AutoPIPE Vessel Tutorial Pressure Vessel 2 Output PDF
AutoPIPE Vessel Tutorial Pressure Vessel 2 Output PDF
2 16/02/10
1 06/11/09
Rev. Date Description Aut. Chk. App. QA
Job Tag : Example Description :
Job Name : Drawing No :
Vessel Tag : B102
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My City B102 (2015-06-15)
Table of Contents
Update this field to get the table of contents.
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Geometry Definition.
Thk. (*) Corr. Tol. Temp..
No. Type Tag Designation
(mm) (mm) (mm) (°C)
01 [05] Elliptical Head 30.10 Head 10.000 1.5 0.0 180.0
02 [01] Shell 31.05 Barrel 10.000 1.5 0.0 180.0
03 [01] Shell 31.06 Barrel 20.000 1.5 0.0 180.0
04 [02] Cone 30.24 Cone 20.000 1.5 0.0 180.0
05 [01] Shell 31.07 Barrel 20.000 1.5 0.0 180.0
06 [05] Elliptical Head 30.12 Head 20.000 1.5 0.0 180.0
(*) minimum input thickness.
Nozzle Definition.
Location
No. Tag Set-in Ori. Inc. Exc. Designation Nozzle Type Flange
(mm) (°) (°) (mm)
Welding Neck (Class
1 S -1.0 0 0.00 0.00 Outlet A Process [13]
type 11)
Welding Neck (Class
2 H 3,485.0 60 0.00 0.00 Manhole H Manhole [13]
type 11)
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List of Materials.
Shell
Nozzles
Support
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Design Conditions.
Compartment 1 / /
Internal pressure : 0.9 MPa / /
Required MAWP : / /
Design Temperature : 180 °C / /
Height of liquid : 0 mm / /
Operating fluid spec. gravity : 1 / /
Corrosion : 1.5 mm / /
External pressure : -0.1 MPa / /
External temperature : 180 °C / /
Test Pressure : / /
Test fluid spec. gravity : 1 / /
Insulation Thickness : 0 mm / /
Weight/density of insulation : 35 kg/m3 / /
Construction Category : B1 / /
Nominal stress : 1 / /
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Mechanical properties have been calculated on the basis of standard thickness limits.
Users should check that thicknesses comply with any usage restrictions given in Part M, based on building classification
and division.
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Ps fE ft e c Pe
For each component
(MPa) (MPa) (MPa) (mm) (mm) (MPa)
Elliptical Head (01) 30.10 0.9 143.33 103.33 10 1.5 1.5605
Shell (02) 31.05 0.9 143.33 103.33 10 1.5 1.5605
Shell (03) 31.06 0.9 143.33 103.33 20 1.5 1.5605
Cone (04) 30.24 0.9 143.33 103.33 20 1.5 1.5605
Shell (05) 31.07 0.9 143.33 103.33 20 1.5 1.5605
Elliptical Head (06) 30.12 0.9 143.33 103.33 20 1.5 1.5605
Neck 160.67 139.33 18.26 1.5 1.2973
Nozzle Pad / / / /
0.9
S Flange 165.33 143.33 28.448 1.2977
Bolting / / /
Neck 147.33 127.33 20 1.5 1.3017
Nozzle Pad / / / /
0.9
H Flange 165.33 143.33 42.926 1.2977
Bolting / / /
Compartment 1 / /
Test Pressure at the Top : 1.5605 MPa / /
Compartment 1 / /
Design Pressure Ps : 0.9 MPa / /
Test Pressure at the Top : 1.5605 MPa / /
Hydrostatic pressure ∆Pe: / / /
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Hydrostatic Pressure
Test
Operating
Horizontal Vertical
Type of
components hydrostatic Hydrostatic Specific hydrostatic Hydrostatic hydrostatic Hydrostatic
Specific liquid level liquid level liquid level
height pressure Gravity height pressure height pressure
Gravity
(mm) (mm) (MPa) (mm) (mm) (MPa) (mm) (mm) (MPa)
Shell(s)
01 30.10 1 0.00 0.00 0.0000 1 1,480.00 1,970.00 0.0193 389.47 5,036.84 0.0494
02 31.05 1 0.00 0.00 0.0000 1 1,480.00 1,970.00 0.0193 350.00 4,647.37 0.0456
03 31.06 1 0.00 0.00 0.0000 1 1,460.00 1,960.00 0.0192 150.00 4,297.37 0.0421
04 30.24 1 0.00 0.00 0.0000 1 0.00 0.00 0.0241 1,500.00 4,147.37 0.0407
05 31.07 1 0.00 0.00 0.0000 1 2,460.00 2,460.00 0.0241 2,000.00 2,647.37 0.0260
06 30.12 1 0.00 0.00 0.0000 1 2,460.00 2,460.00 0.0241 647.37 647.37 0.0063
Opening(s)
1 S 1 / 0.00 0.0000 1 / 1,970.00 0.0193 / 5,036.84 0.0494
2 H 1 / 0.00 0.0000 1 / 2,460.00 0.0241 / 1,162.37 0.0114
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≥ l1,cône λ r1,t α r D
2. 5
ρ= λ = 0.02 + 0.006 1,t i,1
Dm,1 e j 1 +1 cos α 0.12
≥ e1,cyl r1,t
lk 1 Dm,1 tg α 0.0005 α
β = max 1, − 0.1 −
