@ TERASAKI Upgrading your electrical distribution system New AME Series Air Circuit Breakers The AME series is new and improved RIMS. sensing used %& New motor operator available (alias AME6B For Generator Protection Catalogue No.| KRG §136b @ TERASAKI ELECTRIC CO., LTD.FEATURES The New AME Series Air Circuit Breakers have been improved in the following ways. GAM ANSI CU UAC i= hn ahead aas alae CNL Prevents nuisance tripping due to distorted current containing harmonics. fe eda nea R rates IEC standard symbols | (ON) and O (OFF) used. | (ON) is diplayed in red and © (OFF) is displayed in green for easy reading. Sia cig bac LS Lut When there is sufficient space between the moving contact and the stationary contact (when the breaker is actually off position), the trip indicator shows O (OFF). NEW MOTOR OPERATOR 64% smaller than the previous model. OCR setting changes made easily without removing the motor. ON, OFF, and TRIP are clearly displayed. @ APPEARANCE) AME4B(with Motor Operator) AMESB@ BREAKER COMPONENTS SiS SS UVT(SHT) AUXILIARY CIRCUIT TERMINAL ARC CHUTE Provided when fitted with uvrererins MOVING CONTACT CONTACT OCR TEST TERMINAL. OPERATING HANDLE (STANDARD) AUXILIARY CIRCUIT Field-test terminal for ‘TERMINAL (STANDARD) ‘overcurrent tipping See page 7 for standard device. terminal arrangements. UNDERVOLTAGE TRIP — Le atboary swircH ‘See page 6 for ratings, specifications, and (STANDARD) combinations of ‘— ALARM SWITCH accessories. See page 6 for ratings, specifications, and ‘TRIP BUTTON: ‘combinations of (STANDARD: gray) accessories. — oVERCURRENT ‘TRIPPING DEVICE (RMS. SENSING) (AME4B rear connected type) @ CONTENTS Ratings and specifications: Selection guide: Protection characteristics Ratings, specifications, and combinations of internal accessories Standard arrangements of auxiliary circuit terminals for accessories. Motor operator ratings and specifications Outline dimensions (manual operation) Outline dimensions (with XMD type motor operator) Outline dimensions (with AFB type external operating handle) Connection diagrams: Insulation distance from the line side/internal resistance and power consumption-- Field testing the overcurrent tripping device- Order sheet- Back cover 1RATINGS AND SPECIFICATIONS Frame (®) = Pr = oo 1000 Type =) AMES: ‘aMese “ANEDE: ‘AMETOB: Number of poles 3 z 2 3 3 Ritonerttromereitvperedeies) SPSS ams hs mo wens GO SS HS Ow KOS Ws 100 Int Pe goreatoraloseurot a oe 125< ns 250 ad ison vias WAC) «a = = a Fo Fated reaueey 16 016 =e 180 0/6 Prec chancertes ——_UIDSTOANST @ : ° : : cowanertveprg ie —UDSTO = : : : i Fas eating cureriRate mang arent Ways WA peak ACAEOY NC winiNST 167348 eras wraes wiea wore 9, BV ‘witow NST 4/667 ario2 wove is7350 157330 as winiNST 4018 wre are a8 wre ‘wow RST — S766 are won 15/30 EY Fed rine rena amma) ‘1s0n8) B csone) ‘01ers 15(150ma) 150500), i Noss ord Coexions Resrcomeced RC @ : : : : Pon Pg : : : : i Oune Srans i) eee ey wena wears 2m mim zara i> wore 20/200 73/903 0/370 sr0iaT0 ¢ wat wat saus24 10/138 sao.ia8 @ 255/245 255/245 rat 222/998 702/398 api rareenAT ARG ORIN 65782 esrez ‘ores 951903 195/305 i Standard speteatons Tipbuton @ ° : : : Aas svich Foarcornesed @133 ze oman eae ean 0 Fuga 9e ame @c.190 eS ees i pezessoie (opera Code ‘een wich x @ : . . : Intemal Underage ne doce —UT@ @ : . : : Sunuipdovee __SHT® : : : : Wo. opeator MoT : : : . nena! opsatng handle AFB . . : : stoma) Eset EHA a “emia cover TA @ : : ‘oR enecee ay : : : : ‘OCR adapter oe . . : . menace Naber alopeaioe in coro 2000 ‘ooo, Ea x xo Nurer openers wtow omer 100 {0000 soo 00 5000 TNC ype approval number aT225 urea Tees acts warez NOTE @:Avsabe Neteaiabe {© Change oe when ited wih alarm swith. {© Change o te when itd wih alarm swich. (Includes number of operations wih curent. @ : Cannot use UVT ane SHT ity. (©: Used for etn nstanianeous ip uneton (separate mounting). NK standard equtes at east one chock per vessel (© Used for testing tipping characteris with secondary currenSELECTION GUIDE SELECT THE APPROPRIATE BREAKER AND ACCESSORIES FOR YOUR PARTICULAR APPLICATION External manual Motorized (AF8:ype enemat operation hands required) |_| (tor operator required) NOTE © For strainer tunings naar tmeantrgs wih lm sh ee Rang and Saas on pape 2. NOTED © MKstandanrequer at nat ene chee parveeet MOUNTING TYPES OPERATION TYPE [Rear-comected Plaga Woloized (MD ype motor operate) MEXTENSION HANDLE ™@ TERMINAL COVER i exensenl a Specty at time of order othe weaker,PROTECTION CHARACTERISTICS SETTING RANGES FOR OVERCURRENT TRIPPING DEVICE Protective functions ] [Setting ranges (in: Rated primary current of generator) ] Pick-up curtent setting, Tnx(0B-10-14-118-125) ___S graduations Pickup curent sting tolerance) 75 Time delay setting, T, Fixed setting inthe range 158 - 60s at |x 120%. + Tho spectiod value wil be indicated on the label ime dela setting tolerance %) 25 Pick-up current setting, Inx(20-25-90-35-40) S gradvatons Pick-up curent setting tolerance (%6) 18 Time delay setting, T, Fed at 0126 or currents |, (derito time-delay characteristic) (opening ime) EE Plek-up curent satin, tnx (4,7,42,15) xed sating + The spectied value wil be indicated on the label Pidup eurentsoting tolerance (%) sap Rates (New series) AME series air circuit breakers are equipped with ‘an 8-bit microcomputer. UNAFFECTEDBYHARMONICS AME series breakers operate normally in spite of harmonic currents produced by semiconductor devices in the electrical distribution system. Constant R.M.S. value computation is performed by our custom-made IC - a state of the art piece of hardware incorporating high-density double- sided packaging. R.MSS. sensing provides a highly dependable LTD protection characteristic. Fundamental wave ‘Third harmonic (50%) ith harmonic (60%) ‘Seventh harmonic (50%) ‘AME series ae — Air Circuit BreakersOVERCURRENT TRIPPING DEVICE Long time-delay trip pick-up current, I, Short time-delay trip pick-up current, |, Instantaneous trip pick-up current, |, PROTECTIVE CHARACTERISTIC CURVES ‘The overcurrent trip device comes in two types. 1. With long time-delay (LTD), short time-delay (STD), and instantaneous (INST) trip functions 2. With ong time-delay (LTD) and short time-delay (STO) trip functions. | Sa Aone fe | ar | LB pep coment | Pakteamat stg na s8 oir ra ae | it sue Llc rin {11 Retormen ne | S, || Gein acc) Renee | seeker Anstie {Macrame esa ie DREGE B SESE rae Gare 6 fnRATING, SPECIFICATIONS AND COMBINATIONS FOR INTERNAL ACCESSORIES RATINGS AND SPECIFICATIONS FOR INTERNAL ACCESSORIES. 