Cotton Producing Indian States: India'S Textile Industry
Cotton Producing Indian States: India'S Textile Industry
The Textile Industry occupies a vital place in the Indian economy and contributes
substantially to its exports earnings. Textiles exports represent nearly 30 per cent of the
country's total exports. It has a high weight age of over 20 per cent in the National
production. It provides direct employment to over 15 million persons in the mill, power
loom and handloom sectors. India is the world’s second largest producer of textiles after
China. It is the world’s third largest producer of cotton-after China and the USA-and the
second largest cotton consumer after China. The textile industry in India is one of the
oldest manufacturing sectors in the country and is currently it’s largest.
The Textile industry occupies an important place in the Economy of the country because
of its contribution to the industrial output, employment generation and foreign exchange
earnings. The textile industry encompasses a range of industrial units, which use a wide
variety of natural and synthetic fibers to produce fabrics. The textile industry can be
broadly classified into two categories, the organized mill sector and the unorganized mill
sector. Considering the significance and contribution of textile sector in national economy,
initiative and efforts are being made to take urgent and adequate steps to attract investment
and encourage wide spread development and growth in this sector.
The Indian textile industry contributes substantially to India’s export earnings. The export
basket consists of wide range of items containing cotton yarn and fabrics, man-made yarn
and fabrics, wool and silk fabrics, made-ups and variety of garments. India’s textile
products, including handlooms and handicrafts, are exported to more than hundred
countries. However, USA, EU Member States, Canada ,UAE., Japan, Saudi Arabia,
Republic of Korea, Bangladesh, Turkey, etc are the major importers of our textile goods.
During the year 2005-06, the share of textiles exports including handicrafts, jute, and coir
in India’s total exports was 16.63%. India’s textiles exports have registered strong growth
in the post quota period. Textiles exports grew from US$ 14.03 billion in 2004-05 to US$
17.08 billion in 2005-06, recording a growth of 21.8 per cent. Therefore, the Government
has fixed a higher target of US$ 19.73 billion for the year 2006-07.
Production of Yarn
In India production for the textile group of industries showed a surge in the entire sector.
There was a significant increase in respect of textile products 16.4 per cent and cotton
textiles 8.5 per cent yarn production increased by 5.1 per cent due to increase in cotton
yarn manmade filament yarn production nevertheless, there was a decline in respect of
blended and 100 per cent Non-cotton yarn and manmade fibers. The share of textile sector
in FDI was 1.02 per cent (in terms of amount) during 2005-06 as against 4.29 per cent in
the year 2004-05.
Textile Exports
Textile exports are targeted to reach $50 billion by 2010, $25 billion of which will go to
the US. Other markets include UAE, UK, Germany, France, Italy, Russia, Canada,
Bangladesh and Japan. The name of these countries with their background can give
thousands of insights to a thinking mind. The slant cut that will be producing a readymade
garment will sell at a price of 600 Indian rupees, making the value addition to be profitable
by 300 %.Currently, because of the lifting up of the import restrictions of the multi-fibre
arrangement (MFA) since 1st January, 2005 under the World Trade Organization (WTO)
Agreement on Textiles and Clothing, the market has become competitive; on closer look
however, it sounds an opportunity because better material will be possible with the
traditional inputs so far available with the Indian market. At present, the textile industry is
undergoing a substantial re-orientation towards other then clothing segments of textile
sector, which is commonly called as technical textiles. It is moving vertically with an
average growing rate of nearly two times of textiles for clothing applications and now
account for more than half of the total textile output. The processes in making technical
textiles require costly machinery and skilled workers. Within Textiles Cotton Textiles
account for almost 50% of exports (USD 5.08 BN) indicating the importance of the Cotton
Textile sector in the Indian Textile industry. Global trade in cotton textiles recorded a
growth of around 4% in 2008, which is higher than the export growth of textiles of all
fibers (3.70%), indicating a higher demand for cotton-based textile products. The export of
cotton fabrics and cotton made-ups recorded growth rates of 3.52% and 8.35%
respectively in the year 2008. India exported US$ 21.6 Billion Textiles & Clothing in the
year 2008-2009. The top ten markets were USA, UK, UAE, Germany, France, Italy,
Spain, Netherlands, Bangladesh and China.