3 ej 1 +1 cos α P f min,1 60
Dm, Dk α
Di,1 Dm,1e1,cône
lk = 0.5 Dk = Di,1 – 2 r 1,t (1 – cos α) - 2 lk sin α
≥ e1,cône cos α
e1,cône,u α PDk 1
l1,cyl = max 1.4 Dm,1 e1,cyl − r1,t + tg , 0.5 Dm,1 e1,cyl ek =
2 2 2 fz1,cyl − P cos α
Dm,1 e1,cône e α Dm,1 e1,cône P Di,1 e1,cyl = max (ej , ecyl)
l1,cône= max 1.4 − r1,t + 1,cône,u tg , 0.7 ecyl=
cos α 2 2 cos α 2 f1,cyl z1,cyl − P
e1,cône = max (ej , ek)
Di,1 (mm) Dm,1 (mm) f 1,cyl (MPa) f min,1 (MPa) λ γ ρ
Operation N 2,463.00 2,481.50 103.33 103.33 0.0211 1.0757 0.1876
Horizontal test X 2,463.00 2,481.50 163.4 163.4 0.0211 1.0694 0.1773
Vertical test X 2,463.00 2,481.50 163.4 163.4 0.0211 1.0688 0.1763
β z1,cyl e cyl (mm) ej (mm) e 1,cyl (mm) lk (mm) Dk (mm)
Operation N 1 0.85 12.74 10.05 12.74 85.09 2,392.16
Horizontal test X 1 1 12.06 11.25 12.06 89.75 2,389.16
Vertical test X 1 1 12.19 11.38 12.19 90.22 2,388.86
ek (mm) e1,cône (mm) l1,cyl (mm) l1,cône (mm)
Operation N 11.05 11.05 222.4 211.69
Horizontal test X 12.29 12.29 215.67 224.75
Vertical test X 12.42 12.42 216.93 226.04
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a + a P + a P + a P
S 1 3
f min, 2
5 7 f
f min, 2
min, 2 , (1)
k = MIN
P
0.5 1.5
G P P
1 + a2 + a4 +a
f 6 f
f min, 2 min, 2 min, 2
Parameters a1, a2… : Table C2.3.7.2
F1 = k ks [ S (f z – 0.5 P) + Scyl (f2,cyl z2,cyl – 0.5 P) ]
e2,cône,u
F1 ≥ P G
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Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(mm) (mm) (MPa) (°C)
001 30.10 Head 1,500.00 10.000 182,000 C4-12 180.0
CODAP C4
External Pressure : P = 0.1 MPa modulus of elasticity : E = 182,000 MPa
Factor : K= 1 Allowable stress : f = 103.33 MPa
Vacuum curve : C4-12 Material : SA240GR316L
Thickness as new : en = 10 mm Corrosion : 1.5 mm
Checked thickness : e = 8.5 mm Tolerance : 0 mm
External Diameter : De = 1,500 mm inside crown radius : Ri = /
Internal Diameter : Di = De -2e = / Inside radius of knuckle : rc = /
outside radius : Re = / Axis ratio : Di/(2h2) = 1.9
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Ends of section :
Bottom : Head (component No. 1) Support line level : -129.825 mm
top : Cone-to-cylinder junction without stiffening ring Support line level : 500.000 mm
Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(mm) (mm) (MPa) (°C)
001 30.10 Head (Straight flange) 1,500.00 10.000 182,000 C4-12 180.0 °C
002 31.05 Barrel 1,500.00 10.000 182,000 C4-12 180.0 °C
003 31.06 Barrel 1,500.00 20.000 182,000 C4-12 180.0 °C
CODAP C4
External Pressure : P = 0.1 MPa Design Temperature : 180 °C
Factor : K= 1 modulus of elasticity : E = 182,000 MPa
Unsupported shell length : 629.82 mm Pipe, tolerance on the new thickness : c1 = /
Diameter of section : De = 1,500 mm Vacuum curve : C4-12
Checked thickness : e = 8.5 mm Allowable stress : f = 103.33 MPa
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Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 500.000 mm
top : Cone-to-cylinder junction without stiffening ring Support line level : 1,974.042 mm
Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(mm) (mm) (MPa) (°C)
004 30.24 Cone 0.00 20.000 182,000 C4-12 180.0
CODAP C4
External Pressure : P = 0.1 MPa Design Temperature : 180 °C
Factor : K= 1 modulus of elasticity : E = 182,000 MPa
Unsupported shell length : 1,474.04 mm half opening angle of conical shell : α = 18.76 °
Diameter of section : De = 2,500 mm Vacuum curve : C4-12
Checked thickness : e = 18.5 mm Allowable stress : f = 103.33 MPa
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CODAP C4
Junction with knuckle, without stiffener
Internal corroded radius of knuckle : rt = 151.5 mm Angle : α = 18.76 °
Shell adjacent to the junction, element No. : 5 Calculation length of cylinder section : L= 2,241.75 mm
Cone adjacent to junction, element number : 4 Calculation length of cone section : H= 1,474.04 mm
External Pressure : P = 0.1 MPa Factor : K= 1
Cylindrical shell
Material : SA240GR316L Temperature : 180 °C
Nominal stress : f1,cyl = 103.33 MPa modulus of elasticity : E = 182,000 MPa
