’s Manual

 Chapter 5. Specifications

5.4 Accessories
The following accessories are available for use with the XMTC:
• PS5R-C24 - 24 VDC power supply

• X4 (*) - 4-wire cable (X specifies length), lengths up to 4000 ft (1200 m) are available

• TMO2D - display/control module

• MIS-1 and MMS-3 - graphical moisture, temperature, oxygen and thermal conductivity analyzers

• XDP - explosion-proof display package

• 704-668-12 - RS232 cable, 12 ft (4 m) length with DB-9 female connector

• IDM - manual and software with floppy disk (part number 910-185)

• PanaView - interface software manual and CD (part number 910-211)

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Chapter 5. Specifications

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52 XMTC User’s Manual

 Appendix A. Supplemental Information

Appendix A. Supplemental Information

A.1 Ordering Information

A B C D E
XMTC – –

B - Measuring Cell Package*

1. Weatherproof enclosure, sealed reference (2-port), CPVC cell
2. Explosion-proof enclosure, sealed reference (2-port), CPVC cell
3. Weatherproof enclosure, flowing reference (4-port) CPVC cell
4. Explosion-proof enclosure, flowing reference (4-port) CPVC cell
5. Weatherproof enclosure, sealed reference (2-port) FEP-coated aluminum cell*
6. Explosion-proof enclosure, sealed reference (2-port) FEP-coated aluminum cell*
W. Without enclosure, sealed reference (2-port), FEP-coated aluminum cell
X. Without enclosure, sealed reference (2-port), CPVC cell
Y. Without enclosure, flowing reference (4-port), CPVC cell
*Standard measuring cell package is FEP coated aluminum cell — see options 5 and 6 above.

C - CE Compliance
2. Standard
C. CE Compliant

D - Certification Label for Explosion-Proof Options

1. T6 rating label, for ambient temperatures up to 55°C
2. T5 rating label, for ambient temperatures up to 65°C

E - Wetted Material
1. 316 Stainless Steel/Viton O rings
2. Hastelloy C276/Chemraz O rings

XMTC User’s Manual 53

Appendix A. Supplemental Information

A.2 Calibration Specification Ordering Information

A B C
XMTC-CAL –

B - Cell Range
2. 0 to 2%
3. 0 to 5%
4. 0 to 10%
6. 0 to 25%
7. 0 to 50%
8. 0 to 100%
A. 90 to 100%
B. 80 to 100%
C. 50 to 100%
D. 98 to 100%
E. 95 to 100%
S. Special

C - Standard Gases
1. H2 in N2
2. CO2 in N2 (minimum range 0 to 20% CO2)
3. CO2 in Air (minimum range 0 to 20% CO2)
4. He in N2
5. He in Air
6. Calibration for H2 cooled generators H2/CO2/Air
7. CH4 in CO2 (minimum range 0 to 10% CH4)
S. Special
Note: Binary gas composition must total 100%.

54 XMTC User’s Manual

 Appendix A. Supplemental Information

A.3 XMTC PCB Subassemblies

703-1276-02 XMTC transmitter analog PCB assembly

707-320 XMTC instrument program

703-1316-03 XMTC transmitter digital PCB assembly compatible with IDM communications software

910-185 Instrument Data Manager software and manual (supplied on floppy disk)

CREDIT-XMTC Trade-in credit for uncontaminated XMTC. Partial credit to be determined after receipt and upon
inspection at the factory.

XMTC User’s Manual 55

Appendix A. Supplemental Information

A.4 Sample Calibration Sheet

A typical calibration sheet example is shown in Figure 55 below.

XMTC Calibration Sheet

XMTC S/N: 2630

XMTC Part Number: XMTC-62-11
Calibration Part Number: XMTC-CAL-311
Calibration Gases: H2/N2
Calibration Ranges: 0 to 5%
Work Order Number: 508230006418
Calibration Date: April 24, 2009
Technician: K. Brin

Unit Calibrated Using x10 Gain Scale

XMTC Calibration Data

Hydrogen in Nitrogen
PT %H2 x10 (mV) Output (mA)
1 0.00 -56.02 4.00
2 5.00 574.00 20.00

Output: 4 to 20 mA 0 to 5% H2 in N2
Clamp Output: No

Field Calibration.
Zero: 100% N2
Span: 5% H2 in N2

Figure 55: A Sample Calibration Sheet

56 XMTC User’s Manual

 Appendix A. Supplemental Information

A.5 Relative Thermal Conductivity of Common Gases

Table 4: Thermal Conductivity of Common Gases
Gas Temperature = 0oC (32 oF) Temperature = 100oC (212oF)
Air, N2/O2 1.000 1.000
Hydrogen, H2 6.968 6.803
Helium, He 5.970 5.530
Nitrogen, N2 1.000 0.989
Oxygen, O2 1.018 1.028
Neon, Ne 1.900 1.840
Argon, Ar 0.677 0.665
Chlorine, Cl2 0.323 0.340
Carbon Monoxide, CO 0.962 0.958
Carbon Dioxide, CO2 0.603 0.704
Nitric Oxide, NO 0.980 0.978
Sulfur Dioxide, SO2 0.350 0.381
Hydrogen Sulfide, H2S 0.538 0.562
Carbon Disulfide, CS2 0.285 0.300
Ammonia, NH3 0.897 1.040
Water Vapor, H2O 0.755 0.771
Methane, CH4 1.250 1.450
Ethane, C2H6 0.750 0.970
Propane, C3H8 0.615 0.832
n-Butane, C4H10 0.552 0.744
Isobutane, C4H10 0.569 0.776
n-Pentane, C5H12 0.535 0.702
Isopentane, C5H12 0.515 0.702
n-Hexane, C6H14 0.508 0.662
n-Heptane, C7H16 0.399 0.582
Cyclohexane, C6H12 0.375 0.576
Ethylene, C2H4 0.720 0.980
Propylene, C3H6 0.626 0.879
Acetylene, C2H2 0.770 0.900
1,3 Butadiene, C4H6 0.441 0.642
Nitrous Oxide, N2O 0.633 0.762
Ethylene Oxide, C2H4O 0.469 0.620
Ethyl Alcohol, C2H5OH 0.590 0.685
Isopropyl Alcohol*, C3H7OH 0.492 0.644
Acetone, C3H6O 0.406 0.557
Methyl Chloride, CH3Cl 0.377 0.530
Ethyl Chloride, C2H5Cl 0.391 0.540
Vinyl Chloride, C2H3Cl 0.443 0.551
Freon-11, CCl3F 0.286 0.368
Freon-12, CCl2F2 0.344 0.442
Freon-22, CHClF2 0.388 0.474
Freon-113, C2Cl3F3 0.277 0.369
Hydrogen Chloride, HCl 0.520 0.517
Hydrogen Fluoride, HF 0.654 0.959
*Consult GE

XMTC User’s Manual 57

Appendix A. Supplemental Information

[no content intended for this page]

58 XMTC User’s Manual

 Appendix B. Typical Applications

Appendix B. Typical Applications

B.1 H2 in N2 in Heat Treat Furnace Atmospheres
The XMTC can be used to measure the concentration of hydrogen (H2) in nitrogen (N2) in a heat treat furnace
atmosphere.

B.1.1 Problem
Mixtures of H2 and N2 are used as controlled atmospheres in the heat treating of metals. These mixtures are
well-defined and need to be maintained in order to assure product quality and consistency. Dissociated ammonia is one
such atmosphere. Here, ammonia is broken down into free N2 and H2 in a 25 to 75% mixture.

B.1.2 Equipment
A typical instrumentation package includes a 2-port (Sealed Reference Gas - air) XMTC transmitter with a 4-20 mA
range of 0-25% H2 mounted in a sample system similar to the one shown in Figure 56 below. A display package is
often specified.

SAMPLE
OUTLET

ZERO GAS
INLET OUTPUT

N2 INPUT

SPAN GAS
INLET

N3 N4

SAMPLE
INLET

N1

Figure 56: Sample System

XMTC User’s Manual 59

Appendix B. Typical Applications

B.1.2 Equipment (cont.)

The sample system consists of needle valves for selection and isolation of sample, zero, and span gases, a needle valve
for flow control, a filter/coalescer, a 2-port XMTC transmitter, a pressure gauge, a flowmeter, and a sample pump. All
components are mounted on a painted steel plate.

