PPE - PL - 20150923 - 125523 - Industry Overview Plastics Industry in Germany en
PPE - PL - 20150923 - 125523 - Industry Overview Plastics Industry in Germany en
Russia
3 h by p
Helsinki
Norway
Stockholm Tallinn Moscow
Oslo
Estonia
1.5 h >
Riga
Latvia
Denmark Lithuania
Minsk
Copenhagen Vilnius
RU
Dublin Belarus
Ireland
UK Warsaw
Berlin
Kiev
London Amsterdam
Poland
Netherlands
15 h > 30 h by train >
GERMANY
Belgium
Brussels
Prague Ukraine
Luxembourg Czech Republic
Slovak Moldova
Paris
Republic
Chisinau
Vienna Bratislava
France
Austria Budapest
Bern Hungary Romania
Switzerland
h Slovenia
<12 Zagreb
Ljubljana Croatia Bucharest
Serbia
Bosnia- Belgrade
Herzegovina Bulgaria
uck Sarajevo
tr Montenegro Kosovo Sofia
by Pristina Skopje
h Italy Podgorica
24 Macedonia
< Rome Tirana
Portugal Albania
Madrid
Lisbon Turkey
Greece
Spain
Cartography: www.fotolia.de – ©António Duarte
Athens
Source: ©Germany Trade & Invest 2012
Malta
Valletta
Industry Overview 2015/16 www.gtai.com
2
including compound and masterbatch manufacturers
including all registered companies (commercial register)
annual sales of over EUR 300 billion in the last three
years. Europe accounts for around 20 percent of global
plastics production (50 million tons in 2013). To provide Germany’s plastics and rubber machinery companies
some context, China and the NAFTA trade bloc are re- are world leaders. In 2013, they employed a labor force
sponsible for 25 percent and 19 percent of global plas- of 27,500 people in more than 200 companies - gener-
tics production respectively. ating sales of EUR 6.5 billion. According to the VDMA
engineering industry association, sales are expected to
With plastics demand of around 46 million tons per year, increase to more than EUR 7 billion through to 2015.
the European market belongs to the biggest markets in The growing domestic market is characterized by high-
the world. The market is best characterized by a high quality requirements of the end consumer. Within Eu-
level of demand for quality and performance which has rope, Germany is the leading market, accounting for
proven attractive with international investors. Four Eu- around 25 percent of plastics demand.
ropean countries count among the top ten destinations
for global plastics and rubber foreign direct investment HOME MARKET EUROPE
(FDI), with Germany leading the way in the vanguard of More than 12 million tons of plastics produced in Ger-
European countries. many found their way to export markets in 2013, with
around 8.5 million tons of foreign plastics making the
GERMAN MARKET DEMAND AND PRODUCTION reverse journey into the country. With 72 percent of all
The German plastics industry generates sales in the exports, the European single market (EU-28) is the big-
region of more than EUR 90 billion each year. The in- gest recipient of German plastics, followed by the re-
dustry is made up of around 7,000 companies in total. maining countries in Europe (12 percent) and Asia (10
These companies employ a workforce of about 375,000 percent). All told, German plastics exports generated
people. The industry enjoys more than six percent turnover of almost EUR 33 billion (equivalent to 3.6 per-
share of domestic industrial production. cent of total German exports).
The German plastics production market, with 240 com- Within the European single market, the main import-
panies and 37,500 employees, generated sales of EUR ers of German plastics are Italy, France, Poland, and
26.7 billion in 2013. Germany is home to more than the Netherlands. Germany is also one of the largest im-
6,500 companies active in plastics processing. They porters and processors of plastics materials - 87 per-
can call upon a workforce of around 310,000 people. In cent of all plastics imported in 2013 came from EU-28
2013, plastics processing companies reached sales of countries (91 percent across Europe).
around EUR 58 billion.
