MC4 Technical Manual
MC4 Technical Manual
TECHNICAL MANUAL
NSN 1670-01-306-2100
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous material warnings
that must be understood and applied during operation and maintenance of this equipment.
Failure to observe these precautions could result in serious injury or death to personnel.
WARNING
WARNING
WARNING
Any amount of extension past the index surface may mean the
ripcord pins will not be pulled, which may result in death of
parachutist.
WARNING
WARNING
a Change 1
TM 10-1670-287-23&P
WARNING
The Stroke Simulator must be able to pull both reserve ripcord pins
positively and completely to ensure adequate travel of the AR2
power cable. Inadequate travel of the AR2 power cable may cause
the parachute to not deploy, resulting in serious injury or death of the
parachutist.
WARNING
When attaching the power cable assembly to the AR2, always verify
proper engagement of ball end of power cable with piston rod of
AR2 by looking through transparent plastic cable seal retainer.
Cable seal retainer and power cable seal must be present to ensure
correct seating of power cable ball. If ball is not engaged with piston
rod or if cable seal retainer is missing, actuation of AR2 will fail to
pull ripcord pins, which may result in death of parachutist.
WARNING
The FF-2 must be able to pull the main ripcord pin positively and
completely to ensure adequate travel of the FF-2 power cable.
Inadequate travel of the FF-2 power cable may cause the parachute
to not deploy, resulting in serious injury or death of the parachutist.
Change 1 b
TM 10-1670-287-23&P
TECHNICAL MANUAL
NSN: 1670-01-306-2100
By Order of the Secretaries of the Army, Air Force, and Navy (Including the Marine Corps):
PETER J. SCHOOMAKER
General, United States Army
Chief of Staff
Official:
SANDRA R. RILEY
Administrative Assistant to the
Secretary of the Army
0521620
MICHAEL E. RYAN
GENERAL, USAF
Chief of Staff
Official:
GEORGE T. BABBETT
General, USAF
Commander, Air Force Materiel Command
D.G. MORRAL
Rear Admiral, USN
Program Executive Officer
For Expeditionary Warfare
Naval Sea Systems Command
R.P. SHOCKEY
Director, Program Support
Marine Corps Systems Command
DISTRIBUTION:
To be distributed in accordance with initial distribution IDN 255304, requirements for
TM10-1670-287-23&P.
TM 10-1670-287-23&P
TECHNICAL MANUAL
UNIT AND DIRECT SUPPORT MAINTENANCE MANUAL
INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST
FOR
MC-4 RAM AIR FREE-FALL
PERSONNEL PARACHUTE SYSTEM
NSN 1670-01-306-2100
2. This change is a result of corrected National Stock Numbers (NSN)s and/or CAGEC codes
and part numbers.
3. New or updated text is indicated by a vertical bar in the outer margin of the page.
Insert Pages
2028 Front/Back
ARMY TM 10-1670-287-23&P
AIR FORCE T.O. 14D1-2-468-2
MARINE CORPS TM 09011A-23&P
NAVY NAVAIR 13-1-38
C-1
By Order of the Secretaries of the Army, Air Force, and Navy (to include Marine Corps):
PETER J. SCHOOMAKER
General, United States Army
Chief of Staff
Official:
SANDRA R. RILEY
Administrative Assistant to the
Secretary of the Army
0436401
MICHAEL E. RYAN
GENERAL, USAF
Chief of Staff
Official:
GEORGE T. BABBETT
General, USAF
Commander, Air Force Materiel Command
D.G. MORRAL
Rear Admiral, USN
Program Executive Officer
For Expeditionary Warfare
Naval Sea Systems Command
R.P. SHOCKEY
Director, Program Support
Marine Corps System Command
DISTRIBUTION:
To be distributed in accordance with initial distribution number (IDN) 255304 requirements for TM 10-1670-287-
23&P.
TM 10-1670-287-23&P
NOTE: The portion of text affected by the update is indicated by a vertical line in the outer margins of the
page. Updates to illustrations are indicated by miniature pointing hands or vertical lines in the
outer margins of the page in the area of the illustration changed. Zero in the “Change No.”
column indicates an original page or work package.
Dates of issue for original and changed pages / work packages are:
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 28. THE TOTAL NUMBER
OF WORK PACKAGES IS 77, CONSISTING OF THE FOLLOWING:
A Change 2
USA
TM 10-1670-287-23&P
Change 2 B
USA
*TM 10-1670-287-23&P
AIR FORCE T.O. 14D1-2-468-2
MARINE CORPS TM 09011A-23&P
NAVY NAVAIR 13-1-38
HEADQUARTERS, DEPARTMENTS OF
THE ARMY, AIR FORCE, NAVY, AND
HEADQUARTERS, U.S. MARINE CORPS
WASHINGTON, D.C., 30 JULY 2003
TECHNICAL MANUAL
You can help improve this manual. If you find any mistakes or if you know of a way to
improve the procedures, please let us know.
ARMY - Mail DA Form 2028 (Recommended Changes to Publications and Blank Forms), or
DA Form 2028-2, located in the back of this manual, direct to: Commander, U.S. Army Tank-
automotive & Armament Command, ATTN: AMSTA-LC-CECT, Kansas Street, Natick, MA
01760. You may also send in your recommended changes via electronic mail directly to
[email protected]. A reply will be furnished directly to you. Instructions for
sending electronic 2028 may be found at the back of this manual immediately preceding the
hard copy 2028.
AIR FORCE – Reports by U.S. Air Force units should be submitted on AFTO Form 22,
Technical Order Publication Improvement Report and Reply, and forwarded to the address
prescribed above for the Army. An informational copy of the prepared AFTO Form 22 shall
be furnished to WP-ALC/TILTA, 420 2nd Street, Suite 100, Robins AFB, GA 31098-1640.
MARINE CORPS –Submit NAVMC Form 10772 to Commander, ATTN: (Code 850), Marine
Corps Logistics Bases, 814 Radford Blvd., Albany, GA 31704-1128. A reply will be sent to
you.
NAVY – Submit NAVSEA Form 4160/1 (REV 299) to Commander, NSDSA Code 5E30,
NAVSURFSENDIV, 4363 Missile Way, Port Hueneme, CA 93043-4307. A reply will be sent to
you.
i Change 1
TM 10-1670-287-23&P
TABLE OF CONTENTS
WP Sequence No.
WARNING SUMMARY a
Change 1 ii
TM 10-1670-287-23&P
iii Change 1
TM 10-1670-287-23&P
Change 1 iv
TM 10-1670-287-23&P
In this manual, primary chapters appear in upper case/capital letters; work packages are presented in
numeric sequence, e.g., 0001 00; paragraphs within a work package are not numbered and are presented
in a titles format. For a first level paragraph, title all upper case/capital letters, e.g., FRONT MATTER
subordinate paragraph title will have the first letter of the first word of each principle word all upper
case/capital letters, e.g., Manual Organization and Page Numbering System. The location of additional
material that must be referenced is clearly marked. Illustrations supporting maintenance procedures/text
are located underneath, or as close as possible to, their referenced paragraph.
FRONT MATTER. Front matter consists of front cover, warning summary, title block, table of contents,
and how to use this manual page.
CHAPTER 2 - OPERATOR INSTRUCTIONS. Chapter 2 contains service upon receipt, initial receipt,
receipt of used parachute assembly, and preventive maintenance checks and services (PMCS),
lubrication instructions, and maintenance procedures authorized at operator level.
REAR MATTER. Rear matter consists of alphabetical index, DA Form 2028, authentication page, and
back cover.
Manual Organization and Page Numbering System. The manual is divided into five major chapters that
detail the topics mentioned above. Within each chapter are work packages covering a wide range of
topics. Each work package is numbered sequentially starting at page 1. The work package has its own
page-numbering scheme and is independent of the page numbering used by other work packages. Each
page of a work package has a page number of the for XXXX YY-ZZ where XXXX is the work package
number (e.g. 0010 is work package 10), YY is the revision number for that work package, and ZZ
represents the number of the page within that work package. A page number such as 0010 00-1/(2 blank)
means that page 1 contains information but page 2 of that work package has been intentionally left blank.
Finding Information. The table of contents permits the reader to find information in the manual quickly.
The reader should start here first when looking for a specific topic. The table of contents lists the topics
contained within each chapter and the work package sequence number where it can be found.
Example: If the reader were looking for instructions on “Conversion (Reserve Canopy to a Main Canopy)”,
which is a unit maintenance topic, the table of contents indicates that unit maintenance information can be
found in chapter 3. Scanning down the listings for chapter 3, Conversion (Reserve Canopy to a Main
Canopy) information can be found in WP 0049 00 (Work Package 49).
An Alphabetical Index can be found at the back of the manual; specific topics are listed with the
corresponding work package number.
v/(vi Blank)
TM 10-1670-287-23&P
CHAPTER 1
INTRODUCTORY INFORMATION
FOR
MC-4 RAM AIR FREE-FALL
PERSONNEL PARACHUTE SYSTEM
TM 10-1670-287-23&P 0001 00
SCOPE
This manual contains instructions for organizational and Direct Support (DS) maintenance on the MC-4
Ram Air Free-Fall Personnel Parachute System. Included are procedures for service upon receipt,
packing procedures, maintenance procedures, and repair parts and special tool lists.
Army. If the MC-4 needs improvement, let us know. Send us an EIR. You, the user, are the only one
who can tell us what you don’t like about your equipment. Let us know why you don’t like the design.
Tell us why a procedure is hard to perform. Put it on a SF 368 (Product Quality Deficiency Report). Mail
it to us at Commander, U.S. Army Tank-automotive & Armament Command, 15 Kansas Street, Natick,
MA 01760. A reply will be furnished directly to you.
Air Force. Reports by U.S. Air Force units should be submitted on AFTO Form 22, Technical Order
Publication Improvement Report, and forwarded to the address prescribed above for the Army. An
information copy of the prepared AFTO Form 22 shall be furnished to ALC/LDEAM, Kelly AFB, TX 78241.
Navy. Submit NAVSEA Form 4160/1 (REV 2-99) to Commander, NSDSA Code 5E30,
NAVSURFCENDIV, 4363 Missile Way, Port Hueneme, CA 93043-4307. A reply will be sent to you.
Marine Corps. Submit NAVMC Form 10772 to Life Cycle Management Center, ATTN: Product Support
Section 822, 814 Radford Blvd., Albany GA 31704-0320. A reply will be sent to you.
While corrosion is typically associated with rusting of metals, it can also include deterioration of other
materials, such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these
materials may be a corrosion problem.
If a corrosion problem is identified, it can be reported using Standard Form SF 368, Product Quality
Deficiency Report. Use of keywords such as "corrosion,” "rust," "deterioration," or "cracking" will ensure
that the information is identified as a CPC problem.
The form should be submitted to the address specified in DA PAM 750-8, The Army Maintenance
Management System, Users Manual (TAMMS).
GENERAL INFORMATION:
Objective. Methods of destruction used to inflict damage on air delivery equipment should make it
impossible to restore equipment to a usable condition in a combat zone by either repair or
cannibalization.
Authority. Destruction of air delivery equipment that is in imminent danger of capture by an enemy is a
command decision that must be made by a battalion or higher commander or the equivalent.
Implementation plan. All units that possess air delivery equipment should have a plan for the
implementation of destruction procedures.
Training. All personnel who use or perform such functions as rigging, packing, maintenance, or storage
of air delivery equipment should receive thorough training on air delivery equipment destruction
procedures and methods. The destruction methods demonstrated during training should be simulated.
Upon completion of training, all applicable personnel should be thoroughly familiar with air delivery
equipment destruction methods and be capable or performing destruction without immediate reference to
any publication.
SPECIFIC METHODS:
Specific methods of destroying Army material to prevent enemy use shall be by mechanical means, fire,
or by use of natural surroundings.
Destruction by Mechanical Means. Air delivery equipment metal assemblies, parts, and packing aids
shall be destroyed using hammers, bolt cutters, files, hacksaws, drills, screwdrivers, crowbars, or other
similar devices to smash, break, bend, or cut.
WARNING
Destruction by Fire. Items that can be destroyed by fire shall be burned. The destruction of equipment
by use of fire is an effective method of destroying low melting point metal items. However, mechanical
destruction should be completed first, whenever possible, before initiating destruction by fire. When
items to be destroyed are made of metal, textile materials (or some comparable low combustible material)
they should be packed under and around the item, then soaked with a flammable petroleum product and
ignited. Proper concentration of equipment that is suitable for burning will provide a hotter and more
destructive fire.
Destruction by Use of Natural Surroundings. Small vital parts of assemblies that are easily accessible
may be disposed of as follows. Disposal or denial of equipment to an enemy may be accomplished
through use of natural surroundings. Accessible vital parts of assemblies may be removed and scattered
through dense foliage, buried in dirt or sand, or thrown into a lake, stream, or other body of water. Total
submersion of equipment in a body of water will provide water damage as well as concealment. Salt
water will inflict extensive damage to air delivery equipment.
Other Methods of Destruction. Oxygen system equipment will be destroyed as prescribed in TM 750-
244-1-2.
WARRANTY INFORMATION
The MC-4 Ram Air Free-Fall Personnel Parachute System does not contain warranty provisions.
Cm. Centimeter
DS Direct Support
Dtd. Dated
EA Each
F Fahrenheit
ft. Feet
in. Inches
Ltrs Liters
LG Long
Lbs Pounds
MTG Mounting
No. Number
OD Olive Drab
oz. Ounces
TB Technical Bulletin
WP Work Package
Safety. Use care in handling packed parachutes as exposed metal parts could cause painful injuries.
Care and Handling. Every effort shall be made to protect the parachute from weather elements, dust,
dirt, oil, grease, and acid. An unpacked parachute shall be placed in an aviator kit bag. When available,
an environmentally controlled building should be used to store parachutes. Parachutes shall be stored in
a dry, well-ventilated location and protected from pilferage, dampness, fire, dirt, insects, rodents, and
direct sunlight.
SPECIAL TOOLS, TEST MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE), AND SUPPORT
EQUIPMENT
Special tools, TMDE and support equipment are not required.
A summary of the characteristics, capabilities and features of the equipment is contained in the following
subparagraphs:
The MC-4 Ram Air Free-Fall Personnel Parachute System (front and back view) is designed to place
Army personnel into areas of mission interest. An MC-4’s inherent gliding capability offers important
potential for minimizing detection during entry or changing the landing area during descent in order to
avoid capture. The high altitude standoff capability significantly reduces aircraft vulnerability and
detection.
The various modes of the MC-4 parachute use, such as High Altitude High Opening (HAHO) and High
Altitude Low Opening (HALO), provide versatility and opportunity for controlling descent which are not
possible with standard (round) or less efficient gliding parachute designs.
Weapon
Tie-downs
3-Ring Release
Assembly
Reserve Ripcord
Reset
Indicator Oxygen Fitting
Window
Equipment
D-Ring Leg Strap
Waist Band
FRONT VIEW
Reserve Parachute
Compartment
Main Riser
Compartment
Free Fall
Secondary
Housing
Channel, FF-2
Main Ripcord
Housing
Channel
Main Parachute
Compartment
BACK VIEW
COMPONENTS
The ram air parachute system consists of:
1. A harness assembly compatible with a free fall secondary (FF-2) and an automatic ripcord release
(AR2) automatic activation devices (AAD) and a single-point canopy release system. The harness
also includes four equipment/lowering line attachment points.
2. A back-mounted container assembly designed to accommodate a main and reserve canopy situated
in tandem with the reserve canopy above the main canopy. The main and reserve canopies are
identical in size and performance with provisions for turning and executing maneuvers prior to
landing. Both canopies are capable of three-to-one glide ratios.
DEPLOYMENT CAPABILITY
The ram air parachute system has a deployment capability as follows:
1. The deployment of the main canopy is by either the automatic ripcord release or the main ripcord.
2. In the event the main canopy needs to be released during descent or landing, the main parachute
system is equipped with a single-point canopy release system. This system releases both left and
right risers from the same single point at the same instant.
3. Deployment of the reserve canopy is by either a reserve static line connected to the main canopy
risers which is initiated through the single-point canopy release system or by the reserve ripcord.
4. The reserve deployment system allows reserve canopy deployment even if the reserve pilot chute
becomes entangled/snagged with the parachutist or equipment.
Pilot Chute
Bridle Line
Deployment
Bag
Main Canopy
Slider
Reserve
Toggles Ripcord
Main Canopy
Ripcord Release
Assembly Harness
2. Main Deployment System. The main deployment system consists of the items shown below. The
pilot chute has a 7-inch diameter crown, a 32-inch spiral spring, and is covered with a combination of
Type I nylon cloth (0 to 5 cfm) and nylon mesh fabric. A 1-inch loop at the bottom of the main pilot
chute is used to connect a 62-inch main pilot chute bridle line into the main canopy. The deployment
bag measures 17 by 10-inches and is constructed of nylon cloth. A grommet in the top of the bag
allows the bridle line to pass through the bag and attach to the canopy. The bag has attachment
points for type II heavy-duty retainer bands, which are used to lock the bag closed and stow the
suspension lines.
Locking Stow
Locking Flap Attaching Points
Suspension
Line Attaching
Points
NO. 5
Grommet
Ring
3. Main Canopy Assembly. The main canopy assembly consists of a rectangular canopy constructed of
Type I nylon with heat set, stabilized, braided polyester suspension and control lines, a slider for
reefing, and four barrel-nut style connector links for connection to the main risers.
a. Canopy. The MC-4 canopy is a semi rigid wing when inflated. It has an upper and lower surface
connected by a series of ribs. This construction forms a rectangular shaped canopy with seven
dual openings at the leading edge known as cells. Each cell is identified numerically, 1 through
7. The cells allow ram air pressure between upper and lower surfaces giving the canopy its
shape and glide characteristics.
(1) All ribs except the outer ribs have oval shaped crossports cut into them to allow span wise
airflow. The outer ribs and alternating ribs through the canopy (eight) have load distributing
tapes and attachment loops for suspension line attachment.
(2) The suspension lines are connected to alternate ribs at four chordwise attachment points on
each rib. The lines attached to the leading edge are identified as the A lines. The lines
attached aft of the A lines are the B lines, and so on to the D lines. The lines attached to the
trailing edge are the control lines. Each set of lines along each rib (A, B, C, D) are identified
numerically, 1 through 8.
(3) The center A and B lines are continuous (lines 4A, 4B, 5A, and 5B). They run directly from
the fourth A line attachment point down to and around the front left connector link, and up to
the fourth B line attachment point. The fifth A and B lines run similarly from the fifth B line
attachment point down to and around the front right connector link and up to the fifth B line
attachment point.
(4) Lines other than the forward center lines are cascaded to points beneath the canopy. The A
lines are attached directly to one of the front two connector links. The B lines are connected
to their associated A lines at a point below the canopy. The C lines run directly to one of the
two rear connector links, and the D lines are attached to their associated C lines in the same
way that the B lines are connected to the A lines. This cascaded method of construction
reduces weight, volume, and aerodynamic drag and also contributes to structural integrity.
(5) Two control lines controlled at the risers are used to maneuver the canopy. Each control line
is formed by attaching five cascaded lines from the trailing edge of the canopy into one main
control line. Each control line then runs directly to the back of the rear risers.
b. Slider. The slider, used for reefing, is made of Type I nylon, is dome shaped, and measures 27
by 28-inches. All sides are reinforced with Type XII webbing. No. 8 grommets are installed at
each corner.
c. Connector Links. Four barrel-nut style stainless steel connector links are used to connect the
suspension lines to risers.
NOTE
1 DETAIL A
Main Pilot Chute Bridle
Attaching Ring
Line 1A
Line 1B
Stabilizer Panel 7
Line 1C
Line 8D
Line 8C
Line 8B
NOTES:
1. Only outboard lines are shown Control Line
solid for clarity.
Crossports
DETAIL A
(TYP 13 PLACES)
Connector Link
Slider
4. Container and Harness Assembly. The container and harness are an integral part of each other.
The container is divided into two compartments for the main and a reserve canopy while the harness
provides attachment points for the main and reserve ripcords, main risers, main canopy, and
accessory attachment rings.
a. Container. The container, constructed of nylon duck cloth, provides an upper (reserve) and lower
(main) compartment for stowage of the canopies. Protective covers are provided for the main
risers and an automatic ripcord release pocket is located on the right side of the container for the
FF-2, and the left side of the container for the AR2.
AR2 Power
Cable Housing
Reserve
Risers
Continuous
Reserve
Elastic
Closing Loop
Locking Loop
Excess Control
Line Keeper
Main Parachute
Compartment
Main Closing
Loop
Waistband
Waistband
b. Harness. The harness is constructed of Type VII nylon webbing, and is an integral part of the
container. The harness includes eight adjustment points: two (2) leg connector snaps and six (6)
adjusting adapters. Four (4) accessory attachment rings, one (1) each on the upper and lower lift
webs, are used to accommodate rucksacks, containers, and weapons. The reserve canopy
attaches to the reserve risers. The risers feature control line guide rings and covers for the
control lines. The right and left lift webs serve as attachment locations for the main and reserve
ripcord pockets. Also located on the lift webs are the base rings of the three-ring release
assembly. These rings are used for attachment/release of the main parachute.
Main Ripcord
Pocket
Waistband
Reserve
Ripcord Pocket
Waistband
Reserve Ripcord
Equipment Cable Housing
D-Ring
Chest Strap
Leg Strap
5. Main Ripcord Assembly. The main ripcord assembly consists of a stainless steel braided cable with
a single locking pin. The cable is secured to a curved ripcord handle with two swaged balls. The
terminal end of the cable also has a swaged ball.
6. Reserve Ripcord Assembly. The reserve ripcord assembly consists of a stainless steel braided cable
with two locking pins. The cable is secured to a curved ripcord handle with two swaged balls.
7. Main Canopy Release Ripcord. The main canopy release ripcord consists of a red padded nylon
cushion grip and lengths of plastic coated ripcord cable. A length of hook tape is sewn to the cushion
grip to secure the grip to the stow pocket.
Main Ripcord
Reserve Ripcord
8. Main Riser Assembly. The main risers are constructed of Type VII nylon webbing. Each riser is 36-
inches in length. The bottom end of the main risers incorporates two riser release rings, a grommet,
and a main canopy release-locking loop. A channel is sewn to the back of the rear risers for stowage
of the main canopy release cable. The back of the rear risers incorporates control line keepers used
to stow excess control line, control line toggle keepers for stowage of control line toggles and control
line guide rings.
Toggle Keepers
9. Free Fall Secondary FF-2. The automatic ripcord release is designed to open the main parachute
compartment automatically. It consists of a release mechanism mounted in a metal case and is
designed to work mechanically on barometric pressure. The arming cable, power cable, and the
power cable housings are located on one side of the case. The 14-inch power cable is attached to
the container base plate and the power cable is attached to the ripcord-locking pin. Refer to TM 10-
1670-300-20&P for operational limitations, maintenance, and repair.
Millibar Dial
RESET INDICATOR Knob
Millibar Window
Arming Pin
Assembly
550
MILLIBARS
560
570
E
AS
LE E
Rubber Bumper
RAC H U T E R
REF NO.
PA
14-IN.
I C
AT
M
O
T
AU
SEC
TIME DELAY
TYPED/IMK
SERIAL NO.
MRI RIV
ISSUE
Withdrawal Hook
ND
SS
I D
EP
RE
GI N
VE H
A L F T UR
WI
T HD
R A W K EY
10. Automatic Ripcord Release AR2. The AR2 is designed to open the main or reserve parachute
compartment automatically. The AR2 consists of an aneroid with associated mechanism, rate-of-fall
sensing chamber, and a spring-loaded power cable. All components except the power cable and its
flexible conduit are contained in a housing. The housing provides all required chamber, passages
and mounting pads for each component. An altitude setting dial and JUMP/OFF switch are mounted
on the housing. There are two power cables assemblies, one for opening the main parachute and
one for opening the reserve parachute. The power cable ends in a fixed eye that connects to the
parachute ripcord pin. A lanyard assembly with cap is attached to the power cable to protect the
open end of the power housing when detached from the AR2. Refer to TM 10-1670-305-23&P for
operational limitations, maintenance, and repair.
Retainer
Cable Seal
Power Cable Seal
Retaining Ring
Storage Cable
11. Reserve Parachute Assembly. The reserve parachute consists of a seven-cell ram air canopy and
the reserve deployment system. The canopy is attached to the reserve risers and is packed in the
upper compartment of the container. The reserve parachute can be deployed by three methods:
manually by using the reserve ripcord, by the reserve static line upon release of the main parachute
after pulling the main canopy release ripcord, or by actuation of the reserve mounted AAD.
12. Reserve Deployment System. The reserve deployment system consists of items shown below. The
reserve pilot chute has a 7-inch diameter crown and a 19-inch spiral spring, and is covered with a
combination of Type I nylon and large hole nylon mesh fabric. A 2-inch wide by 18-foot bridle line is
attached to the reserve pilot chute and deployment bag. The deployment bag constructed of nylon
cloth, measures 12 by 16-inches. The mouth of the bag has a channel for an elastic safety stow loop
and grommets for locking the bag closed. The suspension lines are stowed in the suspension line
retention pocket.
Reserve
Bridle Line
Deployment Assist
Pocket
1. The main and reserve deployment systems are different and are described in items 2. and 12.,
above.
2. The main parachute may be deployed by a ripcord or by an Automatic Ripcord Release (ARR).
3. The reserve parachute may be deployed by ripcord, a left main riser actuated reserve static line, or
by the ARR.
4. The main risers have excess control line keepers, toggle keepers and control line guide rings; the
reserve risers have excess control line keepers and the control line guide rings only.
5. There is an 8-inch difference in control line length. The main canopy control lines are longer than the
reserve canopy control lines.
6. The main ripcord has a single locking pin the reserve ripcord has two locking pins.
EQUIPMENT DATA
Refer to Table 1 for performance data for the main and reserve parachute assemblies.
Performance/Description Characteristics
Safety. It is imperative that you observe all safety precautions specified on the warning page in the front
of this manual. You must also observe specific warnings and cautions specified throughout this manual.
The warnings are provided to tell you how to protect yourself from death or serious injury.
1. Use care in handling packed parachutes as metal parts could cause personal injury.
2. Remove all jewelry when packing or performing maintenance on the parachute. Damage to the
canopy materials could result from watches, rings, bracelets etc.
3. Avoid grabbing the ripcord grip or grip-retaining pocket when handling a parachute.
4. Use every effort to protect the parachute from the weather elements, dust, dirt, oil, grease, and acids
6. Cover canopy during periods of inactivity. Avoid exposing canopy to sunlight, inspection lights, or
fluorescent lights for prolonged periods. Nylon material is subject to deterioration under ultraviolet
light.
7. Use a heated building to store parachutes when available. Store parachute in a dry, well-ventilated
location protected from pilferage, dampness, fire, dirt, insects, rodents, and direct sunlight.
8. Canopies should be slowly removed from water immersion by tail section first so water will drain from
the open cells and not warp the construction.
1. Canopy. The ram air canopy incorporates spanwise construction. By running fabric from side-to-side
instead of from front-to-rear, the size of each cell is not limited to the width of the cloth. This method
of construction results in a decrease in weight and bulk and a higher level of safety. 13-airfoil section
ribs dividing the canopy into 7 cells attach the upper and lower surfaces of the canopy. Each rib has
three (3) elliptical crossports cut into it. These crossports allow air to flow spanwise through the
canopy to equalize parachute pressurization. During descent, air enters the cell openings at the
leading edge, pressurizing each cell and giving the canopy its shape and glide characteristics. A
glide ratio of 3-feet of lateral movement to 1-foot of the descent is obtained. The rate of descent is
determined by the suspended weight as well as the angle of the parachute with respect to the ground
and distance that the trailing edge is pulled down. The parachute is controlled and maneuvered by
using trim tabs and control lines. The canopy has two control lines that connect to five (5) cascaded
lines attached to the trailing edge of the outer cells. By pulling on either the right or left control line,
the canopy will turn in that direction. By pulling down on both control lines simultaneously, the rate of
descent and the forward speed are decreased. Trim tabs are used to change the glide angle of the
MC-4 canopy.
2. Slider. A slider is used with the ram air parachute system to reef the opening of the canopy and
reduce opening loads. This allows for a more controlled opening of the canopy. During packing, the
slider is placed at the lower surface of the canopy. During opening, the slider controls the drag area
of the parachute as it slides down the suspension lines.
3. Stabilizer Panels. During parachute descent, turbulent air can be produced at each side of the
canopy, creating instability. The addition of stabilizer panels to each side helps reduce turbulent
airflow, thus stabilizing the canopy.
4. Deployment Brakes. Without deployment brakes, the parachute deployment becomes unreliable.
Deployment brakes lock down the trailing edge of the parachute using the control lines during
deployment. They are set by pulling each control line down through the guide ring and locking each
in place by using the appropriate toggle. The control line remains locked in place until manually
released by the parachutist after deployment.
0003 00-1
TM 10-1670-287-23&P 0003 00
Detail A
Stabilizer Panel
Control Line
Toggle
Oval Shaped
Crossports
Connector Link
Slider
DETAIL A
Rib (TYP 13 PLACES) Control
Line
0003 00-2
TM 10-1670-287-23&P 0003 00
5. Reserve Deployment System. The reserve deployment system consists of the items shown below.
The reserve pilot chute is constructed to provide a maximum amount of drag during a low speed
canopy deployment. The reserve pilot chute is connected to an 18-foot bridle line with deployment
assist pockets that, in case the pilot chute is unable to deploy due to entanglement, should alone
create sufficient drag to deploy the reserve canopy successfully. The deployment bag is not attached
to the canopy, allowing the parachute to deploy even in situations of pilot chute entanglement with the
parachutist or a “horseshoe” malfunction.
Reserve
Bridle Line
Deployment Assist
Pocket
0003 00-3
TM 10-1670-287-23&P 0003 00
6. Main Canopy Release Ripcord. The ram air parachute design features a single-point release that is
capable of releasing the main canopy and deploying the reserve in one smooth function. In the event
of a main parachute malfunction, the parachutist has only to withdraw the main canopy release
ripcord (as shown on the following page). Once withdrawn, the two rings on each riser are released
from the base ring, releasing the main canopy. If still attached to the main risers, the reserve static
line will withdraw the reserve ripcord pins, deploying the reserve parachute.
Detail A
Riser
Rings
Main Canopy
Release
Base Ring Locking Loop
DETAIL A
(OPPOSITE SIDE)
0003 00-4
TM 10-1670-287-23&P
CHAPTER 2
OPERATOR MAINTENANCE INSTRUCTIONS
FOR
MC-4 RAM AIR FREE-FALL
PERSONNEL PARACHUTE SYSTEM
TM 10-1670-287-23&P 0004 00
INITIAL SETUP:
Personnel Required
92R (10) Parachute Rigger
OVERVIEW
This chapter contains information necessary to maintain the MC-4 Ram Air Free-Fall Personnel
Parachute, on the Unit and Direct Support (DS) maintenance levels, in accordance with the Maintenance
Allocation Chart (MAC) for the equipment. It includes the following:
Common Tools and Equipment. For authorized common tools and equipment, refer to the Modified
Table of Organization and Equipment or Table of Distribution and Allowances (MTOE/TDA) applicable to
your unit.
Special Tools, TMDE, and Support Equipment. A repair parts and special tools list (RPSTL) is
included in WP 0064 00 of this manual. Tools or equipment that must be fabricated are listed in WP 0077
00 of this manual.
Repair Parts. Repair parts are listed and illustrated in WP 0065 00 through WP 0072 00 of this manual.
INITIAL RECEIPT
The following describes the procedures for processing parachutes upon initial receipt.
General Procedures for Air Delivery Equipment. When air delivery equipment is initially procured from
a supply source and issued to a using unit, the item(s) will be unpacked from the shipping container(s)
and inspected by a qualified parachute rigger (MOS 92R, 921A, 92D). The inspection preformed will be a
technical/ rigger-type inspection and will be conducted as outlined in the Preventive Maintenance Checks
and Services (PMCS) procedures. Upon completion of the inspection, the item(s) will be tagged as
prescribed in DA PAM 738-751. Serviceable equipment may then be entered either into storage or into
use in airdrop operations, as applicable. An unserviceable item will be held and reported, in accordance
with DA PAM 750-8/ MCO 4855.10B.
Inspection Personnel. Personnel other than parachute rigger personnel may assist in the unpacking
process of initially received parachutes as directed by the local air delivery equipment maintenance
officer. However, the parachute maintenance officer ensures that the entire unpacking effort is conducted
under the direct supervision of a qualified rigger (92R, 921A, 92D) in accordance with AR 750-32.
Configuration Condition. Acceptance of new equipment from the manufacturer is based upon
inspections made of sample lots that have been randomly selected in accordance with military standards.
It is incumbent upon the using activity personnel to bear this in mind whenever equipment is first placed in
service. Changes will sometimes evolve from the original equipment design and sometimes contractors
are authorized deviations in material and construction techniques. Air delivery equipment that has been
in the field cannot be expected to meet exacting manufacturing specifications; however, the equipment
should closely reflect desired design characteristics. Since repairs, modifications, and/or changes can
alter or detract from the configuration originally desired, such equipment shall be airworthy, safe, of the
desired configuration, and adequate for intended use.
Marking Parachutes. Prior to being placed into service, personnel parachutes that have had no
previous use will be marked to reflect the date of entry into service. The marking will be made on the
canopy information data block by stenciling the lettering in ½-inch characters, using the marking and
restencilling repair procedures detailed in WP 0017 00. Other applicable parachute components will be
marked adjacent to existing data. The stenciled data will appear on IN-SVC followed by the date, which
will indicate the month and calendar year, such as "Jan. 99". Ensure the added marking does not infringe
upon, or obliterate, any original data on the information data block.
Parachute Log Record. The Army Parachute Log Record, DA Form 3912, AFTO 391, and
NAVWPNCEN or NAWCWPNS CL 13512/11 (Premeditated Parachute Record) are history-type
maintenance documents that accompany the parachute canopy and pack tray assemblies through the
period of service of the individual assembly. The log record provides a means of recording maintenance
actions performed on a parachute canopy assembly. Normally, a log record is initiated and attached to a
pack tray upon receipt by a using unit. However, if the item is subjected to alteration or modification by a
maintenance activity during the interim period from date of manufacture to receipt by a using unit, the log
record will be prepared by the activity performing the maintenance function. Once initiated, a log record
will be attached to, and contained in, an affixed parachute log record/ inspection data pocket, until such
time as the parachute canopy assembly is destroyed or rendered unfit for further use or repair.
Additionally, should an item that requires a log record, be transferred from one unit to another, the log
record for the parachute assembly will accompany the item in the transfer action. A prepared log record
will not be removed or separated from a parachute, and especially a packed parachute, except as
directed by the local air delivery equipment maintenance officer.
A log record that is illegible, lost, damaged, soiled, or precludes further entries due to lack of space, will
be replaced upon the next repack or inspection, as applicable, with a serviceable item from stock.
1. Cut a 30-inch length of tape, lacing and tying (super tack), and double the lacing length.
2. Pass the looped end, of the doubled lacing length, around the centerfold of the log record and form a
slip loop on the outside, at the log record top.
Slip Loop
ARMY
PARACHUTE
LOG
RECORD
DA FORM 3912,
1 JUN 79
REPLACES DA
FORM 3912, 1 AUG
WHICH WILL BE 72
USED UNTIL EXH
AUSTED
3. Pass the lacing length running ends through the corner-attaching hole, from the front cover of the log
record.
ARMY
PARACHUTE
LOG
RECORD
DA FORM 3912
,1 JUN 79
REPLACES DA
FOR
WHICH WILL BE M 3912, 1 AUG 72
USED UNTIL EXH
AUSTED
4. Ensure the running ends are routed over that part of the lacing length located inside the log record
book along the log record centerfold.
DATE
REPACK
5. Complete the attachment tie by making a half hitch on top of the slip loop made in step 2., above.
ARMY
PARACHUTE
LOG
Half Hitch RECORD
DA FORM 3912,
1 JUN 79
REPLACES DA
FORM 3912, 1 AUG
WHICH WILL BE 72
USED UNTIL EXH
AUSTED
6. Thread one running end of the log record attachment tie in a tacking needle and pass the tacking
needle, with attached end, through the edge binding of the applicable parachute log record/
inspection data pocket.
7. Remove the lacing end from the tacking needle; make a finished 10-inch-long log record attaching
loop by securing the two lacing ends together with an overhand knot.
8. Insert the log record into the pocket and secure the record within the pocket using the pocket flap and
applicable type flap fastener.
NOTE
Log record book entries will be made with a suitable type blue or
black marking device that cannot be erased (no felt tip markers).
Accomplishing a Log Record. Upon completion of the first technical/ rigger-type inspection, the
individual performing the inspection will initially prepare a log record for an individual parachute and
accomplish subsequent record entries using the following procedures:
1. Inside front cover. Using the information provided on the parachute canopy data block, make the
following entries on the inside front cover of the log record. Entries may be continued on the inside of
the back cover, if necessary.
SERIAL NO.
TYPE
PART NO.
MANUFACTURER
NOTE
d. Date of manufacture. Enter the month and year the parachute canopy was manufactured.
f. Canopy contract number. Enter the entire contract number specified for the parachute canopy.
2. Station and unit. Enter the name of the station and unit to which the parachute canopy is currently
assigned. When a parachute is transferred permanently to another station and/or unit, line out the
original entry and enter the name of the receiving station and/or unit.