1 Operation of AX and AL, ‘Swih ‘Sati ol brane x on (OFF or TRE eR od +The ramp load means an innush curent often ines - eos : eee oeseue : Srgnien peer ce : err te ‘he rated current. worn = AT owsind eect EIT | te SP " feltae co ates voltae co carrot ow | ao G006 aes 3 | | (6688 3% Valves shown at maximum voltage (60H2). | Ba aman Sh cee nr a Commas] Fawovotage etry = sy i | COMBINATIONS OF INTERN. Kees) lls} Te] ‘AMES, 48 ‘AMES®, 98, 108. ee Wee Pear coneces Pugin earcoreceo | Pugin coms |B) |(_ 0) |( He) (Ha) 0 warms ) = | BHO) | GEO) | GHo) Geo) te = EE) (0) [RO] (mn) Om meter == (GH) | (G40) Go) Sxn BB vroxrtane doves = (een (e0| 0) eo) ‘The SHT i for tipping the breaker leticaly 1m SHT Ratings eons :—___ Let pole Fight poleSTANDARD ARRANGEMENTS OF AUXILIARY CIRCUIT TERMINALS FOR ACCESSORIES REAR CONNECTED TYPE ‘Theleadeforinternallymountedaccessoriesareconnectedtathe auxiliary creuitterminals at shownbelow. fe ese, <6 ese - 198 ey fesse, °° [asearee) [ere] 0 ae ——— eS | (az Ace] [AR] [ALB ‘Atct—| [axed] [ALer aes ‘Axb? oe il : ! a wr 2 17 ‘Axa2—| [Axe2—| [Axa2] [Axes Axe2 | [Axe? | [xc] [axe ‘Axei] [axer—] [axer] [axer (ARSE) (AXZC) (ARE) (4x28) z rma [2] {pont tema M3507 Satsang om (tering ue 88-11 TO BC) [Terma | son [Femina cad AMES | een aaa S "The standard auxiliary cireuit terminal “A arrangements shown below are dravn as ‘seen from the rear side ofthe plugin ‘mounting base. The arrangemente are the same as fr the rear-connected type. ul uz |W Teonaier or pone ei Austay cost teint (9 tri) axel a0 _Ath [ree | [overt | eno eerie ‘ual ADBI_ALs pease “Treg re 698 ON =m (9-12) ret win ov Tis Se re | | cs | | jm ela EE 5{st]|st3I ' oo (EERE GFP) isle [FR i ; (MOND} |/,J.),J-]2 a \Gelelele Lala jam EEEEE BBR IEEEEE alga ao) = | @ | — Fee ree 7RATINGS AND SPECIFICATIONS FOR MOTOR OPERATORS ida CMe Nic) aON ResMed at Uk Oa Positive contact indication Color coding indicates the true position of the contacts clearly: ON (red), OFF (green), TRIP (white). i Manual ON/OFF operation with one stroke Lever pumping is no longer required. Small and lightweight New models are more compact and lighter in weight - size reduced to 64% and weight reduced to 57% of previous models. Easy maintenance Breaker mounting, removal, and even setting changes can be done without removing the motor operator. 1 Fast closing operation Closes in 60 ms or less. The closing time remains stable closing after closing. Ratings and specifications Avail Mon ae AC Se Mama vate at ACESOVEOHE Fated operating vollage AC 110-115 V ‘Ac 200-290 1% 1-Beatrcan bo cade OFF potion by putrg ae a ale araehng nha paseo oe oe When he breaker (ON. h ea cannot ‘Loaci- OFF fonction etandard) pulse ag pcre ek ioe ‘Senyaterma cre tin paket A Paseo ntuple Acio0-115y 2D @) ee E ms $5.5e ‘ACISOOV (ACSOOW) —_-ACISOOV AG? ‘ACISO0W ASSOON (indicates val for 24V BC use “Woight a 56 eaOPERATION HON When the ON ewitch is eased, the latch release coil (LRO) i excited and the losing spring is released. The breaker ‘uickly closes and goes into ON status. ‘When the closing spring is released, the limit switeh (LS) is opened and the LRC in de-excited, OFF When the OFF switch is closed, self Iho control relay Cis activated and ‘motor (MM) operates to charge the closing spring. The breaker changes to OFF lm RESET When the relay isin TRIP status, closing the OFF switch activates self hold control relay (¥) and starts motor QM). Motor (0 charges