Note: A TMO2D or XDP display package is typically used. A GE moisture analyzer can be used when the H2
measurement is to be made in conjunction with a moisture measurement.

B.1.3 Basic Operating Procedure

The H2 content is continuously monitored at the inlet, hot zone, and/or effluent of the furnace. A sample gas flow rate
of 0.5 SCFH (250 cc/min) is established. The sample system should be located in an area cooler than 50oC (122oF), and
the tubing leading to the sample system should be at least 5 ft (1.5 m) long to insure proper cooling of the sample gas.

For this application the required calibration gases are:

• Zero gas - N2 (99.95 % minimum purity)

• Span gas - 10.0 or 25.0% H2 in N2, or H2 (99.95 % minimum purity)

A typical XMTC Calibration Data Sheet is shown in Figure 57 below.

XMTC CALIBRATION SHEET

THERMAL CONDUCTIVITY TRANSMITTER
Serial Number TC-102
Part Number XMTC-22-2
Range, % 0 to 25% H2
Output 4 to 20 mA
PC Board 703-1095
Work Order: PCI 90403
Calibration Date: September 18, 2000

Point %H2 * H2 , mA
1 0.00 4.00
2 25.00 20.00

*Calibration is with Hydrogen (H2 ) in Nitrogen (N2)

Figure 57: A Typical XMTC Calibration Data Sheet

60 XMTC User’s Manual

 Appendix B. Typical Applications

B.1.4 Permanent Installation

Continuous monitoring of the furnace atmosphere H2 content using the XMTC assures a high degree of quality control
in the manufacturing process.

B.1.5 Specifications
Typical Ranges:
0 to 10% H2 in N2
0 to 25% H2 in N2
0 to 100% H2 in N2

Operating Conditions:
Pressure: Ambient
Temperature: +540 to +1370 oC (+1000 to +2500oF)

B.1.6 Detailed Operating Procedure

The following procedure details the start-up, operation, and calibration of the 2-port (Sealed Reference Gas) XMTC
sample system for heat treat furnace applications shown in Figure 56 on page 59.

Needle valves N1 through N4 on the sample system drawing have the following functions:
• N1 – selects/isolates the process sample gas

• N2 – selects/isolates the calibration zero gas

• N3 – selects/isolates the calibration span gas

• N4 – controls the flow of the selected gas

XMTC User’s Manual 61

Appendix B. Typical Applications

B.1.6a Start-up
1. Mount the sample system in an enclosed area heated to a temperature above 0oC.
2. Make sure that all needle valves are fully closed.
3. Run 1/4” tubing from the process to N1 (Sample Inlet).
Note: If the process is at a high pressure, a pressure regulator should be placed before this valve.

CAUTION! The XMTC is calibrated and intended for use at atmospheric pressure. Higher
pressures will lead to inaccurate readings, may result in damage to the instrument, and/or may
pose a safety problem.

4. Run 1/4” tubing from the pressure regulator on the cylinder containing the zero calibration gas to N2 (Zero Gas
Inlet).
5. Run 1/4” tubing from the pressure regulator on the cylinder containing the span calibration gas to N3 (Span
Gas Inlet).
Note: No pressure restrictions should be placed on the pump outlet. Any tubing on the outlet should be at least 1/4”
in diameter, and preferably 1/2”.
6. Leak test all sample system fittings, as well as those leading to the sample system.
7. Bring 24 VDC to the XMTC. Refer to Chapter 2, Installation, and allow 1 hour before proceeding.
8. Bring 120 VAC to the sample pump.
9. Open N4 one turn.
10. Fully open N1.
11. Adjust N4 until the flowmeter reads mid-scale. The pressure gauge should read 0 psig.

After the system has come to equilibrium, the sample system should be checked periodically to ensure that there is gas
flow through the flowmeter.

62 XMTC User’s Manual

 Appendix B. Typical Applications

B.1.6b Calibration
Refer to Chapter 4, Calibration, for the complete XMTC calibration procedure. The procedures below are only a
supplement to that procedure. These procedures show the valve configurations necessary to deliver the calibration
gases to the XMTC.

Zero Gas Calibration:

1. Fully close N1.
2. Fully open N2.
3. Adjust N4 until the flowmeter reads mid-scale. The pressure gauge should read 0 psig.
Allow enough time for the tubing to be cleared of the sample gas before making any adjustments to the transmitter.

Span Gas Calibration:

1. Fully close N2 (or N1).
2. Fully open N3.
3. Adjust N4 until the flowmeter reads mid-scale. The pressure gauge should read 0 psig.
Allow enough time for the tubing to be cleared of the zero (or sample) gas before making any adjustments to the
transmitter.

Returning to Standard Operation:

1. Fully close N3 (or N2).
2. Fully open N1.
3. Adjust N4 until the flow meter reads mid-scale. The pressure gauge should read 0 psig.
After the system has come to equilibrium, the sample system should be checked periodically to insure that there is flow
through the flow meter.

XMTC User’s Manual 63

Appendix B. Typical Applications

B.2 H2 Purity in H2-Cooled Electricity Generator

The XMTC can be used to measure the purity of hydrogen (H2) in hydrogen-cooled electricity generators used in the
power industry.

B.2.1 Problem
H2 is used as a cooling medium in electricity generators because of its high thermal conductivity. If air leaks into the
H2, the mixture can become explosive.

B.2.2 Equipment
A typical instrumentation package includes a 4-port (Flowing Reference Gas - hydrogen), explosion-proof XMTC
transmitter with a 4-20 mA range of 80 to 100% H2 mounted in a sample system similar to the one shown in Figure 58
below. An XDP display package is often specified.

9.00
(229.5)
(MIN)

TRANSMITTER

SAMPLE
OUTLET
N1
SAMPLE
INLET

N2
ZERO GAS
INLET REFERENCE
GAS OUTLET

N3

REFERENCE
GAS INLET

N4

Figure 58: Sample System (732-028)

64 XMTC User’s Manual

 Appendix B. Typical Applications

B.2.2 Equipment (cont.)

The sample system consists of inlet needle valves for sample, zero, span, and reference gases; a 4-port explosion-proof
XMTC; two pressure gauges; and two flowmeters. All components are mounted on a painted steel plate. A pump may
be needed to draw a sample through the sample system.

Note: A TMO2D or XDP display package is typically used. A GE moisture analyzer display package can be used
when the H2 measurement is to be made in conjunction with a moisture measurement.

B.2.3 Basic Operating Procedure

The H2 purity is continuously monitored at the generator. A sample gas flow of 0.5 SCFH (250 cc/min) is established.
A hydrogen reference gas flow of 0.4 SCFH (200 cc/min) is sufficient for proper operation. The sample system should
be located in an area cooler than 50oC (122oF), and the tubing leading to the sample system should be at least 5 ft
(1.5 m) long to insure proper cooling of the sample gas.

For this application the required calibration gases are as follows:

• Zero gas - 80.0% H2 in N2

• Span gas - H2 (minimum 99.95 % purity)

• Reference gas - same as span gas

A typical XMTC Calibration Data Sheet is shown in Figure 59 below.

XMTC CALIBRATION SHEET

THERMAL CONDUCTIVITY TRANSMITTER
XMTC Transmitter

Serial Number TC-135

Part Number XMTC-42-1
Range, % 80 to 100% H2 in N2
Output 4 to 20 mA
PC Board 703-1095
Work Order: PCI 94445
Calibration Date: September 1, 2000

Point %H 2* H 2, mA
1 80.00 4.00
2 90.00 11.62
3 100.00 20.00

*Calibration is with Hydrogen (H2 ) in Nitrogen (N2)

Figure 59: Typical XMTC Calibration Data Sheet

XMTC User’s Manual 65

Appendix B. Typical Applications

B.2.4 How Previously Handled

The system (generator) was leak checked periodically. If a leak occurred between checks, an explosion could occur.
Moisture analyzers were also used for continuous analysis, since the presence of moisture in the H2 is indirect evidence
of an air leak.

B.2.5 Permanent Installation

Continuous monitoring of the generator H2 purity using the XMTC provides increased safety. A low H2 reading alerts
plant personnel to a potential safety problem and allows them to locate the leak and correct the problem.

B.2.6 Specifications
Range:
80 to 100% H2 in N2

Operating Conditions:
Pressure: 0.5 to 75 psig
Temperature: +30° to +50 oC (+86 to +122oF)

B.2.7 Detailed Operating Procedure

The following procedure details the start-up, operation, and calibration of the 4-port (Flowing Reference Gas) XMTC
sample system for the hydrogen purity applications shown in Figure 58 on page 64.

