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CDM1 PDF

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0% found this document useful (0 votes)
212 views

CDM1 PDF

Uploaded by

Yogesh Gupta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

RE 17328/09.05
Replaces: 02.03

Hydraulic cylinder
Type CDM1

Series 1X
Nominal pressure 160 bar (16 MPa)

H/A 4652/95
Type CDM1MP5/...

Overview of contents Features


Contents Page
Technical data 2 – Standards: ISO 6020/1
Areas, forces, flows 2 CETOP RP 58 H
Ordering details 3 NF E 48-015
Cylinder weight 4 VW 39 D 920
Tolerances to ISO 8135 4 – Max. operating pressure up to 240 bar
Engineering software IHC-Designer 5 – 9 mounting styles
Mounting style overview 5 – Piston Ø: 25 to 200 mm
Mounting style M00 6 – Piston rod Ø: 14 to 140 mm
Mounting styles MP3/MP5 8 – Stroke lengths up to 3 m
Mounting styles MF1/MF2 10 – Self adjusting
Mounting styles MF3/MF4 12 end position cushioning
Mounting style MT4 14
Mounting style MS2 16
Flange connections 18
Drain oil connection 19
Test point 19
Potentiometer (option P) 20
Proximity switches (option E) 22
Cable for potentiometer and proximity switch 23
Self-aligning clevis 24
Mounting block 25
Pin 25
Buckling 26
Permissible stroke lengths 26 Engineering software: IHC-Designer from Rexroth
End position cushioning/damping capacity 28
Spare parts 30 Online www.boschrexroth.com/Rexroth-IHD
Tightening torques 31 Download www.boschrexroth.com/
Seal kits 31 business_units/bri/de/downloads/ihc
© 2005
by Bosch Rexroth AG, Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using
electronic systems, in any form or by means, without the prior written authorisation of Bosch Rexroth AG. In the event
of contravention of the above provisions, the contravening party is obliged to pay compensation.

CDM1 1/32 RE 17328/09.05


Technical data

Standards:
The installation dimensions and mounting styles of the cylinders Water glycol HFC on request.
meet the requirements of the following standards Pressure fluid temperature range: –20 °C bis +80 °C
ISO 6020/1, CETOP RP 58 H, NF E 48-015 and VW 39 D 920.
Viscosity range: 2.8 to 380 mm2/s
Nominal pressure: 160 bar (16 MPa)
Static proof pressure: 240 bar (24 MPa) ISO cleanliness class:
Maximum permissible degree of contamination of the pressure
With extreme shock loads the fixing elements and piston rod fluid is to ISO 4406 (c) class 20/18/15.
threads have to be laid out, taking the fatigue limits into account.
Stroke velocity: Up to 0.5 m/s
Max. operating pressure: 240 bar (24 MPa) (depending on the connection ports)
Dependent on the cylinder version and the application, suitable for
operating pressures up to 240 bar (24 MPa) (up to a maximum of Bleed screw as standard.
2 million load changes). Delivery inspection: Every cylinder is tested according to the
Installation: Optional Bosch Rexroth standards.
Pressure fluid: Cylinders can be offered as special versions, where the application
details deviate from the stated technical data.
Mineral oils DIN 51524 (HL, HLP)
Catalogue sheet RE 07100 must be taken into account for
Phosphate ester (HFD-R) installation, commissioning and maintenance of hydraulic
cylinders.
Area, forces, flows

Piston Piston Area Areas Force at 160 bar 1) Flow at 0.1 m/s 2)
rod ratio Piston Rod Annulus Pressure Diff. Pulling Out Diff. In
AL MM ϕ A1 A2 A3 F1 F2 F3 qV1 qV2 qV3
Ø mm Ø mm A1/A3 cm2 cm2 cm2 kN kN kN L/min L/min L/min
14 1.46 1.54 3.37 2.44 5.37 0.9 2.0
25 4.91 7.85 2.9
18 2.08 2.54 2.36 4.07 3.76 1.5 1.4
18 1.46 2.54 5.50 4.07 8.78 1.5 3.3
32 8.04 12.80 4.8
22 1.90 3.80 4.24 6.08 6.76 2.3 2.5
22 1.43 3.80 8.76 6.08 14.03 2.3 5.2
40 12.56 20.00 7.5
28 1.96 6.16 6.41 9.82 10.24 3.7 3.8
28 1.46 6.16 13.47 9.82 21.55 3.7 8.1
50 19.63 31.30 11.7
36 2.08 10.18 9.46 16.29 15.10 6.1 5.6
36 1.48 10.18 20.99 16.29 33.56 6.1 12.6
63 31.17 49.80 18.7
45 2.04 15.90 15.27 25.40 24.41 9.5 9.2
45 1.46 15.90 34.36 25.40 54.96 9.5 20.7
80 50.26 80.30 30.2
56 1.96 24.63 25.63 39.30 40.99 14.8 15.4
56 1.46 24.63 53.91 39.30 86.22 14.8 32.3
100 78.54 125.00 47.1
70 1.96 38.48 40.06 61.50 64.04 23.1 24.0
70 1.46 38.48 84.24 61.50 134.7 23.1 50.5
125 122.72 196.00 73.6
90 2.08 63.62 59.10 101.00 94.49 38.2 35.4
90 1.46 63.62 137.00 101.00 219.8 38.2 82.4
160 201.06 321.00 120.6
110 1.90 95.06 106.00 151.00 169.5 57.0 63.6
110 1.43 95.06 219.09 152.00 350.6 57.0 131.5
200 314.16 502.6 188.5
140 1.96 153.96 160.20 246.30 256.3 92.4 96.1

Note
1) Theoretical force (efficiency not taken into account)
2) Stroke velocity

F1 A3 A1 F2 A2

F3 qV 3 qV 1 qV 2

RE 17328/09.05 2/32 CDM1


Ordering details

CD M1 A 1X 1

Differential cylinder = CD
Option 2
Series = M1 Y = 6) State the piston
rod extension LY in
Mounting styles
mm im clear text
Without mounting = M00
W= Without option
Plain rear clevis mounting = MP3
Option 1
Self-aligning rear clevis mounting = MP5 5)
B= Drain port
Rectangular flange at head 1) = MF1 4)
E= Inductive
Rectangular flange at base 1) = MF2
proximity switches
Round flange at head = MF3 3)
P= Position measuring system,
Round flange at base = MF4
2) potentiometer
Trunnion mounting = MT4
W= Without option
foot mounting = MS2
Seal versions
Piston Ø (25 - 200 mm)
See page 2 Suitable for mineral oil – DIN 51524
HL, HLP
Piston rods - Ø (14 - 140 mm) M = Standard seal system
See page 2 T = 7) Servo quality/reduced
Stroke length in mm friction
A = 5) Chevron seal kits
Design principle
Head and base flanged =A Suitable for phosphate ester
HFD-R
Series V = Standard seal system
10 to 19 unchanged installation and connection dimensions = 1X (up to + 150°C)
Pipe connections End position cushioning
BSP- pipe threads - ISO 228/1 =B D = On both sides, self adjusting
Flange connection ISO 6162 Tab.3 (Ⳏ SAE 3000 PSI) 5) =F K = Rear end, self adjusting
Connection ports/position at head and base =1 S = Head side, self adjusting
U = Without
1
Piston rod end
Viewed on piston rod H = Thread (VW standard VW 39 D 920)
G = Thread (ISO 6020/1)
F = Piston rod end H with mounted
self-aligning clevis (see page 24)
K = Piston rod end G with mounted
self-aligning clevis (see page 24)
Notes Piston rod versions
1) = Only piston Ø 25 - 125 mm C = Hard chromium plated
2) = Always enter the XV position of the trunnion in mm in clear text H = 8) Hardened and hard chromium plated
3) L = 9) Stainless steel piston rod X4CrNiMoN 2752;
= Only piston Ø 40 - 100 mm
EN10088; hard chromium plated
Only for strokes 25 to 520 mm
Only M00; MF1; MF3; MT4; MP5
Flange connection „F“ not possible
Seal versions „A“ and „V“ not possible 5) = Only piston Ø 50 - 200 mm
End position cushioning not possible 6) = Not in combination with position measuring system „P“
4) = Only piston Ø 40 - 200 mm 7) = Only piston rod Ø 36 - 140 mm
Flange connection „F“ not possible
8) = Only piston rod Ø 14 - 110 mm
Seal version „A“ not possible
Mounting style „MS2“ not possible 9) = Max. operating pressure 160 bar (16 MPa)