Vacuum curve : C4-12
Thickness as new : en = 20 mm Corrosion : 1.5 mm
Checked thickness : ecyl = 18.5 mm Tolerance : 0 mm
External Diameter : De,1 = 2,500 mm average diameter : Dm,1 = 2,481.5 mm
Conical shell
Material : SA240GR316L Temperature : 180 °C
Nominal stress : f = 103.33 MPa modulus of elasticity : E = 182,000 MPa
Vacuum curve : C4-12
Thickness as new : en = 20 mm Corrosion : 1.5 mm
Checked thickness : econe = 18.5 mm Tolerance : 0 mm
Stiffener
Type and dimensions : / Material : /
Nominal stress : fa = / Temperature : /
Vacuum curve : / modulus of elasticity : E = /
Cross-sectional area : Ar = / Diameter of shell at centroid elevation : De = /
C4.2.7.4
rt ≤ 0.1De,1
ej = (formula C2.3.5.2.1) = 1.87 mm
If rt < 0.01De,1 : l1,cone = Dm,1 ⋅ ev cos α and l1,cyl = Dm,1 ⋅ ev (ev = ej)
If 0.01De,1 ≤ rt ≤ 0.1De,1 : l1,cone = Dm,1 ⋅ et cos α and l1,cyl = 0.5 Dm,1 ⋅ et (et = ej)
The actual thickness of the shell, along a length ≥ l1,cyl = 34.09 mm , shall be ≥ ej
Straight Flange Thickness ≥ l1,cone = 70.06 mm , shall be ≥ ej
C4.2.7.4.3
3 Q1 De,1 1 L+ H H2 De,1
B= = 8.31 MPa Q1 = P − + tg α = 154.72 N/mm hj = 1,886.97 mm
4 h j eeq + Ar K 2 3De,1 4 eeq = 18.5 mm
2 (
h j eeq + Ar ) A 12 = 1,660,344 mm
4
A (Chart C4-12 or 2B/E ; § C4.2.7.2.1) = 0.0001 In = De,1
I (C4.2.7.6) = 24,624,490 mm4 ≥ In
C4.2.7.6 Moment of inertia
x1 =MIN{ 0.55 De,1 ⋅ e1 ; (Fig. C4.2.7.6.1 / C4.2.7.6.2) } = 118.28 mm e1 = 18.5 mm
x2 =MIN{ 0.55 De,1 ⋅ e2 cos α ; (Fig. C4.2.7.6.1 / C4.2.7.6.2) } = 121.56 mm e2 = 18.5 mm
Fig. C4.2.7.6.2 l3 = / distance from centroid to junction = /
0.55 De,1 ⋅ e3 = / e3 = / distance from centroid to stiffener edge = /
C4.2.8 Manufacturing rules for ring stiffeners
h=/ Flat bars : Angles : Type T, I or H :
b=/ h b ≤ 16 h ea ≤ 50 h ea ≤ 50
ea = / b ≤ ea + 0.55 De ⋅ es b ≤ ea + 1.1 De ⋅ es
es = / b ≤ ea + 16es b ≤ ea + 32es
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CODAP C4
Junction without knuckle, without stiffener
Internal corroded radius of knuckle : rt = 0 mm Angle : α = 18.76 °
Shell adjacent to the junction, element No. : 3 Calculation length of cylinder section : L= 629.82 mm
Cone adjacent to junction, element number : 4 Calculation length of cone section : H= 1,474.04 mm
External Pressure : P = 0.1 MPa Factor : K= 1
Cylindrical shell
Material : SA240GR316L Temperature : 180 °C
Nominal stress : f2,cyl = 103.33 MPa modulus of elasticity : E = 182,000 MPa
Vacuum curve : C4-12
Thickness as new : en = 20 mm Corrosion : 1.5 mm
Checked thickness : ecyl = 18.5 mm Tolerance : 0 mm
External Diameter : De,2 = 1,500 mm average diameter : Dm,2 = 1,481.5 mm
Conical shell
Material : SA240GR316L Temperature : 180 °C
Nominal stress : f = 103.33 MPa modulus of elasticity : E = 182,000 MPa
Vacuum curve : C4-12
Thickness as new : en = 20 mm Corrosion : 1.5 mm
Checked thickness : econe = 18.5 mm Tolerance : 0 mm
Stiffener
Type and dimensions : / Material : /
Nominal stress : fa = / Temperature : /
Vacuum curve : / modulus of elasticity : E = /
Cross-sectional area : Ar = / Diameter of shell at centroid elevation : De = /
C4.2.7.5.1
l1,cone (calculated at large end junction) = 75.55 mm Dm,2
δ= = 8.71 k = (graphic C4.7.3.4) = 0.82
Lcone (figures C4.2.7.4.1, C4.2.7.4.2, C4.2.7.5.1) = Dm,2 ⋅ econe
1,524.23 mm cosα
{ }
l2,cone = MIN (Lcone − l1,cone ); Dm,2 ⋅ econe cos α = 139.27 mm l2,cyl = Dm,2 ⋅ ecyl = 165.55 mm
2
figures C4.2.7.5.1 : G = 370,015.3 mm S = 3,108.5 mm2 Scyl = 3,594.8 mm2
coefficient C2.3.7 : k = 0.837 ks = 1 ks0 = 1
formula C4.2.7.5.1 : k ks [S ( f − 0.5P ) + Scyl ( f 2,cyl − 0.5 P ) + Ar ( f a − 0.5P )] = 579,628.3 N ≥ P.G = 37,001.53 N
C4.2.7.5.2
3 Q2 De,2 1 L H H2 D hj = 1,094.01 mm
B= = 8.0449 MPa Q2 = P + + + e,2 tg α = 144.73 N/mm
4 h j eeq + Ar K 2
2 2
2 cos α 3De,2 cos α 4 eeq = 18.5 mm
2 (
h j eeq + Ar ) A 12 = 335,485.8 mm
4
A ((Chart C4-12 or 2B/E ; § C4.2.7.2.1) = 0.0001 In = De,2
I (C4.2.7.6) = 410,413.6 mm4 ≥ In
C4.2.7.6 Moment of inertia
x1 =MIN{ 0.55 De,2 ⋅ e1 ; (Fig. C4.2.7.6.1 / C4.2.7.6.2) } = 91.62 mm e1 = 18.5 mm
