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JSB Maintenance

The document provides procedures for periodic maintenance and tune-up of the JSB-196GM Radiotelephone to ensure optimum performance and minimize equipment failure. Key steps include inspecting the antenna system, checking the power source, cleaning any corrosion, and adjusting transmit power levels, microphone levels, and receiver line outputs through specified menus and test equipment. Settings are also provided for the NCT-196N DSC/NBDP modem installed with the radio, including default short plug and DIP switch configurations.

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Michael Sezenias
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0% found this document useful (0 votes)
245 views7 pages

JSB Maintenance

The document provides procedures for periodic maintenance and tune-up of the JSB-196GM Radiotelephone to ensure optimum performance and minimize equipment failure. Key steps include inspecting the antenna system, checking the power source, cleaning any corrosion, and adjusting transmit power levels, microphone levels, and receiver line outputs through specified menus and test equipment. Settings are also provided for the NCT-196N DSC/NBDP modem installed with the radio, including default short plug and DIP switch configurations.

Uploaded by

Michael Sezenias
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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2.

TUNE UP PROCEDURE

2. 1 JSB-196GM RADIOTELEPHONE

● Periodic Maintenance

The following procedures are recommended for performance at monthly intervals to minimize
the possibility of equipment failure and to assure optimum performance.

1. Inspect the antenna system. Pay particular attention to the cleanliness of the antenna
insulator(s), condition of electrical connections, coax transmission line and connections,
antenna and lead-in, and ground strap and connections.
2. Check the condition of the DC13.6V power source. Make sure that all connections are
clean, that the conductors have sufficient current capacity, and that the battery has
sufficient capacity and high specific gravity.
3. Fuse ferrules are subject to corrosion which increases circuit resistance. Fuse should
be removed from their holders, inspected, and cleaned of any free of corrosion,
batteries should be in proper condition and clean, power cabling insulation should be in
proper condition to prevent short circuits or corrosion of the conductors.
4. Plastic surfaces should be cleaned with lens tissue or soft nonabrasive cloth. Care
should be exercised with any plastic surface to prevent scratching. Mild soap and water
may be used in stubborn cases. DO NOT USE SOLVENTS.

● Test Equipment Interconnection

The following block diagram shows hookup of test equipment for tune-up and troubleshooting
procedures as outlined in the following pages.

Line in
EXT KEY
ACCESSORY

AUDIO MIC ANT 50Ω WATT DUMMY


JSB-196GM
OSC METER LOAD

PTT
13.6V,40A
DC POWER
SUPPLY

Figure 2-1 Test Equipment Interconnection


The test equipments mentioned above are , for example, as follows.

1. DC Power Supply :DC13.6V, 40A Continuous Duty, Minimum.

2. RF Power Meter :Bird Model 43, 50 ohms, 250W, 2-30MHz, or equivalent.

3. Audio Oscillator :HP 4204A or equivalent.

4. Coaxial Dummy Load :50 ohms, 150W minimum.

The JSB-196GM Radiotelephone is designed as a maintenance-free equipment after the initial


installation, unless major repairs, requiring major component changes, have been performed.
Upon initial installation or in the event of such changes, perform the following procedures:

● Transmitter Adjustment

Table 2-1 Transmitter Adjustment


Test
No. Item Unit name Adjusting procedures Ratings
circuit
1. POWER Fig. 2-1 1. Initial settings:
MENU operation Audio oscillator: off
2. Adjustment:
Automatic power adjustment
1) Clear the TX power data
by MENU 17,PWR
2) Once turn off power, press
both [POWER] and [MENU].
3) Select “ADJ” by JOG dial.
4) Select “150” by JOG dial and
then start Automatic power
adjustment sequence.
2. MIC LEVEL Fig. 2-1 1. Initial settings:
MENU operation TX frequency: 8294.0kHz
Mode: USB
Power: High
Audio frequency: 1500 Hz
Audio level : -55dBm
2. Adjustment:
Adjust the transmit output
by MENU 32. 30-70W
3. LINE IN LEVEL TRX UNIT Fig. 2-1 1. Initial settings:
RV430 CMN-1960 TX frequency: 8294.0kHz
Mode: F1B
Power: High
Audio frequency: 1700 Hz
Audio level : -15dBm
2. Adjustment:
Adjust the transmit output
by RV430. 30-70W
4. PA BIAS PA UNIT Fig. 2-1 1. Initial settings:
RV1 and RV2 CAH-1960 TX frequency: 8294.0kHz
Mode: USB
Power: Low
Audio oscillator: off
2. Adjustment:
1) Rotate RV1 and RV2.
2) Turn on EXT KEY to transmit.
3) Measure the source current
Ix.
4) Adjust the source current by I = Ix +
RV1. 300mA
5) Adjust the source current by I = Ix +
RV2. (700-
730mA)
Note: MENU 16-32 is User Definitions(Level 2 MENU).
Once turn off the power, both press [POWER] and [MENU].

● Receiver Adjustment

The following block diagram shows hookup of test equipment for receiver test and adjustment.

Line out

ACCESSORY
AF
ANT EXT SP Transformer 600Ω
SSG JSB-196GM 4Ω:600Ω
Level
mater

13.6V
DC POWER
SUPPLY

Figure 2-2 Receiver Test Circuit

Table 2-2 Receiver Adjustment


Test
No. Item Unit name Adjusting procedures Ratings
circuit
1. LINE OUT TRX UNIT Fig. 2-2 1. Initial settings:
RV400 CMN-1960 RX frequency: 2400.0kHz
Mode: USB
SSG frequency:2401.5kHz
SSG level: 30dBu e.m.f.