Needle valves N1 through N4 on the sample system drawing have the following functions:
• N1 – controls the flow of the process sample gas

• N2 – controls the flow of the zero calibration gas

• N3 – controls the flow of the span calibration gas

• N4 – controls the flow of the reference gas

66 XMTC User’s Manual

 Appendix B. Typical Applications

B.2.7a Start-up
1. Mount the sample system in an enclosed area heated to a temperature above 0oC.
2. Make sure that all needle valves are fully closed.
3. Run 1/4” tubing from the process to N1 (Sample Inlet).
Note: If the process is at a high pressure, a pressure regulator should be placed before this valve.

CAUTION! The XMTC is calibrated and intended for use at atmospheric pressure. Higher
pressures will lead to inaccurate readings, may result in damage to the instrument, and/or may
pose a safety problem.

4. Run 1/4” tubing from the pressure regulator on the cylinder containing the zero calibration gas to N2 (Zero Gas
Inlet).
5. Run 1/4” tubing from the pressure regulator on the cylinder containing the span calibration gas/reference gas to
N4 (Reference Gas Inlet).
Note: No pressure restrictions should be placed on the flowmeter outlets. Any tubing on the outlets should be at least
1/4” in diameter, and preferably 1/2”.
6. Leak test all sample system fittings, as well as those leading to the sample system.
7. Bring 24 VDC to the XMTC. Refer to Chapter 2, Installation, and allow 1 hour before proceeding.
8. Slowly open N1 until the sample outlet flowmeter reads mid-scale. The pressure gauge at the sample outlet
should read 0 psig.
9. Slowly open N4 until the reference gas outlet flowmeter reads mid-scale. The pressure gauge at the reference
gas outlet should read 0 psig.

After the system has come to equilibrium, the sample system should be checked periodically to insure that there is gas
flow through both flowmeters.

XMTC User’s Manual 67

Appendix B. Typical Applications

B.2.7b Calibration
Refer to Chapter 4, Calibration, for the complete XMTC calibration procedure. The procedures below are only a
supplement to that procedure. These procedures show the valve configurations necessary to bring the calibration gases
to the XMTC.

Zero Gas Calibration:

1. Fully close N1 and/or N3.
2. Slowly open N2 until the sample outlet flowmeter reads mid-scale. The pressure gauge at the sample outlet
should read 0 psig.
Note: If N3 was closed in this step and if the flow in the reference gas outlet flowmeter increased when N3 was
closed, adjust N4 to bring the flow to mid-scale.

Allow enough time for the tubing to be cleared of the sample gas or calibration span gas before making any
adjustments to the transmitter.

Span Gas Calibration:

1. Fully close N1 and/or N2.
2. Slowly open N3 until the sample outlet flowmeter reads mid-scale. The pressure gauge at the sample outlet
should read 0 psig.
Note: If the flow in the reference gas outlet flowmeter decreased when N3 was opened, adjust N4 to bring the flow to
mid-scale.

Returning to Standard Operation:

1. Fully close N2 and/or N3.
Note: If N3 was closed in this step and if the flow in the reference gas outlet flowmeter increased when N3 was
closed, adjust N4 to bring the reference gas flow to mid-scale.
2. Slowly open N1 until the sample outlet flowmeter reads mid-scale. The pressure gauge at the sample outlet
should read 0 psig.

After the system has come to equilibrium, the sample system should be checked periodically to insure that there is flow
through both flow meters.

68 XMTC User’s Manual

 Appendix C. Installation and Wiring Diagrams

Appendix C. Installation and Wiring Diagrams

This appendix includes the following XMTC drawings in 11” x 17” fold-out format:
• Figure 60, “Certification Drawing (ref. 752-168, Rev. E. SH1),” on page 71

• Figure 61, “Certification Drawing (ref, 752-168, Rev. E, SH2),” on page 72

• Figure 62, “Certification Drawing (ref. 752-168, Rev. E, SH4),” on page 73

• Figure 63, “Analog PCB Schematic (ref. 700-1276, Rev. F, SH1),” on page 74

• Figure 64, “Analog PCB Schematic (ref. 700-1276, Rev, F, SH2),” on page 75

• Figure 65, “Digital PCB Schematic (ref. 700-1316, Rev. H, SH1),” on page 76

• Figure 66, “Digital PCB Schematic (ref. 700-1316, Rev. H, SH2),” on page 77

• Figure 67, “EMI Filter PCB Schematic (ref. 700-1550, Rev. A),” on page 78

• Figure 68, “Analog PCB Assembly (ref. 703-1276, Rev. H),” on page 79

• Figure 69, “Digital PCB Assembly (ref. 703-1316, Rev. K, SH1),” on page 80

• Figure 70, “Digital PCB Assembly (ref. 703-1316, Rev. K, SH2),” on page 81

• Figure 71, “EMI Filter PCB Assembly (ref. 703-1550, Rev. A, SH1 & SH2),” on page 82

• Figure 72, “XMTC Interconnection Diagrams,” on page 83

XMTC User’s Manual 69

 [no content intended for this page]

70 XMTC User’s Manual

 Appendix C. Installation and Wiring Diagrams

REVISIONS
REV ECO DESCR IPTI ONS DW N CKD APVD
T A K E N F R O M 7 5 2 - 1 6 8 r e v A U P D AT E D P E R E C O J CF JG PW F
B 050 27 U P D AT E D S H E E T S 2 , 3 , 4 , 5 , & 6 8/ 25/ 03 8/ 29/ 03 9/ 4/ 03
J CF JG PW F
C 05 19 2 U P D AT E D P E R E C O , U P D AT E D SH E E T S 3 , 4 , 5 , & 6 1/ 21/ 04 1/ 27/ 04 1/ 27/ 04
RN DAJ PW F
D 05 42 9 U P D AT E D P E R E C O , U P D AT E D SH E E T S 3 , 4 , 5 , & 6
12/ 1/ 04 12/ 2/ 04 12/ 2/ 04
J PS GK J PS
E 0 84 63 UPDATE D PE R E C O, UPDAT E D SHE E T S 1, 2, 3, 4 AN D R E MOVE D 5, 6 12/ 1/ 12 12/ 1/ 12 12/ 1/ 12

Figure 60: Certification Drawing (ref. 752-168, Rev. E. SH1)

C C

NOTES:
M5 x 8mm CONE TIP
SOCKET HEAD SET SCR EW 1. MATER IAL: ALUMI NUM ENCLOSUR E ( Si = 9% , Mg = 0. 35% , Mn = 0. 5% , R EMAINDER = AL )

STAI NLESS STEEL ENCLOSUR E ( C=O. 011% , Si=0.45% , Mn=1.70% , Cr =16.5% Mo=2. 05% , Cu=0.53% ,
Ni=10. 2% , P=0.28% , S=0. 026% , N=0.064% , R EMAI NDER = Fe )

2. FINISH: TEXTUR ED POW DER COAT- R AL 7038 W I TH A MAXI MUM THI CKNESS OF 0.2mm.

3. NO ADDITI ONAL HOLES OR MACHI NI NG ALLOW ED

4. MEETS HYDR OSTATI C EXEMPTION PR ESSUR E. R OUTINE PR ESSUR E TESTS NOT R EQUI R ED.

5. O- R ING FOR W EATHER PR OOF SEAL 3. 53 mm THK x 120 mm DI A

6. 3mm EXCESS CASE MATER I AL R EQUI R ED UNDER / AR OUND

ALL DR I LLED HOLES.

7. I NTER NAL POW ER DI SSAPATION NOT TO EXCEED 25 W ATTS.

ø5. 52
ø140.2 8. FIELD W I R ING TER MINALS REQUIR E 0. 25 IN CR EEPAGE AND CLEAR ANCE
BETW EEN SUPPLY CI R CUI T FI ELD W IR I NG AND TER MINALS OF OPPOSI TE
POLAR I TY AND SUPPLY CIR CUI T FI ELD W IR I NG TER MI NALS AND THE
ENCLOSUR E.