Prospect
Considering the continual capital investments in the textile industry, the Govt. of India
may extend the Technology Up gradation Fund Scheme (TUFS) by the end of the 11th
Five Year Plan (till 2011-2012), in order to support the industry. Indian textile industry is
massively investing to meet the targeted output of $85bn by the end of 2010, aiming
exports of $50bn. There is huge development foreseen in Indian textile exports from the
$17bn attained in 2005-06 to $50bn by 2009-10. The estimation for the exports in the
current financial year is about $19bn. There is substantial potential in Indian exports of
technical textiles and home-textiles, as most European companies want to set up facilities
near-by the emerging markets, such as China and India.
The global demand for apparel and woven textiles is likely to grow by 25 percent by year
2010 to over 35mn tons, and Asia will be responsible for 85 percent output of this growth.
The woven products output will also rise in Central and Southern American countries,
however, at a reasonable speed. On the other hand, in major developed countries, the
output of woven products will remain stable. Weaving process is conducted to make
fabrics for a broad range of clothing assortment, including shirts, jeans, sportswear, skirts,
dresses, protective clothing etc., and also used in non-apparel uses like technical,
automotive, medical etc...
It is been forecasted that the woven textile and apparel markets will sustain their growth
from current till 2010. The imports of apparel and textiles will rise from developed
economies like the USA and the western countries of Europe and Japan, along with some
newly emerged economies, such as South Korea and Taiwan. Certainly, import growth has
been witnessed vertical rise in the previous year.
COMPANY PROFILE
Product Range
Product range
S. PARTICULARS TOTAL
N.
1 COST OF LAND 5.00
2 COST OF BUILDING CONSTRUCTION 20.29
3 PLANT & MACHINERY 49.86
4 MISCELLANEOUS FIXED ASSETS 17.35
5 PRE-OPERATIVE EXPENCES 4.58
6 MARGIN MONEY FOR WORKING CAPITAL 1.21
7 CONTINGENCY @ 1 % 0.72
TOTAL 99.00
LABOUR
WEAVERS 7 2400 201600
ASISTANTS 3 2000 72000
LOOM GAITER/ WEFT CARRIER 2 3000 72000
FITTER 2 3000 72000
DRAWING-IN 2 2000 48000
OTHER S 3 1800 64800
S. P ARTICUL ARS
N.
1 LOOM MAINTENANCE COST/LOOM/SHIFT IN RS. 40.00
2 TOTAL LOOM SHIFTS / YEAR 8977.50
3 LOOM MAINTENANCE COST/YEAR IN RS. LAKHS 3.59
4 ELECTRICAL MAINTENANCE / YEAR 0.24
5 OTHER MISCELLANEOUS COST /YEAR 0.12
6 TOTAL MAINTENANCE COST / YEAR IN RS. 3.95
LAKHS
SR IN PER COST
NO SQ.
. PARTICULARS FEET SQ.FEET
TOTAL 20.29
ANNUAL FABRIC PRODUCTION PARTICULARS
4 COLOUR
CHECK
SR. PARTICULARS DOBBY
NO
. SHIRTING
PRODUCTION DETAILS
6 ACT.Mtrs./DAY. 131.75
9 ACT.Mtrs./DAY. 1185.75
10 ACT.Mtrs./MONTH. 34584.39
ELECTRICAL POWER CHARGES
TOTAL H.P.
REQUIRED 107.00
TOTAL KVA 36.09
KVA CHARGES PER MONTH @
250 RS. 0.09
SR.
P ARTICUL ARS
NO.
4.15
0.15
0.62
S.
P ARTICUL ARS
N.
4.15
0.20
0.83
4
0.24
- & BEAMS
1.07
ANNUAL FABRIC PRODUCTION PARTICULARS
4 COLOUR
SR.
PARTICULARS
CHECK DOBBY
NO.
SHIRTING
PRODUCTION DETAILS
1
LOOM RPM.
350.00
2
100% Mtrs./SHIFT OF 8 HRS.
59.27
3
LOOM EFFICIENCY.