3. Inside back cover. Entries may be continued on the inside back cover, if necessary.
4. Modification Work Order (MWO) Compliance Record Page. When a modification is performed on a
parachute canopy, make the following entries on the Modification Work Order Compliance Record
pages of the Log Record.
a. MWO number. Enter the publication number and date of the MWO that describes the MWO (1
above).
b. MWO title. Enter a short, abbreviated title extracted from the MWO prescribing the work.
c. Modified by. Enter the last name of the individual who has performed the modification. If the
original log record for the parachute has been lost, and it has been ascertained through
inspection that a particular modification has been accomplished, the entry for this column will be
Complied With (CW), (2 above), which signifies the applicable MWO has been complied with.
d. Inspected by. The individual who accomplished the inspection required after modification will
sign this entry with his last name only.
e. Unit. Enter the unit designation responsible for performing the MWO or in the event of a lost Log
Record, the unit to which the inspector is assigned.
f. Date. Enter the day, month, and year the modification was completed.
DATE
INSP BY UNIT
TYPE OF REPAIR
DAY MONTH YEAR
5. Unit and Direct Support Repair and Inspection Data. When a parachute assembly is initially received
from a supply source and a technical/rigger type inspection is performed, document the inspection
accomplishment on the Unit and Intermediate Repair and Inspection Data page of the individual
Parachute Log Record. Additional entries will also be made on this page each time the canopy
assembly is repaired or is administered an inspection in compliance with a Maintenance Advisory
Message (MAM) or Ground Precautionary Message (GPM) as follows:
a. Type of repair. Enter the type of repair, completion of initial inspection, repair accomplishment,
Maintenance Advisory Message (MAM) or Ground Precautionary Message (GPM) compliance.
b. Inspection by. The individual who accomplished the inspection required will sign this entry with
last name only.
c. Unit. Enter the unit designation responsible for performing the type of repair.
d. Date. Enter the day, month, and year the repair was performed.
e. Note page. A page is provided at the back of a parachute log record to accommodate recording
of additional data pertinent to the serviceability of a parachute canopy assembly. This shall also
include the month and year the item was placed in service.
NOTES
NOTE
a. Using a suitable blue or black marking device, enter NEW BOOK on the outside front cover of the
replacement log record.
b. Transcribe the information from the inside front cover of the original log record to the inside front
cover of the replacement log record. If the original data is illegible or missing, use the canopy
information data block to collect the required data.
c. In the replacement log record; transcribe the initial and last entry made on the Jump, Inspection,
and Repack Data page of the original log record.
d. Transcribe all data from the remaining pages of the original log record; to the appropriate pages
of the replacement log record.
e. After all original data has been transcribed destroy the original log record.
NOTE
a. Using a suitable blue or black marking device, enter NEW BOOK on the front cover of the
replacement log record.
c. The age life of the canopy will be obtained from the date placed in service (initial) and other
applicable data on the Jump, Inspection, and Repack Data page of the log record, as detailed
above. Enter IN, if the date placed in service is known. If not known, enter UNK.
d. If it can be ascertained by inspection that a previous MWO has been complied with, applicable
entries will be made on the appropriate page of the replacement log record.
e. Attach the replacement log record to the log record/inspection data pocket using the procedures
above.
RECEIPT OF USED PARACHUTE. Upon initial receipt of used parachute, proceed as follows:
1. Follow “GENERAL PROCEDURES FOR AERIAL DELIVERY EQUIPMENT” found in WP 0002 00,
and check each component for excessive wear and tear.
2. If defects or damages are discovered, process the parachute for maintenance at the maintenance
level assigned by the Maintenance Allocation Chart (MAC) WP 0063 00.
After-Use Receipt. When the parachutist receives a parachute at the maintenance activity following its
use during air delivery, it must be given a shakeout and aired (WP 0009 00), and if necessary, cleaned
(WP 0010 00) before it can be returned to service. If a parachute is issued but is not used, it does not
need to be given a shakeout; however, it must be given a routine inspection by a qualified parachute
rigger before it is placed in a Ready for Issue (RFI) status.
INITIAL SETUP:
Tools Personnel Required
Brush, Stenciling (Item 5, WP 0063 00) 92R(10) Parachute Rigger
Inspection Kit, Ripcord Grip (Item 21, WP 0063 00) 92R(20) Parachute Rigger
Machine, Stencil Cutting (Item 26, WP 0063 00)
Needle, Tacking (Item 29, WP 0063 00) Materials/Parts
Tape Measure (Item 42, WP 0063 00) Ink, Marking, Parachute (Item 25/26, WP 0076 00)
7
Wrench, /16-IN., Open-End (Item 45, WP 0063 00) Stencil Board, Oiled (Item 31, WP 0076 00)
Tape, Lacing and Tying (Item 33, WP 0076 00)
Equipment Condition Tape, Pressure-Sensitive, Yellow, ½-IN.
Stretch canopy and suspension lines full length in Wide (Item 38, WP 0076 00)
packing area.
RIPCORD TEST
a. Insert ½-inch of a locking pin end into the hole of a fixed ripcord locking pin test block (as shown
in A below). Ensure the test block is firmly secured in the fixed position.
Ripcord Grip
Fixed Wooden
Blocks B
A
7-Pound
Weight
b. Attach a 7-pound weight to ripcord grip and suspend weight from handle, exercising care to apply
the load gradually without impact. The hands or lifting device, as applicable, must be fully
removed from the weight.
NOTE
c. Remove weight, rotate locking pin one-quarter turn, and test pin again by reapplying the load as
prescribed in step b.
d. Repeat the procedure in step c. until locking pin has been tested in four positions and rotated
one-quarter turn prior to each test.
NOTE
Each locking pin on a ripcord length will be tested under load in four
positions.
e. Remove weight from ripcord grip and remove locking pin from test block.
f. Visually examine the tested locking pin to ascertain if it was marred, cracked, or distorted during
the test under load. If any defects are noted, remove ripcord from service.
g. Repeat procedure in steps b. through f. for the remaining locking pins on the ripcord length. After
testing all locking pins, if there are no visual defects apparent, test each of the locking pins for
bends.
h. Place locking pins in vertical position with pin end facing up and either clamp the pin between two
wooden blocks at a point below the shoulder (as shown in B of the illustration on the previous
page) or hold between the thumb and index finger of one hand.
i. Using test gage, manually locate the hole in the block over the end of the secured pin, allowing
for a 1/16-inch maximum insertion.
j. With axis of the gage block hole aligned with axis of the locking pin, release gage block and allow
block to fall freely.
k. When the weight of the gage block fails to cause full penetration of the pin into gage block hole,
the pin is excessively bent. Remove ripcord from service.
l. Repeat the procedures in steps h. through k. for each of the remaining locking pins on the ripcord
length.
n. Attach and suspend a 40-pound weight from the opposite corner of grip nearest to the weld.
Ensure that total weight is suspended without impact. Hands or lifting device, as applicable, must
be fully removed from weight.
Fixed Hook
40-LB Weight
o. Using suitable illumination, visually inspect welded joint for cracks or breaks. If any cracks or
breaks are detected in welding area, remove ripcord from service.
p. Remove weight from ripcord grip and remove grip from hook.
q. A ripcord that has been tested according to above and is considered serviceable shall be marked
to indicate test accomplishment. Wrap two turns of ½ inch-wide yellow pressure-sensitive tape
around the center of the grip tubing at a point near the weld. However, ensure tape wrapping
does not cover the welding joint.
LAYOUT
a. Lay out parachute on a clean dry surface with canopy positioned on its left side. Leading edge
(nose) will be to the right when viewed from riser end.
b. Stretch lines full length with a helper positioned at riser end to check continuity and to hold lines
taut.
c. Grasp high points of each cell and flip canopy toward trailing edge. Canopy shall lie flat with
trailing edge lines on left side when viewed from riser end.
REAR
LEFT RIGHT
FRONT
LINE ORGANIZING
CARD
Leading
Edge Lines
d. Remove any twists, turns, and tangles between suspension line groups.
e. Starting with lines 8A and 8B, raise to a sufficient height to see if line 8A runs free from canopy
through right front slider grommet to outside of right front riser connector link. Line 1A should run
free through left front slider grommet to outside of left front riser connector link.
Line 8B
Line 8A
f. Grasp lines 8C and 8D and raise to a sufficient height to see if line 8C runs free from canopy
through right rear slider grommet to outside of right rear riser connector link. Line 1C should run
free through left rear slider grommet to outside of left rear riser connector link.
Line 8D Line 8C
Control Lines
g. Grasp control lines and raise to a sufficient height to ensure they run free and clear from the tail
through the proper slider grommets to the line-organizing card.
A and B Lines
C Lines
D Lines
1. Lay out container at connector links with risers facing canopy and parachute compartment facing up.
2. Prior to attaching connector links to the risers, if applicable, re-position suspension lines on the short
portion of the connector link.
Short Portion
of Connector
Link
Connector
Link Barrel Nut
Longer Portion Of
Connector Link
(Riser End)
NOTE
Connector link barrel nuts must face inboard and tighten upward.
3. Remove connector links and control lines from line organizing card and loosely connect connector
links and control lines to proper riser.
4. Perform a suspension line continuity check by tracing each line from canopy through proper slider
grommet to proper riser connector link as follows:
a. Hang the parachute at every loaded rib, with clamps, by its tail, using a suitable (locally
manufactured) suspension device (approximately 16-feet in length).
b. Elongate the suspension lines and obtain suspension line group separation.
Suspension
Device Clamps
Slider
Risers
e. Trace each riser up to the connector link and ensure each barrel nut faces inboard and closes
upward toward the canopy.
f. Check the slider to ensure the reinforcement webbing is facing the canopy and the arrow is facing
down.
NOTE
g. Check each control line to ensure it is not misrouted by following the base line of the control line
from the canopy-attaching loop down to the toggle.
h. Grasp the base line of the control line at the attaching loop again and using thumb and forefinger,
trace the base line down to the 3rd finger trap ensuring there are no full twists.
i. Trace each cascade line attached to the base line ensuring there are no full twists and that each
line is attached to the appropriate corresponding attaching loop.
Cascade
Lines
Base Line
Bar Tack
j. Starting with line 1C, trace the line to the bar tack using the thumb and forefinger and remove all
twists. From the bar tack trace line 1D to the canopy-attaching loop then continue tracing line 1C
from the bar tack to the canopy-attaching loop.
k. Using the procedures from step l., above, trace lines 2C and 2D through 8C and 8D.
l. Starting with line 1A, trace the line up to the bar tack using thumb and forefinger and remove all
twist. Trace line 1B from the bar tack to the canopy-attaching loop, and then continue tracing line
1A to the canopy-attaching loop.
m. Using the procedures in step n., above, trace lines 2A and 2B, 3A and 3B, 6A and 6B, 8A and 8B.
n. Lines 4A and 5A are continuous. Trace each line from the connector link to the canopy attaching
loops ensuring there are no twists and that line 4A and 5A are attached to the nose of the
canopy.
5. Using 7/16-inch open-end wrench, tighten barrel nut on connector links ¼ turn past hand tight.
6. Hand-tack each riser below the connector link with one turn double, tape lacing and tying, and with an
overhand knot.
Connector
Tacking
Riser
APPLICATION OF MARKINGS
Apply markings as follows:
NOTE
2. Pilot chute assembly. Anywhere on fabric area that will be visible after marking.
CAUTION
Do not tack elastic loop to deployment bag. Safety stow elastic loop
must move freely within guide channel.
Safety Stow
Loops
1. Pass control line through guide ring on rear riser, and the through ring on control toggle.
Tacking
Guide
Control Line
Ring
Rear Riser
Toggle
2. Temporarily secure control line to ring with a loose overhand knot against toggle ring.
Control Line
Overhand Knot
Ring
Rear Riser
Toggle
NOTE
Final adjustment will be made during the full-flight trim check (WP
0005 00).
a. Using the equipment D-rings, attach the container to a stationary point, ensuring equal tension,
with the harness down and container facing up.
b. Obtain suspension line group separation and place canopy with the nose down and the tail facing
up.
c. Pull control lines down until finger-trapped loops are below control line guide rings.
Control Line
Guide Ring
Finger
Trapped
Loop
Control Line
d. Move right finger-trapped loop and riser strap to the left riser strap. Insert toggle thong through
both finger-trapped loops.
Finger
Trapped
Loop
Toggle Thong
Right Riser
Strap
Left Riser
Strap
e. With the toggles inserted in the finger trap loops, locate lines 1A and 8A.
TAIL
1D 2D 3D 4D 5D 6D 7D 8D
1C 2C 3C 4C 5C 6C 7C 8C
1B 2B 3B 4B 5B 6B 7B 8B
1A 2A 3A 4A 5A 6A 7A 8A
NOSE
NOTE
f. Grasp canopy fabric near line 1A attaching loop. Moving to center of canopy, pull line 1A and the
control line on the right riser and compare lengths to ensure control line is 15-inches (+1-inch)
longer than line 1A.
15 ± 1 IN.
Control
Line
Line 1A
Reference
Point For
Comparing
Lengths
g. Grasp the base line of the right control line and compare the control line cascade lines to the
control line base line and insure they are even (+1/2-inch).
Control Line
Cascade Line
h. Grasp canopy fabric near line 8A attaching loop. Moving to center of canopy, pull line 8A and the
control line on the left rear riser and compare lengths to ensure control line is 15-inches (+1-inch)
longer than line 8A.
15 ± 1 IN.
Control
Line LINE 8A
Reference
Point For
Comparing
Lengths
i. Grasp the base line of the left control line and compare the control line cascade lines to the
control line baseline and ensure they are even (+1/2-inch).
Left Control
Line
Cascade Line
j. Move to the trailing edge of the canopy (tail). Grasp canopy fabric near both main control line
attachment loops. Pull control lines and compare to ensure lengths are equal within ½-inch.
Control Line
Control Line
l. Move to leading edge of canopy and ensure connector links are held even with one another.
m. Grasp canopy fabric near lines 1A and 1B attachment points. Moving to center of canopy, stretch
and compare lengths. Line 1B should be 3-inches (± 1-inch) longer than line 1A.
Line 1B
Line 1A
3 ± 1 IN
n. Grasp canopy fabric near lines 1B and 1C attachment points. Moving to center of canopy, stretch
and compare lengths. Line 1C should be 9-inches (± 1-inch) longer than line 1B.
9 ± 1-IN
Line 1C
Line 1B
o. Grasp canopy fabric near lines 1C and 1D attachment points. Moving to center of canopy, stretch
and compare lengths. Line 1D should be 12-inches (± 1-inch) longer than line 1C.
Line 1D
12 ± 1-IN.
Line 1C
p. Move to the trailing edge of the canopy and ensure connector links are held even with one
another.
NOTE
r. Grasp canopy fabric near line 1D attaching loop. Moving to center of canopy, pull line 1D and the
control line on the right riser and compare lengths to ensure control line is 15-inches (+ 1-inch)
longer than line 1D.
Control Line
15 ± 1 IN.
Line 1D
NOTE
s. Grasp canopy fabric near line 8D attaching loop. Moving to center of canopy, pull line 8D and the
control line on the left riser and compare lengths to ensure control line is 15-inches (+ 1-inch)
longer than line 8D.
Control Line
15 ± 1-IN.
Line 8D
t. Move to the trailing edge of the canopy. Grasp canopy fabric near both main control-attaching
loops. Pull control lines and compare to ensure lengths are equal (+ ½-inch).
Control Line
Control Line
NOTE
u. Permanently secure control line knot formed below. Trim the running end to the length of the
toggle.
Control Line
Permanent
Overhand
Knot
Ring
Rear Riser
Toggle
a. Lay out parachute on a clean dry surface with canopy positioned on its left side. Leading edge
(nose) will be on right when viewed from riser end. Stretch lines full length with a helper
positioned at riser end to check continuity and to hold lines taut.
b. Grasp high points of each cell and flip canopy toward trailing edge. Canopy shall lie flat with
trailing edge lines on left side when viewed from riser end.
Leading Edge
Lines
c. Beginning with line 1A, compare each line in the A group. The maximum allowable difference
between that line and any other line is ½-inch.
TAIL
1D 2D 3D 4D 5D 6D 7D 8D
1C 2C 3C 4C 5C 6C 7C 8C
1B 2B 3B 4B 5B 6B 7B 8B
1A 2A 3A 4A 5A 6A 7A 8A
NOSE
INITIAL SETUP:
Personnel Required Materials/Parts
92R(10) Parachute Rigger Ink, Marking, Parachute (Item 25/26, WP
92R(20) Parachute Rigger 0076 00)
Stencil Board, Oiled (Item 31, WP 0076 00)
Tools Tape, Lacing and Tying (Item 33, WP 0076 00)
Brush, Stenciling (Item 5, WP 0063 00) Tape, Pressure-Sensitive, Yellow, ½-IN. Wide,
Inspection Kit, Ripcord (Item 21, WP 0063 00) (Item 38, WP 0076 00)
Machine, Stencil Cutting (Item 26, WP 0063 00)
Needle, Tacking (Item 29, WP 0063 00) Equipment Condition
Tape Measure (Item 42, WP 0063 00) Stretch canopy and suspension lines full length
7
Wrench, /16-IN., Open-End (Item 45, WP 0063 00) in packing area.
a. Insert ½-inch of locking pin end into hole of fixed ripcord locking pin test block (as shown in A
below). Ensure the test block is firmly secured in the fixed position.
Test
Fixed Test Gauge
Block Hole
Locking
Pin
Pin Hole Test
Gauge
Ripcord
Cable 90°
(REF)
1/2 IN
Ripcord Grip
Fixed
Wooden B
A
Blocks
7-Pound
Weight
b. Attach a 7-pound weight to ripcord grip handle and suspend weight from handle, exercising care
to apply load gradually without impact. Hands or lifting device, as applicable, must be fully
removed from weight.
NOTE
c. Remove weight, rotate locking pin one-quarter turn, and test pin again by reapplying the load as
prescribed in step b.
d. Repeat procedure in step c. until locking pin has been tested in four positions and rotated one-
quarter turn prior to each test.
NOTE
Each locking pin on a ripcord length will be tested under load in four
positions.
e. Remove weight from ripcord grip and remove locking pin from test block.
f. Visually examine tested locking pin to ascertain if it was marred, cracked, or distorted during the
test under load. If any defects are noted, remove ripcord from service.
g. Repeat procedure in steps b. through f. for the remaining locking pins on the ripcord length. After
testing all locking pins, if there are no visual defects apparent, test each of the locking pins for
bends.
h. Place locking pin in vertical position with pin end facing up and either clamp the pin between two
wooden blocks at a point below the pin shoulder (as shown in B of the illustration on the previous
page) or hold between thumb and index finger of one hand.
i. Using test gage, manually locate hole in the block over the end of the secured pin, allowing for
1
/16-inch maximum insertion.
j. With axis of gage, block hole aligned with axis of locking pin, then release gage block and allow
block to fall freely.
k. When weight of gage block fails to cause full penetration of the pin into the gage block hole, the
pin is excessively bent. Remove ripcord from service.
l. Repeat the procedures in steps h. through k. for each of the remaining locking pins on the ripcord
length.
m. Position ripcord grip on a fixed hook from a corner nearest the weld.
n. Attach and suspend a 40-pound weight from opposite corner of grip nearest the weld. Ensure
that total weight is suspended without impact. Hands or lifting device, as applicable, must be fully
removed from weight.
Fixed Hook
40-LB Weight
o. Using suitable illumination, visually inspect welded joint for cracks or breaks. If any cracks or
breaks are detected in the welded area, remove ripcord from service.
p. Remove weight from ripcord grip and remove grip from hook.
q. A ripcord that has been tested according to above and is considered serviceable will be marked
to indicate test accomplishment. Wrap two turns of ½-inch-wide yellow pressure sensitive tape
around the center of the grip tubing at a point near the weld. However, ensure the tape wrapping
does not cover the welding joint.
LAYOUT
a. Lay out parachute on a clean dry surface with canopy positioned on its left side. Leading edge
(nose) will be on right when viewed from riser end. Stretch lines full length with a helper
positioned at riser end to check continuity and to hold lines taut.
b. Grasp high points of each cell and flip canopy toward trailing edge. Canopy shall lie flat with
trailing edge lines on left side when viewed from riser end.
REAR
LEFT RIGHT
FRONT
LINE ORGANIZING
CARD
Leading
Edge
Lines
c. Remove any twists, turns, and tangles between suspension line groups.
d. Starting with line 8A and 8B, raise to a sufficient height to see if line 8A runs free from canopy
through right front slider grommet to outside of right front riser connector link. Line 1A should run
free through left front slider grommet to outside of left front riser connector link.
Line 8B
Line 8A
e. Grasp lines 8C and 8D and raise to a sufficient height to see if line 8C runs free from canopy
through right rear slider grommet to outside of right rear riser connector link. Line 1C should run
free through left rear slider grommet to outside of left rear riser connector link.
Line 8D Line 8C
Control
Lines
f. Grasp control line and raise to a sufficient height to ensure they run free and clear from the tail
through the proper slider grommets to the line-organizing card.
Control
Lines SLIDER
DETAIL
A and B
Lines
C Lines
D Lines
CAUTION
1. Insert main ripcord cable through main ripcord housing. Insert main ripcord grip into ripcord grip
pocket. Apply a small amount of Clearslip #2™ silicone lubricant to a clean dry rag and wipe each
single point release cable several times. Allow a few moments for evaporation. Insert single point
release cable through cable housings. Mate hook tape on grip with pile tape on harness. Attach
reserve static line to container with reserve static line pull ring facing top of container. Pass reserve
ripcord cable through reserve static line pull ring and then through reserve static line guide ring.
Reserve
Main Canopy Static
Release Line Pull
Ripcord Ring
Housing
Main Ripcord
Release
Ripcords
Reserve
Ripcord
Grip
2. Position right riser on harness above main ripcord and pass large ring on riser through base ring of
three ring release.
3. Pass small riser ring through large riser ring. Position small riser ring over riser grommet.
4. Pass locking loop over small riser ring and down through riser grommet. Ensure riser locking loop is
not twisted. Insert locking loop through eye on end of cable housing.
NOTE
5. Pass main canopy release cable through locking loop and insert main canopy release cable in riser
stowage flute.
Stowage Flute
Release Cable
7. Connect reserve static line ring to reserve static line release shackle.
Reserve Static
Line Release
Shackle
Reserve
Static
Line
8. Mate and close snap on reserve static line release lanyard to riser snap.
Snap
2. Prior to attaching connector links to the risers, if applicable, re-position suspension lines on the short
portion of the connector link.
Short Portion
of Connector
Link
Connector
Link Barrel
Nut
Longer Portion of
Connector Link
(Riser End)
NOTE
Connector link barrel nuts must face inboard and tighten upward.
3. Remove connector links and control lines from line organizing card and loosely connect connector
links and control lines to proper riser.
4. Perform a suspension line continuity check by tracing each line from canopy through proper slider
grommet to proper riser connector link as follows:
a. Hang the parachute at every loaded rib, with clamps, by its tail, using a suitable (locally
manufactured) hanging device (approximately 16-feet in length).
b. Elongate the suspension lines and obtain suspension line group separation.
Suspension
Device Clamps
Slider
Risers
e. Starting from the risers (from rigger view), check to ensure the right and left risers are attached to
the correct side.
f. Check each riser to ensure that the three-ring assemble is facing down.
g. Trace each riser up to the connector links and ensure each barrel nut faces inboard and closes
upward toward the canopy.
h. Check the slider to ensure that the reinforcement webbing is facing the canopy and the arrow is
facing down.
NOTE
During the process of tracing each control line/cascade line, half twists are
acceptable.
i. Check each control line to ensure that it is not misrouted by following the base line of the control
line from the canopy-attaching loop down to the toggle.
j. Grasp the base line of the control lines at the attaching loop again and using thumb and forefinger
trace the base line down to the 3rd finger trap ensuring there are no full twists.
k. Trace each cascade line attached to the base line ensuring there are no full twists and that each
line is attached to the appropriate corresponding attaching loop.
Cascade
Lines
Base Line
Bar Tack
l. Starting with line 1C trace the line to the bar tack using the thumb and forefinger and remove all
twist. Trace line 1D from the bar tack to the canopy-attaching loop then continue tracing line 1C
from the bartack to the canopy-attaching loop.
m. Using procedures from step l., above, trace lines 2C and 2D through 8C and 8D.
n. Starting with line 1A, trace the line up to the bar tack using thumb and forefinger and remove all
twists. Trace line 1B from the bar tack to the canopy-attaching loop the continue tracing line 1A
to the canopy-attaching loop.
o. Using procedures in step n., above, trace lines 2A and 2B, 3A and 3B, 6A and 6B, 7A and 7B,
and 8A and 8B.
p. Lines 4A and 5A are continuous. Trace each line from the connector link to the canopy attaching
loops ensuring there are no full twists and that line 4A and 5A are attached to the nose of the
canopy.
5. Using 7/16-inch open-end wrench, tighten barrel nut on connector links ¼ turn past hand tight.
6. Hand tack each riser below the connector link with one turn double tape lacing and tying with an
overhand knot.
Connector Link
Tacking
Riser
APPLICATION OF MARKINGS
Apply markings as follows:
NOTE
3. Pilot chute. Anywhere on fabric area that will be visible after marking.
1. Pass control lines through guide rings on rear risers, and then through rings on control toggles.
2. Temporarily secure control lines to rings with a loose overhand knot against toggle ring.
Upper
Guide
Ring
Control Line
Toggle Ring
Overhand
Knot
NOTE
Final adjustment will be made during full-flight trim check (WP 0006 00).
1. Pass bridle line loop at ring end through deployment bag top grommet from outside to inside.
2. Pass bridle line loop at ring end completely through bridle line attachment ring on top of canopy.
3. Pass opposite end of bridle line and deployment bag through loop at end ring. Pull tight forming a
girth hitch.
4. Pass other loop end of bridle line through 1-inch loop at bottom end of pilot chute.
5. Pass entire pilot chute through loop. Pull tight forming a girth hitch.
Bridle Line
Girth Hitch
Deployment Bag
Grommet
Girth Hitch
1. Using the equipment D-rings, attach the container to a stationary point, ensuring equal tension, with
the harness down and container facing up.
2. Obtain suspension line group separation and place canopy with the nose down and the tail facing up.
3. Pull control lines down until finger-trapped loops are below lower control line guide rings.
Control Line
Guide Ring
Finger
Trapped
Loop
Control Line
4. Move right finger-trapped loop and riser strap to left riser strap. Insert toggle thong through both
finger-trapped loops.
Finger
Trapped
Loop
Toggle Thong
Right Riser
Left Riser Strap
Strap
5. With the toggles inserted in the finger-trapped loops, locate lines 1A and 8A.
TAIL
1D 2D 3D 4D 5D 6D 7D 8D
1C 2C 3C 4C 5C 6C 7C 8C
1B 2B 3B 4B 5B 6B 7B 8B
1A 2A 3A 4A 5A 6A 7A 8A
NOSE
NOTE
6. Grasp canopy fabric near line 1A attaching loop. Moving to center of canopy pull line 1A and the
control line on the right front riser and compare lengths to ensure control line is 15-inches (+ 1-inch)
longer than line 1A.
15+ 1-IN.
Control Line
Line 1A
Reference Point
For Comparing
Lengths
7. Grasp base line of the right control line and compare the cascade lines to the base line and ensure
they are even (+ 1/2-inch).
Control Line
Cascade Line
8. Grasp canopy fabric near line 8A attaching loop. Moving to center of canopy pull line 8A and the
control line on the left rear riser and compare lengths to ensure control line is 15-inches (+ 1-inch)
longer than line 8A.
15 ± 1-IN.
Control
Line
Line 8A
Reference Point
For Comparing
Lengths
9. Grasp the base line of the left control line and compare the cascade line to the base line and ensure
they are even (+ 1/2-inch).
Cascade Line
10. Move to the trailing edge of the canopy (tail). Grasp canopy fabric near both main control line
attachment loops. Pull control lines and compare to ensure lengths are equal within ½-inch.
Control Line
Control Line
12. Move to leading edge of canopy and ensure connector links are held even with one another.
13. Grasp canopy fabric near lines 1A and 1B attachment points. Moving to center of canopy stretch and
compare lengths. Line 1B should be 3-inches (+ 1-inch) longer than line 1A.
Line 1B
Line 1A
3 ± 1-IN.
14. Grasp canopy fabric near lines 1B and 1C attachment points. Moving to center of canopy, stretch
and compare lengths. Line 1C should be 9-inches (+ 1-inch) longer than line 1B.
9 ± 1-IN.
Line 1C
Line 1B
15. Grasp canopy fabric near lines 1C and 1D attachment points. Moving to center of canopy stretch and
compare lengths. Line 1D should be 12-inches (+1-inch) longer than line 1C.
Line 1D
12 ± 1 IN.
Line 1C
16. Move to trailing edge of canopy and ensure connector links are held even with one another.
NOTE
18. Grasp canopy fabric near line 1D attaching loop. Moving to center line of canopy, pull line 1D and the
control line on the right riser and compare lengths to ensure control line is 15-inches (+ 1-inch) longer
than line 1D.
Control Line
15 ± 1-IN.
Line 1D
NOTE
19. Grasp canopy fabric near line 8D attaching loop. Moving to center of canopy pull line 8D and the
control line on the left riser and compare lengths to ensure control line is 15-inches (+ 1-inch) longer
than line 8D.
Control Line
15 ± 1-IN.
Line 8D
20. Move to the trailing edge of the canopy. Grasp canopy fabric near both main control line-attaching
loops. Pull control lines and compare to ensure lengths are equal (+ 1/2-inch).
Control Line
Control Line
NOTE
21. Permanently secure control line knot formed below. Trim the running end to the length of the toggle.
Control Line
Overhand Knot
Ring
Rear Riser
Toggle
1. Lay out parachute on a clean dry surface with canopy positioned on its left side. Leading edge (nose)
will be on right when viewed from riser end. Stretch lines full length with a helper positioned at riser
end to check continuity and to hold lines taut.
2. Grasp high points of each cell and flip canopy toward trailing edge. Canopy shall lie flat with trailing
edge lines on left side when viewed from riser end.
Leading
Edge Lines
3. Beginning with line 1A, compare each line in the A group. The maximum allowable difference
between that line and any other line is ½-inch.
TAIL
1D 2D 3D 4D 5D 6D 7D 8D
1C 2C 3C 4C 5C 6C 7C 8C
1B 2B 3B 4B 5B 6B 7B 8B
1A 2A 3A 4A 5A 6A 7A 8A
NOSE
GENERAL
The following describe PMCS procedures on the unit and direct support levels. The PMCS table has
been provided to ensure the MC-4 parachute is in proper operating condition, and ready for its primary
mission.
SCOPE
The following work packages (WP 0015 00 through WP 0059 00) contain maintenance procedures that
are the responsibility of the specified technician, as authorized by the Maintenance Allocation Chart
(MAC), and the Source, Maintenance, and Recoverability (SMR) coded items that are identified in the
Repair Parts and Special Tools List (RPSTL).
MAINTENANCE FUNCTIONS/PROCEDURES
Each of the mentioned work packages above identifies a maintenance function specified in the MAC. All
maintenance procedures required to complete a maintenance function are identified under THIS TASK
COVERS: in the order in which the work is most logically accomplished.
1. To drop-test a troop-type personnel parachute, a qualified parachute rigger will jump the
parachute and the applicable type parachute will be released under conditions that are consistent
with the requirements for a personnel jump or equipment drop.
2. During the drop-test of any type parachute, the deployment of the parachute will be thoroughly
monitored and observed to detect any indication of malfunction or defect. A subsequent record of
the applicable parachute log record will be entered into the applicable log record using
procedures outline in WP 0004 00.
3. Any type of airdrop equipment that indicates evidence of malfunction/defect during, or after, a
drop-test will be disposed of as prescribed in WP 0011 00.
5. Airdrop equipment that does not reflect evidence of malfunction or defect upon completion of a
drop-test will be administered a technical/rigger-type inspection as outlined in WP 0011 00. If
serviceable, the item(s) may then remain in use.
GENERAL
The following describe PMCS procedures on the unit and direct support levels. The PMCS table has
been provided to ensure the MC-4 parachute is in proper operating condition and ready for its primary
mission.
Warnings and Cautions. Warnings and cautions appear before applicable procedures. You must
observe these WARNINGS and CAUTIONS to prevent serious injury to yourself and others, and to
prevent damage to equipment.
Frequency of Performing PMCS. PMCS will be performed before equipment is packed for use, during
modification and repair after use, or at any time deemed necessary by the air delivery equipment
maintenance officer.
Item Number. The item number column shall be used as a source of the item number required for the
TM Number column on DA Form 2404 (Equipment Inspection and Maintenance Worksheet), when
recording the results of the PMCS.
Procedures. Provides a brief description of the procedures by which the checks are to be performed.
Recording Defects. All defects discovered during the inspection will be recorded using the applicable
specifics in DA Pamphlet 750-8, DA Pamphlet 738-751 and TB 43-0002-43.
Over Age Items. During any inspection, or at any time that an item is found to be over age (i.e.,
shelf/service-life has expired as specified in TB 43-0002-43), the item will be removed from service,
condemned, and tagged, in accordance with DA PAM 738-751.
Conservation of Resources. To conserve time and labor, and to avoid evacuation to a direct support
maintenance activity, unit/detachment commanders may designate, in writing, rigger personnel to
accomplish classification inspection of over age air delivery equipment and the classification of Beyond
Economical Repair (BER) parachutes.
Should defect or damage be discovered at any point during the inspection, the inspection will be
terminated and the applicable item will be processed and forwarded to repair activity. The repair activity,
in turn, will conduct a technical/rigger-type inspection that will be performed by only those parachute
rigger personnel cited in AR 750-32. The repair activity inspection of personnel parachutes will be made
on the light table.
Any defect discovered during a unit level repair activity inspection, that exceeds the capability of that
activity, will require the affected item to be evacuated to a direct support maintenance function.
NOTE
X – Before and after all repairs, and Y – After use (shakeout). Z – Prior to issue (routine
before packing (technical/rigger inspection).
type inspection).
Interval
ITEM ITEM TO BE
PROCEDURES
NO. X Y Z INSPECTED
00 MC-4 System
06
• • Riser Fabric
foreign material, burns, cuts, tears, broken or loose
stitching, excess line keepers, reserve static line release
Materials
lanyard, main canopy release locking loop, and riser
release rings.
X – Before and after all repairs, and Y – After use (shakeout). Z – Prior to issue (routine
before packing (technical/rigger inspection).
type inspection).
INTERVAL
ITEM ITEM TO BE
PROCEDURE
NO. INSPECTED
X Y Z
Check for dampness, fungus, acid, grease, oil, dirt,
Pilot parachute
09 • • fabric materials
foreign material, rips, burns, cuts, frays, tears, holes, thin
spots, and loose or broken stitching.
Pilot parachute
10 • hardware Check for cracks, rust, distorted or broken springs.
Harness/container Check for dampness, fungus, acid, grease, oil, dirt, cuts,
11 • • • assembly and broken webbing.
Harness fabric Check for dampness, fungus, acid, grease, oil, dirt, cuts,
12 • • • material broken webbing, and loose or broken stitching.
Container fabric Check for dampness, fungus, acid, oil, grease, dirt,
15 • • • materials foreign material, cuts, tears, and holes.
CHAPTER 3
UNIT MAINTENANCE INSTRUCTIONS
FOR
MC-4 RAM AIR FREE-FALL
PERSONNEL PARACHUTE SYSTEM
TM 10-1670-287-23&P 0009 00
INITIAL SETUP:
Tools Personnel Required
Brush, Scrub, Household (Item 4, WP 0063 00) 92R (10) Parachute Rigger
Equipment Condition
Parachute Suspended.
SHAKEOUT
A two-person team, either indoors within a shakeout room or outdoors at a shakeout tower, will
accomplish the shakeout. Shake out is accomplished by elevating the tail seam (ensuring nose is off the
ground) and vigorously shaking all debris out of each cell. Each parachute will be suspended and all
debris removed by shaking the canopy thoroughly or by brushing with a dry, soft-bristled brush, as
detailed below:
1. With assistance from the No. 2 person, the No. 1 person will gather the control lines on the left and
right side of the canopy and wrap them two (2) times around the snap.
2. Through use of the pulley rope, the No. 2 person will raise the tail of the canopy to a suitable height;
this will enable the No. 1 person to perform shakeout on each of the canopy cells. Until the cell
shaking process is completed, the No. 2 person will maintain a steady pull on the pulley rope to hold
the suspended canopy at the working height needed by the No. 1 person.
0009 00-1
TM 10-1670-287-23&P 0009 00
3. The No. 1 person will grasp any two-consecutive suspension lines, one in each hand, and vigorously
shake the first cell.
First Cell
4. When the cells are free of debris, the No. 1 person passes the line from the right hand to the left hand
and grasps the next consecutive suspension line, in the right hand. The No. 1 person will shake out
each consecutive cell until all suspension lines are held in the left hand, and all cells are free of
debris.
5. Once the cell shaking process is completed, the No. 2 person will slowly raise the suspended canopy
higher as the No. 1 person clears the suspension lines of debris and removes entanglements, when
possible.
0009 00-2
TM 10-1670-287-23&P 0009 00
6. After the suspension lines have been cleared, the No. 2 person may hold, or temporarily secure, the
pulley rope while the No. 1 person proceeds to clear debris from other parachute components such
as the risers, harness/container.
7. When all components are free of debris, the No. 2 person will slowly lower the canopy, while the No.
1 person S-folds the suspension lines into the MC-4 kit bag, as applicable.
8. After the suspension lines have been completely folded, the No. 1 person will accordion-fold the
canopy length on top of the folded lines (see WP 0061 00).
9. As the canopy folding is being completed, the No. 1 person disconnects the canopy from the pulley
rope snap. Secure the folded canopy assembly for further handling.