the closing spring and resets the breaker. ‘VY Control circuit AC ON, OFF (RESET) ‘The breaker can be opened (OFF or RESET) and closed (ON) alternately by palling the operating lever down in one {ull stroke. ON/OFF operation of the breaker is posible without charging or releasing the closing spring. = TRIP ‘The breaker ean be tripped by pushing ‘the TRIP button on the motor operator. (Emergency Trip) ‘Opening the breaker (OFF) using the motor operator takes up to 3seconda. I'a remote ‘emergency OFF function is necessary, incorporate the shunt trip device (SH'T) or ‘the undervoltago trip device (UVT) into the breaker. >: pet pumping lay {LARC Lat las co (ing ot) 1: Moor YY: Salil fr OFF spn TTY tot Oe rete I PRECAUTIONS REGARDING USAGE ‘+ Hfusingtho UV option, bsuretorese the UVTheore closing the breaker. ‘+ The motor operator must be supplied with voltage within the following range. DC: 75-110% of rated voltage ‘AC: 85-1105 of rated voltage ‘Operation at low voltage may burn out the motor. spring. Likewise, i the breaker is opened ‘manually (OFF), the springs are ‘automatically charged. I the breaker is opened or closed while the _powor source is off later when the power source ie tarned on the closing epring will ‘automaticaly be charged or discharged to ‘match the ON/OFF status of the breaker. ‘This automatic charge/discharge function i ‘necessary to prepare the closing mechanism {forthe next ON/OFF operation. The sound of the charging or discharging ofthe spring, should not be mistaken for « malfncton 1 you use the alarm swach td nthe breaker, you can induce recharging of the ceang sang fand ge imo the reset poaion automate. Connect the automate fset ult a2 shown NOTE: When you requ an alam such with the automatic reset uncon please speaty Wo ‘alarm stitches forthe beakers, the alarm hitch is used, apse signal il be preducedin ‘he automatic feet ercut when the alarm ‘2otvated Bo sure to use a salthot crc 10 ‘void possible problems: caused by this pulse ‘ional uaiary switch (contact) ‘When the bresker is turned ON and the closing spring is released, clfold control relay X is activated, Xe- contact is eld closed, and Xi-contact i opened. While the ON switch is closed, latch release coil (LR) will not be excited even ifthe OFF ewitch is closed or an automatic reset circuit is being ‘sed. Pumping is thus prevented.OUTLINE DIMENSIONS (DIRECT MANUAL OPERATION) AMESB, AME4B “cmon + Panel tot dmensions ston give an ‘lowsree of tm around he handle cesauicheon, 3) t Diiling plan consort me Prat ac contr ont. ax 5 _8 em soni al [t= |it2ua0265.70-m a 1410-670 gem) Panel cutout =e . 64 ees [aN vo j4 12172.) 10 NMP Pane extout dimensions shown give an = anaiet aowanee of tne around te hace in mounting base 163 ‘escutcheon. ‘oN Dring plan Details of connection iJ EERL 3 > ee ra [| 148OUTLINE DIMENSIONS (DIRECT MANUAL OPERATION) AME6B. Cen tom inanimate poning nteniste Panel cutout + Panel eteteimensions shown give a allowance of me around the handle ‘ezutcheon, Driting plan | se tn det rin Marta we $11 done mean es ‘sry! ‘Senvetemins _/ ‘wast espn soe ih Plug-in mounting base sme & ASL, + Pana tut dmensons shown give an ‘atowarce of mm aroun he hace cescucheon Driling ng pion 67/76 "OUTLINE DIMENSIONS (DIRECT MANUAL OPERATION) AME8B, AME10B were stay crtoied Etaracnnande Mera vee Panel cutout a " seme (omer ={ we ‘ ae \ yt ’ : u ate) ge | ash [FAL Basu. ast 4 f fal | a) g ze | | Set = i el COR wattemina) | gta Lary Sx ape 0 210 17| 41120 1111. mouming + Panel cutout dimensions shown give an | ve ‘owace of mm aro he hanle 0) _171_ | eseutcheon. : Dring tan mn * Conenromtn naz Pte “ s iH #13 FARK, vnesonm aunt nator is pond ene mie Extension hance “Auaiary croult terminal ‘Panel puto 1 i ma 4 r as a 1g 2 ED 1a [136 _[62! 