236106

PARTS BOOK
TH842C

DATE: 02-19-04
JOHN DEERE TIER II 4045 TURBO ENGINE
DANA 212 AXLES
CLARK T12000 TRANSMISSION
REMOTE MOUNTED SAF-T-CAB II
REXROTH HYDRAULIC PUMP
VOAC MAIN VALVE
VOAC 4-WAY CONTROLLER

Serial Number.'--_ __ TEREX HANDLERS

455 N. Superior Ave., Baraga, MI 49908-0790
PH: (906) 353-6675; FAX: (906) 353-7543
INTERNET: http://www.terex.com
 INDEX / STANDARD EQUIPMENT
TH842C

PAGE DESCRIPTION DRAWING

SEAL KITS / TH842C ................................................................. PI-1857
2 LUBE CHART ................................................................................ PI-1548
3 FILTER GUIDE .............................................................................. PI-1901
4 DECALS ........................................................................................... PI-1904
5 GENERAL ASSEMBLY ................................................................ P1-1735
6 OPERATOR'S COMPARTMENT ASSEMBLy ....................... P1-1966
7 POWER TRAIN ASSY / JD-4045 TIER II ........................... P1-1910
8 ENGINE & PUMP ASSY / JD-4045 TIER II ...................... P1-1911
9 BOOM ASSEMBLy ....................................................................... P1-1956
10 FOOT BRAKE ASSEMBLY ....................................................... PI-1533
11 ACCELERATOR ASSY / JD-4045 TIER II ........................... P4-2069
12 ACCELERATOR ASSEMBLY / PEDAL END ....................... PI-1683
13 ENGINE ENCLOSURE ASSEMBLY / JD-4045 TIER II ........... P1-1893
14 EXHAUST ASSEMBLY / JD-4045 TIER II ........................... P4-1795
15 AIR CLEANER ASSEMBLY / JD-4045 TIER II ................. P1-1907
16 DRIVESHAFT ASSEMBLY / FRONT ...................................... PI-1552
17 DRIVESHAFT ASSEMBLY / REAR ........................................ PI-1553
18 TIRE & WHEEL ASSEMBLy ................................................... PI-1667
19 ELECTRIC SCHEMATIC ............................................................. PI-1537
20 WIRING DIAGRAM ..................................................................... PI-1538
21 INSTRUMENT PANEL ASSEMBLy ......................................... PI-1921
22 HYDRAULIC SCHEMATIC ........................................................ PI-1858
23 CIRCUIT / PUMP / OIL RESERVOIR .................................. PI-1853
24 CIRCUIT / LIFT-TILT ................................................................. PI-1859
25 CIRCUIT / BOOM ........................................................................ P 1-1860
26 CIRCUIT / 4-WAY CONTROLLER ......................................... PI-1856
27 CIRCUIT / STEERING ................................................................ PI-1543
28 CIRCUIT / SWAy ......................................................................... PI-1544
29 CIRCUIT / REAR LOCK-UP .................................................... PI-1545
30 CIRCUIT / PARKING BRAKE ................................................. P4-1962
31 CIRCUIT / PRESSURE CHECKS ............................................ P4-1963
32 CIRCUIT / BRAKE - DIFFERENTIAL LOCK ....................... PI-1546
33 CIRCUIT / OIL COOLER / JD-4045 TIER II ..................... P4-2073
34 CIRCUIT / FUEL / JD-4045 TIER II ..................................... P4-2074
35 FUEL TANK ASSEMBLy ........................................................... P4-1967
36 STARTER RELAY / SENDER ASSY / JD-4045 TIER II ........... P4-2075
37 BATTERY BOX ASSEMBLy ...................................................... PI-1925
38 LIFT CYLINDER / 7-316-240 .................................................... P4-2043
39 TILT CYLINDER / 7-316-238 .................................................... P4-2044
40 BOOM CYLINDER / 7-316-239 ................................................ P4-2045
41 SWAY-REAR LOCK-UP CYLINDER / 7-182-01 .................. PI-1924
42 MOTION VALVE / BASE TILT CyLINDER ....................... P3-1098
43 MOTION VALVE / HEAD TILT CyLINDER ...................... P3-1097
 INDEX / STANDARD EQUIPMENT
TH842C

PAGE DESCRIPTION DRAWING

44 MOTION VALVE / BOOM CyLINDER ............................... P3-J096
45 MOTION VALVE / BASE LIFT CyLINDER ...................... P3-120<)
46 DUAL PILOT CHECK VALVE / 7-234-04 ........................... P3-1100
47 ORBITRAL ASSEMBLY / 7-147-01 ......................................... Pl-1554
48 SELECTOR VALVE / STEERING / 7-359-02 ...................... P4-2009
49 RETURN FILTER ASSEMBLY / 7-118-01 ............................. PI-1513
50 CONTROL BLOCK ASSEMBLY .............................................. PI-1451
51 4-WAY CONTROLLER ASSEMBLY / 7-200-139 ................. Pl-1875
52 MAIN VALVE ASSEMBLY / 7-200-80 ................................... P4-1425
53 HYDRAULIC PUMP ASSEMBLY / 7-345-113 ..................... P4-2059
54 ELECTRIC VALVE / 4-WAY / 7-367-09 ............................... Pl-1447
55 ELECTRIC VALVE / 4-WAY / 7-244-31.. .............................. P3-1140
56 CONTROLLER RELIEF VALVE / 7-367-01 ......................... Pl-1446
57 VALVE / BOOM ACTIVATED REAR-LOCK / 7-367-13 ...... Pl-1456
58 VALVE / DIFFERENTIAL LOCK / 7-367-02 ...................... Pl-1460

INDEX / OPTIONAL EQUIPMENT

TH842C
59 FULLY ENCLOSED CAB ASSEMBLy .................................. Pl-1918
60 FORK FRAME ROTATE ASSEMBLy .................................... P4-1556
61 ROTATE CYLINDER ASSEMBLY .......................................... P4-2020
62 DUAL PILOT CHECK VALVE ................................................ P3-1141
63 CIRCUIT / FORK ROTATE ...................................................... Pl-1559
64 HOSE ROLLER ASSEMBLy ..................................................... Pl-1568
MANUFACTURER
PART NUMBER NUMBER DESCRIPTION SEALKIT

PPDB-LNN ..................... 7-234-13 ........ CARTRIDGE / REDUCING RELIEVIN(i .................. 7-2~4-21)

CXDA-XAN .................... 7-234-16 ........ CARTRIDGE / CHECK ................................................. 7-2~4-~ I

CKCD-XCN .................... 7-234-18 ........ CARTRIDGE / PILOT CHECK ................................... 7-2J4-21)
CBCA-U-IN .................... 7-234-19 ........ CARTRIDGE / COUNTERBALANCE ........................ 7-234-29
CBEA-LHN .................... 7-234-22 ........ CARTRIDGE / COUNTERBALANCE ........................ 7-234-30
PPDB-LAN ..................... 7-234-28 ........ CARTRIDGE / REDUCING RELIEVING .................. 7-234-29
NFCC-LDN ..................... 7-234-37 ........ CARTRIDGE / NEEDLE ............................................... 7-234-31
CAEA-LHN .................... 7-234-53 ........ CARTRIDGE / COUNTERBALANCE ........................ 7-234-30
POC1-10-F-0-030 ............ 7-321-88 ........ CARTRIDGE / PILOT CHECK .................................... 7-321-92
PRV2-10-S-0-20 .............. 7-321-89 ........ CARTRIDGE / REDUCING RELIEVING .................. 7-321-91
DSV2-8-B-0 .................... 7-321-90 ........ CARTRIDGE / SHUTTLE ............................................. 7-321-93
CXDA-XCN .................... 7-234-80 ........ CARTRIDGE / CHECK ................................................. 7-234-31
PTSl-6872 ....................... 7-304-07 ........ CARTRIDGE / MODULAR CONTROL .................... 7-304-08
DSV2-080-3B-N ............. 7-367-03 ........ CARTRIDGE / NORMALLY OPEN ........................... 7-367-18
DSV2-080-3-N ................ 7-367-14 ........ CARTRIDGE / NORMALLY CLOSED ....................... 7-367-18
DSV2-080-2NOS-N ........ 7-367-06 ........ CARTRIDGE / NORMALLY OPEN ........................... 7-367-17
DSV2-080-4CO-N ........... 7-367-10 ........ CARTRIDGE / 4-WAY .................................................. 7-367-19

7-182-01 ........ CYLINDER / SWAY-REAR LOCK / Pl-1924 .......... 7-900-180

7 -316-240 ....... CYLINDER / LIFT / P4-2043 ...................................... 7-900-21
7-316-238 ....... CYLINDER / TILT / P4-2044 ...................................... 7-900-22
7-316-239 ....... CYLINDER / BOOM / P4-2045 .................................. 7-900-23
7-379-01 ........ CYLINDER / ROTATE / P4-2020 ............................... 7-900-86
7-229-619 ....... CYLINDER / STEERING ............................................ 7-900-88

7-198-48 ........ BRAKE ACTUATOR ..................................................... 7-198-49

7-147-01 ........ ORBITRAL / STEERING .............................................. 7-147-07
7-358-08 ........ PARKING BRAKE VALVE .......................................... 7-358-42

PAGE SEAL KITS DRAWING

1 PI-I8S7
NUMBER TH842C NUMBER
~~
tc:;::
~~
GREASE WITH BOOM FULLY EXTENDED / LOCATION 2
~ OF LARGE BOOM GREASE POINTS SHOWN / MIDDLE
......
I
...... BOOM GREASE POINTS SIMILAR LOCATION / TYPICAL
Vl
~
00

5J~
~()
N::t:
()~
>--l

EXPLODED VIEW OF
POWER TRAIN ASSEMBLY

~~
tc tr1
1 1

~
tv
 TH842C FILTER GUIDE
DESCRIPTION PART NO. APPLICATION
1. HYDRAULIC RETURN FILTER ELEMENT ................... 7-118-02 ........................... TH842C

2. ENGINE OIL FILTER I JOHN DEERE ............................ 7-183-184 ........................ TH842C

3. ENGINE FUEL FILTER I JOHN DEERE ......................... 7-183-45 .......................... TH842C

4. AIR CLEANER ELEMENT I PRIMARy .......................... 7-109-04 .......................... TH842C

5. AIR CLEANER ELEMENT I SAFETy ............................. 7-109-14 .......................... TH842C

6. TRANSMISSION OIL FILTER .............................................. 7-126-349 ........................ TH842C

7. HYDRAULIC RESERVOIR FILLER-BREATHER ............... 7-272-11 ........................... TH842C

PAGE FILTER GUIDE DRAWING

3 TH842C wi JD-4045 TIER II ENGINE
PI-1901
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 3-1483 DECAL / LOAD CHART / TH842C 1
2 4-2282-3 DECAL / TH842C TURBO 2
3 4-1401-1 DECAL / STEERING SELECTOR 1
4 4-1401-2 DECAL / DIESEL FUEL 1
5 4-1401-3 DECAL / HYDRAULIC OIL LEVEL 1
I
6 2-1279 DECAL / 4-WAY CONTROL 1 I

7 4-1401-8 DECAL / TRANSMISSION OIL 1

8 4-1401-10 DECAL / TRANSMISSION CONTROL 1
9 4-1105-11 DECAL / A 1
10 4-1105-12 DECAL / B 1
11 4-1105-13 DECAL / C 1
12 4-1105-14 DECAL / D 1
13 4-1105-16 DECAL / MADE IN USA 4
14 4-1105-19 DECAL / REAR AXLE STABILIZERS 1
15 3-1257-1 DECAL / HYDRAULIC OIL ONLY 1
16 1-1684 DECAL / AXLE DIFFERENTIAL LOCK 1
17 2-1290 DECAL / FALLING OBJECT HAZARD 1
18 2-1291 DECAL / ALWAYS USE THE SEAT BELT 1
19 2-1292 DECAL / READ THE OPERATORS MANUAL 1
20 2-1293 DECAL / BURN HAZARD 2
21 2-1294 DECAL / CRUSH HAZARD-PINCH POINT 8
22 2-1295 DECAL / OVERTURNING HAZARD 1
23 2-1296 DECAL / OVERTURNING HAZARD-SWAY 1
24 2-1297 DECAL / OVERTURNING HAZARD-TIRES 4
25 2-1298 DECAL / OVERHEAD CRUSH HAZARD 1
26 2-1299 DECAL / CRUSH HAZARD-PARKING BRAKE 1
27 2-1300 DECAL / CRUSH HAZARD-NO RIDERS 1
28 2-1301 DECAL / ELECTRICAL HAZARD 1
29 2-1302 DECAL / NOT A MAN-LIFT 2
30 2-1303 DECAL / EXPLOSION-BURN HAZARD-FLUIDS 2
31 2-1304 DECAL / EXPLOSION-BURN HAZARD-ACID 1
32 2-1339 DECAL / FILTER GUIDE I JOHN DEERE TIER II 1
33 4-1579-15 DECAL I PARKING BRAKE CAUTION 1
34 7-349-01 DECAL I TEREX CROWN I SMALL 1
35 7-349-02 DECAL / TEREX CROWN I MEDIUM 2
36 7-349-03 DECAL I TEREX CROWN I LARGE 1
37 3-1228-2 DECAL / BRAKE ON 1
38 3-1228-7 DECAL I BRAKE OFF 1
39 4-2111-1 DECAL I TEREX I SMALL 2
40 4-1880-1 DECAL I BOOM ANGLE / WHITE LETTERS 1
41 1-1285 DECAL / CHEVRON TRANSMISSION OIL 1
42 1-1286 DECAL I CHEVRON HYDRAULIC OIL 1
43 1-1287 DECAL I DAILY CHECK LIST 1
44 2-1223-1 DECAL / TECHNICAL SUPPORT 1
45 2-1268-1 DECAL / DASH GANG SWITCHES 1
46 2-1269-1 DECAL I SWAY CONTROL / DASH 1
47 2-1270-1 DECAL I PUMP OFF I DASH 1
48 2-1271-1 DECAL I BRAKE ON / DASH 1
49 7-900-178 DECAL KIT (ITEMS 1 THRU 48) REF