AIRING
Where dampness and mildew are prevalent, air delivery equipment will be aired at frequent intervals
according to the severity of the prevailing conditions. Parachutes that have been previously packed or
are unpacked, and have been subjected to conditions of dampness or mildew, will be aired for a period of
at least 6-hours prior to being repacked. Air delivery items may be aired either indoors or outdoors, in dry
weather. However, fabric items will not be aired in direct sunlight. Suspending or elevating the applicable
item(s) in a manner that would allow maximum exposure to air circulation may accomplish airing. Outside
facilities used for the shakeout of parachutes may be used for the airing of air delivery equipment, if
weather conditions permit. If the shakeout facilities are inadequate for airing, the applicable item(s) may
be suspended or elevate at several points, or draped over suitable type objects that will not cause
damage.
INITIAL SETUP:
Tools Equipment Condition
Brush, Scrub, Household (Item 4, WP 0063 00) Laid out on packing table or other
File, Flat, 1-IN. (Item 15, WP 0063 00) suitable surface.
WARNING
CAUTION
NOTE
a. Rub the soiled area with a clean dampened cloth with EVERBLUM GOLD™ industrial cleaner.
b. Rinse the cleaned area by repeating the rubbing process with the clean portion of the cloth
dampened with the industrial cleaner.
c. Rub with a dry cloth to remove excess solvent and air dry.
b. Rub the soiled area with a clean cloth dampened with a solution of dishwashing compound.
c. Rinse the cleaned area by repeating the rubbing process, with a clean portion of the cloth
dampened with water.
1. Place the parachute assembly in a large watertight container filled with a suitable amount of fresh,
clean water to cover the assembly.
NOTE
3. Remove the parachute assembly from the container and suspend or elevate it in a shaded area,
allowing a 5-minute drainage period. Do not attempt to wring the fabric or the suspension lines.
4. Repeat the procedures in steps 1. through 3. above, two more times, using fresh, clean water for
each rinse.
5. After the third rinse, allow the parachute assembly to drain thoroughly. Upon completion of draining,
dry the assembly in accordance with the DRYING FABRIC ITEMS procedures, below.
6. When dried, perform a technical/rigger-type inspection of the parachute assembly. Corroded metal
components, or corrosion-stained fabrics or suspension lines, will be either repaired or replaced as
prescribed by the Maintenance Allocation Chart (MAC) in WP 0063 00.
7. Record any repair, immersion, and rinsing in the parachute log record as shown in WP 0004 00.
1. Contaminated fresh-water. If the parachute, or its components, has been immersed in contaminated
fresh-water, rinse and dry (see RINSING PARACHUTE ASSEMBLY IMMERSED IN SALT-WATER,
above), and, if applicable, repair.
NOTE
3. When heat is used, the heat temperature shall not exceed 160 degrees Fahrenheit (71 degrees
Celsius). The preferred temperature is 140 degrees Fahrenheit (60 degrees Celsius).
INITIAL SETUP:
Equipment Condition References
Packed. DA PAM 738-751
TB 43-0002-43
Personnel Required DA PAM 750-8
92R (10) Parachute Rigger AR 750-1
92R (20) Parachute Rigger
ROUTINE INSPECTION
A routine inspection is a visual check performed to ascertain the serviceability of all visible components of
a parachute that is packed or rigged for use. The inspection will be made on all components that can be
inspected without opening the parachute pack.
Prior to issue, a parachute rigger will administer this inspection. Personnel parachutes issued for an air
delivery operation and not deployed will receive a routine inspection prior to being placed into ready-for-
issue storage.
PACK-IN-PROCESS INSPECTION
A pack-in-process inspection is performed at specified intervals during the packing of a parachute to
ensure that only authorized procedures and methods are being used.
A parachute rigger other than the packer or rigger preparing the applicable equipment for use will
accomplish the inspection. The intervals, at which the inspection is performed, are as follows:
NOTE
1. Overall inspection. An overall inspection will be made on the MC-4 parachute to ascertain the
following:
a. Log record/parachute inspection data pocket and form. As applicable, inspect the assembly log
record parachute inspection data pocket to ensure the Army Parachute Log Record (DA Form
3912), NAVWPNCEN or NAVWPNS CL 13512/11(Parachute History Record) is enclosed and
properly attached. Further, remove the log record from the pocket and evaluate the recorded
entries. Inspect and evaluate as follows:
The Army Parachute Log Record, DA Form 3912, and AFTO 391
are history-type maintenance documents that accompany the
parachute canopy and pack tray assemblies through the period of
service of the individual assembly. The log record provides a means
of recording maintenance actions performed on a parachute canopy
assembly. Normally, a log record is initiated and attached to a right
rear riser upon receipt by a using unit. However, if the item is
subjected to alteration or modification by a maintenance activity
during the interim period from date of manufacture to receipt by a
using unit, the log record will be prepared by the activity performing
the maintenance function. Once initiated, a log record will be
attached to, and contained in, an affixed parachute log record/
inspection data pocket, until such time as the parachute canopy
assembly is destroyed or rendered unfit for further use or repair.
Additionally, should an item that requires a log record, be
transferred from one unit to another, the log record for the parachute
assembly will accompany the item in the transfer action. A prepared
log record will not be removed or separated from a parachute, and
especially a packed parachute, except as directed by the local air
delivery equipment maintenance activity officer. A log record that is
illegible, lost, damaged, soiled, or precludes further entries due to
lack of space, will be replaced upon the next repack or inspection,
as applicable, with a serviceable item from stock.
b. Assembly completeness. Ensure the applicable assembly is complete and that no components
(or parts) are missing.
c. Operation adequacy. Check the item components and parts to ensure proper assembly, which
includes attachment and alignment, and that the assembled product functions in the prescribed
manner. Further, ensure that no stitch formation (or sewn seam) has been omitted.
d. Markings and stenciling. Inspect each assembly and components for faded, illegible, obliterated,
or missing informational data and identification numbers.
e. Foreign material and stains. Inspect each assembly and related components for the presence of
dirt or similar type foreign material. Also check for evidence of mildew, moisture, oil, grease,
pitch, resin, or contamination by salt water.
2. Detailed inspection. In addition to the overall inspection performed in 1., above, a detailed inspection
will be performed on the materials that constitute the assembly or component construction using the
following criteria, as applicable:
a. Metal. Inspect for rust, corrosion, dents, bends, breaks, burrs, rough spots, sharp edges, wear,
deterioration; damaged, loose or missing grommets, safety pins, connector snap, eye hook, pack
fastener; improper swaging or welding; loss of spring tension; and missing or loose screws.
b. Cloth. Inspect for breaks, burns, cuts, frays, holes, rips, snags, tears; loose, missing, or broken
stitching or tacking; and weak spots, wear, or deterioration.
c. Fabric tape, webbing, and cordage. Inspect for breaks, burns, cuts, frays, holes, snags, tears,
incorrect weaving, and sharp edges formed from searing; loose, missing, or broken stitching,
tacking, whipping, and weaving; weak spots, wear, and deterioration.
d. Pressure-sensitive (adhesive) tape. Inspect for burns, holes, cuts, tears, weak spots; and
looseness and deterioration.
e. Rubber and elastic. Inspect for burns, cuts, holes, tears, weak spots, loss of elasticity and
deterioration.
1. Lay the riser to be inspected face up on a smooth flat surface. Flip the smallest metal ring (No. 3) up
toward the top of the riser and then push down on it to firmly seat it in the webbing, securing it to the
riser. The range of allowable relationships between the No. 3 ring and the grommet is illustrated
below.
2. If the riser is serviceable up to this point, flip the No. 3 ring down toward the bottom of the riser. Push
down the No. 2 and No. 3 rings (the next larger ring) to firmly seat them in the webbing, securing
them to the riser. The range of allowable relationships between the No. 3 and No. 2 rings is illustrated
below. The riser to be inspected must now be properly assembled to a harness to complete the
inspection.
CAUTION
3. Rotate the small and large ring and visually check for deformed rings.
Locking Loop
Removed For
Clarity
No. 3 No. 2
Ring Ring
No. 3 Ring Grommet
Minimum Maximum
Minimum Maximum
LOCATION OF NO. 3 RING AND GROMMETS LOCATION OF NO. 3 AND NO. 2 RING
4. Look at the rear of the riser and with the weight (min 20-lbs) of the parachute rig (minus main
parachute) suspended by the riser to be inspected, grasp the release cable housing by the swaged
terminal end fitting with the small grommet in it and slide the end fitting to one edge (either edge) of
the riser. You must NOT be able to move the fitting (do not use excessive force to move the fitting)
completely off the edge of the riser (as depicted in the right illustration below), thus ensuring the
fabric-locking loop is not too long. The length of the fabric locking loop should range as shown below.
CORRECT INCORRECT
Cutaway Cutaway
Cable Cable
Swaged
Terminal
End Fitting
Off The Locking
Riser Loop Too
Swaged Locking Long
Terminal Loop
End Fitting
Cutaway
Cable
Housing
Cutaway
Cable
Housing
WEIGHT OF
PACKED/HARNESS WEIGHT OF
AND (PACKED) PACKED/HARNESS
RESERVE ASSEMBLY AND (PACKED)
RESERVE ASSEMBLY
5. Periodic Maintenance Procedures. The three-ring release system is a durable item; however; it
requires periodic maintenance and inspection to ensure proper operation. The 3-ring release will be
carefully inspected and cycled (operated) on a regular basis. The procedures below will be
completed every 120-days. This is especially important if the parachute system has not been used
for 120-days or more (such as during the winter). Immediate inspection is required if the system has
been subjected to abuse such as drug across the ground, a water landing, or exposure to a lot of dust
or sand. Perform inspection as follows:
a. Every 120 days operate the 3-ring release assembly on the ground by removing the cutaway
handle. Extract the release cable completely from the housing and disconnect the risers.
b. While the system is disassembled, closely inspect it for wear. Check the white locking loops (the
ones that pass over the smallest ring and through the grommet) to be sure they are not frayed.
Do not mix the risers with different material locking loops, i.e. nylon cord and nylon fabric locking
loops. The locking loop may discolor (black) where it contacts the metal ring or grommets. This
is permissible.
c. Check the hook and pile fastener tape on the release handle and main lift web to ensure that it
adequately holds the handle.
d. Check the stitching, including that which holds the base ring to the main lift web and the hand
tacking that prevents the release housing from sliding through the keeper (this keeper is located a
few inches above the padded release handle).
e. Take each riser and vigorously twist and flex the webbing where it passes through each ring. The
idea is to remove any set or deformation in the webbing. Failure to do this might make the
release hesitate when activated in response to a low drag malfunction such as a streamer.
f. Check the inside of the release housing for gravel or other obstructions. Use cable to do this.
Inspect the housing for dents or other damage.
CAUTION
Never lubricate the release cable with oil. Moisture only increases
the probability of foreign material adhering to the release cable.
CAUTION
g. Wipe the release cable with a clean, dry rag several times until all residue is removed. Ensure
cable is clean. Apply a small amount of Clearslip #2™ silicone lubricant to another clean dry rag
and wipe each cable several times. Allow a few moments for evaporation.
h. Inspect the housing for dirt, dents, and debris. Any dents are cause for immediate grounding of
the system until a replacement housing is installed.
i. After repeated use, dents will appear in the cadmium plating. Rotate the rings periodically to
reduce the localized plating damage.
WARNING
j. Inspect each release housing and assembly. Check release assembly for rust. Any rust is cause
for immediate grounding of the system until the hardware is replaced.
k. Inspect all grommets. Grommets must not be bent, dented, loose or burred. Replace the riser if
frayed webbing begins to show around the large No. 2 grommet.
l. Properly reassemble the system ensuring it is done IAW this technical manual. To ensure the
risers are not reversed, double-check them.
1. The MC-4 must have an AR2 and power cable assembly correctly installed and routed to the reserve
parachute. Ensure that the position of the AR2 in the pocket is the same as when worn by a jumper.
3. Slide the metal head of the slack checker under the power cable from the right side so the cable slips
into the curved groove between the metal head and plastic handle. Engage the two contact points on
the hooked end of the slack checker with the mouth of the end fitting of the power cable housing. The
slack checker should be held flat against the parachute pack. The two contact points must be
engaged at all times to ensure proper inspection. (Refer to the illustration below).
4. Grasp the slack checker with the right hand, palm down, and with the thumb pressed into the curved
recess. Grasp the swaged section of the ripcord pin with left hand. Simultaneously rotate the slack
checker and ripcord pin in the directions shown by the arrows. Hold the ripcord pin with the left hand
in a fixed position when it becomes horizontally aligned. (Refer to the illustration below.)
5. Apply force as necessary to rotate the slack checker until all of the slack in the power cable has been
taken up. Ensure that the pin does not slip out of the closing loop of the parachute. Note the position
of the swaged end of the power cable eye with respect to the index surface on the slack checker.
6. If the power cable assembly is correctly routed and installed, and has not been damaged, the end of
the eye should not extend past the index surface. (Refer to the illustration below.)
WARNING
Any amount of extension past the index surface may mean the
ripcord pins will not be pulled, which may result in death of
parachutist.
7. If the end of the eye does extend past the index surface, then something is wrong with the cable
routing, or the power housing (conduit) may be damaged. The power cable assembly should be
removed from service immediately. (Refer to the illustration below.)
8. The rigger shall record satisfactory completion of inspection with the slack checker in the reserve
parachute log record book (DA Form 3912). The slack checker test will be annotated in the JUMP,
INSPECTION AND REPACK DATA section, in the area marked BAG NUMBER as follows: “SC Test
PASS/FAIL”.
IN-STORAGE INSPECTION
An in-storage inspection is a physical check conducted on a random sample of air delivery equipment that
is located in storage. The purpose of the inspection is to ensure that the equipment is ready for issue,
that the item is properly identified and segregated from other types of equipment, that no damage or
deterioration of equipment has been incurred, and that all modifications or similar action requirements
have been completed.
The inspection shall also concern the methods and procedures applied to the storage of air delivery items, the
adequacy of storage facilities, efforts of pest and rodent control, and protection against unfavorable climatic
conditions. Air delivery equipment that is in storage will be inspected at least semiannually and at more frequent
intervals if prescribed by the local parachute maintenance officer. The frequency of inspection may vary according
to the type of storage facilities and local climatic conditions. Only parachute rigger personnel designated by the
local parachute maintenance officer will conduct in-storage inspections.
EQUIPMENT DISPOSITION
Air delivery equipment may be rendered unserviceable by either normal fair wear or by aging, and will be
subsequently be repaired, modified, or condemned, as appropriate. Equipment that is uneconomically
repairable (outdated) will be condemned. Disposition of air delivery equipment that is condemned,
unserviceable, or for which the serviceability is questionable, will be accomplished using the following
procedures, as applicable:
1. Item requiring repair or modification. An air delivery item that requires repair or modification will
be tagged in accordance with DA PAM 738-751. Subsequent work on the item will be performed
at the maintenance level specified for the maintenance function in the applicable supporting
technical publication.
2. Parachutes with exhausted age or service life. Any parachute component or air delivery
equipment whose age or service life has expired as specified in TB 43-0002-43 will be removed
from service, condemned and tagged as prescribed by DA PAM 738-751.
3. Disposition of condemned air deliver equipment. Condemned equipment, other than fatality
parachutes, will be removed from service and disposed of in accordance with current directives
listed in this WP.
4. Rejected equipment. Equipment which, prior to use, is deemed unserviceable for use will be
reported in an EIR in accordance with DA PAM 750-8, as authorized by AR 750-1. Each
applicable item that is defective will be held and safeguarded pending receipt of disposition
instructions from the National Maintenance Point (NMP). In all instances, EIR exhibit material will
be handled as prescribed in DA PAM 750-8. If the quality or the serviceability of an item is
questionable, clarification and assistance may be obtained by contacting Commander, U.S. Army
Tank-automotive & Armament Command, ATTN: AMSTA-LC-R, Kansas Street, Natick, MA
01760-5052.
5. Equipment of doubtful serviceability. Equipment that has had previous use and has not exceeded
normal fair wear or aging criteria, but of which further serviceability is doubtful, will be tagged as
prescribed in DA PAM 738-751. In addition, the equipment will be reported in an EIR, in
accordance with DA PAM 750-8 and AR 750-1. The item(s) in question will be held as EIR exhibit
material as outlined in DA PAM 750-8 pending receipt of disposition instructions from the NMP. A
maintenance activity holding EIR exhibit material will not tamper with the applicable item(s) or
make any attempt to ascertain cause factors. Unnecessary handling of EIR exhibit material may
disturb or alter peculiar aspects of the affected item(s) that might affect the judgment of
engineering personnel who have the responsibility for final evaluation of EIR actions.
6. Equipment immersed in salt-water. Any air delivery item constructed from cotton material that
has been immersed in salt-water will be condemned. Cotton thread used for tacking and sewing
on nylon parachute packs that have been immersed in salt-water will only be replaced when there
is visible evidence or deterioration such as extreme discoloration or indications of broken thread.
Any air delivery equipment constructed of nylon or rayon material that has been immersed in salt-
water for a period less than 24-hours, but which cannot be rinsed within 48-hours after recovery
will also be condemned, unless the following actions are performed. Upon removal from the salt
water, the parachute is placed in a single heavy-duty plastic trash bag, the top of the bag secured
closed and kept in a wet state until a rinse can be performed following normal rinse procedures.
The bag must be doubled when outside temperatures exceed 85 degrees F. The bags must be
inspected after transport and storage to ensure the bag did not get torn and the assembly was
allowed to dry. Parachutes recovered using this method must be rinsed NLT than seven (7) days
after the salt-water immersion or be condemned. However, if the cited time limitations can be
met, then immediately upon recovery, suspend or elevate the recovered equipment in a shaded
area and allow the item(s) to drain for at least 5-minutes. Do not attempt to wring the equipment
fabric or the suspension lines. Within 48-hours after recovery, under the supervision of a
qualified parachute rigger (92R), rinse the recovered equipment as indicated in WP 0012 00.
INITIAL SETUP:
INSPECT
Look for a white crystalline residue. If evidence of salt-water/fresh-water contamination is found, refer to
the procedures detailed below:
Rinsing Parachute Assembly Immersed in Salt-Water. If the parachute, or any of its components, has
been immersed in salt water in excess of 24-hours it will be condemned. Additionally, if the parachute, or
any of its components, has been immersed in salt-water for a period less than 24-hours, but which cannot
be rinsed within 48-hours after recovery, it will also be condemned, unless the following actions are
performed. Upon removal from the salt-water, the parachute is placed in a single heavy-duty plastic trash
bag, the top of the bag secured closed and kept in a wet state until a rinse can be performed following
normal rinse procedures. The bag must be doubled when outside temperatures exceed 85 degrees F.
The bags must be inspected after transport and storage to ensure the bag did not get torn and the
assembly was allowed to dry. Parachutes recovered using this method must be rinsed NLT than seven
(7) days after the salt-water immersion or be condemned. However, if the cited time limitations can be
met, then immediately upon recover, suspend or elevate the parachute assembly in a shaded area and
allow it to drain for at least 5-minutes. Do not attempt to wring the fabric or the suspension lines. Within
48-hours after recover, under the supervision of a qualified parachute rigger (92R), rinse the recovered
parachute assembly as follows:
1. Place the parachute assembly in a large watertight container filled with a suitable amount of fresh,
clean water to cover the assembly.
CAUTION
NOTE
3. Remove the parachute assembly from the container and suspend or elevate it in a shaded area,
allowing a 5-minute drainage period. Do not attempt to wring the fabric or the suspension lines.
0012 00-1
TM 10-1670-287-23&P 0012 00
4. Repeat the procedures in steps 1. through 3., above, twice, using fresh, clean water for each rinse.
5. After the third rinse, allow the parachute assembly to drain thoroughly. Upon completion of draining,
dry the assembly in accordance with the Drying Fabric Items procedures detailed below.
6. When dried, perform a technical/rigger-type inspection of the parachute assembly. Corroded metal
components, or corrosion-stained fabrics or suspension lines, will be either repaired or replaced as
prescribed by the Maintenance Allocation Chart (MAC) in WP 0063 00.
7. Record any repair, immersion, and rinsing in the parachute log record as shown in WP 0004 00.
Rinsing Parachute Assembly Immersed in Fresh-Water. Any parachute, or its components, that has
been immersed in a fresh water lake, river, or stream will not require rinsing unless it has been
ascertained that the water is dirty, oily, or otherwise contaminated. Procedures for handling a fresh water
immersed parachute are as follows:
1. Contaminated fresh-water. If the parachute, or its components, has been immersed in contaminated
fresh water, rinse and dry (see Rinsing Parachute Assembly Immersed in Salt-Water, above), and, if
applicable, repair.
NOTE
3. When heat is used, the heat temperature shall not exceed 160 degrees Fahrenheit (71 degrees
Celsius). The preferred temperature is 140 degrees Fahrenheit (60 degrees Celsius).
0012 00-2
TM 10-1670-287-23&P 0013 00
INITIAL SETUP:
Tools Personnel Required
Pins, Temporary Locking (Item 31, WP 0063 00) 92R (10) Parachute Rigger
Stroke Simulator (Item 41, WP 0063 00) 92R (20) Parachute Rigger
WARNING
WARNING
NOTE
NOTE
NOTE
NOTE
1. Proper Layout
a. Proper installation and serviceability of AR2 power cable
b. Line Check
c. Canopy flaking completed
2. Slider Up
a. Canopy S-folding complete
b. Deployment brakes set and tacked
c. Tail folding complete
d. Slider pulled up and positioned
7. Packing Completed
a. Ripcord routed through static line pull ring and guide ring
b. Top flap closed
c. All Packing aids removed
1. Insert reserve ripcord cable through reserve ripcord housing. Insert reserve ripcord grip into ripcord
grip pocket. If removed, clean and lubricate single point release cable IAW WP 0011 00. Insert
single point release cable through cable housings. Mate hook tape on grip with pile tape on harness.
Attach reserve static line to container with reserve static line pull ring facing top of container. Pass
reserve ripcord cable through reserve static line pull ring and then through reserve static line guide
ring.
Reserve Static
Line Pull Ring
Reserve
Ripcord
2. Lay out parachute on a clean dry surface with canopy on its left side. Leading edge (nose) will be to
the right when viewed from riser end. Stretch lines full length with a helper at riser end to check
continuity and hold lines taut.
3. Grasp high points of each cell and, with high points in the left hand, flip canopy toward trailing edge.
Canopy shall lie flat with trailing edge lines on left side when viewed from riser end.
Leading Edge
Lines
4. Remove any twists, turns, and tangles between suspension line groups.
5. Raise lines 8A and 8B and walk them down (ensuring there are no twists) to see if line 8A runs free
from canopy to outside of right front riser connector link. Line 1A should run free to outside of left
front riser connector link.
Line 8B
Line 8A
6. Raise lines 8C and 8D and walk them down (ensuring there are no twists) to see if line 8C runs free
from canopy to outside of right rear connector link. Line 1C should run free to outside of left rear
connector link.
Line 8D Line 8C
Control Lines
7. Raise control lines and walk them down (ensuring there are no twists) to ensure they run free from
the A, B, C, and D lines.
Control Lines
A and B Lines
C Lines
D Lines
8. Ensure control lines run free through proper slider grommets, and then through proper control line
guide ring.
Slider
Control Grommet
Line
Control
Line
Guide
Ring
FLAKING CANOPY
Flake canopy as follows:
2. Starting with high points on cell 1, pull out seam and smooth cell from leading edge to trailing edge.
3. Continue to flake canopy by pulling out seams one by one on each remaining cell. Smooth each cell
until all cells are flaked and all line groups are clearly separated and tight.
Control
Lines
C Lines
D Lines B Lines A Lines
FOLDING CANOPY
Fold canopy as follows:
1. Fold leading edge over canopy so cell openings are even with A lines. Keep lines taut.
Cell Openings
A Lines
2. Grasp the high point of cell 1 and extend outward, smoothing out cell.
High
Point
Cell 1
3. Continue to grasp high point of each cell and extend outward, smoothing out each cell and aligning all
seven cell openings.
4. Make a fold in line with the A line group and fold canopy nose under.
5. Holding all high points together directly in line with the B line group, make an S-fold so that the B line
group is on top of the A line group. Ensure high points are kept taut.
A and B Lines
6. Holding all the high points together directly in line with the C line group, make an S-fold so that the C
line group is on top of the A and B line groups. Ensure high points are kept taut.
Control
Lines
A, B, and
C Lines
7. Holding all of the high points together directly in line with the D line group, make an S-fold so that the
D line group is on top of the A, B, and C line groups. Ensure high points are kept taut.
Control
Lines
A, B, C, and D
Line Groups
8. Clear the stabilizers by pulling them to the outside. Make sure that there are no lines wrapped
around them. There are three stabilizer panels on each side.
Stabilizer
Panels
9. Set deployment breaks by opening excess line keeper on each rear riser and then pulling down on
each toggle until each finger-trapped loop is through each control line guide ring.
Excess
Line
Control Keepers
Line
Ring
Loop
10. Insert stiffened top of each control line toggle through 1-inch loop Safety tack top center of control
toggle to center of riser with one turn double of 24/4 cotton thread, encircling the control line. Tie off
each tacking with a surgeon’s knot and a locking knot. Trim ends to ¼-inch. Ensure each loop with a
stiffened end of toggle is seated firmly against ring on riser.
Tacking
Loop
Control
Toggle
11. Using an S-fold, neatly stow excess line in excess line keeper alongside control line guide ring.
Ensure that S-fold loops do not extend above or below excess line keeper. Ensure that excess line is
to right (pile) side of keeper.
Excess
Line
Excess
Line
Excess
Line
Keepers
13. Grasp uppermost control line and pull taut. Position seam on folded canopy so control line is on top
of line groups A, B, C, and D.
Tip of Stabilizer
Panel
Uppermost
Control Line
A, B, C, and D,
Line Groups
14. Continue to flake and smooth remaining tail seams. Lines should remain taut throughout the
procedure.
Control
Lines
A, B, C, and D,
Line Groups
15. When canopy is flaked, all control lines should be on top of line groups A, B, C, and D. Ensure that
bottom tail seam remains even with control lines.
Tail Folding
Completed
Bottom
Tail Seam
Control
Lines and
A, B, C, and
D Lines
16. Grasping the top tail fold, count and fold back seven tail folds towards trail edge of canopy. Tail of
canopy should now be on top of folded canopy with seven folds on left and seven folds on right.
Control lines should remain taut and in the center.
Tail Folds
NOTE
Count all lines. Ensure you have 10 lines for the tail, 8 A and B
lines and 8 C and D lines.
17. Kneel on canopy at suspension line end. Spread center of tail one full section left and right of center
of tail.
Control
Lines Tape
18. Wrap center tail panel around canopy, keeping control lines in center. Fold center tail panel around
canopy until it is the width of deployment bag. Smooth out trapped air until canopy lies flat.
Deployment Bag
19. Place rear riser line groups to the outside of front riser line groups. Lay slider down flat between the
line groups, with reinforcement tapes facing up. Each line group from the canopy enters slider
grommet from the top and exits out underneath slider.
20. Grasp slider by top center, ensuring that the reinforcement tapes appear on top side toward canopy.
Bring slider up to the bottom of the canopy, forming four distinct line groups. Ensure free movement
along suspension lines.
Slider
Four Distinct
Line Groups
22. Fold left stabilizer panels, then right stabilizer panels on slider at 45-degree angles.
23. Place hand on canopy approximately 10-inches from suspension lines. Grasp canopy at suspension
lines in preparation for making the first fold.
24. S-fold bottom of canopy approximately 10-inches so that slider grommets are on top of canopy.
Ensure all suspension lines remain taut.
10-IN.
25. Pull center of tail section up and over S-fold so that it is positioned over slider and stabilizers. Dress
the canopy.
26. Place left hand one deployment bag length up from base of canopy. Grasp upper portion with the
right hand. Fold upper canopy over lower canopy.
Deployment
Bag
27. Locate the seven high points of the nose. Ensure each cell opening is completely exposed. Place
three cell openings on each side with center cell split.
29. Fold the top portion of canopy over approximately 10-inches. This fold should be even with base of
canopy.
Top
Portion
10-IN.
Base of
Canopy
30. Roll the top fold toward nose of canopy an additional 10-inches. Position deployment bag over one
corner.
Canopy Nose
10-IN.
Fold
31. Insert folded canopy into deployment bag. Work canopy into corners and fill outside edges of bag.
Insert deployment bag bridle through left elastic loop.
Elastic
Loop
Deployment
Bag Bridle
NOTE
Ensure slider grommets are not exposed past the tail of the base of
the fold.
1. Make first locking stow on the right by pulling elastic loop through right grommet and locking in place
with first suspension line stow. Stow will not protrude more than 1 ¾-inch through elastic loop.
First Stow
NOTE
The sewn portion of the elastic stow loop will not be exposed.
2. Make second locking stow on the left and remove bridle. Stow will not protrude more than 1 ¾-inch
through elastic loop.
Second Stow
Suspension Line
Retaining Pocket
4. S-fold suspension lines into pocket from bottom to top, taking care not to put twists into the lines.
S-Fold
Bottom to Top
5. Mate hook and pile tape on bag pocket with lines exiting center. Leave approximately 8-inches
between bag and risers.
8-Inches
(Approximate)
Lines Exit
Center of Bag
CLOSING CONTAINER
Close Container as follows:
WARNING
1. Rotate deployment bag up and over main parachute compartment. Line stowage pocket will face up.
Position risers in reserve container. Insert pull-up cords through ends of reserve closing loop and
elastic locking loop. Measure length of elastic locking loop from washer to end of loop. Measurement
must be no longer than 1-inch.
1-IN.
Pull-Up
Cords
2. Rotate deployment bag into reserve compartment. Line stowage pocket will face down and bridle line
will exit top of container. Suspension line locking stow faces toward main parachute compartment.
Locking Stow
Main Parachute
Compartment
Bridle Line
3. Route pull-up cord with closing loop through inside grommet on bridle line. Route pull-up cord with
elastic loop through outside grommet on bridle line.
Inside
Grommet
Outside
Grommet
4. Prepare to form a needle fold in bridle line by first folding bridle back over itself approximately 4-
inches above bag.
5. Continue to make needle fold by folding first 4-inch fold at a 45-degree angle.
45-Degree
Angle
Needle Fold
7. Insert needle fold through elastic locking loop with aid of pull-up cord. Fold will not extend no more
than 1-inch through loop. Remove pull-up cord.
No More
Than 1-IN.
Bridle Line
10. Center pilot chute on S-folds and then route pull-up cords through lower pilot chute grommet tabs.
Insert properly flagged temporary locking pins.
11. Route pull-up cords through upper pilot chute grommet tabs. Compress pilot chute, ensuring that
canopy fabric is clear of spring, grommets and closing loops. Canopy fabric will be distributed to left
and right sides of pilot chute. Pull closing loops up through tabs and insert temporary locking pins.
Temporary
Locking Pins
12. Route pull-up cord through grommet in bottom flap. Pull up closing loop and reinsert temporary
locking pin.
Pull-Up
Cord
Bottom Flap
13. Route pull-up cords through grommets in right side flap. Pull closing loops and reinsert temporary
locking pins.
14. Route pull-up cords through grommets in left side flap. Pull up closing loops and reinsert temporary
locking pins.
16. Ensure reserve ripcord is through ripcord housing and insert ripcord grip in ripcord pocket. Insert
reserve ripcord cable through reserve static line pull ring, then through reserve static line guide ring.
Mate static line and container hook and pile tapes.
Reserve Static
Line Guide Ring
Reserve
Static
Line Pull
Ring
Reserve
Ripcord
Cable
Reserve Static
Line
17. Route pull-up cords through grommets in top flap, pull up closing loops, and reinsert temporary
locking pins.
Top Flat
18. Pull up top pull-up cord, remove temporary locking pin, and inset top ripcord pin into closing loop.
19. Pull up bottom pull up cord, remove temporary locking pin, and insert bottom ripcord pin into closing
loop.
20. For reserve mounted AR2s, pull up top pull up cord and remove locking pin. Thread eye of power
cable over top pin of ripcord. Insert top ripcord pin into closing loop (detail A). Axis of ripcord pin will
follow the angled hole in the eye of the power cable (detail B). Center straight portion of ripcord pins
in closing loops and ensure that shoulders of pins remain outside of grommets.
Pull-Up
Cord
Ripcord
Pin Power
Cable Eye
Ripcord
Pin
Power
Cable Eye
DETAIL A DETAIL B
NOTE
The following ripcord pull tests are performed on all MC-4 systems
on a one-time only basis.
22. Place parachute in test fixture or anthropometrical device (torso) simulating the 5-to-95 percentile
person or live subject. The device shall hold parachute securely in a position with the mouth of the
ripcord pocket facing down (along the vertical axis).
23. Rotate harness/container so that open end of ripcord housing faces down with ripcord cable in a
vertical position.
24. Secure ripcord handle by hand to prevent ripcord pin withdrawal when weight is applied.
25. A 20-pound weight attached to the center of the ripcord grip (care shall be exercised not to impose an
impact load) shall readily withdraw ripcord grip from pocket.
26. When ripcord grip has been removed from pocket, carefully remove the 20-pound weight.
NOTE
The following ripcord pull test and stroke simulator test are
performed on all MC-4 systems each time the reserve parachute is
packed.
28. Attach a 27-pound weight to ripcord grip. Slowly remove your hand. The weight shall readily activate
the parachute by withdrawing the ripcord pins from locking loops.
NOTE
It is not necessary to start the pack process over again if the same
initial packer is conducting the Ripcord Pull Tests. If a different
Parachute Rigger has taken over any of the tasks associated with
the Ripcord Pull Tests, then a complete re-pack of the reserve
parachute is required.
NOTE
Re-closing the container after the ripcord pull test does not
constitute a repack toward the normal repack cycle (120-days).
Repack and replace the reserve closing loop at the specified repack
interval.
29. Close the container IAW the procedures detailed above. Reinsert the ripcord pin(s) threading top pin
through eye of power cable (detail A above).
NOTE
WARNING
The Stroke Simulator must be able to pull both reserve ripcord pins
positively and completely to ensure adequate travel of the AR2
power cable. Inadequate travel of the AR2 power cable may cause
the parachute to not deploy, resulting in serious injury or death of
the parachutist.
NOTE
If ripcord pins fail to pull completely, check the length of the reserve
closing loop, the condition of the backing plate, power cable housing
and routing of power cable assembly.
1. Test routing and installation of the power cable assembly in the parachute harness/container while
the harness/container is being worn in the normal fashion.
3. Firmly hold stroke simulator adjacent to the AR2 pocket in a vertical orientation (i.e. stroke simulator
plunger pointing down).
4. With assistance from another individual, carefully attach a 33-pound weight to the stroke simulator
plunger and very slowly remove your hand from under the weight to allow the weight to be slowly
transferred to the stroke simulator.
5. The weight must completely withdraw the ripcord pins within the available stroke.
6. Maintain control of the reserve pilot chute in an effort to prevent the entire contents of the reserve
parachute from falling to the floor.
7. If the 33-pound weight hesitates or fails to pull the ripcord pins, remove and inspect the entire power
cable assembly IAW this technical manual, WP 0047 00 and TM 10-1670-305-23&P, WP 0019 00. If
unserviceable, replace with a new item from stock, then repeat Slack Checker Test and Stroke
Simulator Test above. If the system fails a second time, it must be tagged and removed from service
IAW WP 0011 00.
NOTE
It is not necessary to start the pack process over again if the same
initial packer is conducting the Stroke Simulator Test. If a different
Parachute Rigger has taken over any of the tasks associated with
the Stroke Simulator Test, then a complete re-pack of the reserve
parachute is required.
NOTE
Re-closing the container after the stroke simulator test does not
constitute a repack toward the normal repack cycle (120-days).
Repack and replace the reserve closing loop at the specified repack
interval.
NOTE
9. Close the container IAW the CLOSING CONTAINER procedure above. Reinsert the ripcord pin(s)
threading top pin through eye of power cable (detail A above).
10. At the completion of stroke simulator test, remove pull-up cords by routing underneath ripcord pins.
NOTE
Due to the continuous entries into the Parachute Log Record Book,
authorization is granted to locally produce an internal tracking
document that captures these required entries. If no such document
exists, entries must be made into the Parachute Log Record Book.
11. After testing has been completed and the specified requirements are met, remove Parachute Log
Record from log record pocket on underside of ripcord pin protector flap and make required entries.
Reinsert log record into log record pocket. Close ripcord pin protector flap. Dress the container.
WARNING
When attaching the power cable assembly to the AR2, always verify
proper engagement of ball end of power cable with piston rod of
AR2 by looking through transparent plastic cable seal retainer.
Cable seal retainer and power cable seal must be present to ensure
correct seating of power cable ball. If ball is not engaged with piston
rod or if cable seal retainer is missing, actuation of AR2 will fail to
pull ripcord pins, which may result in death of parachutist.
CAUTION
CAUTION
NOTE
Make sure the AR2 is cocked, and the JUMP/OFF switch is set to
OFF.
NOTE
JUMP/OFF
Switch
OFF
2. Verify that the ball of the power cable is correctly engaged with the piston rod.
Power Cable
Piston Rod
Power
Cable Ball
3. Attach power housing retainer to the AR2 finger tight. Verify that the ball of the power cable is
correctly engaged with the piston rod by looking through transparent cable seal retainer.
5. Install the AR2 in the ripcord release pocket and close flap.
INITIAL SETUP:
Tools Equipment Condition
Pins, Temporary Locking (Item 31, WP 006300) Lay canopy and suspension lines out to
Stroke Simulator (Item 41, WP 0063 00) their full length in packing area. Position
container at risers with main and reserve
Materials/Parts compartments up and reserve compartment
Band, Rubber Retainer (Item 4, WP 0076 00) facing toward canopy and risers.
