Fluids
Fluids
GE Silicones
Fluids,
Emulsions &
Specialties
Materials &
Applications
fluids
a n t i f o a m s
e m u l s i o n s
o r g a n o f u n c t i o n a l
v o l a t i l e s
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 3
fluid
a n t i f o a m s
v o l a t i l e s
s p e c i a l t i e s
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 4
T
Section
Silicones are deeply rooted and construction, consumer General Purpose &
Specialty Fluids.............. 6-7
• Organofunctional Reactive
in the long and prestigious hardware, electronics and business
& Non-reactive Fluids
• General Purpose Fluids
history of GE technology innovation, equipment, appliances, and OEM
• Gums
• Chlorosilane Fluids
technical service, and application assembly and maintenance.
Emulsions &
Specialties....................... 8-9
engineering. Milestones include
• Emulsions
Expanded Product Portfolio • Antifoams
the discovery of new chemistries and
Increases Application Reach • Specialties
• Masonry Coatings
the birth of breakthrough products. • Liquid Silicone Elastomers
In our continuing quest to provide
• Powder Resins
It’s also a story about commitment
the benefits of silicone technology
Technical
to successful business relationships, Supplement
to more industries, GE has expanded
Unique Chemical Structure
about global reach, and about Solubility
its specialty silicones portfolio
Moisture Absorption
value-added process innovations that Radiation Resistance
for Chemical Processing, Textiles
Low Temperature Properties
can help our customers reduce Pumping Characteristics
and Plastics. The GE product offer-
Refractive Index...............10-11
costs, improve quality, and realize
ing for these industries includes Ultraviolet & Infrared
ids
Characteristics
their business objectives. Flammability
general and specialty fluids, additives,
Surface Tension
Thermal Expansion
For 50 years, GE Silicones has reactive and non-reactive interme- & Conductivity
Volatility
pioneered developments in silicone diates, silanes, volatiles, surfactants, Specific Heat
Dielectric Properties
technology for the world’s most standard and specialty emulsions, Lubrication Properties
Shear Characteristics......12-13
prominent manufacturing industries, antifoams, and specialty blends.
Oxidation Stability
Oxidation Threshold
including chemical manufacturing Find out more about us at
Viscosity-Temperature
Relationship
and processing, aerospace, www.GESilicones.com. Thermal Stability
Specific Gravity
Plastics
e m u l s i o n s Rubber
Metals.............................14-15
Blending Silicone
Fluids....................................16
o r g a n o f u n c t i o n a l
1
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 5
fluids
industries. For companies For petroleum, food, power transmission.
dation, and shear stresses. manufacturing products as Alkyl
Metal-to-metal lubrication, paintability.
diverse as petrochemicals, food
• In textiles, both manufacturing For petroleum, motors, machine tools, hydraulics.
and food packaging, pulp and Phenyl
and finishing improve dramatically High temperature heat transfer, high temperature
paper, power transmission, and breakdown resistance.
with increased water repellency and For motors, machine tools, chemical processing.
wire and cable, the unique
absorption, as well as maintenance properties of silicones add Volatiles (cyclics)
Miscible in lower alcohols and typical aliphatic,
of both the physical properties and efficiency to processes and value to aromatic, and hydrocarbon solvents.
For chemical intermediates, household products.
dye retention of fabrics. finished products.
Organofunctional Reactives
Hydrophobicity (water repellency), weatherability,
• In the plastics industry, silicones GE Silicones manufactures chemical resistance.
Fluids and Emulsions used as For automotive polishes, industrial paints,
can dramatically improve weather- equipment coatings.
lubricants, intermediates, mold
ability, impact strength, and mold Organofunctional or Hydrophilic Non-Reactives
release, antifoams, additives, Chemical resistance, hydrolytic stability, water
release characteristics. solubility (only for polyethers).
and coatings in these and For industrial paints, cosmetics.
Whether used as process aids in other chemical and process SE Gums
High viscosity for substantivity, easier handling
Chemical Manufacturing, as softeners industries. and dispersion.
For plastics processing.
for Textile Finishing, or as additives The application possibilities
for Plastics, these materials offer for silicones in chemical EMULSIONS
Standard
processing are diverse and Easy application, lubricity, non-hazardous.
customers the opportunity to make
constantly expanding as new For mold release, polishes.
processes more efficient and finished Specialty
ways are found to use them. Water repellency (hydrophobicity),
products better and longer-lasting. lubricity, durability, non-hazardous.
Here are the product cate-
For textiles, polishes.
Please give us a call on the GE gories, primary application Antifoams
Silicones SourceLine at 800.255.8886 benefits, and key segments Suppression of foam formation.
For process industries, waste water
to discuss your process or application in the chemical and process treatment.
site @ www.GESilicones.com.