Ordering examples: CDM1MT4/50/28/550A1X/B1CHDMWW, XV = 175 mm


CDM1MF3/200/110/950A1X/B1CHKAWW

CDM1 3/32 RE 17328/09.05


Cylinder weight

Piston Piston CD cylinder Per 100 mm


rod at 0 mm stroke length stroke length
AL MM M00 MP3/MP5 MF1/MF2 MF3/MF4 MT4 MS2
Ø Ø kg kg kg kg kg kg kg
25 14 2.7 2.9 3.1 3.2 3.1 3.5 0.33
18 2.8 3.0 3.2 3.3 3.2 3.6 0.41
18 3.7 4.0 4.4 4.7 4.4 6.1 0.55
32
22 3.9 4.2 4.6 4.9 4.6 6.3 0.65
22 6.0 6.4 7.2 7.2 7.3 8.4 0.85
40
28 6.2 6.6 7.4 7.4 7.5 8.6 1.04
28 7.8 8.3 9.4 9.9 9.9 11.8 1.18
50
36 7.9 8.4 9.5 10.0 10 11.9 1.48
36 13.4 14.3 16.1 17.7 16.7 19.8 1.80
63
45 13.8 14.7 16.5 18.1 17.1 20.2 2.30
45 19.4 21.0 23.6 24.5 25.0 30.4 2.90
80
56 19.9 21.5 24.1 25.0 25.5 30.9 3.50
56 35.7 39.0 41.9 45.1 45.9 54.1 4.60
100
70 36.7 40.0 43.9 46.1 46.9 55.1 5.70
70 57.4 62.2 65.7 67.0 74.4 84.6 7.20
125
90 58.6 63.4 66.9 68.2 75.6 85.8 9.20
90 103 113 – 118 124 143 11.5
160
110 106 116 – 121 127 146 13.9
110 183 203 – 207 229 253 15.3
200
140 185 205 – 209 231 255 19.9

Tolerances to ISO 8135

Installation dimensions W WC XC1) XO1) XS XV ZF1) ZP1) Stroke tolerances

Mounting style MF1 MF3 MP3 MP5 MS2 MT4 MF2 MF4
Stroke length Tolerances

0 – 499 ±2 ± 1.5 ± 1.5 ± 1.5 ±2 ±2 ± 1.5 ± 1.5 +3

50 – 1249 ± 2.8 ± 2.8 ±2 ±2 ± 2.8 ± 2.8 ±2 ±2 +4


1250 – 3000 ±4 ±4 ±3 ±3 ±4 ±4 ±3 ±3 +6

Note
1) Stroke length included

RE 17328/09.05 4/32 CDM1


Engineering software IHC-Designer

The IHC-Designer (Interactive Hydraulics Cylinder Designer) is an efficiently. After being guided through the product selection, the user
engineering and selection aid for hydraulic cylinders. With the aid of quickly obtains reliable and exact technical data of the selected
the IHC-Designer it is possible for designers of machines and systems, components as well as the associated 2D and 3D-CAD data in the
by the logically guded type code questionnaire, to quickly and reliable correct file format for all current CAD systems.
find the optimum hydraulic cylinder solution. The software enables You, as a user thereby reduce your costs and therefore increase your
the design and engineering tasks to be carried out quicker and competitiveness.

Mounting style overview

CDM1 M00
See pages 6, 7

CDM1 MP3 CDM1 MP5


See pages 8, 9 See pages 8, 9

CDM1 MF1 CDM1 MF2


See pages 10, 11 See pages 10, 11

CDM1 MF3 CDM1 MF4


See pages 12, 13 See pages 12, 13

CDM1 MT4 CDM1 MS2


See pages 14, 15 See pages 16, 17

CDM1 5/32 RE 17328/09.05


Mounting style M00

CDM1 M00

Y PJ + X*
D4 3,2
c
EE

Ø2
G1
α

0
/8
NV 3)

4)
X1
Ø MM

Ø DA
Ø BL

Ø BL
KK

ØD

VE LA LB
WF
A ZJ + X*
ZB + X*

RE 17328/09.05 6/32 CDM1


Dimensions CDM1 (in mm)

AL MM KK 1) A 1) KK 2) A 2) NV BL D DA D4 EE
Ø Ø ISO 6020/1 VW 39 D920 3) max. max.
14 M12x1.25 16 – – 12
25 18 32 56 33 25 G1/4
M14x1.5 18 M12x1.25 16 14
18 M14x1.5 18 – – 14
32 22 40 67 41 28 G3/8
M16x1.5 22 M14x1.5 18 17
22 M16x1.5 22 – – 17
40 28 50 78 52 34 G1/2
M20x1.5 28 M16x1.5 22 22
28 M20x1.5 28 – – 22
50 60 95 62 34 G1/2
36 M27x2 36 M20x1.5 28 28
36 M27x2 36 – – 28
63 73 116 77 42 G3/4
45 M33x2 45 M27x2 36 36
45 M33x2 45 – – 36
80 93 130 98 42 G3/4
56 M42x2 56 M33x2 45 46
56 M42x2 56 – – 46
100 114 158 122 47 G1
70 M48x2 63 M42x2 56 60
70 M48x2 63 – – 60
125 140 192 152 47 G1
90 M64x3 85 M48x2 63 75
90 M64x3 85 – – 75
160 168 238 193 58 G11/4
110 M80x3 95 M64x3 85 90
110 M80x3 95 – – 90
200 200 285 240 58 G11/4
140 M100x3 112 M80x3 95 120

AL MM Y PJ X1 VE WF ZB ZJ α LA LB
Ø Ø max. ±1 ±1
14
25 58 77 25.5 15 28 158 150 90° 59 44
18
18
32 64 89 30 19 32 178 170 90° 65 50
22
22
40 71 97 35 19 32 198 190 67° 75 58
28
28
50 72 111 44 24 38 213 205 67° 74 62
36
36
63 82 117 54 29 45 234 224 67° 82 70
45
45
80 91 134 62 36 54 260 250 45° 89 77
56
56
100 108 162 75 37 57 310 300 45° 114 93
70
70
125 121 174 92 37 60 335 325 45° 127 96
90
90
160 143 191 115 41 66 380 370 38° 155 114
110
110
200 190 224 138 45 75 480 450 38° 209 130
140

Notes
AL = Piston Ø
MM = Piston rod Ø
X* = Stroke length
1) = Thread version G (to ISO 6020/1)
2) = Thread version H (VW standard VW 39 D 920)
3) = Square or hexagon spanner flats
4) = Bleeding/measuring connection is plugged

CDM1 7/32 RE 17328/09.05


Mounting styles MP3/MP5

CDM1 MP3

Y PJ + X*
3,2
D4 c 5)

EE

Ø2
G1
“B” α

0
/8
NV 3)

4)
X1
Ø MM

Ø CD
Ø BL

Ø DA
KK

ØD

MR

VE LA LB L EP
WF EW
A ZJ + X*
XC + X*
“B – B”

“B”

CDM1 MP5

Y PJ + X*
3,2
D4 c 5)

EE
Ø2
G1

“B” α
0
/8

NV 3)
4)