x2 =MIN{ 0.55 De,2 ⋅ e2 cos α ; (Fig. C4.2.7.6.1 / C4.2.7.6.2) } = 94.16 mm e2 = 18.5 mm
Fig. C4.2.7.6.2 l3 = / distance from centroid to junction = /
0.55 De,2 ⋅ e3 = / e3 = / distance from centroid to stiffener edge = /
C4.2.8 Manufacturing rules for ring stiffeners
h=/ Flat bars : Angles : Type T, I or H :
b=/ h b ≤ 16 h ea ≤ 50 h ea ≤ 50
ea = / b ≤ ea + 0.55 De ⋅ es b ≤ ea + 1.1 De ⋅ es
es = / b ≤ ea + 16es b ≤ ea + 32es
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Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 1,974.042 mm
top : Head (component No. 6) Support line level : 4,215.790 mm
Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(mm) (mm) (MPa) (°C)
005 31.07 Barrel 2,500.00 20.000 182,000 C4-12 180.0 °C
006 30.12 Head (Straight flange) 2,500.00 20.000 182,000 C4-12 180.0 °C
CODAP C4
External Pressure : P = 0.1 MPa Design Temperature : 180 °C
Factor : K= 1 modulus of elasticity : E = 182,000 MPa
Unsupported shell length : 2,241.75 mm Pipe, tolerance on the new thickness : c1 = /
Diameter of section : De = 2,500 mm Vacuum curve : C4-12
Checked thickness : e = 18.5 mm Allowable stress : f = 103.33 MPa
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My Address Example C:\...\data\TutorialModel2.emvd
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Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(mm) (mm) (MPa) (°C)
006 30.12 Head 2,500.00 20.000 182,000 C4-12 180.0
CODAP C4
External Pressure : P = 0.1 MPa modulus of elasticity : E = 182,000 MPa
Factor : K= 1 Allowable stress : f = 103.33 MPa
Vacuum curve : C4-12 Material : SA240GR316L
Thickness as new : en = 20 mm Corrosion : 1.5 mm
Checked thickness : e = 18.5 mm Tolerance : 0 mm
External Diameter : De = 2,500 mm inside crown radius : Ri = /
Internal Diameter : Di = De -2e = / Inside radius of knuckle : rc = /
outside radius : Re = / Axis ratio : Di/(2h2) = 1.9
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MA Beam B
RA RB
Y
Beam A MB
The vessel is modeled as two cantilever beams. Two periods and two deflections are computed.
RA,MA : Reactions at the support of the beam above anchor.
RB,MB : Reactions at the support of the beam below anchor.
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My City B102 (2015-06-15)
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My City B102 (2015-06-15)
Operating
Allowable stresses and safety factors – Operating
CODAP Division 2 GA4
f Nominal stress at design temperature.
Rm Minimum guaranteed tensile strength at room temperature.
Rtm Minimum guaranteed tensile strength at design temperature.
Rtp0,2 Minimum guaranteed yield strength 0.2 % at design temperature.
Rtp1,0 Minimum guaranteed yield strength 1 % at design temperature.
σR Average stress to cause rupture by creep in 100,000 hours at design temperature.
σ1% Average stress to cause 1% elongation by creep in 100,000 hours hours at design temperature.
Mechanical properties have been calculated on the basis of standard thickness limits.
Users should check that thicknesses comply with any usage restrictions given in Part M, based on building classification
and division.
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My City B102 (2015-06-15)
Test
Allowable stresses and safety factors – Test
CODAP Division 2 GA4
f Nominal stress at design temperature.
Rm Minimum guaranteed tensile strength at room temperature.
Rtm Minimum guaranteed tensile strength at design temperature.
Rtp0,2 Minimum guaranteed yield strength 0.2 % at design temperature.
Rtp1,0 Minimum guaranteed yield strength 1 % at design temperature.
σR Average stress to cause rupture by creep in 100,000 hours at design temperature.
σ1% Average stress to cause 1% elongation by creep in 100,000 hours hours at design temperature.
Mechanical properties have been calculated on the basis of standard thickness limits.
Users should check that thicknesses comply with any usage restrictions given in Part M, based on building classification
and division.