9. MODEL AND SER I AL NO. LABEL MOUNTING PLATE . 020 THI CK, MECHANICALLY
SECUR ED.
8 FULLY ENGAGED
3 0. 0
1 . 18

1 0. ANALYZER LABEL MATER I AL: . 020 THICK ALUMI NUM, MECHANICALLY SECUR ED.
THR EADS MI NI MUM
11. I NER IS 12ATEX90013U & I ECEx INE 12.0002U, FLAME AR R ESTOR

M124x2 965/ 3 I SO
O- R I NG METR IC THR EAD

SECTION C- C

CHANGES TO THIS DRAWING REQUIRE

PRIOR AGENCY AUTHORIZATION.
CONTACT THE CERTIFICATION ENGINEER

GE Infastructure Sensing, Inc.

1100 Technology Park Drive
Billerica MA, 01821 USA

CERTIFICATION DRAWING
XMO2, XMTC

RN 5889 AUTOCAD D 752-168

MODEL NO.

XMTC User’s Manual 71

 Appendix C. Installation and Wiring Diagrams

Figure 61: Certification Drawing (ref, 752-168, Rev. E, SH2)

SECTION A-A
CHANGES TO THIS DRAWING REQUIRE
PRIOR AGENCY AUTHORIZATION.
CONTACT THE CERTIFICATION ENGINEER

D
RLA 04/26/02 PMF 06/18/02

J G 06/13/02
752-168

XMTC User’s Manual 72

 Appendix C. Installation and Wiring Diagrams

75.69 .25
TYP DIA 1.93 4 PLCS.
DIA 1.83
67.00
TYP
Mfg. Da t e: G E Se ns ing
Fr ee Zone E a s t
Sh a n n o n , I r e l a n d

D o n o t o p e n w h e n a n e x p lo s i v e a t m o s p h e r e i s p r e s e n t
I TS12ATEX17703X
I E CE x I TS 1 2. 0 058 X 3.05
I I 2 G E x d I I C T6 G b
34.93 .25 I P66 - 20 ºC <Ta m b< +65 º C
ALL C ON DUI T E NTR I E S 3/4" N PT
4 PLCS
18.99

Figure 62: Certification Drawing (ref. 752-168, Rev. E, SH4)

TYP
TYP
1180 24 VDC 25 W a t ts XMTC Ga s Ana lyzer

E XPLO SI O N PR OO F VE R SI ON L AB E L
R 3.30
I R E L AN D V E R S I O N
7.87 4 PLCS
TYP - 02
G E Se ns ing
Fr ee Zone E a s t
Sha nnon, I r ela nd

In a mbients over 60 º C us e field wir e r a ted for 90 º C min.

I P6 6
Ta mb 65ºC
Type 4X

1180 24 VDC 25 W a t ts XMTC Ga s Ana lyzer

W E A T H E R P R O O F V E R S I O N L AB E L
I R E L AN D V E R S I O N

- 06
Mfg. Da t e: G E I n f r a s t r u c t u r e , Se n s i n g
11 0 0 T ec hnology Pa r k Dr .
B iller ic a , MA 0 18 2 1 USA

I TS12ATEX17703X
D o n o t o p e n w h e n a n e x p l o s i v e a t m os p h e r e i s p r e s e n t
I E CE x I TS 12 .0 05 8X
I I 2 G E x d I I C T6 G b
C a ution: Void if fla me a r r es tor s a r e I P66 - 20 ºC <Ta m b< +65 º C
r emoved. Appr oved for oxygen ALL CONDUI T E NTR I E S 3/ 4" NPT
conc entr a tions up to 25 per cent.
C SA ins ta lla tions r equ ir e conduit s ea ls C L I DI V 1 GP A,B ,C ,&D
®

within 18 inc hes .

C L I I ,I I I DI V 1, G P E,F,&G
Ta m b 65 ºC T5 T y pe 4X Appr ov ed

1180 24 VDC 25 W a tt s XMTC Ga s Ana lyzer

E XPLOSI ON PR OOF VE R SI O N L AB E L
US A VE R S I ON

- 04
G E I n f r a s t r u c t u r e, S en s i n g
11 0 0 T ec hnology Pa r k Dr .
B iller ic a , MA 0 18 2 1 USA

I n a mbients over 60 º C us e field wir e r a ted for 90 ºC min.

®
I P66
Ta mb 65ºC
Type 4X A p p r ov e d

1180 24 VDC 25 W a tt s XMTC Ga s Ana lyzer

W E AT H E R P R O O F V E R S I O N L AB E L
US A VE R S I ON
- 08

XMTC VERSION
CHANGES TO THIS DRAWING REQUIRE
PRIOR AGENCY AUTHORIZATION.
CONTACT THE CERTIFICATION ENGINEER

D 752-168

XMTC User’s Manual 73

 Appendix C. Installation and Wiring Diagrams

Figure 63: Analog PCB Schematic (ref. 700-1276, Rev. F, SH1)

TABLE 3
GROUPS
NUMBER DESCRIPTION R6 R7
-01 STANDARD
-02 TC 7680 2260
-03 OX 6340 3650
-04 OX + PRESS 6340 3650

NOTES:
1. RESISTORS VALUES ARE OHMS, 5%, 1/4W UNLESS SHOWN OTHERWISE
2. SMD RESISTORS VALUES ARE OHMS, 5%, 1/8W UNLESS SHOWN OTHERWISE. PRESSURE COMPENSATION OX + PRESS
3. CAPACITORS VALUES ARE MICROFARADS UNLESS SHOWN OTHERWISE.
4. [ ] DENOTES SMD MARKING CODES.
5. IC POWER, LAST USED, AND DECOUPLING CAPACITORS SHOWN ON PAGE 2.

XMTC User’s Manual 74

 Appendix C. Installation and Wiring Diagrams

TABLE 1
POWER CHART
REFDES TYPE +5VA +5VD +12V -12V BRTN ARTN
U2 LF442C 8 4

Figure 64: Analog PCB Schematic (ref. 700-1276, Rev, F, SH2)

U6 TL062AC 8 4
U7 OP200G 13 4

TABLE 2
REFDES
HIGHEST USED NOT USED
C35
CR5 CR2, CR4
J7 J5
E13 E7, E8, E10, E11
L1
MT1
P7 P3-P6
Q3
R31 R12-R15, R30
RA1
U15 U3, U4
VR4
W5 W2, W3, W4
Y1

CONNECT TO
CHASSIS GROUND

SPARES

XMTC User’s Manual 75

 Appendix C. Installation and Wiring Diagrams

Figure 65: Digital PCB Schematic (ref. 700-1316, Rev. H, SH1)

XMTC User’s Manual 76
 Appendix C. Installation and Wiring Diagrams

SMD CONFIGURATIONS BASE DIAGRAM SPARE GATES

(TOP VIEW) (BOTTOM VIEW)

TABLE 1
POWER CHART
REF DES TYPE +5V -5V D MISC

Figure 66: Digital PCB Schematic (ref. 700-1316, Rev. H, SH2)

U9 U14 74HC00 14 7
8 = VE
U13 AD822A
4=E

TABLE 2
GROUP CHART
HIGHEST USED NOT USED
BT1
C34 C5 C15 C29
CR3
DS2
E7
F1
JB J2 J3 J4 J6
L1
M1
P8 P1 P2 P3 P5
Q4
R28 R1 R5 R6 R8 R10
RT2 RT1
RV3
S3
TB2
U15
VR2 VR1
Y1

TABLE 3
SELECT GROUP CHART
NUMBER DESCRIPTION
01 STANDARD
02 02
ADJUST
03 TC

CONVECTION COMPENSATION

NOTES:
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1%, 1/8W, UNLESS OTHERWISE SPECIFIED.

2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS, UNLESS OTHERWISE SPECIFIED.

3. INDICATES MARKING.

4. [ ] INDICATES SMD MARKING CODES.