X1
Ø MM

Ø CX
Ø BL

Ø DA
KK

ØD

MS 4°

VE LA LB LT EP
WF EX
A ZJ + X*
XO + X*
“B – B”

“B”

RE 17328/09.05 8/32 CDM1


Dimensions MP3/MP5 (in mm)

AL MM KK 1) A 1) KK 2) A 2) NV BL D DA D4 EE Y PJ
Ø Ø ISO 6020/1 VW 39 D920 3) max. max.
14 M12x1.25 16 – – 12
25 18 32 56 33 25 G1/4 58 77
M14x1.5 18 M12x1.25 16 14
18 M14x1.5 18 – – 14
32 22 40 67 41 28 G3/8 64 89
M16x1.5 22 M14x1.5 18 17
22 M16x1.5 22 – – 17
40 28 50 78 52 34 G1/2 71 97
M20x1.5 28 M16x1.5 22 22
28 M20x1.5 28 – – 22
50 60 95 62 34 G1/2 72 111
36 M27x2 36 M20x1.5 28 28
36 M27x2 36 – – 28
63 73 116 77 42 G3/4 82 117
45 M33x2 45 M27x2 36 36
45 M33x2 45 – – 36
80 93 130 98 42 G3/4 91 134
56 M42x2 56 M33x2 45 46
56 M42x2 56 – – 46
100 114 158 122 47 G1 108 162
70 M48x2 63 M42x2 56 60
70 M48x2 63 – – 60
125 140 192 152 47 G1 121 174
90 M64x3 85 M48x2 63 75
90 M64x3 85 – – 75
160 168 238 193 58 G11/4 143 191
110 M80x3 95 M64x3 85 90
110 M80x3 95 – – 90
200 200 285 240 58 G11/4 190 224
140 M100x3 112 M80x3 95 120

AL MM X1 VE WF ZJ XC/XO CD/CX EP EW/EX L/LT MR/MS α LA LB


Ø Ø H9/H7 h12 min. max. ±1 ±1
14
25 25.5 15 28 150 178 12 10.6 12 16 16 90° 59 44
18
18
32 30 19 32 170 206 16 14 16 20 20 90° 65 50
22
22
40 35 19 32 190 231 20 18 20 25 25 67° 75 58
28
28
50 44 24 38 205 257 25 23 25 32 32 67° 74 62
36
36
63 54 29 45 224 289 32 27 32 40 40 67° 82 70
45
45
80 62 36 54 250 332 40 32 40 50 50 45° 89 77
56
56
100 75 37 57 300 395 50 40 50 63 63 45° 114 93
70
70
125 92 37 60 325 428 63 52 63 71 71 45° 127 96
90
90
160 115 41 66 370 505 80 66 80 90 90 38° 155 114
110
110
200 138 45 75 450 615 100 84 100 112 112 38° 209 130
140

Notes
AL = Piston Ø
MM = Piston rod Ø
X* = Stroke length
1) = Thread version G (to ISO 6020/1)
2) = Thread version H (VW standard VW 39 D 920)
3) = Square or hexagon spanner flats
4) = Bleeding/measuring connection is plugged
5) = Cone head grease nipple form A to DIN 71 412

CDM1 9/32 RE 17328/09.05


Mounting styles MF1/MF2

CDM1 MF1

Y PJ + X*
3,2
D4 c
EE

Ø2
G1
α

0
/8
NV 3)

4)
X1
Ø MM

Ø BL
Ø DA
ØB

KK

R
E
ØD

VD Ø FB
W NF LA LB TF
A ZJ + X* UF
ZB + X*

CDM1 MF2

Y PJ + X*
3,2
D4 c
EE

Ø2
G1
α

0
/8
NV 3)
4)
X1
Ø MM

Ø BA
Ø BL

Ø DA
KK

R
E
ØD

VE LA LB Ø FB
WF NF TF
A ZF + X* UF

RE 17328/09.05 10/32 CDM1


Dimensions MF1/MF2 (in mm)

AL MM KK 1) A 1) KK 2) A 2) NV BL D DA D4 EE Y PJ X1 VE
Ø Ø 3) max. max.
ISO 6020/1 VW 39 D920
14 M12x1.25 16 – – 12
25 32 56 33 25 G1/4 58 77 25.5 15
18 M14x1.5 18 M12x1.25 16 14
18 M14x1.5 18 – – 14
32 40 67 41 28 G3/8 64 89 30 19
22 M16x1.5 22 M14x1.5 18 17
22 M16x1.5 22 – – 17
40 50 78 52 34 G1/2 71 97 35 19
28 M20x1.5 28 M16x1.5 22 22
28 M20x1.5 28 – – 22
50 60 95 62 34 G1/2 72 111 44 24
36 M27x2 36 M20x1.5 28 28
36 M27x2 36 – – 28
63 73 116 77 42 G3/4 82 117 54 29
45 M33x2 45 M27x2 36 36
45 M33x2 45 – – 36
80 93 130 98 42 G3/4 91 134 62 36
56 M42x2 56 M33x2 45 46
56 M42x2 56 – – 46
100 114 158 122 47 G1 108 162 75 37
70 M48x2 63 M42x2 56 60
70 M48x2 63 – – 60
125 140 192 152 47 G1 121 174 92 37
90 M64x3 85 M48x2 63 75

AL MM WF NF VD W B/BA ZJ ZB ZF E R TF UF FB α LA LB
Ø Ø f8/E9 max. max js 13 js 13 max H13 ±1 ±1
14
25 28 12 3 16 32 150 158 162 60 28.7 69.2 85 6.6 90° 59 44
18
18
32 32 16 3 16 40 170 178 186 70 35.2 85 105 9 90° 65 50
22
22
40 32 16 3 16 50 190 198 206 80 40.6 98 115 9 67° 75 58
28
28
50 38 20 4 18 60 205 213 225 100 48.2 116.4 140 11 67° 74 62
36
36
63 45 25 4 20 70 224 234 249 120 55.5 134 160 13.5 67° 82 70
45
45
80 54 32 4 22 85 250 260 282 135 63.1 152.5 185 17.5 45° 89 77
56
56
100 57 32 5 25 106 300 310 332 160 76.5 184.8 225 22 45° 114 93
70
70
125 60 32 5 28 132 325 335 357 195 90.2 217.1 255 22 45° 127 96
90

Notes
AL = Piston Ø
MM = Piston rod Ø
X* = Stroke length
1) = Thread version G (to ISO 6020/1)
2) = Thread version H (VW standard VW 39 D 920)
3) = Square or hexagon spanner flats
4) = Bleeding/measuring connection is plugged

CDM1 11/32 RE 17328/09.05


Mounting styles MF3/MF4

CDM1 MF3
Y PJ + X*
D4 3,2
c FB

Ø2
G1
EE
α

0
/8
4
NV 3)

)
X1
Ø MM

Ø BL
Ø DA
ØB

KK

ØD

VD LA LB
WC NF FC
ZJ + X* UC
ZB + X*

CDM1 MF4
Y PJ + X*
3,2
D4 c
FB

Ø2
EE

G1
α

0
/8
NV 3)

4)
X1
Ø MM

Ø BA
Ø BL

Ø DA
KK

ØD

VE LA LB
WF NF
A ZP + X* FC
UC

RE 17328/09.05 12/32 CDM1


Dimensions MF3/MF4 (in mm)