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Summary
Total weight : 5,568.89 daN Total loaded area : 10.51 m2
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
20 MPa
1 mm
Deflections (mm)
maximum Allowable
Maximum moment : 0 daN·m Maximum stress (|σeq,max|) : 92.9 MPa
A 0 722
B 0 3,278
A : Above anchor
B : Below anchor
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My City B102 (2015-06-15)
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My City B102 (2015-06-15)
10 MPa
1 mm
Deflections (mm)
maximum Allowable
Maximum moment : 0 daN·m Maximum stress (|σeq,max|) : 10.2 MPa
A 0 722
B 0 3,278
A : Above anchor
B : Below anchor
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Summary
Total weight : 22,748.68 daN Total loaded area : 10.51 m2
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1 MPa
1 mm
Deflections (mm)
maximum Allowable
Maximum moment : 0 daN·m Maximum stress (|σeq,max|) : 2.4 MPa
A 0 /
B 0 /
A : Above anchor
B : Below anchor
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My City B102 (2015-06-15)
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Governing case (stresses and distortions) Element No. Type Diameter Thickness
/ / / /
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My City B102 (2015-06-15)
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
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My City B102 (2015-06-15)
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Isolated Opening(s)
Isolated opening S [ in operation Int.P. ] Outlet
CODAP C5.1
Self Reinforcing Nozzle (17.718×100 γ = 45 °) on Elliptical Head (No. 1) Set In
Pressure : P = 0.9 MPa Temperature : 180 °C
Shell Material :SA240GR316L Allowable stress : f = 103.33 MPa
Weld joint efficiency : 1 Corrosion + tolerance : 1.5 mm Tolerance for seamless pipe : /
Ext. Diameter : 1,500 mm Thickness as new : 10 mm
Nozzle Neck Material : SA106GRB Allowable stress : ft = 139.33 MPa
Tolerance for seamless pipe : 7/8
Weld joint efficiency : 1 Corrosion : 1.5 mm
(12.5%)
Ext. Diameter : 219.1 mm Thickness as new : 18.26 mm NPS 8"
External Projection : 400 mm Internal Projection : 0 mm Schedule: 120
Inclination : 0 ° Eccentricity : 0 mm
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 150 Height : 101.6 mm
Reinforcement Material : / Allowable stress : fr = /
Height : 100 mm Extra thk. : 17.718 mm Ext. Diameter : 254.54 mm
Required thickness of the nozzle neck under internal pressure : e = P·De/(2f·z+P) = 0.705 mm ( z = 1 )
De = 1,500 mm Ri = 1,266.9 mm Dm,cyl = 0 mm Angle α = 0 ° Dm = 2,542.3 mm
lcyl = 0 mm l2,cône,n = 0 mm l2,cône = 0 mm di = 190.145 mm d m = d i + et
x=/ x0 = 17.478 mm k0 = 1 kt = 2 d ’m = d i + e ’t
[
d = 190.145 mm ≤ MIN Dm ;16 Dm ⋅ e ] = 2,352.03 mm Angle of inclination ϕ = |0 °| ≤ 45°
e = 8.5 mm kt .e = 17 mm L = k0 Dm·e = 147.002 mm xp = k0 Dm·e = 147.002 mm
et = 34.478 mm > kt .e
et = min( et ; kt .e ) = 17 mm
l = MIN {( dmet ), (lt )} = 59.342 mm lt = 244.304 mm
e’t = 0 mm ≤ kt .e l’ = MIN{(0.5 d m
′ e ′t ), (l t′ ) } =0 mm l’t = 0 mm
e’t = min( e’t ; kt .e ) = 0 mm
The application conditions are satisfied.
The opening should be located in the central area of the domed end ( 129.55 mm ≤ 0.4De = 600 mm )
C5.1.4 Shell stress verification.
d > 0.14 Dm e = 20.58 mm
S = 1,101 mm2 St = 1,301.9 mm2 Sr = 0 mm2 G = 170,103.8 mm2
S ( f − 0.5P) + St [min( f , ft ) − 0.5P] + Sr [ min(f,fr) − 0.5P] = 247,210.2 N
≥ P.G = 153,093.4 N (62%)
The opening is adequately reinforced per CODAP C5.1.4.
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My City B102 (2015-06-15)
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100,000
FZ (daN)
1,000
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= MIN{(0.5 d m
′ e ′t ), (l t′ ) } =0 mm
e’t = 0 mm ≤ kt .e
l’ l’t = 0 mm
e’t = min( e’t ; kt .e ) = 0 mm
The application conditions are satisfied.
C5.1.4 Shell stress verification.
d > 0.14 Dm e = 29.997 mm
S = 3,658.6 mm2 St = 5,071.3 mm2 Sr = 0 mm2 G = 629,781.4 mm2
S ( f − 0.5P) + St [min( f , ft ) − 0.5P] + Sr [ min(f,fr) − 0.5P] = 898,156.3 N
≥ P.G = 566,803.2 N (63%)
The opening is adequately reinforced per CODAP C5.1.4.
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
= MIN{(0.5 d m
′ e ′t ), (l t′ ) } =0 mm
e’t = 0 mm ≤ kt .e
l’ l’t = 0 mm
e’t = min( e’t ; kt .e ) = 0 mm
The application conditions are satisfied.
C5.1.4 Shell stress verification.
d > 0.14 Dm e = 29.997 mm
S = 3,658.6 mm2 St = 5,071.3 mm2 Sr = 0 mm2 G = 629,781.4 mm2
S ( f − 0.5P) + St [min( f , ft ) − 0.5P] + Sr [ min(f,fr) − 0.5P] = 1,419,546 N
≥ P.G = 997,957.6 N (70%)
The opening is adequately reinforced per CODAP C5.1.4.
