Formular CAR CARE
Formular CAR CARE
Automatic Wash
Manual Wash
Drying-aids
High Pressure Cleaning
Complementary Cleaning
active foam 2
The combination of foam-forming surfactants, water and air creates a dense lather that
covers the paintwork entirely, acting intensively during this period. Active foam ensures an
outstanding cleaning action, while gently breaking down the dirt which has been left
behind, carrying it away from the surface. The dirt is kept in suspension, which facilitates
rinsing later. The chemical mixture typically contains some coloring agent, to make the
foam more obvious and pleasing to the eye.
3 shampoo
The shampoo plays an important role. Besides cleaning, it softens the surface of the
paintwork, thereby maximizing the mechanical action of the brushes and protecting
it from scratching. After applying the shampoo, the surface takes the acidic
character, which necessary for the optimal performance of the rinse-aid agent.
polishing 4
Polishing is usually optional in most carwash tunnels. The objective of this step is to cover
the scratches that the paintwork might have, providing an even surface. This process,
apart from protecting, leaves the surface in better physical condition for applying the
rinse-aid and protection waxes.
5 rim cleaner
Rims are particularly prone to dirt from the abrasive wear of the braking system. The rims
should therefore be cleaned regularly, not only from an aesthetic point of view, but also
becaus eoft hepos sibledamaget hatc anbec ausedbyabr as
ionpar tic
les“bur ning”i nto
the rims. The effect of the wheel brushes in standard automatic carwashes, are generally
not efficient. A specific chemical cleaner is often required.
rinse-aid 6
This chemical blend, thanks to its hydrophobic character, reduces the surface tension
of the water remaining from the rinse-off detergents; which creates an instantaneous
water layer break. The water shrinks, forming large drops that are easily carried away
from the paintwork by the effect of the blower. An efficient rinse-aid agent helps to
reduce spotting and minimum wipe-down time can be achieved.
blower
This cleaning sequence can be applied to both automatic tunnels and roll-overs. However, these can take
different configurations and may offer more complex cleaning programs than the explained here.
Guideline Formulations
automatic washing
(*) order of addition –S:stir
30 –50 mL
1:50
pre-wash
Energic Wash
Regular Wash
Alkaline D-138
Alkaline D-137 (*)
DANOX® DB-1 3.0 6/S
FINDET® 13/21 3.0 5
AKYPO® RLM 45 CA 3.0 5 TETRANYL® DM-24 2.1 4
FINDET® 13/21 2.0 4/S NaOH (50%) e.q. 7/S
MELIOSOL® CU-40 5.0 3 NTA·3Na (40%) 4.0 2
NTA·3Na (40%) 3.2 1/S TPPNa 3.0 3/S
TPPNa 3.0 2/S Na2SiO3·5H2O 3.0 1/S
NaOH (50%) e.q. 6/S
Deionized water up to 100% 0
Deionized water up to 100% 0
pH 12.0 –12.5 pH 13.0
www.kaochemicals-eu.com
For the toughest grime, D-138 offers the most outstanding solution. Containing DANOX® DB-1, the
emulsifying properties are enhanced and the cleaning power of the formulation makes it a secure option for
all kinds of dirt. D-137 is the ideal choice for a lower level of demand, without renouncing the quality of
surfactants.
Dilution for manual application can range from 0.5% to 5%. For automatic wash, regulate the pump flow to
have the same concentration as in manual. Leave the dilution in contact with the surface for two or three
minutes, and rinse it off completely with water.
10 – 15 mL active foam
1:500
Premium Quality
Cheap & Effective Alkaline D-143
Neutral D-141 ALFANOX® 46 20.0 3
EMAL® 227E or 228D 30.0 2 BETADET® HR 10.0 4
ALFANOX® 46 10.0 3 NTA·3Na (40%) 10.0 1/S
EDTA·2Na 4.0 1/S TEA (100%) 5.0 2
NaOH (50%) e.q. 4 NaOH (50%) 0.2 5/S
Dye(s) e.q. 5/S Dye(s) e.q. 6/S
Deionized water up to 100% 0 Deionized water up to 100% 0
When it comes to generating foam, the mixture of anionic surfactants is an effective and low-priced
alternative (D-141). A more sophisticated foam, with higher quality and cleaning properties, can be
achieved with the formulation D-143 thanks to the effect of the cocamidopropyl betaine. By adjusting the
air/water ratio of the dossification pump, the foam volume ca be controlled.