AL MM KK 1) A 1) KK 2) A 2) NV BL D DA D4 EE Y PJ X1 VE
Ø Ø 3) max. max.
ISO 6020/1 VW 39 D920
14 M12x1.25 16 – – 12
25 18 32 56 33 25 G1/4 58 77 25.5 15
M14x1.5 18 M12x1.25 16 14
18 M14x1.5 18 – – 14
32 22 40 67 41 28 G3/8 64 89 30 19
M16x1.5 22 M14x1.5 18 17
22 M16x1.5 22 – – 17
40 50 78 52 34 G1/2 71 97 35 19
28 M20x1.5 28 M16x1.5 22 22
28 M20x1.5 28 – – 22
50 60 95 62 34 G1/2 72 111 44 24
36 M27x2 36 M20x1.5 28 28
36 M27x2 36 – – 28
63 73 116 77 42 G3/4 82 117 54 29
45 M33x2 45 M27x2 36 36
45 M33x2 45 – – 36
80 93 130 98 42 G3/4 91 134 62 36
56 M42x2 56 M33x2 45 46
56 M42x2 56 – – 46
100 114 158 122 47 G1 108 162 75 37
70 M48x2 63 M42x2 56 60
70 M48x2 63 – – 60
125 140 192 152 47 G1 121 174 92 37
90 M64x3 85 M48x2 63 75
90 M64x3 85 – – 75
160 168 238 193 58 G11/4 143 191 115 41
110 M80x3 95 M64x3 85 90
110 M80x3 95 – – 90
200 200 285 240 58 G11/4 190 224 138 45
140 M100x3 112 M80x3 95 120

AL MM WF NF VD WC B/BA ZJ ZB ZP FC UC FB α LA LB
Ø Ø f8/E9 max js13 –2 H13 ±1 ±1
14
25 28 12 3 16 32 150 158 162 75 90 6.6 90° 59 44
18
18
32 32 16 3 16 40 170 178 186 92 110 9 90° 65 50
22
22
40 32 16 3 16 50 190 198 206 106 125 9 67° 75 58
28
28
50 38 20 4 18 60 205 213 225 126 148 11 67° 74 62
36
36
63 45 25 4 20 70 224 234 249 145 170 13.5 67° 82 70
45
45
80 54 32 4 22 85 250 260 282 165 195 17.5 45° 89 77
56
56
100 57 32 5 25 106 300 310 332 200 238 22 45° 114 93
70
70
125 60 32 5 28 132 325 335 357 235 272 22 45° 127 96
90
90
160 66 36 5 30 160 370 380 406 280 316 22 38° 155 114
110
110
200 75 40 5 35 200 450 480 490 340 385 26 38° 209 130
140

Notes
AL = Piston Ø
MM = Piston rod Ø
X* = Stroke length
1) = Thread version G (to ISO 6020/1)
2) = Thread version H (VW standard VW 39 D 920)
3) = Square or hexagon spanner flats
4) = Bleeding/measuring connection is plugged

CDM1 13/32 RE 17328/09.05


Mounting style MT4

CDM1 MT4: AL-Ø 25-125 mm

Y PJ + X*
D4 3,2
c

Ø2
EE

G1
α

0
/8
NV 3)

4)
r

X1
Ø MM
Ø BL

Ø DA

Ø BL
UV
KK

ØD

Ø TD
VE LA BD LB
WF
A XV5) TL TM TL
ZJ + X* 6)

ZB + X* 6)

CDM1 MT4: AL-Ø 160-200 mm

Y PJ + X*
D4 3,2
c
EE
Ø2 )
G1

α
0
/8

NV 3)
4

r
X1
Ø MM
Ø BL

Ø DA

Ø BL
UV
KK

ØD

Ø TD

VE LA BD LB
WF
A XV5) TL TM TL
ZJ + X* 6)

ZB + X* 6)

RE 17328/09.05 14/32 CDM1


Dimensions MT4 (in mm)
AL MM KK 1) A 1) KK 2) A 2) NV BL D DA D4 EE Y PJ X1 VE
Ø Ø 3) max. max.
ISO 6020/1 VW 39 D920
14 M12x1.25 16 – – 12
25 18 32 56 33 25 G1/4 58 77 25.5 15
M14x1.5 18 M12x1.25 16 14
18 M14x1.5 18 – – 14
32 22 40 67 41 28 G3/8 64 89 30 19
M16x1.5 22 M14x1.5 18 17
22 M16x1.5 22 – – 17
40 50 78 52 34 G1/2 71 97 35 19
28 M20x1.5 28 M16x1.5 22 22
28 M20x1.5 28 – – 22
50 60 95 62 34 G1/2 72 111 44 24
36 M27x2 36 M20x1.5 28 28
36 M27x2 36 – – 28
63 73 116 77 42 G3/4 82 117 54 29
45 M33x2 45 M27x2 36 36
45 M33x2 45 – – 36
80 93 130 98 42 G3/4 91 134 62 36
56 M42x2 56 M33x2 45 46
56 M42x2 56 – – 46
100 114 158 122 47 G1 108 162 75 37
70 M48x2 63 M42x2 56 60
70 M48x2 63 – – 60
125 140 192 152 47 G1 121 174 92 37
90 M64x3 85 M48x2 63 75
90 M64x3 85 – – 75
160 168 238 193 58 G11/4 143 191 115 41
110 M80x3 95 M64x3 85 90
110 M80x3 95 – – 90
200 200 285 240 58 G11/4 190 224 138 45
140 M100x3 112 M80x3 95 120

AL MM WF ZJ ZB BD UV r TD TL TM XV5) XV5) X*6) α LA LB


Ø Ø max. f8 js16 h12 min. max. min. ±1 ±1
14
25 28 150 158 20 64 1 12 10 63 98 95+X* 3 90° 59 44
18
18
32 32 170 178 25 75 1 16 12 75 111 107+X* 4 90° 65 50
22
22
40 32 190 198 35 86 1.5 20 16 90 126 114+X* 12 67° 75 58
28
28
50 38 205 213 40 100 1.5 25 20 105 133 122+X* 11 67° 74 62
36
36
63 45 224 234 50 126 2 32 25 120 153 128+X* 25 67° 82 70
45
45
80 54 250 260 65 145 2,5 40 32 135 178 138+X* 39 45° 89 77
56
56
100 57 300 310 80 175 2,5 50 40 160 213 165+X* 48 45° 114 93
70
70
125 60 325 335 100 215 3 63 50 195 239 177+X* 62 45° 127 96
90
90
160 66 370 380 100 250 3 80 63 240 287 190+X* 97 38° 155 114
110
110
200 75 450 480 125 300 3.5 100 80 295 367 237+X* 130 38° 209 130
140

Notes
AL = Piston Ø
MM = Piston rod Ø
X* = Stroke length
1) = Thread version G (nach ISO 6020/1)
2) = Thread version H (VW standard VW 39 D 920)
3) = Square or hexagon spanner flats
4) = Bleeding/measuring connection is plugged
5) = Dimension "XV" must be stated in clear text in the order
(XVmin and XVmax must be taken into account)
6) = Min. stroke length "X*min." must be taken into account

CDM1 15/32 RE 17328/09.05


Mounting style MS2

CDM1 MS2

b
a
Y PJ + X*
D4 3,2
c
TE
EE

Ø2 )
G1
α

0
/8
NV 3)