3
INCREASED GLOBAL PLASTICS Top EU-28 Plastics FDI Destination Countries by Project Share*
DEMAND Others 24%
ure is expected to grow to around 140 kg by 2015. Inter- Source: fDi Markets, GTAI Research 2014
** Listed projects fDi Markets: 900 (plastics, rubber, fiber, plastics machinery)
nationally, the greatest growth is predicted in the de-
veloping Asian nations. Within Europe, the developing
economies of central and eastern Europe that consti-
European Plastics Materials Demand 2013
tute the new EU member states are expected to record
the highest increase levels. Other Western European
countries 12%
EUROPE’S NUMBER ONE PLASTICS INDUSTRY
Other Central European
Centrally situated in Europe, Germany is optimally located Germany 25%
countries 9%
to meet the new business opportunities presented by cur-
rent market developments. At present, Europe accounts
Poland 6% Total
for one fifth of total global plastics consumption. It is demand: 46 mn t
forecast to maintain current consumption levels in global Spain 7% Italy 14%
comparison throughout the end of 2015. As Europe’s
number one plastics location, Germany enjoys a global
UK 8%
plastics production share of around eight percent.
Benelux 9% France 10%
Germany is a major FDI destination country for compa-
Source: PlasticsEurope Market Research Group 2014
nies in the whole plastics industry value chain - in both
international and European comparison. Germany oc-
cupies third place in terms of international plastics FDI Within Europe, Germany is the undisputed leader in
attractiveness, and has been Europe’s leading plastics terms of both plastics manufacturing production and
FDI nation for the last decade. The German plastics in- sales. It comes as little surprise then, that Germany is
dustry produces for the international market with the also Europe’s best-served country in terms of available
added advantage of having the European market as its plastics production facilities. It also records the high-
home market. est level of plastics demand by converters (i.e. demand
expressed as tonnage of virgin resin).
International companies have also been setting up
businesses along the entire carbon fiber-reinforced
plastics (CFRP) idea-innovation-implementation chain,
investing in German companies and entering into col-
laborative efforts with German firms and research in-
stitutions.
4
Industry Overview 2015/16 www.gtai.com
The entire value chain is available – with the highest integration and based on state-of-the-art technologies and infrastructure.
National and international chemicals and plastics clusters and innovative networks along the entire value chain.
5
MARKET APPLICATIONS AND Plastics Consumption in Germany by Segment 2013
SEGMENTS Furniture 4% Agriculture 3%
Housewares 3% Medical 2%
Plastics continue to play a defining role in finding inno-
vative and forward-looking solutions to the way we live. Electrical / Electronics 6%
Other 13%
Whether in the automotive sector, construction, pack-
aging, or even in the field of health care products, the Automotive 10%
plastics industry is creating new and profitable busi-
Total: around 12 mn t
ness opportunities in numerous application markets.
Packaging 35%
Carbon fiber-reinforced plastics (CFRP) application is Construction 24%
virtually unlimited, ranging from lighter prostheses
to faster canoes and more durable rebars (reinforcing
bars). CFRPs are primarily deployed in the automo-
tive, aerospace and wind energy sectors – areas where
Source: Consultic Marketing & Industrieberatung 2014
Germany has successfully positioned itself as a global
leader.
OPPORTUNITIES
Major opportunities abound for companies active in the
PACKAGING packaging sector. In 2013, over 19 million tons of pack-
aging materials from glass, metals, paper, and plastics
MARKET
were produced. With 42.5 percent of the German pack-
Within Europe, more than 50 percent of all goods are
aging market by production value (paper 33.2 percent,
packaged in plastics. According to PlasticsEurope, ma-
glass 7.8 percent, and metals 16.6 percent), plastics en-
jor efficiencies achieved in plastics packaging mean
joy a significant share of the packaging materials mar-
that, by weight, plastics account for only 17 percent of
ket. The food and beverage sector is a major application
all packaging.
market. Increased demand is also forecast for packag-
ing films, hollow bodies, closures, cups, and cans.
Packaging is the largest plastics application market seg-
ment, with 35 percent of total plastics processing find-
ing its way into the packaging sector. According to the IK BUILDING & CONSTRUCTION
(“The Plastics Packaging Industry Association”), the in-
dustry sector in Germany had a production capacity of MARKET
4.3 million tons and sales of EUR 13.6 billion in 2013. Construction is the second largest plastics end-user
The share of plastics packaging in the whole packag- application industry with 24 percent of plastics pro-
ing market has been growing constantly in recent years duction. Plastics are indispensable to modern build-
and currently stands at 42.5 percent in production value ing construction due to their durability, easy handling,
terms. As such, plastics packaging is the best-selling and high performance characteristics as well as lower
material in the packaging market. maintenance costs. Windows, doors, pipes, façade, and
energy-efficient insulation elements are but a few of
New technologies and improved processes are creating the more obvious examples from the long list of poten-
greater efficiencies which are making plastics packag- tial plastics construction applications.
