E21 Press Brake Numerical Control Device

Operation Manual

V1.00

ESTUN AUTOMATION CO.,LTD

Address ：No.155 Jiangjun Road, Jiangning

Development Zone Nanjing P.R.C 211106
Postal code：211106

TEL：025-52785569

FAX：025-52785966

WEB：www.estun.com

E-mail：[email protected]

Page 1 of 21
Preface

This manual describes operation of E21 numerical control device and is

meant for operators who are instructed for operation of the device. Operator shall
read through this manual and know operation requirements before using this
device.

Copy right is preserved by ESTUN. It is not allowed to add or delete part or

all of the manual content without ESTUN’s consent. Do not use part or all of
manual content for the third party’s design.

E21 device provides complete software control and has no mechanical

protection device for operator or the tool machine. Therefore, in case of
malfunction, machine tool must provide protection device for operator and
external part of the machine tool. ESTUN is not responsible for any direct or
indirect losses caused by normal or abnormal operation of the device.

ESTUN preserves the right to modifying this manual in the event of function
adding or print error.

Page 2 of 21
 Content
Preface .................................................................................................................................... 2
1 Product Overview ............................................................................................................. 4
1.1 Product introduction .......................................................................................................................... 4
1.2 Operation panel ................................................................................................................................. 4
1.3 Displayer ........................................................................................................................................... 6

2 Operation Instruction ...................................................................................................... 7

2.1 Basic operation procedure ................................................................................................................. 7
2.2 Programming ..................................................................................................................................... 7
2.2.1 Single-step programming ......................................................................................................... 7
2.2.2 Multi-step programming ........................................................................................................ 10
2.3 Parameter setting ............................................................................................................................. 14
2.4 Manual movement ........................................................................................................................... 16

3 Alarm ................................................................................................................................ 18
3.1 Alarm ............................................................................................................................................... 18

Appendix 1 Common fault and troubleshooting ........................................................ 20

Appendix 2 Acronym ........................................................................................................ 21

Page 3 of 21
1 Product Overview

1.1 Product introduction

This product is equipped with press brake machine dedicated numerical
control device which is applicable to various users. On the basis of ensuring work
precision, the cost of numerical control bending machine is reduced significantly.

Features of this product are listed below:

1. Positioning control of back gauge.

2. Intelligent positioning control.
3. One-side and two-side positioning which eliminates spindle clearance
effectively.
4. Retract functions.
5. Automatic reference searching.
6. One-key parameter backup and restore.
7. Fast position indexing.
8. 40 programs storage space, each program has 25 steps.
9. Power-off protection.

1.2 Operation panel

Operation panel is shown in Figure 1-1.

Page 4 of 21
Figure 1-1 Operation panel
Functions of panel keys are described in Table 1-5.

Table 1-1 Description of key functions

Key Function description
Delete key: delete all data in input area on left
bottom of displayer.
Enter key: confirm the input content. If no content is
input, the key has the similar function to direction

key .

Start key: automatic start-up, in which is

operation indicator LED. When operation is started,
this indicator LED is on.

Stop key: stop operation, in which is Stop

indicator LED. When initialize normal start-up and
no operation, this indicator LED is on.

Left direction key: page forward, cursor remove

Right direction key: page backward, cursor remove

Down direction key: select parameter downward

Function switch: switch over different function

pages

Symbolic key: user input symbol , or start diagnosis.

Page 5 of 21
 Key Function description

Numeric key: when setting parameter, input value.

～

Decimal point key: when set up parameter, input

decimal point.
Manual movement key: in case of manual
adjustment, make adjustment object move in
forward direction at low speed.
Manual movement key: in case of manual
adjustment, make adjustment object move in
backward direction at low speed.
High speed selection key: in case of manual

adjustment, press this key and press

simultaneously, make adjustment object move in
increasing direction at high speed, then press

, make adjustment object move in decreasing

direction at high speed.

1.3 Displayer
E21 numerical control device adopts 160*160 dot matrix LCD displayer. The display
area is shown in Figure 1-2.

Title bar Single

X: 9875.965
Y: 9875.123
Parameter
display area Xp: 9875.965
Yp: 9875.965
Dx: 9875.965
Dd: 1000 PP: 1000
Dly: 1000 CP: 1000
Status bar Range：0~9999.999mm

Figure 1-2 Display area

In which
− Title bar: display relevant information of current page, such as its name, etc.
− Parameter display area: display parameter name, parameter value and
system information.
− Status bar: display area of input information and prompt message, etc.