4
Mm5)

X1
Ø MM

Ø DA
KK

H
ØD

LH

h
ST
A LA LB SB
S S TS
WF US
XS SS + X*

RE 17328/09.05 16/32 CDM1


Dimensions MS2 (in mm)
AL MM KK 1) A 1) KK 2) A 2) NV D DA D4 EE Y PJ X1 VE WF
Ø Ø ISO 6020/1 VW 39 D920 3) max. max.
14 M12x1.25 16 – – 12
25 56 33 25 G1/4 58 77 25.5 15 28
18 M14x1.5 18 M12x1.25 16 14
18 M14x1.5 18 – – 14
32 67 41 28 G3/8 64 89 30 19 32
22 M16x1.5 22 M14x1.5 18 17
22 M16x1.5 22 – – 17
40 78 52 34 G1/2 71 97 35 19 32
28 M20x1.5 28 M16x1.5 22 22
28 M20x1.5 28 – – 22
50 95 62 34 G1/2 72 111 44 24 38
36 M27x2 36 M20x1.5 28 28
36 M27x2 36 – – 28
63 116 77 42 G3/4 82 117 54 29 45
45 M33x2 45 M27x2 36 36
45 M33x2 45 – – 36
80 130 98 42 G3/4 91 134 62 36 54
56 M42x2 56 M33x2 45 46
56 M42x2 56 – – 46
100 158 122 47 G1 108 162 75 37 57
70 M48x2 63 M42x2 56 60
70 M48x2 63 – – 60
125 192 152 47 G1 121 174 92 37 60
90 M64x3 85 M48x2 63 75
90 M64x3 85 – – 75
160 238 193 58 G11/4 143 191 115 41 66
110 M80x3 95 M64x3 85 90
110 M80x3 95 – – 90
200 285 240 58 G11/4 190 224 138 45 75
140 M100x3 112 M80x3 95 120
AL MM XS SS a b h H LH S SB ST TE TS US α LA LB Mm5)
Ø Ø ±2 ±2 D10 max. h10 H13 max. js13 max. ±1 ±1 Nm
25 14/18 18 142 12 6 3.5 60 32 20 9 32 56 75 92 90° 59 44 24
32 18/22 19.5 163 17 8 4 72 38 25 11 38 67 90 110 90° 65 50 45
40 22/28 19.5 183 17 8 4 82 43 25 11 43 78 100 120 67° 75 58 45
50 28/36 22 199 20 10 4.5 100 52 32 13.5 52 95 120 145 67° 74 62 80
63 36/45 29 211 20 10 4.5 120 62 32 17.5 62 116 150 180 67° 82 70 195
80 45/56 34 236 28 14 5 135 70 40 22 70 130 170 210 45° 89 77 385
100 56/70 32 293 34 16 6 161 82 50 26 82 158 205 250 45° 114 93 660
125 70/90 32 321 37 18 6 196 100 56 33 100 192 245 300 45° 127 96 1300
160 90/110 36 364 78 22 8 238 119 60 33 119 238 295 350 38° 155 114 1300
200 110/140 39 447 122 28 9 288 145 72 39 145 285 350 415 38° 209 130 2280

Notes
AL = Piston Ø
MM = Piston rod Ø
X* = Stroke length
1) = Thread version G
(to ISO 6020/1)
2) = Thread version H
(VW standard VW 39 D 920)
3) = Square or hexagon spanner flats
4) = Bleeding/measuring connection is plugged
5) = The fixing screws must not be subjected to shear loads. The
fixing screws (tensile strength class 8.8) are to be tightened
to the stated tightening torque Mm.
A thrust key must be provided at the head or base if the
calculated frictional forces are lower than the maximum
cylinder force.

CDM1 17/32 RE 17328/09.05


Flange connections

CDM1: AL-Ø 50-200 mm


Y PJ + X*

RS
RS

Porting pattern for rectangular flanges to ISO 6162 table 3 (Ⳏ SAE 3000 PSI)

d1 Ød3
c

Flange connections

Dimensions (in mm)

AL ISO 6162 Tab.3 (315 bar) (Ⳏ SAE 3000 PSI)


Ø Nom. size Y PJ RS d3 c w d1 t11)
Ø
50 DN13 72 111 39 12.5 38.1 17.5 M8 15
63 DN13 82 117 51 12.5 38.1 17.5 M8 15
80 DN13 91 134 59 12.5 38.1 17.5 M8 15
100 DN19 108 162 72 19 47.6 22.3 M10 17
125 DN19 121 174 90 19 47.6 22.3 M10 17
160 DN25 143 191 114 25 52.4 26.2 M10 17
200 DN25 190 224 138 25 52.4 26.2 M10 17

Notes
For main dimensions see pages 6 to 17
AL = Piston Ø
X* = Stroke length
1) = Thread depth

RE 17328/09.05 18/32 CDM1


Oil drain connection
CDM1: AL-Ø 50-200 mm
g

G 1/8
Ø 17
Ø AL 50 63 80 100 125 160 200
β 90° 90° 45° 45° 45° 38° 38°
g 48 55 66 72 80 86 95

Note
AL = Piston Ø

Test point

Ø 20

M16x2
40

G1/8
NV17

16,2 10

Notes
For pressure measurement or bleeding.
For installation in the bleed/measuring port. Test point with check
valve function, i.e. the measurement equipment can be connected
even when the system is pressurised.
Scope of supply: Test point made of cadmium plated steel with a
synthitic elastomer seal ring.
Order No. 3000-04-005-1

CDM1 19/32 RE 17328/09.05


Potentiometer (option P)

M12 x 11)
CDM1 M00; MF1; MF3; MT4

e NV32
zb + X* 3)

β
CDM1 MP5

20 2)
43

f
xo+X* 3)

AL MM a β zb xo e f
Ø Ø
22
40 59 0° 208 281 68 108
28
28
50 50 67° 222 307 71 112
36
36
63 55 67° 242 344 78 125
45
45
80 60 45° 271 392 88 137
56
56
100 65 45° 315 460 98 158
70

Notes
For main dimensions, see pages 6 to 15
AL = Piston Ø
MM = Piston rod Ø
X* = Stroke length
1) = The potentiometer has a 4-pin M12 x 1 male sensor type
connector, with the following pin allocation:
1

(view on pin side) 4 2

Electrical connection:
The supply voltage is connected to pins 1 and 4 (brown and
black leads).
The output signal is transmitted via pins 3 and 4 (blue and
black leads). The colour marking is valid for cable to Order
No. 440-715-000-1, page 37 or the cable mounting MP5.
2) = The minimum recommended cable bending radius of 30 mm
has to be added.
3) = Minimum stroke length = 25 mm
Maximum stroke length = 520 mm

RE 17328/09.05 20/32 CDM1


Technical data: potentiometer (option P)

For general technical data see page 2.


Technical data: potentiometer Resistance:
Continuous position sensing along the entire stroke length. End 90 Ω/mm ± 20%
position cushioning is not possible.
Insulation resistance:
Dimensions: 1 000 MΩ
The installation dimensions the deviate from pages 6 to 15 are given
Max. load current:
in the dimensional drawings on page 20.
1 mA
Hydraulic fluid:
Recommended load resistance:
Only mineral oil is permissible -
DIN 51 524 (HL, HLP). > 10 MΩ

Stroke velocity: Resolution infinity:


Speed range Viscosity range Unendlich
0 - 0.5 m/s 10 - 300 mm2/s Max. supply voltage, U:
0 - 0.3 m/s 10 - 500 mm2/s 30 V DC
Transducer: Operating temperature: –20 °C to +80 °C
The potentiometer, functions as a voltage divider. Position is thus Service life, transducer:
given as a voltage ∆U which is proportionally related to the stroke X 100 x 106
of the cylinder from the supply voltage U.
Connection/plug:
+ 1
U Plug M12 x 1, 4-pin plug (sensor).
Stroke length X
Connection/cable:
∆U – 4 Cylinders with mounting element MP5 are supplied fitted with a
screened, 3 conductor cable, 5 m long, mineral oil resistant.
3
Brown lead – Bush 1
Blue lead – Bush 3
Non-linearity: Black lead – Bush 4
< 0.1% of the electrical stroke. The screen is not connected in the plug.