Cord, Nylon, Type III (Item 13, WP 0076 00)
Thread, Cotton, Size 24/4 (Item 40, WP 0076 00) Personnel Required
92R (10) Parachute Rigger
92R (20) Parachute Rigger
WARNING
NOTE
NOTE
NOTE
Remove main parachute ripcord handle and clean with a clean, dry,
lint free cloth. In addition, clean the ripcord handle pocket by
removing any debris. Re-install main parachute ripcord handle.
1. Proper Layout
a. Main canopy release ripcord installed
b. Risers attached to harness
c. Line check complete
d. Canopy flaking complete
2. Slider Up
a. Canopy folding complete
b. Deployment brakes set
c. Tail folding complete
d. Slider pulled up and positioned
5. Packing Complete
a. Container closed (bottom, left, right, top)
b. All packing aids removed
c. Log record book filled out
1. Insert main ripcord cable through main ripcord housing. Insert main ripcord grip into ripcord grip
pocket. If removed, clean and lubricate single point release IAW WP 0011 00. Insert single point
release cable through cable housings. Mate hook tape on grip with pile tape on harness. Attach
reserve static line to container with reserve static line pull ring facing top of container. Pass reserve
ripcord cable through reserve static line pull ring and then through reserve static line guide ring.
Reserve Static
Line Pull Ring
Main Canopy
Release Ripcord
Housing
Reserve
Ripcord
Main Ripcord
Release
Ripcords
Reserve
Ripcord Main
Static
Release
Line
2. Position right riser on harness above main ripcord and pass large ring on riser through base ring on
harness.
Large Riser
Ring
Base Ring
3. Pass small riser ring through large riser ring. Position small riser ring over riser grommet.
Large Riser
Ring
4. Pass locking loop over small riser ring and down through riser grommet. Ensure riser-locking loop is
not twisted. Insert locking loop through eye on end of cable housing.
Cable
Housing
Eye
Riser Locking
Loop
NOTE
5. Pass main canopy release cable through locking loop and insert main canopy release cable in riser
stowage flute.
Stowage
Flute
Release Cable
Riser
Locking
Loop
7. Connect reserve static line ring to reserve static line release shackle.
Reserve Static
Line Release
Shackle
Reserve
Static
Line
Snap
1. Lay out parachute on a clean dry surface with canopy on its left side. Leading edge (nose) will be to
the right when viewed from riser end. Stretch lines full length with a helper at riser end to check
continuity and hold lines taut.
2. Grasp high points of each cell and, with high points in the left hand, flip canopy toward trailing edge.
Canopy shall lie flat with trailing edge lines on left side when viewed from riser end.
Leading
Edge
Lines
3. Remove any twists, turns, and tangles between suspension line groups.
4. Raise lines 8A and 8B and walk them down (ensuring there are no twists) to see if line 8A runs free
from canopy to outside of right front riser connector link. Line 1A should run free to outside of left
front riser connector link.
Line 8B
Line 8A
5. Raise lines 8C and 8D and walk them down (ensuring there are no twists) to see if line 8C runs free
from canopy to outside of right rear connector link. Line 1C should run free to outside of left rear
connector link.
Line 8C
Line 8D
Control
Lines
6. Raise control lines and walk them down (ensuring there are no twists) to ensure they run free from
the A, B, C, and D lines.
Control
Lines
D Lines
A and B
Lines
C Lines
7. Ensure control lines pass through correct slider grommets, and then through correct control line guide
rings.
Control Slider
Line Grommet
Control
Line
Guide
Ring
FLAKING CANOPY
Flake canopy as follows:
2. Starting with high points on cell 1, pull out seam and smooth cell from leading edge to trailing edge.
3. Continue to flake canopy by pulling out seams, one by one, on each remaining cell. Smooth each cell
until all cells are flaked and all line groups are clearly separated and tight.
Control
Lines
C Lines
A Lines
B Lines
D Lines
FOLDING CANOPY
Fold canopy as follows:
1. Fold leading edge over canopy so cell openings are even with A lines. Keep lines taut.
Cell Openings
A Lines
2. Grasp the high point of cell 1 and extend outward, smoothing out cell.
High
Point
Cell 1
3. Continue to grasp high point of each cell and extend outward, smoothing out each cell and aligning all
cell openings.
High
Point
Align Cell
Opening
5. Grasp all cells at nose of canopy and form a fold line two-thirds of the way back between A and B
lines. Keep lines taut.
Fold Line
A Lines
B Lines
6. Rotate nose of canopy over on top of remainder of canopy placing the A lines just past the B lines.
Keep lines taut.
Canopy Nose
7. Make another fold towards front of canopy so that A lines are directly in line with B lines. Keep lines
taut.
A and B
Lines
8. Fold nose of canopy back to edge of previous fold. Ensure A lines remain in line with B lines, and
that lines are kept taut.
Nose of
Canopy
A and B
Lines
9. Holding all high points together in line with C line group, make an S-fold placing C line group on top of
A and B line groups. Ensure high points are kept taut.
A and B Line
Groups
C Line
Group
10. Holding all high points together in line with D line group, make an S-fold placing D line group on top of
A, B, and C line groups. Ensure high points are kept taut.
D Line
Group
A, B, and C
Line Groups
11. With right hand on top of all folds, reach under and pull slack out of D lines.
Right Hand On
Top of All Folds
12. Holding line groups together, pull out and straighten the three stabilizer panels on the right side. The
third stabilizer is inside the second stabilizer. Ensure tape is visible and no stabilizer panel is in a line
group.
Stabilizer
Panels
13. Holding line groups together, pull out and straighten the three stabilizer panels on the left side; the
third stabilizer is inside the second stabilizer. Ensure tape is visible and no stabilizer panel is in a line
group.
1. Open control line keeper. Pull control line down until finger-trapped loop is through control line guide
ring.
Toggle Keeper
Toggle Thong
3. S-fold control line and neatly stow excess line along side each ring, ensuring that no folded loops
extend above or below excess control line keepers. Ensure that excess line is to the right (pile) side
of the keeper. Close excess control line keepers.
Control Line
Control Line
Keeper
Control Line
Keeper
Control Line
Toggle Keeper
Control
Line Toggle
NOTE
5. Thread attaching loop end of toggle extender down through keeper attaching loop.
Toggle
Extender Toggle
Extender
Keeper
Attaching
Loop
6. Thread hand loop end of toggle extender through toggle extender attaching loop and pull tight,
forming a girth hitch. Ensure a smooth, flat knot is achieved.
Girth Hitch
Hand Loop
End
7. Ensuring that there are no twists, fold hand loop end of toggle extender towards locking end of toggle,
aligning bartack number 1 with bottom edge of toggle keeper.
#3 #2 #1
8. Make another fold by folding hand loop in half towards bartack number 1.
#3 #2 #1
FOLD LINE
9. Make third fold towards bartack number 3, ensuring fold line is even with bottom edge of toggle
keeper.
#3 #2 #1
FOLD LINE
10. Fold other loop end of toggle extender on top of previous folds.
FOLD LINE
11. Ensure that all folds are tight and without twists. Close hook and pile fastener tapes of toggle
extender keeper. Tack top and bottom of keeper closed with one turn cotton 24/4-cord, double. Tack
through both thicknesses of keeper and one layer of the folded toggle extender.
Tacking
12. Stow the installed toggle extenders in the same manner as the control toggles are installed in steps 1.
through 4.
TAIL FOLDING
Fold tail as follows:
1. Grasp uppermost control line and pull taut. Place control line on top of line groups A, B, C, and D.
Fold tip portion of stabilizer panel to the right.
Tip of Stabilizer
Panel
Uppermost
Control Line
A, B, C, and
D Line
2. Continue to place each control line in this group on top of line groups A, B, C, and D. Fold the panel
between each control line to the outside. Keep lines taut.
Control Line
3. Continue folding center of tail by placing seams to the center of canopy and folding panels to the
outside.
Panel
Seam
4. Place control lines on other side of canopy on top of suspension lines and fold panels to the outside
in the same manner as first control line group. Keep control lines taut at all times.
Control Lines
Panels
5. When opposite side is reached, pull stabilizer panel to the outside and pull slack out of control lines.
Stabilizer
Panel
Control
Lines
6. Find center tab on trailing edge. This tab indicates center of canopy. Fold half of folded tail back.
Center Tab
7. Gather and count the ten control lines and the two groups of eight each A and B and C and D lines.
Situate them neatly in the center of the canopy.
8. Keep tab in center of canopy. Check that control lines are taut and in the center of canopy. Spread
center of tail one full section left and right of center tail.
Control Tab
Lines
9. Fold center tail panel around canopy until it is the approximate width of deployment bag. Smooth out
trapped air until canopy lies flat. Keep control lines in the center.
Deployment
Bag
Tail Panel
10. Place rear riser line groups to the outside of front riser line groups. Lay slider down flat between line
groups, with reinforcement tape facing up. Ensure each line group from the canopy enters slider
grommet from the top and exits out underneath slider.
11. Grasp slider by top center, ensuring that reinforcement tape appears on the topside toward the
canopy. Bring slider up to bottom of canopy, ensuring free movement along suspension lines.
Reinforcement
Tapes
Slider
13. Fold left stabilizer panels, then right stabilizer panels over slider.
14. Place hand on canopy approximately 10-inches from suspension lines. Grasp canopy at suspension
lines in preparation for making the first fold.
15. S-fold suspension line end toward deployment bag end. Maintain an approximate 10-inch fold.
S-Fold
10-IN.
Deployment Bag
16. Place hand firmly on canopy at suspension line end. Place other hand under canopy approximately
10-inches from end of first S-fold.
10-IN.
17. S-fold deployment bag end toward suspension line end. The top of the canopy must be rolled/folded
under to clear the bridle loop attaching point (metal ring).
18. Maintain a finished fold approximately the width of the deployment bag.
Deployment Bag
Width of
Deployment
Bag
1. Place one knee on folded canopy. Smooth out canopy removing all trapped air. Begin to pull
deployment bag over canopy.
Deployment Bag
Canopy
2. Fully insert canopy into deployment bag. Work canopy into corners of bag. Remove slack in bridle
line until attachment ring on canopy is flush with grommet on bag. Clear any visible canopy material
from bridle.
1. Starting with center two grommets, close locking flap by passing heavy-duty retainer bands through
grommets. Make first suspension line locking stow on right side. Lines will extend through retainer
band 1-inch at each stow.
First Stow
2. Make second suspension line locking stow in retainer band opposite first stow on the left stow.
Second Stow
3. Finish locking deployment bag by passing retainer bands through the two outboard grommets, then
make third and fourth suspension line locking stows.
Third Stow
Fourth Stow
5. Continue to stow suspension lines, alternating stows in right and left retainer bands until
approximately 12-inches of lines remain.
12-IN.
CLOSING CONTAINER
Close container as follows:
Pull-Up Cord
Main Closing
Loop
2. Rotate deployment bag and suspension lines over container. Position risers along sides of reserve
parachute container, continuing along sides of main container, with control toggles facing inward.
Risers
Deployment Bag
3. Position deployment bag and suspension lines into container. Position suspension lines so they face
bottom of main parachute container. Route bridle line out over reserve chute.
Bridle Line
Deployment Bag
4. Fold bridle line on top of deployment bag no wider than spring of pilot chute.
Bridle Line
Deployment
Bag
5. Position pilot chute on center of deployment bag over folded bridle. Grasp pilot chute and gather in
canopy material.
Pilot Chute
6. Compress pilot chute. Place knee on compressed pilot chute and route pull-up cord over pilot chute
crown and through grommet on bottom flap. Using pull up cord, pull main closing loop up through
grommet and insert temporary locking pin.
Bottom Flap
Grommet
Pull-Up Cord
7. Route pull-up cord through grommet in left side flap, right side flap, and top flap. Use temporary
locking pin after securing each flap.
Temporary
Locking Pin
Pull-Up Cord
8. For main mounted AR2s, pull up and remove temporary locking pin and thread eye of power cable
over ripcord locking pin. Insert ripcord pin into main closing loop (detail A). Axis of ripcord pin will
follow the angled hole in the eye of the power cable (detail B). Center straight portion of ripcord pin in
closing loop and ensure that shoulder of pin remains outside of grommet.
Pull-Up
Cord
Ripcord Power
Pin Cable Eye
Ripcord
Pin
Power
Cable Eye
DETAIL A DETAIL B
NOTE
The following Ripcord Pull Tests are performed on all MC-4 systems
on a one-time-only basis.
9. Place parachute in test fixture or anthropometrical device (torso) simulating the 5-to-95 percentile
person or live subject. The device shall hold parachute securely in a position with the mouth of the
ripcord pocket facing down (along vertical axis).
10. Rotate harness/container so that open end of ripcord housing faces down with ripcord cable in a
vertical position.
11. Secure ripcord handle by hand to prevent ripcord pin withdrawal when weight is applied.
12. A 20-pound weight attached to the center of the ripcord grip (care shall be exercised not to impose an
impact load) shall readily withdraw ripcord grip from pocket.
13. When ripcord grip has been removed from pocket, carefully remove the 20-pound weight.
NOTE
The following ripcord pull test and the stroke simulator test are
performed on all MC-4 systems each time the main parachute is
initially placed in service and when the main closing loop is
replaced.
14. Attach a 27-pound weight to ripcord grip. Slowly remove your hand. The weight shall readily activate
the parachute by withdrawing the ripcord pin from locking loop.
NOTE
It is not necessary to start the pack process over again if the same
initial packer is conducting the Ripcord Pull Tests. If a different
Parachute Rigger has taken over any of the tasks associated with
the Ripcord Pull Tests, then a complete re-pack of the main
parachute is required.
NOTE
Re-closing the container after the ripcord pull test does not
constitute a repack toward the normal repack cycle (120-days).
15. Re-close the container IAW the procedures detailed above. Reinsert the ripcord pin-threading pin
through eye of power cable.
WARNING
The Stroke Simulator must be able to pull the main ripcord pin
positively and completely to ensure adequate travel of the AR2
power cable. Inadequate travel of the AR2 power cable may cause
the parachute to not deploy, resulting in serious injury or death of
the parachutist.
NOTE
NOTE
If ripcord pin fails to pull completely, check the length of the main
closing loop, condition of the Navy stiffener, power cable housing
and routing of power cable assembly.
1. Test routing and installation of the power cable assembly in the parachute harness/container while
the harness/container is being worn in the normal fashion.
3. Firmly hold stroke simulator adjacent to the AR2 pocket in a vertical orientation (i.e. stroke simulator
plunger pointing down).
4. With assistance from another individual, carefully attach a 33-pound weight to the stroke simulator
plunger and very slowly remove your hand from under the weight to allow the weight to be slowly
transferred to the stroke simulator.
5. The weight must completely withdraw the ripcord pin within the available stroke.
6. Maintain control of the main pilot chute in an effort to prevent the entire contents of the main
parachute from falling to the floor.
7. If the 33-pound weight hesitates or fails to pull the ripcord pins, remove and inspect the entire power
cable assembly IAW WP 0046 00 of this technical manual, and TM 10-1670-305-23&P, WP 0019 00.
If unserviceable, replace with a new item from stock, then repeat Stroke Simulator Test above. If the
system fails a second time, it must be tagged and removed from service IAW WP 0011 00.
NOTE
It is not necessary to start the pack process over again if the same
initial packer is conducting the Stroke Simulator Test. If a different
Parachute Rigger has taken over any of the tasks associated with
the Stroke Simulator Test, then a complete re-pack of the main
parachute is required.
NOTE
Re-closing the container after the stroke simulator test does not
constitute a repack toward the normal repack cycle (120 days).
9. Reclose the container IAW the CLOSING CONTAINER procedures detailed above. Reinsert the
ripcord pin-threading pin through eye of power cable.
10. At the completion of stroke simulator test, (if applicable) remove pull-up cord by routing underneath
ripcord pin.
NOTE
Due to the continuous entries into the Parachute Log Record Book,
authorization is granted to locally produce an internal tracking
document that captures these required entries. If no such document
exists, entries must be made into the Parachute Log Record Book.
11. After testing has been completed and the specified requirements are met, remove Parachute Log
Record from log record pocket on underside of ripcord pin protector flap and make required entries.
Reinsert log record into log record pocket. Close ripcord pin protector flap. Dress the container.
Conduct a Ripcord Pin Test for the MC-4 with a Main Mounted FF-2 as follows:
WARNING
The FF-2 must be able to pull the main ripcord pin positively and
completely to ensure adequate travel of the FF-2 power cable.
Inadequate travel of the FF-2 power cable may cause the parachute
to not deploy, resulting in serious injury or death of the parachutist.
NOTE
The FF-2 Test (power cable length of travel) will be performed each
time the main parachute is initially placed in service and whenever
the main closing loop has been replaced. It is recommended that a
“shop” FF-2 be utilized to withdraw the ripcord pins thus eliminating
the over use of existing FF-2s.
1. Test routing and installation of the FF-2 in the parachute harness/container while the
harness/container is being worn in the normal fashion.
2. Properly attach and secure an FF-2 by aligning rectangular key on end of power cable housing and
insert in corresponding slot in base plate.
Securing
Straps
Ripcord
Locking
Pin
Power Cable
Withdrawal Hook
11. If the FF-2 fails to pull the ripcord pin, remove and inspect the length of the main closing loop and the
entire FF-2 power cable assembly IAW TM 10-1670-300-20&P. Check to ensure the cable assembly
is mounted properly to the base plate.
12. If unserviceable, replace with new items from stock, then repeat TEST procedures detailed above.
13. If the system fails a second time, it must be tagged and removed from service IAW WP 0011 00.
NOTE
It is not necessary to start the pack process over again if the same
initial packer is conducting the FF-2 test. If a different Parachute
Rigger has taken over any of the tasks associated with the FF-2
test, then a complete re-pack of the main parachute is required.
NOTE
Re-closing the container after the ripcord pin test does not constitute
a repack toward the normal repack cycle (120-days).
14. Close the container IAW the CLOSING CONTAINER procedures detailed above. Reinsert the
ripcord pin-threading pin through eye of power cable.
15. At the completion of ripcord pin test, remove pull-up cords by routing underneath ripcord pins.
NOTE
Due to the continuous entries into the Parachute Log Record Book,
authorization is granted to locally produce an internal tracking
document that captures these required entries. If no such document
exists, entries must be made into the Parachute Log Record Book.
16. After testing has been completed and the specified requirements are met, remove Parachute Log
Record from log record pocket on underside of ripcord pin protector flap and make required entries.
Reinsert log record into log record pocket. Close ripcord pin protector flap. Dress the container.
Riser
Protective
Covers
Ripcord Protective
Flap
WARNING
When attaching the power cable assembly to the AR2, always verify
proper engagement of ball end of power cable with piston rod of
AR2 by looking through transparent plastic cable seal retainer.
Cable seal retainer and power cable seal must be present to ensure
correct seating of power cable ball. If ball is not engaged with piston
rod or if cable seal retainer is missing, actuation of AR2 will fail to
pull ripcord pins, which may result in death of parachutist.
CAUTION
CAUTION
NOTE
Make sure the AR2 is cocked, and the JUMP/OFF switch is set to
OFF.
NOTE
JUMP/OFF
Switch
OFF
b. Verify that the ball of the power cable is correctly engaged with the piston rod.
Power Housing
Retainer
Power Cable
Piston Rod
Power Cable
Ball
c. Attach power-housing retainer to the AR2 finger tight. Verify that the ball of the power cable is
correctly engaged with the piston rod by looking through transparent cable seal retainer.
d. Ensure that the cable seal retainer is present (located just above the power housing retainer).
e. Install the AR2 in the ripcord release pocket and close flap.
2. For units utilizing the Automatic Ripcord Release (FF-2), install as follows:
a. Align rectangular key on end of power cable housing and insert in corresponding slot in base
plate.
Securing
Straps
Ripcord
Locking
Pin
Power Cable
Withdrawal Hook
j. Close ripcord pin protective flap, cable housing protective flap, and riser protective covers.
Riser Protective
Covers
Ripcord
Protective
Flap
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
GENERAL REPAIR PROCEDURES
INITIAL SETUP:
Equipment Condition Personnel Required
Unpacked. Canopy with defects recorded. Clean. 92R(10) Parachute Rigger
NOTE
NOTE
1. Basting and temporary tacking should be made using thread that is of a contrasting color to the
material being worked.
2. Basting and temporary tacking will be performed using a single strand of size A, nylon thread, or
ticket No. 24/4 cotton thread.
3. When basting, do not tie knots at any point in the thread length. Also, the sewing should be made
with two stitches per inch.
4. Immediately upon completion of a repair, remove previously made basting or temporary tacking.
1. Parachute canopy assemblies. The stitching and re-stitching made on parachute canopies should be
accomplished with thread that is contrasting in color to the fabric being re-stitched. If contrasting
color thread is not available, thread of matching color may be used, providing all other specifications
are met. Straight stitching and re-stitching on parachute canopy assemblies should be locked by at
least 2-inches at each end of a stitch row, when possible. Zig-Zag stitching does not require locking;
however, zig-zag re-stitching should extend at least ¼-inch into undamaged stitching at each end,
when possible. When re-stitching parachute canopy assemblies, stitch directly over the original
stitching and follow the original stitch pattern as closely as possible.
2. Other parachute items. Stitching and re-stitching on other parachute items constructed from cloth,
canvas, and webbing should be accomplished with thread that matches the color of the original
stitching, when possible. All straight stitching should be locked by backstitching at least ½-inch. Re-
stitching should be locked by overstitching each end of the stitch formation by ½-inch. Zig-zag
stitching does not require locking; however, zig-zag re-stitching should extend at least ¼-inch into
undamaged stitching at each end, when possible. Re-stitching should be made directly over the
original stitching; follow the original stitch pattern as closely as possible.
DARNING
(Refer to Tables 1 and 2). Darning is a sewing procedure used to repair limited size holes, rips, and
tears. A darning repair may be made either by hand or by sewing machine, depending upon the method
preferred and the availability of equipment. However, a darning machine should be used to darn small
holes and tears where fabric is missing. A darning repair will be preformed using the following
procedures, as appropriate:
a. Using an authorized marking aid of contrasting color, mark a square around the damaged area
and ensure the marking is at least ¼-inch back from each edge of the damaged area.
b. Darn the damaged area by sewing the material in a back and forth manner, using size A or E
nylon thread.
c. Turn material and stitch back and forth across stitching made in step b., above, until hole or tear
is completely darned.
Hole
Marking
d. If applicable, restencil informational data or identification marks using the criteria in WP 0017 00.
2. Hand darning. When repair of a hole or tear is made by hand darning, the darn should match the
original weave of the damaged material as closely as possible. Hand darning is performed as
follows:
a. Using an authorized marking aid of contrasting color, mark a square around the damaged area
and ensure that the marking is at least ¼-inch back from each edge of the damaged area.
b. Using darning needle and a length of size A or E nylon thread, begin darning at one corner of
marked area. Working parallel with the marking, pass needle and thread back and forth through
material until opposite diagonal corner of marked area is reached as shown in A below.
Hole
Start Finish
c. Turn material and weave needle and thread back and forth across stitching made in step b.,
above, until hole is completely darned as shown in step b., above.
3. Zig-zag Sewing. (Refer to tables 1 and 2) Components of the MC-4, except parachute canopy, that
have sustained cut or tear damage may be repaired by zig-zag sewing provided the applicable
damaged area does not have any material missing and the cut or tear is straight or L-shaped. Should
the damaged area be irregular shaped or have material missing, the repair will be achieved by either
darning or patching, as required. A zig-zag sewing repair is accomplished using a zig-zag sewing
machine as follows:
b. Beginning at a point 1/4-inch beyond one end of cut or tear, stitch lengthwise along damaged area
to a point 1/4-inch beyond opposite end of cut or tear.
¼-IN ¼-IN
¼-IN
¼-IN
4. Patching Procedures. Patching is a procedure used to repair holes that cannot be darned.
a. Patching limitations for the parachute canopy and container. The following is a list of patching
limitations for the MC-4 parachute canopy and container.
(1) A patch will not be applied to a damaged area that has been previously patched.
(2) There will be no more than two darns and three patches per section, rib, or stabilizer, not to
exceed 50 percent. A canopy section is defined as an area between loaded ribs (on the left
and right side rigger view) and from seam to seam from nose to tail.
(3) A rib and a stabilizer are each considered as one section. A finished basic patch shall not be
closer than one-inch from a sewn seam. However, determination should be made as to the
lowest economical method to be used (i.e., two or more patches verses one large patch or
one large patch verses a section replacement).
NOTE
Patches must be cut with their edges parallel to the warp and weft of
the fabric and are to be applied with the warp and weft threads
parallel to those of the material under repair.
Canopy damage chart. A canopy damage chart is provided for local reproduction. The canopy damage
chart is used to record canopy damage and repair action.
TOP SKIN
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Nose
BOTTOM SKIN
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Nose
RIBS
1 2 3 4 5 6 7 8 9 10 11 12 13
INSPECTION REPAIR
LEGEND AMT HRS
DATA DATA
TYPE CANOPY
D Darn .8 X
PARACHUTE REPAIR
RS Resew .8 X MC-4 NAME DATE
BR Burn .4 X SERIAL #
Splice
SRT Reinforcement .4 X
Tape
RV Replace Velcro .4 X DOM
RE Restencil .4 X LINE REPAIR
RR Replace Riser .5 X PIS NAME DATE
RSL Replace Slider .5 X
SP Sewn Patch .8 X WOD
Replace Line
RLS .8 X
Single
Replace Control DATE FINAL
RCL 1.0 X
Lines INSPECTED INSPECTION
SLS Sew Line Set 1.5 X NAME DATE
INSPECTED
RSB Replace Stabilizer 2.0 X
BY
Replace Panel
RPS 4.0 X REPAIR HRS
Single
Main
Canopy
Release
Cable Static Line
Housing Guide Ring Reserve Risers
Main Canopy
Base Ring
Release Ripcord
of Three
Pocket
Ring
Release
Assembly
Main Ripcord
Cable Housing
Main
Ripcord
Pocket
Reserve
Ripcord
Waistband Pocket
Waistband
Reserve
Ripcord
Cable
Housing
Equipment
D-Ring
Leg Strap
Chest Strap
TIME
SYM MC-4 REPAIRS AMT HRS SYSTEM NUMBER
ALLOW
RP Replace FF-2/AR2 Pocket .5
INSPECTED BY
SP Sew Patch On Container 1.0
RR Replace Ripcord Housing Cover 3.5 REPAIR HOURS
RC Replace Chest Strap 2.0
INSPECTION TIME
RB Replace Waistband 4.0
RE Replace Elastic Strap .4 TOTAL REPAIR
RSL Replace Pack Stiffener (LG) 1.0 HOURS
5. Making a basic patch. A basic patch is used to repair damaged cloth when the finished patch is no
closer than 1-inch from a stitched seam or stitched tape. Should a damaged area be closer than 1-
inch to the cited areas, a miscellaneous patch will be made as detailed in paragraph 6, below. The
basic patch is applied by sewing. The patch is applied to the inside of the canopy. The deployment
bag is patched on the outside. The basic patch is shown below. Apply a basic patch as follows:
½-IN
1
Preferred /16-IN 1
/16-IN
Rounded
Corners SECTION A-A ½-IN ¾-IN
NOTE
a. Place repairable item on repair table, smooth the fabric around the damaged area, and secure
item to table with push-up pins. Do not pin damaged area.
b. Using an authorized marking aid of contrasting color, mark a square or rectangle around area to
be patched.
c. Cut damaged area fabric along the lines made in step b., above. Further cut the fabric diagonally
at each corner to allow a ½-inch fold back in the raw edges.
d. Make a ½-inch fold back at each raw edge. Pin and baste each foldback to complete the
prepared hole. Basting is performed using procedures on page 0015 00.
e. Using same type material as in original construction, mark and cut a patch 2 ½-inches wider and
longer than the inside measurements of prepared hole.
g. Make a ½-inch fold under on each edge of patch material and pin in position. Baste patch to
prepared area. Basting is performed using procedures on page 0015 00.
h. Remove pushpins securing canopy to repair table and secure patch by stitching, using the
applicable details in the illustration above and page 0015 00. Make the first row of stitching
completely around patch. It is not necessary for the stitch pattern to exactly follow the angles of
the patch. It is preferred to round the corners of the patch, to stitch at a 45-degree angle, rather
than a 90-degree angle. For corners less than or greater than 90-degrees, adjust accordingly.
i. Turn canopy over and make second row of stitching, ensuring that locking stitches are on
opposite sides of patch. Stitching is performed in accordance with page 0015 00.
6. Applying miscellaneous canopy patch. A miscellaneous canopy patch, which may be irregularly
shaped, is used to repair damaged canopy material when the location of the damaged area requires
the patch to extend into or over a seam or a reinforced seam. Ascertain the type of patch required for
the canopy using the details in the illustrations on the following page. A canopy section that cannot
be patched with a basic patch as outlined in paragraph 5., above, is patched with a miscellaneous
patch. Apply a miscellaneous patch to a section as follows:
INSIDE VIEW
INSIDE VIEW
½-IN ½-IN
1 1 1
1
/16-IN /16-IN /16-IN /16-IN
½-IN
½-IN
¾-IN ½-IN ¾ -IN
NOTE: FOR TWO OUTMOST RIBS, THE NOTE: FOR AN OUTSIDE RIB OVER A
PATCH WILL BE APPLIED OVER THE REINFORCING TAPE,
REINFORCING TAPE.
1. REMOVE STITCHING FROM
A. RECTANGULAR PATCH AT REINFORCING REINFORCING TAPE.
TAPE OF LEADING EDGE (UPPER AND 2. APPLY A BASIC PATCH.
LOWER) FOR DAMAGE NOT CLOSER 3. RE-STITCH THE REINFORCING TAPE.
THAN 2-INCHES TO RIB SEAMS.
B. RECTANGULAR PATCH CROSSING A
REINFORCING TAPE.
NOTE
a. Place canopy inside out on a repair table, smooth fabric around damaged area, and secure
damaged section to table with pushup pins. Do not pin damaged area of section.
b. As required, cut applicable stitching to remove or lay aside items that may interfere with patching
process.
c. Using an authorized marking aid of contrasting color, mark damaged area. Mark the ½-inch from
any adjacent seam or reinforced seam, except where the width of the foldback is limited by the
width of the reinforced seam.
d. Prepare damaged area hole by cutting along marks made in step c., above. Also make a
diagonal cut at each corner of formed hole to permit a foldback of each raw edge.
e. To complete hole preparation, make a 1/2-inch foldback of each raw edge. Pin and baste each
edge foldback using procedures detailed in WP 0015 00.
f. Using same type material as in original canopy construction, mark and cut a patch 2 1/2-inches
wider and longer than inside measurements of prepared hole.
h. Make a 1/2-inch foldunder on each edge of patch material and pin patch material in position.
Baste patch to prepared area. Basting is performed using procedures detailed in WP 0015 00.
i. Remove pushpins securing canopy to repair table and secure patch by stitching according to the
details in the illustrations above and below, using stitching specifics outlined in tables 1 and 2.
½-IN ½-IN
1 1
/16-IN 1
/16-IN /16-IN
½ -IN ½-IN ½-IN
¾-IN ¾-IN
1-IN 1-IN
j. Make the first row of stitching completely around the edges of the patch. Turn canopy right side
out and make a second row of stitching, ensuring that locking stitches are on opposite sides of
patch. Stitching is performed in accordance with WP 0015 00.
k. Reposition canopy items removed or laid aside in step b., above, in the original location and
secure each item to canopy by restitching according to original construction details and WP 0015
00.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
SEARING AND WAXING
INITIAL SETUP:
Tools Personnel Required
Knife, Hot, Metal (Item 24, WP 0063 00) 92R (10) Parachute Rigger
Pot, Melting Electric (Item 34, WP 0063 00)
Equipment Condition
Materials/Parts Unpacked.
Beeswax (Item 5, WP 0076 00)
Wax, Paraffin (Item 46, WP 0076 00)
CAUTION
NOTE
Fabric materials such as cord, tape, and webbing that is cut for use
in the maintenance of the MC-4 parachute will normally be heat-
seared or dipped in a melted wax mixture, as applicable, to prevent
the material from fraying or unraveling. However, in some instances
the preparation of the material may not be necessary and will be
specified accordingly.
SEARING
The cut ends of nylon tape, webbing, and cord lengths may be prepared by heat-searing, which is
performed by pressing the raw end of the material against a hot metal surface (knife) until the nylon has
melted sufficiently.
CAUTION
WAXING
Fraying or unraveling of cotton or nylon tape, webbing, and cord length ends may be prevented by
dipping ½-inch of the raw end of the material into a thoroughly melted mixture of half beeswax and half
paraffin in an electric melting pot. The wax temperature should be substantial enough to ensure the wax
completely penetrates the material rather than just coating the exterior fabric.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MARKING AND RESTENCILING
INITIAL SETUP:
Tools Personnel Required
Brush, Stenciling (Item 5, WP 0063 00) 92R (10) Parachute Rigger
Machine, Stencil Cutting (Item 26, WP 0063 00)
Equipment Condition
Materials/Parts Lay out on packing table or other
Ink, Marking, Parachute (Item 25/26, WP 0076 00) suitable area.
Marker, Felt Tip, Permanent, Black (Item 28, WP 0076 00)
Pen, Ball Point (Item 29, WP 0076 00)
Stencil Board, Oiled (Item 31, WP 0076 00)
NOTE
MARKING
Using marking devices such as ballpoint pen or permanent felt tip marker, mark on, or as near as
possible to, original location and conform to original lettering type and size.
RESTENCILING
Proceed as follows:
1. Cut oiled stencil board to original lettering type and size of data to be re-stenciled.
2. Place cut stencil board over, or as near as possible to, original marking to be re-stenciled.
3. Place additional sheet or stencilboard beneath area to be re-stenciled to prevent marking ink from
penetrating to other areas.
4. Hold stencilboard in place and, using stenciling brush filled with parachute marking ink, re-stencil
original marking.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAIN PILOT CHUTE BRIDLE LINE OR DEPLOYMENT BAG
INITIAL SETUP:
Materials/Parts Personnel Required
Bag, Deployment (Item 7, WP 0065 00) 92R (10) Parachute Rigger
Bridle Assembly, Pilot Chute (Item 2, WP 0065 00)
Equipment Condition
Lay out on packing table or other suitable area.
REMOVE
Remove main pilot chute bridle line or deployment bag as follows:
1. Loosen bridle line girth hitch enough so that pilot chute can be passed through loop in end of bridle
line.
Pilot Chute
Bridle Line
0018 00-1
TM 10-1670-287-23&P 0018 00
Deployment Bag
4. Pass deployment bag and opposite end of bridle line through bridle line loop.
5. Remove bridle line from canopy attachment ring and deployment bag.
INSTALL
Install main pilot chute bridle line or deployment bag as follows:
1. Pass bridle line loop at ring end through deployment bag from outside to inside.
Deployment Bag
Bridle Line
Loop
0018 00-2
TM 10-1670-287-23&P 0018 00
2. Pass bridle line loop at ring end completely through canopy attachment ring.
3. Pass opposite end of bridle line and deployment bag through bridle line loop and pull tight, forming a
girth hitch.
Pilot Chute
Girth Hitch
Bridle Line
5. Pass pilot chute through loop at end of bridle line and pull tight, forming a girth hitch.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAIN PILOT CHUTE
INITIAL SETUP:
Tools Personnel Required
Needle, Basting (Item 28, WP 0063 00) 92R (10) Parachute Rigger
REPAIR
Repair damaged pilot chute canopy material by hand darning holes no larger than ½-inch in diameter and
limited to four (4) darns per material for a total of eight (8). Hand darn IAW WP 0015 00.
REPLACE
Replace main pilot chute as follows:
1. Loosen bridle line girth hitch enough so that pilot chute can be passed through loop in end of bridle
line.
Pilot Chute
Girth Hitch
3. Pass bridle line through loop at bottom end of replacement pilot chute.
4. Pass pilot chute through loop at end of bridle line and pull tight forming a girth hitch.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAIN AND RESERVE PILOT CHUTE ATTACHMENT
INITIAL SETUP:
Tools Personnel Required
Knife (Item 23, WP 0063 00) 92R (10) Parachute Rigger
Pliers, Large, Diagonal Cut (Item 32, WP 0063 00)
Sewing Machine, Automatic Box-X (Table 1, WP 0015 00) Equipment Condition
Sewing Machine, Bartack (Table 1, WP 0015 00) Layout on packing table or
Sewing Machine, Double Needle (Table 1, WP 0015 00) other suitable area.
Sewing Machine, Light-Duty (Table 1, WP 0015 00)
Shears (Item 39, WP 0063 00)
Material/Parts
Tape, Nylon, 1-Inch Wide, Gray (Item 34, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
Style Force 9,1.9-oz Ripstop Weave, 2-IN. Wide (Item 32, WP 0076 00)
2. Obtain a 9-inch length of 1-inch wide nylon tape from supply stock and fabricate a new strap IAW the
original construction.
3. Using an automatic box-X sewing machine, and size E nylon thread, re-sew ring and strap to the
canopy as close to the original position as possible ensuring it is sewn to the nylon tape on the rib.
2. Beginning at a point approximately 6-inches out from the edge of the nylon reinforcement, carefully
cut and remove stitching that secures the rib to the top skin through the nylon reinforcement, and 6-
inches beyond the nylon reinforcement (approximately 12-inches of stitching should be removed).
3. Carefully cut and remove stitching which secures the nylon reinforcement to the top skin.
6. Install the nylon to the top skin using the old one as a guide and sew as close to the original position
as possible.