2
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 6
GE Silicones
SF1173/1202/1204
Methoxy Fluids
Chlorosilanes
Silanol Fluids
SF96 ® Series
Amino Fluids
Epoxy Fluids
Fluorofluids
SF1147/8843
Vinyl Fluids
Viscasil ®
SE Gums
SF18-350
SF1188A
SF97-50
81798D
DF1040
SF1154
SF1706
SF1023
SF1288
SF1328
SF1488
SF69
SF99
TYPICAL APPLICATIONS
Mechanical
Damping • • •
Heat Transfer • • •
Power Transmission • •
Hydraulic Fluid • • •
Lubrication
Printing Processes
Aluminum •
Rubber & Plastic • • • • •
Base Fluid for Grease • • • • •
Sliding Metal-on-Metal •
Electrical
Dielectric Fluid • •
Chemical Specialties
Silicone Intermediates • • • • • • • • • • • • •
Polishes & Household Cleaners • • • • • • • • • • • •
Cured Coatings on Glass
Containers (water repellent) • • • • • •
Cosmetics & Toiletries • • • • • • • • • • • •
Mold Release
Tires • • •
Rubber & Plastics • • • •
Food Packaging •
Paintable Releases •
Foundry Release • •
Latex Dip Additive
Antifoams
Pulp & Paper/Jet Dye
Petroleum • • • •
Food Applications •
Formulation of Aqueous
Defoaming Products • • • • •
Textiles
Anti-Crocking •
Fiber & Thread Lubricants • • • • •
Nonwoven Treatments • • •
Softeners & Modifiers • • • • • • • • •
Water Repellent Finishes • • •
Industrial Fabric Coatings
Paint & Ink Additives
Flow Control • • • • • • • •
Mar Resistance • • • •
Gloss • • • • • • •
Printing Ink
Water Repellent
Masonry
Particle Treatment • • • • • •
Perlite & Vermiculite Coatings • •
Plastic Additives
Extruded Film • • • • •
Wire & Cable Manufacturing • • • • •
Plastic Molding • • • • • • • • •
4
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 8
AF9000 Compound
AF9010/9020/9030
SM2068A/2765
Silicone Liquid
SM2133/2135
SM2162/2163
SM2059/2159
SM2112/2138
SS4230/4267
Tospearl TM
Elastomers
Silblock™
AFP2001
SM2128
SM2140
SM2164
SM2167
SM2169
SM2101
SM2154
SM2245
SM2658
SFR100
SS4098
SS4177
SS4255
SR1000
AF60
AF67
TYPICAL APPLICATIONS
Mechanical
Damping
Heat Transfer
Power Transmission
Hydraulic Fluid
Lubrication
• • Printing Processes
Aluminum
• • • • • • • Rubber & Plastic
Base Fluid for Grease
Sliding Metal-on-Metal
Electrical
Dielectric Fluid
Chemical Specialties
• Silicone Intermediates
• • • • • • • • • • • • • • • • • Polishes & Household Cleaners
Cured Coatings on Glass
• • • • • • • Containers (water repellent)
• • • • • • Cosmetics & Toiletries
Mold Release
• • • • Tires
• • • • • • • • Rubber & Plastics
• Food Packaging
• Paintable Releases
• • Foundry Release
• • • • Latex Dip Additive
Antifoams
• • Pulp & Paper /Jet Dye
• • Petroleum
• • Food Applications
Formulation of Aqueous
• • • Defoaming Products
Textiles
• • • • Anti-Crocking
• • • • • • • • Fiber & Thread Lubricants
• • • Nonwoven Treatments
• • • • • • • • • • • Softeners & Modifiers
• • • • Water Repellent Finishes
• Industrial Fabric Coatings
Paint & Ink Additives
Flow Control
• • • • • Mar Resistance
Gloss
• • • Printing Ink
Water Repellent
• Masonry
• • • • • • Particle Treatment
• • • • Perlite & Vermiculite Coatings
Plastic Additives
• • • • Extruded Film
• • • • • • • • Wire & Cable Manufacturing
• • • Plastic Molding
5
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 9
fluids
Specialty TSF4703
TSF4707
Curable Amine
Curable Amine
0.6 Meq Base/Gram
0.15 Meq Base/Gram
600-1,400
7,000-17,000
TSF4708 Curable Amine 0.36 Meq Base/Gram 600-1,400
Fluids NEW! XS69-B5476 Polyether Amine
Silanol (www.GESilanolFluids.com)
0.35 Meq Base/Gram 600-4,000
ens
ens
rs.
For assistance and specifications, call GE Silicones at 800.255.8886.
25˚C (77˚F) 10 2-10 6 Cycles
-302˚F)
s, 24 h
y-Mart
y-Mart
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˚F)
kV
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Coeffic y Temperatu
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ength,
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nstant
cc/cc/˚ l Expansion
Ohm-c Resistivity,
ctks @ l Viscosity,
actor
7˚F)
(1)
(1)
dynes/c Tension,
@ 25˚C ve Index
vity
(1)
(302˚F)
t,
Open C int, ˚F
Closed int, ˚F
25˚C (7
m@2
C, 0-15
tric Str
oint, ˚F
t (avg.)