78.00
4
UTILISATION % 95 IN 3RD YEAR ---
95
--IST YEAR 75 % & II ND YEAR 85 %
5
ACT.Mtrs./SHIFT.IN SINGLE WIDTHS
43.92
6
ACT.Mtrs./DAY.
131.75
7
WORKING DAYS/YEAR.
350.00
8
NO.OF LOOMS
9.00
9
ACT.Mtrs./DAY.
1185.75
10
ACT.Mtrs./MONTH.
34584.39
11
ACTUAL METRES PER YEAR
415012.70
12
ACTUAL METRES PER YEAR ( LAKH METRES)
4.15
13
TOTAL LOOM SHIFTS/YEAR
8977.50
MARGIN MONEY FOR WORKING CAPITAL
(Rs. in lakhs)
SR.
NO.OF
BANK
AMOUNT
MARGIN
NO.
ITEMS
MONTHS
FINANCE
AMOUNT
OF BANK
MONEY
REQD.
AVAILABLE
FINANCE
REQD.
1)
RAW MATERIAL YARN
1
75.00
----
----
----
2)
CONSUMABLE STORES & SPARES
3
60.00
0.99
0.59
0.40
3)
OTHER MFG. EXPENSES.
1/2
----
0.82
0.00
0.82
4)
STOCK OF FINISHED GOODS
1/2
75.00
----
----
----
5)
STOCK OF GOODS IN PROCESS
1/3
60.00
----
----
----
TOTAL :
1.81
0.59
1.21
COST SHEET
12000 meters
Costing Per meter Total cost
Raw material cost 30.835 370020
Labor cost 2.145 25740
Prime cost 32.98 395760
Overheads 3.330 39960
Packing expenses 0.254 3048
Ex-works cost 36.564 438768
Exporter margin of 10.969 131628
30% of Ex works
costs
Ex work cost 47.5322 570398.4
Forwarding expenses
Handling 1250
Warf age 1250
Trucking 5000
Palletisation 5000
Documentation 5000
ECGC 1500
19000 19000
FOB price (Rs) - 589398.40
(USD)- 13097.74
PRODUCT SPECIFICATION
Customization Facility
We offer the facility of customization, in which customers' specifications are considered
while manufacturing the products. Our customized solutions include the following:
Fabric combination
Design and pattern
Colors and Shades
Length and width of the yarns
SPECIFICATIONS
The Twill Weave Cotton Shirting Fabric provided by us, has been termed as the best
available Shirting Fabric in the market because of the elegant looks.
SPECIFICATIONS
SPECIFICATIONS
WEAVING PROCESS
QUALITY INSPECTION
FOLDING
Racks of bobbins are set up to hold the thread while it is rolled onto the warp bar of a
loom. Because the thread is fine, often three of these would be combined to get the desired
thread count.
Sizing
Slasher sizing machine needed for strengthening the warp by adding starch to reduce
breakage of the yarns .
Looming
The process of drawing each end of the warp separately through the dents of the reed and
the eyes of the healds, in the order indicated by the draft.
Pirn winding frame was used to transfer the weft from cheeses of yarn onto the pirns that
would fit into the shuttle
Weaving-fabric manufacture
The weaving process uses a loom. At this point, the thread is woven. Depending on the
era, one person could manage anywhere from 3 to 100 machines. The length way threads
are known as the warp, and the cross way threads are known as the weft. The warp which
must be strong needs to be presented to loom on a warp beam. The weft passes across the
loom in a shuttle, that carries the yarn on a pirn. These pirns are automatically changed by
the loom. Thus, the yarn needs to be wrapped onto a beam, and onto pirns before weaving
can commence. The three primary movements of a loom are shedding, picking, and
beating-up.
Shedding
The operation of dividing the warp into two lines is done so that the shuttle can pass
between these lines. There are two general kinds of sheds-"open" and "closed." Open
Shed-The warp threads are moved when the pattern requires it-from one line to the other.
Closed Shed-The warp threads are all placed level in one line after each pick.
Picking
The operation of projecting the shuttle from side to side of the loom is done through the
division in the warp threads. This is done by the overpick or underpick motions. The
overpick is suitable for quick-running looms, whereas the underpick is best for heavy or
slow looms.