Page 6 of 21
2 Operation Instruction

2.1 Basic operation procedure

Basic switch over and operation procedure of the system is shown in 2-1.

Start

Single Single run

Manual
program

Program Multi step Continue

select select run

Password ：94343 System

Const
para.

Alarm
record

Figure 2-1 Basic Operational Flow Chart

2.2 Programming
The system has two programming methods, which are single-step programming and
multi-step programming. User can set up programming according to actual demand.

2.2.1 Single-step programming

Single-step programming is generally used for processing single step to finish work
piece processing. When controller is power on, it will automatically enter single-step
program page.

Page 7 of 21
Operation steps
Step 1 After starting up, the device will enter setting up page of single-step program
automatically, as shown in Figure 2-2.

Single
X: 9875.965
Y: 9875.123
Xp: 9875.965
Yp: 9875.965
Dx: 9875.965
Dd: 1000 PP: 1000
Dly: 1000 CP: 1000
Range：0~9999.999mm

Figure 2-2 Single-step program setting page

Step 2 Click , select parameter which needs to be set up, press numerical

key to input program value, press to complete input.

Instruction
Parameter can only be set when Stop indicator is on.

Setting range of singe step parameter is shown in Table 2-1.

Table 2-1 Set up range of singe step parameter

Parameter name Unit Set up range Remarks
X mm/inch None Current position of X axis,
can’t be modified;
Y mm/inch None Current position of Y axle,
can’t be modified;
XP mm/inch 0 ～ Program position of X
9999.999mm axle;

YP mm/inch 0 ～ Target position of Y axle;

9999.999mm
DX mm/inch 0 ～ Retract distance of X axle;
9999.999mm
HT ms 0～99999ms The time between
concession signal valid
and end hold time output;
DLY ms 0～99999ms In case of single step,
delay time for X axle
concession;

Page 8 of 21
 Parameter name Unit Set up range Remarks
PP None 0～99999 Number of preset work
piece;

CP None 0～99999 Number of current work

piece.

Step 3 Press , system will execute according to this program, as shown in

Figure 2-3.

Single

X: 9875.965
Y: 9875.123
C: 0
PP: 0 mm

Figure 2-3 Single step operation page

Operation example
Requirements: on single-step program page, program bending depth to 100.0mm，
back gauge position to 80.00mm，retract distance to 50mm, concession waiting time
to 200ms, holding time to 300ms, work piece to 10.
Operation steps are shown in Table 2-2.

Table 2-2 Operation steps of single step example

Operation steps Operation
Step 1
Click ，select“XP”parameter.

Step 2 Input 80.00 by numerical key.

Step 3
Click ，confirm setting of this parameter.

Step 4
Click ，select“YP”parameter.

Step 5 Input 100.0 by numerical key.

Page 9 of 21
 Operation steps Operation

Step 6
Click ，confirm set up of this parameter.

Step 9
Click ，select“DX”parameter，“DLY”parameter，
“HT”parameter ， “PP”parameter“CP”parameter
respectively.

Step 10 Set up parameter to 50mm，200ms，300ms，10,0 by

numerical key.

Step 11
Click ，system execute according to this program.

2.2.2 Multi-step programming

Multi-step program is used for processing single work piece of different processing
steps, realize consecutive implementation of multi-steps, and improve processing
efficiency.

Operation step
Step 1 power on, system enters to single-step parameter set up page automatically.

Step 2 Click , switch to program manage page, as shown in Figure 2-4.

PROGRAMS 0P
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
1program 1ST

Figure 2-4 Program management page

Step 3 Click , select program serial number, or input

program number directly, such as input “1”.

Step 4 Click , enter multi-step program setting page, as shown in Figure

2-5.

Page 10 of 21
 PROGRAM1
ST: 1
PP: 99
CP: 9
DLY: 100
HT: 0

Range：0~25

Figure 2-5 Multi-step program setting page

Step 5 Click , select multi-step programming parameter which requires set up,

input setting up value, click , the set up takes effect.

Step 6 In completion of set up, click , enter step parameter set page, as shown
in Figure 2-6.

PROGRAM1 1/ 5ST
X: 5.000
Y: 12345.000
XP: 9.000
YP: 5.000
DX: 25.00
RP: 54
Range：0~9999.999mm

Figure 2-6 Step parameter set page

Step 7 Click , select step parameter that needs to be set up, input program

value, click , the setup takes effect.