tric Co
ation F
ic Hea
(77˚F)
ic Gra
Cup
ient
um
xim
up
. ˚F
ty
Po
Po
m
it
ti
a
e
Volatili
Maxim
Viscos
Pour P
Nomin
Refrac
Surfac
Dielec
Dielec
Specif
Specif
T h e rm
Therm
Dissip
Volum
Ap p ro
Btu/lb
Flash
Flash
SF96 ® Dimethyl Fluids – Low Viscosity (www.SF 96.com)
NEW! SF96-3 3 530 0.53 0.9 1.394 -148 144 — — 0.00105 — — 0.36 35.0 0.0001 — 1 x 10 15
SF96-5 5 800 0.53 0.916 1.397 -120 277 — 19.7 0.00105 0.067 90 0.36 35.0 0.0001 2.60 1 x 10 15
SF96-10 10 1,250 0.56 0.939 1.399 -90 325 — 20.2 0.00106 0.075 15 0.36 35.0 0.0001 — 1 x 10 14
SF96-20 20 2,000 0.58 0.953 1.401 -85 442 — 20.8 0.00107 0.082 10 0.36 35.0 0.0001 2.69 1 x 10 14
SF96-50 50 3,800 0.59 0.963 1.402 -67 588 — 20.8 0.00106 0.087 0.5 0.36 35.0 0.0001 2.73 1 x 10 14
SF96-100 100 6,000 0.59 0.968 1.4030 -67 604 — 20.9 0.000925 0.090 0.5 0.36 35.0 0.0001 2.74 1 x 10 14
SF96-200 200 9,400 0.59 0.959 — — 575 — — 0.000925 0.090 0.5 0.36 35.0 0.0001 2.75 1 x 10 14
SF96-350 350 13,700 0.60 0.973 1.4032 -58 637 — 21.1 0.000925 0.092 0.5 0.36 35.0 0.0001 2.75 1 x 10 14
SF96-500 500 17,300 0.60 0.973 1.4033 -58 662 — 21.1 0.000925 0.092 0.5 0.36 35.0 0.0001 2.76 1 x 10 14
SF96-1,000 1,000 28,000 0.60 0.974 1.4035 -58 658 — 21.1 0.000925 0.092 0.5 0.36 35.0 0.0001 2.77 1 x 10 14
Viscasil® Dimethyl Fluids – High Viscosity (www.Viscasil.com)
Visc-5M 5,000 49,300 0.60 0.975 1.4035 -56 — 500 21.3 0.000925 0.090 1.0 0.36 35.0 0.0001 2.75 1 x 10 14
Visc-10M 10,000 62,700 0.60 0.975 1.4035 -53 601 — 21.3 0.000925 0.090 1.0 0.36 35.0 0.0001 2.75 1 x 10 14
Visc-12M 12,500 67,700 0.60 0.975 1.4035 -53 — 500 21.3 0.000925 0.090 1.0 0.36 35.0 0.0001 2.75 1 x 10 14
Visc-30M 30,000 91,700 0.60 0.976 1.4035 -50 601 — 21.3 0.000925 0.090 1.0 0.36 35.0 0.0001 2.75 1 x 10 14
Visc-60M 60,000 116,500 0.60 0.977 1.4035 -47 601 — 21.3 0.000925 0.090 1.0 0.36 35.0 0.0001 2.75 1 x 10 14
REFERENCE S E C T I O N
Visc-100M 100,000 139,000 0.60 0.978 1.4035 -40 601 — 21.3 0.000925 0.090 1.0 0.36 — — — —
NEW! Visc-300M 300,000 143,000 0.60 0.970 1.4042 -40 608 — 21.0 0.000925 0.174 0.3 0.36 35.0 0.0001 2.9 1 x 10 15
NEW! Visc-500M 500,000 155,000 0.60 0.970 1.4042 -40 608 — 21.0 0.000925 0.174 0.3 0.36 35.0 0.0001 2.9 1 x 10 15
NEW! Visc-600M 600,000 160,000 0.60 0.970 1.4042 -40 608 — 21.0 0.000925 0.174 0.3 0.36 35.0 0.0001 2.9 1 x 10 15
NEW! Visc-1000M 1,000,000 175,000 0.60 0.970 1.4042 -40 608 — 21.0 0.000925 0.174 0.3 0.36 35.0 0.0001 2.9 1 x 10 15
Specialty Dimethyl Fluids (www.SF96.com)
SF97-50† 50 3,800 0.59 0.963 1.402 -67 588 — 20.8 0.00106 0.087 0.5 0.36 35.0 0.0001 2.73 1 x 10 14
SF18-350‡ 350 13,700 0.60 0.973 1.4030 -58 637 — 21.1 0.000925 0.092 0.5 0.36 35.0 — — —
Alkyl (www.GEAlkylFluids.com)
SF1147 50 — 0.76 0.890 1.4433 -60 527 — 26.0 0.00040 0.113 5.0 0.48 — 0.0001 2.39 3 x 10 13
SF8843 2,000 — 0.77 1.035 1.4930 -50 601 — — — — 4.0 0.47 — — — —
Phenyl (www.GEPhenylFluids.com)
SF1154 160 — 0.78 1.0501 1.4980 -40 581 — 24.5 0.00075 0.082 2.0 0.39 — 0.0005 2.83 1 x 10 14
Volatiles (www.GEVolatiles.com)
SF1173 (D4) 2.4 296 — 0.960 1.3935 64FP — 135 17.4 0.000131 — 100 0.36 — — — —
SF1202 (D5) 3.8 520 — 0.950 1.3982 -40FP — 181 17.4 0.000121 — 100 0.36 — — — —
SF1204 (D4/D5) 2.6 — — 0.960 1.3939 53FP — 142 17.4 — — 100 0.36 — — — —
NEW! SF1256 (D5/D6) 4.5 — — 0.960 1.397 -40FP — 180 — — — 100 — — — — —
81798D (MM) 0.65 162 0.32 0.757 1.3748 -89 30F — 15.9 — — 100 — — — — —
† Transformer fluid.