DRAWING DECALS PAGE

PI-1904 4
NUMBER TH842C wI TIER IT JOHN DEERE ENGINE NUMBER
i
 Ul

~~
~a
ttJt'T1
~ 44,45,46 33,32,30,20,19,11 9 13,14,24,25,26

30,32,33,16
30,33,34,35 10
(FAR SIDE)

33,32,30,20,19,11

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NCI)
3
\)CI)

~ 17,25,26,27
~

22,23,25,26,28

37,38,48
37,38,39,40,47 6,7 5,29,30,31
12
~~
ttJ~ 36,15,25,26,27,28
37,38,39,40,47
Z
t'li
~O
21,25,26,27

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......
......
I

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\.J.J
Ul
 ITEM NUMBER DESCRIPTION REQD
1 4-2273 MAIN FRAME WELDMENT 1
2 7-132-96 CANOPY ASSEMBLY 1
3 4-1525 FORK FRAME / 48 WIDE 1
4 3-1340 REAR PANEL 1
5 4-1729-2 SIDE PANEL / RH & LH 2
6 7-166-17 TIRE & WHEEL ASSEMBLY / RH 2
7 7-166-18 TIRE & WHEEL ASSEMBLY / LH 2
8 7-316-238 CYLINDER / TILT
9 7-316-240 CYLINDER / LIFT 2
10 7-316-239 CYLINDER / BOOM 1
11 7-182-01 CYLINDER / SWAY-REAR LOCK 4
12 3-1393-10 FORK TINE / 48 LG. 2
13 3-1092-3 PIN / HEAD LIFT CYLINDER 1
14 6-2524-10 COLLAR / HEAD LIFT CYLINDER 2
15 3-1054-2 PIN / BASE LIFT CYLINDER 1
16 2-1090 PIN / BASE BOOM CYLINDER 1
17 6-3316-65 PIN / HEAD TILT CYLINDER 1
18 3-1054-1 PIN / BASE TILT CYLINDER 1
19 6-3312-43 PIN / HEAD SWAY CYLINDER 4
20 6-3312-73 PIN / BASE SWAY CYLINDER 4
21 6-3316-168 PIN / FORK FRAME 1
22 2-1067-10 PIN / FORK TINE 1
23 1-1074 COLLAR / FORK TINE PIN 1
24 6-5208-44 CAPSCREW 112 NC x 5 1/2 LG. 2
25 6-6201-08 HEX NUT 112 NC 8
26 6-6211-08 LOCKWASHER 112 8
27 6-5208-30 CAPSCREW 1/2 NC x 3 3/4 LG. 4
28 6-5208-36 CAPSCREW 112 NC x 4 112 LG. 2
29 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 14
30 6-6211-06 LOCKWASHER 3/8 25
31 6-6212-06 FLATWASHER 3/8 14
32 6-5206-22 CAPSCREW 3/8 NC x 2 3/4 LG. 8
33 6-6201-06 HEX NUT 3/8 NC 10
34 7-333-01 MIRROR / CONVEX 1
35 6-5206-24 CAPSCREW 3/8 NC x 3 LG. 1
36 3-1054-3 PIN / BASE LIFT CYL. / CAB SIDE 1
37 7-190-07 RUBBER MOUNT / CAB 4
38 1-1532 WASHER / CAB RUBBER MOUNT 4
39 6-5216-48 CAPSCREW 1 NC x 6 LG. 2
40 6-6205-16 SELF LOCKING NUT 1 NC 2
41 7-319-17 GROUND STRAP / CAB 1
42 6-5206-10 CAPSCREW 3/8 NC x 1 114 LG. 1
43 6-5206-04 CAPSCREW 3/8 NC x 112 LG. 1
44 1-1217 POINTER / BOOM ANGLE 1
45 6-5204-08 CAPSCREW 114 NC x 1 LG. 1
46 6-6201-04 HEX NUT 1/4 NC 1
47 1-1530 SPACER / CAB RUBBER MOUNT 2
48 6-5216-44 CAPSCREW 1 NC x 5 1/2 LG. 2

DRAWING GENERAL ASSEMBLY PAGE

NUMBER
Pl-1735 TH842C NUMBER 5A
 0\

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~
IO.11.12.13.1-l :C)
19 SEE 4-\':.\ Y ClRCUT
SEE INSTRUMENT
PANEL ASSEMBLY J7
o"1:1
t'T1

~ 38

~
en
(')

~
~~ VIEW A-A
~ I I 1.2.3
~~
(')~ SEE STEERING CIRCUIT

~
»
(I)
(I)
27
~ .\~ ~¥<4
~
SEE PARKI]\;G
BRAKE CIRCl'IT

t< SEE BRAKE CIRCUIT

34,35,55 33

SEE ACCELERATOR ASSEMBLY

2
~~
U
to~
t'T1 Z FOR ADDITIONAL CAB INFORMATION SEE OPTIONS SECTION
~Q

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......
I
......
10
0\
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 31

46,54,55,56

43,54,55,56
47,54,55,56
49

50,54,56
32
30

42,54,55,56

52
44

45,54,55,56

40,54,55,56

DRAWING OPERATOR'S COMPARTMENT ASSEMBLY PAGE

PI-1966 TH842C NUMBER 6A
NUMBER
 ITEM NUMBER DESCRlPTION REQD
1 7-197-01 SEAT 1
2 6-6211-05 LOCKWASHER 5116 4
3 6-6201-05 HEX NUT 5116 NC 4
4 7-337-01 SEAT BELT 1
5 6-5205-08 CAPSCREW 5116 NC x 1 LG. 2
6 6-6212-05 FLATWASHER 5/16 10
7 6-6211-05 LOCKWASHER 5116 2
8 6-6201-05 HEX NUT 5116 NC 2
9 7-104-01 LEVEL GAGE 1
10 7-147-01 STEERING ORBITRAL REF
11 7-147-40 STEERING WHEEL 1
12 7-147-41 HORN BUTTON KIT 1
13 7-147-04 NUT / STEERING WHEEL (w/ ITEM 14) REF
14 7-147-05 COLUMN / STEERING 1
15 7-125-05 TRANSMISSION COLUMN SHIFT CONTROL 1
16 7-194-40 GROMMET / TRANS. SHIFTER HARNESS 1
17 7-153-01 ARM REST PAD 1
18 7-132-03 DASH PANEL / RH SIDE 1
19 7-132-04 DASH PANEL / LH SIDE 1
20 6-6205-04 SELF-LOCKING NUT 1/4 NC 2
21 6-5205-06 CAPSCREW 5/16 NC x 3/4 LG. 4
22 6-6205-05 SELF-LOCKING NUT 5116 NC 4
23 7-154-01 MIRROR / INTERIOR 1
24 6-6284-05 MACHINE SCREW #10-24 x 3/4 LG. 2
25 6-6286-07 LOCKWASHER #10 2
26 7-146-01 SWITCH / IGNITION / KEY REF
27 7-144-02 HOLE PLUG / 5/8 / ETHER BUTTON 1
28 7-144-03 HOLE PLUG / 3/4 / WIPER SHAFT 1
29 7-144-10 HOLE PLUG / 1 3/16 / 12V ACC. PLUG 1
30 7-144-07 HOLE PLUG / 3/8 / WIPER BOLTS 2
31 7-144-07 HOLE PLUG / 3/8 / STROBE LIGHT WIRES REF
32 7-144-06 HOLE PLUG / 7/8 / FRONT OF DASH 1
33 7-144-11 HOLE PLUG / 1 3/8 / SIDE OF SEAT BOX 1
34 7-127-09 SWITCH / FRONT AXLE DIFF. LOCK REF
35 6-5204-04 CAPSCREW 114 NC x 1/2 LG. 2
36 7-144-02 HOLE PLUG / 5/8 / BLINK CODE BUTTON 1
37 7-144-03 HOLE PLUG / 3/4 / BLINK CODE LIGHT 1
38 7-132-101 GLASS / REAR WINDOW-TINTED REF
39 7-132-103 GLASS / RH SOLID-TINTED REF
40 7-132-116 ACCESS PANEL / JOYSTICK REF
41 7-132-105 COVER / SIDE HOSE REF
42 7-132-106 SIDE CONSOLE / BOLT-ON REF
43 7-132-107 CONSOLE COVER / LOWER FRONT REF
44 7-132-108 SEAT RISER REF
45 7-132-109 COVER / SEAT BOX REF
46 7-132-110 COVER / FOOT PEDAL REF
47 7-132-111 COVER / BRAKE ACTUATOR ACCESS REF
48 7-132-112 COVER / FRONT HOSE REF
49 7-132-113 COVER / FUSE PANEL REF
50 7-132-114 MOUNT / FAN REF
51 7-132-115 COVER / JOYSTICK REF
52 7-132-122 GRILL / HEATER REF

PAGE OPERATOR'S COMPARTMENT ASSEMBLY DRAWING

6B Pl-1966
NUMBER TH842C NUMBER
 I

ITEM NUMBER DESCRIPTION REQD I

53 7-132-22 BOLT / TRI-WING REF
54 6-5204-06 CAPS CREW 1/4 NC x 3/4 LG. 44 I
I
55 6-6211-04 LOCKWASHER 1/4 44
5() 6-6212-04 FLATWASHER 1/4 44
57 7-132-08 STEP / CAB 1
58 6-5208-10 CAPSCREW 112 NC x 1 1/4 LG. 2
59 6-6211-08 LOCKWASHER 1/2 2

DRAWING OPERATOR'S COMPARTMENT ASSEMBLY PAGE

Pl-1966 6C
NUMBER TH842C NUMBER
 N
N
N
N N

N
o
N

m
o· OJ
·
f""-..
N
m

LO
·
N
.--
0
.--.
m
N
(0
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N
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N
-
f""-..
N
m
LO N
.-- .--
0
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.-- .--
m -
N .
f""-..
LO

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N

N
N
(0
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N

PAGE POWER TRAIN ASSEMBLY DRAWING

7 Pl-1910
NUMBER TH842C wi JD-4045 TIER II ENGINE NUMBER
 I
ITEM NUMBER DESCRlPTION REon
1 P1-1911 ENGINE and PUMP ASSEMBLY REF
2 7-126-354 TRANSMISSION ASSEMBLY 1
3 7-229-693 AXLE ASSEMBLY / FRONT 1
4 7-229-373 AXLE ASSEMBLY / REAR 1 I
5 6-6201-06 HEX NUT 3/8 NC g
6 7-229-889 DRIVES HAFT / FRONT 1
7 7-229-888 DRIVESHAFT / REAR 1
8 1-1239 BASE PLATE / SWAY MOUNT 4
9 3-1401 MOUNT / SWAY / RH & LH 4
6-6211-06 LOCKWASHER 3/8 24
10
11 6-6212-10 FLATWASHER 5/8 4
I
6-5306-14 CAPSCREW 3/8 NF x 1 3/4 LG. 8
I
12
13 7-326-01 RUBBER MOUNT / ENGINE 4
14 6-8510-40 CAPS CREW 10mm x 1.5 x 40mm LG. 11
15 6-9111-10 LOCKWASHER 10mm 11
16 6-5312-48 CAPSCREW 3/4 NF x 6 LG. 8
17 6-5310-32 CAPSCREW 5/8 NF x 4 LG. 4
18 6-6211-10 LOCKWASHER 5/8 4
19 6-6202-10 HEX NUT 5/8 NF 4
20 6-5312-68 CAPSCREW 3/4 NF x 8 1/2 LG. 16
21 6-6211-12 LOCKWASHER 3/4 24
22 6-6202-12 HEX NUT 3/4 NF 24
23 6-8112-35 CAPSCREW 12mm x 1.75 x 35mm LG. 5
24 6-9111-12 LOCKWASHER 12mm 5
25 3-1360-1 MOUNT / TRANSMISSION / LH 1
26 3-1360-2 MOUNT / TRANSMISSION / RH 1
27 6-5206-12 CAPSCREW 3/8 NC x 1 1/2 LG. 8
28 6-5306-14 CAPSCREW 3/8 NF x 1 3/4 LG. 8
29 7-229-895 STRAP / DRIVESHAFT U-JOINT 4
30 7-229-896 FLANGE 12-POINT SCREW 3/8 NF x 3/4 LG. 8

DRAWING POWER TRAIN ASSEMBLY PAGE

NUMBER
Pl-1910 TH842C w/ JD-4045 TIER II ENGINE NUMBER
7A
 ~
N .... N
N ~

N .... ~
~

N ....
0
N

0\
~
....
~
....
""""....
~

~
....
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~
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.... ....
~
00 ~
....
00

PAGE ENGINE & PUMP ASSEMBLY DRAWING

8 NUMBER TH842C wi JD-4045 TIER II ENGINE Pl-1911
NUMBER
 ITEM NUMBER DESCRIPTION REO!)
1 7-183-224 ENGINE ASSY / JD-4045TF270 1
2 7-345-113 PUMP / PISTON TYPE / 60cc 1
3 4-2056 MOUNT / ENGINE / FRONT 1
4 7-362-05 RADIATOR 1 I
5 7-158-72 . RADIATOR HOSE / UPPER I
6 7-158-73 RADIATOR HOSE / LOWER I
7 4-2065 UPPER RADIATOR MOUNT I
8 7-190-04 RUBBER MOUNT / CENTER BONDED 3
9 6-6252-07 CLAMP / RADIATOR HOSE 2
10 6-6252-09 CLAMP / RADIATOR HOSE 2
11 6-8112-35 CAPSCREW 12mm x 1.75 x 35mm 6
12 6-9111-12 LOCKWASHER 12mm 6
13 6-5206-16 CAPSCREW 3/8 NC x 2 LG. 3
14 6-6205-06 SELF LOCKING NUT 3/8 NC 3 I
15 7-183-38 FAN / BLOWER / 18 IN. (w/ ENGINE) REF
16 6-5208-20 CAPSCREW 112 NC x 2 112 LG. 4
17 6-6212-08 FLATWASHER 112 4
18 6-6211-08 LOCKWASHER 112 4
19 7-190-02 WASHER / BONDED RUBBER MOUNT 3
20 4-1685 FAN GUARD / 18 IN. FAN 1
21 6-5205-08 CAPSCREW 5/16 NC x 1 LG. 4
22 6-6211-05 LOCKWASHER 5/16 4
23 6-6212-06 FLATWASHER 3/8 4
24 7-183-96 SPACER / FAN / 2 IN. (w/ ENGINE) REF
25 7-126-517 GASKET / PUMP DRIVE 1