Beating-up
The third primary movement of the loom when making cloth, and is the action of the reed
as it drives each pick of weft to the fell of the cloth.
Measurements
Ends and Picks: Picks refer to the weft, ends refer to the warp. The coarseness of the cloth
can be expressed as the number of picks and ends per quarter inch square, or per inch
square. End is always written first.
Quality Inspection
The next step in the production process is the quality inspection. It is conducted within the
factory premises and here the quality, the texture and the smoothness of the cotton fabric is
tested and checked as per the customer’s specifications.
After the textiles are rolled in the polymeric bag, they are packed into cartons.
PET strap is very light and can be carried to any place easily. Comparing with steel strap,
PET strap is easily operated and has high efficiency. Operator doesnt need to wear gloves
and clip strap beforehand. It is good for the cotton bale.
Setting up of an export firm is completed in two stages. These stages are as follows:
II. Obtaining importer exporter code number in the name of the business firm.
Approval of the name: The name of the company has to be registered under the Regional
Licensing Authority
According to the requirements under law. The process for approval of the name includes:
Ownership of the Company: PRP Fabric textile ltd firm is owned by p.r.p.raheja.it is a
sole proprietorship firm and is registered under
Proprietor – P.R.P Raheja
Capital investment – 80 percent of the capital by the proprietor and 20 percent by the
loan from the bank.
Maharashtra,
India
The shirting’s are supplied or transported from Kolhapur in trucks and then packaged in
the factory premises. The transport facilities from factory premises to the port are well
developed.
Trade name and logo - The name of the product we export is PRP Cotton Shirting. All
the business trade is done under this name only.
Pan Number: The last step is to apply for Permanent Account Number (PAN) in income
tax department. This is a requirement to open the bank account in the name of the business
or company and also to apply for IEC (Import Export Code).
Current account with the bank: one should now open an account with a scheduled
commercial bank. Initially, one may open an account with the branch of the bank where
the requirement of minimum balance is the minimum. It is important to open the account
with the branch that deals in foreign exchange and also accepts the export-import
documents for negotiation and other related dealings.
Under section 7 of the foreign trade development act 1992, a business firm can enter into
exports imports only if it has been allotted importer exporter code number by the
competent licensing authority. The chief licensing authority of India is the office of the
director general foreign trade(DGFT).under ministry of commerce, government of India,
with its headquarter located at Udyog Bhavan,New-Delhi. The regional offices of the
DGFT know as the regional licensing authority is located in different parts of India.
Registration under the sales tax/value added tax law: Goods exported from India are
exempt from central and state sales tax. However, for getting exemption of such taxes or
claiming their refund, wherever permissible under Foreign Trade Policy, the exporting unit
should be registered with sales tax authorities.
Documents Required: Request letter own my companies letter hed for issue of IEC.
Application fees Challan/DD- Rs 1000 in favor of the licensing authority that is DGFT
Bank of Maharashtra
Self certified copy of permanent account number issued by income tax authorities.
DGFT Maharashtra shall examine the application and if it is satisfied it would allot the
IEC no. to our company.
Besides registration of a business firm with the trade control authority in the form of
importer-exporter code number, an entrepreneur should also complete the formalities as
regards registration of the firm with the sales tax/value added tax authorites, export
promotion councils and the central excise authorities.
Now a day there is facility to apply RCMC online on the Export Promotion Council
website. So I applied through cotton textile Export Promotion Council of India
(TEXPROCIL) and these are the following steps -
1. I entered my export import code (issued by DGFT) and 1st three letters of name of
my organization to excess my co. detail at TEXPROCIL website.
2. I entered the request details in the prescribed form after entering the IEC.
3. I scanned uploaded the requisite document as per the criteria
PRESHIPMENT FINANCE:
A pre shipment credit or packing credit is a loan or advnce guranted to a exporter for
financing the purchase processing manufcturing or packing of goods meant for export or
working capital expenses.
Elgibilty:
Quantum of advance:
Preshipment finance sould not exceed FOB price or the domestic cost of
production.margin may also be stipulated dependig upon party worth and the commodity
to be exported.