7. Using a light-duty sewing machine and size E nylon thread, sew a double row of stitching.
8. Re-sew the rib previously removed in step 2., above, using original construction and stitch formation.
9. Re-sew the pilot parachute-attaching ring removed in step 1., above, using procedures in step 3. in
the REPLACE PILOT CHUTE ATTACHING RING paragraph detailed above.
0020 00-1
TM 10-1670-287-23&P 0020 00
NOTE
3. Darns are permitted to penetrate the cotton material as well as the top skin.
0020 00-2
TM 10-1670-287-23&P 0021 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAIN DEPLOYMENT BAG
INITIAL SETUP:
Tools Materials/Parts
Die Set, Spur Grommet No. 5 (Item 12, WP 0063 00) Cloth, Nylon, Type III, Class 3, Black (Item 10,
Mallet, Rawhide (Item 27, WP 0063 00) WP 0076 00)
Pliers, Large, Diagonal Cut (Item 32, WP 0063 00) Grommet, Metallic, No. 5, Type III, Class 2 (Item
Sewing Machine, Light-Duty (Table 1, WP 0015 00) 22, WP 0076 00)
Shears (Item 39, WP 0063 00) Thread, Nylon, Size E (Item 43/44, WP 0076 00)
REPAIR
1. Restitching. Sew over loose or broken stitching on original stitch line with size E nylon thread. New
stitching shall extend ¾-inch beyond affected area in both directions.
NOTE
For stitching, use stitch type 301, FED-STD-751, 7 to 11 stitches per inch.
2. Patching. Apply a basic or miscellaneous patch, as required, in accordance with WP 0015 00.
c. Cover hole in deployment bag with square patch of nylon cloth that is 3/8-inch larger than
grommet washer.
Stitching Square
Grommet
Patch
Grommet
3/8-IN
¼-IN
3/16-IN
1/16-IN
Patch
Patch
A A
Grommet
Washer
SECTION A-A
0021 00-1
TM 10-1670-287-23&P 0021 00
d. Turn edges under ¼-inch and sew to deployment bag with size E nylon thread, 7 to 11 stitches
per inch, type 301. Stitch patch on all four (4) sides with two (2) rows of stitching.
0021 00-2
TM 10-1670-287-23&P 0022 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
RESERVE PILOT CHUTE OR RESERVE DEPLOYMENT BAG AND BRIDLE LINE
INITIAL SETUP:
Materials/Parts
Deployment Bag and Bridle Assembly (Item 2, WP 0067 00) Personnel Required
Pilot Chute, Reserve (Item 1, WP 0067 00) 92R (10) Parachute Rigger
Equipment Condition
Lay out on packing table or other suitable area.
REMOVE
Remove reserve pilot chute or deployment bag and bridle assembly as follows:
1. Loosen reserve deployment bag bridle line girth hitch enough so that the bridle line and deployment
bag can be passed through loop in end of bridle line.
Pilot Chute
Bridle Line
2. Remove reserve deployment bag bridle line at bottom end of pilot chute.
INSTALL
Install reserve pilot chute or deployment bag and bridle line as follows:
1. Pass the bridle line through loop at bottom end of pilot chute.
2. Pass deployment bag through loop at end of bridle line and pull tight, forming a girth hitch.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
SAFETY STOW LOOP
INITIAL SETUP:
Materials/Parts Personnel Required
Loop, Safety Stow (Item 3, WP 0067 00) 92R (10) Parachute Rigger
Equipment Condition
Lay out on packing table or other suitable area.
REMOVE
Remove safety stow loop as follows:
1. Pull both ends of safety stow loop down through grommets on reserve deployment bag.
Grommet
Reserve
Deployment Bag
Safety Stow Loop
2. Pull safety stow loop completely through guide channel. Cut safety stow loop before discarding. This
will prevent inadvertent re-use.
Guide Channel
0023 00-1
TM 10-1670-287-23&P 0023 00
INSTALL
Install safety stow loop as follows:
1. Insert safety stow loop through guide channel in reserve deployment bag, centering splice on loop
between grommets.
Grommets
Guide Channel
0023 00-2
TM 10-1670-287-23&P 0024 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
GENERAL CANOPY REPAIR (MAIN AND RESERVE)
INITIAL SETUP:
Tools Materials/Parts
Sewing Machine, Bartack (Table 1, WP 0015 00) Cloth, Nylon Ripstop, Type I (Item 9, WP 0076 00)
3
Sewing Machine, Darning (Table 1, WP 0015 00) Tape, Textile and Webbing, /8-IN. Wide (Item 39,
Sewing Machine, Double Needle (Table 1, WP 0015 00) WP 0076 00)
Sewing Machine, Light-Duty (Table 1, WP 0015 00) Thread, Nylon, Size A (Item 45, WP 0076 00)
Sewing Machine, Medium-Duty (Table 1, WP 0015 00) Thread, Nylon, Size E (Item 43/44, WP 0076 00)
Shears (Item 39, WP 0063 00)
Stitch Removal Tool (Item 40, WP 0063 00) Equipment Condition
Tape Measure (Item 42, WP 0063 00) Lay out on packing table or other suitable area.
Personnel Required
92R (10) Parachute Rigger
1. Darning and Patching. Repair canopy by darning, patching, or restenciling (as required) in
accordance with WP 0015 00 and WP 0017 00. Stitching and darning is specified in Table 2.
2. Seam Repair. Repair seams by restitching in accordance with WP 0015 00, using a light-duty sewing
machine. Use the illustrations below as a guide for construction of the applicable seam.
c. Cut new reinforcement tape 4-inches longer than damaged area. Center new reinforcement tape
over damaged area. Using a light-duty sewing machine, sew in place with size E nylon thread
using original stitch pattern.
Top
Skin
0024 00-1
TM 10-1670-287-23&P 0024 00
3 ½-IN.
/8-IN. Type III Tape Type III
Tape
CROSS SEAM
0024 00-2
TM 10-1670-287-23&P 0025 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAIN CANOPY REPLACEMENT
INITIAL SETUP:
Tools Equipment Condition
Needle, Tacking (Item 29, WP 0063 00) Lay out on packing table or other suitable
Shears (Item 39, WP 0063 00) area. Remove pilot chute, deployment
Wrench, 7/16-IN., Open End (Item 45, WP 0063 00) bag, bridle bag, and bridle line.
Upper Guide
Ring
Control Line
Toggle Ring
Overhand
Knots
0025 00-1
TM 10-1670-287-23&P 0025 00
Connector Link
Tacking
Barrel Nut
Riser
NOTE
Connector link barrel nuts must face inboard and tighten upward.
0025 00-2
TM 10-1670-287-23&P 0025 00
b. Remove connector links and control lines from line organizing card and loosely connect
connector links and control lines to proper riser.
c. Using 7/16-inch open-end wrench, tighten barrel nut on connector links ¼ turn past hand tight.
d. Hand tack each riser at connector link with one turn double tape lacing and tying below the
connector link with an overhand knot.
Connector Link
Tacking
Riser
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
RESERVE CANOPY REPLACEMENT
INITIAL SETUP:
Tools Personnel Required
Needle, Tacking (Item 29, WP 0063 00) 92R (10) Parachute Rigger
Shears (Item 39, WP 0063 00)
Wrench, 7/16-IN., Open End (Item 45, WP 0063 00) Equipment Condition
Lay out on packing table or
Materials/Parts other suitable area.
Canopy, Reserve (Item 10, WP 0065 00)
Tape, Lacing and Tying (Item 33, WP 0076 00)
Thread, Cotton, 24/4 (Item 40, WP 0076 00)
REPLACE
a. Cut and remove tacking securing toggles and control lines to risers.
Control Line
Tacking
Overhand
Knot
Guide Ring
Toggle Ring
Riser
0026 00-1
TM 10-1670-287-23&P 0026 00
Connector Link
Tacking
Barrel Nut
Riser
NOTE
Connector link barrel nuts must face inboard and tighten upward.
0026 00-2
TM 10-1670-287-23&P 0026 00
b. Remove connector links and control lines from line organizing card and loosely connect
connector links and control lines to proper riser.
c. Using 7/16-inch open-end wrench, tighten barrel nut on connector links ¼ turn past hand tight.
d. Hand tack each riser at connector link with one turn double tape lacing and tying below the
connector link with an overhand knot.
Connector Link
Tacking
Riser
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
CROSSPORT MAIN OR RESERVE CANOPY
INITIAL SETUP:
Tools Personnel Required
Knife, Hot Metal (Item 24, WP 0063 00) 92R (10) Parachute Rigger
Sewing Machine, Double Needle (Table 1, WP 0015 00)
Sewing Machine, Light-Duty (Table 1, WP 0015 00) Equipment Condition
Shears (Item 39, WP 0063 00) Layout on packing table or
Template, Crossport, Oversized (Item 43, WP 0063 00) other suitable area.
Template, Crossport, Standard (Item 44, WP 0063 00)
Follow-Up Procedure
Materials/Parts Continuity check and canopy
Cloth, Nylon, Ripstop, Type I (Item 9, WP 0076 00) trim check
Thread, Nylon, Size A (Item 45, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
PATCHING CROSSPORTS
2. Using basic patching procedures outlined in WP 0015 00, apply the patch to the crossport as
required.
3. Let the new fabric overhang the crossport on the fourth side of the patch.
4. Using a light-duty sewing machine, sew the patch with two (2) rows of size E nylon thread, 7 to 11
stitches per inch.
5. Sew a lock stitch on the raw edge side of the patch a minimum of 2-inches on each row.
Crossport
Fourth Side of
Patch
0027 00-1
TM 10-1670-287-23&P 0027 00
6. Position a standard template over the crossport aligning the template as close to the original cut out
as possible.
Standard
Template
7. Remove the overhanging fabric from the crossport by searing the fourth side of the patch with a hot
knife.
Patched
Crossport
SEARING CROSSPORTS
Searing with a hot knife can repair crossports. Sear crossports as follows:
3. Lay the rib area on a non-burn surface such as a piece of tempered glass.
4. Center the template and trace the inside with a hot knife.
0027 00-2
TM 10-1670-287-23&P 0027 00
5. Remove the rib from the tempered glass being careful not to pull the rib causing additional damage.
Seared
Crossport
REPLACING CROSSPORT
1. Carefully cut and remove the rib from the bottom skin exposing the damaged crossport.
3. The patch must extend from the bottom of the rib to the top.
NOTE
4. Using either a light-duty single needle sewing machine or a double needle light/medium-duty sewing
machine with cloth/fabric puller attachment, re-sew the rib to the top and bottom skin using size E
nylon thread, and 7 to 11 stitches per inch.
5. Using a standard size template and hot knife, carefully cut a new crossport into the new fabric as
close to the original construction as possible.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
STABILIZER LEFT OR RIGHT, MAIN OR RESERVE CANOPY
INITIAL SETUP:
Tools Personnel Required
Sewing Machine, Bartack (Table 1, WP 0015 00) 92R (10) Parachute Rigger
Sewing Machine, Double Needle (Table 1, WP 0015 00)
Sewing Machine, Light-Duty (Table 1, WP 0015 00) Equipment Condition
Shears (Item 39, WP 0063 00) Layout on packing table or other
suitable area.
Materials/Parts
Stabilizer, Left (Item 13, WP 0068 00)
Stabilizer, Right (Item 12, WP 0068 00)
Tape, Nylon, 2-IN. Wide (Item 35, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
REPLACE
1. Carefully cut and remove the bartack securing the suspension lines to the stabilizer.
5. If the new stabilizer does not have the 2-inch nylon tape on both sides, apply the tape on the two (2)
most forward slider stops (B & C line only) using the following procedures:
a. Cut a 9-inch piece of 2-inch nylon tape. Measure and fold webbing under 2 ½-inches from each
end forming a 4-inch length.
4-INCHES
0028 00-1
TM 10-1670-287-23&P 0028 00
b. Using a light-duty sewing machine, size E nylon thread and 7 to 11 stitches per inch, sew the 2-
inch nylon tape to the inside of the stabilizer directly over the 2-inch tape on the outside.
6. Using a double needle sewing machine with cloth puller, size E nylon thread, and 7 to 11 stitches per
inch, re-sew the stabilizer to the canopy.
7. Using a 42-stitch bartack sewing machine and size E nylon thread, bartack the stabilizer as close to
the original construction and stitch formation as possible.
8. Using a 42-stitch bartack sewing machine and size E nylon thread, bartack the suspension line and
slider stops as close to the original construction and stitch formation as possible.
0028 00-2
TM 10-1670-287-23&P 0029 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
TAIL SEAM MAIN OR RESERVE CANOPY
INITIAL SETUP:
Tools Personnel Required
Sewing Machine, Bartack (Table 1, WP 0015 00) 92R (10) Parachute Rigger
Sewing Machine, Light-Duty (Table 1, WP 0015 00)
Shears (Item 39, WP 0063 00) Equipment Condition
Stitch Removal Tool (Item 40, WP 0063 00) Layout on packing table or other
suitable area.
Material/Parts
Cloth, Nylon, Ripstop, Type I (Item 9, WP 0076 00)
Thread, Nylon, Size E (Item 43/44 WP 0076 00)
REPAIR
CAUTION
1. Patch the top skin or bottom skin as required using miscellaneous canopy patching
procedures outlined in WP 0015 00.
3. If required, carefully cut stitching securing the rib to the tail seam.
4. If required, carefully cut the control line-attaching loop and lay aside.
5. Re-sew items removed above, in reverse order, using a light-duty sewing machine, size E
nylon thread and 7 to 11 stitches per inch.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
SLIDER MAIN AND RESERVE CANOPY
INITIAL SETUP:
Tools Equipment Condition
Die Set, Spur Grommet No. 8 (Item 13, WP 0063 00) Lay out on packing table or
Mallet, Rawhide (Item 27, WP 0063 00) other suitable area. Control
Needle, Tacking (Item 29, WP 0063 00) lines removed from riser
Pliers, Large, Diagonal Cut (Item 32, WP 0063 00) guide rings.
Sewing Machine, Darning (Table 1, WP 0015 00)
Sewing Machine, Light-Duty (Table 1, WP 0015 00) Personnel Required
Sewing Machine, Medium-Duty (Table 1, WP 0015 00) 92R (10) Parachute Rigger
Shears (Item 39, WP 0063 00)
Tape Measure (Item 42, WP 0063 00) Follow-Up Procedure
7
Wrench, /16-IN., Open End (Item 45, WP 0063 00) Initial receipt (WP 0004 00)
Materials/Parts
Cloth, Nylon, Ripstop, Type I (Item 9, WP 0076 00)
Tape, Lacing and Tying (Item 33, WP 0076 00)
Thread, Nylon, Size A (Item 45, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
REPAIR
Slider repair is limited to restitching, darning, patching (basic patch only), and grommet
replacement.
Restitching, darning, and patching. Repair slider by restitching, darning, or patching (basic patch
only) in accordance with WP 0015 00. Darning is limited to two darns per slider; patching is
limited to one basic patch per slider.
REPLACE
NOTE
c. Lock replacement grommet and grommet washers in place with die set.
Connector Link
Tacking
Barrel Nut
Riser
b. Using a 7/16-inch open-end wrench, loosen barrel nuts on connector links and remove
risers.
NOTE
e. Insert suspension lines, control lines, and connector links through corresponding
grommets on slider. Slider is installed with reinforcement tapes facing toward canopy.
Right
Left “A” Group
“A” Group
28-IN.
Reinforcement Tapes
27-IN. Toward Canopy
f. Position connector links so that barrels face inboard and tighten upward.
Barrel Nut
Connector Link
Barrel Nut
Tacking
Riser
h. Using a 7/16-inch open-end wrench, tighten barrel nuts on connector links ¼ turn past
hand tight.
i. Hand-tack each riser at connector link with one turn double nylon lacing tape.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
SLIDER STOP MAIN AND RESERVE CANOPY
INITIAL SETUP:
Tools Personnel Required
Sewing Machine, Bartack (Table 1, WP 0015 00) 92R (10) Parachute Rigger
Sewing Machine, Light-Duty (Table 1, WP 0015 00)
Shears (Item 39, WP 0063 00) Equipment Condition
Stitch Removal Tool (Item 40, WP 0063 00) Layout on packing table or other
suitable area.
Materials
Tape, Nylon, 2-IN. Wide (Item 35, WP 0076 00)
Tape, Textile & Webbing, 3/8-IN. Wide (Item 39, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
REPAIR
NOTE
1. Carefully cut and remove bartack stitching securing suspension line to stabilizer. Should the
suspension line sustain damage during removal, it must be replaced IAW WP 0055 00.
3. Remove enough of the horizontal and vertical 3/8-inch nylon tape to expose the damaged area and
allow for patching.
4. Patch the stabilizer using procedures outlined in WP 0015 00 applying a basic or miscellaneous
patch.
5. Ensure the patch is sewn to the inside of the stabilizer panel (the side the suspension line is sewn to).
6. Re-sew the vertical 3/8-inch nylon tape back into place, using a light-duty sewing machine, size E
nylon thread and 7 to 11 stitches per inch.
7. Re-sew the horizontal 3/8-inch nylon tape back into place using a light-duty sewing machine, size E
nylon thread and 7 to 11 stitches per inch.
0031 00-1
TM 10-1670-287-23&P 0031 00
8. Cut a 9-inch piece of 2-inch nylon tape. Measure and fold webbing under 2 ½-inches from each end
forming a 4-inch length.
4-INCHES
9. Position the plastic slider stop between the top two layers of the 2-inch webbing.
10. Using a light-duty sewing machine, size E nylon thread and 7 to11 stitches per inch, sew the slider
stop to the previously patched area on the outside of stabilizer ensuring the slider stop is positioned
on the correct side of the vertical 3/8-inch nylon tape (the first two plastic slider stops are on the rear of
the vertical 3/8-inch nylon tape, the last plastic slider stop is to the front of the vertical 3/8-inch nylon
tape). Ensure the 2-inch nylon tape is of equal distance on each side of the vertical 3/8-inch nylon
tape.
11. Obtain an additional 9-inch piece of 2-inch nylon tape from supply stock and fold it in the same
manner as stated in step 8., above.
12. Using a light-duty sewing machine, size E nylon thread and 7 to 11 stitches per inch, sew the 2-inch
nylon tape to the inside of the stabilizer, directly over the 2-inch tape on the outside of the stabilizer.
0031 00-2
TM 10-1670-287-23&P 0031 00
13. Using a 42-stitch bartack sewing machine and size E nylon thread, bartack the suspension
line back into place in accordance with original construction and stitch formation.
Slider Stop
(Inside)
Bartack
Suspension Line
NOTE
14. Using a 42-stitch bartack sewing machine and size E nylon thread, bartack the slider stop on
the three sides of the 2-inch nylon tape in accordance with original construction and stitch
formation.
Bartacks Bartacks
FRONT SLIDER
STOP MIDDLE
SLIDER STOP
REAR SLIDER
STOP
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
CONNECTOR LINKS MAIN AND RESERVE CANOPY
REPLACE
Connector Link
Barrel Nut
Tacking
Riser
2. Using a 7/16-inch open-end wrench, loosen barrel nuts on connector links and remove risers.
3. Remove suspension lines from connector links and discard unserviceable links.
0032 00-1
TM 10-1670-287-23&P 0032 00
4. Position replacement links so that barrels face Inboard and tighten upward. Attach suspension lines
to their corresponding connector links without crossing.
Barrel
Connector Link
Barrel Nut
Tacking
Riser
6. Using a 7/16-inch open-end wrench, tighten barrel nuts on connector links ¼ turn past hand tight.
7. Hand tack each riser at connector link with one turn double, tape, lacing and tying.
0032 00-2
TM 10-1670-287-23&P 0033 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAIN RISERS
INITIAL SETUP:
Tools Personnel Required
Needle, Tacking (Item 29, WP 0063 00) 92R (10) Parachute Rigger
Shears (Item 39, WP 0063 00)
Wrench, Open End, 7/16-IN. (Item 45, WP 0063 00) Equipment Condition
Lay out on packing table or other
Materials/Parts suitable area.
Riser Set, Main, 3-Ring (Item 11, WP 0065 00)
Tape, Lacing and Tying (Item 33, WP 0076 00) Follow-Up Procedure
Initial receipt (WP 0006 00)
REPLACE
NOTE
Guide Ring
Control Line
Toggle Ring
Control Toggle
Overhand
Knots
Connector Link
Riser
4. Using a 7/16-inch open end wrench, loosen barrel nuts on connector links and remove risers.
Snap Fastener
Reserve Static
Line Shackle
Static Line
7. Pull main canopy release ripcord. This allows the two rings on the risers to disengage from base ring
and complete removal of risers.
9. Compare replacement risers, ensuring there is not more than 1/2-inch difference in length.
CAUTION
10. Apply a small amount of Clearslip #2™ silicone lubricant to a clean dry rag and wipe each single point
release cable several times. Allow a few moments for evaporation. Route main canopy release
cables through appropriate housings. Mate hook fastener on main canopy release ripcord to pile
fastener on main ripcord pocket.
Main Canopy
Release Cables
11. Position left riser on left side of harness and right riser on right side of harness.
12. Position medium sized ring on riser behind and through base ring on harness; then rotate upward.
Medium-Size
Riser Ring
Base Ring
13. Position small ring on riser behind and through medium sized ring on riser; then rotate upward.
14. Route locking loop over and through small ring, then down through grommet on riser.
Locking Loop
Small Ring
Grommet
15. Route locking loop through end fitting of main canopy release housing. Ensure flat portion of end
fitting is against riser. Route main canopy release cable through locking loop.
Main Canopy
Release Cable
End Fitting
Locking Loop
Main Canopy
Release Housing
NOTE
16. Pull main canopy release cable completely through locking loop and stow in channel provided on
riser.
Channel
Locking Loop
Snap Fastener
Reserve Static
Line Shackle
Static Line
19. Attach main risers to the main canopy IAW WP 0006 00.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAIN CANOPY RELEASE CABLE CHANNEL
INITIAL SETUP:
Tools Equipment Condition
Sewing Machine, Light-Duty (Table 1, WP 0015 00) Lay out on packing table or
Shears (Item 39, WP 0063 00) other suitable area.
Stitch Removal Tool (Item 40, WP 0063 00)
Personnel Required
Materials/Parts 92R (10) Parachute Rigger
Tape, Nylon, Type III, Class I, 3/4-IN. Wide (Item 37, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
REPAIR
If loose or broken threads are present, restitch with size E nylon thread in accordance with WP 0015 00.
REPLACE
Replace damaged release cable channel as follows:
Nylon Tape
Nylon Tape
0034 00-1
TM 10-1670-287-23&P 0034 00
2. Using a 7-inch length of nylon tape, locate replacement tape directly over location where
previously removed.
3. Fold ends of tape under ½-inch and sew in place using a light-duty sewing machine, size E
nylon thread, 7 to 11 stitches per inch. Stitch over edge; then backstitch ½-inch.
6-IN.
Riser
A A
Tape
SECTION A-A
0034 00-2
TM 10-1670-287-23&P 0035 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
RISER HOOK AND PILE TAPES
INITIAL SETUP:
Tools Personnel Required
Sewing Machine, Light-Duty (Table 1, WP 0015 00) 92R (10) Parachute
Shears (Item 39, WP 0063 00) Rigger
Stitch Removal Tool (Item 40, WP 0063 00)
Equipment Condition
Materials/Parts Lay out on packing
Fastener Tape, Hook, 1-IN. Wide, Type II, Class 1 (Item 15, WP 0076 00) table or other suitable
Fastener Tape, Pile, 1-IN. Wide, Type II, Class 1 (Item 16, WP 0076 00) area.
Fastener Tape, Pile, 2-IN. Wide, Type II, Class 1 (Item 17, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
REPAIR
If loose or broken threads are present, restitch with size E nylon thread in accordance with WP 0015 00.
REPLACE
Replace damaged hook and pile tapes as follows:
NOTE
3. Sew in place with a light-duty sewing machine, size E nylon thread and 7 to 11 stitches per inch using
original stitch pattern.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
SUSPENSION LINE ATTACHING LOOP
INITIAL SETUP:
Tools Personnel Required
Sewing Machine, Double Box-X (Table 1, WP 0015 00) 92R (10) Parachute Rigger
Stitch Removal Tool (Item 40, WP 0063 00)
Equipment Condition
Materials/Parts Lay out on packing table or
Ink, Marking (Item 25/26, WP 0076 00) other suitable area.
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
REPAIR
1. If loose or broken threads are present, restitch with size E nylon thread in accordance with WP
0015 00.
2. The suspension line-attaching loop may need to be removed and reattached in order to repair a
portion of the damaged canopy. Remove and reattach the suspension line attaching loop as
follows:
a. Using an authorized marking aid of contrasting color, mark the original location of the
suspension line-attaching loop using the adjoining loaded rib as a guide to determine where to
reattach the suspension line-attaching loop.
b. Using the stitch removal tool, carefully remove the suspension line attachment loop from the
canopy.
d. Using a double box-X pattern sewing machine, size E nylon thread and 56 stitches per inch,
reattach the suspension line-attaching loop over the original stitch pattern location previously
marked.
Double Box-X
Stitch Pattern
Suspension Line
Attaching Loop
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
HARNESS/CONTAINER
INITIAL SETUP:
Tools Equipment Condition
Bit, Drill, 5/8-IN., Countersink (Item 3, WP 0063 00) Lay out on packing table or other
Drill, Electric, 3/8-IN. Drive (Item 14, WP 0063 00) suitable area. Canopy deployed.
Grommet Setting, Stainless Steel (Item 17/18, WP 0063 00)
Knife (Item 23, WP 0063 00) Personnel Required
Needle, Tacking (Item 29, WP 0063 00) 92R (10) Parachute Rigger
Sewing Machine, Darning (Table 1, WP 0015 00)
Sewing Machine, Double Needle (Table 1, WP 0015 00) Follow-Up Procedure
Sewing Machine, Light-Duty (Table 1, WP 0015 00) Service upon receipt (WP 0004 00)
Sewing Machine, Medium-Duty (Table 1, WP 0015 00)
Sewing Machine, Medium-Duty Zig-zag (Table 1, WP 0015 00)
Sewing Machine, Zig-zag (Table 1, WP 0015 00)
Shears (Item 39, WP 0063 00)
Stitch Removal Tool (Item 40, WP 0063 00)
Materials/Parts
AAD Junction Plate (Item 15, WP 0071 00)
Cloth, Duck, Textured Nylon, CG (Item 7, WP 0076 00)
Fastener Tape, Hook, 1-IN. Wide (Item 15, WP 0076 00)
Fastener Tape, Pile, 1-IN. Wide (Item 16, WP 0076 00)
Flap Assembly Reserve (Item 26, WP 0071 00)
Stiffener, Left Flap (Item 18, WP 0071 00)
Stiffener, Main Bottom Flap (Item 13, WP 0071 00)
Stiffener, Main Top Flap (Item 14, WP 0071 00)
Stiffener, Main, Right Flap (Item 17, WP 0071 00)
Stiffener, Reserve (Item 25, WP 0071 00)
Tape, Lacing and Tying (Item 33, WP 0076 00)
Tape, Nylon (Binding), ¾-IN. (Item 37, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
Thread, Nylon, Size FF (Item 42, WP 0076 00)
Webbing, Elastic, 1-IN. (Item 47, WP 0076 00)
Webbing, Textile, Nylon, Type VII (Item 49, WP 0076 00)
REPAIR
1. Small holes that are too large for darns can be patched using basic patching procedures as stated in
WP 0015 00.
3. Container fabric to be darned will be in areas of double nylon duck fabric. The damaged area may
not exceed ½-inch and stitching will extend ¼-inch beyond the damage. A maximum of two (2) darns
per flap/panel, not closer than 4-inches to each other, is authorized. Accomplish machine darning
IAW WP 0015 00 and the above limitations.
REPLACE
(1) Open snap fastener on reserve static line shackle and remove static line from
shackle.
Snap Fastener
Shackle
Static Line
(2) Pull main canopy release ripcord. This allows the two rings on the risers to
disengage from base ring, completing removal of main risers.
Riser Rings
Base Ring
Main Canopy
Release Ripcord
(3) On reserve risers, remove control lines from toggle rings by untying overhand knots.
Control Line
Overhand Knot
Guide Ring
Toggle Ring
Riser
Connector Link
Tacking
Barrel Nut
Riser
(6) Using a 7/16-inch open-end wrench, loosen barrel nuts on connector links.
b. Main Parachute Compartment. Replace top flap, bottom flap, left flap and right flap pack
stiffeners as follows:
(a) Cut stitching and remove plastic pack stiffener from container.
(c) Reattach the new pack stiffener to the container using a medium-duty zigzag
sewing machine, size FF thread, and 7 to 11 stitches per inch.
(b) Cut the single row of straight stitching on the inside of the container exposing
the plastic pack stiffener.
NOTE
(f) Replace stiffener and set a new grommet ensuring the grommet is rolled over
washer and the washer is on the inside of the container.
(g) Using a medium-duty sewing machine, size E nylon thread and 7 to 11 stitches
per inch, replace the single row of straight stitching removed in step (b), above.
(c) Cut the single row of straight stitching on the inside of the container exposing
the clear plastic.
NOTE
(f) Replace stiffener and re-sew straight stitches removed in step (c) above, using a
medium-duty sewing machine, size E nylon thread and 7 to 11 stitches per inch.
(g) Replace AAD Junction plate grommet and washer. Set the grommet ensuring
the grommet is rolled over washer and that the washer is to the inside of the
container.
(h) Align the AAD Junction plate with the tacking holes on the container.
(i) Hand tack AAD Junction plate to the container using procedures outlined in WP
0045 00.
c. Reserve Parachute Compartment. Replace top flap, bottom flap, left flap and right flap
pack stiffeners as follows:
(a) Remove approximately 2-inches of stitching that secures the hook and pile
fastener tape on each side of the container.
(b) Carefully cut and remove only the upper tacking securing the reserve ripcord
housing to the container.
(c) Carefully cut and remove the tacking securing the main canopy release ripcord
housings.
(d) Remove the short housing and set aside, remove only the ¾-inch keepers and
set aside.
(f) Carefully cut stitching on the ¾-inch binding tape, which secures the pack
stiffener to the container.
(h) Using a medium-duty sewing machine, size E nylon thread and 7 to 11 stitches
per inch, re-sew the main cable-housing keeper to the center of the container
with one row of stitching.
(j) Using a medium-duty sewing machine, size E nylon thread and 7 to 11 stitches
per inch, re-sew the new stiffener to the top of the container.
(k) Remove all excess thread from the ¾-inch binding tape and re-sew the tape
back into place using a medium-duty sewing machine, size E nylon thread and 7
to 11 stitches per inch.
(l) If the binding tape was damaged during removal, replace the damaged area as
required using a double needle sewing machine with ¾-inch binding attachment,
size E nylon thread and 7 to 11 stitches per inch.
(m) Using a medium-duty zig-zag sewing machine, size E nylon thread and 7 to 11
stitches per inch, reattach the protector flap to the container in accordance with
the original stitch formation.
(n) Using a medium-duty sewing machine, size E nylon thread and 7 to 11 stitches
per inch, re-sew the hook and pile fastener tape removed in step (a) above.
(o) Reroute the long and short housings and tack back into place using procedures
outlined in WP 0042 00.
d. Replacing Ripcord Protector Flap. Replace the ripcord protector flap as follows:
(1) Remove approximately 2-inches of stitching that secures the hook and pile
fastener tape on each side of the container.
(2) Carefully cut and remove only the upper tacking securing the reserve ripcord
housing to the container.
(3) Carefully cut and remove the tacking securing the main canopy release ripcord
housings.
(4) Remove the short housing and set aside, remove only the ¾-inch keepers and set
aside.
(7) Using a medium-duty zig-zag sewing machine, size E nylon thread and 7 to 11
stitches per inch, reattach the protector flap to the container in accordance with
the original and stitch formation.
(8) Using a medium-duty sewing machine, size E nylon thread and 7 to 11 stitches
per inch, re-sew the hook and pile fastener tape removed in step (1) above.
(9) Reroute the long and short housings and tack back into place using procedures
outlined in WP 0042 00.
(1) Carefully cut the stitching at the bottom of the container securing the back pad to
the container exposing the waistband.
(2) Carefully cut the zig-zag stitching securing the back straps to the container.
(3) Carefully cut the zig-zag stitching on the left flap, which secures the waistband
end adjuster.
(4) Carefully cut the boxed stitch formation, which secures the waistband to the
container.
(5) Remove the type VIII nylon from the friction adapter located on the FF-2 pocket
flap and remove the waistband.
(6) Obtain an appropriate length of type VII nylon webbing from supply stock.
(7) Using the old waistband, mark the new waistband where it is to be sewn to the
container.
(8) Using a medium-duty sewing machine, size E nylon thread and 7 to11 stitches per
inch, sew the box stitch formation securing the waistband to the container.
(9) Using a medium-duty zig-zag sewing machine, size FF nylon thread and 7 to 11
stitches per inch, sew the back straps back into place.
(10) Using a medium-duty zig-zag sewing machine, size FF nylon thread and 7 to 11
stitches per inch, secure the waistband end adjuster to the left flap.
(11) Replace the type VIII nylon removed in item (5) above.
(12) Using a medium-duty sewing machine, size E nylon thread and 7 to 11 stitches
per inch, re-sew the back pad to the container.
(13) Using a medium-duty zig-zag sewing machine, size E nylon thread and 7 to 11
stitches per inch, re-sew the zig-zag stitching on both sides of each back strap.
NOTE
(2) Cut a 2 ½-inch length of 1-inch elastic webbing. Using a searing device, sear
running ends of tape.
(3) Using a double needle sewing machine with a binding attachment, size E nylon
thread and 7 to 11 stitches per inch, bind the raw edge of the elastic webbing with
¾-inch binding tape.
(4) Using a medium-duty zig-zag sewing machine, size E nylon thread and 7 to 11
stitches per inch, sew the new slack retainer to the flap of the container as close
to the original position, construction and stitch formation as possible.
(1) Repair. If loose or broken threads are present, restitch with size E nylon thread in
accordance with WP 0015 00.
NOTE
(b) Locate replacement tape directly over location where previously removed.
(c) Sew in place with light-duty sewing machine, size E nylon thread and 7 to 11
stitches per inch using original stitch pattern.
h. Hook and Pile Tape on Ripcord Protector Flap. Replace hook and pile tape on ripcord
protector flap as follows:
NOTE
Stitching will be visible on the flap after the hook and pile
tape is replaced on the pack stiffener.
(2) Replace hook and pile tape as required and sew using a medium-duty sewing
machine, size E nylon thread and 7 to 11 stitches per inch.
i. Hook and Pile Tape on the Pack Stiffener. Replace hook and pile tape on the pack
stiffener as follows:
(2) Replace hook and pile tape as required and sew using a medium-duty sewing
machine, size E nylon thread, and 7 to 11 stitches per inch.
j. AR2 Power Cable Sleeve. Replace AR2 Power Cable Sleeve as follows:
(1) Cut a 18 inch length of Tape, Nylon, Type III, OD, ¾-inch wide binding tape.
(2) Cut and sear an 16 ½-inch x 3-inch piece of green, textured nylon duck cloth.
3-IN
16 ½-IN
(3) On the 3-inch length, fold ends under ½-inch and sew with a light-duty sewing
machine, type 301, and size E nylon thread, 7 to 11 stitches per inch. Backstitch
not less than 1/2-inch.
1/2-IN
15 ½-IN
(4) With raw edges inside, fold in half, lengthwise. Join folded fabric together using
¾-inch green nylon binding tape. Equal the excess length of binding tape on both
ends of the sleeve. Sew one (1) row with a light-duty sewing machine, type 301,
and size E nylon thread, 7 to 11 stitches per inch. Backstitch not less than 1/2-
inch.
(5) Pre-mark sleeve on both sides of binding tape. Starting from one end, measure
1-inch, 7 ½-inches and 8 ½-inches. From the other end, measure 1-inch.
NOTE
Prior to installing the AR2 power cable sleeve, the main and
reserve parachutes must be completely unpacked.
(6) Position harness/container assembly on work surface with pack tray facing down
and AR2 padded pocket at the bottom right.
(7) Stitch AR2 power cable sleeve to harness/container assembly seam that secures
the reserve compartment side panel and top to back panel as follows:
NOTE
(8) Measure and mark 2-inches from center of the power cable opening located at the
top of the harness/container assembly between the risers.
(9) Align the TOP end of the AR2 power cable sleeve end with the harness/container
assembly’s 2-inch mark.
(10) Fold under the excess binding tape and stitch AR2 power cable sleeve to the
container with three (3) continuous rows of backstitching from the end of the
sleeve to the 1-inch mark with a medium-duty sewing machine, type 301, and size
FF thread, 6 to 9 stitches per inch.
(11) The portion of the sleeve (approximately 6 ½-inches) to the 7 ½-inch location
mark, as identified in the illustration below, is not attached to the container.
(12) Align the 7 ½-inch location mark on the AR2 power cable sleeve with the top of
the harness/container assembly weapon tie down loop.
(13) At this location, stitch remainder of AR2 power cable sleeve to harness/container
assembly with three (3) continuous rows of backstitching for 1-inch.
(14) Fold under excess binding tape. Sew remainder of the sleeve (approximately 8
inches) to the container and finish with a total of three (3) continuous rows of 1-
inch backstitching.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
GROMMETS
INITIAL SETUP:
Tools Personnel Required
Die Sets, Spur Grommet, Size 0 (Items 17, WP 0063 00) 92R (10) Parachute Rigger
Die Sets, Spur Grommet, Size 2 (Items 18, WP 0063 00)
Die Sets, Spur Grommet, Size 5 (Items 12, WP 0063 00) Equipment Condition
File, Flat, 1-IN. (Item 15, WP 0063 00) Lay out on packing table or
Knife, Hot, Metal (Item 24, WP 0063 00) other suitable area.
