INTELLIREAM® EIP

Simple. Smart. Ethernet Enabled.

Robotic Torch Maintenance Center
Extend the life of your robotic MIG torch and improve cycle time in your
robotic welding cell with the next generation Intelliream ® EIP.
This robotic torch maintenance center systematically removes and limits
spatter accumulation for enhanced productivity.

The Ethernet Enabled EIP model provides additional functionality including:

enhanced command and diagnostic signals, direct access to process controls,
and feature configuration, with the complete process managed by the internal CPU.

Product Advantages
• The Intelliream® EIP controller features a simple “No Trial - No Error”
programming technique and constant process monitoring.
• Self-centering diamond grip design for positive traction on all nozzle sizes.
• Complete enclosure seals out small particles and contaminants
• On board diagnostics indicate position and fault codes for ease of TECHNICAL DATA
troubleshooting. Footprint Size: 25” H x 13” L x 10” W
• A status light signals when the unit is operating and flashes diagnostic Cutter Speed: 1100 RPM
codes if a fault occurs. Air Driven Motor: 0.60 HP
• Dry run and sensor override modes make setting up and troubleshooting Wire Cutter Diameter: 0.030” - 1/16”
easier.
Air Supply: 80 PSI, 16.5 SCFM
• The Intelliream® is the only reamer to offer an automatic retry feature.
Power Supply: 24 VDC, 0.75 A
• Re-Ringer: A pilot reaming stroke removes the spatter ring that forms on
the end of the weld nozzle.

Process Highlights
1) High-strength coated reaming bit provides enhanced
wear resistance. Precision machined to tight tolerances
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REAMER for optimized performance.

2) Vortex action sprayer delivers a radial spray pattern to

4 uniformly coat the interior surface of the nozzle.
3 SPRAYER

1
for easy and quick access, minimizing robot movement.
CUTTER (Optional)
2
4) Tapered cone provides a visual check to ensure positional
accuracy of the TCP (tool center point).
TCP CHECK

Nasarc INTELLIREAM EIP® Datasheet 1

Performance
The Intelliream® EIP controls the entire reaming process. Every aspect of the reaming cycle is

signal indicating that the entire sequence has been executed without error. Modern robotic 3) 1)
systems with network capability have advantages over their earlier discrete I/O counterparts.
The connectivity of the Intelliream® EIP provides many of these advantages including:
• Ease of installation and seamless integration with controller.
• Troubleshooting via diagnostics at the robot or PLC.
• Expandable platform for feature upgrades. 2)
• Single connection for multiple robots.
• Data acquisition of process counters and solenoid/cylinder activation timers.
4)

EtherNet I/P: Distributed Intelligence Network

5)
1) The Intelliream ® EIP robotic torch maintenance center builds on the foundation of the

button, actuator buttons, and indicator LEDs) and the following advantages enabled by
network connectivity. Interface Receptacle
6
2) Separate connections for control and solenoid power. The solenoid power may be tied
into a safety circuit and interrupted in an emergency condition. The control connection supplies 1 5
power to the node and sensors in order to maintain network communications.
3) More control data is available for ease of programming. 2 4
4) Advanced diagnostic and troubleshooting tools helps pinpoint issues and decrease downtime.
3
Wiring
6) Add-on instruction (AOI) is available for Logix PLCs to cut integration time and costs. 1.O VDC (WHT)
2.+24 VDC (RED)
3.Complete (GRN)
4.Start (ORG)
5.Spray (BLK)
Web Server: 6.+24 VDC Solenoids (BLU)

Extended user interface for enhanced functionality

and analytics. Its responsive design is compatible with laptops, smart phones and tablets.
• Interface: Remote monitoring of components, and machine operating state

• Statistics: Cycle and operations timing and counts, Error log

The following network communication protocols are available for the Intelliream® EIP:
EtherNet/IP™ and Modbus.

EtherNet/IP™ is a trademark of ODVA, Inc.

Ordering Information
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Standard Equipment Accessories
INTELLIREAM® EIP IRM030001-EIP Reaming Bit, 1/2" IRB010500-00
Nozzle Reamer Reaming Bit, 1/2" bottleneck IRB010501-00
Spray System Reaming Bit, 15.5mm IRB01M155-00
TCP check Reaming Bit, 5/8" IRB010625-00
Reaming Bit, 3/4" IRB010750-00
Request any of the following options when ordering:
Robot control cable, 20ft IRE010090-20
Wire Cutter Module IRW010099-00
Robot control cable, 30ft IRE010090-30
Nozzle Detect IRE020099-13
Robot control cable, 50ft IRE010090-50
Spray Containment Assembly II IRS020099-00
Test Box IRT020001-00
Nozzle Gas Flow Sensor IRE060099-00
Adapter Plate IRF020002-01
Floor Mount Stand IRX010001-00

Nasarc INTELLIREAM EIP® Datasheet 2