A Performa invoice is a quote in an invoice format that may be required by the buyer to
apply for an import license, contract for pre-shipment inspection, open a letter of credit or
arrange for transfer of hard currency. A Performa may not be a required shipping
document, but it can provide detailed information that buyers need in order to legally
import the product.
Performa invoices basically contain much of the same information as the formal quotation,
and in many cases can be used in place of one. It should give the buyer as much
information about the order as possible so arrangements can be made efficiently. The
invoices inform the buyer and the appropriate import government authority’s details of the
future shipment; changes should not be made without the buyer’s consent. As mentioned
for the quotation, the points to be included in the Performa are:
3. Buyer’s reference
4. Items quoted
7. Discounts, if applicable
9. Terms of payment
Packing List
This itemizes the contents of each package (box, pallets, skids, etc.) This document
includes weights, measurements and detailed contents of each package. It should be
attached to the outside of a package and/or included inside the package. This document is
used by shippers and forwarders to determine freight costs. It is also used by U.S. and/or
foreign customs officials to check the contents of any specific package.
GR FORM (EXCHANGE CONTROL DOCUMENT)
This is a declaration by the exporter in the format prescribed by RBI to be submitted along
with the shipping bill to customs. The declaration must contain the information about
sender, consignee, description of goods, and full export value of goods in foreign
currency, etc. The exporter submits a duplicate of GR form with the bank along with
shipping documents. The bank endorses the copy after realization of sales proceeds and
sends it to RBI. The original copy submitted at customs is also directed to RBI by the
customs. The RBI confirms the realization of the proceeds as per full export value after
comparing the two copies
Shipping Bill
This is a statutory document prescribed for processing in customs for shipment of goods.
Generally four copied of shipping bills are submitted in difference colors each having
specific significance and use. Such documents for import are called Bill of Entry. While
filing the Shipping Bill, additional documents required depending upon the case are:
Invoice, packing list, copy of L/C, export license, quality control certificate, GR form,
drawback claim application form, AR 4 form, etc.
Bills of Lading
This is the principal shipping document between the shipper and the ocean career, shipper
and consignee and carrier and consignee. It functions as receipt for shipment of gods,
defines the term of contract between the shipper and the carrier and helps pass the title of
ownership of goods to consignee. It is a negotiable instrument and a document of
ownership of goods.
Certificate Of Origin
To find potential Buyers for shirting to focus on various data provided by Govt. and other
Private agencies. There are many Nodal Agencies are set up by Ministry of Commerce,
Ministry of Industries, Ministry of Foreign Trade and Affairs and TEXPROCIL (Export
Promotion Councils). On the basis of published data I focus on those markets where these
products are in great demand.
1. Extensive Tour to Potential Overseas Market and to meet Potential Buyers at Door to
Door and inter-act with customers directly.
4. To Appoint Commission Agents in Potential Overseas Countries, who can find the
buyers those, required the respective Stone Materials.
Promotional Measures
26 new countries have been included in the list of countries eligible for the benefit
under “Focus Market Scheme”.
The incentive (Duty Credit Scrip) provided under Focus Market Scheme has been
increased from 2.5% to 3%.
A significant increase in the outlay under 'Market Linked Focus Product Scheme'
by inclusion of more markets (specially in Africa and Latin America) and products.
B. Focus Product Scheme (Fps)
The incentive (Duty Credit Scrip) available under Focus Product Scheme (FPS) has
been raised from 1.25% to 2%.
A large number of products from various sectors (including Technical Textiles &
Vegetable Textiles) have been included for benefits under FPS.
Market Linked Focus Product Scheme (MLFPS) has been greatly expanded by
inclusion of products (including Textile made ups, Knitted and Crocheted fabrics,
Synthetic Textile fabrics). Benefits to these products will be provided, if exports are
made to 13 identified markets (Algeria, Egypt, Kenya, Nigeria, South Africa,
Tanzania, Brazil, Mexico, Ukraine, Vietnam, Cambodia, Australia and New
Zealand).
MLFPS benefits also extended for export to additional new markets for certain
products, including apparels among others.