Guideline Formulations
automatic washing
5 –10 mL shampoo
1 : 1 0 00
Ready for drying
Soft Shampoo Acidic D-140
Neutral D-139 AKYPO® RLM 45 CA 5.0 3
SULFONAX® 2.0 2
EMAL® 227E or 228D 10.0 3
BDG 4.0 1
BETADET® HR 5.0 4
H3PO4 (85%) e.q. 5/S
NTA·3Na (40%) 5.0 1/S
Citric acid (50%) e.q. 4
BDG 2.0 2
Deionized water up to 100% 0
Citric acid (50%) e.q. 5/S
Deionized water up to 100% 0 pH <1
pH 6.0 –6.5
Should it become necessary to compensate a high pH of the waste water resulting from previous steps,
an acidic shampoo has to be used (D-140). It also leaves the surface in the optimal condition for the
rinse-aid application. If there are no pH restrictions, D-139 becomes a good alternative.
8 – 20 mL rinse-aid
1:500
Oil free - Top Quality
Silicone and Oil free D-147 D-148 D-147 D-148
The oleic esterquat offers an excellent hydrophobicity, assuring the transparency of the formulation at the same
time. It is usually formulated in combination with the fatty ester (EXCEPARL® HO). D-145 is a simple but well
performing formulation for the needs of certain tunnels. Formulation D-146, is recommended if a higher
concentration of hydrophobics is required.
Guideline Formulations
manual washing
manual washing
1:100 Manual Shampoo
Wax Protection Best care D-142
Carnauba Wax D-153
SULFONAX® 8.6 2
EMULSION AF-400
®
25.0 1 EMAL® 270E or 270D 2.9 3
FINDET® 10/18 5.0 2/S EMANON® XLF 6.0 4
Preservative e.q 3 OXIDET® L-75 C 2.5 5
Fragrance e.q 4/S NaOH (50%) e.q. 6/S
Dye(s) e.q 5 NTA·3Na (40%) 4.0 0
Deionized water up to 100% 0 Deionized water up to 100% 1/S
pH 8.0
Up-holstery Cleaner
AKYPO® GENE KTS is a mixture of an ether carboxylate and a
D-152 polymer that has a good cleaning action. Within a short time it
dries into hard, solid needles that can easily be removed with a
AKYPO® GENE KTS 20.0 1 rag or by vacumming. It can be applied with a propellant,
Deionized water 79.5 2 becoming an ideal product for the upholstery cleaning.
Na2.Hydrogen 0.5 3/S Carnauba wax is widely known for its surface protection
Phosphate·2H2O properties. It also has a leveling effect, giving a glossy and new
apperance to the surface.
D-142 combines an excellent foam volume with a very high degreasing power, enhanced by the presence
of EMANON® XLF, a last generation surfactant.
The almost neutral pH assures maximum protection of the paintwork and the skin.
Guideline Formulations
automatic washing
other formulations
BG Butyl glycol
BDG Butyl di-glycol
30 – 50 mL
PnB Propylene glycol n-buthyl ether 1:50
NTA Nitrilotriacetic acid
NTA·3Na Sodium nitrilotriacetate
TPPNa Sodium tripolyphosphate formula dilution for application
NaOH Sodium hydroxide
TEA Triethanolamine
Silicone rinse Ciclomethicone silicone
H3PO4 Phosphoric acid
Na2SiO3·5H2O Sodium methasilicate
Guideline Formulations
Formulation Components
anionic surfactants
Trademark Chemical Description Appearance at 20ºC % Active Matter
EMAL 227 E or 228D
®
Sodium Laureth Sulfate Liquid 27
EMAL® 270 E or 270D Sodium Laureth Sulfate Paste 70
SULFONAX® Dodecylbenzene Sulfonic Acid Liquid 95 min.
ALFANOX® 46 Sodium -Olefin Sulfonate Liquid 37
AKYPO® RLM 45 CA Laureth-6 Carboxylic Acid Liquid 92
MELIOSOL® CU-40 Sodium Cumen Sulfonate Liquid 40
non-ionic surfactants
amphoteric surfactants
Trademark Chemical Description Appearance at 20ºC % Active Matter
cationic surfactants
Trademark Chemical Description Appearance at 20ºC % Active Matter
blends
Trademark Chemical Description Appearance at 20ºC % Active Matter
DANOX DB-1 Non-ionic surfactants Liquid 78
AKYPO GENE KTS Anionic Surfactants and Polymers Opaque Liquid 31
EMULSION AF-400 Waxes, Polymers and Non-ionic Opaque Liquid 33
..Surfactants
Mission
Ourmi ssion i
s“ to stri
ve forthe whol
ehear
ted sati
sfact
ion
and enrichment of thelivesofpeoplegl
obal
ly”through the
Company’ scoredomai nofval ueaddedchemical
s.
Vision
Weai mt obe“ agl obalgroupofcompani est
hati scl
osestt o
thecust omerineachmar ket”
,earningt herespectandt rust
of all stakeholders and contributing to the sustainable
development of society.