Step 8 Click to switch over between steps. If the current step is the

first step, click to enter the last page of step parameter setting; if the current

step is the last one, click to enter the first page of step parameter setting.
Multi-step parameter setting range is shown in Table 2-3.

Page 11 of 21
Table 2-3 Multi-step parameter setting range
Parameter Unit Setting range Remarks
name
Step None 0-25 Set up total processing
number of step number of this
program program
Preset work None 0~99999 Number of work piece to
piece be processed, decreasing
number piece when more than
zero; negative increasing
count.
Current None 0~99999 Number of finished work
work piece piece
number
Concession ms 0~99999ms Time between retract
delay signal and concession
execution.
Holding ms 0~99999ms Time between concession
time delay signal and end pressurize
output
X mm/inch None Current position of X axle,
can’t be modified;
Y mm/inch None Current position of Y axle,
can’t be modified;
X target mm/inch 0~9999.999mm Program position of X
position axle;
Y target mm/inch 0~9999.999mm Target position of Y axis;
position
concession mm/inch 0~9999.999mm Distance of X axle
distance concession;
Repeat None 1~99 Repeat times required by
times this step.

Step 9 Click , system will operate according to this program, as shown 2-7.

PROGRAM 1 Rp：1/54

X: 5.000
Y: 12345.000
C: 0
PP: 12345 St: 1/ 5

Figure 2-7 Multi-step programming operation page

Page 12 of 21
Operation example
Requirements: one work piece requires processing 50 as shown below;
First bend: 50mm;
Second bend: 100mm;
Third bend: the other direction 300mm;
Analysis: according to work piece and technological conditions of machine tool:

First bend: X axle position is 50.0mm，Y axle position is 85.00mm，concession

50mm;

The second bend: X axle position is 100.0mm，Y axle position is 85.00mm，

concession 50mm;

The third bend: X axle position is 300.0mm，Y axle position is 85.00mm，concession

50mm;
Edit processing program of this work piece on No. 2 program.
Operation procedure is shown in Table 2-4.

Table 2-4 Operation steps of multi-step programming example

Operation step Operation

Step 1
On single step parameter setting page, press to
enter program selection page.

Step 2
Input “2”, click , enter multi-step general
parameter setting page of program 2.

Step 3
Select “Program step”, input “3”, click , the
setting takes effect.

Step 4 Select “number of preset work piece”, input “50”, click

, the setup takes effect.

Step 5 Similar to step 3 and step 4, set “current work piece

number”, “concession delay” and “pressurize time” to 0,
400, 200 respectively.

Step 6
Click to enter first step setup page of step
parameter.

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 Operation step Operation

Step 7
Select “X target position”, input 50, click ,
the setup takes effect.

Step 8
Select “Y target position”, input 85, click ,
the setup takes effect.

Step 9 Similar to step 7, 8, set up “concession distance” and

“repeat times” to 50, 1 respectively.

Step 10
Click to enter second step setup page of step
parameter, the setup method is similar to that of step one.

Step 11
Click again, to enter third step setup page of step
parameter, the setup method is similar to that of step one
and step two.

Step12
Click , return to setup page of the first step.

Step13
Click , system will operate according to this
program.

Instruction
1. In completion of multi-step programming, return to start step before launching the system; otherwise, the
program will start position processing at current step.
2, Press left and right direction key to circulate page turning and browsing among all step parameters.
3. Program can be called and revised again.
4. In completion of processing all work pieces (50 in the example), system come to stop automatically. Restart
directly will start another round of processing 50 work pieces.

2.3 Parameter setting

User can setup all parameters required for normal operation of the system, including
system parameter, X axle parameter and Y axle parameter.

Operation steps

Step 1 On program management page, click to enter programming constant

page, as shown in Figure 2-8. On this page, programming constant can be set.

Page 14 of 21
 CONST
mm/inch: 0
中文/English: 1
X-tea.in: 1.000
Y-tea.in: 1.000
Release time: 23654
Version： V1.00
Range：0~9999.999mm

Figure 2-8 Programming constant page

Range of programming constant setup is shown in Table 2-5.

Table 2-5 Range of programming constant setup

Parameter name Unit Setup range Default Remarks
X axle indexing mm 0-9999.99mm 0 In teach enable, input
current position of X
axle
Y axle teach mm 0-9999.99mm 0 In teach enable, input
current position of Y
axle
Metric/English None 0 or 1 0 0：metric，1：English
system system
Chinese/English None 0 or 1 0 0：Chinese，1：English
Decompression ms 0-99999ms 0 Continue time of
delay unloading output after
starting the system.
Version number None None None
Software version
information, V refers to
version, 1 indicates
version number, 0
indicates version level.