‡ Meets many FDA requirements – see CDS 4319
7
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 11
GE Silicones
some ommonly used terms regarding emulsion
appearance are:
Emulsions & Specialties • Creaming – oil-rich phase separates from the oil-
lean phase. This can be either an “upward” cream-
ing (where water is heavier than oil) or “downward”
Unique Properties creaming (where oil is heavier than water).
Prior to use, emulsions can be agitated for uniform
fluids
consistency to help avoid creaming. Creaming is a
natural occurrence depending on age and storage
Emulsions conditions.
Silicone emulsions are economical, easy to use and
• Free Oil – varying amounts of actual oil separate
are excellent release agents for mechanical rubber,
from the body of the emulsion. A good emulsion
wire, and cable goods. They are also used as general
has no large oil separation.
purpose release agents. They offer the following
application benefits:
Antifoam Emulsions
• Easy to apply • Good lubricity
Antifoam emulsions are designed to break down
• Easy release • High temperature stability
foam. The defoaming agent in any silicone emul-
• Low volatility • Chemically inert
sion is the silicone fluid in the system. The major
• Can be used in low concentrations
function of the emulsion is to enable the silicone
• Water-dispersable
fluid to be thoroughly dispersed throughout the
Applications aqueous medium that requires defoaming.
Silicone emulsions are used as release agents in rub- Diluting Antifoam Emulsions
ber applications such as the molding of automotive
Antifoam emulsions are designed to break when
floor mats, shock mounts, fan belts, and O-rings; in
diluted with water. This characteristic is designed
consumer goods such as soles and heels for foot-
into the products so they can act as efficient
wear; and in household products such as floor tiles.
defoaming agents. If the customer wants to dilute
Use Guidelines an emulsion with water, water can be added while
• An optimum point for release efficiency and oper- maintaining mild agitation, both prior to and
ating economy needs to be determined for each during use. This enables the emulsion to continue
application. Actual use concentrations range from performing as a defoamer.
0.2 to 2.5% silicone in most applications. A 2.0% Stable Low-Solid Emulsions
silicone concentration is an excellent starting point.
Thickeners can be added to antifoam emulsions
• Although silicone emulsions are generally stable to make them dilution-stable. The final emulsion
in hard water, a 200 ppm water hardness or higher viscosity should be between 1000 and 2000 cps.
indicates the need for softened water or a boiler Viscosity is controlled by % of thickener, which
condensate as a diluent. should be well dispersed in water before the
• Diluting an emulsion with water can create the antifoam is added.
need for added bacteriostat/fungistat to combat Typical recommended process for creating a 10% or
possible microbial activity. Evaluate all diluted lower industrial grade defoamer is as follows:
emulsions prior to use.
Ingredients Procedure
• Silicone emulsions are shipped with sufficient
Part A: 62.3% H2O Mix Part A.
biocide for preservation. Shipment of emulsions 4.0% Acrysol ASE-108
with sufficient biocide for all dilution levels in all (Rohn & Haas)
applications is not feasible. It is recommended Part B: 2.7% of a 10% Add Part B until clear viscous
NaOH solution solution forms at pH of about 6-7.
that each user evaluate whether it is necessary to
Part C: 31.0% antifoam emulsion Add Part C and stir until uniform.
add additional biocide to diluted products.
• Reactive silicone emulsions may not be compatible Typical recommended process for formulating food
with materials that contain hydroxy groups contact grade defoamers. Only FDA compliant GE
(can deactivate the emulsion) or anionics, lower silicone antifoams can be used (all equipment used
alcohols and salts (can break the emulsion). Any must be sterile).
mixture of reactive emulsions with other materials Ingredients Procedure
must be checked before it is put into production. Part A: 49.0% H20 (sterile) Heat Part A to 21˚C/70˚F
(after sterilization).
Emulsion Terminology and Tests
Part B: 1.0% CMC-7HF (Hercules) Add Part B and mix until dissolved.
A silicone emulsion is an oil-in-water dispersion Part C: 50.0% antifoam emulsion Begin cooling. Add Part C and stir
where the oil phase is a silicone fluid. Following are until uniform.