95 nme + Panel uot dimensions shown go an ‘allowance of Imm around te hanle 64) 94 £0}__189) ‘escuteheon. Plug-in mounting base Ms) Dring pan i yp ah AA) _ 2! i 4 q oe} t as |Ico| 4 Ast t Fa] Fl “ 13 afet at? F ORR a UU pw tl) al vonmowve | [90] \ yn 20 |OUTLINE DIMENSIONS (MOTORIZED OPERATION WITH XMD MOTOR OPERATOR) stores Tei \ cache ee) HI LIS ni 4s 232.5 | 92 232.5 _|72|| 10 Max 355 Max 355 24 75.5.173.5, Max 4.5 Ll! " Lie 232.5 Max.328 NOTE: See page 11 fr eta ot shown ee. 210 260.5 Max. 353 NOTE: eo page 12 fr deta et chown ae.OUTLINE DIMENSIONS (MANUAL OPERATION WITH AFB EXTERNAL OPERATING HANDLE) pauses easton 1 nae Fae Ce © shane Comrie 43,220 sae) aera Handle mounting hole et LP 8) g = +h 4| 4 ia} a eter eta Hag tte 0 19 | 121 [72/10 7 je LL. 20 NOTE: See 8010 eto shown me | ery Hee mounting te . = gl a a ASL eter er | ast a | 2) s/o) 97 fal 100 2 2 as 20, NOTE: See pge 1 for earl atom ners. Handle mounting hole 4 er “Last, ore NOTE See page 12 for aot shown ne.CONNECTION DIAGRAMS WITH UNDERVOLTAGE TRIP DEVICE (UVT)INSULATING DISTANCE FROM LINE-END / INTERNAL RESISTANCE AND POWER CONSUMPTION INSULATING DISTANCE FROM LINE-ENI ‘When the breaker trips due toa short-circuit ‘ae ie formed in the are chute. IF cal devices or appliances are to above the are chute, open distance between the deviee and the bre Is necessary to place the electrical devices closer than distance L, place heatiire resistant ineulation-plate at istance La to shield the devices. Elctic deveesepptancas L — ee rion pio us| oO Breaterype | L ts AMEE | 2 AME 4B ee eee AME6B 120 60 AME SB | 150 75 AMEIOB 150 76 INTERNAL RESISTANCE AND POWER CONSUMPTION 165 Ins 31.5 31.5< Ins 65 3.13 125< In'S 250 125 2005 In 400 05: 02 32.0 il 3155 Ins 690 0.08 0.12 476 500 S InS 800 0.045 0.053 28.8 33.9) AME10B 6305 In 1000 0.045 0.053 45.0 53.0 + Power consumption is calculated using the DC internal resistance and the maximum rated currentFIELD-TESTING THE OVERCURRENT TRIPPING DEVICE FIELD-TESTING THE LONG TIME-DELAY TRIP CHARACTERISTIC ‘The long time-delay characteristic ofthe overcurrent tripping device can be tested by fending test current to the OCR teat terminal from a separate povrer source. Testing ean be done in each phase Prepare the following test equipment | Voltage regulator ‘Bo gureit produce a clean sine wave current HH ANSIS type OCR adapter (optional) (CTENSOmA prmaryisecondary) power ison. 1M Power supply switch ml Stopwatch Resistor: several ohms (e«: 8. 