5. I.C. POWER, LAST USED, AND DECOUPLING CAPACITORS SHOWN ON PAGE 2.

XMTC User’s Manual 77

 Appendix C. Installation and Wiring Diagrams

Figure 67: EMI Filter PCB Schematic (ref. 700-1550, Rev. A)

TABLE 1
REF DES CHART
HIGHEST USED NOT USED
C6
F1
L1
R1
RV3
TB1B
TB3A TB1A TB2A

XMTC User’s Manual 78

 Appendix C. Installation and Wiring Diagrams

ADD JUMPER FROM U3

PIN 2 TO U3 PIN 5

Figure 68: Analog PCB Assembly (ref. 703-1276, Rev. H)

DETAIL "A"
P7 78 1 1 REF
FOR 710-1276 REV A, B, C ONLY

SEE DETAIL "B"

FOR U3 REWORK
SEE DETAIL "A"

SEE NOTE 4

SEE NOTE 2

REF ONLY

SEE DETAIL "B"

SEE NOTE 2

COMPONENT SIDE VIEW SOLDER SIDE VIEW

DETAIL "B"
SOLDER SIDE VIEW
CHANGES TO THIS DRAWING MAY REQUIRE PRIOR AGENCY (FM/CSA)
INSTALL C35 ATOP
OR ASIDE R3 AUTHORIZATION. REFER TO CERTIFICATION DRAWING 752-107
AND CONTACT THE CERTIFICATION ENGINEER.
FOR 710-1276 REV A, B, C ONLY
NOTES:
1. ASSEMBLE PER IPC-A-610 AND/OR PANAMETRICS STANDARD 957-002. GROUPS
2. INSTALL C29 AND C30 ON SOLDER SIDE OF BOARD AS SHOWN. NUMBER DESCRIPTION
01 STANDARD
C29 MAY EXTEND OVER THE EDGE OF THE PCB 0.14" MAX. 02 TC
3. TRIM J6 AND J7 LEADS TO 0.04 INCHES MAX HEIGHT ABOVE THE PCB. 03 OX
04 OX + PRESS
4. INSTALL VR3 AT CR2 LOCATION AND INSTALL VR4 AT CR4 LOCATION.

XMTC User’s Manual 79

 Appendix C. Installation and Wiring Diagrams

78 78
INSTALL ON PINS 2 AND 3 INSTALL ON PINS 2 AND 3
P8 P7

68

Figure 69: Digital PCB Assembly (ref. 703-1316, Rev. K, SH1)

TB1A
70
TB1B

SEE NOTE 2

78
INSTALL ON PIN1 ONLY
P4

71
TB2B
69 SEE NOTE 5
TB2A

GROUPS
NO. DESCRIPTION
1
01 STANDARD
02 02
NOTES:
03 TC
1. ASSEMBLE PER IPC-A-610 AND/OR PANAMETRICS STANDARD 957-002. ASSEMBLY TOP
2. R19 NOT INSTALLED (SPECIALS ONLY).
3. ALL UNINSTALLED COMPONENT HOLES TO BE SOLDER FREE.
4. DISCARD LOCKWASHER AND NUT ON S2 (DO NOT INSTALL).
5. INSTALL P6 WITH LONGER LEADS INTO PCB AS SHOWN FOR PROPER STACKUP WITH MATED ASSEMBLY.
SOLDER MUST BE FLUSH TO BOARD. DO NOT CUT, TRIM OR TIN EXCESS LEADS.
6. INSTALL CHASSIS GROUND WIRE ON THE BOTTOM SIDE OF THE PCB. APPLY LOCTITE 416 INSTANT
ADHESIVE AND LOCTITE 7452 ACCELERATOR OR EQUIVALENT TO TACK WIRE TO PCB.

XMTC User’s Manual 80

 Appendix C. Installation and Wiring Diagrams

SEE NOTE 6

Figure 70: Digital PCB Assembly (ref. 703-1316, Rev. K, SH2)

2.50
109

110

BOTTOM SIDE ASSEMBLY

XMTC User’s Manual 81

 Appendix C. Installation and Wiring Diagrams

Figure 71: EMI Filter PCB Assembly (ref. 703-1550, Rev. A, SH1 & SH2)
ASSEMBLY TOP BOTTOM SIDE ASSEMBLY

NOTES:
1. ASSEMBLE PER IPC-A-610 AND/OR PANAMETRICS STANDARD 957-002.

XMTC User’s Manual 82

 Appendix C. Installation and Wiring Diagrams

REC REC
A B
AUX MIS-1/MMS-3 Connections A B
AUX MIS-2 Connections
+ - + - RTN 1 2 +24V
(see User's Manual for details) (see User's Manual for details)
+ - + - RTN 1 2 +24V

1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1

TB2 TB1 TB2 TB1

3 2 1 4 3 2 1 3 2 1 4 3 2 1
+24 RTN +24 RTN

1/2 AMP
250V
SLO-BLO
3AG

PS5R-C24 PS5R-C24
(or equal) (or equal)
XMTC L ine
G nd
N eut
XMTC

Figure 72: XMTC Interconnection Diagrams

XDP Connections
TMO2D Connections (see User's Manual for details)
(see User's Manual for details)

TB2 TB1 TB2 TB1

3 2 1 4 3 2 1 3 2 1 4 3 2 1

U S
F

E
E

U S

XMTC XMTC

XMTC User’s Manual 83

 Appendix C. Installation and Wiring Diagrams

[no content intended for this page]

XMTC User’s Manual 84

 Appendix D. The Enhanced Advanced Option

Appendix D. The Enhanced Advanced Option

D.1 Entering the Enhanced Advanced Option
For internal technical support, the XMTC transmitter software includes in its Edit Functions submenu (Advanced
Option command) several commands only accessible with factory authorization. Since improper programming could
result in serious performance inaccuracies, these commands should only be accessed under direct factory supervision
using the GE IDM™ software.
IMPORTANT: You must contact GE before changing the parameters in this menu.
To access the enhanced Advanced Option:
1. From the Edit Functions menu (see Figure 10 on page 20), click on Advanced.
2. When a window similar to Figure 73 below opens, enter your factory-level password. Contact GE for the
appropriate password.

Figure 73: Password Window

After you have entered the password, an Advanced window similar to Figure 74 below opens.

Figure 74: Advanced Window

XMTC User’s Manual 85

Appendix D. The Enhanced Advanced Option

D.1 Entering the Enhanced Advanced Option (cont.)

Along with Fast Response, Language, and Meter ID discussed in Chapter 3, the enhanced Advanced Menu offers four
additional commands:
• Heater - sets a specified operating temperature for the XMTC cell.

• Balance Bridge - compensates the XMTC cell for nonlinearity in the bridge (for factory use only).

• Factory Commands - allows users to upload or download modified settings or to reset the values to the
factory defaults.
• Temperature Comp. - allows entry of temperature calibration values (for factory use only).
Click on the desired option to open it, or click on Next Item/Enter to open the menu listed on the status line above the
options. (Click Previous Item or Exit Page to close the window without entering any commands.)

D.2 Heater
The parameters in the Heater command affect the operation of the Heater controls. The window for the Heater
command is similar to Figure 75 below.

Figure 75: Temperature Comp. Window

The first command, Setpoint Degrees C, asks you to enter the Heater Setpoint (the temperature at which the cell is
maintained). Enter the desired temperature (in degrees C) and press Next Item/Enter to confirm the entry. (For any
command, click Previous Item to return to the previous parameter, or Exit Page to close the window without changing
any values.)

86 XMTC User’s Manual

 Appendix D. The Enhanced Advanced Option

D.2 Heater (cont.)

The next command, as shown in Figure 76 below, asks you to enter the Proportional Band (in degrees C). This
parameter should be set at 5° unless otherwise specified by GE.

Figure 76: Proportional Band in the Heater Window

Enter the desired value and click on Next Item/Enter to confirm the entry.

The final command asks for the Integral Time in seconds, as shown in Figure 77 below. Unless otherwise specified by
GE, the Integral Time should be set at 200.00.

Figure 77: Integral Time secs in the Heater Window

Enter the desired number of seconds, and click on Next Item/Enter to confirm the entry and return to the Advanced
window.

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Appendix D. The Enhanced Advanced Option

D.3 Balance Bridge

The window for the Balance Bridge command is similar to Figure 78 below.

Figure 78: Balance Bridge Window

Click on Next Item/Enter after the bridge has reached stability. You can monitor stability in the Real Time/Diagnostics
menu of IDM. The next window lists the selected thermal parameters, as shown in Figure 79 below.

Figure 79: Zero Correction Window

88 XMTC User’s Manual

 Appendix D. The Enhanced Advanced Option

D.3 Balance Bridge (cont.)

Click on Next Item/Enter to complete the balancing procedure. The window displays the thermal balance or imbalance
diagnostic, as shown in Figure 80 below.

Figure 80: Thermal Balance (or Imbalance) Window

Click on Next Item/Enter to return to the Advanced window.

D.4 Factory Settings

The window for the Factory Settings command is similar to Figure 81 below.