2. Adjustment:
Adjust the line output level 0dBm
by RV400.
2. 2 NCT-196N DSC/NBDP MODEM

The NCT-196N DSC/NBDP MODEM is designed as a maintenance-free equipment after the


initial installation, unless major repairs, requiring major component changes, have been
performed. Upon initial installation or in the event of such changes, perform the following
settings on the CDJ-1999N CONTROL BOARD.

● Short plug setting

Plug Function Default After installation


ST1 Line input level A: 0dBm B: -10dBm A A

● DIP switch settings


Switch After
Function Default
No. installation
S1-1 Controlled by OFF: DSC/NBDP ON: DSC OFF OFF
S1-2 EEPROM initialization OFF: Initialize ON: Not initialize ON ON
S1-3 EEPROM writing OFF: Enable ON: Disable OFF ON
Transmission of factory test signal
S1-4 OFF OFF
OFF: Possible ON: Not possible
S1-5 Signal transmit timing OFF: Factory ON: Normal ON ON
S1-6 High voltage control Normally ON ON ON
S1-7 Reservation Normally ON ON ON
S1-8 Reservation Normally ON ON ON

● Attenuator setting

Adjust the attenuator setting to “10” so that the NCT-196N DSC/NBDP MODEM outputs
0dBm at transmitting.

・ 1 2 4 8  16
OFF ■ ■ ■

ON ■ ■
   AS2710U
   
2. 3 NAH-692 POWER AMPLIFIER

The NAH-692 POWER AMPLIFIER is designed as a maintenance-free equipment after the


initial installation, unless major repairs, requiring major component changes, have been
performed. Upon initial installation or in the event of such changes, perform the following
procedures.

● Charge Function setting

If the battery charge function is not required, set “CHARGE FUNCTION” menu to OFF as
follows;
- Turn on the “AC” and “DC” switch, pressing MENU ,
- Press MENU and turn the dial to “CHARGE FUNCTION” menu on the LCD,
- Press ENT and set with the dial “ON” or “OFF” on the LCD, and

CHARGE FUNCTION
OFF

- Press ENT and turn off the both AC and DC switches.

● Battery and Charge Voltage setting

The battery charge voltage has been preset to level of the lead battery as default. When the
other type of battery is to be installed, set the specific level as below in conformity with the
following procedure;

Type Model Floating Charge Voltage Equal charge Voltage


Lead SS-200 26.2V 29.4V
Lead(Cell type) HSE 26.8V 26.8V
Alkaline AM-P 28.4V 30.4V

Dial AC switch

EQUAL
RV2

CBG-2692
PS UNIT RV1
ORDINARY
- Turn off the “AC” and “DC” switch on the front panel,
- Pull the Power Amplifier unit from console,
- Remove the upper panel of Power Amplifier unit,
- Turn on the “AC” switch, pressing MENU ,
- Press MENU and turn the dial to “CHG VOLT ADJUST” menu on the LCD,
- Press ENT and turn the dial to “ORDINARY” voltage on the LCD,
CHG VOLT ADJUST
ORDINARY 26.2V

- Adjust the Floating Charge Voltage by RV1,


- Turn the dial to “EQUAL” and adjust the Equal Charge Voltage by RV2, and
CHG VOLT ADJUST
EQUAL 29.4V

- Press ENT and turn off the “AC” switch.

● Battery operation setting

If the Emergency Power Generator is not equipped, set the battery using setting to
SINGLE(SES/HF) by the “BATT USE SET” menu.

- Turn on the “AC” switch pressing MENU ,


- Press MENU and turn the dial to “BATT USE SET” menu on the LCD,
- Press ENT and turn the dial to “SINGLE(SES/HF)” on the LCD.
BATT USE SET
DUAL(SES,HF)
Note:

DUAL (SES, HF): Set this mode when the Emergency Power Generator is

equipped on the vessel, then both SES and HF can be use

simultaneously. However note that if the Battery is used for both

of equipments in this mode without charging, the continuous

operation time would be reduced to approx. 1hour.

SINGLE (SES/HF): Set this mode when the Emergency Power Generator is not

equipped on the vessel, then SES and HF can not be use

simultaneously. However note that if the Battery is used for

either of equipments in this mode without charging, the

operation could be continued for 6hour or more.

- Press ENT and turn off the “AC” switch.


● User Definitions

Turn on the AC and DC switch pressing MENU to access the following the level 2 menu.

Default
Item Function Parameter
Setting

PA IN, PA OUT RF input/output power indication ---- ----

ARRESTOR VOLT PA arrestor voltage indication ---- ----

BATT USE SET Set the battery operation equipment. DUAL/SINGLE DUAL(SES,HF)

USR SETTING CLR Initialize the user setting parameter. ---- ----

POWER DATA CLR Initialize the TX power setting data. ---- ----

80V ADJUST Check and adjust PA 80V. ---- ----

PA BIAS ADJUST Check and adjust PA BIAS current. ---- ----

Check and adjust battery charger ORDINARY ORDINARY:26.2V


CHG VOLT ADJUST
output voltage. EQUAL EQUAL: 29.4V

Initialize the TX power setting data


PA POWER SET ---- ----
and start TX power setting.

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