150W) Rated current and CT ratio [Tee Genres sree TA) CT NSCs 0 © 05 fae ms 135 1250s 15< ns 0 250/005 200 Sn a0 "0 095 ashe m0 “Test Procedure | ‘tho breaker from the system. (For undervoltage trip device, apply the rated voltage) © Isola © Clsts ths at sre oan *Cuampl eaten erent Ua. BLA) CTai 62005, long medley Picco cre Ly Ls Stans ping oan ihn asad ‘ental ata cls the test caren os lows 48 1(A)x0.05(A)690(A)x1 15, “Test current value (,) 0526(4) (© Remove the OCR test terminal cover and connect an AC ammeter and an OCR adapter ‘between Ka and @for phaso A, Kb and @ for phase B or Ke and @ for phase C. See the figure below. (© Close the breaker (ON), turn up the output ofthe voltage regulatr, and quickly apply the ‘aleulated test current, I, Measure the time required for the breaker to trip. For the above ‘example, it should be within 20 * 8 seconde, © After tripping, turn the output of the voltage regulator to zero and cutoff the power. (As shown in the figure, use the auxiliary switch ofthe breaker to make sure the current it cut Off ater the test.) Test all phases inthe same manner. © Disconnect the tect leads, retighton the torminal screws, and replace the OCR tet cover. Test cure enteh Air Creu (AUX Seats ee ansis ‘Connet tt oa, KE, Ko) (OCR store ad ot tot emia rele) R i eta MLS et Lea en toil eek ce NK standard requires atleast one checker per vetsel. The OCR Checker is a device for checking the instantaneous trip mechanism ofthe overcurrent tripping device. Checking is simple with a power supply of ACLO0 A1OV, 50/60Hs, and SVA or more Weg: 95049 Acio0-Nov,89 60k [ 7 7 ae fe [Gaumon: 00 Nor USE THE OCA CHECKER WHILE CURRENTIS BEING APPLIED TO THE BREAKER (© Open the breaker (OFF) and connect ANSI to the breaker test terminals as shown in the ‘igure above. ‘© Connect the power supply to the terminals PO and Pl and closed the breaker (ON). ‘© Turn on the ANSI power supply switch, wait at last three seconds, and then press the test ‘button. The breaker wil trip momentarily aeORDER SHEET For C1 , write v for the appropriate item. For __, write a numerical value. Company Name: Order Number: Quantity = Required Delivery Date Quantity Month —____~ Day Year ‘Specification tems ‘0 Type 1B iES6 EAMES NESBA (@ Number of poles ‘S-pole (© Main cicutvolagorrequency AC Veit ‘© Aoplied standard ‘opiod standard ‘Ambient temperature Dac 450 @ Mounting ype i Rearconnected 1B Pugin pee (1) Manual operation [- 0 Direct manval operation 1D Extoral manual operation (AFB Extomal manual operation hand) {2)Motor operation Rated operating voltage AC_V_ Hz, ‘@ Overcurrent ipping device (1) OTD, STO, INST tipping G1 LTD, STD Wipping (2) Rated gonorator current in] A (@) LTD tip pickup curent fi] A (in]x_%)__ sat xt20% (4) STD trip pickup current [t2]__A(ln]x__%) 120ms for curent = 1, (©) INST trp pickup curont 13} __A (In}x__ %4) © Accessories (1). Shunt tip device (AC V) (2) 0 Undervoltage trp device (AC_ (@) Auxiliary switch (standard) (4) Alarm switch 1 Required 1 Not required (6) Extonsion hand (standard with AMESB, 88, 108) ” 2 Options (1) and (2) can not be used together. (6) Terminalcover C1 Requied (nly avaiable for AMES, 48, 68) 1D Notreauired © Spare pare 1 Roguited (one sat according tothe applied standard) ©) Notrequred ones TT OCR Checker (ANSI) pes. (NK standard reques atleast one Geker por veso) O_OCR Adapter (ANS1S) _—_ POS. (used for secondary current test) Sales agent @ TERASAKI ELECTRIC CO., LTD. Head Office: 7-2-10 Hannancho, Abenoku, Osaka, JAPAN Circuit Breaker Division 7-2-10, Kamihigashi, Hiranoku, Osaka JAPAN Telephone: 81-6-791-9323/FAX:81-6-791-9274 KRG 5136b ‘Raiogs and opciiaion covered in Wis catalogue may be soc to change wihout noice, 18