DRAWING ENGINE & PUMP ASSEMBLY PAGE

NUMBER
Pl-1911 TH842C wi JD-4045 TIER II ENGINE NUMBER
8A
 \C

~;
~C1 VIEW OF EXTENSION CHAIN,
tom
VIEW OF REAR ROLLERS ROLLER & SPRING
~ MOUNTED TO MIDDLE BOOM SEE PAGE (9A)
SEE PAGE (9C)
VIEW OF RETRACTION CHAIN
VIEW OF REAR ROLLERS MOUNTED TO LARGE BOOM
MOUNTED TO SMALL BOOM SEE PAGE (9B)
SEE PAGE (9D)

VIEW OF BOOM PIVOT PIN

& LIFT CYLINDER TOP SHAFT
SEE PAGE (9J)
to
o
o
~~
00>
~CIl
NCIl

()~
~

VIEW OF BOOM CYLINDER VIEW OF FRONT ROLLERS

BASE END & CYLINDER SUPPORT SUPPORTING MIDDLE BOOM
SEE PAGE (9F) SEE PAGE (gG)

~~z VIEW OF REAR ROLLERS VIEW OF FRONT ROLLERS

SMALL & MIDDLE BOOMS SUPPORTING SMALL BOOM
SEE PAGE (9E) SEE PAGE (9H)
tr1
:::OC)

VIEW OF BOOM PIVOT PIN

'i:I & LIFT CYLINDER TOP SHAFT
...... SEE PAGE (91)
I
......
\0
\J'I
0'1
 41

SMALL
BOOM

VIEW OF EXTENSION
CHAIN, ROLLER & SPRING

DRAWING BOOM ASSEMBLY PAGE 9A

NUMBER
PI-1956 TH842C NUMBER
'I,
 LARGE
BOOM

RETRACTION MIDDLE
CHAIN BOOM

VIEW OF RETRACTION CHAIN

MOUNTED TO LARGE BOOM

PAGE BOOM ASSEMBLY DRAWING

9B NUMBER TH842C NUMBER
Pl-1956
 LARGE
BOOM

VIEW OF REAR ROLLERS

MOUNTED TO MIDDLE BOOM

DRAWING BOOM ASSEMBLY PAGE 9C

NUMBER
Pl-1956 TH842C NUMBER
 LARGE
BOOM

VIEW OF REAR ROLLERS

MOUNTED TO SMALL BOOM

PAGE BOOM ASSEMBLY DRAWING

9D NUMBER TH842C NUMBER
Pl-1956
z:;
r- -
~
3;:>
"'"
to:f
tTl-
:;:oZ
,.....,

'i:l
......
......
I

\0
Vl
0\ LARGE RETRACTION
BOOM CHAIN

EXTENSION
CHAINS

'o__oIo__oIo

:O-::-oTo-:-oTo-:-oTo-:-oTo-::-oTo-oTo-oIo__OIO

to
o
o
=a~
00>-
~CIl
NCIl SMALL
(J~ BOOk1

Q
MIDDLE
BOOM

VIEW OF REAR ROLLERS

2~ SMALL & MIDDLE BOOMS
:;::C1
to tTl
~
~
 SMALL
BOOM

LARGE
BOOM

MIDDLE
BOOM

VIEW OF BOOM CYLINDER

BASE END & HEAD SUPPORT

PAGE BOOM ASSEMBLY DRAWING

9F NUMBER TH842C NUMBER
Pl-1956
 SMALL
BOOM
LARGE
BOOM
MIDDLE
BOOM

VIEW OF FRONT ROLLERS

SUPPORTING MIDDLE BOOM

DRAWING BOOM ASSEMBLY PAGE 9G

Pl-1956 TH842C NUMBER
NUMBER
 MIDDLE
BOOM

SMALL
BOOM

VIEW OF FRONT ROLLERS

SUPPORTING SMALL BOOM

PAGE BOOM ASSEMBLY DRAWING

9H NUMBER TH842C NUMBER
Pl-1956
 LARGE
BOOM

VIEW OF BOOM PIVOT PIN

& LIFT CYLINDER TOP SHAFT

DRAWING BOOM ASSEMBLY PAGE 91

Pl-1956
NUMBER TH842C NUMBER
 ITEM NUMBER DESCRIPTION REO!)
1 4-2357 LARGE BOOM 1
2 4-2213 MIDDLE BOOM 1
3 4-1513 SMALL BOOM 1
4 7-316-239 BOOM CYLINDER REF
5 4-1449-1 PIN / S-BOOM / REAR-TOP 1
() 4-1073-2 PIN / M-BOOM / REAR-BOT 1
7 4-1449-6 PIN / M-BOOM / FRONT-BOT 1
X 4-1073-6 PIN / L-BOOM / FRONT-BOT 1
\) 4-1073-3 PIN / M-BOOM / REAR-TOP 1
10 3-1191-6 PIN / FRONT CHAIN SHEAVE 1
11 2-1052-3 PIN / LEAF CHAIN 4
12 3-1154-5 CROSS SHAFT / MAIN PIVOT 1
13 3-1092-3 CROSS SHAFT / HEAD LIFT CYLINDER REF
14 6-2524-10 COLLAR REF
15 4-1074-1B ROLLER / M-BOOM / REAR-TOP 2
16 4-1475-1B ROLLER / S-BOOM / REAR-TOP 2
17 4-1074-2B ROLLER / M-BOOM / REAR-BOT 2
18 4-1475-2B ROLLER / M-BOOM / FRONT-BOT 2
19 4-1475-2B ROLLER / L-BOOM / FRONT-BOT 2
20 4-1246-4B SHEAVE / CHAIN / FRONT 1
21 4-1074-8B SHEAVE / HOSE 1
22 1-1013-3 LEAF CHAIN / RETRACTION 1
23 1-1013-3 LEAF CHAIN / EXTENSION 1
24 4-1237-1 CHAIN ANCHOR / ADJUSTABLE 1
25 4-1237-2 CHAIN ANCHOR / BOLT-ON 1
26 4-1237-4 CHAIN ANCHOR / PINNED 1
27 7-193-05 NEEDLE BEARING / 1.500 ID REF
28 6-6600-02 THRUST WASHER 3.00 x 1.50 x .188 4
29 6-6600-14 THRUST WASHER 5.00 x 3.00 x .250 2
30 6-6600-05 THRUST WASHER 4.00 x 2.00 x .188 4
31 6-6600-12 THRUST WASHER 3.50 x 1.50 x .125 2
32 3-1244-1 MANIFOLD BLOCK 1
33 3-1396 COVER / REAR ACCESS 1
34 3-1280 GUARD / TILT VALVE 1
35 6-6206-24 SELF-LOCKING NUT 1 112 NF 6
36 6-6215-24 FLATWASHER 1 1/2 4
37 2-1184 WEAR PAD / BOOM 4
38 4-1713-1 SUPPORT / BOOM CYLINDER 1
39 6-4516-24 BRONZE BUSHING / SMALL BOOM REF
40 6-5208-14 CAPSCREW 1/2 NC x 1 3/4 LG. 2
41 6-6201-06 HEX NUT 3/8 NC 4
42 6-6211-06 LOCKWASHER 3/8 14
43 6-6275-04 SETSCREW 3/8 NC x 3/4 LG. 5
44 6-5312-68 CAPSCREW 3/4 NF x 8 112 LG. 1
45 6-6202-12 HEX NUT 3/4 NF 2
46 6-6211-12 LOCKWASHER 3/4 4
47 6-5208-10 CAPSCREW 1/2 NC x 1 1/4 LG. 8
48 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 6
49 6-5208-44 CAPSCREW 1/2 NC x 5 1/2 LG. REF
50 6-5206-24 CAPSCREW 3/8 NC x 3 LG. 2
51 2-1090 PIN / BASE BOOM CYLINDER REF
52 6-5312-12 CAPSCREW 3/4 NF x 1 1/2 LG. 2

PAGE BOOM ASSEMBLY DRAWING

9J TH842C
Pl-1956
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION RE()D

53 6-6243-06 COTTER PIN 3/32 x 3/4 LG. X

54 7-142-01 SELF-LOCKING NUT 1-12 THD. 1
55 7-194-01 SPRING / COMPRESSION 1
56 6-6215-16 FLATWASHER 1.0 1
57 6-6212-06 FLATWASHER 3/8 6
58 6-6211-08 LOCKWASHER 1/2 10
59 6-5312-48 CAPSCREW 3/4 NF x 6 LG. 1
60 6-4524-32 BRONZE BUSHING / LARGE BOOM REF
61 6-5206-20 CAPSCREW 3/8 NC x 2 1/2 LG. 2
62 1-1306 WASHER / STEEL 1
63 6-6201-08 HEX NUT 112 NC 2
64 1-1101-03 SHIM / 3/16 4
65 2-1109 CLAMP / 112 HOSE 1
66 6-5206-18 CAPSCREW 3/8 NC x 2 114 LG. 2
67 3-1244-2 SPACER / MANIFOLD BLOCK 1
68 4-1074-3B ROLLER / S-BOOM / REAR-BOT 2
69 4-1073-1 PIN / S-BOOM / REAR-BOT 1
70 6-6600-03 THRUST WASHER 3.00 x 2.00 x .188 2
71 7-193-07 NEEDLE BEARING / 2.000 ID REF
72 6-6275-05 SETSCREW 5/8 NC x 1 LG. 1
73 6-5206-22 CAPSCREW 3/8 NC x 2 3/4 LG. 1
74 6-5206-28 CAPSCREW 3/8 NC x 3 112 LG. 1
75 6-6301 LUBE FITTING 118 NPT STR 4
76 6-6306 LUBE FITTING 114-28 STR. 8
77 6-6275-07 SETSCREW 5/8 NC x 5/8 LG. 1
78 6-6600-06 THRUST WASHER 4.00 x 2.00 x .125 2
79 6-9600-105 EDGING 112 x 13 1/8 LG. 1
80 3-1404 SWITCH ACTNATOR 1
81 6-6275-06 SETSCREW 1/4 NF x 114 LG. 4

DRAWING BOOM ASSEMBLY PAGE

NUMBER
PI-1956 TH842C NUMBER 9K
2,3,4 --r--~~

2,3,4

ITEM NUMBER DESCRIPTION REQD

1 7-198-48 BRAKE PEDAL / HANGING REF
2 6-5206-10 CAPSCREW 3/8 NC x 1 114 LG. 3
3 6-6211-06 LOCKW ASHER 3/8 3
4 6-6201-06 HEX NUT 3/8 NC 3
5 7-198-49 SEAL KIT (FOR ITEM 1) REF

PAGE FOOT BRAKE ASSEMBLY DRAWING

10 Pl-1533
NUMBER TH842C NUMBER
 8,11

5,6,7 12,13

ITEM NUMBER DESCRIPTION REQD

1 7-194-20 SPRING I RETURN 1
2 7-266-02 CABLE I ACCELERATOR REF
3 3-1213 MOUNT I ACCELERATOR CABLE 1
4 7-194-07 V-BOLT WI NUTS 1
5 6-8108-55 CAP SCREW 8 mm x 1.25 x 55 mm LG. 1
6 6-9111-08 LOCKWASHER 8 mm 1
7 6-9101-08 HEX NUT 8 mm 1
8 7-194-05 YOKE WI CLEVIS PIN & COTTER PIN 1
9 7-194-18 S-HOOK 1
10 1-1017 MOUNT I RETURN SPRING 1
11 6-6208-04 JAM NUT 1/4-28 (wi CABLE) REF
12 6-8514-25 CAP SCREW 14 mm x 2.0 x 25 mm LG. REF
13 6-9111-14 LOCKWASHER 14 mm REF

DRAWING ACCELERATOR ASSY / JD-4045T PAGE

P4-2069 11
NUMBER TH842C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-120-11 PEDAL I ACCELERATOR 1
2 6-5204-06 CAPSCREW 1/4 NC x 3/4 LG. 3
3 6-6211-04 LOCKWASHER 114 3
4 7-266-02 CABLE I ACCELERATOR 1
5 7-194-05 YOKE wi CLEVIS PIN & COTTER PIN 1
6 6-6208-04 JAM NUT 114-28 (wi CABLE) REF

PAGE ACCELERATOR ASSEMBLY / PEDAL END DRAWING

12 Pl-1683
NUMBER TH842C NUMBER
 7

12

9,8
r---I- 11
21,24
13,15,25
10
14,15,16
18,21,24 -:7T~:--~_~ 12,26
19,20

24
17

ITEM NUMBER DESCRIPTION REQD

1 4-2346-1 TOP FRONT COVER / FRONT HOUSING 1
2 4-1742-2 TOP REAR COVER / FRONT HOUSING 1
3 4-2346-3 SIDE PLATE / RH / FRONT HOUSING 1
4 4-2346-4 SIDE PLATE / LH / FRONT HOUSING 1
5 4-2346-5 SIDE SCREEN / RH / FRONT HOUSING 1
6 4-2346-6 SIDE SCREEN / LH / FRONT HOUSING 1
7 4-1742-7 TOP COVER / REAR HOUSING 1
8 4-1742-8 SIDE PLATE / RH / REAR HOUSING 1
9 4-1742-9 SIDE PLATE / LH / REAR HOUSING 1
10 4-2346-7 ACCESS COVER / FRONT HOUSING 1
11 4-1728-10 SUPPORT BRACKET / FRONT HOUSING 2
12 7-290-01 BODY BOLT 5/16 NC x 3/4 LG. 40
13 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 2
14 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 11
15 6-6211-06 LOCKWASHER 3/8 13
16 6-6212-06 FLATWASHER 3/8 11
17 7-360-02 LATCH / RUBBER 3
18 7-360-01 PLASTIC HOLDER 3
19 7-197-10 CABLE / TETHER 2
20 7-194-81 SPLIT RING 2
21 6-5204-06 CAPSCREW 1/4 NC x 3/4 LG. 8
22 6-5204-08 CAPSCREW 1/4 NC x 1 LG. 3
23 6-6212-04 FLATWASHER 114 3
24 6-6205-04 SELF LOCKING NUT 1/4 NC 11
25 7-190-02 FLATWASHER 3/8 LARGE 2
26 6-6212-05 FLATWASHER 5116 4
27 4-2346 ENGINE ENCLOSURE (ITEMS 1-11) REF