Figure 81: Factory Settings Command

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Appendix D. The Enhanced Advanced Option

D.4 Factory Settings (cont.)

If you click on Upload to PC, you are prompted to create a file, as shown in Figure 82 below.

Figure 82: Creating a Data File

If you click on Download from PC, you are asked for a file name, as shown in Figure 83 below.

Figure 83: Downloading a Data File

However, if you click on Reset to Defaults, the status is displayed in the Factory Settings window. Click on Next
Item/Enter to confirm the entry. (Click Previous Item or Exit Page to close the window without changing the status.)

90 XMTC User’s Manual

 Appendix D. The Enhanced Advanced Option

D.5 Temperature Comp.

The window for the Temperature Comp. command is similar to Figure 84 below.

Figure 84: Temperature Comp. Window

The first command asks for the PWM (pulse-width-modulation) for point #1. PWM represents the ratio of the heater ON
time to the heater OFF time. It acts to compensate for drift due to changes in ambient temperature. Enter the desired
percentage of time the heater is ON, and click on Next Item/Enter to confirm the entry. (For any command, click
Previous Item to return to the previous parameter, or Exit Page to close the window without changing any values.)

At the next command, as shown in Figure 85 below, enter the K-factor (the compensation for the PWM percentage) for
point #1.

Figure 85: K-factor Window

XMTC User’s Manual 91

Appendix D. The Enhanced Advanced Option

D.5 Temperature Comp. (cont.)

At the next prompt, enter the K factor for the analog output, as shown in Figure 86 below.

Figure 86: Aout K-factor Window

At the following series of prompts, enter the PWM point, the K-factor and the Aout K-factor for points #2 and #3. In
each case, enter the desired value and click on Next Item/Enter to confirm the entry.

At the final prompt, as shown in Figure 87 below, enter the temperature mV K-factor, a compensation to the bridge
reading during ambient temperature transitions.

Figure 87: Temperature mV Kfactor Window

Enter the desired number and click on Next Item/Enter to confirm the entry. You are then returned to the Advanced
menu.

92 XMTC User’s Manual

 Appendix E. CE Mark Compliance

Appendix E. CE Mark Compliance

E.1 CE Mark Requirements

WARNING! CE Mark compliance is required for all units installed in EU countries.

WARNING! To meet CE Mark requirements, you must shield and ground all electrical cables as
described in this section (see Table 5 below).

Note: If you follow the instructions in this section, your unit will comply with the EMC Directive.

Table 5: Wiring Requirements for CE Mark Compliance

Connection Termination Modification
Power/Analog Output 1. When connecting the line power/analog output cable, select the cable entry closest to the
terminal blocks.
2. Use shielded cable* to connect the line power and the 4-20mA analog output device to the
XMTC. It is recommended to use GE P/N X4(*) or equivalent for all weatherproof
installation, and GE P/N Z4(*) or equivalent for all explosion/flameproof installation.
3. Terminate the shield to the cable gland. It is recommended to use GE P/N 419-215 or
equivalent for all weatherproof installation and GE P/N 419-217 or equivalent for all
explosion/flameproof installation.
RS232 Output 1. Use shielded cable* to interconnect the XMTC enclosure with any external I/O devices. It
is recommended to use GE P/N 704-668-12 or equivalent for all weatherproof installation
and GE P/N 704-1262-12 or equivalent for all explosion/flameproof installation.
2. Terminate the shield to the cable gland. It is recommended to use GE P/N 419-215 or
equivalent for all weatherproof installation and GE P/N 419-217 or equivalent for all
explosion/flameproof installation.
*Wires enclosed in a properly-grounded metal conduit do not require additional shielding.

WARNING! Cable entries of an approved flameproof design are required. These must be
installed according to the manufacturer’s instructions. The choice of cable entry device may limit
the overall installation category achieved.

WARNING! It is the responsibility of the user to ensure that all cable entry devices and covers
are properly installed and secure prior to applying power to the XMTC.

XMTC User’s Manual 93

Appendix E. CE Mark Compliance

E.2 EMI Filter Board

For CE compliance, an EMI filter board has been added to the XMTC (see Figure 88 below). This board is connected
internally to terminal block TB1. The power and analog output connections are now made to terminal block TB3 on the
EMI filter board. The RS232 digital output connections are made to terminal block TB2.

CAUTION! Do not make any connections to unassigned or unused terminals.

TB2-3 = RS232 GND (green)

TB2-2 = RS232 TX (white)
TB2-1 = RS232 RX (red)

TB3-4 = -4 to 20 mA (green)
TB3-3 = +4 to 20 mA (white)
TB3-2 = 24VDC Return (black)
TB3-1 = +24VDC Line (red)

TB3 Side View

EMI Filter Board
EMI Filter Board Mounting Screw
TB2 Side View

Figure 88: XMTC with EMI Filter Board - Wiring Connections

94 XMTC User’s Manual

 Appendix E. CE Mark Compliance

E.3 Wiring the Signal Connections for the Weatherproof Version

Refer to Figure 88 on page 94, and complete the following steps to make the proper wiring connections:

WARNING! Cable entries of an approved flameproof design are required. These must be
installed according to the manufacturer’s instructions. The choice of cable entry device may limit
the overall installation category achieved.

1. Install the first cable entry device in accordance with the manufacturer’s instructions.
Note: If installation of the cable entry device is only partially complete, GE recommends tagging the device to ensure
the safety of subsequent users.
a. Thread the cable gland entry body into the XMTC port closest to the terminal blocks.
b. Route the 4-wire power/analog output cable through the cable gland as shown in Figure 89 below.
c. After terminating the shield as shown, assemble the three gland pieces together and tighten the gland to
secure the cable and the shield.
IMPORTANT: The cable shield must be terminated in the cable gland as shown in Figure 89 below.

Entry Body Cable Shield

Figure 89: Proper Cable Gland Assembly (GE p/n 419-215)

2. Remove the screw that secures the EMI filter board to its standoff. Then, pull the board from its socket to
access the TB3 connector, and loosen the terminal screws on the TB3 connector.
3. Connect the power leads:

CAUTION! Connecting the +24 VDC line (red) lead to any terminal except TB3-1 will damage
the XMTC.

a. Insert the 4-wire cable +24 VDC line (red) lead into pin TB3-1 and tighten the screw.
b. Insert the 4-wire cable 24 VDC return (black) lead into pin TB3-2 and tighten the screw.
4. Connect the analog output leads:
a. Insert the 4-wire cable + 4-20 mA (white) lead into pin TB3-3 and tighten the screw.
b. Insert the 4-wire cable – 4-20 mA (green) lead into pin TB3-4 and tighten the screw.

XMTC User’s Manual 95

Appendix E. CE Mark Compliance

E.3 Wiring the Signal Connections for the Weatherproof Version (cont.)
5. Carefully plug the EMI filter board back into its socket, and screw the EMI filter board to its standoff.
6. If you are Installing the second cable entry device, do so in accordance with the manufacturer’s instructions.
Note: If installation of the cable entry device is only partially complete, GE recommends tagging the device to ensure
the safety of subsequent users.
a. Thread the cable gland entry body into the remaining XMTC port.
b. Route the 3-wire RS232 cable through the cable gland as shown in Figure 89 on page 95.
c. After terminating the shield as shown, assemble the three gland pieces together and tighten the gland to
secure the cable and the shield.
IMPORTANT: The cable shield must be terminated in the cable gland as shown in Figure 89 on page 95.
7. Unplug the TB2 connector by pulling it straight out of its socket, and loosen the terminal screws on the TB2
connector.
8. Connect the RS232 serial port leads:
a. Insert the 3-wire cable RX (red) lead into pin TB2-1 and tighten the screw.
b. Insert the 3-wire cable TX (white) lead into pin TB2-2 and tighten the screw.
c. Insert the 3-wire cable GND (green) lead into pin TB2-3 and tighten the screw.
9. Carefully plug the TB2 connector into its socket.
10. Reinstall the cover on the XMTC.
11. Connect the other ends of the cables to the 24 VDC power supply, the 4-20 mA input of the display device, and
the serial port of the computer or terminal (see the instruction manuals for those devices for details).

96 XMTC User’s Manual

 Appendix E. CE Mark Compliance

E.4 Wiring the Signal Connections for the Explosion/Flameproof Version

Refer to Figure 88 on page 94, and complete the following steps to make the proper wiring connections:

WARNING! Cable entries of an approved flameproof design are required. These must be
installed according to the manufacturer’s instructions. The choice of cable entry device may limit
the overall installation category achieved.

