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Especificações Técnicas - Motores Jimbei

1. This document provides specifications for different diesel engine models including the YND485Q, 490QB, 490QZL, 4100QB, and 4100QB-2. It lists technical details like displacement, power output, fuel consumption, dimensions, and other parameters. 2. Clearance and wear limits are provided for major engine parts like pistons, piston rings, connecting rods, crankshafts, camshafts and others. 3. Tightening torques are specified for bolts on the cylinder head, main bearings, connecting rods, flywheels and clutch casings. 4. Diesel oil designation is selected based on ambient temperature, with lower number designations

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660 views4 pages

Especificações Técnicas - Motores Jimbei

1. This document provides specifications for different diesel engine models including the YND485Q, 490QB, 490QZL, 4100QB, and 4100QB-2. It lists technical details like displacement, power output, fuel consumption, dimensions, and other parameters. 2. Clearance and wear limits are provided for major engine parts like pistons, piston rings, connecting rods, crankshafts, camshafts and others. 3. Tightening torques are specified for bolts on the cylinder head, main bearings, connecting rods, flywheels and clutch casings. 4. Diesel oil designation is selected based on ambient temperature, with lower number designations

Uploaded by

WiterMarcos
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Chapter 1 Diesel Engine

1.1 General introduction of diesel engine

1.1.1 Specifications of diesel engine


Table 1-1
Engine model YND485Q 490QB 490QZL 4100QB 4100QB-2
Exhaust gas
turbo Vertical, in-line, water
In-line, water cooling,
Type mid-cooling cooling, four-stroke, direct
four-stroke, direct ejection
and ejection
supercharging
Number of
4－ 4－ 4－ 4－ 4－
cylinders-bore
x stroke (mm) 85×90 90×105 90×100 100×105 100×115
Cylinder sleeve
wet
style
Total
displacement, 2.156 2.67 2.54 3.298 3.612
L
Compression
18 18 17 17.5
ratio

Rated power 13～


and speed
48/3200 52.5/3200 58.8/3200 66.2/3200
36/1500～
（KW/r/min）
3200
Maximal
torque/speed 183/2000~22 201/2000~22 230/2000~22
≥56.4 166.6/2200
40 00 00
（N.m/min）

Fuel
consumption at
rated working ≤247 ≤265.2 ≤255 ≤238
condition,
g/kw.h
Oil
consumption 2.72 ≤2.72 ≤1.63 ≤2
g/kw.h
Highest Speed at rated power +10%
non-load speed,
r/min
Lowest
non-load stable
≤900 650～750 ≤750
speed,
r/min

Firing order 1－3－4－2

Lubricating
Forced and splash lubrication
method
Cooling
Positive water cooling
method
Starting
Motor starting
method
exhau
Valve
st, 0.25～0.30 0.35～0.40 0.30～0.35
clearan
mm
ce
Intak
(cold)
e, 0.2～0.25 0.35～0.40 0.35～0.40
mm
Superchargin
Intake method Natural aspirating g and Natural aspirating
mid-cooling
Oil
≤100 ≤95 ≤95
temperature,
Oil pressure,
0.2～0.4 0.2～0.45 0.186～0.6
MPa

Oil capacity, L 6 9～9.5

Net weight,
200 230 240 300 320
KG
Outline
dimension
(excluding
697×510×638 720×530×700 720×650×677 892×622×730 895×622×745
clutch), Length
x Width x
Height (mm)

1.1.2 Matching clearance and wear limit of major parts


Table 1-2 Unit: mm (wear limit only used for reference)

YND485Q 490QB, 490QZL 4100QB, 4100QB－2


Engine
model Matching Matching Matching
Wear limit Wear limit Wear limit
clearance clearance clearance
Between
connecting
rod neck
and 0.040～ 0.060～ 0.052～
0.2 0.25 0.25
connecting
0.105 0.127 0.118
rod
bushing
hole
Between
piston pin
and 0.025～ 0.025～ 0.025～
0.1 0.1 0.1
connecting
0.044 0.050 0.048
rod small
end hole
Between
piston skirt
0.13～ 0.13～
and 0.1～0.155 0.4 0.4 0.4
cylinder 0.195 0.195
hole
Between
first piston
0.06～ 0.08～
ring and 0.2 0.2 ———— ————
piston ring 0.092 0.112
slot
Between
second
0.04～ 0.03～
piston ring 0.18 0.15 ———— ————
and piston 0.072 0.062
ring slot
Between
oil ring and 0.03～ 0.03～
0.18 0.15 ———— ————
piston ring
0.067 0.062
slot
Open gap
of first 0.3～0.45 1.6 0.3～0.45 ———— 0.3～0.45 1.5
piston ring
Open gap
of second
0.25～0.45 2.2 0.3～0.45 ———— 0.25～0.40 1.5
piston ring
and oil ring
Between
crank shaft 0.07～ 0.07～ 0.04～
0.25 0.25 0.25
main
0.139 0.149 0.144
journal and
main
bushing
hole
Between
camshaft
0.05～
journal and 0.05～0.1 0.18 0.18 0.1～0.176 0.25
bushing 0.114
hole
Crank shaft
0.075～ 0.095～ 0.07～
axial ———— ———— 0.4
clearance 0.265 0.232 0.262
Camshaft
0.095～
axial 0.05～0.22 ———— 0.06～0.25 ———— 0.5
clearance 0.318

1.1.3 Tightening torque of main bolts


Table 1-3 Unit: N.m
Engine model YND485Q 490QB, 490QZL 4100QB, 4100QB-2
Bolt on cylinder head
175～195 130～170 160～200

Main bearing bolt


110～130 140～180 200～240

Connecting rod bolt


50～60 100～140 100～140

Flywheel bolt
60～70 100～140 100～140

Bolt on clutch casing

1.1.4 Selection of diesel oil


The designation of diesel oil used in diesel engine should be determined according to the
starting temperature. During winter with low temperature, the diesel oil with low freezing point
should be used. On the contrast, in summer, the users may select diesel oil with reference to the
following table.

Relationship between diesel oil designation and lowest allowable temperature Table 1-4
Diesel oil designation 10# 0# -10# -20# -35#
Cetane value 50 50 50 45 43
Freezing point ( ) +10 0 -10 -20 -35
Lowest allowable
temperature (diesel
+18 +8 -2 -12- 27
engine working ambient
temperature) ( )
The diesel oil must be highly cleaned and be free from deterioration of dust and impurity.

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