DRAWING ENGINE ENCLOSURE ASSY / JD-4045T PAGE

Pl-1893 NUMBER 13
NUMBER TH842C
 10,6,7,8

,=\--,
I I.'~"
-~~
I '. ~.;I ' \ \,

\ \ \\ 5,6,7,8

\--,\ '~
\ I , ,

2 4
\ I / j\ \
II \ I II \ ~"'IY",,' -----1
\ '. / / \, \ '--------L_~ --,\

I \ I I \ \' , I \

\ '. / / \ I
\\ili\'\ \ II II
1---'
I
l I
ENGINE
ENGINE'
ENCLOSURE '

\u,Li~------ \ ~\- --ll

III
I~IU-=-======= ====r)
II
i /'t~,~
;;1 :;; \
----U--~---------=----
I

I ________

ITEM NUMBER DESCRIPTION REQD

1 7-282-05 MUFFLER 1
2 4-1741 EXHAUST PIPE 1
3 3-1349 TAILPIPE 1
4 7-183-98 CLAMP / V-FLANGE (w/ ENGINE) REF
5 3-1481 EXHAUST BRACKET ASSY / 3 112 IN. 1
6 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 4
7 6-6211-06 LOCKWASHER 3/8 4
8 6-6212-06 FLATWASHER 3/8 4
9 7-319-14 CLAMP / MUFFLER / 3 1/4 IN. 1
10 3-1400 EXHAUST BRACKET ASSEMBLY / 3 IN. 1

PAGE EXHAUST ASSEMBLY / JD-4045T DRAWING

14 P4-1795
NUMBER TH842C NUMBER
 ~) 4 5

(, I N(;INI LNCLOSUH[

L/- 7,8 (INSIDE)

J.D. 4045 ENGINE

/r::~ --~\
______________ J_~,' \_,'
-----------------(
"~
\ - -----~-
\
\
_________.~_____________________________'_ '_______J
RH \'----------,' 4 9 10 1 1

ITEM NU1\.1BER DESCRIPTION REQD

1 7-109-01 AIR CLEANER ASSEMBLY 1
2 7-109-02 HOOD 1
3 7-109-03 MOUNTING BAND 1
4 6-9619-26 RUBBER HOSE 3 I.D. x 3 114 LG. 2
5 6-6252-13 CLAMP I WORM I 3 IN. 4
6 3-1454 AIR INLET PIPE 1
7 7-109-04 FILTER I PRIMARY REF
8 7-109-14 FILTER I SAFETY 1
9 6-5205-10 CAPSCREW 5116 NC x 1 1/4 LG. 2
10 6-6212-05 FLATWASHER 5/16 2
11 6-6205-05 SELF LOCKING NUT 5/16 NC 2

DRAWING AIR CLEANER ASSEMBLY PAGE 15

NUMBER
Pl-1907 TH842C wi TIER n JOHN DEERE NUMBER
 1 2 6 3 4 5

"
1/

II
ii

ITEM NUMBER DESCRIPTION REQD

1 7-229-897 CROSS & BEARING ASSEMBLY 1
2 7-229-898 SLIP YOKE 1
3 7-229-899 SLIP STUB 1
4 7-229-900 WELD YOKE 1
5 7-229-901 CROSS & BEARING ASSEMBLY 1
6 7-229-902 DUST CAP & SEAL KIT 1
7 7-229-888 DRIVESHAFT ASSY (INCL. ITEMS 1-6) REF

PAGE DRIVESHAFT ASSEMBLY / FRONT DRAWING

16 PI-1552
NUMBER TH842C NUMBER
 1 2 6 3 4 5

"
/I

II
"
!!

ITEM NUMBER DESCRIPTION REQD

1 7-229-897 CROSS & BEARING ASSEMBL Y 1
2 7-229-898 SLIP YOKE 1
3 7-229-899 SLIP STUB 1
4 7-229-900 WELD YOKE 1
5 7-229-901 CROSS & BEARING ASSEMBLY 1
6 7-229-902 DUST CAP & SEAL KIT 1
7 7-229-889 DRIVESHAFT ASSY (INCL. ITEMS 1-6) REF

DRAWING DRIVESHAFT ASSEMBLY / REAR PAGE 17

PI-I553 TH842C
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-166-05 WHEEL 1
2 7-286-01 VALVE STEM / AIR.-CHLORIDE-FOAM 1
3 7-166-06 TIRE I 13.00 x 24 1
4 7-166-07 TIRE & WHEEL ASSY I RH REF
5 7-166-08 TIRE & WHEEL ASSY / LH REF

PAGE TIRE & WHEEL ASSEMBLY I 13.00 x 24 TIRE DRAWING

18 NUMBER TH842C NUMBER
PI-1667
 8 RED
.-/' FUSE / 40 AMP (+) BATTERY (-) 12 VOLT
~ ALTERNATOR / CHARGE
-
~ CONTACT / STARTER STARTER MOTOR
8 BlI(
~ CONTACT / STARTER RELAY COIL / STARTER

-'

.
~
IGNITION SWITCH /

IGNITION SWITCH /
IGN

START
12 GRN/12 WHT

12 BLK I 1& BU<

I 1& RED

NEUTRAL START SWITCH

-
DIODE
1&
1& RED

RED I 12 auc
FUEL SOLENOID

ALTERNATOR / FIELD

COIL / STARTER RELAY

~ON""" ....,. I
1& BlK RELAY

8 RED
"'"
III WHT 1
16 GRY I WHT
~r
-
-
DIODE

12 PUR
J/
!:<

PUSHBUTTON / DESTROKE COIL / PUMP DESTROKE

12 GRY 1& GRY 12 GRY
r---j FUSE / 10 AMP CONTROL SWITCH SOLENOID / AUX. LEn
16 GRY 12 BLUE
CONTROL SWITCH SOLENOID / AUX. RIGHT

12 BW 12 PUR
H FUSE / 5 AMP CONTROL SWITCH / FOOT SOLENOOID / DIFFERENTIAL LOCK
-
16 ORN 16 BLU
H FUSE / 10 AMP CONTROL SWITCH / WIPER CONTACT / WIPER PARK
I 16 BRN
CONTACT / WIPER HI
-
-I
16 YEL
H FUSE / 10 AMP 12 V ACCESSORY 111 GRY
CONTACT / WIPER LO
-
-
16 YEl
H FUSE / 5 AMP GAUGE / FUEL SENDER

H GAUGE / TRANS OIL TEMP

16 BRN
SENDER
-
c

.- H
Ii! H GAUGE /

GAUGE /
TRANS OIL PSI

ENGINE WATER TEMP

1& GRN

16 BLUE
SENDER
SENDER
-
H GAUGE / ENGINE OIL PSI
16 GRY
SENDER
-
H GAUGE / VOLT
-
Y HOURMETER
-
-
12 YEL 12 YEL
r---I FUSE / 20 AMP CONTACT / RELAY HEADUGHTS

~
16 BRN/WHT
TAILLIGHTS
-
16 REO 11 GRN'"
SWITCH / HEAD-TAIL UGHTS COIL / RELAY
-
16 BRN
r---j FUSE / 20 AMP CONTROL SWITCH HEATER

W CONTROL SWITCH DEFROSTER FAN

-
"'='"
r---I FUSE / 5 AMP
18 PUR
W CONTACT / HORN RELAY
16 BU<
1& TAN
HORN
-
COIL / HORN RELAY HORN BUTTON
-
SWITCH / BOOM ANGLE

----l FUSE / 20 AMP

12 RED I
I
-, I
12 GRY
SOLENOID / LOCK-UP

12 YEl

12 YEl
"
SWAY CONTROL
16 BU<
16 WHT
SOLENOID / SWAY LEn
...
SWAY CONTROL SOLENOID / SWAY RIGHT
...
16 GRY

-
BACK-UP UGHT
14 WHT 16 GRY ...
l TRANS. CONTROL / REVERSE BACK-UP ALARM
1-*
~
16 BRN -:-
12 WHT
RELAY ~ - j
REVERSE SOLENOID

SOLENOID / D OR E OR D " E
...
T 14 WHT 16 BlU
TRANS. CONTROL / FORWARD FORWARD SOLENOID
...
160RN SOLENOID / 0 OR E OR D " E
-:-

~ PRESS. SWITCH / P. BRAKE 16 ORN " " WARNING LIGHT / PARKING BRAKE
12 REO 16 GRY 18 GRY
L-....J FUSE / 10 AMP PRESSURE SWITCH / BRAKES BRAKE LIGHT

~ PUSHBUTTON / TILT
20 BU<
COIL / TILT RELAY
-
~ CONTACT / TILT RELAY
12 RED
SOLENOIDS / TILT VALVES
-
12 BU<
~ SOLENOIO / CONTROL REUEF

DRAWING ELECTRIC SCHEMATIC PAGE

NUMBER
PI-I537 TH842C 19
NUMBER
 N
o
TRANS. mil'. SEro 2S

8~ IJ.TERIII.TOIl TRANS. PRESS. S£NIl£R

~a
t;titr1
16 BRI!
12 B~_-'~-}~=J'
f;J ~~}
: -f.1.).Cl.'"

~~I1[~ 16 '.~
~ol~~';~''''
~~h'
!£MP. SENDER - PUR=WI! . ~'! ~. '! ""'i i
®~ 16BI.U FWD ..p:w'- I
~
PRESS. SENDER
ADE HDE SRflI fIX !
>-3 AE BE
~ <D I-mllWII(S5
1----- 1------- ____ '-"-J<-.:!.A_..L~-.J
00 CD H2l11W11l1S
~ BRED L--
N~
n_ WHT 1m
12 W1fI
16 ORN
I RED
~~
RED 16 GRII
BlJ( I rJ.J£K
BlU I BUJ[ 16BLU
YEI. ImlO1l 16 CR'(
t;ja BRN I BROWN 16 YEI.
CRN / GREEN
.b.C1 ORN I WJr,[ 160RN

~>
CR'( / GRAY ~

PIM / PURPII
VIa TAN / TIN
>-3~ IWI!I$_
12 RED
16 TAN

~~ ~I Ii ~ !li!
I--- - - - - f 16 PUR
~I ~ ~ ;J 16 BRN/WHl
a 12 PUR PIM' IlES1ROKE

~
W1fI

~.
12CR'( ~
12BI.U fROIITJI1<Ul@
~I I ~., 7 ;l~ .' .' '!'~
12GRY ~

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12 BLU 16BlJ( 15

~6BlJ(~ III III Iil

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!::! !::! !::!
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16 BI.K ~ § ~ ~5'7f-!'c"" I

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PARKflG BRAKE ~1!211il1 ~ '~? ~~li ~~:

t;ti~
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PRESS. S'oI11tH ~I~I~ I: -.
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00
 -- -----------------------------------

ITEM NUMBER DESCRIPTION REOI)

1 4-2278 HARNESS / ENGINE & TRANS. 1
2 4-2279 HARNESS / COLUMN MOUNTED SHIFTER 1
3 4-2275 HARNESS / INSTRUMENT PANEL 1
4 4-2277 HARNESS / MAIN POWER 1
5 3-1487 HARNESS / REAR LOCK-UP J
6 6-7801-132B BATTERY CABLE / RED REF
7 6-7802-88B BATTERY CABLE / BLACK REF
8 7-269-135 FUSE BLOCK 1
9 7-269-139 CIRCUIT BREAKER / 40 AMP. 1
10 7-269-140 BOOT / CIRCUIT BREAKER 1
11 7-269-142 RELAY / HIGH CAPACITY 1
12 7-269-129 FUSE / 5 AMP. 3
13 7-269-130 FUSE / 10 AMP. 2
14 7-269-131 FUSE / 20 AMP. 1
15 7-164-04 SWITCH / SWAY REF
16 7-127-05 LIGHT / WARNING REF
17 7-146-01 SWITCH / IGNITION / KEY 1
18 7-136-02 LIGHT / BACK-UP REF
19 7-136-03 LIGHT / TAIL-BRAKE REF
20 7-172-02 GAGE / FUEL REF
21 7-172-03 SENDER / FUEL 1
22 7-172-04 GAGE / ENGINE OIL PRESSURE REF
23 7-172-05 SENDER / ENGINE OIL PRESSURE REF
24 7-172-06 GAGE / TRANSMISSION OIL TEMP. REF
25 7-172-17 SENDER / TRANSMISSION OIL TEMP. REF
26 7-172-08 GAGE / ENGINE WATER TEMP. REF
27 7-172-09 SENDER / ENGINE WATER TEMP. REF
28 7-172-10 GAGE / VOLTMETER REF
29 7-172-11 GAGE / TRANSMISSION OIL PRESSURE REF
30 7-172-16 SENDER / TRANS. OIL PRESSURE REF
31 7-183-18 RELAY / STARTER REF
32 7-338-02 RELAY / PARKING BRAKE 1
33 7-206-03 PRESSURE SWITCH / BRAKE LIGHT REF
34 7-338-02 RELAY / HORN 1
35 7-338-02 RELAY / TILT 1
36 7-281-01 DIODE / 3A-50V REF
37 7-281-01 DIODE / ALTERNATOR REF
38 7-164-02 SWITCH / HEADLIGHTS REF
39 7-319-03 PUSHBUTTON / PUMP DESTROKE REF
40 7-338-03 HEADLIGHT REF
41 7-350-02 HOURMETER 1
42 7-355-01 BATTERY / 12 VOLT REF
43 7-369-01 HORN 1
44 6-5204-04 CAPSCREW 114 NC x 1/2 LG. 1
45 6-6211-04 LOCKWASHER 1/4 1
46 7-375-01 BACK-UP ALARM 1
47 6-5205-04 CAPSCREW 5/16 NC x 1/2 LG. 2
48 6-6211-05 LOCKWASHER 5/16 2
49 7-303-03 PRESSURE SWITCH / CLUTCH CUT -OFF REF
50 7-367-01 VALVE / CONTROLLER RELIEF REF
51 7-303-02 PRESSURE SWITCH / PARKING BRAKE REF
52 7-244-31 VALVE / ELECTRIC 4-WAY / SWAY REF