ing more attractive. Plastics also provide a ready solu-
tion to environmental challenges and ensure the safe OPPORTUNITIES
and hygienic transportation of water, food, and other Current trends and major growth opportunities in the
consumer goods in an increasingly urbanized world. construction industry can be found in the energy-effi-
The family of bio-based plastics (“bioplastics”) is also cient construction materials segment. A large share of
gaining in terms of market attractiveness thanks to in- energy savings is realized through the use of plastics-
creased functionality factors. derived thermal insulation materials. Another growth
market is the global plastics pipe industry which will
see double-digit growth over the next 10 years.
6
Industry Overview 2015/16 www.gtai.com
OPPORTUNITIES
ELECTRICAL & ELECTRONICS Worldwide, there are currently more than one billion
vehicles in use today. This figure is expected to double
MARKET
to more than two billion vehicles by 2030. Polymer prop-
With more than 840,000 employees and sales of EUR
erties and relatively simple processing at low temper-
167 billion according to the ZVEI (“Central Association of
atures promote use in many areas of modern car en-
the Electrical Engineering and Electronics Industry”),
gineering. Increasingly more auto manufacturers are
the electrical and electronics (E&E) industry counts
turning to plastics and composites in order to achieve
as one of the biggest industry sectors in Germany. Af-
better fuel efficiency levels in accordance with CO2
fordable and durable plastics are all around us, having
emission reduction requirements. As well as improved
helped revolutionize the way we live today. The average
fuel economies and lower greenhouse gas emission
plastics content in E&E devices is around 20 percent
levels, plastics allow multiple auto parts to be consoli-
of weight. Plastics’ excellent insulating properties and
dated; creating real cost savings for the auto industry.
flexibility are ideal for use in the electrical goods and
High R&D investment levels are crucial to the automo-
electronics sector. Germany’s E&E sector accounts for
tive sector’s continued success, with research in new
six percent of the total plastics consumption market.
and advanced materials (e.g. lightweight construction)
an important component. Technological advances are
OPPORTUNITIES
increasingly taking place on the side of the supplier
The global E&E industry is the world’s fastest-growing
which is transforming the traditional OEM business
industry sector, and the fourth largest in Germany by
model. Plastics and composites manufacturers have
revenue. Plastics are also playing an important role in
adopted the role of innovator to constantly develop new
global efforts to develop novel electronic devices using
solutions for the automotive industry.
organic functional layers suited to simple and low-cost
products. Organic electronics (also “printed electron-
ics”) products have already hit the market in the guise MEDICAL
of OLED displays and polymer solar cells. German re-
search institutes like the Fraunhofer Institute for Ap- MARKET
plied Polymer Research are making exciting research Germany is Europe’s largest market for medical devic-
advances in polymers with electrical and optical char- es and the world’s third largest. With overall turnover
acteristics for high-technology applications. Further in the EUR 23 billion region and a workforce of around
development opportunities in the field of 3D printing 190,000, the medical technology sector is a cornerstone
technologies also arise. of the German economy. According to BVMed (“German
Medical Technology Association”), companies in the
medical devices sector recorded a 2.6 percent increase
AUTOMOTIVE (EUR 15.5 billion) in international turnover. In 2013, the
industry’s export ratio reached a peak of 68 percent.
MARKET
Medical use of plastics accounts for more than two per-
German automobile manufacturers produced more
cent of the plastics market.
than 14 million cars in 2013 – equivalent to more than
17 percent of worldwide production. Domestically, the
OPPORTUNITIES
auto sector remains the country’s most important eco-
Modern medicine depends on an array of plastics-based
nomic industry sector, and boasts the largest concen-
medical equipment used in general practice. The high
tration of OEM plants in Europe. According to the VDA
acceptance afforded German medical technologies is a
(“German Association of the Automotive Industry”)
clear indicator of the innovative strength of an industry
2014 report, the German automotive industry gener-
exemplified by above-average R&D expenditure levels
ated sales of around EUR 362 billion in 2013 (almost
(around nine percent of total turnover). But it is not just
two thirds of which in foreign markets). Ten percent of
in general medical practice that plastics are making
plastics consumption is generated in the auto sector.
their presence felt; state-of-the-art orthopedic pros-
Plastics contribute up to 15 percent of the body weight
theses and even artificial organs are increasingly being
of new cars. Lightweight plastics are contributing to
manufactured from plastics. Polymers are also being
make cars more eco-friendly, safer, and comfortable.
used in the treatment of extensive wounds to reduce
skin grafts levels.