8
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 12
Emulsions (www.GEEmulsions.com)
Emulsifier Base Silicone Viscosity of Contained Oil, EmulsionViscosity, Density, Total Solids,
Type Oil Content, % cstk @ 25˚C (77˚F) max cstk @ 25˚C (77˚F) lbs/gal %* Color
SM2128 Nonionic SF18 35 350 500 8.2 37-41 White
SM2133 Nonionic SF96 ® 50 100 500 8.2 53-56 White
SM2135 Nonionic SF96 50 1,000 500 8.2 54.5-57.5 White
Standard
Antifoams (www.GEAntifoams.com)
Type Silicone Content, % Specific Gravity Density, lbs/gal Color Viscosity, cps @ 25˚C (77˚F)
AF9000 Compound 100 1.01 8.4 Straw 2,500 max
AF9010 Emulsion 10 1.01 8.4 White 2,500 max
AF9020 Emulsion 20 1.01 8.4 White 3,500 max
AF9030 Emulsion 30 1.01 8.4 White 7,000 max
AF60 Emulsion 30 1.01 8.4 White 1,000 max
REFERENCE S E C T I O N
AF67 Fluid 100 0.97 8.1 Clear 10,000-15,000 (cstks)
AFP2001 Emulsion 30 1.01 8.4 Lt. Brown 7,000 max
Specialties (www.GESpecialtyFluids.com)
Description Viscosity, cstks @ 25˚C (77˚F) Specific Gravity Flash Point, °F
SS4098 50% Solids (MQ/Fluids/Catalyst)/Solvent 5-13 0.89 88
SS4177 50% Solids (MQ/Fluid)/Solvent 8-25 0.95 93
SS4230 50% MQ/50% D5 70-200 1.05 >150
SS4255 50% MQ/50% Xylene 3-10 1.01 63
SS4267 35% MQ/65% SF96-50 300-700 1.04 395
SR1000 Solid MQ Resin — — NA
NEW! XS66-B0900 14% Solids 2,000-5,000 0.81 54
9
* % Total solids: % of nonvolatile material in the emulsion. ** Non-reactive polymer. *** Cured with SM2146C catalyst @ 10% use level.
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 13
GE Silicones
Low Flammability
Flash points in the range of 205˚C to 260˚C
Technical Supplement (400˚F to 500˚F) and auto-ignition tempera-
tures in the range of 438˚C to 460˚C (820˚F
to 860˚F) are typical for silicone fluids.
fluids
Low Surface Tension
Silicone fluids have unusually low surface
tensions which help provide easy and
pages 10-11 Unique Chemical Structure efficient spreading, high surface activity
• Unique Chemical Dimethyl silicone fluids are unique materials. and low internal cohesive energies.
Structure Silicone fluids have a backbone of silicon-
Compressibility
• Solubility oxygen linkages similar to the Si-O linkages
in high-temperature inorganic materials Silicone fluids of 10 centistokes or more
• Moisture Absorption
such as quartz, glass and sand. This molecular exhibit compressibility of 1.34% at pressures
• Radiation Resistance of 2000 psi at room temperature.
backbone is much stronger than the typical
• Low Temperature carbon-to-carbon chain and more resistant Shear Stability
Properties
to attack by temperature extremes, oxidation, Silicone fluids have unusually high resistance
• Pumping shear stresses and chemicals. See sample to breakdown by mechanical shearing. The
Characteristics of
Silicone Fluids
structures, center of page. shear stability of silicone fluids can be as
GE manufactures both low-and high viscosity much as twenty times that of quality petrole-
• Refractive Index
dimethyl silicone fluids. The chemical struc- um oils, providing longer life at higher
ture of all silicone fluids speeds and loadings.
gives them a unique set of Organic Fluid
Thermal Conductivity
properties. H H H
The thermal conductivity of
Low Viscosity-Temperature H C C C H silicone fluids over a wide
Change temperature range is compa-
H H H
Silicone fluids exhibit a n rable to hydrocarbon fluids.
much smaller degree of (Hydrocarbon Polymer)
Silicone Fluid
Dielectric Properties
change over a wider tem-
Electrical grade silicone
perature range than non- CH3 CH3 CH3
fluids offer excellent dielec-
silicone fluids.
H3C Si O Si O Si CH3 tric properties which are
Wide Temperature Range
maintained for prolonged
CH3 CH3 CH3
Low temperature limits and n periods, even under adverse
high temperature capabili- (Polydimethylsiloxane) operating conditions.
ties of silicone fluids far
Non-Corrosive
surpass those of conventional fluids.
Silicone fluids contain no acid-producing
Thermal Stability
chemicals to cause staining or corrosion.
Silicone fluids show excellent stability when
exposed to high temperatures for extended FDA Compliant Silicone Fluids
periods of time. Some GE silicone fluids can be used in food
Oxidation Stability contact and in additive applications, if FDA
regulations are followed.