DRAWING WIRING DIAGRAM PAGE 20A

Pl-1538
NUMBER TH842C w/ JD-4045T ENGINE NUMBER
 ITEM NUMBER DESCRIPTION REOD
5:- 7-3CJ 7 -()<) VALVE / ELECTRIC 4-WAY / TIer REF
54 7-125-05 TRANSMISSION CONTROL REF
55 7-~~X-02 RELAY / HEADLIGHTS REF
5ll 7-101-04 SWITCH / REAR LOCK-UP 1
57 7-367-13 VALVE / REAR LOCK-UP REF
5X ()-62g4-03 MACHINE SCREW #8-32 x 1 LG. 2
51) 6-6286-11 INTERNAL STARWASHER #8 2
()() 7-127-09 SWITCH / DIFF. LOCK 1
hI 7-367-02 VALVE / DIFF. LOCK REF
62 6-6284-06 MACHINE SCREW #10-24 x 1 LG. 2
63 6-6284-17 MACHINE SCREW #10-24 x 5/8 LG. 4
64 6-6286-06 HEX NUT #10-32 1

PAGE WIRING DIAGRAM DRAWING

20B NUMBER TH842C w/ JD-4045T ENGINE NUMBER
Pl-1538
NOTES

PAGE 20C
NUMBER
 00

c)

0
~

0 ..
>-
;:
en 0'1
~

0
( J M

[ J
[ J
~

( J
n::
w
"-
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[ J

PAGE INSTRUMENT PANEL ASSEMBLY DRAWING

21 NUMBER TH842C NUMBER
Pl-1921
 ITEM NUMBER DESCRIPTION REOD
1 7-132-03 DASH PANEL I RH SIDE REF
2 2-1062 GAGE COVER 1
3 6-5204-06 CAPSCREW 1/4 NC x 3/4 LG. 2
4 7-172-02 GAGE I FUEL I
5 7-172-04 GAGE I ENGINE OIL PRESSURE I
6 7-172-06 GAGE I TRANS. OIL TEMP. I
7 7-172-08 GAGE I ENGINE WATER TEMP. I
8 7-172-10 GAGE I VOLTMETER 1
9 7-172-11 GAGE I TRANS. OIL PRESSURE 1
10 1-2006 SEAL RING I GAGE 6
11 7-127-05 LIGHT I WARNING 1
12 2-1271-1 DECAL I BRAKE ON REF
13 7-319-03 SWITCH I PUSHBUTTON 1
14 2-1270-1 DECAL I PUMP OFF REF
15 7-144-11 HOLE PLUG I 1 3/8 DIA. I TURN SIGNAL 1
16 7-164-04 SWITCH / SWAY 1
17 2-1269-1 DECAL / SWAY CONTROL REF
18 7-164-05 NGR PANEL PLUG 6
19 7-164-06 END BEZEL 2
20 7-164-07 CENTER BEZEL 4
21 2-1268-1 DECAL / DASH GANG SWITCHES REF

DRAWING INSTRUMENT PANEL ASSEMBLY PAGE

Pl-1921 21A
NUMBER TH842C NUMBER
i
 -
1-.)
1-.)

z'"C 58159
c>
s:0
to0'i
tT1
:;t1

--
MIVlLI[

::r::
-<
tJ
:;t1

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~
::r::-
00(') (I)'.JIOO PSI
.j:>. (2). 2lSIl PSI 123 R£NIW
NCI) (J). 5110 PSI
RIJIIlt'll1[ IIJl[IID.
(')(')
::t:
tr1 PI J6!OPSI
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~
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o ""'l!C",1W
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----
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tr1 Z

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I
...... --"------
00
Vl
00
r.s('-1..)--' -U- Y.:\ c.< - (1S
1!!'tI !:i'IIf" ~.. JI(1)
 ITEM NUMBER DESCRIPTION REQD
1 4-2276 OIL RESERVOIR WELDMENT REF I
2 7-345-113 PUMP ASSEMBLY REF I
3 7-272-11 BREATHER REF I
4 7-206-03 PRESSURE SWITCH / BRAKE LIGHT REF
5 7-118-01 FILTER / RETURN I I
6 7-272-10 GAGE / RETURN FILTER I
7 7-118-02 ELEMENT / RETURN FILTER RI':F
8 7-358-08 VALVE / MANUAL PARKING BRAKE I iI
9 7-303-02 PRESSURE SWITCH / PARKING BRAKE REF I
10 7-200-139 CONTROLLER / 4-WAY 1
11
12
7-200-80
7-316-239
VALVE / 3 SECTION
CYLINDER / BOOM
1
REF
I
I

13 7-316-240 CYLINDER / LIFT REF !

14 7-316-238 CYLINDER / TILT REF I

I
15 7-182-01 CYLINDER / SWAY-REAR LOCK REF
16 7-379-01 CYLINDER / ROTATE REF
17 7-229-619 CYLINDER / STEERING REF
18 7-229-619 CYLINDER / STEERING REF
19 7-234-03 VALVE / MOTION / BOOM 2
20 7-234-04 VALVE / DUAL CHECK 3
21 7-234-01 VALVE / MOTION / HEAD TILT 1
22 7-234-02 VALVE / MOTION / BASE TILT 1
23 7-367-09 VALVE / ELECTRIC 4-WAY 2
24 7-234-50 VALVE / TILT LIMITER 1
25 7-359-02 VALVE / STEERING SELECTOR 1 I
26 7-234-94 CONTROL BLOCK 1
27 7-234-13 CARTRIDGE / REDUCING-RELIEVING REF
28 7-234-16 CARTRIDGE / CHECK REF
29 7-234-37 CARTRIDGE / NEEDLE REF
30 7-234-28 CARTRIDGE / REDUCING-RELIEVING REF
31 7-256-85 ACCUMULATOR / BRAKE 1
32 7-198-48 BRAKE ACTUATOR 1
33 7-244-31 VALVE / ELECTRIC 4-WAY / SWAY 1
34 7-234-18 CARTRIDGE / PILOT CHECK REF
35 7-244-31 VALVE / ELECTRIC 4-WAY / ROTATE REF ,
36 7-234-35 VALVE / DUAL CHECK REF
37 7-147-01 STEERING ORBITRAL 1
38 7-367-01 VALVE / CONTROLLER RELIEF 1
39 7-292-01 HOSE REEL ASSY / RH / ROTATE REF
40 7-234-54 VALVE / MOTION / LIFT 2
41 1-1219 RESTRICTOR FITTING REF
42 1-1093-2 RESTRICTOR PLUG (.060) REF
43 1-1093-1 RESTRICTOR PLUG (.040) REF
44 7-234-22 CARTRIDGE / COUNTERBALANCE REF
45 7-234-53 CARTRIDGE / COUNTERBALANCE REF
46 7-367-06 CARTRIDGE / NORMALLY OPEN REF
47 7-234-19 CARTRIDGE / COUNTERBALANCE REF
48 7-168-02 BLOCK ASSEMBLY / REAR LOCK-UP 1
49 7-321-90 CARTRIDGE / SHUTTLE REF

DRAWING HYDRAULIC SCHEMATIC PAGE

Pl-1858 TH842C NUMBER
22A
NUMBER
 II'I':M NIIMBER DESCRIPTION RI'<)I)
)() 7-J21-X9 CARTRIDGE I REDUClNG-RELlI:VIN( i I.:. 101·
)1 7-J21-XX ('ARTRIDGE I PILOT ClIECK 1\1'1'
)2 7-J04-07 CARTRIDGE I MODULAR ('( >NTR< >1. I{(·I·
53 7-J(17- D VALVE I REAR LOCKUP I
)4 7-234-XO CARTRIDGE I CHECK 1\ LI·
)) 7-303-03 PRESSURE SWITCH I CLUTel1 ('[1'1'-( >FF I':' I· I·
5() 7-234-g0 CARTRIDGE I CHECK \{ 1'.1·
57 7-367-14 CARTRIDGE I NORMALLY OPEN RIT
58 7-367-02 VALVE ASSEMBLY I DIFF. LOCK I
59 7-367-03 CARTRIDGE I NORMALLY CLOSED REF

22B PAGE HYDRAULIC SCHEMATIC DRAWING

NUMBER
Pl-1858
NUMBER TH842C
NOTES

PAGE 22C
NUMBER
 N
W 13,14,15,51 ,52,4
23,28 21 ,13 5 49 53 46
~;
a::: a
tot'11
~ \,I
L~L_i -J
aF==+t

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L_ 1_::::~
n -----;~:::~

~ 24
8
~ MAIN VALVE
I
-- 32,31 ,34,33
I
I 25 ASSEMBLY
~ I
I 2
~~
I
35 I 3
00 I
.,/:>.-- I
IV
no OXXXxxxl m.--t-0 I
I
SEE REAR
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~ I
I CIRCUIT
L...J
~
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t'r:I
~ ~ #1 PORT 19
,. i ·--f~
#2 #3
o
~ 1'It-"r-¥ I
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¢
BX SEE4-WAY
&>-- CONTROLLER 18 50,13
/'" CIRCUIT
45
39
36 41 17
/ 43
38,13,37 47
~~
a::: >
to:E SEE 4-WAY 8,9
~z
C)
CONTROLLER 42
CIRCUIT CO:.iTROL BLOCK
1 ASSE\1BL Y
.."
,
>-' 40
.......
00
V>
W
 ITEM NUMBER DESCRIPTION REQD
1 7-345-113 PUMP ASSY. / 55cc / SPLINED SHAFT REF
2 7-200-80 VALVE ASSEMBLY / 3 SECTION REF
~ 4-2276 OIL RESERVOIR 1
4 7-11 s-o 1 FILTER / RETURN REF
5 7-272-10 GAGE / RETURN FILTER REF
() 7-107-05 SPLIT FLANGE KIT / 2 IN. 1
7 7-209-66 O-RING / 2 IN. S. F. / w/ ITEM 6 REF
R 6-5208-12 CAPSCREW 1/2 NC x 1 112 LG. REF
<) 6-6211-08 LOCKWASHER 1/2 REF
10 7-158-36 SPLIT FLANGE / 1 IN. / HALF ONLY 2
11 7-209-67 O-RING / 1 IN. S. F. 1
12 6-5206-10 CAPSCREW 3/8 NC x 1 1/4 LG. 4
13 6-6211-06 LOCKWASHER 3/8 16
14 6-6212-06 FLATWASHER 3/8 4
15 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 4
16 7-126-517 GASKET / PUMP DRIVE REF
17 6-6453-10 FITTING / 10 OR x 08 HC 90 1
18 6-6450-17 FITTING / 12 OR x 10 HC STR. 1
19 6-6450-27 FITTING / 16 OR x 16 lIC STR. 1
20 6-6452-08 FITTING / 12 OR x 12 HC 45 1
21 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 2
22 3-1376 MANIFOLD BLOCK 1
23 7-145-02 O-RING / ACCESS COVER REF
24 7-272-13 T-HOSE CLAMP 1
25 7-364-12 HOSE / 1 112 ID x 24 LG. 1
26 7-272-11 FILLER-BREATHER / 3 PSI 1
27 6-6284-08 MACHINE SCREW #10-32 x 3/4 LG. 6
28 7-145-01 COVER PLATE REF
29 6-5606-04 CAPSCREW SH 3/8 NC x 1/2 LG. REF
30 7-161-01 SIGHT GLASS 1
31 2-1179-3 PLATE / PRESSURE CHECK PORTS REF
32 6-5204-06 CAPSCREW 1/4 NC x 3/4 LG. 2
33 6-6201-04 HEX NUT 114 NC 2
34 6-6211-04 LOCKWASHER 1/4 2
35 7-364-22 FITTING / 24 OR x 24 HC-O STR. 1
36 6-6457-10 FITTING / 16 OR HEX HEAD PLUG 1
37 1-2016 CLAMP / OIL RESERVOIR 2
38 6-5206-12 CAPSCREW 3/8 NC x 1 112 LG. 2
39 6-6450-12 FITTING / 08 OR x 08 HC STR. 1
40 6-7191-206 HOSE / 24 x 32-90 SF x 103 LG. 1
41 6-7004-256 HOSE / 08 x 08 x 128 LG. 1
42 6-7156-218 HOSE / 12 x 16-90 SF x 109 LG. 1
43 6-7025-36 HOSE / 10 x 10-90 x 18 LG. 1
44 6-7088-43 HOSE / 16 x 16-90 x 21 1/2 LG. 1
45 6-6455-05 FITTING / 06 OR x 06 HC RN-TEE REF
46 6-6453-25 FITTING / 20 OR x 16 HC 90 1
47 6-6453-04 FITTING / 06 OR x 04 HC 90 REF
48 6-6450-15 FITTING / 08 OR x 10 HC STR. 1
49 6-6436-01 FITTING / 20 OR x 20 NPT STR. 1
50 6-5206--06 CAPSCREW 3/8 NC x 3/4 LG. 4
51 7-118-03 O-RING / RETURN FILTER FACE REF
52 7-118-02 ELEMENT / RETURN FILTER REF
53 6-6457-06 FITTING / 08 OR HEX HEAD PLUG 1

DRAWING CIRCUIT / PUMP / OIL RESERVOIR PAGE

NUMBER
PI-I853 TH842C NUMBER 23A
 t,..}
.j::..

z""O LIFT CYLINDERS

c»
3::1 25 24 22
tot::
tT1 47,46,45 20
::0 56
56

23
58
TO GAGE PORT G4 18 19
()

~..... 52,53,54
~-l 33
00 ---
.j::..
Nt"""" 52,53,54 2,3,4 5 15 , 6
~~
0t:t1
'L~
-34
~
:j
~