Higher allocation for Market Development Assistance (MDA) and Market Access
Initiative (MAI) schemes is being provided.
E. STATUS HOLDER
Additional duty credit scrip @ 1% of the FOB of past export to the “status holders”
shall be granted for specified product groups including textiles. This duty credit
scrip can be used for import of capital goods by these status holders. [ subject to
exclusions of current beneficiaries under Technological Up gradation Fund Schemes
(TUFS)].
This facility shall be available up to 31.3.2011.
EPCG Scheme at zero duty has been introduced to aid technological up gradation of
export sectors including apparels & textiles products (subject to exclusions of
current beneficiaries under Technological Up gradation Fund Schemes (TUFS),
administered by Ministry of Textiles and beneficiaries of Status Holder Incentive
Scheme in that particular year).
The scheme shall be in operation till 31.3.2011.
To increase the life of existing plant and machinery, export obligation on import of
spares, moulds etc. under EPCG Scheme has been reduced to 50% of the normal
specific export obligation.
The facility of Re-fixation of Annual Average Export Obligation for a particular
financial year in which there is decline in exports from the country, has been
extended for the 5 year Policy period 2009-14.
No fee shall now be charged for grant of incentives under the Schemes in Chapter 3
of FTP. Further, for all other Authorisation/ licence applications, maximum
applicable fee is being reduced to Rs. 100,000 from the existing Rs 1,50,000 (for
manual applications) and Rs. 50,000 from the existing Rs.75,000 (for EDI
applications)
To further EDI initiatives, Export Promotion Councils/ Commodity Boards have
been advised to issue RCMC through a web based online system. It is expected that
issuance of RCMC would become EDI enabled before the end of 2009.
Electronic Message Exchange between Customs and DGFT in respect of incentive
schemes under Chapter 3 will become operational by 31.12.2009. This will obviate
the need for verification of scrips by Customs facilitating faster clearances.
For EDI ports, with effect from December ’09, double verification of shipping bills
by customs for any of the DGFT schemes shall be dispensed with.
In cases, where the earlier authorization has been cancelled and a new authorization
has been issued in lieu of the earlier authorization, application fee paid already for
the cancelled authorisation will now be adjusted against the application fee for the
new authorisation subject to payment of minimum fee of Rs. 200.
An Inter Ministerial Committee will be formed to redress/ resolve problems/issues
of exporters.
Procedural Simplification
A common simplified application form has been introduced for taking benefits
under FPS, FMS, MLFPS and VKGUY.
Payment of customs duty for Export Obligation (EO) shortfall under Advance
Authorisation / DFIA / EPCG Authorisation has been allowed by way of debit of
Duty Credit scrips. Earlier the payment was allowed in cash only.
Import of restricted items, as replenishment, shall now be allowed against
transferred DFIAs, in line with the erstwhile DFRC scheme.
To facilitate duty free import of samples by exporters, number of samples/pieces has
been increased from the existing 15 to 50. Customs clearance of such samples shall
be based on declarations given by the importers with regard to the limit of value and
quantity of samples.
To allow exemption for up to two stages from payment of excise duty in lieu of
refund, in case of supply to an advance authorisation holder (against invalidation
letter) by the domestic intermediate manufacturer. It would allow exemption for
supplies made to a manufacturer, if such manufacturer in turn supplies the products
to an ultimate exporter. At present, exemption is allowed upto one stage only.
Greater flexibility has been permitted to allow conversion of Shipping Bills from
one Export Promotion scheme to other scheme. Customs shall now permit this
conversion within three months, instead of the present limited period of only one
month.
To reduce transaction costs, dispatch of imported goods directly from the Port to the
site has been allowed under Advance Authorisation scheme for deemed supplies. At
present, the duty free imported goods could be taken only to the manufacturing unit
of the authorisation holder or its supporting manufacturer.
Disposal of manufacturing wastes / scrap will now be allowed after payment of
applicable excise duty, even before fulfillment of export obligation under Advance
Authorisation and EPCG Scheme.
Acceding to the demand of trade & industry, the application and redemption forms
under EPCG scheme have been simplified.
Terms of trade:
Payments terms: LC
INCOTERM: FOB