Mallet, Rawhide (Item 27, WP 0063 00)
Pliers, Large, Diagonal Cut (Item 32, WP 0063 00)
Sewing Machine, Medium-Duty (Table 1, WP 0015 00)
Shears (Item 39, WP 0063 00)
Materials/Parts
Cloth, Abrasive (Item 6, WP 0076 00)
Grommets, Rolled Rim, Spur Washer, No. 0, 305 Stainless Steel (Items 23, WP 0076 00)
Grommets, Rolled Rim, Spur Washer, No. 2, 305 Stainless Steel (Items 24, WP 0076 00)
Grommets, Rolled Rim, Spur Washer, No. 5,Type III, Class 2 (Items 22, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
Webbing, Nylon, Type II (Item 48, WP 0076 00)
REPAIR
Repair grommets as follows:
1. Remove burrs, rough spots, rust, or corrosion from an installed grommet by filing with a file or
by buffing with an abrasive cloth.
2. Reseat a loose grommet using procedures listed in the REPLACE procedures detailed below.
3. If fabric area around original grommet has been damaged, repair area by applying a
reinforcement patch to outside of flap. Use a 1-inch square of seared type II nylon webbing.
NOTE
REPLACE
Replace grommets as follows:
a. Using suitable type tool, lift edge of original washer at one point.
b. Grip lifted washer edge with diagonal cutters and roll washer edge back to lift washer
from original grommet. Remove original grommet from material.
0038 00-1
TM 10-1670-287-23&P 0038 00
2. Insert barrel of replacement grommet through accommodating hole in material and ensure
grommet flange is located on same side of material as original grommet.
3. Position the grommet on the die with barrel facing up and place washer over grommet barrel.
Ensure grommet barrel and washer are aligned to prevent off-center setting of grommet.
4. Using a punch and rawhide mallet or other non-steel impact device, spread grommet barrel
by hammering until barrel collar is rolled down smooth on washer. If grommet barrel splits
during hammering, remove and replace installed grommet with a serviceable item from stock.
Repeat the procedure in steps 2. and 3., above.
0038 00-2
TM 10-1670-287-23&P 0039 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
SNAP FASTENERS
INITIAL SETUP:
Tools Equipment Condition
Anvil, Chuck Fastener (Item 1, WP 0063 00) Lay out on packing table or other
Chuck (Items 6/7, WP 0063 00) suitable area.
Die (Items 8/9, WP 0063 00)
Holder, Die Fastener (Item 20, WP 0063 00) Personnel Required
Key, Socket Head Set (Item 22, WP 0063 00) 92R (10) Parachute Rigger
Knife, Hot Metal (Item 24, WP 0063 00)
Mallet, Rawhide (Item 27, WP 0063 00)
Pliers, Large, Diagonal Cut (Item 32, WP 0063 00)
Sewing Machine, Medium-Duty (Table 1, WP 0015 00)
Shears (Item 39, WP 0063 00)
Materials/Parts
Fastener, Snap, Button (Item 18, WP 0076 00)
Fastener, Snap, Eyelet (Item 19, WP 0076 00)
Fastener, Snap, Socket (Item 20, WP 0076 00)
Fastener, Snap, Stud (Item 21, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
Webbing, Nylon, Type II (Item 48, WP 0076 00)
REPAIR
Snap fastener repair is limited to reseating which will be accomplished using the applicable procedures
and tools prescribed in the replace procedures detailed below.
REPLACE
A snap fastener that is defective or cannot be reseated will be replaced with a serviceable item from
stock. However, if only one part of a fastener is defective, such as the socket or stud, just that particular
portion of the fastener assembly requires replacement. Replace a damaged snap fastener as follows:
a. Cut crimped edge of applicable snap fastener assembly part at three or four points with diagonal
cutters.
b. Using a suitable type tool, pry back fastener crimped edges and remove applicable defective
fastener parts.
NOTE
2. Reinforcement of original snap fastener area. If fabric area around original snap fastener is damaged,
repair area by applying a reinforcement patch to the outside of the material. Use a 1-inch square of
seared type II nylon webbing.
0039 00-1
TM 10-1670-287-23&P 0039 00
a. Place selected chuck in open end of holder and secure chuck in place using locking screw
located on one side of holder. Then place the die into anvil.
Holder
Locking Screw
Socket
Chuck
Die
Cap
Anvil
NOTE
b. Fit socket or stud, as applicable, on chuck lower end. Place cap or post, as applicable, on die
with barrel facing up.
c. Position material over barrel of cap or post. Ensure that fastener socket or stud is located on
proper side of material for subsequent fastener engagement.
d. Place socket or stud on barrel of cap or post. With a mallet, strike holder, clinching the two snap
fastener components to material.
e. Remove clinched snap fastener components from chuck and die set and check seating of joined
components. If applicable components are not properly seated, repeat procedures in step d.,
above.
0039 00-2
TM 10-1670-287-23&P 0039 00
f. Check engagement of installed snap fastener components with opposite mating components to
ensure open and closed snapping process without hindrance. If snap engaging process cannot
be accomplished without difficulty, replace opposite mating snap fastener components using
procedures in steps a. through e., above. As required, remove chuck and die from applicable
snap fastener tools by reversing procedures in step 1., above.
4. Hand or foot operated press method. Installation of a snap fastener assembly by hand or foot
operated press may be accomplished using the procedures in step 3., above, except one uses the
hand or foot to press the two pieces together, and the chuck and die will be secured within the
applicable press assembly using the available locking screws.
Hand-operated Press
Locking Screw
Chuck
Die
Locking Screw
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAIN RIPCORD POCKET
INITIAL SETUP:
Tools Personnel Required
Sewing Machine, Bartack (Table 1, WP 0015 00) 92R (10) Parachute Rigger
Sewing Machine, Light-Duty (Table 1, WP 0015 00)
Sewing Machine, Zig-Zag (Table 1, WP 0015 00) Equipment Condition
Shears (Item 39, WP 0063 00) Lay out on packing table or other suitable
Stitch Removal Tool (Item 40, WP 0063 00) area. Main ripcord and main canopy release
ripcord removed.
Materials/Parts
Pocket, Main Ripcord (Item 23, WP 0071 00) Follow-Up Procedure
Thread, Nylon, Size E (Item 43/44, WP 0076 00) Ripcord Pin Pull-Force Check (WP 0014 00).
REPAIR
Main ripcord pocket repair is limited to restitching. Restitch over original stitch pattern using size E nylon
thread, and 7 to 11 stitches per inch.
REPLACE
Replace an unserviceable main ripcord pocket as follows:
1. Carefully remove stitching (straight and zig-zag) attaching main ripcord pocket to container. Remove
unserviceable pocket.
Zig-Zag or Bartack
Stitching
Straight
Stitching
0040 00-1
TM 10-1670-287-23&P 0040 00
2. Place replacement ripcord pocket in position on container directly over position of removed pocket.
Pocket is installed under tape on outside edge of container.
3. Using a light-duty sewing machine and size E nylon thread, sew in place on inside and outside edges
of container using two (2) rows of stitching, 7 to 11 stitches per inch.
4. Reinforce the four (4) corners with either a zig-zag or bartack sewing machine (type 308 stitching),
size E nylon thread, 8 to12 stitches per inch.
0040 00-2
TM 10-1670-287-23&P 0041 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
RESERVE RIPCORD POCKET
INITIAL SETUP:
Tools Personnel Required
Sewing Machine, Bartack (Table 1, WP 0015 00) 92R (10) Parachute Rigger
Sewing Machine, Light-Duty (Table 1, WP 0015 00)
Sewing Machine, Zig-Zag (Table 1, WP 0015 00) Equipment Condition
Shears (Item 39, WP 0063 00) Lay out on packing table or other suitable area.
Stitch Removal Tool (Item 40, WP 0063 00) Reserve ripcord removed.
REPAIR
Reserve ripcord pocket repair is limited to restitching. Restitch over original stitch pattern using nylon thread,
size E, 7 to 11 stitches per inch.
REPLACE
Replace an unserviceable reserve ripcord pocket as follows:
1. Carefully remove stitching (straight and zig-zag) attaching reserve ripcord pocket to container. Remove
unserviceable pocket.
Zig-Zag or Bartack
Stitching
Straight
Stitching
0041 00-1
TM 10-1670-287-23&P 0041 00
2. Place replacement ripcord pocket in position on container directly over position of removed pocket. Pocket
is installed under tape on outside edge of container.
3. Using a light-duty sewing machine and size E nylon thread, sew in place on inside and outside edges of
container using two rows of stitching, 7 to11 stitches per inch.
4. Reinforce the four corners with either a zig-zag or bartack sewing machine (type 308 stitching), size E nylon
thread, 8 to12 stitches per inch.
0041 00-2
TM 10-1670-287-23&P 0042 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAIN CANOPY RELEASE RIPCORD AND HOUSING
INITIAL SETUP:
Tools Personnel Required
Needle, Tacking (Item 29, WP 0063 00) 92R (10) Parachute Rigger
Shears (Item 39, WP 0063 00)
Tape Measure (Item 42, WP 0063 00) Equipment Condition
Lay out on packing table or other
Materials/Parts suitable area.
Housing, Main Release, Long (Item 20 WP 0071 00)
Housing, Main Release, Short (Item 24, WP 0071 00)
Tape, Lacing and Tying (Item 33, WP 0076 00)
REPLACE
1. Pull main release ripcord from its keeper and remove ripcord from housings.
Riser Rings
Base Ring
Main Canopy
Release Ripcord
0042 00-1
TM 10-1670-287-23&P 0042 00
5. Carefully cut and remove tacking securing long housing to upper harness diagonal.
Upper
Harness
Diagonal
Keeper
Tacking
Short
Housing
Harness Long
Keeper Housing
7. Route replacement long housing through four harness keepers and behind attachment point of upper
harness diagonal and container.
8. Position housing so that 5 ¼-inches exists between center of terminal fitting and inside edge of upper
harness diagonal.
9. Tack housing in position from underside of upper harness diagonal strap. Use two (2) turns of nylon
tape, lacing and tying, doubled. Secure with a surgeon’s knot and locking knot. Trim free ends ¾-
inch from knot.
0042 00-2
TM 10-1670-287-23&P 0042 00
10. Position replacement short housing and opposite end of long housing in keeper next to main ripcord
pocket. Tack housings in place from rear of keeper. Use tape, lacing and tying, doubled. Make one
turn around short housing, three turns around both housings, then one turn around long housing.
Secure with surgeon’s knot and locking knot. Trim free ends ¾-inch from knot.
Short
Housing
Keeper
Tacking
Tacking 5 ¼-IN.
Keeper Long
Housing
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
RESERVE RIPCORD HOUSING
INITIAL SETUP:
Tools Personnel Required
Needle, Tacking (Item 29, WP 0063 00) 92R (10) Parachute Rigger
Shears (Item 39, WP 0063 00)
Tape Measure (Item 42, WP 0063 00) Equipment Condition
Lay out on packing table or other
Materials/Parts suitable area.
Housing, Ripcord, Reserve, 11-IN. (Item 19, WP 0071 00)
Tape, Lacing and Tying (Item 33, WP 0076 00)
REPLACE
1. Remove reserve ripcord grip from pocket and pull, removing ripcord cable from housing.
2. Carefully cut and remove two (2) tackings securing housing to container and remove housing.
Housing
Tacking
0043 00-1
TM 10-1670-287-23&P 0043 00
1-IN.
Tacking
Cover
Tacking
4. Tack lower end of housing in position from underside of container. Use five, turns of nylon lacing
tape, doubled. Fifth turn is placed over fourth turn around groove in ferrule. Secure with surgeon’s
knot and locking knot. Trim free ends ¾-inch from knot.
5. Leaving 1-inch of housing free to flex, tack other end of housing in position from underside of
container. Use five (5) turns of nylon lacing tape, doubled. Fifth turn is placed over fourth turn at
ferrule end. Secure with surgeon’s knot and locking nut. Trim free ends ¾-inch from knot.
0043 00-2
TM 10-1670-287-23&P 0044 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAIN RIPCORD HOUSING
INITIAL SETUP:
Tools Equipment Condition
Needle, Tacking (Item 29, WP 0063 00) Lay out on packing table or other suitable
Shears (Item 39, WP 0063 00) area.
Tape Measure (Item 42, WP 0063 00)
Personnel Required
Materials/Parts 92R (10) Parachute Rigger
Housing, Ripcord, 33-IN. (Item 12, WP 0071 00)
Tape, Lacing and Tying (Item 33, WP 0076 00)
REPLACE
1. Remove main ripcord grip from pocket and pull, removing ripcord cable from housing.
Tacking
0044 00-1
TM 10-1670-287-23&P 0044 00
3. At lower end of housing, carefully cut and remove tacking from housing and housing cover. Remove
housing from cover.
Tacking
4. Insert replacement ripcord housing through cover on container. Align upper end of housing with end
of housing cover and tack in place from underside of cover. Use four turns of tape, lacing and tying,
doubled. Secure with surgeon’s knot and locking knot. Trim free ends ¾-inch from knot.
0044 00-2
TM 10-1670-287-23&P 0044 00
5. Tack other end of cover around housing with one turn of tape, lacing and tying, doubled. Secure with
surgeon’s knot and locking knot. Trim free ends ¾-inch from knot. Tack lower end of housing to
container with four turns of tape, lacing and tying, doubled. Secure with surgeon’s knot and locking
knot. Trim free ends ¾-inch from knot.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
AAD JUNCTION PLATE
INITIAL SETUP:
Tools Equipment Condition
Die Sets, Spur Grommet, No. 2 (Item 18, WP 0063 00) Main canopy removed from
Knife, Hot Metal (Item 24, WP 0063 00) container. Lay out on packing table
Mallet, Rawhide (Item 27, WP 0063 00) or other suitable area.
Needle, Tacking (Item 29, WP 0063 00)
Pliers, Large, Diagonal Cut (Item 32, WP 0063 00) Personnel Required
Shears (Item 39, WP 0063 00) 92R (10) Parachute Rigger
Materials/Parts
AAD Junction Plate (Item 15, WP 0071 00)
Cloth, Abrasive (Item 6, WP 0076 00)
Grommet, Rolled Rim, Spur Washer, 305 Stainless Steel, No. 2 (Item 24, WP 0076 00)
Tape, Lacing and Tying (Item 33, WP 0076 00)
REPLACE
1. Carefully cut and remove tacking securing base plate to container side flap.
Tacking
0045 00-1
TM 10-1670-287-23&P 0045 00
a. Using diagonal cut/lineman pliers, lift edge of original washer at one point.
b. Grip lifted washer edge with pliers and roll washer edge back to lift washer from original grommet.
Remove original grommet from material.
NOTE
3. Position replacement AAD Junction plate in same location as unserviceable AAD Junction plate.
4. Tack AAD Junction plate to side flap using tape, lacing and tying, single. Starting on inside of side
flap, pass lacing tape up through one of the large round holes on wide end of AAD Junction plate.
Continue to stitch through holes on that side of AAD Junction plate until opposite end is reached, then
return stitching through holes back to starting point. Secure with surgeon’s knot and locking knot.
Trim free ends ¾-inch from knot.
a. Insert barrel of replacement grommet through accommodating hole in material and ensure
grommet flange is located on same side of material as original grommet.
b. Position grommet on die with barrel facing up and place washer over grommet barrel. Ensure
grommet barrel and washer are aligned to prevent off-center setting of grommet.
0045 00-2
TM 10-1670-287-23&P 0045 00
c. Using a punch and rawhide mallet or other non-steel impact device, spread grommet barrel by
hammering until barrel collar is rolled down smooth on washer. If grommet barrel splits during
hammering, remove and replace installed grommet with a serviceable item from stock. Repeat
the procedure in steps b. and c., above.
Tacking
Grommet
7. Tack AAD Junction plate to side flap using tape, lacing and tying, single. Starting on inside of side
flap, pass lacing tape up through one of the large round holes on wide end of AAD Junction plate.
Continue to tack through holes on that side of AAD Junction plate until reaching the stitching securing
the stiffener (6th small hole), then return stitching through holes back to starting point. Secure with
surgeon’s knot and locking knot. Trim free ends ¾-inch from knot.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
AR2 RIPCORD RELEASE POCKET (PADDED)
INITIAL SETUP:
Tools Personnel Required
Sewing Machine, Medium-Duty (Table 1, WP 0015 00) 92R (10) Parachute Rigger
Sewing Machine, Zig-Zag (Table 1, WP 0015 00)
Stitch Removal Tool (Item 40, WP 0063 00) Equipment Condition
Layout on packing table or other
Material/Parts suitable area.
Pocket, Assembly (Padded), AR2 (Item 15, WP 0065 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
Thread, Nylon, Size FF (Item 42, WP0076 00)
REPLACE (Mounting)
1. Remove the stitching that secures the waistband end adjuster to the left wing flap.
2. Place a mark 1/8-inch from the flap/container seam. Place an additional mark on the lower edge
binding 2 ½-inches from the flap/container seam.
3. Position the AR2 Pocket on the outside of the left wing flap.
1/8-IN.
9 ½-IN.
2 ½-IN.
0046 00-1
TM 10-1670-287-23&P 0046 00
4. After aligning the upper and lower right corners of the pocket, the pocket may overhang in other
places. If this occurs, do not change the angular orientation of the pocket, just capture as much of
the pocket boarder when attaching to the wing flap. Also, if the attaching stitching cannot be
continuous, backstitch where appropriate in order to lock the stitch.
5. Using a medium-duty sewing machine and size FF nylon thread, 5 to 8 stitches per inch, or two (2)
rows of size E nylon thread, 7 to 11 stitches per inch, secure the pocket to the flap.
6. Using a medium-duty zig-zag sewing machine, and size E nylon thread, re-secure the waistband
adjuster to the left wing flap with two (2) rows of stitching.
0046 00-2
TM 10-1670-287-23&P 0047 00
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
AR2 POWER CABLE ASSEMBLY INSTALLATION/MOUNTING
INITIAL SETUP:
Tools Personnel Required
Bit, Drill, 5/32-IN. (Item 2, WP 0063 00) 92R (10) Parachute Rigger
Drill, Electric, 3/8-IN. (Item 14, WP 0063 00)
Punch, Center (Item 36, WP 0063 00) Equipment Condition
Screwdriver, Phillips (Item 38, WP 0063 00) Layout on packing table or other
Sewing Machine, Bartack, (42 stitch) (Table 1, WP 0015 00) suitable area.
Sewing Machine, LD (Table 1, WP 0015 00)
Sewing Machine, MD (Table 1, WP 0015 00)
Sewing Machine, MD Zig-Zag (Table 1, WP 0015 00)
Stitch Removal Tool (Item 40, WP 0063 00)
Wrench, Adjustable, 6-IN. (Item 46, WP 0063 00)
Material Parts
AAD Junction Plate, Main (Item 15, WP 0071 00)
Alcohol, Isopropyl (Anhydrous) (Item 3, WP 0076 00)
Clamp (Item 10, WP 0071 00)
Cloth, Lint Free, Cleaning (Item 8, WP 0076 00)
Cloth, Duck, Textured Nylon, CG (Item 7, WP 0076 00)
Nut (Item 11, WP 0071 00)
Plate, Backing (Item 9, WP 0071 00)
Screw (Item 2, WP 0071 00)
Tape, Lacing and Tying (Item 33, WP 0076 00)
Tape, Nylon, Type III, ¾-IN. Wide (Item 37, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
Thread, Nylon, Size FF (Item 42, WP 0076 00)
REPAIR
If loose or broken threads are present, restitch with size FF thread in accordance with this WP and WP
0015 00.
REPLACE
Replace damaged power cable sleeve as follows:
NOTE
1. Cut and sear an 18 ½-inch length of Tape, Nylon, Type III, OD, ¾-inch wide binding tape.
2. Cut and sear a 16 ½-inch x 3-inch piece of green textured nylon duck cloth.
3-IN
16 ½-IN
3. On the 3-inch length, fold ends under ½-inch and sew with a light-duty sewing machine, type 301,
and size E nylon thread, 7 to 11 stitches per inch. Backstitch not less than 1/2-inch.
1/2-IN
15 ½-IN
4. With raw edges inside, fold in half, lengthwise. Join folded fabric together using ¾-inch green nylon
binding tape. Equal the excess length of binding tape on both ends of the sleeve. Sew one (1) row
with a light-duty sewing machine, type 301, and size E nylon thread, 7 to 11 stitches per inch.
Backstitch not less than 1/2-inch.
5. Pre-mark sleeve on both sides of binding tape. Starting from one end, measure 1-inch, 7 ½-inches,
and 8 ½-inches. From other end, measure 1-inch.
NOTE
Prior to installing the AR2 power cable sleeve, the main and reserve
parachutes must be completely unpacked.
a. Position harness/container assembly on work surface with pack tray facing down and AR2
padded pocket at the bottom right.
b. Measure and mark 2-inches from center of the power cable opening located at the top of the
harness/container assembly between the risers.
c. Align the TOP end of the AR2 power cable sleeve end with the harness/container assembly’s 2-
inch mark.
d. Make a mark approximately 2-inches long, parallel to top of the weapon tie-down loop.
e. Fold under the excess binding tape and stitch AR2 power cable sleeve to the container with three
(3) continuous rows of backstitching from the end of the sleeve to the 1-inch mark with a medium-
duty sewing machine, type 301, and size FF thread, 6 to 9 stitches per inch.
f. The portion of the sleeve (approximately 6 ½-inches) to the 7 ½-inch location mark, as identified
in the illustration, is not attached to the container.
g. Align the 7 ½-inch location mark on the AR2 power cable sleeve with the top of the
harness/container assembly weapon tie down loop.
h. At this location, stitch remainder of AR2 power cable sleeve to harness/container assembly with
three (3) continuous rows of backstitching for 1-inch.
i. Fold under excess binding tape. Sew remainder of the sleeve (approximately 8-inches) to the
container and finish with a total of three (3) continuous rows of 1-inch backstitching.
a. Place container on work surface with pack tray facing down and AR2 pocket at the bottom right.
NOTE
b. Clean exterior of power housing by wiping with a clean, lint-free cloth moistened with anhydrous
isopropyl alcohol.
c. Clean all metal parts (except power housing) by washing in anhydrous isopropyl alcohol and dry
thoroughly.
f. Visually inspect entire power cable for fraying of cable or broken strands of wire. Discard if worn
or damaged.
g. Route the AR2 power cable through the lower open end of the AR2 power cable sleeve located
above the AR2 padded pocket.
h. Continue routing the AR2 power cable from bottom of AR2 power cable sleeve to top of AR2
power cable sleeve opening. Route AR2 power cable between the reserve parachute top flap
and the reserve ripcord pin protector flap.
i. Secure the end of the AR2 power cable to the reserve base plate assembly, using the clamp,
screws and locking nuts.
k. Conduct the Slack Checker Test (WP 0011 00) and Stroke Simulator Test (WP 0013 00).
NOTE
b. Place container on work surface with pack tray facing down and AR2 pocket at the bottom right.
c. Measure up 9 ½-inches from the bottom edge of the left wing flap and mark.
d. From the 9 ½-inch mark, measure up 1 ¾-inches and mark. Remove the stitching to construct an
opening 1 ¾-inches in length.
e. Make a one-inch stitch (backstitch) on both sides of the 1 ¾-inch hole utilizing either a bartack or
zig-zag sewing machine. If a Bartack sewing machine is used, use thread, nylon, size E, 42 to 48
stitches per inch. If a zig-zag sewing machine is used, use thread, nylon, size FF, 20 stitches per
inch leaving a 1 ¾-inch power cable opening.
f. Measure up 5 ½-inches up from the bottom edge of the right wing flap, along the seam where the
flap is sewn to the container and mark.
g. From the 5 ½-inch mark, measure up 1 ¾-inches and mark. Remove the stitching to construct an
opening 1 ¾-inches in length.
h. Make a one-inch stitch (backstitch) on both sides of the 1 ¾-inch hole utilizing either a bartack or
zig-zag sewing machine. If a bartack sewing machine is used, use thread, nylon, size E, 42 to 48
stitches per inch. If a zig-zag sewing machine is used, use thread, nylon, size FF, 6 to 9 stitches
per inch leaving a 1 ¾-inch power cable opening.
NOTE
NOTE
a. Carefully measure and pre-mark the junction plate. Measurements are to the center of the holes.
b. Using a 5/32-inch drill bit, drill two holes to accommodate placement of the clamp as shown.
11
/16 -IN.
1-IN.
5
/32-IN.
c. Place backing plate on the backside of the junction plate and install clamp using two screws and
two nuts. Hand-tighten at this time.
a. Starting at the left wing flap, route the power cable housing through the 1 ¾-inch hole located
above the AR2 pocket.
b. Pass the power cable through the inside of the container, ensuring the power cable passes over
the diagonal back straps, and out through the 1 ¾-inch hole on the right side of the container.
Right Wing
Flap
c. Using the adjustable wrench and a Phillips head screwdriver, secure the end of the power cable
to the AAD junction plate utilizing the clamp previously installed. Wrench tight approximately ¼
turn.
Power Cable
Secured
NOTE
2. If the AR2 has actuated, remove the AR2 and its power cable assembly from the reserve base plate
assembly by removing the two screws, nuts and clamp. These parts (hardware) are accessories
attached to the reserve base plate.
3. Remove the power cable from between the reserve parachute top flap and the reserve ripcord pin
protector flap.
4. Remove the AR2 from the pocket and slowly pull down on the AR2 and power cable removing the
cable through the lower open end of the power cable sleeve.
5. Insert a screwdriver or other suitable tool through eye of power cable to form a T-handle. Secure
AR2. Pull eye of power cable until the AR2 mechanism reaches the cocked position and power cable
remains extended from power housing (requires approximately 70-pounds pull).
a. Remove AR2 from pocket and unscrew power-housing retainer from spring housing and remove
the AR2 from power cable assembly by disengaging ball of power cable from piston rod. Attach
storage cable and piston rod cap to AR2.
Power Housing
Retainer
b. Remove the power cable assembly from the parachute by removing the two (2) screws, nuts and
clamp. These parts (hardware) are accessories attached to the reserve base plate.
c. Remove the power cable from between the reserve parachute top flap and the reserve ripcord pin
protector flap.
d. Slowly pull down on the power cable removing it through the lower open end of the power cable
sleeve.
NOTE
2. If the AR2 has actuated, remove the AR2 and its power cable assembly from the AAD Junction plate
by removing the two screws, nuts, backing plate and clamp. These parts (hardware) are accessories
attached to the AAD Junction plate.
3. Remove the AR2 from the pocket and slowly pull the AR2 and power cable through the 1 ¾-inch hole
on the right side of the container, through the inside of the container and out through the 1 ¾-inch
hole located above the AR2 pocket.
4. Insert a screwdriver or other suitable tool through eye of power cable to form a T-handle. Secure
AR2. Pull eye of power cable until the AR2 mechanism reaches the cocked position and power cable
remains extended from power housing (requires approximately 70-pounds pull).
a. Remove AR2 from pocket and unscrew power-housing retainer from spring housing and remove
the AR2 from power cable assembly by disengaging ball of power cable from piston rod. Attach
storage cable and piston rod cap to AR2.
b. Remove the power cable assembly from the AAD Junction plate by removing the two (2) screws,
nuts, backing plate and clamp. These parts (hardware) are accessories attached to the AAD
Junction plate.
c. Remove the power cable through the 1 ¾-inch hole on the right side of the container, through the
inside of the container and out through the 1 ¾-inch hole located above the AR2 pocket.
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
POROSITY PROCEDURES
INITIAL SETUP:
Tools Personnel Required
Porosity Machine (Item 33, WP 0063 00) 92R (10) Parachute Rigger
Equipment Condition
Layout on packing table or other suitable area.
1. The following techniques and standards have been provided to summarize and/or clarify the desired
design characteristics regarding factors deemed important to the inflation reliability of military ram air
canopies. These standards are intended to assist military riggers responsible for the inspection and
maintenance of ram air personnel parachutes in the identification of canopies, which possess
characteristics, which have been associated with non-airworthy canopies.
2. Where none had previously existed, tolerances are added to standards, which are intended to define
the maximum acceptable limits of deviation from these desired characteristics. A point system was
devised which will be used to determine the degree of compliance of a particular canopy to the
desired design characteristics. This point scoring system appropriately prioritizes and emphasizes
the issues affecting inflation reliability and general canopy airworthiness. Although a canopy may not
exceed any of the established tolerances, the cumulative effect of multiple minor deviations may also
condemn a canopy.
3. These procedures are intended to assist the inspecting rigger in identifying canopies, which may
exhibit non-airworthy characteristics. The below procedures will be added to the current standard
inspection criteria and be conducted during in-servicing, every year for land rigs, every five (5) jumps
or one year for water rigs (whichever comes first), and when canopies exhibit poor performance
characteristics during deployment, flight, and/or landing. When a canopy exhibits non-airworthy
characteristics and a permeability-testing machine is not available, the canopy will be removed from
service regardless of the remaining service life.
4. These procedures apply exclusively to the MC-4, however, the MTl-X, and MTl-S model canopies are
also considered within the family of Ram-Air Personnel Parachute Systems (RAPPS). The
procedures, techniques and parameters are as follows:
(1) This procedure requires use of a permeability-testing machine. The machine should be
calibrated and operated in accordance with the manufacturer’s specifications. Record
permeability measurements at a 0.5-inch (water) pressure head (vacuum) differential.
NOTE
Testing the fabric along the nose of the top surface is intended to
characterize a canopy’s ability to inflate in a reasonable period of
time. Users are encouraged to test other areas of the canopy to
identify sources of other flight performance problems. For example,
high permeability readings in the tail section may be indicative of a
reduction in flair maneuver performance. If certain sections have
unusually high readings, the rigger should use his/her judgment as
to what corrective action needs to be taken.
NOTE
(2) For best results, the canopy should lie in an unpacked, unstressed condition for 24-hours
prior to testing. Care should be taken not to physically stress the canopy fabric during
handling and testing.
(3) Take a permeability reading in each cell of the canopy on the top surface (i.e. the MC-4 is a
seven (7) cell canopy so seven readings will be taken). Readings can be taken from either
sub cell. Readings should be taken approximately 18-inches aft of the leading edge nose
tape and should be roughly centered within the sub cell.
(4) If it is necessary to take a second reading within a cell, move to an untested area of fabric at
least 6-inches away (in any direction) from the location of the previous measurement.
(5) Calculate the average permeability of all readings recorded along the top surface nose
section of the canopy. Record this value.
(6) The desired average permeability for a new canopy manufactured with PIA-C-44378 (1.1 oz.)
fabric should be in the range of 0-5 ft.3/min./ft.2 (cfm).
(7) The maximum limit for a new, unused canopy is 6.0-cfm. Any new, unused canopy having a
permeability value of 6.0-cfm or greater will not be placed in service since its useful life can
be expected to be shorter than that of a properly manufactured canopy.
(8) During the service life of a canopy, if the average permeability along the top surface nose is
12.0-cfm or greater, the canopy will be immediately and permanently removed from service.
(1) This procedure requires use of a tape measure. Lay the canopy out spanwise on a clean
surface. Using approximately two pounds of tension, measure the nose tape span of each
cell along the top surface of the canopy, from loaded rib to loaded rib (see illustration below).
Loaded ribs are those which have V-tapes and line attachment points.
(2) Record the span measurement for each cell along with the corresponding cell identifier (i.e.
Cell 1, 2, 3, etc.).
(3) Calculate the average cell span for the canopy. Record this value.
(5) Any canopy, that has a cell span, that falls below the corresponding lower limit or exceeds
the upper limit, will be deemed unacceptable and will be immediately and permanently
removed from service.
(1) This procedure requires use of a tape measure. In the same manner as above, measure and
record the nose tape span for each cell along the bottom surface of the canopy from loaded
rib to loaded rib.
(2) Calculate the sum of all top surface nose tape span measurements to determine the total top
surface span. Record this value.
(3) Calculate the sum of all bottom surface nose tape span measurements to determine the total
bottom surface span. Record this value.
(4) Subtract the total bottom surface span from the total top surface span to obtain a top/bottom
surface span differential. Record this value.
(5) Top/bottom surface span differentials should fall within the following ranges:
(6) Any canopy which has a span differential that falls below the corresponding lower limit or
exceeds the upper limit should be deemed unacceptable and will be immediately and
permanently removed from service.
NOTE
(1) Conduct the following scoring procedure to obtain an overall rating for the canopy’s
airworthiness. This scoring procedure is intended only for canopies that successfully met the
criteria in procedures a. through c., above.
CRITERIA SCORE
For each cell, the top surface span is within the ½ point/cell
3.
“Desired Range”? (procedure #2)
6. Total the number of points, which the canopy has received. Locate the canopy’s score on
the appropriate canopy-scoring chart (Figs. 2,3) to determine its degree of airworthiness.
NOTE
UNIT MAINTENANCE
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
CONVERSION (RESERVE CANOPY TO A MAIN CANOPY)
INITIAL SETUP:
Tools Personnel Required
Brush, Stenciling (Item 5, WP 0063 00) 92R (10) Parachute Rigger
Machine, Stencil Cutting (Item 26, WP 0063 00)
Shears (Item 39, WP 0063 00) Equipment Condition
Wrench, 7/16-IN, Open End (Item 45, WP 0063 00) Layout on packing table or other
suitable area.
Materials/Parts
3-Ring, Set, Riser, Main (Item 11, WP 0065 00)
Control Line Assembly, Main, Set (Item 9, WP 0068 00)
Ink, Marking, Parachute (Item 25/26, WP 0076 00)
Stencil Board, Oiled (Item 31, WP 0076 00)
NOTE
1. Using a 7/16-inch open end wrench, disconnect the reserve canopy from the reserve risers at the
connector links.
2. Perform a 100% Technical Rigger/Inspection on the canopy and suspension lines IAW WP 0011 00.
3. Perform a permeability test on the canopy IAW WP 0048 00. Canopies having an average top skin
permeability value of 6.0 cubic feet per minute (CFM) or greater are not eligible for conversion to
main canopies.
4. Replace the reserve control lines with main control lines IAW WP 0057 00.
6. Attach a set of main risers, to the connector links IAW WP 0006 00.
7. Using parachute marking ink, stencil the following near the data block: “Converted to P/N 11-1-3518-
0” and date converted.
CHAPTER 4
DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
FOR
MC-4 RAM AIR FREE-FALL
PERSONNEL PARACHUTE SYSTEM
TM 10-1670-287-23&P 0050 00
INITIAL SETUP:
Equipment Condition Personnel Required
Unpacked. Canopy with defects recorded. Clean. 92R(10) Parachute Rigger
NOTE
NOTE
1. Basting and temporary tacking should be made using thread that is of a contrasting color to the
material being worked.
2. Basting and temporary tacking will be performed using a single strand of size A, nylon thread, or
ticket No. 24/4 cotton thread.
3. When basting, do not tie knots at any point in the thread length. Also, the sewing should be made
with two (2) stitches per inch.
4. Immediately upon completion of a repair, remove previously made basting or temporary tacking.
0050 00-1
TM 10-1670-287-23&P 0050 00
1. Parachute canopy assemblies. The stitching and re-stitching made on parachute canopies should be
accomplished with thread that is contrasting in color to the fabric being re-stitched. If contrasting
color thread is not available, thread of matching color may be used, providing all other specifications
are met. Straight stitching and re-stitching on parachute canopy assemblies should be locked by at
least 2-inches at each end of a stitch row, when possible. Zig-Zag stitching does not require locking;
however, zig-zag re-stitching should extend at least ¼-inch into undamaged stitching at each end,
when possible. When re-stitching parachute canopy assemblies, stitch directly over the original
stitching and follow the original stitch pattern as closely as possible.
Canopy DN A
Panel, Stabilizer LD, MD, BT 7 to 11/42 E
Ribs LD, MD 7 to 11 E
Line, Suspension BT, ZZ 42 E
Line, Control BT, ZZ 42 E
0050 00-2
TM 10-1670-287-23&P 0050 00
2. Other parachute items. Stitching and re-stitching on other parachute items constructed from cloth,
canvas, and webbing should be accomplished with thread that matches the color of the original
stitching, when possible. All straight stitching should be locked by backstitching at least ½-inch. Re-
stitching should be locked by overstitching each end of the stitch formation by ½-inch. Zig-zag
stitching does not require locking; however, zig-zag re-stitching should extend at least ¼-inch into
undamaged stitching at each end, when possible. Re-stitching should be made directly over the
original stitching; follow the original stitch pattern as closely as possible.
DARNING
(Refer to Tables 1 and 2). Darning is a sewing procedure used to repair limited size holes, rips, and
tears. A darning repair may be made either by hand or by sewing machine, depending upon the method
preferred and the availability of equipment. However, a darning machine should be used to darn small
holes and tears where fabric is missing. A darning repair will be preformed using the following
procedures, as appropriate:
a. Using an authorized marking aid of contrasting color, mark a square around the damaged area
and ensure the marking is at least ¼-inch back from each edge of the damaged area.
b. Darn the damaged area by sewing the material in a back and forth manner, using size A or E
nylon thread.
c. Turn material and stitch back and forth across stitching made in b., above until hole or tear is
completely darned.
Hole
Marking
d. If applicable, restencil informational data or identification marks using the criteria in WP 0052 00.
2. Hand darning. When repair of a hole or tear is made by hand darning, the darn should match the
original weave of the damaged material as closely as possible. Hand darning is performed as
follows:
a. Using an authorized marking aid of contrasting color, mark a square around the damaged area
and ensure that the marking is at least ¼-inch back from each edge of the damaged area.