Step 2 Input password “94343”, click to enter system parameter

setting page, as shown in Figure 2-9.

Page 15 of 21
 SYS PARA 1/ 1PG
X-digits: 3
Y-digits: 3
X-safe: 1.000
Y-safe: 1.000
Step delay: 3333

Range：0~3

Figure 2-9 System parameter setting page

Step up parameter, parameter setup range is shown in Table 2-6.

Table 2-6 System parameter setup range

Parameter Unit Setup range Default Remarks
range
Decimal None 0-3 2 Decimal point displayed
point of X by X axle position
axle parameter
Decimal None 0-3 2 Decimal point displayed
point of Y by Y axle position
axle parameter
Safe mm 0-9999.999mm 0 X axle keeps low speed in
distance of this range
X axle
Safe mm 0-9999.999mm 0 Y axle keeps low speed in
distance of this range
Y axle
Change step ms 0-9999ms 0 Interval between valid
delay change step signal and
change step operation
executed

Step 4 Click , return to programming constant page.

2.4 Manual movement

In single-step mode, axle movement can be controlled by pressing key manually.
This method helps user to adjust machine tool and work piece.

Operation steps

Step 1 On single step parameter setup page, click or to enter

manual page, as shown in Figure 2-9.

Page 16 of 21
 MANUAL

X: 9875.965
Y: 9875.123
X current pos.

Figure 2-9 Manual page

Step 2 Click , operate at low speed in increasing direction.

Click , operate at low speed in decreasing direction.

Click , click at the same time, operate at high speed in

increasing direction.

Click , click at the same time, operate at high speed in

decreasing direction.

Step3 Click return to single step parameter setting page.

Page 17 of 21
3 Alarm

3.1 Alarm

The device can detect internal or external abnormity automatically and send out
alarm prompt. Alarm message is available on alarm list.

Operation steps

Step 1 On programming management page, click to enter programming

constant page.

Step 2 On programming constant page, click to enter “Alarm history” page

to view all alarm history.
As shown in Figure 3-1, the latest 6 alarms, alarm number and causes can be viewed
on this page.

ALARM RECORD
A.24 Mach. Not read

Figure 3-1 Alarm history page

Alarm history and message is shown in Table 3-1.

Table 3-1 Alarm number and alarm message

Alarm Alarm name Alarm description
number
Count reached
A.01 Count reaches preset value
prompt
A.02 Minimum soft limit Minimum soft limit
A.03 Maximum soft limit Maximum soft limit

Page 18 of 21
 Count reached When count reaches preset value,
A.11
shut-down system shut down automatically.

Beam is not on
A.12 In single step and multistep mode,
upper dead point
slider is not on upper dead center.
Limit switch
A.21
abnormal
A.22 Encoder failure Encoder voltage is too low
Communication
A.23
abnormal
A.24 Oil pump not started Oil pump signal loss
Parameter storage
A.41 None
error
Abnormal power
A.42 None
failure
System
A.43 None
self-checking error

Page 19 of 21
Appendix 1 Common fault and troubleshooting

Fault phenomena Trouble shooting

When power on, Check whether No. 1 (24V) and No. 2 (0V) terminal
system will not is connected or not, or signal is reversed.
display.
When X axle Two motors are reversed. Reconnect.
programming is
operating, back gauge
motor does not move,
Y AXIS motor
moves.
When program is Check whether mechanical part has been locked or
operating, motor does slider returns to upper dead center.
not move.
Motor can’t switch Check whether high-low speed signal has been sent
from high speed to or motor power is too small.
low speed.
When system is in Check when slider is on upper dead center, No. 1
multi-step （START）terminal is connected to +24V or not.
programming, the
program can’t change
step.
When system is in Check when slider is on upper dead center, No. 5
multi-step （COUNT）terminal is connected to +24V or not.
programming, the
program can’t count.
When programming Check whether encoder cable is connected or not.
is operating, the
system loses control.
When programming Check whether encoder wiring is correct or encoder
is operating, system cable is connected well.
actual position will
not display or change.

Page 20 of 21
Appendix 2 Acronym

Acronym English interpretation

C
C COUNT
CP Current Pieces
D
DX Retract
DLY Delay time
H
HT Holding time
P
PP Preset Pieces
S
ST STEP
X
X X-axis
XP X-axis position
Y
Y Y-axis
YP Y-axis position

Page 21 of 21