CDM1 21/32 RE 17328/09.05


Proximity switches (option E)

CDM1

1)

c
2)

d
M12 x 1 3)
Y PJ + X*

Dimensions: option E (in mm)

AL MM b4) c4) d5) Y PJ


Ø Ø ±0.5 ±0.5 min
22 33 36
40 28 105 64 104
36 36
28 27.5 31.5
50 36 100 69 111
31.5 31.5
36 21 25.5
63 95 78 118
45 25.5 25.5
45 18.5 24
80 94 88 132
56 24 24
56 10.5 17.5
100 70 88 110 150
17.5 17.5
70 0 10
125 80 124 163
90 10 10
90 –13 –3
160 67 142 181
110 –3 –3
110 –26.5 –11.5
200 60 189 210
140 –11.5 –11.5

Notes
For main dimensions, see pages 6 to 15
AL = Piston Ø 4) = The sensors are factory mounted to the correct depth in order
MM = Piston rod Ø to guarantee the output signal.
X* = Stroke length Dimensions b and c can be negative, as the sensor is below
1) the end cover surface.
= Electrical connection, head sensor:
Note: Never change the installation depth of the
The supply voltage is connected to pin 1 (+) and pin 3 (–).
sensor as this can either destroy the sensor or cause
The closing output signal is obtained from pin 2 when the
the output signal to be lost.
cylinder is approaching its head end.
5) = d is the recommended minimum dimension when using cable
2) = Electrical connection, base sensor:
with Order No. 440-815-833-1.
The supply voltage is connected to pin 1 (+) and pin 3 (–).
The closing output signal is obtained from pin 4 when the
cylinder is approaching its base end.
3) = The sensors have a 4-pin M12x1 plug with the following pin
allocation:

(view of pin side) 4 2

RE 17328/09.05 22/32 CDM1


Technical data: proximity switches (option E)

For the technical data, see page 2.


Technical data: proximity switches Electrical protection:
End position sensing, head and base end position, giving an output The sensor is protected against short circuit, polarity error and excess
signal typically 1 to 3 mm before the end of the stroke. voltage.
Dimensions: Max. load current:
The installation dimensions that deviate from pages 6 to 15 are given 150 mA
in the dimensional drawings on page 22.
Max. leakage current:
Proximity sensors (2 per cylinder): 50 µA
The sensors are pressure-proof inductive sensors, with double outputs
Current consumption:
PNP: NC (pin 2) and NO (pin 4). They are fitted into the end covers
with a special sealing and locking device that allows the sensor to be < 17 mA
used in all cylinder sizes, without adaptors. Active pull down resistor:
4.7 kΩ
+ 1
Voltage drop over a closed switch:
4
2 < 1.2 V
– 3 Protection type:
Nominal sensing distance:
IP 67 only in conjunction with cable 440-815-833-1.
1.5 mm Operating temperature: –20 °C to +80 °C
Supply voltage: Plug:
24 V DC (10 - 30 V DC) with a max. resisdual ripple of < 10 %. Plug M12 x 1, 4-pin plug (sensor).

Cable for the potentiometer and proximity switch

Cable for the potentiometer


The cable is mineral oil resistant and with a protection of IP 67. Brown lead – Bush 1
Order No. 440-715-000-1 Blue lead – Bush 3
Black lead – Bush 4
The screen is not connected in the plug.
Ø4,9

Ø14,3

6 13,3
50 5000 25,5

Cable for the proximity switch


The cable is mineral oil resistant and with a protection to IP 67. Brown lead – Bush 1
Order No. 440-815-833-1 White lead – Bush 2
Blue lead – Bush 3
Black lead – Bush 4
Ø14,3
Ø5,5

Ø14,3

6 15
10 5000 42,5

CDM1 23/32 RE 17328/09.05


Self-aligning clevis (dimensions in mm)

ISO 6982 EN
DIN 24338 EU
ISO/DIS 8132

EF
Z

Ø CN
Z

LF
2)

CH
1)

AV
KK 3)
MA
N

AL MM Order No. KK AV N CH EF CN EN EU LF Clamping screw MA3) m 4) Z


Ø Ø min. max. js13 max. H7 h12 max. min. ISO 4762-10.9 Nm ca. kg
255) 146)/187) 371-25-0002-1 M12x1,25 17 19 38 16,5 12 12 11 13 M5x16 6 0,1 2°
25 186)
32 186)/227) 371-32-0002-1 M14x1,5 19 22 44 20,5 16 16 14 16,5 M6x14 10 0,2 2°
32 226)
40 226)/287) 371-40-0002-1 M16x1,5 23 28 52 25 20 20 17,5 20,5 M8x20 25 0,35 2°
40 286)
371-50-0002-1 M20x1,5 29 31 65 32 25 25 22 25,5 M8x20 25 0,65 2°
50 286)/367)
50 366)
371-63-0002-1 M27x2 37 38 80 40 32 32 28 30 M10x25 49 1,15 4°
63 366)/457)
63 456)
371-80-0002-1 M33x2 46 47 97 50 40 40 34 39 M10x30 49 2,1 4°
80 456)/567)
80 566)
371-98-0002-1 M42x2 57 58 120 63 50 50 42 47 M12x35 86 4 4°
100 566)/707)
100 706)
371-12-0002-1 M48x2 64 70 140 72,5 63 63 53,5 58 M16x40 210 7,2 4°
125 706)/907)
125 906)
371-16-0002-1 M64x3 86 91 180 92 80 80 68 74 M20x50 410 15 4°
160 906)/1107)
160 1106)
371-20-0002-1 M80x3 96 110 210 114 100 100 85,5 94 M24x60 710 25,5 4°
200 1106)/1407)
200 1406) 374-20-0002-1 M100x3 113 135 260 160 125 125 105 116 M24x70 710 52,5 4°

Notes:
AL = Piston Ø The installation dimensions may slightly vary depending on the
MM = Piston rod Ø manufacturer.Standards ISO 6982 and DIN 24388 for self-aligning
1) clevises will be withdrawn upon the introduction of the revised
= Grease nipple
standard ISO/DIS 8132.
2) = Associated pin Ø r6
The revised standard ISO/DIS 8132 can result in dimensional
3) = The self-aligning clevis must always be screwed against the deviations, which could not yet be indicated at the time when this
shoulder of the piston rod. Then, the clamping screws must data sheet was printed.
be tightened to the specified tightening torque.
4) = Weight of the self-aligning clevis
5) = Bearing cannot be lubricated
6) = Self-aligning clevis for piston rod end G
(ISO 6020/1)
7) = Self-aligning clevis for piston rod end H
(VW standard VW 39 D920)

RE 17328/09.05 24/32 CDM1


Mounting block (in mm)
ISO 8132 6) 45°
45° CR Ø 100-125
6)
6) 45°
45°
6)
CR Ø 12-80 EA CR Ø 12, 16 7)
Ø CR EA
CR Ø 20-80 7) Ø CR