37
17 ~p8
17 10 14
"" 9

11,12,13
aO
~~
38

to~ ~©1LTW~
tI'lZ -~~~-~ un @--~-~ is
~Cl
DO'

cEi@DP"
40 41 ~ 61 40
--
'"t:1
I

00
VI
MAIN VALVE ASSEMBLY
\0
 ITEM NUMBER DESCRIPTION REQI)

J 6-6453-04 FITTING / 06 OR x 04 JIC 90 1

2 7-234-02 VALVE / MOTION / BASE TILT RI:F
3 6-5606-14 CAPSCREW SH 3/8 NC x 1 3/4 LG. 4
4 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4
5 6-6453-04 FITTING 1 06 OR x 04 JIC 90 1
6 6-7022-60 HOSE 1 04 x 04-90 x 30 LG. 1
7 6-7002-26 HOSE 1 04 x 04 x 13 LG. 1
8 7-316-238 CYLINDER / TILT REF
9 6-6453-04 FITTING / 06 OR x 04 JIC 90 1
10 6-7003-40 HOSE / 06 x 06 x 20 LG. 1
11 7-234-01 VALVE 1 MOTION 1 HEAD TILT REF
12 6-5606-22 CAP SCREW SH 3/8 NC x 2 3/4 LG. 4
13 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4
14 6-6453-09 FITTING / 08 OR x 08 JIC 90 1
15 6-6452-04 FITTING / 08 OR x 08 HC 45 1
16 6-6453-04 FITTING / 06 OR x 04 HC 90 1
17 6-6453-06 FITTING / 06 OR x 06 HC 90 2
18 6-7004-730 HOSE / 08 x 08 x 365 LG. 1
19 6-7004-730 HOSE / 08 x 08 x 365 LG. 1
20 6-6453-09 FITTING / 08 OR x 08 HC 90 2
21 3-1244-1 MANIFOLD BLOCK REF
22 6-6450-12 FITTING / 08 OR x 08 HC STR 2
23 6-7014-294 HOSE / 08 x 10 x 147 LG. 2
24 6-6475-07 FITTING / 10 HC BH-UNION STR 2
25 6-7025-136 HOSE / 10 x 10-90 x 68 LG. 1
26 6-7025-136 HOSE / 10 x 10-90 x 68 LG. 1
27 6-6480-07 FITTING / 10 HC SW-BR-TEE 2
28 6-6485-03 FITTING / 10 OR x 10 HC SW 1
29 7-234-50 VALVE / TILT LIMITER REF
30 6-6450-05 FITTING / 06 OR x 04 HC STR REF
31 6-7022-30 HOSE / 04 x 04-90 x 14 LG. REF
32 6-6453-12 FITTING / 10 OR x 10 JIC 90 1
33 6-6450-15 FITTING / 08 OR x 10 JIC STR 2
34 6-6453-11 FITTING / 08 OR x 10 HC 90 2
35 7-234-04 VALVE / DUAL CHECK REF
36 6-7025-36 HOSE / 10 x 10-90 x 18 LG. 1
37 6-7005-32 HOSE / 10 x 10 x 16 LG. 1
38 6-7025-36 HOSE / 10 x 10-90 x 18 LG. 1
39 6-6452-06 FITTING / 10 OR x 10 HC 45 4
40 6-6481-07 FITTING / 10 HC SW-RUN-TEE 2
41 6-6450-17 FITTING / 12 OR x 10 HC STR 1
42 6-6452-17 FITTING / 12 OR x 10 HC 45 2
43 6-5205-16 CAPSCREW 5116 NC x 2 LG. 2
44 6-7005-148 HOSE / 10 x 10 x 74 LG. 2
45 6-5205-30 CAPSCREW 5/16 NC x 3 3/4 LG. REF
46 7-273-26 COVER PLATE / 5/8 HOSE CLAMP 2
47 7-273-32 CLAMP HALF SET / 5/8 TWIN HOSE 3
48 6-5205-14 CAPSCREW 5/16 NC x 1 3/4 LG. 4
49 7-273-26 COVER PLATE / 112 HOSE CLAMP 4
50 6-7002-100 HOSE / 04 x 04 x 50 LG. 1
51 6-6453-04 FITTING / 06 OR x 04 JIC 90 4
52 7-234-54 VALVE / MOTION / LIFT REF

DRAWING CIRCUIT / LIFT-TILT PAGE

Pl-1859 24A
NUMBER TH842C NUMBER
 ITEM NUMBER DESCRlPTION REOI)
53 6-5606-22 CAPSCREW SH 3/8 NC x 2 3/4 LG. ~
54 6-6214-06 LOCKWASHER 3/8 HI-COLLAR X
55 7-273-25 CLAMP HALF SET 1 112 TWIN HOSE 4
56 7-316-240 CYLINDER / LIFT REF
57 6-7002-17 HOSE 1 04 x 04 x 8.5 LG. 1
58 6-6457-05 FITTING / 06 OR HEX HEAD PLUG 3
59 6-7005-154 HOSE / 10 x 10 x 77 LG. 1
60 6-7005-126 HOSE / 10 x 10 x63 LG. 1
61 1-1351-1 ORIFICE FITTING / 5/32 DIA. 1
62 6-6460-01 FITTING / 04 OR HOLLOW HEX PLUG REF

PAGE CIRCUIT / LIFT-TILT DRAWING

24B NUMBER TH842C
Pl-1859
NUMBER
NOTES

PAGE 24C
NUMBER
 14,19,20
13

14,19,18

14,19,18
12
15

17
: 7 15 15: 2,3,4
16
5 ~ ·i..' ""-
...... 21
9

MAIN VALVE ASSEMBLY

PAGE CIRCUIT / BOOM DRAWING

25 NUMBER TH842C NUMBER
Pl-1860
 ITEM NUMBER DESCRIPTION REOD I,
1 7-316-239 CYLINDER / BOOM REF
2 7-234-03 VALVE / MOTION / BOOM REF
3 6-5606-22 CAPSCREW SH 3/8 NC x 2 3/4 LG. X
4 6-6214-06 LOCKWASHER 3/8 HI-COLLAR X
5 6-6453-04 FITTING / 06 OR x 04 JIC 90 ')

6 6-6453-12 FITTING / 10 OR x 10 llC 90 1

7 6-6457-03 FITTING / 04 OR HEX HD PLUG 2
8 6-6453-12 FITTING / 10 OR x 10 JIC 90 I
9 6-7002-30 HOSE / 04 x 04 x 15 LG. 1
10 6-7002-30 HOSE / 04 x 04 x 15 LG. I
11 6-7005-126 HOSE / 10 x 10 x 63 LG. 1
12 6-7005-96 HOSE / 10 x 10 x 48 LG. 1
13 6-6475-07 FITTING / 10 JIC BH UNION 2
14 7-273-32 CLAMP HALF SET / 5/8 TWIN HOSE 3
15 6-6457-05 FITTING / 06 OR HEX HD PLUG 4
16 6-6453-13 FITTING / 12 OR x 10 JIC 90 2
17 6-7005-154 HOSE / 10 x 10 x 77 LG. 2
18 6-5205-30 CAP SCREW 5/16 NC x 3 3/4 LG. 2
19 7-273-26 COVER PLATE / 5/8 HOSE CLAMP 3
20 6-5205-16 CAPSCREW 5116 NC x 2 LG. 1
21 6-6453-03 FITTING / 04 OR x 04 HC 90 2

DRAWING CIRCUIT / BOOM PAGE

PI-1860 25A ,
NUMBER TH842C NUMBER
 N
0\

AJ.. ~AA.AX X X Xx Xx x x x x Xx x x x x Xx x Xx Xx x x XXx X XX -S )I) X X X X .; -'\ ').,

a~ rYyyyyyyyyyyyyyyyyy yy YYYYYYYY'rlYVVYYYY~
BOOM IN 5 (5 PLACES) ~~
s::GJ
Ojtr1

~ 17 14 ~LIFT DOWN \ \ T ___ ,

DC x X xx x x x x x
i xxxxxxxx
BOOM OUT7S7S7S7S21 ma- ~\
'~QCXXXXXXXXXXl(x)lO)-
XNvqvvvvv,,,,u ~- 3
-.@
<D
p
:
I
TO PORT 3
TEE FITTING
---:-------:-111) rvszw.--c- ON PARKING
MAIN VALVE
17 LIFT UP T.., P BRAKE VALVE
ASSEMBLY 9
-
()
~
()
8
27,36,2,37,38

25
----
c:::: TO PORT 2 20

[Lo'I
ON PARKING
....,\ ~ 8 BRAKE VALVE
~

~~I ~ ~ ~ 8
~i-<:
tv
4 13: 29,28,31,32,
()()
~ 1)0 I 314
...., TOPORT"T3"
~ ON CONTROL-o-
0 35 TO PORT 3
BLOCK
~ I
I
~ * *4 g * * *- 6~E~rr~~g
~
I
I
I BRAKE VALVE
® 26 33
TANK
PORT o
#3
8 IO~@@
a tJ
0

~~ 8 30,1,2,3,29
~~
C')
7

'"d
.......
I
.......
c6
24
l
i ,... 1.14
~YYvixii*ivi***i*i*i*i*i*i XXxxxXYxYYXQxx
0

00 TANK PORT #1
Vl
0\
 ITEM NUMBER DESCRIPTION RI':<)I) I
1 6-5204-14 CAPSCREW 1/4 NC x 1 3/4 LG -4
I
2 6-6211-04 LOCKWASHER 1/4 ~I

3 6-62] 2-04 FLATWASHER 114 X

4 6-7022-34 HOSE / 04 x 04-90 x ] 7 LG. I
5 6-6450-05 FITTING / 06 OR x 04 JIC STR. I)

6 6-6450-09 FITTING / 08 OR x 06 JIC STR.

7 6-6452-19 FITTING / 06 OR x 04 HC 45
8 6-6453-04 FITTING / 06 OR x 04 HC 90 10
9 6-6455-05 FITTING / 06 OR x 06 HC RN-TEE 1
10 6-6455-15 FITTING / 06 OR x 04 HC RN-TEE I
11 6-6480-03 FITTING / 04 JIC SW-BR-TEE I
12 6-6483-05 FITTING / 06 JIC CROSS 1
13 6-6485-06 FITTING / 06 OR x 06 JIC SWIVEL 1
14 6-7002-244 HOSE / 04 x 04 x 122 LG. 2
15 6-7002-17 HOSE / 04 x 04 x 8 112 LG. 1
16 6-7002-26 HOSE / 04 x 04 x 13 LG. 1
17 6-7002-276 HOSE / 04 x 04 x 138 LG. 2
18 6-7002-34 HOSE / 04 x 04 x 17 LG. 1
19 6-7022-100 HOSE / 04 x 04-90 x 50 LG. 1
20 6-7003-174 HOSE / 06 x 06 x 87 LG. 1
21 6-7003-150 HOSE / 06 x 06 x 75 LG. 1
22 6-7023-80 HOSE / 06 x 06-90 x 40 LG. 1
23 6-7022-44 HOSE / 04 x 04-90 x 22 LG. 1
24 6-7022-28 HOSE / 04 x 04-90 x 14 LG. 1
25 7-198-48 ACTUATOR / HANGING BRAKE PEDAL REF
26 6-7002-180 HOSE / 04 x 04 x 90 LG. 1
27 7-200-139 CONTROLLER / 4-WAY REF
28 7-367-06 CARTRIDGE / NORMALLY OPEN REF
29 7-244-27 DIN CONNECTOR REF
30 7-367-09 VALVE / ELECTRIC 4-WAY (2) REF
31 7-367-05 COIL / DIN REF
32 7-367-07 VALVE BODY / CONTROLLER RELIEF REF
33 7-234-94 CONTROL BLOCK REF
34 7-367-01 VALVE ASSY / CONTROLLER RELIEF REF
35 6-6455-05 FITTING / 06 OR x 06 JIC RN-TEE 1
36 6-5204-06 CAPSCREW 114 NC x 3/4 LG. 4
37 6-6211-04 LOCKWASHER 114 4
38 6-6201-04 HEX NUT 1/4 NC 4

DRAWING CIRCUIT / 4-WAY CONTROLLER PAGE

PI-1856 TH842C NUMBER 26A
NUMBER
 N
---.)

2~ "
~Cl .1 CONTROL 0
tt:1 tT1
~
..I @ BLOCK
o II .. ..

.1 @@@
15,2,17
= i ST
t 0
I
I
8 6 5
MANIFOLD T L
BLOCK 4 €) G-----------

@ @}------ €) G
f...........E

~ 6 7
10
~~ 14
00--
~(/.l

~~ 7 9
t
~ FRONTOF
5
I. p
5
~ tIJl'l'--+--E>
MACHINE:
G----
5 .....-.....--_\.. ~C2
r,:t::Il:lIII---- E> G ---
13 Cl (j)
5
~x.XgXXXXgxxx.xxXXggxj.x8x8xxxx~ BOTT:M~
FRONT
REAR STEERING
STEERING
CYL.
16 CYL.

VIEW [xxx5\!

-+:..;:Q
~tjl I G----

g;z~
CYL2 CYLI
18
R
~C)I 1,3,16 7
'"t:I
.......
H 7 TOP VIEW

I
.......
VI
t
FRONT OF
~ MACHINE
VJ
 ITEM NUMBER DESCRIPTION REO!)
1 6-5205-06 CAPSCREW 5116 NC x 3/4 LG. 4
2 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 4
3 6-6211-05 LOCKWASHER 5/16 4 i
4 6-6453-09 FITTING / 08 OR x 08 JIC 90 1
5 6-6450-09 FITTING I 08 OR x 06 JIC STR. 6
6
7
6-6450-12
6-6453-07
FITTING I 08 OR x 08 JIC STR.
FITTING I 08 OR x 06 JIC 90
2
4
I
I

8 6-6452-04 FITTING I 08 OR x 08 HC 45 1
9 6-7024-370 HOSE I 08 x 08-90 x 185 LG. 1
10 6-7023-194 HOSE / 06 x 06-90 x 97 LG. 1
11 6-7024-328 HOSE I 08 x 08-90 x 164 LG. 1
12 6-7023-244 HOSE I 06 x 06-90 x 122 LG. 1
13 6-7023-272 HOSE I 06 x 06-90 x 136 LG. 1
14 6-7023-40 HOSE I 06 x 06-90 x 20 LG. 1
15 7-147-01 STEERING ORBITRAL REF i
16 7-359-02 VALVE I STEERING SELECTOR REF
17 6-6211-06 LOCKWASHER 3/8 4
18 6-7023-280 HOSE / 06 x 06-90 x 140 LG. 1

DRAWING CIRCUIT I STEERING PAGE

NUMBER
Pl-1543
TH842C
27A
NUMBER
 L.H. SWAY R.H. SWAY
CYLINDER CYLINDER
3 3

7
7

2
o 8 8 8 8
5
6 5 9 4
34 18,21,22
33 I
~-:xp.:xxJ~~ k><><><><><xxxxxxxi DlI~~~~)- 1 , 14,15
FROM MAIN VALVE 9

1,14,15
28
6 5 5
30
32

o @C2 @co
@C1 @C3
10

1
1
1L.. _ _ -.