The oxidation stability of silicone fluids is
excellent. Absence of copper-induced oxida-
Solubility
tion is critical and contrasts with the sludg-
Silicone fluids are non-polar and insoluble
ing that occurs with mineral oils, especially
in water or the lower alcohols. They are
at high temperatures.
completely miscible in typical aliphatic and
Chemical Inertness aromatic solvents, including the halogenated
Silicone fluids are chemically inert to most solvents, but are only partially miscible with
common materials of construction. the intermediate petroleum fractions such as
10
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 14
the naphthenes. These materials can Tests have shown that a dosage of 1 x 107
dissolve enough silicone, particularly lower roentgens will produce a large increase in
viscosity grades, to be sufficient for many the viscosity of dimethyl fluid. A dosage of
purposes. Silicones are insoluble in higher 1 x 108 roentgens is usually sufficient to
hydrocarbons, lube oils, waxes, fatty acids, cause gelation. Dosage conditions may be
vegetable oils and animal oils. equally as important as total dosage. Fluids
SOLUBILITY OF SOME SILICONES
exposed to low rates of exposure may
stand up fairly well to the radiation, while
04
F12
Key: f = Insoluble • less than 1% high rates may result in less than expected
3, S
r= Partially Soluble • 1-10% by weight
h= Soluble • 10% or higher , SF
117 total dosage before gelation.
k= Soluble Hot
50
A
188
6-3
202
214
6-5
SF1
SF9
SF9
SF1
SF1
SOLVENT TYPE MATERIAL
Highly Polar Water f f f f f
Low Temperature Properties
Hydrocarbon Aliphatic h h h f h
A fluid’s pour point is a measure of its low
Solvents Aromatic h h h h h
Hydrocarbon & Mineral Oils
temperature properties. Analogous to the
Vegetable Oils 65/75 SSU h f h f f
200/210 SSU r f h f f
freezing point for a pure compound, pour
Petrolatum f f k f f point is the temperature at which a fluid
Cottonseed Oil f f h f f
Castor Oil f f r h f becomes so viscous it loses its ability to flow.
Sunflower
Seed Oil
Maleated PS
r f h f f
Extended storage of silicone fluids at low
Soybean Oil r f h f f temperatures will produce no precipitation
Wheat Germ Oil f f h f f
Alcohols & Cetyl Alcohol k f k k f because no additives are present. The fluid
Glycols Ethanol 95% f f f h f
Ethanol SDA-40 h f h h f will remain unchanged even when frozen
Isopropanol, 99% h f h h f
2-Ethyl-Hexanol h h h h f for long periods, and when returned
TECHNICAL S U P P L E M E N T
Lauryl Alcohol h h h h f
Stearyl Alcohol f f f f f
to normal operating temperatures will
Ethylene Glycol f f f f f perform as effectively as before.
Propylene Glycol f f f f f
Glycerin f f f f f
Silicones SF96® (350)
SF1202
h
h
h
h
h
h
f
f
h
h
Pumping Characteristics
SF1318 r f h f f of Silicone Fluids
SF1550 h h h h h
Because of their low temperature pour
points, silicone fluids are well suited for
Moisture Absorption pumping applications. With the exception
Although dimethyl silicones are generally of a high pressure piston pump, virtually
insoluble in water, they have been known to any type of pump can be used with silicone
absorb up to 200 ppm water. fluids: gear, centrifugal, internally spline,
Moisture Absorption Rate of SF96®(50) positive displacement or vane.
fluids
Silicone Fluid at 25˚C (77˚F) Centrifugal or gear pumps are recom-
250 mended in electronic liquid cooling
200 90% RH applications where pressures are low and
80% RH
flow rates are moderate. A gear pump
Water (ppm)
150 60% RH
100
is recommended in electronic coolant
40% RH
applications where flow pressure is needed
50
to filter the fluid. When low pressure
0 20 40 60 80 100
and high flow are required in light or
Time (hrs) compact equipment, centrifugal pumps
are often used.
Radiation Resistance
It has been demonstrated that the radiation Refractive Index
resistance of silicone fluids is a function of The refractive index is a useful tool in
their aromatic content. Methyl phenyl and establishing purity and is also used to
other aromatic siloxanes demonstrate a distinguish between chemically different
much greater radiation resistance than silicone fluids. For example, the phenyl-
SF96® and Viscasil® dimethyl fluids, which containing products have significantly
contain no aromatic groups in their structure. higher values than the dimethyl silicones.
11
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 15
pages 12-13 The Figure below shows variations in values have flash and fire points within a few
• Refractive Index (cont.)
between lower molecular weight dimethyl degrees of each other, reducing the likeli-
silicones and their higher molecular weight hood that they will have self-extinguishing
• Ultraviolet & Infrared
Characteristics
homologues. The value for dimethyl characteristics.
fluids above 1,000 centistokes is relatively Auto-Ignition Temperature – The tempera-
fluids
• Flammability
constant. ture at which the fluid ignites spontaneously
• Surface Tension
occurs above 460˚C (860˚F) for most
• Thermal Expansion Ultraviolet & Infrared Characteristics dimethyl and phenyl-containing silicone
• Thermal Conductivity Phenyl-containing silicone fluids, like other fluids. Only fluids with viscosities of 20
aromatic materials, absorb energy in the centistokes or below show lower values.
• Volatility
ultraviolet region of the electromagnetic
• Specific Heat spectrum. Dimethyl silicone fluids do Surface Tension
• Dielectric Properties not have strong absorption bands in the Surface tension of silicone fluids is unusu-
• Lubrication Properties ultraviolet. ally low, resulting in unique performance
• Shear Characteristics In the infrared region, both dimethyl by these materials in applications where
and phenyl-containing silicone fluids show high surface activity and great spreading
strong characteristic bands which are power are necessary. Dimethyl silicones
useful in qualitative identification and have low surface tension values largely
quantitative analysis. independent of viscosity (about 21 dynes
per centimeter at 25˚C (77˚F) over a viscos-
Flammability ity range of 20 to 100,000 centistokes).