Ø HB

FN

FN
FK

KC

FK
FA

FE
FA
Ø HB NH Ø HA NH
CO TJ
TH TH
UL UL

AL MM AL MM Order No.CO CR EA FA FE FK FN HA HB KC NH TJ TH UL m 5)
+ 0,3
Ø Ø Ø Ø N9 G7. max. JS12 0 Nm kg
25 14/18 25 141)/182) 371-25-0012-1 10 12 20 20 – 34 45 – 9 3.3 16 – 40 60 0.4
32 18/22 25 181) 371-32-0012-1 16 16 24 25 – 40 53 – 11 4.3 20 – 50 76 0.6
32 181)/222)
40 22/28 32 221) 371-40-0012-1 16 20 35 27 – 45 63 – 11 4.3 20 – 60 86 1.0
40 221)/282)
50 28/36 40 281) 371-50-0012-1 25 25 54 35 – 55 77 – 14 5.4 24 – 80 110 1.8
50 281)/362)
63 36/45 50 361) 371-63-0012-1 25 32 65 40 – 65 92 – 18 5.4 30 – 110 150 3.4
63 361)/452)
80 45/56 63 451) 371-80-0012-1 36 40 82 45 – 76 112 – 22 8.4 32 – 125 170 5.0
80 451)/562)
100 56/70 80 561) 371-98-0012-1 36 50 106 60 – 95 138 – 27 8.4 40 – 160 210 9.6
100 561)/702)
125 70/90 100 701) 371-12-0012-1 50 63 140 70 – 112 168 – 33 11.4 50 – 200 260 19
125 701)/902)
160 90/110 125 901) 371-16-0012-1 50 80 175 85 – 140 215 – 39 11.4 62 – 250 322 31
160 901)/1102)
200 110/140 160 1101) 371-20-0012-1 – 100 180 80 110 160 250 24.83) 39 – 80 214 324 394 65
200 1101)/1402)
– – 200 1401) 374-20-0012-1 – 125 224 90 120 170 282 29.84) 42 – 100 264 394 490 98
Notes 2) = In combination with a self-aligning clevis for piston rod end
The mounting blocks are suitable for use with the mounting styles H. (VW standard VW 39 D 920)
MP5, MT4 and self-aligning clevis (max. pivot angle ± 45°). 3) = Dowel pins Ø 25 m6 x 150 mm are included within the scope of supply.
Mounting blocks are always supplied in pairs. 4) = Dowel pins Ø 30 m6 x 150 mm are included within the scope of supply.
1) = In combination with self-aligning clevis for piston rod end G. 5) = Weight of the mounting block (weight per pair)
(ISO 6020/1) 6) = Max. cylinder swivel angle
7) = Grease nipple position
Pins (in mm)
Ø EK

EL
AL MM AL MM Order No. EL EK UA m 3)
UA
Ø Ø Ø Ø j6 kg
25 14/18 25 14 /182)
1) 371-25-0013-1 44 12 55 0.1
25 181) Notes
32 18/22 32 181)/222) 371-32-0013-1 56 16 69 0.1
40 22/28 32 221) 371-40-0013-1 60 20 75 0.2 Pins are suitable for combination with
40 221)/282)
40 281) mounting style MP5 and self-aligning clevis.
50 28/36 50 281)/362) 371-50-0013-1 73 25 90 0.4
50 361) AL = Piston Ø
63 36/45 63 361)/452) 371-63-0013-1 92 32 110 0.8
MM = Piston rod Ø
63 451)
80 45/56 80 451)/562) 371-80-0013-1 104 40 124 1.3 1) = In combination with a self-aligning
80 561) clevis for piston rod end G.
100 56/70 100 561)/702) 371-98-0013-1 130 50 154 2.5
701) (ISO 6020/1)
125 70/90 100
125 701)/902) 371-12-0013-1 163 63 190 5 2) = In combination with a self-aligning
160 90/110 125 901) 371-16-0013-1 204 80 240 10
160 901)/1102) clevis for piston rod end H.
200 110/140 160 1101) 371-20-0013-1 260 100 304 20 (VW standard VW 39 D920)
200 1101)/1402) 3) = Weight of pins
– – 200 1401) 374-20-0013-1 325 125 375 38

CDM1 25/32 RE 17328/09.05


Buckling
The permissible stroke with a flexiblely guided load and a 3.5 factor Explanation:
of safety against buckling can be obtained from the relevant table. For E = Modulus of elasticity in N/mm2
deviating cylinder installation positions, the permissible stroke length = 2.1 x 105 for steel
has to be interpolated. Permissible strokes for non-guided loads on
I = Moment of inertia in mm4 for a circular cross-section
request.
d4•π
Calculations for buckling are carried out using the following formulas: = = 0.0491 • d 4
64
1. Calculation according to Euler ν = 3.5 (safety factor)
π2 • E • I
F= if  > g LK = Free buckling length in mm (dependent on the mounting
 • LK2 styles, see sketches A, B, C)
2. Calculation according to Tetmajer d = Piston rod Ø in mm
d2 • π (335-0,62 • ) λ = Slenderness ratio
F= if  ≤ g 4 • LK E
4• = λg = π
d 0.8 • Re
Influence of the mounting type on the buckling length: Re = Yield strength of the piston rod material

A B C

L
L

L
L

L
L

LK = 0,7 L LK = L LK = 2 L
Permissible stroke lengths (in mm)
Mounting styles MF2, MF4, MT4 centre trunnion
AL MM Permissible stroke at Max.
Ø Ø 70 bar 100 bar 160 bar available
0° 45° 90° 0° 45° 90° 0° 45° 90° stroke
14 260 270 305 215 220 240 160 165 170 Installation
25 600
18 435 455 485 385 400 460 310 315 340
1)
18 340 355 410 290 295 325 215 220 230
32 800 0°
22 510 535 665 450 465 535 365 370 400
1)

22 405 425 495 345 355 395 265 270 285


40 1000
28 640 680 875 575 600 710 475 490 535
1)

28 540 560 665 465 480 535 365 370 390


50 1200
36 845 895 1180 765 805 970 645 665 735
1)

36 705 740 900 620 640 725 500 510 540


63 1400 45°
45 1030 1100 1480 945 990 1220 805 830 930
1)

45 855 900 1120 760 790 905 615 630 680


80 1700
1)

56 1230 1310 1700 1130 1190 1490 975 1010 1140

56 1030 1090 1390 925 965 1130 760 780 850


100 2000
70 1500 1590 2000 1380 1460 1880 1200 1250 1440

70 1280 1360 1770 1160 1210 1450 970 995 1090


125 2300
90 1900 2030 2300 1770 1880 2300 1570 1640 1950
1)

1)
1)

90°
90 1620 1710 2320 1470 1540 1900 1250 1290 1440
160 2600
110 2200 2350 2600 2060 2180 2600 1820 1900 2280

110 1890 2010 2760 1730 1820 2260 1470 1520 1720
200 3000
140 2720 2910 3000 2560 2720 3000 2290 2400 2980 1) Perm. stroke

RE 17328/09.05 26/32 CDM1


Permissible stroke lengths (in mm)

Mounting styles: MF1, MF3, MS2

AL MM Permissible stroke at Max.


Ø Ø 70 bar 100 bar 160 bar available
0° 45° 90° 0° 45° 90° 0° 45° 90° stroke
14 350 355 380 300 305 315 235 240 245 Installation
25 600
18 530 550 645 470 485 535 390 400 415
18 445 455 495 385 390 410 310 315 320 0°
1)
32 800
22 615 640 660 550 570 625 460 465 490
1)
22 530 545 590 460 470 490 370 375 380
40 1000
28 775 810 980 700 725 815 590 600 635
28 670 690 770 590 600 640 475 485 495
50 1200
36 975 1020 1300 890 925 1080 765 785 845

1)
36 845 880 1000 750 770 830 615 625 645 45°

1)
63 1400
45 1170 1230 1400 1070 1120 1330 920 950 1040
45 1020 1060 1240 910 935 1020 750 765 795
80 1700
56 1390 1470 1700 1280 1340 1620 1110 1150 1270
56 1240 1290 1540 1110 1150 1280 930 940 990
100 2000
70 1680 1780 2000 1560 1640 2000 1370 1410 1590
70 1510 1570 1920 1360 1400 1590 1140 1160 1240

1)
1)
125 2300
90 2090 2220 2300 1960 2060 2300 1740 1810 2110 90°
90 1880 1980 2500 1720 1780 2070 1460 1500 1610
160 2600
110 2430 2580 2600 2280 2400 2600 2030 2110 2460
110 2210 2320 2980 2020 2100 2470 1730 1770 1920
200 3000 1) Perm. stroke
140 2980 3000 3000 2810 2980 3000 2540 2650 3000

Mounting styles: MP3, MP5


AL MM Permissible stroke at Max.
Ø Ø 70 bar 100 bar 160 bar available
0° 45° 90° 0° 45° 90° 0° 45° 90° stroke
14 155 160 175 120 125 130 75 80 85 Installation
25 600
18 300 310 360 250 260 285 190 195 200
18 210 220 240 165 170 180 110 115 120 0°
32 800 1)
22 345 360 420 290 300 330 220 225 235
22 255 265 295 205 210 225 140 145 150
40 1000
28 445 465 560 385 395 445 295 305 320
28 350 360 405 285 290 315 205 210 215
50 1200
36 600 630 770 525 540 615 415 425 455
1)