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Standard : /
L
Material : SA516GR60
D Allowable σa = 127.33 MPa
MX Stress :
Yield strength : Ys = 191 MPa
Quantity : ns = 2
A deb
H HF
ψ
Base plate : L = 265 mm
E E = 30 mm
T = 840 mm
EF D = 230 mm
P Gusset : Quantity N = 2
B R F B = 460 mm
T H = 500 mm
TF A = 22 mm
deb = 20 mm
Support beam : F = 300 mm
Vessel axis distance : R = 1,250 mm Wear Plate : HF = 580 mm
Vertical Load on 1 Support : P = 2,784.4 daN TF = 880 mm
Moment : MX = 0 daN·mm EF = 0 mm
Gusset checking
ψ = Arc tg (H/[L-EF-deb]) = 63.9 ° Compression allowable stress : σc = ¾ Ys
Equivalent width : b = (L – D – deb + F/2) sin ψ = 148.17 mm
Compression load : Q = (FV / N) / sin ψ = 1,550.4 daN
Required thickness : Amin = (Q / b) (10 / σc) = 0.73 mm
Bolting (M8)
Quantity : nb = 2 Diameter : db = 8 mm area (1 bolt) : sb = 32.8 mm2
Tensile stress : FT / (nb sb) = 0 MPa ≤ 100 MPa FT = P - [4 |MX| / (2(R+D) ns)] = 0 daN
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Design Pressure /
+
Existing circular stress /
Existing longitudinal stress /
+ Allowable Stress f = 103.33 MPa
+ Tensile Strength @Temp. Su =
184,200 MPa
Yield Strength 124 MPa
modulus of elasticity 483 MPa
Du Weld joint efficiency 0.85
Membrane stress factor 1.5
Au DL Design stress factor 3
Bu Shell dimensions
Outside radius R = 1,250 mm
Thickness Ts = 20 mm
Corrosion allowance c = 1.5 mm
Reinforcing pad dimensions
AL BL
Cu
CL Data Loaded Area
Fillet radius 0 mm
1/2 Longitudinal length c2 = 265 mm
1/2 Circumferential length c1 = 420 mm
Geometric parameters
mean radius Rm = (R + Tr) - [(Tr + Ts -c)/2] =
1,240.75 mm γ = Rm / T = 67.068
Total thickness T = Tr + Ts - c = 18.5 mm
β1 = c1 / Rm = 0.3385 0.25 ≤ β1 β2 ≤ 4 ⇒ β1 = 0.3385
β2 = c2 / Rm = 0.2136 β2 = 0.2136
Factor β :
Radial load :
1β 4 β
β = 1 − 1 − 1(1 − K1) β1 β 2 (si β1 / β2 > 1) β = 1 − 1 − 1 (1 − K 2 ) β1 β 2 (si β1 / β2 < 1)
3 β
2 3 β 2
Applied loads
Radial Load P = 0 daN Bending moment Mc = 0 daN·m
Shear Load Vc = 0 daN Bending moment ML = 640.4228 daN·m
Shear Load VL = 2,784.447 daN Torsional moment Mt = 0 daN·m
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Stresses Shell
Points
(MPa) Au AL Bu BL Cu CL Du DL
Longitudinal stresses
(1) Kn (Nx / P / Rm) . P/ (RmT) 0 0 0 0 0 0 0 0
(2) Kn (Nx / Mc / Rm2 β) . Mc / (Rm2 β T) 0 0 0 0 0 0 0 0
(3) Kn (Nx / ML / Rm2 β) . ML / (Rm2 β T) -1.66 -1.66 1.66 1.66 0 0 0 0
(4) = (1) + (2) + (3) -1.66 -1.66 1.66 1.66 0 0 0 0
(5) Pressure 0 0 0 0 0 0 0 0
(6) σx,m = (4) + (5) -1.66 -1.66 1.66 1.66 0 0 0 0
(7) Kb (Mx / P) . 6 P/ T2 0 0 0 0 0 0 0 0
(8) Kb (Mx / Mc / Rm β) . 6 Mc / (Rm β T2) 0 0 0 0 0 0 0 0
(9) Kb (Mx / ML / Rm β) . 6 ML / (Rm β T2) -5.43 5.43 5.43 -5.43 0 0 0 0
(10) = (7) + (8) + (9) -5.43 5.43 5.43 -5.43 0 0 0 0
Circumferential stresses
(11) Kn (Nφ / P / Rm) . P/ Rm / T 0 0 0 0 0 0 0 0
(12) Kn (Nφ / Mc / Rm2 β) . Mc / (Rm2 β Τ) 0 0 0 0 0 0 0 0
(13) Kn (Nφ / ML / Rm2 β) . ML / (Rm2 β Τ) -3.99 -3.99 3.99 3.99 0 0 0 0
(14) = (11) + (12) + (13) -3.99 -3.99 3.99 3.99 0 0 0 0
(15) Pressure 0 0 0 0 0 0 0 0
(16) σφ,m = (14) + (15) -3.99 -3.99 3.99 3.99 0 0 0 0
(17) Kb (Mφ / P) . 6 P/ T2 0 0 0 0 0 0 0 0
(18) Kb (Mφ / Mc / Rm β) . 6 Mc / (Rm β Τ2) 0 0 0 0 0 0 0 0
(19) Kb (Mφ / ML / Rm β) . 6 ML / (Rm β Τ2) -3.67 3.67 3.67 -3.67 0 0 0 0
(20) = (17) + (18) + (19) -3.67 3.67 3.67 -3.67 0 0 0 0
Shear stresses
Circular Rectangular
(21) Vc / π ro T Vc / 4 c1 T 0 0 0 0 0 0 0 0
(22) VL / π ro T VL / 4 c2 T 0 0 0 0 1.42 1.42 -1.42 -1.42
(23) Mt / 2 π ro2 T 0 0 0 0 0 0 0 0
σx = (4) + (5) + (10) -7.09 3.77 7.09 -3.77 0 0 0 0
σφ = (14) + (15) + (20) -7.66 -0.33 7.66 0.33 0 0 0 0
τ = (21) + (22) + (23) 0 0 0 0 1.42 1.42 -1.42 -1.42
actual Allowable
Total stress Max [ |(24)| , |(25)| , |(26)| ] = 7.66 MPa min{(3 f) , Su} = 310 MPa
Membrane Stress Max [ |(27)| , |(28)| , |(29)| ] = 3.99 MPa (1.5 f) = 155 MPa
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Standard : /
L
Material : SA516GR60
D Allowable σa = 209.95 MPa
MX Stress :