7
R&D INFRASTRUCTURE
creation
Cutting-edge cluster competition
INNOVATIVE PLASTICS
INDUSTRY NETWORKS
Source: Economic development agencies of the individual federal states,
Clusters in the plastics industry are Germany Trade & Invest Research, Cluster and Competence Center 2014
typically integrated in multi-produ- ©
Germany Trade & Invest, 2015
cer sites overseen by a third-party
management company responsible
for the efficient running of all onsite “Industrial clusters and a strong research base are major success factors in the Ger-
services and utilities. There are over man plastics industry. The fact that Germany can successfully conduct research, de-
40 regional clusters, innovative net- velopment and production for the world market is due in part to the classic benefits
works, and competence centers in Germany offers as a business location: well-trained, highly-qualified and motivated
plastics and material sciences in Ger- employees, political stability and the ability to make long-term plans, as well as a
many. The chemical and plastics clus- long-standing tradition of good labor relations, decent infrastructure and a strong
ters and their innovative networks focus on quality.”
and competence centers span the
Dr. Josef Ertl, Chairman, WVK - Plastics Industry Association
entire value chain of the plastics in-
dustry, providing unparalleled know-
ledge transfer opportunities and SPECIALIZED CHEMICAL PARKS The Chemical Parks and sites con-
market impulse. Effectively building There are currently around 60 che- cept allows investors to easily “plug
a partnership bridge between aca- mical sites in Germany, of which 37 into” and access all of the necessa-
demia, commerce, and industry, clu- are organized as so-called „Chemi- ry infrastructure resources they re-
sters promote shared dialogue and cal Parks.“ Of these, 28 specialize in quire – and all without the financial
innovative technology partnerships polymer manufacturing and plastics costs of a greenfield investment.
between science and industry. processing.
8
Industry Overview 2015/16 www.gtai.com
R&D INFRASTRUCTURE AND COMPETENCE Note: The “innovation index“ is a composite of 25 indicators measuring innovation, such as public and business
R&D expenditures, educational background, international patent applications.
The chemical industry is by far the most important
Source: Innovation Union Scoreboard (European Union) 2014
source for new materials. As such, it supplies a large
number of industrial sectors with new material innova-
tions. As well as plastics processing, almost all industry This allows international investors to profit from
sectors benefit from preliminary innovation work car- highly scalable R&D potential (industry cooperation
ried out by the chemical sector. and strategic partnership). Germany’s world-class
research landscape includes a significant number of
Investments in innovation (including R&D and capital polymer and materials science research institutes.
investments) account for almost nine percent of annual Based on the Federal Ministry of Education and Re-
turnover. In 2013, the German chemicals industry spent search (BMBF) research and innovation study 2014 and
EUR 10.5 billion on R&D – equivalent to almost one Germany Trade & Invest research, this impressive list
fifth of total German industry R&D expenditure. R&D includes:
activities located in Germany are international in na-
33 university institutes
ture, playing a key role in the global research program
12 university of applied science institutes
activities of international chemical industry operators.
2 Max-Planck Society (MPG) institutes
Plastics and rubber processors have consolidated R&D
12 Fraunhofer Association (FG) institutes
spending in the last 10 years, helping establish Germa-
3 institutes of the Helmholtz Association of
ny’s plastics processing sector (with R&D expenditure
German Research Centres (HGF)
of around EUR 956 million in 2012) as the undisputed
4 Leibniz Association (WGL) institutes
European number one. Around six percent of plastics
10 federal and national R&D institutes
and rubber machinery manufacturer annual turnover
was spent on R&D and capital investments in 2012.
Academics and scientists have formed the Plastics
Technology Scientific Working Group (WAK) for the fur-
INDUSTRIE 4.0 application potential is also being used
ther promotion and development of plastics technology
to allow efficiency improvements in plastics process-
in Germany.
ing. Non-university based applied research institu-
tions, competence centers and pilot projects provide
mainly small and medium-sized plastics processors
with unparalleled access to cutting-edge research in-
frastructure and expertise. In the field of composites,
the Fraunhofer Materials and Components Group com-
bines the expertise of 12 Fraunhofer institutes and is
the most important “Fraunhofer Alliance” in terms of
research budget.