0050 00-3
TM 10-1670-287-23&P 0050 00
b. Using darning needle and a length of size A or E nylon thread, begin darning at one corner of
marked area. Working parallel with the marking, pass needle and thread back and forth through
material until opposite diagonal corner of marked area is reached as shown in illustration A,
below.
Marking
Start
Finish
Hole
Start
Finish
c. Turn material and weave needle and thread back and forth across stitching made in b., above,
until hole is completely darned as shown in b., above.
3. Zig-zag Sewing. (Refer to tables 1 and 2) Components of the MC-4, except parachute canopy, that
have sustained cut or tear damage may be repaired by zig-zag sewing provided the applicable
damaged area does not have any material missing and the cut or tear is straight or L-shaped. Should
the damaged area be irregular shaped or have material missing, the repair will be achieved by either
darning or patching, as required. A zig-zag sewing repair is accomplished using a zig-zag sewing
machine as follows:
b. Beginning at a point ¼-inch beyond one end of cut or tear, stitch lengthwise along damaged area
to a point ¼-inch beyond opposite end of cut or tear.
¼-IN. ¼-IN.
0050 00-4
TM 10-1670-287-23&P 0050 00
¼-IN.
¼-IN.
4. Patching Procedures. Patching is a procedure used to repair holes that cannot be darned.
a. Patching limitations for the parachute canopy and container. The following is a list of patching
limitations for the MC-4 parachute canopy and container.
(1) A patch will not be applied to a damaged area that has been previously patched.
(2) There will be no more than two (2) darns and three (3) patches per section, rib, or stabilizer,
not to exceed 50 percent. A canopy section is defined as an area between loaded ribs (on
the left and right side rigger view) and from seam to seam from nose to tail.
(3) A rib and a stabilizer are each considered as one (1) section. A finished basic patch shall not
be closer than one-inch from a sewn seam. However, determination should be made as to
the lowest economical method to be used (i.e., two (2) or more patches verses one (1) large
patch or one (1) large patch verses a section replacement).
NOTE
Patches must be cut with their edges parallel to the warp and weft of
the fabric and are to be applied with the warp and weft threads
parallel to those of the material under repair.
0050 00-5
TM 10-1670-287-23&P 0050 00
Canopy damage chart. A canopy damage chart is provided for local reproduction. The canopy damage
chart is used to record canopy damage and repair action.
TOP SKIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14
NOSE
RIBS 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Nose
BOTTOM 1 2 3 4 5 6 7 8 9 10 11 12 13
SKIN
Nose
0050 00-6
TM 10-1670-287-23&P 0050 00
INSPECTION REPAIR
LEGEND AMT HRS
DATA DATA
TYPE CANOPY
D DARN .8 X
PARACHUTE REPAIR
RS RESEW .8 X MC-4 NAME DATE
BR BURN .4 X SERIAL #
RE RESTENCIL .4 X LINE REPAIR
PIS NAME DATE
SP SEWN PATCH .8 X WOD
REPLACE LINE
RLS .8 X
SINGLE
REPLACE DATE FINAL
RCL 1.0 X
CONTROL LINES INSPECTED INSPECTION
SLS SEW LINE SET 1.5 X NAME DATE
REPLACE RIB INSPECTED
RRH 3.0 X
HALF BY
REPLACE PANEL
RPS 4.0 X REPAIR HRS
SINGLE
REPLACE LINE
LS 3.5 X
SET
REPLACE PANEL INSPECTION
RPD 7.0 X
DOUBLE HRS
REPLACE RIB
RRC 5.0 X 3.00
COMPLETE
RPM REPLACE PANEL
X TOTAL HRS
MULTI
5. Making a basic patch. A basic patch is used to repair damaged cloth when the finished patch is no
closer than 1-inch from a stitched seam or stitched tape. Should a damaged area be closer than 1-
inch to the cited areas, a miscellaneous patch will be made as detailed in step 6 detailed on the
following page. The basic patch is applied by sewing. The patch is applied to the inside of the
canopy. The deployment bag is patched on the outside. The basic patch is shown below. Apply a
basic patch as follows:
½-IN.
1
/16-IN. 1
/16-IN.
¾-IN.
Preferred Rounded ½-IN.
SECTION A-A
Corners
0050 00-7
TM 10-1670-287-23&P 0050 00
NOTE
a. Place repairable item on repair table, smooth the fabric around the damaged area, and secure
item to table with push-up pins. Do not pin damaged area.
b. Using an authorized marking aid of contrasting color, mark a square or rectangle around area to
be patched.
c. Cut damaged area fabric along the lines made in b., above. Further cut the fabric diagonally at
each corner to allow a ½-inch fold back in the raw edges.
d. Make a ½-inch fold back at each raw edge. Pin and baste each foldback to complete the
prepared hole. Basting is performed using procedures on page 0015 00.
e. Using same type material as in original construction, mark and cut a patch 2 ½-inches wider and
longer than the inside measurements of prepared hole.
g. Make a ½-inch fold under on each edge of patch material and pin in position. Baste patch to
prepared area. Basting is performed using procedures detailed in this WP.
h. Remove pushpins securing canopy to repair table and secure patch by stitching, using the
applicable details in the illustration above and in this WP. Make the first row of stitching
completely around patch. It is not necessary for the stitch pattern to exactly follow the angles of
the patch. It is preferred to round the corners of the patch, to stitch at a 45-degree angle, rather
than a 90-degree angle. For corners less than or greater than 90-degrees, adjust accordingly.
i. Turn canopy over and make second row of stitching, ensuring that locking stitches are on
opposite sides of patch. Stitching is performed in accordance with the details in this WP.
6. Applying miscellaneous canopy patch. A miscellaneous canopy patch, which may be irregularly
shaped, is used to repair damaged canopy material when the location of the damaged area requires
the patch to extend into or over a seam or a reinforced seam. Ascertain the type of patch required for
the canopy using the details in the illustrations on the following page. A canopy section that cannot
be patched with a basic patch as outlined in step 5., above, is patched with a miscellaneous patch.
Apply a miscellaneous patch to a section as follows (refer to following page):
0050 00-8
TM 10-1670-287-23&P 0050 00
INSIDE VIEW
INSIDE VIEW
½-IN. ½-IN.
1
1 1
/16-IN.
1
/16-IN. /16-IN. /16-IN.
½-IN.
½-IN.
¾-IN. ½-IN. ¾-IN.
0050 00-9
TM 10-1670-287-23&P 0050 00
NOTE
a. Place canopy inside out on a repair table, smooth fabric around damaged area, and secure
damaged section to table with pushup pins. Do not pin damaged area of section.
b. As required, cut applicable stitching to remove or lay aside items that may interfere with patching
process.
c. Using an authorized marking aid of contrasting color, mark damaged area. Mark the ½-inch from
any adjacent seam or reinforced seam, except where the width of the foldback is limited by the
width of the reinforced seam.
d. Prepare damaged area hole by cutting along marks made in step c., above. Also make a
diagonal cut at each corner of formed hole to permit a foldback of each raw edge.
e. To complete hole preparation, make a 1/2-inch fold back of each raw edge. Pin and baste each
edge foldback using procedures detailed in this WP.
f. Using same type material as in original canopy construction, mark and cut a patch 2 ½-inches
wider and longer than inside measurements of prepared hole.
h. Make a ½-inch fold under on each edge of patch material and pin patch material in position.
Baste patch to prepared area. Basting is performed using procedures detailed in this WP.
i. Remove pushpins securing canopy to repair table and secure patch by stitching according to the
details in the illustrations above and below, using stitching specifics outlined in tables 1 and 2.
0050 00-10
TM 10-1670-287-23&P 0050 00
½-IN. ½-IN.
1 1 1
/16-IN. /16-IN. /16-IN.
½-IN. ½-IN. ½-IN. ½-IN.
¾-IN. ¾-IN. 1-IN.
1-IN.
0050 00-11
TM 10-1670-287-23&P 0050 00
j. Make the first row of stitching completely around the edges of the patch. Turn canopy right side
out and make a second row of stitching, ensuring that locking stitches are on opposite sides of
patch. Stitching is performed in accordance with this WP.
k. Reposition canopy items removed or laid aside in step b., above, in the original location and
secure each item to canopy by restitching according to original construction details and the
procedures detailed in this WP.
0050 00-12
TM 10-1670-287-23&P 0051 00
INITIAL SETUP:
Tools Personnel Required
Knife, Hot Metal (Item 24, WP 0063 00) 92R (10) Parachute Rigger
Pot, Melting, Electric (Item 34, WP 0063 00)
Equipment Condition
Materials/Parts Unpacked
Beeswax (Item 5, WP 0076 00)
Wax, Paraffin (Item 46, WP 0076 00)
CAUTION
NOTE
Fabric materials such as cord, tape, and webbing that is cut for use
in the maintenance of the MC-4 parachute will normally be heat-
seared or dipped in a melted wax mixture, as applicable, to prevent
the material from fraying or unraveling. However, in some instances
the preparation of the material may not be necessary and will be
specified accordingly.
SEARING
The cut ends of nylon tape, webbing, and cord lengths may be prepared by heat-searing, which is
performed by pressing the raw end of the material against a hot metal surface (knife) until the nylon has
melted sufficiently.
CAUTION
WAXING
Fraying or unraveling of cotton or nylon tape, webbing, and cord length ends may be prevented by
dipping ½-inch of the raw end of the material into a thoroughly melted mixture of half beeswax and half
paraffin in an electric melting pot. The wax temperature should be substantial enough to ensure the wax
completely penetrates the material rather than just coating the exterior fabric.
INITIAL SETUP:
Tools Personnel Required
Brush, Stenciling (Item 5, WP 0063 00) 92R (10) Parachute Rigger
Machine, Stencil Cutting (Item 26, WP 0063 00)
Equipment Condition
Materials/Parts Lay out on packing table or other
Ink, Marking, Parachute (Item 25/26, WP 0076 00) Suitable area.
Marker, Felt Tip, Permanent, Black (Item 28, WP 0076 00)
Pen, Ball Point (Item 29, WP 0076 00)
Stencil Board, Oiled (Item 31, WP 0076 00)
NOTE
MARKING
Using marking devices such as ballpoint pen or permanent felt tip marker, mark on, or as near as
possible to, original location and conform to original lettering type and size.
RESTENCILING
Proceed as follows:
1. Cut oiled stencil board to original lettering type and size of data to be restenciled.
2. Place cut stencil board over, or as near as possible to, original marking to be restenciled.
3. Place additional sheet or stencilboard beneath area to be re-stenciled to prevent marking ink from
penetrating to other areas.
4. Hold stencilboard in place and, using stenciling brush filled with parachute marking ink, restencil
original marking.
INITIAL SETUP:
Tools Personnel Required
Sewing Machine, Bartack (Table 1, WP 0050 00) 92R (10) Parachute Rigger
Shears (Item 39, WP 0063 00)
Tape Measure (Item 42, WP 0063 00) Equipment Condition
Lay out on packing table or other
Materials/Parts suitable area.
Cord, Dacron, 600-Pound, Type I (Item 12, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00) Follow-Up Procedure
Continuity check and canopy trim
check (WPs 0005 00 and 0006 00).
REPLACE
NOTE
This procedure applies only to lines 4 A/B and 5 A/B which in each
case are one continuous line, running from the forward center cell
(A lines) of the canopy to the inboard side of the front connector
links, then back to the forward center cell (B lines) of the canopy.
1. Find the approximate mid-point of replacement line. Position midpoint at inboard (barrel side) of
connector link. Secure line to connector link with bartack stitch. Bartack begins 3/4 ± 1/8-inch from end
of loop and is 5/8-inch long by 1/8-inch wide.
Bartack
5
/8-IN.
3
/4 (+1/8)-IN.
0053 00-1
TM 10-1670-287-23&P 0053 00
2. Route both free ends of line through front slider grommet to proper canopy attachment points. Tie
free end of line to attachment loop with a French locking knot. Adjust line to proper trim using other
lines in the group as reference.
1
2
3. When adjusted, lay free end of line on top of main line and secure with 5/8-inch by 1/8-inch bartack
placed as close to knot as possible. Trim line 1/16-inch from bartack.
Attachment Loop
Bartack
0053 00-2
TM 10-1670-287-23&P 0054 00
INITIAL SETUP:
Tools Personnel Required
Needle, Tacking (Item 29, WP 0063 00) 92R (10) Parachute Rigger
Sewing Machine, Bartack (Table 1, WP 0050 00)
Shears (Item 39, WP 0063 00) Equipment Condition
Wrench, 7/16-IN., Open-End (Item 45, WP 0063 00) Canopy in proper layout.
REPLACE
NOTE
NOTE
a. With canopy in proper layout, place replacement connector link adjacent to connector link with
damaged line(s).
b. Using old lines as a guide, route replacement lines through proper slider grommet to appropriate
canopy attachment points and mark lines.
c. Cut and remove old lines from attachment loops. Route replacement lines through attachment
loops, and with mark centered in loop, secure with a French locking knot.
Attaching
Loop
0054 00-1
TM 10-1670-287-23&P 0054 00
Connector Link
Barrel Nut
Tacking
Riser
g. Connect connector links to risers. Connector link barrel nuts must face inboard and tighten
upward.
h. Using 7/16-inch open-end wrench, tighten barrel nut on connector links ¼ turn past hand tight.
i. Hand-tack each riser at connector link with one turn double nylon lacing tape.
Connector Link
Barrel Nut
Tacking
Riser
0054 00-2
TM 10-1670-287-23&P 0054 00
j. Perform a canopy trim check in accordance with WP 0005 00 or WP 0006 00, as applicable.
Adjust lengths of suspension lines at French locking knots to achieve required results.
k. When adjusted, lay free end of line on top of main line and secure with a 5/8-inch by 1/8-inch
bartack placed as close to the knot as possible. Trim line 1/16-inch from bartack.
Bartack
INITIAL SETUP:
Tools Personnel Required
Finger Trap Tool (Item 16, WP 0063 00) 92R (10) Parachute Rigger
Sewing Machine, Bartack (Table 1, WP 0050 00)
Shears (Item 39, WP 0063 00) Follow-Up Procedure
Tape Measure (Item 42, WP 0063 00) Continuity check and canopy trim
check (WPs 0005 00 and 0006 00).
Materials/Parts
Cord, Dacron, 600-Pound, Type I (Item 12, WP 0076 00) Equipment Condition
Thread, Nylon, Size E (Item 43/44, WP 0076 00) Lay out on packing table or other
suitable area.
REPLACE
NOTE
This procedure applies to all lines except lines 4 A/B and 5 A/B lines. To
replace lines 4 A/B and 5 A/B, refer to WP 0054 00.
NOTE
a. Trim end of replacement line with scissors and taper approximately ¼-inch. Route line through
connector link and finger-trap 3-inches of line forming a 3/4 ± 1/8-inch loop at connector link.
3-IN. 1
/8-IN. Bartack
Max
¾ (±1/8)-IN.
* OTHER LINES
OMITTED FOR CLARITY
0055 00-1
TM 10-1670-287-23&P 0055 00
b. Secure line with a 5/8-inch by 1/8-inch bartack beginning 1/8-inch from loop.
c. Route free end of line through proper slider grommet to appropriate canopy attachment point.
Tie free end of line to attachment loop with a French locking knot. Adjust line to the proper trim
using the other lines in the group as reference.
1
2
d. When adjusted, lay free end of line on top of main line and secure with a 5/8-inch by 1/8-inch
bartack placed as close to knot as possible. Trim line 1/16-inch from bartack.
French Locking
Knot
Attachment Loop
Bartack
0055 00-2
TM 10-1670-287-23&P 0055 00
a. Lay replacement cascaded line on top of main line in same location as old line. Secure cascaded
line to main line with two 5/8-inch by 1/8-inch bartack, located 1/8-inch apart. Sear cut cascaded
line 1/16-inch from end of bartack.
Cascade Line
Main Line
1
/8-IN. (MAX)
(DO NOT OVERLAP) Bartack
b. Tie free end of cascaded line to canopy attachment loop with a French locking knot. Adjust line to
proper trim using other lines in-group as reference.
c. When adjusted, lay free end of line on top of main line and secure with a 5/8-inch by 1/8-inch
bartack placed as close to knot as possible. Trim line 1/16-inch from bartack.
Attachment
Loop
Bartack
0055 00-3
TM 10-1670-287-23&P 0055 00
0055 00-4
TM 10-1670-287-23&P 0056 00
INITIAL SETUP:
REPLACE
The suspension line attaching loop may need to be replaced in conjunction with a repair to the canopy.
Remove and reattach the suspension line attaching loop as follows:
1. Using an authorized marking aid of contrasting color, mark the original location of the suspension line
attaching loop using the adjoining loaded rib as a guide to determine where to reattach the suspension
line attaching loop.
2. Using the stitch removal tool, carefully remove the suspension line attachment loop from the canopy.
3. Depending on the location of the suspension line attaching loop, the cut length of the material will vary
as follows:
a. Suspension line attaching loops on the canopy nose are two (2) 3 ½-inch pieces.
b. Suspension line attaching loops on the canopy tail are one (1) 3-inch piece.
1/2
1-inch
0056 00-1
TM 10-1670-287-23&P 0056 00
c. Suspension line attaching loops sewn within the center of the canopy are one (1) 4 ½-inch
piece.
1 ¼-inch
5. Depending on the location of the suspension line attaching loop, cut the appropriate length of tape,
textile, 1-Inch wide material and sear both ends.
6. Using a double box-X pattern sewing machine, size E nylon thread and 56 stitches per inch, reattach
the suspension line attaching loop to the original location as previously marked.
Double Box-X
Stitch Pattern
Suspension Line
Attaching Loop
0056 00-2
TM 10-1670-287-23&P 0057 00
INITIAL SETUP:
Tools Personnel Required
Sewing Machine, Bartack (Table 1, WP 0050 00) 92R (10) Parachute Rigger
Shears (Item 39, WP 0063 00)
Follow-Up Procedure
Materials/Parts WP 0005 00; WP 0006 00
Control Line Set, Main (Item 9, WP 0068 00)
Control Line Set, Reserve (Item 9, WP 0069 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
Equipment Condition
Lay out on packing table or other suitable area.
REPLACE
NOTE
1. Lay out upper control lines at their corresponding attachment loops. Route lines through attachment
loops, adjust in accordance with WP 0005 00 or WP 0006 00 as applicable and secure with a French
locking knot.
0057 00-1
TM 10-1670-287-23&P 0057 00
3. When adjusted, lay free ends of lines on top of main lines and secure with a 5/8-inch by 1/8-inch
bartack placed as close to knot as possible. Trim lines 1/16-inch from bartack.
Bartack
0057 00-2
TM 10-1670-287-23&P 0058 00
INITIAL SETUP:
Tools Equipment Condition
Needle, Tacking (Item 29, WP 0063 00) Layout on packing table or other
Sewing Machine, Light-Duty (Table 1, WP 0050 00) suitable area.
Sewing Machine, Double Needle w/Puller (3/8 gauge)
(Table 1, WP 0050 00) Personnel Required
Shears (Item 39, WP 0063 00) 92R (10) Parachute Rigger
Stitch Removal Tool (Item 40, WP 0063 00)
Tape Measure (Item 42, WP 0063 00)
Materials/Parts
Rib, Loaded/Unloaded (WP 0068 00/WP 0069 00) As Applicable
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
1. Cut stitching to open tail section approximately 12-inches on each side of the damaged rib.
2. Premark the top and bottom skin and rib where the reinforcement tapes are sewn on the rib and
every 3-inches to be used as guide marks.
3. Layout the canopy and carefully cut the stitching and remove any items necessary to expose the
damaged rib, such as suspension line attaching loops and reinforcing tapes.
4. Carefully cut and remove the double rows of stitching securing the rib to the top and bottom skin and
remove the damaged rib.
6. Using the damaged rib as a pattern, transfer the guide marks made in step 2., above, on to the
replacement rib as required.
7. Starting at the tail end of the rib, fold and sew the bottom of the rib to the bottom skin with a double
needle sewing machine, using size E nylon thread and 7 to 11 stitches per inch.
0058 00-1
TM 10-1670-287-23&P 0058 00
NOTE
When sewing the rib, pull tension on the bottom or top skin as
required; however, let the rib material lay naturally to ensure the rib
and the nose of the canopy fit correctly. Make adjustments as
required using the guide marks made in step 1., above.
8. If the rib being replaced is a loaded rib, start at the tail of the rib, fold and sew a second double row of
stitching using a double needle sewing machine, size E nylon thread and 7 to 11 stitches per inch.
9. Starting at the tail end of the rib, fold and sew the top skin with a double needle sewing machine, size
E nylon thread and 7 to 11 stitches per inch.
10. If the rib being replaced is a loaded rib, start at the tail end of the rib, fold and sew a second row of
stitching using a double needle sewing machine, size E nylon thread and 7 to 11 stitches per inch.
11. Re-sew the tail seam as required, in accordance with original construction and stitch formation.
12. Re-sew any reinforcement tapes as required, in accordance with original construction and stitch
formation.
NOTE
When re-sewing the rib to the bottom skin, ensure that the
reinforcement tapes on the rib are centered on the reinforcement
tape running span wise. Ensure that the guide marks on the rib are
aligned with the guide marks on the bottom skin in the case of the
unloaded rib.
0058 00-2
TM 10-1670-287-23&P 0058 00
NOTE
When re-sewing the rib to the top skin, ensure that the
reinforcement tape is aligned with the guide marks made in step 2.,
above. Ensure that the guide marks on the rib are aligned with the
guide marks on the top skin in the case of the unloaded rib.
NOTE
1. Cut stitching to open tail section approximately 12-inches on each side of the damaged rib.
2. Premark the top and bottom skin where the reinforcement tapes are sewn on the rib and every 3-
inches ribs to be used as guide marks.
3. Carefully cut and remove any items necessary to expose the damaged rib such as suspension line
attaching loops and reinforcement tapes.
4. Carefully cut and remove the double row of stitching securing the rib to the top and bottom skin as
necessary to expose only the damaged portion of the rib.
6. Using the damaged rib as a pattern, mark the new rib as required to allow for a 3/4 -inch seam.
7. Sew the new and old rib together using two rows of straight stitching.
8. Again, using the damaged rib as a pattern, transfer the guide marks made in step 2., above on to the
replacement rib as required.
9. Starting at the tail end of the rib, fold and sew the bottom of the rib to the bottom skin with a double
needle sewing machine, using size E nylon thread and 7 to 11 stitches per inch.
NOTE
When sewing the rib, pull tension on the bottom or top skin as
required, however, let the rib lay naturally to ensure the rib and the
nose of the canopy fit correctly. Make adjustments as required
using the guide marks made in step 2., above.
10. If the rib being replaced is a loaded rib, start at the tail end of the rib, fold and sew a second double
row of stitching, using a double needle sewing machine, size E nylon thread and 7 to 11 stitches per
inch.
0058 00-3
TM 10-1670-287-23&P 0058 00
11. Starting at the tail end of the rib, fold and sew the top skin with a double needle sewing machine, size
E nylon thread and 7 to 11 stitches per inch.
12. If the rib is a loaded rib, start at the tail end fold and sew a second row of stitching, using a double
needle sewing machine, size E nylon thread and 7 to 11 stitches per inch.
13. Re-sew the tail seam as required according to original construction and stitch formation.
14. Re-sew any reinforcement tape as required according to original construction and stitch formation.
0058 00-4
TM 10-1670-287-23&P 0059 00
INITIAL SETUP:
Tools Equipment Condition
Needle, Tacking (Item 29, WP 0063 00) Layout on packing table or other
Sewing Machine, Medium-Duty (Table 1, WP 0050 00) suitable area.
Shears (Item 39, WP 0063 00)
Stitch Removal Tool (Item 40, WP 0063 00) Personnel Required
Tape Measure (Item 42, WP 0063 00) 92R (10) Parachute Rigger
Materials/Parts
Cloth, Nylon Ripstop, Type I (Item 9, WP 0076 00)
Thread, Nylon, Size A (Item 45, WP 0076 00)
Thread, Nylon, Size E (Item 43/44, WP 0076 00)
REPLACE
NOTE
1. A canopy section is defined as an area between loaded ribs on the left and right side (rigger view)
and from seam to seam from the nose to the tail.
2. Carefully cut and remove any items necessary to expose the damaged section, such as suspension
line attaching loops and reinforcement tapes.
3. Carefully cut and remove the double rows of stitching securing the ribs to the damaged section.
4. Carefully cut and remove all stitching securing the damaged section to the nose and tail seam side
of the section.
5. Using the two (2) double rows of stitching that secured both loaded ribs to the section as a guide,
draw a line the width of the section between the double rows using an authorized marking aid.
Draw a second line ¼-inch in from the previous width of the section to allow for a ¼-inch fold back.
6. Cut along the second line of both loaded ribs and remove the damaged area leaving approximately
¼-inch of material.
7. Measure the damaged panel. Using the ripstop blocks as a guide cut a new piece of replacement
material. Ensure the replacement piece is 1-inch wider (spanwise) and the same length on the
nose to tail side.
8. Sew the new section material to the adjacent section with one (1) row of straight stitching ¼-inch
from the edge on both the left and right sides, using size E, nylon thread, 7 to 11 stitches per inch,
ensuring the raw edge is to the inside (see illustrations marked VIEW 1, TOP SKIN, and VIEW 4,
BOTTOM SKIN).
0059 00-1
TM 10-1670-287-23&P 0059 00
NOTE
Ensure the raw edges of the seams are sewn to the inside of the canopy.
9. Sew the side closest to the nose side of the section with a double row of stitching as close to the
original construction as possible using a double needle sewing machine, size E nylon thread, and 7
to 11 stitches per inch.
10. Re-sew any reinforcement tape as close to the original stitching construction as possible.
NOTE
If the fourth section is the section being repaired, do not re-sew tail
seam until all ribs have been re-sewn.
11. Re-sew the side closest to the tail side of the section using double needle sewing machine, size E
nylon thread and 7 to 11 stitches per inch.
12. Re-sew the loaded ribs with a double row of straight stitching as shown in the illustration known as
VIEWs 2 & 5.
NOTE
When re-sewing the rib to the new section, pull tension on the top and
bottom skin as required ensuring the rib and the end of the section fits
back into its original place.
NOTE
The loaded ribs are sewn on top of the ¼-inch seam sewn in step 8., above
(see illustrations known as VIEWs 2 & 5). Ensure that raw edges are not visible.
13. Using the ripstop blocks as a guide, re-sew the non-loaded rib to the center of the section with a
double row of stitching using a double needle sewing machine, size E nylon thread and 7 to 11
stitches per inch (see illustrations known as VIEWs 2 & 5).
14. Fold and sew the loaded ribs with a second double row of straight stitching as shown in the
illustrations known as VIEWs 3 & 6.
15. After sewing the loaded ribs, ensure that all raw edges of the new material are hidden between the
double rows of stitching. Ensure that the stitching cannot be seen on the outside of the canopy both
on the top and bottom skins.
16. If the canopy section is located near the tail, close the tail as required.
0059 00-2
TM 10-1670-287-23&P 0059 00
VIEW 1
INSIDE CANOPY
0059 00-3
TM 10-1670-287-23&P 0059 00
VIEW 4
INSIDE CANOPY
VIEW 5
VIEW 6
New Section
Bottom Skin
0059 00-4
TM 10-1670-287-23&P
CHAPTER 5
SUPPORTING INFORMATION
FOR
MC-4 RAM AIR FREE-FALL
PERSONNEL PARACHUTE SYSTEM
TM 10-1670-287-23&P 0060 00
SUPPORTING INFORMATION
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
PREPARATION FOR STORAGE
INITIAL SETUP:
Equipment Condition Personnel Required
Unpacked. 92R (10) Parachute Rigger
STORAGE CRITERIA
Administrative storage of the MC-4 Ram Air Personnel Parachute System will be accomplished in
accordance with AR 750-1, and the instructions furnished below.
2. Parachutes will be stored in a dry, well-ventilated location and protected from pilferage, dampness,
fire, dirt, insects, rodents, and direct sunlight.
3. Parachutes will not be stored in a manner which would prevent ventilation or interfere with light
fixtures, heating vents, fire fighting devices, cooling units, exits, or fire doors.
5. All stored parachute items will be marked, segregated, and located for accessibility and easy
identification.
6. Parachutes will not be stored in direct contact with any building floor or wall. Storage will be
accomplished using bins, shelves, pallets, racks, or dunnage to provide airspace between the storage
area floor and the equipment. If the pre-constructed shelving or similar storage accommodations are
not available, locally fabricate storage provisions using suitable lumber or wooden boxes.
7. All available material handling equipment should be used as much as possible in the handling of
parachutes.
8. Periodic rotation of stock, conversion of available space, proper housekeeping policies, and strict
adherence to all safety regulations will be practiced at all times.
1. Except for those assemblies required for contingency operation, parachutes will not be stored in a
packed configuration.
0060 00-1
TM 10-1670-287-23&P 0060 00
3. A parachute that is in storage, and is administered a cyclic repack and inspection, will not be exposed
to incandescent light or indirect sunlight for a period of more than 36-hours. In addition, exposure to
direct sunlight will be avoided entirely.
IN-STORAGE INSPECTION
2. Intervals. MC-4 parachutes in-storage will be inspected at least once every 180 calendar days and at
more frequent intervals if prescribed by the local parachute maintenance officer.
7. Check the adequacy of the storage facilities, efforts taken to control pests and rodents, and protection
against unfavorable climatic conditions.
0060 00-2
TM 10-1670-287-23&P 0061 00
SUPPORTING INFORMATION
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
PREPARATION FOR SHIPMENT
INITIAL SETUP:
Equipment Condition Personnel Required
Unpacked. 92R (10) Parachute Rigger
SHIPMENT
Initial Shipment. The initial packaging and shipping of parachutes are the responsibility of item
manufacturers, who are required to comply with federal and military packing specifications, as stipulated
in contractual agreements. Parachutes are normally shipped to depot activities, by domestic freight or
parcel post, and packed to comply with overseas shipping requirements. Except for those parachute that
are unpackaged and subjected to random inspections or testing by depot activity, parachutes received by
a using unit will be contained in the original packaging materials.
Shipping Between Maintenance Activities. The shipping of parachutes between activities will be
accomplished on a signature verification basis using whatever means of transportation is available. Used
parachutes and other fabric items will be tagged in accordance with DA PAM 738-751, and rolled, folded,
or placed loosely in a parachute pack, deployment bag, or other suitable container, as required. Unused
parachutes will be transported in original shipping containers. During shipment, every effort will be made
to protect parachute from weather elements, dust, dirt, oil, grease, and acids. Vehicles used to transport
parachutes will be inspected to ensure the items are protected from the previously cited material
damaging conditions.
Other Shipping Instructions. Parachutes destined for domestic or overseas shipment will be packaged
and marked in accordance with AR 700-15. Shipment of parachutes will be accomplished in accordance
with TM 10-1670-201-23/T.O. 13C-1-41/NAVAIR 13-1-17.
1. Place the parachute canopy in proper layout. Tie risers or connector links with log record book.
2. Fold tail and nose toward center in approximately 10 to 12-inch folds until they meet.
4. Fold lines, slider, and stabilizer panels toward top of canopy, keeping lines centered on canopy.
Rigger Rolling. Personnel parachute assemblies will be rigger rolled prior to being sent to or returned
from a parachute repair activity for ease of handling and to prevent suspension line entanglement. MC-4
parachutes are rigger rolled in the same manner as accordion folding.
SUPPORTING INFORMATION
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
REFERENCES
SCOPE
This appendix lists all forms, technical manuals, and miscellaneous publications referenced in this manual.
PUBLICATION INDEXES
The following publication indexes should be consulted frequently for the latest changes or revisions of
references given in this work package, and for new publications relating to the material covered in this
manual:
DA PAM
The Army Maintenance Management System, Users Manual (TAMMS) DA PAM 750-8
Functional Users Manual for The Army Maintenance Management System DA PAM 738-751
(Aviation) (TAMMSA)
TECHNICAL MANUALS
FIELD MANUALS
ARMY REGULATIONS
Air Drop, Parachute Recovery and Aircraft Personal Escape Systems AR 750-32
TECHNICAL BULLETINS
Maintenance Expenditure Limits for FSC Group 16, FSC Class 1670 TB 43-0002-43
JOINT REGULATIONS
AR 59-4/AFR 55-
Joint Airdrop Inspection records, Malfunction Investigations and Activity
10/OPNAVINST 4360-
Reporting
24B/MCO 13480-1B
FORMS
SUPPORTING INFORMATION
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
MAINTENANCE ALLOCATION CHART (MAC)
INTRODUCTION
This section provides a general explanation of all maintenance and repair functions authorized at the two
maintenance levels under the Two-Level Maintenance System concept.
The MAC (immediately following the introduction) designates overall authority and responsibility for the
performance of maintenance functions on the identified end item or component. The application of the
maintenance functions to the end item or component shall be consistent with the capacities and
capabilities of the designated maintenance levels, which are shown in the MAC in column (4) as:
Field – includes two columns, Unit maintenance and Direct Support maintenance. The Unit
maintenance column is divided again into two more subcolumns, C for Operator or Crew and O for
Unit maintenance.
Sustainment – includes two subcolumns, General Support (H) and Depot (D).
The tools and test equipment requirements (immediately following the MAC) list the tools and test
equipment (both special tools and common tool sets) required for each maintenance function as
referenced from the MAC.
The remarks (immediately following the tools and test equipment requirements) contain supplemental
instructions and explanatory notes for a particular maintenance function.
Maintenance Functions
1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or
electrical characteristics with established standards through examination (e.g., by sight, sound, or
feel.) This includes scheduled inspection and gagings and evaluation of cannon tubes.
3. Service. Operations required periodically to keep an item in proper operating condition; e.g., to clean
(includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel,
lubricants, chemical fluids, or gases. This includes scheduled exercising and purging of recoil
mechanisms. The following are examples of service functions:
a. Unpack. To remove from packing box for service or when required for the performance of
maintenance operations.
b. Repack. To return item to packing box after service and other maintenance operations.
4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting
the operating characteristics to specified parameters.
5. Align. To adjust specified variable elements of an item to bring about optimum or desired
performance
7. Remove/Install. To remove and install the same item when required to perform service or other
maintenance functions. Install may be the act of emplacing, seating, or fixing into position a spare,
repair part, or module (component or assembly) in a manner to allow the proper functioning of an
equipment or system.
8. Paint. To prepare and spray color coats of paint so that the ammunition can be identified and
protected. The color indicating primary use is applied, preferably, to the entire exterior surface as the
background color of the item. Other markings are to be repainted as original so as to retain proper
ammunition identification.
9. Replace. To remove an unserviceable item and install a serviceable counterpart in its place.
“Replace” is authorized by the MAC and assigned maintenance level is shown as the third position
code of the Source, Maintenance and Recoverability (SMR) code.
NOTE
The following definitions are applicable to the “repair” maintenance function:
11. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical
publications. Overhaul is normally the highest degree of maintenance performed by the Army.
Overhaul does not normally return an item to like new condition.
12. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment
to a like new condition in accordance with original manufacturing standards. Rebuild is the highest
degree of material maintenance applied to Army equipment. The rebuild operation includes the act of
returning to zero those age measurements (e.g., hours/miles.) considered in classifying Army
equipment/components.
Column (1) Group Number. Column (1) lists Functional Group Code (FGC) numbers, the purpose of
which is to identify maintenance significant components, assemblies, subassemblies, and modules with
the Next Higher Assembly (NHA).
Column (2) Component/Assembly. Column (2) contains the names of components, assemblies,
subassemblies, and modules for which maintenance is authorized.
Column (3) Maintenance Function. Column (3) lists the functions to be performed on the item listed in
column (2). (For a detailed explanation of these functions refer to “Maintenance Functions” outlined
above).
Column (4) Maintenance Level. Column (4) specifies each level of maintenance authorized to perform
each function listed in column (3), by indicating work time required (expressed as manhours in whole
hours or decimals) in the appropriate subcolumn. This work time figure represents the active time
required to perform that maintenance function at the indicated level of maintenance. If the number or
complexity of the tasks within the listed maintenance function varies at different maintenance levels,
appropriate work time figures are to be shown for each level. The work time figure represents the
average time required to restore an item (assembly, subassembly, component, module, end item, or
system) to a serviceable condition under typical field operating conditions. This time includes preparation
time (including any necessary disassembly/assembly time), troubleshooting/fault location time, and
quality assurance time in addition to the time required to perform the specific tasks identified for the
maintenance functions authorized in the MAC. The system designations for the various maintenance
levels are as follows:
Field:
Sustainment:
NOTE
The “L” maintenance level is not included in column (4) of the MAC. Functions to this level of
maintenance are identified by work time figure in the “H” column of column (4), and an
associated reference code is used in the REMARKS column (6). This code is keyed to the
remarks and the SRA complete repair application is explained there.
Column (5) Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool
sets (not individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special
tools, special TMDE and special support equipment required to perform the designated function. Codes
are keyed to the entries in the tools and test equipment table.
Column (6) Remarks Code. When applicable, this column contains a letter code, in alphabetic order,
which is keyed to the remarks table entries.
Column (1) - Tool or Test Equipment Reference Code. The tool or test equipment reference code
correlates with a code used in column (5) of the MAC.
Column (2) - Maintenance Level. The lowest level of maintenance authorized to use the tool or test
equipment.
Column (4) - National Stock Number (NSN). The NSN of the tool or test equipment.
Column (1) - Remarks Code. The code recorded in column (6) of the MAC.
Column (2) - Remarks. This column lists information pertinent to the maintenance function being
performed as indicated in the MAC.
Table 3. Remarks
for the MC-4 Ram Air Free-Fall Personnel Parachute System
(1) (2)
REMARKS REMARKS
CODE
A Inspect is a Technical Rigger Type Inspection.
B Service is cleaning of equipment.