1. Install the first cable entry device in accordance with the manufacturer's instructions.
Note: If installation of the cable entry device is only partially complete, GE recommends tagging the device to ensure
the safety of subsequent users.
a. Remove the tab "Remove Before Installation".
b. Thread the cable gland entry body into the XMTC port closest to the terminal blocks.
c. Route the 4-wire power/analog output cable & its ground lug through the cable gland.
d. Fray the braided shield and spread evenly around the cone as shown in Figure 90 below. Compress the ring
to lock the shield.
e. After terminating the shield as shown, assemble the gland pieces together and tighten the gland to secure
the cable and the shield.
IMPORTANT: The cable shield must be terminated in the cable gland as shown in Figure 90 below.

Entry Body Cable Shield

Figure 90: Proper Cable Gland Assembly (GE p/n 419-217)

2. Remove the standoff and the screw that secures the EMI filter board to its standoff. Then, pull the board from
its socket to access the TB3 connector, and loosen the terminal screws on the TB3 connector.

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Appendix E. CE Mark Compliance

E.4 Wiring the Signal Connections for the Explosion/Flameproof Version (cont.)
3. Connect the power leads:

CAUTION! Connecting the +24 VDC line (red) lead to any terminal except TB3-1 will damage
the XMTC.

a. Insert the 4-wire cable +24 VDC line (red) lead into pin TB3-1 and tighten the screw.
b. b. Insert the 4-wire cable 24 VDC return (black) lead into pin TB3-2 and tighten the screw.
4. Connect the analog output leads:
a. Insert the 4-wire cable + 4-20 mA (white) lead into pin TB3-3 and tighten the screw.
b. Insert the 4-wire cable - 4-20 mA (green) lead into pin TB3-4 and tighten the screw.
5. Plug the EMI board back into its socket and secure it with the standoff. Terminate the ground lug of the cable to
the standoff and secure it with the provided screw.
6. If you are installing the second cable entry device, do so in accordance with the manufacturer's instructions.
Note: If installation of the cable entry device is only partially complete, GE recommends tagging the device to ensure
the safety of subsequent users.
a. Remove the tab “Remove Before Installation”.
b. Thread the cable gland entry body into the remaining XMTC port.
c. Route the 3-wire RS232 cable & its ground lug through the cable gland.
d. Fray the braided shield and spread evenly around the cone as shown in Figure 90 on page 97. Compress the
ring to lock the shield.
e. After terminating the shield as shown, assemble the gland pieces together and tighten the gland to secure
the cable and the shield.
IMPORTANT: The cable shield must be terminated in the cable gland as shown in Figure 90 on page 97.
7. Unplug the TB2 connector by pulling it straight out of its socket, and loosen the terminal screws on the TB2
connector.
8. Connect the RS232 serial port leads:
a. Insert the 3-wire cable RX (red) lead into pin TB2-1 and tighten the screw.
b. Insert the 3-wire cable TX (white) lead into pin TB2-2 and tighten the screw.
c. Insert the 3-wire cable GND (green) lead into pin TB2-3 and tighten the screw.
9. Carefully plug the TB2 connector back into its sockets. Terminate the ground lug to the nearest standoff.
10. Reinstall the cover on the XMTC.
11. Connect the other ends of the cables to the 24 VDC power supply, the 4-20 mA input of the display device, and
the serial port of the computer or terminal (see the instruction manuals for those devices for details).

98 XMTC User’s Manual

 Appendix F. Certifications

Appendix F. Certifications
F.1 EC-Type Examination Certificate

Figure 91: EC-Type Examination Certificate (Sheet 1 of 3)

XMTC User’s Manual 99

Appendix F. Certifications

F.1 EC-Type Examination Certificate (cont.)

Figure 92: EC-Type Examination Certificate (Sheet 2 of 3)

100 XMTC User’s Manual

 Appendix F. Certifications

F.1 EC-Type Examination Certificate (cont.)

Figure 93: EC-Type Examination Certificate (Sheet 3 of 3)

XMTC User’s Manual 101

Appendix F. Certifications

F.2 IECEx Certificate of Conformity

Figure 94: EC-Type Examination Certificate (Page 1 of 3)

102 XMTC User’s Manual

 Appendix F. Certifications

F.2 IECEx Certificate of Conformity (cont.)

Figure 95: EC-Type Examination Certificate (Page 2 of 3)

XMTC User’s Manual 103

Appendix F. Certifications

F.2 IECEx Certificate of Conformity (cont.)

Figure 96: EC-Type Examination Certificate (Page 3 of 3)

104 XMTC User’s Manual

 Index

A Certifications
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 ATEX Certification . . . . . . . . . . . . . . . . . . . . . . . 99
Advanced Option EC-Type Examination Certificate . . . . . . . . . . . . . 99
Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 IECEx Certificate of Conformity . . . . . . . . . . . . 102
Enhanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Clear Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ambient Temperature Range . . . . . . . . . . . . . . . . . . 50 Configure Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Analog Output D
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Date of Publication . . . . . . . . . . . . . . . . . . . . . . . . . . i
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Displays
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
TMO2D-TC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Applications
XDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Heat Treat Furnace Atmospheres . . . . . . . . . . . . . 59
Document Number . . . . . . . . . . . . . . . . . . . . . . . . . . i
Hydrogen-Cooled Generators . . . . . . . . . . . . . . . . 64
Drawings, Installation & Wiring . . . . . . . . . . . . . . . . 69
Typical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 59
Drift/Cal Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ATEX Certification . . . . . . . . . . . . . . . . . . . . . . . . . 99
Drifts, Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . 26
C
E
Cable
EC-Type Examination Certificate . . . . . . . . . . . . . . . 99
Available Options . . . . . . . . . . . . . . . . . . . . . . . . 51
Edit Functions, IDM Menu. . . . . . . . . . . . . . . . . . . . 20
Entry Devices . . . . . . . . . . . . . . . . . . . . . . . . 19, 93
EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
GE Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
EMI Filter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Enclosure
Calibration
Flowing Reference . . . . . . . . . . . . . . . . . . . . . . . . . 5
Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Sealed Reference . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Configure Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Environmental
Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Drifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Environmental Compliance . . . . . . . . . . . . . . . . . . . iv
Factory Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Error
Field Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Drift/Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Flowing Reference XMTC . . . . . . . . . . . . . . . . . . 47
Total Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Gas Ranges & Types . . . . . . . . . . . . . . . . . . . . . . 43
Error Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Ordering String . . . . . . . . . . . . . . . . . . . . . . . . . . 54 F
Preparing the Transmitter . . . . . . . . . . . . . . . . . . . 45 Factory Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Required Materials . . . . . . . . . . . . . . . . . . . . . . . . 44 Factory Settings Command . . . . . . . . . . . . . . . . . . . 89
Sealed Reference XMTC . . . . . . . . . . . . . . . . . . . 46 Fast Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Switch Location . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Field Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Calibration Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Filter Board, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . 94
CE Mark Compliance . . . . . . . . . . . . . . . . . . . . . . . 93 Flow Rate, Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

XMTC User’s Manual 105

Index

Flowing Reference Physical Specifications . . . . . . . . . . . . . . . . . . . . . . 50

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . 50
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Functional Specifications . . . . . . . . . . . . . . . . . . . . . 50 Powering Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Programming
G
Enhanced Advanced Option . . . . . . . . . . . . . . . . . 85
Gas
IDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Flow Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Menu Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Ranges & Types . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Sample Gas Flow Rate . . . . . . . . . . . . . . . . . . . . . 19
R
H
Ranges, Measurement . . . . . . . . . . . . . . . . . . . . . . . 49
Hold Last Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Return Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
I
S
IDM Programming . . . . . . . . . . . . . . . . . . . . . . . . . 20
Safety
IECEx Certificate of Conformity . . . . . . . . . . . . . . 102
Auxiliary Equipment . . . . . . . . . . . . . . . . . . . . . . iii
Information Paragraphs . . . . . . . . . . . . . . . . . . . . . . iii
General Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Installation
Personal Equipment . . . . . . . . . . . . . . . . . . . . . . . iv
Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Sample System, Basic Requirements. . . . . . . . . . . . . . 6
Sample System . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sealed Reference
XMTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Interval for Calibration. . . . . . . . . . . . . . . . . . . . . . . 43
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
L Signal Connections
Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . 38 CE Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Signal Connections, Wiring . . . . . . . . . . . . . . . . . . . 14
M Spare Parts Numbers . . . . . . . . . . . . . . . . . . . . . . . . 55
Measurement Ranges . . . . . . . . . . . . . . . . . . . . . . . . 49 Specifications
Menu Maps, Programming . . . . . . . . . . . . . . . . . . . . 41 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Meter ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
N
Switch Location, Calibration . . . . . . . . . . . . . . . . . . 46
Network ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
T
O
Testing
Operating Temperature . . . . . . . . . . . . . . . . . . . . . . 50 % Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Ordering String
Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . 2
XMTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Thermal Conductivity
P Common Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Parts Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Table of Values . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Password, Programming . . . . . . . . . . . . . . . . . . . . . 37 TMO2D-TC Optional Display . . . . . . . . . . . . . . . . . . 6
Performance Specifications . . . . . . . . . . . . . . . . . . . 49 Total Drift Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