9
INVESTMENT CLIMATE
10
Industry Overview 2015/16 www.gtai.com
11
SUCCESS STORY
Project Milestones
Company Mold Hotrunner Solutions Inc. (MHS)
Country of Origin Canada
Industry Injection molding systems
Company Objective Establishment of a new European sales and service office
GTAI Support J
German plastics industry information
J
Company formation information
J
Establishment of contacts to Invest in Bavaria and the Economic Development Department of the City of Würzburg
Initial Contact April 2012
Company Formed July 2014: MHS Heisskanaltechnik GmbH, www.mhs-heisskanal.de
12
OUR INVESTMENT PROJECT CONSULTANCY SERVICES
GERMANY TRADE & INVEST We coordinate site visits, meetings with potential part-
ners, universities, and other institutes active in the in-
HELPS YOU dustry. Our team of consultants is at hand to provide you
with the relevant background information on Germa-
Germany Trade & Invest’s teams of industry experts
ny’s tax and legal system, industry regulations, and the
will assist you in setting up your operations in Germany.
domestic labor market.
We support your project management activities from
the earliest stages of your expansion strategy.
Germany Trade & Invest’s experts help you create
the appropriate financial package for your invest-
We provide you with all of the industry information
ment and put you in contact with suitable financial
you need – covering everything from key markets and
partners. Incentives specialists provide you with
related supply and application sectors to the R&D land-
detailed information about available incentives, sup-
scape. Foreign companies profit from our rich expe-
port you with the application process, and arrange con-
rience in identifying the business locations which best
tacts with local economic development corporations.
meet their specific investment criteria. We help turn
your requirements into concrete investment site propos-
All of our investor-related services are treated with
als; providing consulting services to ensure you make
the utmost confidentiality and provided free of charge.
the right location decision.
Business oppor- Market entry Project partner Joint project Coordination and
tunity analysis and strategy support identification management with support of nego-
market research and contact regional develop- tiations with local
ment agency authorities
SUPPORT SERVICES
13
OUR PARTNERS
THE INDUSTRY ASSOCIATIONS The Industry Associations of the German Plastics Industry*
AND ORGANIZATIONS
Germany Trade & Invest works closely with the respec-
tive German industry associations to provide support
to foreign plastics companies seeking to settle in Ger-
many. As a result, these companies are able to benefit
from the competencies of the different professional as- www.wv-kunststoff.org
sociations along the entire value chain.
14
CONTACT
IMPRINT
PUBLISHER
Germany Trade and Invest
Gesellschaft für Außenwirtschaft
und Standortmarketing mbH
Friedrichstraße 60
10117 Berlin
Germany
T. +49 (0)30 200 099-555
F. +49 (0)30 200 099-999
[email protected]
www.gtai.com
EXECUTIVE BOARD
Dr. Benno Bunse, Chairman/CEO
Dr. Jürgen Friedrich, CEO
AUTHORS
Peggy Görlitz, Senior Manager, Plastics Processing, Investor Consulting,
Mechanical & Electronic Technologies, Germany Trade & Invest
William MacDougall, Senior Manager, Marketing & Communications, Germany Trade & Invest
LAYOUT
Germany Trade & Invest
PRINT
Asmuth Druck & Crossmedia GmbH & Co. KG, Köln
NOTES
©
Germany Trade & Invest, January 2015
All market data provided is based on the most current market information available
at the time of publication. Germany Trade & Invest accepts no liability for the actuality,
accuracy, or completeness of the information provided.
Germany Trade & Invest would like to thank PlasticsEurope, the pan-European trade organization
of the German plastics processing industry, for its invaluable support in making this publication.
ORDER NUMBER
15557
Germany Trade & Invest
Friedrichstraße 60
10117 Berlin
Germany
Peggy Görlitz
Investor Consulting
T. +49 (0)30 200 099-555
F. +49 (0)30 200 099-999
[email protected]
www.gtai.com/plastics
ABOUT US
Germany Trade & Invest is the foreign trade and inward in-
Photo: Pressefoto BASF SE, 09/2009, Basotec®
www.gtai.com