Yield strength : Ys = 221 MPa
Quantity : ns = 2
A deb
H HF
ψ
Base plate : L = 265 mm
E E = 30 mm
T = 840 mm
EF D = 230 mm
P Gusset : Quantity N = 2
B R F B = 460 mm
T H = 500 mm
TF A = 22 mm
deb = 20 mm
Support beam : F = 300 mm
Vessel axis distance : R = 1,250 mm Wear Plate : HF = 580 mm
Vertical Load on 1 Support : P = 11,374.3 daN TF = 880 mm
Moment : MX = 0 daN·mm EF = 0 mm
Gusset checking
ψ = Arc tg (H/[L-EF-deb]) = 63.9 ° Compression allowable stress : σc = ¾ Ys
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Bolting (M8)
Quantity : nb = 2 Diameter : db = 8 mm area (1 bolt) : sb = 32.8 mm2
Tensile stress : FT / (nb sb) = 0 MPa ≤ 170 MPa FT = P - [4 |MX| / (2(R+D) ns)] = 0 daN
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Applied loads
Radial Load P = 0 daN Bending moment Mc = 0 daN·m
Shear Load Vc = 0 daN Bending moment ML = 2,616.098 daN·m
Shear Load VL = 11,374.34 daN Torsional moment Mt = 0 daN·m
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Stresses Shell
Points
(MPa) Au AL Bu BL Cu CL Du DL
Longitudinal stresses
(1) Kn (Nx / P / Rm) . P/ (RmT) 0 0 0 0 0 0 0 0
(2) Kn (Nx / Mc / Rm2 β) . Mc / (Rm2 β T) 0 0 0 0 0 0 0 0
(3) Kn (Nx / ML / Rm2 β) . ML / (Rm2 β T) -6.78 -6.78 6.78 6.78 0 0 0 0
(4) = (1) + (2) + (3) -6.78 -6.78 6.78 6.78 0 0 0 0
(5) Pressure 62.66 62.66 62.66 62.66 62.66 62.66 62.66 62.66
(6) σx,m = (4) + (5) 55.88 55.88 69.45 69.45 62.66 62.66 62.66 62.66
(7) Kb (Mx / P) . 6 P/ T2 0 0 0 0 0 0 0 0
(8) Kb (Mx / Mc / Rm β) . 6 Mc / (Rm β T2) 0 0 0 0 0 0 0 0
(9) Kb (Mx / ML / Rm β) . 6 ML / (Rm β T2) -22.18 22.18 22.18 -22.18 0 0 0 0
(10) = (7) + (8) + (9) -22.18 22.18 22.18 -22.18 0 0 0 0
Circumferential stresses
(11) Kn (Nφ / P / Rm) . P/ Rm / T 0 0 0 0 0 0 0 0
(12) Kn (Nφ / Mc / Rm2 β) . Mc / (Rm2 β Τ) 0 0 0 0 0 0 0 0
(13) Kn (Nφ / ML / Rm2 β) . ML / (Rm2 β Τ) -16.31 -16.31 16.31 16.31 0 0 0 0
(14) = (11) + (12) + (13) -16.31 -16.31 16.31 16.31 0 0 0 0
(15) Pressure 125.33 125.33 125.33 125.33 125.33 125.33 125.33 125.33
(16) σφ,m = (14) + (15) 109.01 109.01 141.64 141.64 125.33 125.33 125.33 125.33
(17) Kb (Mφ / P) . 6 P/ T2 0 0 0 0 0 0 0 0
(18) Kb (Mφ / Mc / Rm β) . 6 Mc / (Rm β Τ2) 0 0 0 0 0 0 0 0
(19) Kb (Mφ / ML / Rm β) . 6 ML / (Rm β Τ2) -14.98 14.98 14.98 -14.98 0 0 0 0
(20) = (17) + (18) + (19) -14.98 14.98 14.98 -14.98 0 0 0 0
Shear stresses
Circular Rectangular
(21) Vc / π ro T Vc / 4 c1 T 0 0 0 0 0 0 0 0
(22) VL / π ro T VL / 4 c2 T 0 0 0 0 5.8 5.8 -5.8 -5.8
(23) Mt / 2 π ro2 T 0 0 0 0 0 0 0 0
σx = (4) + (5) + (10) 33.7 78.06 91.62 47.27 62.66 62.66 62.66 62.66
σφ = (14) + (15) + (20) 94.03 123.99 156.62 126.66 125.33 125.33 125.33 125.33
τ = (21) + (22) + (23) 0 0 0 0 5.8 5.8 -5.8 -5.8
actual Allowable
min{(3 f) , Su} =
Total stress Max [ |(24)| , |(25)| , |(26)| ] = 156.62 MPa
490.2 MPa
Membrane Stress Max [ |(27)| , |(28)| , |(29)| ] = 141.64 MPa (1.5 f) = 245.1 MPa
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My Address Example C:\...\data\TutorialModel2.emvd
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Circular stresses.
Type Diameter
Length Thickness Operating Horizontal test Vertical test
Tag outside
(mm) (mm) (mm) (MPa) (MPa) (MPa)
01[05] 30.10 1,500.0 449.5 10.000 78.96 138.60 141.24
02[01] 31.05 1,500.0 300.0 10.000 92.90 138.60 140.91
03[01] 31.06 1,500.0 150.0 20.000 42.40 63.25 64.17
04[02] 30.24 0.0 1,500.0 20.000 63.77 112.28 113.46
05[01] 31.07 2,500.0 1,950.0 20.000 71.01 106.28 106.40
06[05] 30.12 2,500.0 717.4 20.000 60.36 106.28 105.08
Bentley AutoPIPE Vessel (Microprotol) procal V33.3.0.20 55 prodia2 V33.3.0.20 Bentley Systems, Inc.
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CTC Design Calculations
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My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Nozzle Flexibility.
The following flexibilities, computed per BS/PD 5500 Annex G, should be used in "beam-type" analysis of piping and
should be inserted at the surface of the branch/header or nozzle-vessel junction..