Flash Point – High viscosity silicone fluids Phenyl-containing fluids have slightly high-
(50 centistokes and above) have flash er surface tension values [about 24 to 25
points of 238˚C to 260˚C (460˚F to 500˚F) dynes per centimeter at 25˚C (77˚F)], but
when measured by the conventional these values are still much lower than
“closed cup” method. Low viscosity (20 those of organic materials.
centistokes and below) dimethyl fluids and The surface tension of organic fluids is
cyclic fluids are more volatile and do not typically in the range of 35 to 40 dynes per
have the high flash points of the more centimeter. The value for water at room
viscous materials. temperature is about 72 dynes/cm.
Fire Point – The fire points of silicone fluids
are significantly higher than their flash Thermal Expansion
points. This difference between flash and Thermal expansion of silicone fluid is
fire points accounts for the self-extinguish- expressed in cc/cc/˚C in the range of 0˚C
ing characteristics of non-volatile, high to 150˚C (32˚F to 302˚F). Multiplying this
molecular weight silicone fluids. factor by the change in temperature, ˚C,
Conventional non-silicone fluids frequently closely approximates the change in unit
1,400
1,395
1,390
1,385
1,380
1,375
0.65 5 10 20 50 100 200 350 500 1,000 2,000
Viscosity, Centistokes, 25˚C (77˚F)
12
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 16
TECHNICAL S U P P L E M E N T
high vacuums, the small quantities of
lower molecular weight polymers will Shear Characteristics
escape, leaving a fluid which will undergo The viscosity of a fluid is defined as the
no further weight loss at that temperature ratio of shear stress to shear rate. In the
and pressure. At very high temperatures, ideal (Newtonian) fluid, this ratio is con-
more volatiles will be given off because of stant and is independent of the shear rate.
molecular rearrangement, which forms In a non-Newtonian fluid, the ratio is not
volatile short-chain molecules. constant and the apparent viscosity at high
shear rates is less than the true viscosity.
Volatile Fluids – Volatile cyclics should be
used in applications where volatility is Dimethyl fluids approach Newtonian
desirable. Cyclics are low viscosity fluids behavior. The lower the viscosity, the more
composed of cyclic molecules of uniform nearly Newtonian the fluid. However, the
fluids
molecular weight. apparent lowering in viscosity (pseudo-
plastic flow at high shear rates) is a
Weight Loss at Atmospheric Pressure –
transitory condition as dimethyl fluids will
The weight loss of silicone fluids is deter-
return to their original nominal viscosity
mined in a forced air circulating oven
on cessation of shear.
at atmospheric pressure. Dimethyl fluids
are conventionally measured after Silicone fluids demonstrate a recoverable
exposure at 150˚C (302˚F) for 24 hours. drop in viscosity after prolonged shearing
Phenyl fluids may also be measured by action. Organic fluids show a drop in
this test, although higher temperatures nominal viscosity that is a permanent loss
are frequently employed. At very high in viscosity resulting from poor shear
temperatures, the loss in simple volatiles stability. The permanent viscosity change
is compounded by some oxidative effects. results from the molecules being torn
apart by the mechanical action. Silicones
Specific Heat show excellent shear stability and retain
Specific heat of most silicone fluids falls their original viscosity characteristics,
in the 0.36 to 0.39 BTU/lb./˚F range at as they are not affected by mechanical
room temperature. working.
13
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 17
fluids
• Specific Gravity with the organic groups of the molecules, phere such as nitrogen or carbon dioxide,
• Viscosity-Temperature causing the fluids to lose volatiles and high temperatures above their thermal
Relationship increase in viscosity until gelation occurs. activation points can break the bonds link-
• Plastics The reaction is dependent on the tempera- ing silicon and oxygen in the silicone fluid
• Rubber ture and supply of air. to form lower molecular weight volatile sili-
cones. The activation point for dimethyl
• Metals
Oxidation Threshold fluids is about 316˚C (600˚F), and for
Oxidation threshold is the temperature phenyl-containing fluids it is slightly high-
at which a significant amount of oxidation er. The useful life of silicone fluids under
by-products start to appear. Below this tem- non-oxidative conditions below their ther-
perature, some oxidation will occur, which mal activation points continues for many
will not adversely affect the useful life of hundreds of hours.
the silicone fluids. The degradation products that form at or
near the thermal activation temperature
Viscosity-Temperature Relationship
are completely compatible with the base
Silicone fluids exhibit a relatively small
polymer. In a sealed system, a decrease in
viscosity change with temperature change
overall nominal viscosity is usually experi-
compared to petroleum oils and dibasic
enced when thermal degradation produces
acid esters. A common measure of viscosity
low molecular weight fractions which
change with temperature is the viscosity-
lower the average molecular weight of
temperature coefficient (VTC) which is
the silicone fluid. An increase in vapor
defined as:
pressure in sealed systems results from the
V38˚C (100˚F) - V99˚C (210˚F) formation of volatile silicones.