C Service is the packing of parachutes.
D Repair by restitching, darning, retacking, or restencilling the canopy panel.
Repair at the unit maintenance level consists of darning, restitching, patching and the
E
replacement of parts authorized for unit maintenance.
Repair by darning, retacking, restitching, splice the edge binding, and repairing grommets.
F
Replacement of parts authorized for unit maintenance.
G Perform ripcord pocket test.
SUPPORTING INFORMATION
MC-4 RAM AIR FREE-FALL PERSONNEL PARACHUTE SYSTEM
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL), INTRODUCTION
SCOPE
This manual lists and authorizes spare and repair parts; special tools; special test, measurement, and
diagnostic equipment (TMDE); and other special support equipment required for performance of
organizational, direct support, and general support maintenance of the MC-4 Ram Air Free-Fall Personnel
Parachute System. It authorizes the requisitioning, issue, and disposition of spares, repair parts and
special tools, as indicated by the Source, Maintenance and Recoverability (SMR) codes.
GENERAL INFORMATION
This Repair Parts and Special Tools List is divided into the following sections:
WP 0057 00, Repair Parts List. A list of spares and repair parts authorized by this RPSTL is for use in
the performance of maintenance. The list also includes parts that must be removed for replacement of the
authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with
the parts in each group listed in ascending figure, and item, number sequence. Bulk materials are listed.
Special Tools List. (Not Applicable). No special tools are required to assemble the MC-4 Parachute.
Common tools are listed in WP 0056 00 because they are required for performance of packing and
maintenance procedures/tasks. These tools are authorized under Chapter 1, WP 0001 00 of this manual.
Cross Reference Indexes. A list, in National Item Identification Number (NIIN) sequence, of all National
Stock Numbers (NSN) appearing in the listings (WP 0074 00), followed by a list in alphanumeric sequence
of all part numbers appearing in the listings (WP 0075 00). National stock numbers and part numbers are
cross-referenced to each illustration figure and item number appearance.
EXPLANATION OF COLUMNS
Column 1, Item No. Indicates the number used to identify items called out in the illustration.
Column 2, SMR Code. The Source, Maintenance, and Recoverability (SMR) code is a 5-position code
containing supply/requisitioning information, maintenance category authorization criteria, and disposition
instructions, as shown in the following breakout:
*Complete Repair: Maintenance capacity, capability, and authority to perform all the corrective
maintenance tasks of the REPAIR function in a use/user environment in order to restore serviceability
to a failed item.
0064 00-1
TM 10-1670-287-23&P 0064 00
Source Code. The source code tells you how to get an item needed for maintenance, repair, or
overhaul of an end item/equipment. Source codes are always the first and second positions of the
SMR code. Explanations of source codes follow:
0064 00-2
TM 10-1670-287-23&P 0064 00
NOTE
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to USE and
REPAIR support items. The maintenance codes are entered in the third and fourth positions of the
SMR Code as follow:
Third position. The maintenance code entered in the third position tells you the lowest
maintenance level authorized to remove, replace, and use an item. The maintenance code entered
in the third position will indicate authorization to one of the following levels of maintenance.
Fourth position. The maintenance code entered in the fourth position tells whether or not the item
is to be repaired and identifies the lowest maintenance level with the capability to do complete
repair (i.e., perform all authorized repair functions.) Some limited repair may be done on the item at
a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR
code. This position will contain one of the following maintenance codes.
0064 00-3
TM 10-1670-287-23&P 0064 00
Recoverability code. Recoverability codes are assigned to items to indicate the disposition action on
unserviceable items. The recoverability code is entered in the fifth position of the SMR code as
follows:
0064 00-4
TM 10-1670-287-23&P 0064 00
Column 3, CAGE Code. The Commercial and Government Entity Code (CAGEC) is a 5-digit numeric
code that is used to identify the manufacturer, distributor, or Government agency that supplies the item.
Column 4, Part Number. Indicates the primary number used by the manufacturer (individual, company,
firm, corporation, or Government activity), which controls the design and characteristics of the item by
means of its engineering drawings, specifications, standards, and inspection requirements to identify an
item or range of items.
NOTE
When you use an NSN to requisition an item, the item you receive
may have a different part number from the part ordered.
Column 5, Description and Usable on Code (UOC). This column includes the following information:
1. The Federal item name and, when repaired, a minimum description to identify the item.
2. The physical security classification of the item is indicated by the parenthetical entry, (insert applicable
physical security classification abbreviation, e.g., Phy Sec CI (C) – Confidential, Phy Sec CI (S)
Secret, Phy Sec CI (T) – Top Secret.
3. Items that are included in kits and sets are listed below the name of the kit or set.
4. Spare/repair parts that make up an assembled item are listed immediately following the assembled
item line entry.
5. Part numbers for bulk materials are referenced in this column in the line item entry for the item to be
manufactured/fabricated.
6. When the item is not used will all serial numbers of the same model, the effective serial numbers are
shown on the last line(s) of the description (before UOC).
7. The usable on code, when applicable (see the “SPECIAL INFORMATION” paragraph below).
8. In the Special Tools List section, the Basis of Issue (BOI) appears as the last line(s) in the entry for
each special tool, special TMDE, and other special support equipment. When density of equipment
supported exceeds density spread indicated in the BOI, the total authorization is increased
proportionately.
0064 00-5
TM 10-1670-287-23&P 0064 00
9. The statement END OF FIGURE appears just below the last item description in Column 5 for a given
figure.
Column 6, QTY. The QTY (quantity per figure column) indicates the quantity of the item used in the
breakout shown on the illustration figure, which is prepared for a functional group, sub functional group, or
an assembly. A “V” appearing in the column, in lieu of a quantity, indicates that the quantity is variable
and may vary from application to application.
SPECIAL INFORMATION
The Usable on Code title appears in the lower right corner of column (5), Description. Usable on codes
are shown in the right-hand margin of the description column.
Bulk materials required to manufacture items are listed in the Bulk Material group of this manual. NSNs
for bulk materials are also referenced in the description column of the line item entry for the item to be
manufactured/fabricated. Detailed manufacturing instructions for items source coded to be manufactured
or fabricated are found in this manual.
Detailed assembly instructions for items source coded to be assembled from component spare/repair
parts are found in this manual. Items that make up the assembly are listed immediately following the
assembled item entry.
Line item entries for repair part kits and sets appear as the last entries in the repair part listing for the
figure in which their parts are listed as repair parts.
Items that have the word Bulk in the figure number column will have an index number shown in the item
number column. This index number is furnished for use as a cross-reference between the National Stock
Number/Part Number Index and the bulk material list.
In the repair parts list, some items are indented to show that they are components of the item under which
they are indented.
EXPLANATION OF COLUMNS
National Stock Number (NSN) Index.
1. Stock number column. This column lists the NSN by National Item Identification Number (NIIN)
sequence. The NIIN consists of the last nine digits of the NSN, i.e.
NSN
5305-01-574-1467
NIIN
When using this column to locate an item, ignore the first 4 digits of the NSN. However, the
complete NSN should be used when ordering items by stock number.
2. Fig. column. This column lists the number of the figure where the item is identified/located.
3. Item column. The item number identifies the item associated with the figure listed in the adjacent Fig.
column. This item is also identified by the NSN listed on the same line.
0064 00-6
TM 10-1670-287-23&P 0064 00
Part Number Index. Part numbers in this index are listed by part number in ascending alphanumeric
sequence (i.e., vertical arrangement of letter and number combination which places the first letter or digit
of each group in order A through Z, followed by the numbers 0 through 9, and each following letter or digit
in like order).
1. CAGEC column. The Commercial and Government Entity Code is a 5-digit numeric code used to
identify the manufacturer, distributor, or Government agency, etc., that supplies the item.
2. Part number column. Indicates the primary number used by the manufacturer (individual, firm,
corporation, or Government activity) that controls the design and characteristics of the item by means
of its engineering drawings, specifications, standards, and inspection requirements to identify an item
or range of items.
3. Stock number column. This column lists the NSN for the associated part number and manufacturer
identified in the part number and CAGEC columns to the left.
4. Fig. column. This column lists the number of the figure where the item is identified/located.
5. Item column. The item number is that number assigned to the item as it appears in the figure
referenced in the adjacent figure number column.
1. First. Using the table of contents, determine the functional group or sub-functional group to which the
item belongs. This is necessary since the figures are prepared for functional groups and sub-
functional groups, and listings are divided into the same groups.
2. Second. Find the item on the figure covering the functional group or sub-functional group to which the
item belongs.
3. Third. Identify the item on the figure and note the item number of the item.
4. Fourth. Refer to the Repair Parts List for the figure to find the line item entry for the item number
noted on the figure.
1. First. Using the Index of National Stock Numbers and Part Numbers, find the pertinent National Stock
Number or part number. The NSN index is in the National Item Identification Number (NIIN)
*sequence. The part numbers in the Part Number index are listed in ascending alphanumeric
sequence. Both indexes cross-reference you to the illustration figure and item number of the item you
are looking for.
NSN
5305-01-574-1467
NIIN
*The NIIN consists of the last 9 digits of the NSN, as shown above.
0064 00-7
TM 10-1670-287-23&P 0064 00
2. Second. After finding the figure and item number, verify that the item is the one you’re looking for,
then locate the item number in the repair parts list for the figure.
0064 00-8
TM 10-1670-287-23&P 0065 00
2
1
3
8
7 4
0065 00-(1Blank)/2
TM 10-1670-287-23&P 0065 00
9
10
12 11
0065 00-3
TM 10-1670-287-23&P 0065 00
1-IN.
13
14
15
12-IN. ± ½-IN.
16
17
22 ½-IN.
to 23 ½-IN.
18
0065 00-4
TM 10-1670-287-23&P 0065 00
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
Ripcord Assembly,
4 PAOZZ 1670-01-330-3281 81337 11-1-3525 1
Reserve
Deployment Bag
7 PAOOO 1670-01-334-7597 81337 11-1-3521-1 1
Assembly, Main
Deployment System,
8 PAOZZ 1670-01-342-7686 81337 11-1-3520-1 1
Reserve
Parachute Assembly,
9 PAOOO 1670-01-332-3916 81337 11-1-3518-0 1
Main Parachute
Parachute Assembly,
10 PAOOO 1670-01-330-3279 81337 11-1-3518-1 1
Reserve Parachute
Harness/Container
12 PAOOO 1670-01-330-3280 81337 11-1-3517-1 1
Assembly
0065 00-5
TM 10-1670-287-23&P 0065 00
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
Pocket Assembly,
15 PAOZZ 1670-01-475-1207 81337 11-1-4235-1 1
Padded, AR2
END OF FIGURE
0065 00-6
TM 10-1670-287-23&P 0066 00
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
END OF FIGURE
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
END OF FIGURE
13 4
12
5
11
10
9
8 7
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
Link, Connector,
7 PAOZZ 1670-01-330-3691 63266 HSS358-6 Stainless Steel #6 or 4
equal
Slider Assembly
8 PAOOO 1670-01-330-3744 81337 11-1-3531-1 Domed, 27-IN. by 28- 1
IN.
0068 00-3
TM 10-1670-287-23&P 0068 00
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
END OF FIGURE
0068 00-4
TM 10-1670-287-23&P 0069 00
13 4
12
11 5
10
9
8 7
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
0069 00-3
TM 10-1670-287-23&P 0069 00
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
END OF FIGURE
0069 00-4
TM 10-1670-287-23&P 0070 00
5
5
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
END OF FIGURE
GROUP 06 HARNESS/CONTAINER
2
1 3
4
1
7
8
1
1 14
5
6
7
4 8
5
6 5
13 6
7
18 8
17
16
2
9
4 10
15
11
12
GROUP 06 HARNESS/CONTAINER
26
1
25
10
7
5 8
6 19
5
6
5
6
1
1
24
20
21
23
22
ROTATED 180°
GROUP 06 HARNESS/CONTAINER
REPAIR PARTS LIST
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
Grommet, Rolled
#0
1 PAOZZ 5325-01-506-9046 57771 Rim/Spur Washer, 305 7
RRGSW305SS
Stainless Steel, No. 0,
Grommet, Rolled
#0
4 PAOZZ 5325-01-506-9046 57771 Rim/Spur Washer, 305 4
RRGSW305SS
Stainless Steel, No. 0,
GROUP 06 HARNESS/CONTAINER
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
Grommet, Rolled
#2
16 PAOZZ 5325-01-506-9030 57771 Rim/Spur Washer 305 1
RRGSW305SS
Stainless Steel, No. 2
Housing, Ripcord,
19 XBOZZ 81337 PS70104 1
Reserve, 11-IN.
GROUP 06 HARNESS/CONTAINER
REPAIR PARTS LIST
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
END OF FIGURE
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
(6)
(1) (2)
(3) (4) (5) DESCRIPTION AND (7)
ITEM SMR
NSN CAGEC PART NO. USABLE ON CODES QTY
NO. CODE
(UOC)
END OF FIGURE
Not Applicable
SCOPE
This appendix lists expendable supplies and materials you will need to operate and maintain the 35-Foot
Diameter Parachute. These items are authorized to you by CTA 50-970, Expendable Items (Except
Medical, Class V, Repair Parts, and Heraldic Items).
EXPLANATION OF COLUMNS
Column 1, Item Number. This number is assigned to the entry in the listing and is referenced in the
narrative instructions to identify the material (e.g., Use Cloth, Abrasive (Item 6, WP 0055 00)).
Column 2, Level. This column identifies the lowest level of maintenance that requires the listed item.
(Enter as applicable).
C - Operator or Crew
O - Unit Maintenance
F - Direct Support Maintenance
H - General Support Maintenance
D - Depot Maintenance
Column 3, National Stock Number (NSN). This is the National stock number assigned to the item; use it
to request or requisition the item.
Column 4, Description. Indicates the Federal item name and, if required, a description to identify the
item.
Column 5, Unit of Measure (U/M). Indicates the measure used in performing the actual maintenance
function. This measure is expressed by a two-character alphabetical abbreviation (e.g., ea., in., pr.). If the
unit of measure differs from the unit of issue, requisition the lowest unit of issue that will satisfy your
requirements.
1. The MC-4 Continuity Suspension Device is constructed from a suitable piece of metal
or plastic tubing, wood, or other light-weight material (approximately 16-feet in length).
3. Ensure both the clamps and the Suspension Device are capable of supporting the
weight of an MC-4 main or reserve parachute.
Supporting Device
Clamps
4. Once constructed, hang from a convenient point, normally from the ceiling, high enough to ensure the
entire canopy is off the ground.
Supporting Device
MC-4 Canopy
0077 00-1
TM 10-1670-287-23&P 0077 00
T-Handle as
Required
0077 00-2
TM 10-1670-287-23&P
ALPHABETICAL INDEX
A
AAD Junction Plate .........................................................................................................................0045 00-1
Accordion Folding ...........................................................................................................................0061 00-1
Acronyms and Abbreviations ..........................................................................................................0001 00-3
Activation Device, Installing ..........................................................................................................0014 00-43
After-Use Receipt............................................................................................................................0004 00-8
Air Force Technical Order Forms....................................................................................................0062 00-3
Air Force Technical Orders .............................................................................................................0062 00-2
Airing (and Shakeout) (Unit)............................................................................................................0009 00-1
Application of Markings ............................................................................................... 0005 00-9/0006 00-12
AR2 Power Cable Assembly Installation/Mounting.........................................................................0047 00-1
AR2 Ripcord Release Pocket..........................................................................................................0046 00-1
Army Regulations............................................................................................................................0062 00-2
Assembly – Reserve Parachute......................................................................................................0005 00-1
Attaching Loop, Suspension Line ...................................................................................................0036 00-1
Attaching Loop, Suspension Line ...................................................................................................0056 00-1
Attaching Risers to Harness............................................................................................................0014 00-2
Attachment Control Lines to Control Toggles ...............................................................................0005 00-10
Attachment of Canopy to Risers ....................................................................................0005 00-6/0006 00-9
Attachment of Pilot Chute, Bridle Line, and Deployment Bag ......................................................0006 00-13
Attachment of Risers to Harness/Container....................................................................................0005 00-1
Attachment of the AR2 ..................................................................................................................0013 00-36
B
Basting (DS)....................................................................................................................................0050 00-1
Basting (Unit) ..................................................................................................................................0015 00-2
Bulk Materials..................................................................................................................................0072 00-1
C
Canopy Repair, General (Main and Reserve).................................................................................0024 00-1
Canopy Replacement, Main............................................................................................................0025 00-1
Canopy Replacement, Reserve ......................................................................................................0026 00-1
Canopy Rib .....................................................................................................................................0058 00-1
Canopy Trim Check ......................................................................................................................0006 00-14
Canopy, Release Ripcord and Housing..........................................................................................0042 00-1
Cascade Lines (Alternate Method) .................................................................................................0055 00-1
Cleaning and Drying (Unit)..............................................................................................................0010 00-1
Cleaning Fabric Items With Hand Dishwashing Compound ...........................................................0010 00-1
Closing Container...................................................................................................... 0013 00-24/0014 00-31
Common Name ...............................................................................................................................0001 00-3
Common Tools and Equipment ......................................................................................................0001 00-5
Configuration/Condition ..................................................................................................................0004 00-2
Connector Links, Main and Reserve Canopy .................................................................................0032 00-1
Container/Harness ..........................................................................................................................0037 00-1
Index -1
TM 10-1670-287-23&P
C - continued
D
Darning (DS) ...................................................................................................................................0050 00-3
Darning (Unit)..................................................................................................................................0015 00-4
Deployment Bag..............................................................................................................................0018 00-1
Deployment Bag, Main....................................................................................................................0021 00-1
Deployment Capability ....................................................................................................................0002 00-1
Description Of Major Components..................................................................................................0002 00-1
Destruction Of Army Materiel To Prevent Enemy Use ...................................................................0001 00-2
Drop Testing Criteria ......................................................................................................................0007 00-1
Drying Fabric Items ........................................................................................................0010 00-3/0012 00-2
E
Equipment Characteristics, Capabilities And Features...................................................................0002 00-1
Equipment Data ............................................................................................................................0002 00-14
Equipment Description and Data ....................................................................................................0002 00-1
Equipment Disposition ....................................................................................................................0011 00-8
Equipment Improvements and Recommendations, Reporting (EIR)..............................................0001 00-1
Equipment Name ............................................................................................................................0001 00-3
F
Fasteners, Snap..............................................................................................................................0039 00-1
Field Manuals..................................................................................................................................0062 00-2
Flaking Canopy ........................................................................................................... 0013 00-6/0014 00-13
Folding Canopy ........................................................................................................... 0013 00-7/0014 00-15
Forms ...........................................................................................................................................0062 00-2
Fresh-Water Contamination Test....................................................................................................0012 00-1
G
General Canopy Repair (Main and Reserve)..................................................................................0024 00-1
General Procedures for Air Delivery Equipment .............................................................................0004 00-1
General Repair Procedures (DS)....................................................................................................0050 00-1
General Repair Procedures (Unit) ..................................................................................................0015 00-1
General Storage Requirements ......................................................................................................0060 00-1
Grommets........................................................................................................................................0038 00-1
Index -2
TM 10-1670-287-23&P
H
Harness/Container ..........................................................................................................................0037 00-1
Hook and Pile Tapes, Riser ............................................................................................................0035 00-1
Housing, Main Ripcord....................................................................................................................0044 00-1
Housing, Reserve Ripcord ..............................................................................................................0043 00-1
How to Use this Manual ............................................................................................................................... v
I
Illustrated List of Manufactured Items ............................................................................................0077 00-1
Initial Receipt...................................................................................................................................0004 00-1
Inspection Criteria, Porosity ............................................................................................................0048 00-1
Inspection ........................................................................................................................................0011 00-1
Installation of Safety Stow...............................................................................................................0005 00-9
Installing Attaching Tie ....................................................................................................................0004 00-2
Installing the Automatic Activation Device ....................................................................................0014 00-43
In-Storage Inspection ................................................................................................... 0011 00-8/ 0060 00-2
Introduction To Maintenance Allocation Chart (MAC) ....................................................................0063 00-1
J
Junction Plate, AAD ........................................................................................................................0045 00-1
L
Layout and Line Check ..................................................................................................0013 00-3/0014 00-6
Layout.............................................................................................................................0005 00-3/0006 00-3
Line Sets (Preferred Method), Suspension.....................................................................................0054 00-1
Lines (4A/B and 5A/B), Suspension................................................................................................0053 00-1
Lines (Alternate Method), Suspension/Cascade ............................................................................0055 00-1
Lines, Control ..................................................................................................................................0057 00-1
List of Acronyms and Abbreviations................................................................................................0001 00-3
List of Effective Pages ..................................................................................................................................A
Location And Description of Major Components.............................................................................0002 00-1
Lubrication Service Intervals ..........................................................................................................0008 00-3
M
Main and Reserve Parachute Characteristics, Table 1 ................................................................0002 00-14
Main and Reserve Pilot Chute Attachment .....................................................................................0020 00-1
Main Canopy Release Cable Channel............................................................................................0034 00-1
Main Canopy Release Ripcord and Housing ..................................................................................0042 00-1
Main Canopy Replacement.............................................................................................................0025 00-1
Main Deployment Bag.....................................................................................................................0021 00-1
Main or Reserve Canopy, Crossport...............................................................................................0027 00-1
Main Parachute, Packing Procedures.............................................................................................0014 00-1
Main Pilot Chute Bridle Line or Deployment Bag............................................................................0018 00-1
Index -3
TM 10-1670-287-23&P
M - continued
Main Pilot Chute..............................................................................................................................0019 00-1
Main Ripcord Housing.....................................................................................................................0043 00-1
Main Ripcord Pocket .......................................................................................................................0040 00-1
Main Risers .....................................................................................................................................0033 00-1
Maintenance Allocation Chart (MAC), Introduction.........................................................................0063 00-1
Maintenance Allocation Chart (MAC), Table 1................................................................................0063 00-4
Maintenance Forms, Records and Reports ....................................................................................0001 00-1
Maintenance Functions ...................................................................................................................0063 00-1
Maintenance Functions/Procedures ..............................................................................................0007 00-1
Marine Corps Forms .......................................................................................................................0062 00-3
Marking and Restencilling (DS) ......................................................................................................0052 00-1
Marking and Restencilling (Unit) .....................................................................................................0017 00-1
Marking Parachutes ........................................................................................................................0004 00-2
Modification Work Order (MWO) Compliance Record Page ..........................................................0004 00-6
N
National Stock Number Index .........................................................................................................0074 00-1
Nomenclature Cross-Reference List...............................................................................................0001 00-3
O
Official Name ..................................................................................................................................0001 00-3
Ozone Depleting Substances (ODS) .............................................................................................0001 00-1
P
Packing Procedures – Main Parachute...........................................................................................0014 00-1
Packing Procedures – Reserve Parachute .....................................................................................0013 00-1
Pack-In-Process Inspection ...........................................................................................0011 00-1/0014 00-2
Parachute Log Record ...................................................................................................................0004 00-2
Parachute Repack Interval .............................................................................................................0007 00-1
Part Number Index ..........................................................................................................................0075 00-1
Patching Crossports........................................................................................................................0027 00-1
Pilot Chute Attachment, Main and Reserve ....................................................................................0020 00-1
Pilot Chute, Main.............................................................................................................................0019 00-1
Porosity Inspection Criteria .............................................................................................................0048 00-1
Porosity Procedures........................................................................................................................0048 00-1
Power Cable Assembly Installation/Mounting, AR2........................................................................0047 00-1
Preparation for Shipment ..............................................................................................0001 00-3/0061 00-1
Preparation for Storage..................................................................................................0001 00-3/0060 00-1
Preventive Maintenance Checks And Services (PMCS) ...............................................................0008 00-1
Preventive Maintenance Checks And Services (PMCS), Introduction ...........................................0007 00-1
Publication Indexes ........................................................................................................................0062 00-1
Index -4
TM 10-1670-287-23&P
R
3-Ring Release/Riser Inspection ....................................................................................................0011 00-3
Receipt of Used Parachute .............................................................................................................0004 00-8
References ......................................................................................................................................0062 00-1
References, Air Force Technical Order Forms ...............................................................................0062 00-3
References, Air Force Technical Orders.........................................................................................0062 00-2
References, Army Regulations .......................................................................................................0062 00-2
References, DA PAM ......................................................................................................................0062 00-1
References, Field Manuals .............................................................................................................0062 00-1
References, Forms..........................................................................................................................0062 00-2
References, Joint Regulations ........................................................................................................0062 00-2
References, Marine Corps Forms...................................................................................................0062 00-3
References, Publication Indexes ....................................................................................................0062 00-1
References, Technical Bulletins......................................................................................................0062 00-2
References, Technical Manuals......................................................................................................0062 00-1
Repair Parts and Special Tools List (RPSTL), Introduction............................................................0064 00-1
Repair Procedures, General (DS)...................................................................................................0050 00-1
Repair Procedures, General (Unit) .................................................................................................0015 00-1
Replacements, Section ...................................................................................................................0059 00-1
Replacing a Filled Out or Unserviceable Log Record.....................................................................0004 00-7
Replacing a Lost Log Record..........................................................................................................0004 00-8
Replacing Crossport........................................................................................................................0027 00-3
Reporting Equipment Improvement Recommendations (EIRs)......................................................0001 00-1
Reporting Errors and Recommending Improvements ................................................................................... i
Reserve Canopy Replacement .......................................................................................................0026 00-1
Reserve Canopy, Crossport............................................................................................................0027 00-1
Reserve Parachute Characteristics, Table 1 ................................................................................0002 00-14
Reserve Parachute, Assembly........................................................................................................0005 00-1
Reserve Parachute, Packing Procedures .......................................................................................0013 00-1
Reserve Pilot Chute Attachment.....................................................................................................0020 00-1
Reserve Pilot Chute or Reserve Deployment Bag and Bridle Line.................................................0022 00-1
Reserve Ripcord Housing ...............................................................................................................0043 00-1
Reserve Ripcord Pocket .................................................................................................................0041 00-1
Restenciling (DS) ............................................................................................................................0052 00-1
Restenciling (Unit)...........................................................................................................................0017 00-1
Restitching (DS) ..............................................................................................................................0050 00-2
Restitching (Unit).............................................................................................................................0015 00-2
Rib, Canopy ....................................................................................................................................0058 00-1
Rigger Rolling..................................................................................................................................0061 00-1
Rinsing Parachute Assembly Immersed in Fresh-Water ...............................................0010 00-2/0012 00-2
Rinsing Parachute Assembly Immersed in Salt-Water ..................................................0010 00-2/0012 00-1
Ripcord Grip Test ............................................................................................................................0006 00-1
Ripcord Housing, Main....................................................................................................................0044 00-1
Ripcord Housing, Reserve ..............................................................................................................0037 00-1
Ripcord Pocket, Main ......................................................................................................................0040 00-1
Ripcord Pocket, Reserve ................................................................................................................0041 00-1
Ripcord Release Pocket, AR2.........................................................................................................0046 00-1
Ripcord Test....................................................................................................................................0005 00-1
Riser Hook and Pile Tapes .............................................................................................................0035 00-1
Risers, Main ....................................................................................................................................0033 00-1
Routine Inspection ..........................................................................................................................0011 00-1
Index -5
TM 10-1670-287-23&P
S
Safety Stow Loop ............................................................................................................................0023 00-1
Safety, Care and Handling .......................................................................................... 0001 00-5/0002 00-14
Salt-Water Contamination Test.......................................................................................................0012 00-1
Scope on Manual ............................................................................................................................0001 00-1
Searing and Waxing (DS) ...............................................................................................................0051 00-1
Searing and Waxing (Unit) ..............................................................................................................0016 00-1
Searing Crossports .........................................................................................................................0027 00-2
Section Replacements ....................................................................................................................0059 00-1
Service Upon Receipt .....................................................................................................................0004 00-1
Setting Deployment Breaks.............................................................................................................0014 00-8
Sewing Machine Code Symbols, Table 1 (DS)...............................................................................0050 00-2
Sewing Machine Code Symbols, Table 1 (Unit) .............................................................................0015 00-2
Sewing Procedures (DS).................................................................................................................0050 00-1
Sewing Procedures (Unit) ...............................................................................................................0015 00-1
Shakeout and Airing (Unit) ..............................................................................................................0009 00-1
Shipment .........................................................................................................................................0061 00-1
Shipment, Preparation for ...............................................................................................................0061 00-1
Slack Checker Inspection................................................................................................................0011 00-6
Slider Stop, Main and Reserve Canopy..........................................................................................0031 00-1
Slider, Main and Reserve Canopy ..................................................................................................0030 00-1
Snap Fasteners...............................................................................................................................0039 00-1
Spanwise Line Check....................................................................................................................0006 00-23
Special Tools List ............................................................................................................................0073 00-1
Special Tools, TMDE and Support Equipment ...............................................................................0001 00-5
Stabilizer Left or Right, Main or Reserve Canopy...........................................................................0028 00-1
Stitching (DS) ..................................................................................................................................0050 00-2
Stitching (Unit).................................................................................................................................0015 00-2
Stitching and Restitching Specifications, Table 2 (DS)...................................................................0050 00-2
Stitching and Restitching Specifications, Table 2 (Unit) .................................................................0015 00-2
Storage Criteria ...............................................................................................................................0060 00-1
Storage Requirements, General .....................................................................................................0060 00-1
Storage Specifics for Parachutes....................................................................................................0060 00-1
Storage, Preparation for..................................................................................................................0060 00-1
Stow Canopy and Suspension Lines ............................................................................................0013 00-21
Stowing Canopy in Deployment Bag ............................................................................................0014 00-28
Stowing Suspension Lines ............................................................................................................0014 00-29
Stroke Simulator Test................................................................................................ 0013 00-34/0014 00-37
Suspension Line Attaching Loop ....................................................................................................0036 00-1
Suspension Line Attaching Loop ....................................................................................................0056 00-1
Suspension Line Sets (Preferred Method)......................................................................................0054 00-1
Suspension Lines (4A/B and 5A/B).................................................................................................0053 00-1
Suspension Lines/Cascade Lines (Alternate Method)....................................................................0055 00-1
T
Table of Contents...........................................................................................................................................ii
Tail Seam, Main or Reserve Canopy ..............................................................................................0029 00-1
Technical Bulletins ..........................................................................................................................0062 00-2
Technical Manuals ..........................................................................................................................0062 00-1
Technical/Rigger-Type Inspection ..................................................................................................0011 00-1
Index -6
TM 10-1670-287-23&P
T
Temporary Tacking (DS).................................................................................................................0050 00-1
Temporary Tacking (Unit) ...............................................................................................................0015 00-1
Theory of Operation ........................................................................................................................0003 00-1
W
Warning Summary ........................................................................................................................................ a
Warranty Information.......................................................................................................................0001 00-3
Waxing (DS)....................................................................................................................................0051 00-1
Waxing (Unit) ..................................................................................................................................0016 00-1
JOHN M. KEANE
General, United States Army
Official: Acting Chief of Staff
JOEL B. HUDSON
Administrative Assistant to the
Secretary of the Army
0318803
MICHAEL E. RYAN
GENERAL, USAF
Chief of Staff
Official:
GEORGE T. BABBETT
General, USAF
Commander, Air Force Materiel Command
D.G. MORRAL
Rear Admiral, USN
Program Executive Officer
For Expeditionary Warfare
Naval Sea Systems Command
R.P SHOCKEY
Director, Program Support
Marine Corps Systems Command
DISTRIBUTION:
To be distributed in accordance with Initial Distribution Number (IDN 255304), requirements for
TM 10-1670-287-23&P.
These are the instructions for sending an electronic 2028
The following format must be used if submitting an electronic 2028. The subject line must be exactly the
same and all fields must be included; however only the following fields are mandatory: 1, 3, 4, 5, 6, 7, 8,
9, 10, 13, 15, 16, 17, and 27.
From: “Whomever” <[email protected]>
To: [email protected]
Subject: DA Form 2028
1. From: Joe Smith
2. Unit: home
3. Address: 4300 Park
4. City: Hometown
5. St: MO
6. Zip: 77777
7. Date Sent: 19--OCT--93
8. Pub no: 55--2840--229--23
9. Pub Title: TM
10. Publication Date: 04--JUL--85
11. Change Number: 7
12. Submitter Rank: MSG
13. Submitter FName: Joe
14. Submitter MName: T
15. Submitter LName: Smith
16. Submitter Phone: 123--123--1234
17. Problem: 1
18. Page: 2
19. Paragraph: 3
20. Line: 4
21. NSN: 5
22. Reference: 6
23. Figure: 7
24. Table: 8
25. Item: 9
26. Total: 123
27. Text:
This is the text for the problem below line 27.
RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part II (reverse) for Repair Parts and Special Tool DATE
Lists (RPSTL) and Supply Catalogs/Supply Manuals
BLANK FORMS (SC/SM). 21 October 2003
For use of this form, see AR 25-30; the proponent agency is ODISC4.
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
COMMANDER
U.S. ARMY TANK-AUTOMOTIVE AND ARMAMENT COMMAND PFC Jane Doe
ATTN: AMSTA-LC-CECT CO A 3rd Engineer BR
15 KANSAS STREET
NATICK, MA 01760-5052
Ft. Leonardwood, MO 63108
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE
TM 10-1670-296-23&P 30 October 2002 Unit Manual for Ancillary Equipment for Low Velocity Air
Drop Systems
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).
0036 00-2
1 In table 1, Sewing Machine Code Symbols, the second
sewing machine code symbol should be MD ZZ not MD
22.
TM 10-1670-296-23&P 30 October 2002 Unit Manual for Ancillary Equipment for Low
Velocity Air Drop Systems
TOTAL NO. OF
PAGE COLM LINE NATIONAL REFERENCE FIGURE ITEM MAJOR ITEMS
NO. NO. NO. STOCK NUMBER NO. NO. NO. SUPPORTED RECOMMENDED ACTION
0066 00-1
4 Callout 16 in figure 4 is pointed
to a D-Ring. In the Repair Parts
List key for figure 4, item 16 is
called a Snap Hook. Please
correct one or the other.
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)
UASPPC V3.00
RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part II (reverse) for Repair Parts and Special Tool DATE
Lists (RPSTL) and Supply Catalogs/Supply Manuals
BLANK FORMS (SC/SM).
For use of this form, see AR 25-30; the proponent agency is ODISC4.
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
COMMANDER
U.S. ARMYTANK-AUTOMOTIVE AND ARMAMENT COMMAND
ATTN: AMSTA-LC-CECT
15 KANSAS STREET
NATICK, MA 01760-5052
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE
TM 10-1670-287-23&P 30 July 2003 MC-4 RAM AIR FREE FALL PERSONNEL PARACHUTE
SYSTEM
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
COMMANDER
U.S. ARMYTANK-AUTOMOTIVE AND ARMAMENT COMMAND
ATTN: AMSTA-LC-CECT
15 KANSAS STREET
NATICK, MA 01760-5052
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 10-1670-23&P 30 July 2003 MC-4 RAM AIR FREE FALL PERSONNEL
PARACHUTE SYSTEM
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
UASPPC V3.00
RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part II (reverse) for Repair Parts and Special Tool DATE
Lists (RPSTL) and Supply Catalogs/Supply Manuals
BLANK FORMS (SC/SM).
For use of this form, see AR 25-30; the proponent agency is ODISC4.
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
COMMANDER
U.S. ARMYTANK-AUTOMOTIVE AND ARMAMENT COMMAND
ATTN: AMSTA-LC-CECT
15 KANSAS STREET
NATICK, MA 01760-5052
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE
TM 10-1670-287-23&P 30 July 2003 MC-4 RAM AIR FREE FALL PERSONNEL PARACHUTE
SYSTEM
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
COMMANDER
U.S. ARMYTANK-AUTOMOTIVE AND ARMAMENT COMMAND
ATTN: AMSTA-LC-CECT
15 KANSAS STREET
NATICK, MA 01760-5052
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 10-1670-23&P 30 July 2003 MC-4 RAM AIR FREE FALL PERSONNEL
PARACHUTE SYSTEM
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
UASPPC V3.00
The Metric System and Equivalents
Linear Measure Liquid Measure
1 centimeter = 10 millimeters = .39 inch 1 centiliter = 10 milliliters = .34 fl. ounce
1 decimeter = 10 centimeters = 3.94 inches 1 deciliter = 10 centiliters = 3.38 fl. ounces
1 meter = 10 decimeters = 39.37 inches 1 liter = 10 deciliters = 33.81 fl. ounces
1 dekameter = 10 meters = 32.8 feet 1 dekaliter = 10 liters = 2.64 gallons
1 hectometer = 10 dekameters = 328.08 feet 1 hectoliter = 10 dekaliters = 26.42 gallons
1 kilometer = 10 hectometers = 3,280.8 feet 1 kiloliter = 10 hectoliters = 264.18 gallons
Weights Square Measure
1 centigram = 10 milligrams = .15 grain 1 sq. centimeter = 100 sq. millimeters = .155 sq. inch
1 decigram = 10 centigrams = 1.54 grains 1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches
1 gram = 10 decigrams = .035 ounce 1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet
1 dekagram = 10 grams = .35 ounce 1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet
1 hectogram = 10 dekagrams = 3.52 ounces 1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres
1 kilogram = 10 hectograms = 2.2 pounds 1 sq. kilometer = 100 sq. hectometers = .386 sq. mile
1 quintal = 100 kilograms = 220.46 pounds
1 metric ton = 10 quintals = 1.1 short tons Cubic Measure
1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch
1 cu. decimeter = 1000 cu. centimeters = 61.02 cu. inches
1 cu. meter = 1000 cu. decimeters = 35.31 feet
Temperature (Exact)
_F Fahrenheit 5/9 (after Celsius _C
temperature subtracting 32) temperature
PIN: 069481-000