(*) the stiffening line may be a tangent line (head or skirt or cone) , a stiffener, a flange or the nearest Tubesheet.
Bentley AutoPIPE Vessel (Microprotol) procal V33.3.0.20 56 prodia2 V33.3.0.20 Bentley Systems, Inc.
2015-06-24
CTC Design Calculations
Revision : 2
My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Summary
[01] Shell
[02] Cone
[05] Elliptical Head
[13] Welding Neck Flange
NB : The external projection and the overthickness height of a self are measured along the axis of the nozzle.
ng
Bentley AutoPIPE Vessel (Microprotol) procal V33.3.0.20 57 prodia2 V33.3.0.20 Bentley Systems, Inc.
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CTC Design Calculations
Revision : 2
My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Bolting
Friction Friction Thread
Thread Bolt Load Bolt torque
no. Diameter coefficient coefficient pitch
Tag (3) Designation length [FBO nom / nB] [Mt,nom]
[nB] in nut in thread [ p t]
(mm) (mm) (N) (N·mm) [µ n] [ µ t] (mm)
/ /
/ / / / / / / / / /
(3) Bolt Type : 1,2,4,6: ISO (1 and 4: Pitch 3 mm for Ø > M24) (1 and 6: Tensile Stress Area; 2,4: Root Area)
3: UNC, Root Area
5: ISO, Reduced Area (DIN 2510)
d t = pitch diameter of the thread
(4) Bolt torque in accordance Mt,nom = kB × FBO nom / nB
d n = mean diameter in the nut (friction)
with EN 1591-1 Appendix D : kB = p t /(2π) + µ t × d t /(2cosα) + µ n × d n /2
α = half angle of thread
(5) Bolt torque in accordance with EN 13445-3 Appendix G.8.4 :
(6) Bolt torque in accordance with GOST R 52857.4 Appendix J :
Gaskets
Partition rib Ring (mm)
Diameter Width Thickness
Tag width
(mm) (mm) (mm) Outer Width Internal Width Thickness
(mm)
/ / / / / / / /
Standard Flanges.
Max. allowable
Diameter Material Temperature Pressure
Type / Mark Norm Rating pressure
Nominal Group (°C) (MPa)
(MPa)
ASME B16.5 SA105 180 °C 0.9 1.46
[13] S NPS 8 150
ASME B16.5 1.1 1 test 1.61 3
ASME B16.5 SA105 180 °C 0.9 1.46
[13] H NPS 20 150
ASME B16.5 1.1 1 test 1.585 3
Summary of Geometry.
Bentley AutoPIPE Vessel (Microprotol) procal V33.3.0.20 58 prodia2 V33.3.0.20 Bentley Systems, Inc.
2015-06-24
CTC Design Calculations
Revision : 2
My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Compartment 1 / /
Capacity (m3) 17.519 / /
Area (m2) Vessel = 37.1 Support = 2
Where the vessel has been calculated with actions due to wind and to earthquake, the vertical loads set out on
this page are those used for each calculation. Accessories (piping, platforms, insulation, trays, etc.) taken into
account are defined on the “Case definition (accessories)” page.
Definition of Brackets
Number of brackets = 2 Number of ribs each bracket = 2
Number of bolts each bracket = 2 Bolt Circle Diameter = 2,960 mm
Diameter of bolts = 8 mm Distance between brackets = 4,649.56 mm
Bentley AutoPIPE Vessel (Microprotol) procal V33.3.0.20 59 prodia2 V33.3.0.20 Bentley Systems, Inc.
2015-06-24
CTC Design Calculations
Revision : 2
My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Fatigue Analysis
CODAP 2010 Div.2 Add. 10/12 – C11.2 – Fatigue Analysis
Figure Class De (mm) e1 (mm) et (mm) dm (mm) eT (mm) Dm (mm) fR (MPa) PR (MPa)
W6
4.2a 71 1,500 8.5 34.48 224.62 8.5 1,491.5 139.33 1.96
Type η ηo Ct Ce Cr m C (MPam) ∆σ (MPa) Nadm u
1 3 0 0.9824 1 0.9824 3 7.16×1011 212.79 70,463 0.0497
U = Σu = 0.0497
Bentley AutoPIPE Vessel (Microprotol) procal V33.3.0.20 60 prodia2 V33.3.0.20 Bentley Systems, Inc.
2015-06-24
CTC Design Calculations
Revision : 2
My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
Figure Class De (mm) e1 (mm) et (mm) dm (mm) eT (mm) Dm (mm) fR (MPa) PR (MPa)
W8
4.2a 71 2,500 18.5 53.5 524.5 18.5 2,481.5 127.33 1.75
Type η ηo Ct Ce Cr m C (MPam) ∆σ (MPa) Nadm u
1 3 0 0.9824 1 0.9824 3 7.16×1011 217.92 65,597 0.0534
U = Σu = 0.0534
Bentley AutoPIPE Vessel (Microprotol) procal V33.3.0.20 61 prodia2 V33.3.0.20 Bentley Systems, Inc.
2015-06-24
CTC Design Calculations
Revision : 2
My Address Example C:\...\data\TutorialModel2.emvd
My City B102 (2015-06-15)
C:\Users\Public\Documents\AutoPIPE
Vessel_33.3.0.20\Config\StandardFlangeReferenceTable.emsd (Mon Feb 09 11:01:28
2015)
Gaps for exchanger /
C:\Users\Public\Documents\AutoPIPE Vessel_33.3.0.20\Config\boltISO.doc (Mon Feb 09
11:01:28 2015)
Bentley AutoPIPE Vessel (Microprotol) procal V33.3.0.20 62 prodia2 V33.3.0.20 Bentley Systems, Inc.