106 XMTC User’s Manual

 Index

Typical Applications . . . . . . . . . . . . . . . . . . . . . . 7, 59
U
Under/Over Range . . . . . . . . . . . . . . . . . . . . . . . . . . 34
W
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
WEEE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Wiring
CE Mark Compliance . . . . . . . . . . . . . . . . . . . . . . 93
CE Signal Connections . . . . . . . . . . . . . . . . . . . . . 95
Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
External Devices . . . . . . . . . . . . . . . . . . . . . . . . . 17
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Signal Connections . . . . . . . . . . . . . . . . . . . . . . . 14
X
XDP Optional Display . . . . . . . . . . . . . . . . . . . . . . . . 6

XMTC User’s Manual 107

Index

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108 XMTC User’s Manual

 Warranty

Warranty
Each instrument manufactured by GE Sensing is warranted to be free from defects in material and workmanship.
Liability under this warranty is limited to restoring the instrument to normal operation or replacing the instrument, at
the sole discretion of GE Sensing. Fuses and batteries are specifically excluded from any liability. This warranty is
effective from the date of delivery to the original purchaser. If GE Sensing determines that the equipment was
defective, the warranty period is:
• one year from delivery for electronic or mechanical failures

• one year from delivery for sensor shelf life

If GE Sensing determines that the equipment was damaged by misuse, improper installation, the use of unauthorized
replacement parts, or operating conditions outside the guidelines specified by GE Sensing, the repairs are not covered
under this warranty.

The warranties set forth herein are exclusive and are in lieu of all other warranties whether
statutory, express or implied (including warranties or merchantability and fitness for a
particular purpose, and warranties arising from course of dealing or usage or trade).

Return Policy
If a GE Sensing instrument malfunctions within the warranty period, the following procedure must be completed:
1. Notify GE Sensing, giving full details of the problem, and provide the model number and serial number of the
instrument. If the nature of the problem indicates the need for factory service, GE Sensing will issue a
RETURN AUTHORIZATION NUMBER (RAN), and shipping instructions for the return of the instrument to
a service center will be provided.
2. If GE Sensing instructs you to send your instrument to a service center, it must be shipped prepaid to the
authorized repair station indicated in the shipping instructions.
3. Upon receipt, GE Sensing will evaluate the instrument to determine the cause of the malfunction.

Then, one of the following courses of action will then be taken:

• If the damage is covered under the terms of the warranty, the instrument will be repaired at no cost to the owner
and returned.
• If GE Sensing determines that the damage is not covered under the terms of the warranty, or if the warranty has
expired, an estimate for the cost of the repairs at standard rates will be provided. Upon receipt of the owner’s
approval to proceed, the instrument will be repaired and returned.

XMTC User’s Manual 109

Warranty

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110 XMTC User’s Manual

GE Certification &
Measurement & Control Safety Statements

Certification & Safety Statements for the XMTC Gas Analyzer

When installing this apparatus, the following requirements must be met:

• Field wiring shall be rated at least 10°C above 65°C.

• Connecting cables shall be mounted securely and protected from mechanical damage, pulling and twisting.

• Cable entries are ¾” NPT.

• Cable glands of an approved flameproof design, ATEX + IECEx rated Ex d IIC, are required. These must be installed
according to the manufacturer's instructions. Where the cable glands are provided by GE, the manufacturer's
instructions, as supplied, to GE, will be included in the documentation.

• Unused entries must be sealed using a certified, ATEX + IECEx rated Ex d IIC, threaded plug.

• Modifications to the flameproof enclosure are not permitted.

• The apparatus should be de-energized before opening.

• Installation should comply with IEC/EN 60079-14.

• Equipment is of type flameproof “d” design and complies with: EN 60079-0:2012, EN 60079-1:2007,
EN 60529:1991 +A1:2000, IEC 60079-0:2011, IEC 60079-1:2007, IEC 60529:2001.

• The product contains no exposed parts which produce surface temperature infrared, electromagnetic ionizing, or
non-electrical dangers.

• The product must not be subjected to mechanical or thermal stresses in excess of those permitted in the
certification documentation and the instruction manual.

• The product cannot be repaired by the user; it must be replaced by an equivalent certified product. Repairs should
only be carried out by the manufacturer or by an approved repairer.

• Only trained, competent personnel may install, operate and maintain the equipment.

• Replacement of Cells or Batteries is not permitted by the end user.

• The Battery is protected from Stray Voltage by the Microprocessor Supervisory Circuit
(see image to right).

• The product is an electrical apparatus and must be installed in the hazardous area in
accordance with the requirements of the EC Type Examination Certificate. The
installation must be carried out in accordance with all the appropriate international,
national and local standard codes and practices and site regulations for flameproof
apparatus and in accordance with the instructions contained in the manual. Access to
the circuitry must not be made during operation.

1100 Technology Park Drive, Billerica, MA 01821, U.S.A. 910-217, Rev. A

Telephone: 978-437-1000 or 800-833-9438 October 2013
Sensing House, Shannon Free Zone East, Shannon, County Clare, Ireland
Telephone: +353 61 470200
Certification & Safety Statements for the XMTC Gas Analyzer October 2013

Special Conditions for Safe Use

• Consult the manufacturer if dimensional information on the flameproof joints is necessary.

Markings
• Markings shall appear on the product as shown below:

910-217, Rev. A 2 of 2
GE DECLARATION
Sensing OF
CONFORMITY
DOC-0004, Rev. B

We, GE Sensing
1100 Technology Park Drive
Billerica, MA 01821
USA

declare under our sole responsibility that the

XMO2 Oxygen Analyzer

XMTC Thermal Conductivity Binary Gas Transmitter

to which this declaration relates, are in conformity with the following standards:

• IECEx 60079-0: 2011 & EN 60079-0: 2012

• IECEx 60079-1: 2007 & EN 60079-0: 2007
• EN 50281-1-1: 1998
• EN 61326-1: 2006, Class A, Table 2, Industrial Locations
• EN 61326-2-3: 2006
• EN 61010-1: 2001, Overvoltage Category II, Pollution Degree 2
Other standards Used:
• EN 50014: 1997 +A1, A2, A3
• EN 50018: 2000

following the provisions of the 2004/108/EC EMC, 2006/95/EC Low Voltage and 94/9/EC ATEX Directives.

Where products were initially assessed for compliance with the Essential Health and Safety Requirements of the
ATEX Directive 94/9/EC using earlier harmonized standards, a subsequent review has determined that “technical
knowledge” is unaffected by the current harmonized standards listed above.

The units listed above and any ancillary equipment supplied with them do not bear CE marking for the Pressure
Equipment Directive, as they are supplied in accordance with Article 3, Section 3 (sound engineering practices and
codes of good workmanship) of the Pressure Equipment Directive 97/23/EC for DN<25.

Billerica - June 2013

Issued
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Customer Support Centers

U.S.A.
The Boston Center
1100 Technology Park Drive
Billerica, MA 01821
U.S.A.
Tel: 800 833 9438 (toll-free)
978 437 1000
E-mail: [email protected]

Ireland
Sensing House
Shannon Free Zone East
Shannon, County Clare
Ireland
Tel: +353 (0)61 470291
E-mail: [email protected]

An ISO 9001:2008 Certified Company

www.ge-mcs.com/en/about-us/quality.html

www.ge-mcs.com
©2013 General Electric Company. All rights reserved.
Technical content subject to change without notice.

910-217 Rev. G