36 470 490 560 395 405 440 290 295 310 45°
63 1400
45 740 780 970 650 680 780 525 535 580
45 575 600 700 490 505 555 370 375 390
80 1700
56 890 935 1190 790 820 960 640 660 715
56 705 735 880 600 620 695 460 470 495
100 2000
70 1085 1150 1500 970 1015 1215 800 825 910
1)

70 890 935 1135 770 800 905 605 615 655


125 2300 90°
90 1400 1490 2030 1270 1340 1660 1070 1110 1250
90 1130 1190 1490 990 1030 1190 790 810 870
160 2600
110 1620 1720 2370 1470 1550 1930 1240 1290 1450
110 1320 1390 1770 1160 1210 1420 930 955 1040
200 3000 1) Perm. stroke
140 2010 2140 3000 1850 1950 2520 1580 1650 1910

CDM1 27/32 RE 17328/09.05


End position cushioning / cushioning capacity

Self regulating end position cushioning


The objective is to reduce the speed of a moving mass, whose centre
of gravity for the calculation lies on the cylinder axis, to a level, at
which neither the cylinder nor the machine, into which the cylinder is
installed, can be damaged.
The self adjusting end position cushioning produces a controlled
deceleration in both end positions (braking). The effective cushioning
length adjusts automatically to the actual requirements.
Each cylinder that is fitted with end position cushioning must utilise
its entire stroke length so that the optimum cushioning can be
achieved.

The advantages of our damping system are:


– Progressive delay
– Short damping times
– No pressure peaks, therefore increased safety and service life

Notes on the cushioning capacity v


The calculation depends on the factors of weight, velocity, system m
pressure and installation orientation. Therefore, the variable Dm is
to be calculated from the weight and the speed, the variable Dp from
the system pressure and installation orientation. These variables are ps
then used to verify the permissible cushioning performance in the
"cushioning capacity" diagram. The intersection point of the variab-
M
les Dm and Dp must always be below the cushioning capacity curve of
the selected cylinder.

Formulas: p
m
Dm = K ; K = kv (0,5-v) v1 v2
10

m = Moved weight in kg
v = Stroke velocity in m/s
kv = See page 29
sd s
Extending:
m • 9,81 • sinα p
Dp = pS –
A1 • 10 v1

Retracting:
m • 9,81 • sinα v2
Dp = pS +
A3 • 10

pS = System pressure in bar


sd s
A1 = Piston area in cm2 (see page 2)
A3 = Annulus area in cm2 (see page 2)
α= Angle in degrees with reference to the horizontal plane m
α
α

RE 17328/09.05 28/32 CDM1


End position cushioning / cushioning capacity

AL/MM Ø mm 25 32 40 50 63 80 100 125 160 200


kv 1 2.97 2.56 2.82 3.51 3.02 2.53 2.65 2.91 2.76 2.95
kv 2 3.15 2.93 2.95 3.45 2.95 2.53 2.93 2.95 2.95 3.1
kv 3 3.1 2.73 3.1 3.51 2.95 2.51 2.91 2.95 2.91 2.93

Cushioning capacity: extending


100 000

10 000 Ø 200
Ø 160
Ø 125
Ø 100
Ø 80
Dm →

1000

100 Ø 63
Ø 50
Ø 40
Ø 32
Ø 25
10
0 20 40 60 80 100 120 140 160
Dp →

Cushioning capacity: retracting


100 000 100 000

2 3

Ø 200/140
Ø 200/110 Ø 160/110
Ø 160/90 Ø 125/90
Ø 125/70 Ø 100/70
10 000 Ø 100/56 10 000
Ø 80/56
Ø 80/45

1 000 1 000
Dm →
Dm →

Ø 63/36 Ø 63/45
100 Ø 50/28 100 Ø 50/36
Ø 40/22 Ø 40/28
Ø 32/18 Ø 32/22
Ø 25/14 Ø 25/18

10 10
0 40 80 120 160 0 40 80 120 160
Dp → Dp →

CDM1 29/32 RE 17328/09.05


Spare parts

CDM1
4 18 1 7 3 5 7 18 2

8 18 6 18 18 6 8

Piston rod Piston

"M / V"
"M / V / T"

"T"

"A" "A"

11.1 12.1 13

10 13.1 16

11 12 17

1 Head 8 S.H.C.S. 13 .1 Rectangular flange MF2


2 Base 10 Base MP3 16 Trunnion MT4
3 Barrel 11 base MP5 17 Foot MS2
4 Piston rod 11 .1 Basic version M00 18 Seal kit:
5 Piston 12 Round flange MF3 Wiper, rod seal,
6 Cushioning bush 12 .1 Rectangular flange MF1 piston seal, O-ring,
7 Flange 13 Round flange MF4 back-up ring, guide bush

RE 17328/09.05 30/32 CDM1


Tightening torque

Screws: head and base (Pos. 1 and 2) 2

Piston Ø Screw Quantity Grade Tightening torque


25 M6 4 12.9 15 Nm
32 M6 4 12.9 15 Nm
40 M6 4 12.9 15 Nm
50 M8 4 12.9 37 Nm
63 M10 4 12.9 73 Nm
80 M8 8 12.9 37 Nm
100 M10 8 12.9 73 Nm
125 M12 8 12.9 128 Nm
160 M12 12 12.9 128 Nm
200 M16 12 12.9 320 Nm

Seal kits
CDM1 – Standard

Material No.
AL MM Seal versions
Ø Ø M T A V
14 0490622608 – – 0490629106
25
18 0490622705 – – 0490630303
18 0490622802 – – 0490629203
32
22 0490622918 – – 0490631101
22 0490623000 – – 0490629300
40
28 0490623108 – – 0490631209
28 0490623205 – 0490630400 0490629408
50
36 0490623302 0490633409 0490632708 0490631306
36 0490623418 0490631500 0490630508 0490629505
63
45 0490623507 0490633506 0490632805 0490632104
45 0490623604 0490631608 0490630605 0490629602
80
56 0490623701 0490633603 0490632902 0490632201
56 0490623809 0490631705 0490630702 0490629718
100
70 0490623906 0490633700 0490633018 0490632309
70 0490624007 0490631802 0490630818 0490629807
125
90 0490624104 0490633808 0490633107 0490632406
90 0490624201 0490631918 0490630907 0490629904
160
110 0490624309 0490633905 0490633204 0490632503
110 0490624406 0490632007 0490631004 0490630001
200
140 0490624503 0490634002 0490633301 0490632600

CDM1 31/32 RE 17328/09.05


Notes

The data specified above only serves to describe the product. No statements concerning a certain
condition or suitability for a certain application can be derived from our information.
The details stated do not release you from the responsibility for carrying out your own assessment and
verification. It must be remembered that our products are subject to a natural process of wear and
ageing.

Bosch Rexroth AG Bosch Rexroth SA Bosch Rexroth Teknik AB


Hydraulics BP 37 – Z.I. Les Fourmis Varuvägen 7, Älvsjö
D-97813 Lohr am Main F-74131 Bonneville Cedex S-125 81 Stockholm
Zum Eisengießer 1 • D-97816 Lohr am Main Tel. +33(0)4 50 25 35 45 Tel. +46(08) 72 79 20 0
Telefon 0 93 52 / 18-0 Fax +33(0)4 50 25 35 19 Fax +46(08) 86 87 21
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Internet www.boschrexroth.fr eMail [email protected]
eMail [email protected] Internet www.boschrexroth.se
Internet www.boschrexroth.de

RE 17328/09.05 32/32 CDM1

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