31 ~::C)['
13 M 29!: 1
1

23,24,25

11,12 26 13

PAGE CIRCUIT / SWAY DRAWING

28 NUMBER TH842C
Pl-1544
NUMBER
 ITEM NUMBER DESCRIPTION REO!)
1 7-234-04 VALVE / DUAL CHECK REF
2 6-6453-04 FITTING / 06 OR x 04 HC 90 2
3 6-6452-19 FITTING / 06 OR x 04 HC 45 2
4 6-6454-06 FITTING / 08 OR x 08 HC BR-TEE 2
5 6-6450-06 FITTING / 08 OR x 04 HC STR 4
6 6-6453-09 FITTING / 08 OR x 08 HC 90 2
7 7-182-01 CYLINDER / SWAY REF
8 6-7002-74 HOSE / 04 x 04 x 37 LG. 4
9 6-7004-44 HOSE / 08 x 08 x 22 LG. 2
10 6-7033-296 HOSE / 06 x 08-90 x 148 LG. 2
11 1-1219 RESTRICTOR FITTING 2
12 1-1093-2 RESTRICTOR PLUG (.060) 2
13 6-7003-40 HOSE / 06 x 06 x 20 LG. 2
14 6-6211-05 LOCKWASHER 5116 4
15 6-5205-14 CAPSCREW 5/16 NC x 1 3/4 LG. 4
16 6-6450-08 FITTING / 06 OR x 06 HC STR. 3
17 7-244-31 VALVE / ELECTRIC REF
18 7-234-94 CONTROL BLOCK REF
19 6-5204-12 CAPSCREW 114 NC x 1 1/2 LG. 2
20 6-6211-04 LOCKWASHER 1/4 2
21 6-5205-20 CAPSCREW 5/16 NC x 2 112 LG. 3
22 6-6211-05 LOCKWASHER 5116 3
23 7-273-27 CLAMP HALF SET / 3/8 HOSE / TWIN 4
24 7-273-23 COVER PLATE / 3/8 HOSE CLAMP 4
25 6-5205-10 CAPSCREW 5116 NC x 1 1/4 LG. 4
26 7-244-27 DIN CONNECTOR REF
27 6-6201-04 HEX NUT 114 NC 2
28 6-7023-62 HOSE / 06 x 06-90 x 31 LG. 1
29 6-6455-05 FITTING / 06 OR x 06 HC RN-TEE 2
30 3-1376 MANIFOLD BLOCK REF
31 6-7003-90 HOSE / 06 x 06 x 45 LG. 1
32 6-6453-07 FITTING / 08 OR x 06 HC 90 1
33 6-7025-36 HOSE / 10 x 10-90 x 18 LG. REF
34 6-6450-15 FITTING / 08 OR x 10 HC STR. REF

DRAWING CIRCUIT / SWAY PAGE 28A

Pl-1544
NUMBER TH842C NUMBER
 N
\C

~~
~C1
tptTI R.H. REAR LOCK-UP L.H. REAR LOCK-UP
~ CYLINDER
4 4
CYLINDER
BOOM ACTIVATED
REAR LOCK VALVE
10 10

(') 5

~--
5
16

8 11 11

~~
~~ 28 14 12 13
13
~~ FROM MAIN VALVE
~
5
t""'
o MANIFOLD BLOCK
~
~ o 18
16

17
22 25 5

o
27 24
~~
2,3,9,15
FROM ~ li' KXX8g88g8gX>tXgXg88Xs>'

~~
tTl Z
BRAKES
23
:;de> FROM - - ~--O\
CONTROLLER RELIEF \ ~ TANK PORT #3
'"0 26
.......
I
.......
Vl
~
Vl
 ~---

I
ITEM NUMBER DESCRIPTION REon I
1 7-234-94 CONTROL BLOCK ASSEMBLY REJ;
2 7-168-02 BLOCK ASSEMBLY / REAR LOCK-UP REI'
3 7-304-07 CARTRIDGE / MODULAR CONTROL 2
4 6-6452-19 FITTING / 06 OR x 04 HC 45 2
5 6-6453-04 FITTING / 06 OR x 04 JIC 90 h
6 7-367-13 VALVE / BOOM ACTIVATED REAR LOCK REF
7 6-6452-03 FITTING / 06 OR x 06 JIC 45 1
8 6-7003-22 HOSE / 06 x 06 x 11 LG. I
9 6-6211-05 LOCKWASHER 5116 2 I
10 7-182-01 CYLINDER / REAR LOCK-UP REF
i
11 6-7002-74 HOSE / 04 x 04 x 37 LG. 2
12
13
6-7003-56
6-7002-62
HOSE / 06 x 06 x 28 LG.
HOSE / 04 x 04 x 31 LG.
1
2
I
14 6-7003-20 HOSE / 06 x 06 x 10 LG. 1
15 6-5205-22 CAPSCREW 5116 NC x 2 3/4 LG. 2
16 6-6453-06 FITTING / 06 OR x 06 JIC 90 5
17 6-6450-09 FITTING / 08 OR x 06 HC STR. 1
18 3-1376 MANIFOLD BLOCK REF
19 6-5204-14 CAPSCREW 1/4 NC x 1 3/4 LG. 2
20 6-6211-04 LOCKWASHER 114 2
21 6-6212-04 FLATWASHER 114 2
22 6-6450-08 FITTING / 06 OR x 06 HC STR. 3
23 6-7023-62 HOSE / 06 x 06-90 x 31 LG. 1
24 6-7023-32 HOSE / 06 x 06-90 x 16 LG. 1
25 6-7003-74 HOSE / 06 x 06 x 37 LG. 1
26 6-6455-05 FITTING / 06 OR x 06 HC RN-TEE REF
27 6-6450-15 FITTING / 08 OR x 10 HC STR. REF
28 6-7025-36 HOSE / 10 x 10-90 x 18 LG. REF

DRAWING CIRCUIT / REAR AXLE LOCK-UP PAGE 29A

NUMBER
Pl-1545 TH842C NUMBER
 w
o

~~
t:C tr1
~ P·PORTON4-WAY T. PORT ON 4-WAY

10,11
3 9 7
-
()

12
~....,
---
~>-c

~~o
4
8
15 . h-..·. ...
3
----------------------
.............
' -~
;;1:::------------------------------
-14,15

5
FRONT
AXLE

Iv//i i
~ FROM CONTROLLER
6~~"
RELIEF VALVE 17 18 1 o
16

~~
t:C~
~Z
o
"'1::i
~
I
......
\0
0\
N
 :
lTEM NUMBER DESCRIPTION REQD
!
1 6-7012-240 HOSE / 04 x 06 x 120 LG. I :
2 7-371-04 FITTING / 14mm OR x 06 Jle STR. 1
3 ()-7022-100 HOSE / 04 x 04-90 x 50 LG. 1 i
4 6-6455-15 FITTING / 06 OR x 04 JIC RN-TEE 1
5 6-6453-06 FITTING / 06 OR x 06 lIC 90 1
6 6-6455-15 FITTING / 06 OR x 04 JIC RN-TEE 1
7 6-7023-100 HOSE / 06 x 06-90 x 50 LG. 1
8
9
7-358-08
6-5205-08
VALVE / PARKING BRAKE
CAPSCREW 5116 NC x 1 LG.
REF
2
I
I
10 6-6201-05 HEX NUT 5116 NC 2
11 6-6211-05 LOCKWASHER 5/16 2
12 2-1205 MOUNTING BRACKET / BRAKE VALVE 1
13 6-5204-16 CAPSCREW 114 NC x 2 LG. 2
14 6-6201-04 HEX NUT 114 NC 2
15 6-6211-04 LOCKWASHER 1/4 2
16 7-303-02 PRESSURE SWITCH / PARKING BRAKE 1
17 6-6486-01 FITTING / 02 NPT M. x 04 JIC SW. 1
18 6-6440-02 FITTING / 02 NPT COUPLER 1

DRAWING CIRCUIT / PARKING BRAKE PAGE

P4-1962 TH842C 30A
NUMBER NUMBER
 W
>-'

~~
~a
tc tIi SET SWAY SPEED
~ PRESSURES
GAGE PORT PSI
SET CONTROL PRESSURE (GP3)
GP1 3000
GP2 2250
GP3 500 SET STEERING PRESSURE (GP2)
GP4 1200
n

~...,
-- G1 0'!?-~9
~>-c @ G4
oo~ 7 o G3 lQ)
G2
@) ir--~9
~'T'
~CZl
NCZl
nC:::: I
01
~
g 6
2
~ 8 SET TILT PRESSURE (GP4)
~
CZl
GP 1 -11
14
GP2-12.
3
GP3-131
3/-'-- 6 ty "1

~~
tc~
GP4-141
4
~~ 6
~xxxxxxxxxxxxxxxxxxxxxx~x
~z
a
5
'"d
~
I
>-'
\0
0\
l;.)
 ITEM NUMBER DESCRIPTION REQD
1 6-6450-05 FITIING / 06 OR x 04 JIC STR. 1
, 2 6-6452- 19 FITIING / 06 OR x 04 JIC 45 3
3 7-256-27 PRESSURE CHECK / MALE 2
4 7-302-0 1 PRESSURE CHECK / MALE 2
5 6-7022-30 HOSE / 04 x 04-90 x 15 LG. 1
6 6-7002-34 HOSE / 04 x 04 x 17 LG . 3
7 7-234-94 CONTROL BLOCK REF
8 7-234-50 VALVE / TILT LIMITER REF
9 6-6457-05 FITIING / 06 OR PLUG 2

«)

-'
DRAWING CIRCUIT / PRESSURE CHECKS PAGE
NUMBER
P4-1963
TH842C NUMBER
31A
 '...-J
Iv

Z-=
c>
3::0
0;::t'T1

n
:;a
8
~
--
0;::
REAR
AXLE

""tTl
~
::t:.
~t:)
Nt;:j 2
()"Tj
1
tTl
4
~
~
t'"""
TRANSMISSION
14
o 24
() 30 14
("::

TO REAR
LOCK-UP BLOCK 31
26
27

u
~z
C)
29 6.32.~3.~ . L I (,
'"0
.......
28
• 18
.......
VI
~
0\
 ITEM NUMBER DESCRIPTION REO])
6-7023-28 HOSE / 06 x 06-90 x 14 LG. 2
2 6-7003-124 HOSE / 06 x 06 x 62 LG.
3 6-7002-86 HOSE / 04 x 04 x 43 LG.
4 6-7003-174 HOSE / 06 x 06 x 87 LG.
5 6-6450-05 FITTING / 06 OR x 04 JlC STR. 1
6 7-367-02 VALVE ASSEMBLY / DIFF. LOCK REF
7 6-7002-276 HOSE / 04 x 04 x 138 LG. 1
8 6-6483-05 FITTING / 06 HC CROSS 1
9 6-6482-03 FITTING / 04 HC TEE 1
10 6-5308-08 CAPSCREW 112 NF x 1 LG. 3
11 6-6211-08 LOCKWASHER 112 3
12 6-6453-06 FITTING / 06 OR x 06 HC 90 1
13 7-256-85 ACCUMULATOR / BRAKE REF
14 7-371-04 FITTING / 14mm OR x 06 HC STR. 5
15 7-198-48 ACTUATOR / HANGING BRAKE PEDAL REF
16 7-244-27 DIN CONNECTOR REF
17 6-7023-100 HOSE / 06 x 06-90 x 50 LG. 1
18 6-6453-04 FITTING / 06 OR x 04 JIC 90 2
19 6-7002-42 HOSE / 04 x 04 x 21 LG. 1
20 6-6481-05 FITTING / 06 HC SW-RN-TEE 3
21 7-303-03 PRESSURE SWITCH / CLUTCH CUT-OFF 1
22 6-6402-02 FITTING / 02 NPT F. x 04 NPT F. 1
23 6-6435-03 FITTING / 04 NPT M. x 06 HC 90 SW. 1
24 6-7023-62 HOSE / 06 x 06 x 31 LG. REF
25 6-6495-07 FITTING / 06 x 04 HC REDUCER 1
26 6-7022-186 HOSE / 04 x 04-90 x 93 LG. 1
27 6-6450-05 FITTING / 06 OR x 04 JIC STR. 3
28 6-7022-60 HOSE / 04 x 04-90 x 30 LG. 1
29 6-7022-88 HOSE / 04 x 04-90 x 44 LG. 1
30 6-6450-36 FITTING / 03 OR x 04 HC STR. 1
31 6-6450-03 FITTING / 04 OR x 04 JIC STR. 1
32 6-5204-12 CAPSCREW 1/4 NC x 1 112 LG. 2
33 6-6211-04 LOCKWASHER 114 2
34 6-6212-04 FLATWASHER 114 2

DRAWING CIRCUIT / BRAKE - DIFFERENTIAL LOCK PAGE 32A

NUMBER
Pl-1546 TH842C NUMBER
 00
.......
r-
.......

o r-
.......