VTC =
V38˚C (100˚F)
A lower value indicates less viscosity Specific Gravity
change with temperature. For dimethyl Specific gravities of silicone fluids are nor-
silicone fluids, the VTC is 0.6 or less. mally measured at a 25/25˚C (77/77˚F)
Phenyl fluids have slightly higher values. temperature and are less than that of water
Typical values for organic fluids are 0.8 for all dimethyl fluids. Except for the very
or higher. low viscosity products, the nominal specific
100,000
gravity range for dimethyl fluids is 0.94
50,000 to 0.98. The phenyl-containing silicone flu-
10,000
5,000 VISCASIL
10,000 ids are slightly heavier, with specific gravi-
1,000 VISCASIL
5,000 ties range from 1.05 to 1.10.
500
SF96-1000
Kinematic Viscosity, Centistokes
100 SF96-500
Plastics
50 SF96-200
SA
Many plastic materials are unaffected by
E1 SF96-100
0P
ET
RO silicone fluids. However, low molecular
10 LE SF96-50
UM
MI
weight fluids (10 centistokes or less) may
L-L7
5.0 80
8D
IES
SF96-20 behave as solvents and damage the surface
TE
R
of plastics or resin coatings.
Tensile and impact tests were used to
measure property changes in thermoplastic
1.50
C -51 -40 -29 -18 -7 4 16 27 36 49 60 71 82 93 104 116126 137 149 160 171 182 193 204 215 232 and thermoset materials immersed for 30
F -60 -40 -20 0 20 40 60 80 100 120 140 160 180 200 220 240260 280 300 320 340 360 380 400 420 450
Temperature, ˚C (˚F) days in SF96 fluids. Results:
14
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 18
TECHNICAL S U P P L E M E N T
(PVC) should be avoided since the Recommended
silicone fluids leach out the plasticizer, Service Temp.
Type Product Range, ˚F
causing shrinkage and hardening.
Chloroprene Neoprene -40 TO 200
Isobutylene- Butyl -40 to 200
Isoprene
Effect on Plastic After 30-Day Immersion
Nitrile-Butadiene Nitrile Buna N -40 to 200
Plastic Dimethyl Phenyl
SF96® (350) Containing SF Fluororubber VITON®
FLUORELTM -20 to 450
Nylon No Effect No Effect
fluids
Polycarbonates • Metal alloys such as stainless steel,
(LEXAN®) No Effect No Effect
cold-rolled steel, aluminum, duralumin,
Phenolics No Effect No Effect nickel, magnesium, zinc, cadmium,
Cellulose Acetate titanium, silver and monel have no
Butyrate Stiffened No Effect
appreciable effect on silicone fluids at
Polyacetal Stiffened Stiffened temperatures up to 204˚C (400˚F).
(DELRIN®) & Crazed & Crazed
15
SIL406413.FluidsBroREV.qxd 3/23/01 3:43 PM Page 19
fluids
determining the proper blend ratio. 100 100
10 20 30 40 50 60 70 80 90
Blend Scale for Intermediate Viscosities % Higher Viscosity
LIMITED WARRANTY
GE Silicones warrants that its products will conform to GE Silicones’ internal specifications at the time of application or use, provided that the prod-
uct is stored in accordance with GE Silicones’ recommendations and used or applied before the earliest of (1) any “Use Before Date” indicated
on the product package, (2) one year from date of shipment by GE Silicones, or (3) expiration of such other period or recommended storage time
stated in GE Silicones’ product literature for such product. If notified in writing of a claim within six months of a product’s use or application, GE
Silicones will, at its option, replace, or refund the purchase price of, any GE Silicones product which does not satisfy the foregoing warranty.
THE FOREGOING SHALL CONSTITUTE THE SOLE AND EXCLUSIVE REMEDY FOR DEFECTS IN, OR FAILURE OF, ANY PRODUCT, AND
THE SOLE AND EXCLUSIVE LIABILITY OF GENERAL ELECTRIC COMPANY THEREFOR. THE WARRANTY STATED ABOVE IS IN LIEU OF
ALL OTHER WARRANTIES, WRITTEN OR ORAL, STATUTORY, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MER-
CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITATION OF LIABILITY: GE Silicones shall in no event, whether the claim is based on warranty, contract, tort, strict liability, negligence or otherwise, be
liable for incidental or consequential damages, or for any other damages in excess of the amount of the purchase price.
NOTE: For many products, GE Silicones may be able to offer a more extensive, application specific warranty. For further information, contact your
GE Silicones field representative.
GE Silicones
© Copyright 2001 General Electric Company.
SF96, Viscasil and LEXAN are Registered Trademarks, and Silblock is a trademark of General Electric Company. VITON is a Registered Trademark of DuPont Dow Elastomers. FLUOREL is a
Trademark of Dyneon. TEFLON and DELRIN are Registered Trademarks of E.I. du Pont de Nemours and Company. Tospearl is a Trademark of GE Toshiba Silicones.
CDS 5262 (3/01)