PAGE CIRCUIT I OIL COOLER DRAWING

33 P4-2073
NUMBER TH842C wi JD-4045T ENGINE NUMBER
 ITEM NUMBER DESCRIPTION REO))
7-236-08 OIL COOLER
2 6-7006-44 HOSE / 12 x 12 x 22 LG.
3 6-9611-320 HOSE-HEATER 3/4 x 40 LCi.
4 6-9611-464 HOSE-HEATER 3/4 x 58 LG.
5 6-7045-56 HOSE / 12 x 10-90 x 28 LG.
() 6-6423-1g HOSE END / 12-08 MALE PIPE 2
7 6-6252-04 HOSE CLAMP / NO. 12 4
g 6-6450-16 FITTING / 10 OR x 10 JIC STR. 1
9 6-6450-20 FITTING / 12 OR x 12 JIC STR. 1
10 6-6400-19 FITTING / 3/4 NPT x 3/4 HOSE BARB 90 2
11 6-6453-15 FITTING / 12 OR x 12 JIC 90 2
12 6-6437-04 FITTING I 08 NPT ST ELB BLK-P 1
13 6-6413-03 FITTING I 1/2 PIPE NIPPLE 1
14 6-6459-01 FITTING I 18mm x 08 NPT RED. 1
15 6-6438-04 FITTING I 08 NPT ELBOW BLK-P 1
16 6-5605-06 CAP SCREW SH 5116 NC x 3/4 LG. 4
17 6-6212-05 FLATWASHER 5116 4
18 6-6211-05 LOCKWASHER 5116 4

DRAWING CIRCUIT / OIL COOLER PAGE 33A

NUMBER
P4-2073 TH842C w/ JD-4045T ENGINE NUMBER
 w
z
::::::i
z
n:::
:::>
f-
w
n:::
-'
w
:::>
l.J....

w
Z
c..:>
z
w
0
f-
~

C"'-I

0
'1""""4

I C"'-I
I
I

-~ 00
C"'-I
'1""""4

'1""""4 C"'-I
'1""""4
'1""""4 00

--~

PAGE CIRCUIT I FUEL DRAWING

34 P4-2074
NUMBER TH842C wi JD-4045T ENGINE NUMBER
 ITEM NUMBER DESCRIPTION REQ£)
1 6-6423-08 FITTING I 04 x 06 BRASS HOSE END 1
2 6-6252-20 HOSE CLAMP I NO. 2 4
3 6-6423-07 FITTING I 02 x 06 BR. HOSE END
4 6-6422-01 FITTING I 02 x 02 NPT BRASS ELBOW
5 6-6424-05 FITTING I 04 x 04 BRASS TUBE END 1
6 6-9605-720 HOSE-FUEL 3/8 x 90 LG. 1
7 6-9605-720 HOSE-FUEL 3/8 x 90 LG. 1
8 7-121-02 FITTING I 90 / 3/8 HOSE 2
9 1-1034 TUBE / FUEL LINE 1
10 7-272-09 FILLER CAP I FUEL REF
11 7-373-01 FUEL TANK REF
12 7-121-01 RUBBER BUSHING 2

DRAWING CIRCUIT / FUEL PAGE 34A

P4-2074
NUMBER TH842C wi JD-4045T ENGINE NUMBER
 17 15 19
~ 'i 14
11 18 18 16 I 15"-i 11
12~ (
13 --+I :
I
"VY
II:
II
1
I
10
---I' ' ' " ' IIi
i :C12
+-13
I

! / ~20 20).J. '20 I

\1
2,5'9
iI
II
I

I
I

,
I
I
I

T-
I
13,4,5~)
I

III
iIIi I
,
Iv 1
lUI I I
I

UII
lUi
lUi'
,
l
i
I

~
I
i

\ i
\ ~ Ii
---
.~~-
/~6
7
ITEM NUMBER DESCRIPTION REQD
1 7-373-01 FUEL TANK / PLASTIC 1
2 7-272-09 FILLER CAP / FUEL 1
3 7-172-03 SENDER / FUEL GAUGE REF
4 7-172-15 GASKET / FUEL SENDER REF
5 6-6284-13 MACHINE SCREW #10-32 x 112 LG. 11
6 6-6212-06 FLATWASHER 3/8 4
7 6-6205-06 SELF-LOCKING NUT 3/8 NC 4
8 3-1390 STRAP I FUEL TANK 2
9 4-2154 BATTERY BOX & FUEL TANK COVER 1
10 4-2154-3 FUEL SENDER COVER (w/ ITEM 9) REF
11 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 6
12 6-6211-06 LOCKWASHER 3/8 6
13 6-6212-06 FLATWASHER 3/8 6
14 6-5205-05 CAPSCREW 5116 NC x 5/8 LG. 2
15 6-6212-04 FLATWASHER 114 3
16 7-360-01 PLASTIC HOLDER 1
17 7-360-02 LATCH / RUBBER 1
IX 6-5204-0R CAPSCREW 1/4 NC x 1 LG. 6
19 6-5204-10 CAPSCREW 114 NC x 1 1/4 LG. 1
20 6-6205-04 SELF-LOCKING NUT 114 NC 7

PAGE FUEL TANK ASSEMBLY DRAWING

35 NUMBER TH842C NUMBER
P4-1967
 13
\ /12
¥ ~ 14
~ 1
:
4 8,9,10

15,16 3 11 6,7

ITEM NUMBER DESCRIPTION REQD

1 7-172-17 SENDER / TRANS. OIL TEMP. 1
2 7-172-09 SENDER / ENGINE WATER TEMP. 1
3 7-183-18 RELAY / STARTER 1
4 1-1024 MOUNT / STARTER RELAY 1
5 6-6406-04 FITTING / NPT RED. 112 x 3/8 1
6 6-8514-25 CAPSCREW 14mm x 2.0 x 25mm LG 1
7 6-9111-14 LOCKW ASHER 14mm 1
8 6-5204-04 CAPSCREW 114 NC x 1/2 LG. 2
9 6-6211-04 LOCKW ASHER 114 2
10 6-6212-04 FLATWASHER 114 2
11 1-1094 GROUND WIRE / STARTER RELAY 1
12 7-172-16 SENDER / TRANS. OIL PRESSURE 1
13 6-6286-06 HEX NUT #10-32 1
14 6-6422-01 FITTING / 02 NPT BRASS ST. ELB. 1
15 7-172-05 SENDER / ENGINE OIL PRESSURE 1
16 6-6422-01 FITTING / 02 NPT 90 BR. ST. ELB. 1

DRAWING STARTER RELAY / SENDER ASSEMBLY PAGE 36

P4-2075 TH842C w/ JD-4045T ENGINE
NUMBER NUMBER
 9,10 9 3 4 8 2 1

ITEM NillvillER DESCRIPTION REQD

1 7-355-01 BATTERY 1
2 3-1452 BATTERY HOLD DO~ 1
3 2-1251 ROD / BATTERY HOLD DO~ 1
4 6-7801-132B BATTERY CABLE / RED (POSITIVE) 1
5 6-7802-88B BATTERY CABLE / BLACK (NEGATIVE) 1
6 6-8512-25 CAPSCREW 12mm x 1.75 x 25mm LG. 1
7 6-9111-12 LOCKWASHER 12mm 1
8 7-194-74 WING NUT / SELF-LOCKING / 1/4 NC 1
9 6-6205-04 SELF-LOCKING NUT 1/4 NC 2
\0 6-6212-04 FLATWASHER 1/4 1

PAGE BATTERY BOX ASSEMBLY DRAWING

37 NUMBER ALL MACHINES EXCEPT TH528C NUMBER
Pl-1925
 * * * • * * * * •

• * *

ITEM NUMBER DESCRIPTION REQD

1 7-316-290 BARREL ASSEMBLY 1
2 7-316-257 ROD ASSEMBLY 1
3 7-316-291 HEAD 1
4 7-316-258 PISTON 1
5 7-316-54 SEAL / PISTON (*) 1
6 7-316-234 WEAR RING / PISTON (*) 2
7 7-316-73 SELF-LOCKING NUT 1
8 7-316-80 O-RING / STUB SHAFT (*) 1
9 7-316-81 O-RING / HEAD (*) 1
10 7-316-82 BACK-UP RING / HEAD (*) 1
11 7-316-383 WEAR RING / HEAD (*) 2
12 7-316-30 SEAL / SHAFT (*) 1
13 7-316-36 WIPER / SHAFT (*) 1
14 7-316-245 O-RING (*) 1
15 7-316-382 BUFFER SEAL (*) 1
16 7-316-247 SELF TAPPING SCREW 1
17 7-316-155 BRONZE BUSHING / Ref 6-4524-32 1
18 7-316-156 BRONZE BUSHING / Ref 6-4516-24 1
19 7-316-260 STROKE LIMITER 1
20 7-316-150 LUBE FITTING 2
21
22 7-900-21 SEAL KIT / ITEMS MARKED (*) REF

DRAWING LIFT CYLINDER / 7-316-240 / TH842C PAGE

P4-2043 38
NUMBER 4.50 BORE x 3.00 SHAFT DIA. NUMBER
 * * * *

* * * *

ITEM NUMBER DESCRIPTION REQD

1 7-316-292 BARREL ASSEMBLY 1
2 7-316-250 ROD ASSEMBLY 1
3 7-316-293 HEAD 1
4 7-316-249 PISTON 1
5 7-316-59 SEAL / PISTON (*) 1
6 7-316-68 WEAR RING / PISTON (*) 1
7 7-316-246 SELF-LOCKING NUT 1
8 7-316-236 O-RING / STUB SHAFT (*) 1
9 7-316-83 O-RING / HEAD (*) 1
10 7-316-84 BACK-UP RING / HEAD (*) 1
11 7-316-49 WEAR RING / HEAD (*) 2
12 7-316-29 SEAL / SHAFT (*) 1
13 7-316-35 WIPER / SHAFT (*) 1
14 7-316-294 O-RING (*) 1
15 7-316-247 SELF TAPPING SCREW 1
16 7-316-156 BRONZE BUSHING / Ref 6-4516-24 1
17 7-316-156 BRONZE BUSHING / Ref 6-4516-24 1
18 7-316-189 SPACER 1
19 7-316-150 LUBE FITTING 1
20
21 7-900-22 SEAL KIT / ITEMS MARKED (*) REF

PAGE TILT CYLINDER / 7-316-238 / TH842C DRAWING

39 P4-2044
NUMBER 6.00 BORE x 2.50 SHAFT DIA. NUMBER
 * * * * * * * *

* * *

ITEM NUMBER DESCRlPTION REQD

1 7-316-288 BARREL ASSEMBLY 1
2 7-316-267 ROD 1
3 7-316-289 HEAD 1
4 7-316-263 PISTON 1
5 7-316-53 SEAL / PISTON (*) 1
6 7-316-232 WEAR RING / PISTON (*) 2
7 7-316-74 SELF-LOCKING NUT 1
8 7-316-87 O-RING / STUB SHAFT (*) 1
9 7-316-85 O-RING / HEAD (*) 1
10 7-316-86 BACK-UP RING / HEAD (*) 1
11 7-316-49 WEAR RING / HEAD (*) 1
12 7-316-29 SEAL / SHAFT (*) 1
13 7-316-345 WIPER / SHAFT (*) 1
14 7-316-233 WEAR / RING (*) 1
15 7-316-264 O-RING (*) 1
16 7-316-247 SELF TAPPING SCREW 1
17 7-316-370 BUFFER SEAL (*) 1
18 7-316-265 STROKE LIMITER 1
19
20 7-900-23 SEAL KIT / ITEMS MARKED (*) REF

DRAWING BOOM CYLINDER / 7-316-239 / TH842C PAGE 40

P4-2045 4.00 BORE x 2.50 SHAFT DIA.
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-182-06 TUBE ASSEMBLY 1
2 7-182-07 ROD ASSEMBLY 1
3 7-182-08 PISTON 1
4 7-182-09 HEAD 1
5 7-182-10 BUSHING 2
6 7-182-11 LUBE FITTING / 90 0 1
7 7-182-12 LUBE FITTING / STR. 1
8 7-182-13 LOCKNUT (*) 1
9 7-182-14 WIPER / ROD (*) 1
10 7-182-15 O-RING / HEAD (*) 1
11 7-182-16 BACK-UP RING / HEAD (*) 1
12 7-182-17 a-RING / HEAD (*) 1
13 7-182-18 SEAL / PISTON (*) 1
14 7-182-19 O-RING / PISTON (*) 1
15 7-182-20 SEAL / ROD (*) 1
16 7-182-21 WEAR RING / PISTON (*) 1
17 7-182-22 WEAR RING / HEAD (*) 2
18
19 7-900-180 SEAL KIT / ITEMS MARKED (*) REF

PAGE CYLINDER / SWAY-REAR LOCK-UP / 7-182-01 DRAWING

41 NUMBER TH842C PI-1924
NUMBER
 6

1
ASSEMBLY
5 ITEMS 2,3,4
4

ITEM NUMBER DESCRIPTION REQD

1 7-234-02 MOTION VALVE ASSEMBL Y 1
2 7-234-16 CARTRIDGE / CHECK 1
3 7-234-24 BODY 1
4 7-234-32 O-RING 1
5 7-234-31 SEAL KIT 1
6 6-5606-14 CAPSCREW SH 3/8 NC x 1 3/4 LG. 4
7 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4

DRAWING MOTION VALVE / BASE TILT CYLINDER PAGE 42

NUMBER
P3-1098 TH842C NUMBER
 8

4 9

1
2
ASSEMBLY
ITEMS 2,3,4,5

7 5

ITEM NUMBER DESCRIPTION REQD

1 7-234-01 MOTION VALVE ASSEMBLY 1
2 7-234-80 CARTRIDGE / CHECK 1
3 7-234-19 CARTRIDGE / COUNTERBALANCE 1
4 7-234-25 BODY 1
5 7-234-32 O-RING 1
6 7-234-29 SEAL KIT 1
7 7-234-31 SEAL KIT 1
R 6-5606-22 CAPSCREW SH 3/8 NC x 2 3/4 LG. 4
9 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4

43 PAGE MOTION VALVE / HEAD TILT CYLINDER DRAWING

P3-1097
NUMBER TH842C NUMBER
 6
2

1
~....... ~4
ASSEMBLY
ITEMS 2,3,4
( )

ITEM NUMBER DESCRIPTION REQD

1 7-234-03 MOTION VALVE ASSEMBL Y 1
2 7-234-22 CARTRIDGE / COUNTERBALANCE 1
3 7-234-23 BODY 1
4 7-234-32 O-RING 1
5 7-234-30 SEAL KIT 1
6 6-5606-22 CAPSCREW SH 3/8 NC x 2 3/4 LG. 4
7 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4

DRAWING MOTION VALVE / BOOM CYLINDER PAGE 44

NUMBER
P3-1096 TH842C NUMBER
 8 6

3 7

2 5

1 4
ASSEMBLY
ITEMS 2,3,4

ITEM NUMBER DESCRIPTION REQD

1 7-234-54 MOTION VALVE ASSEMBLY 1
2 7-234-53 CARTRIDGE / COUNTERBALANCE 1
3 7-234-23 BODY 1
4 7-234-32 O-RING 1
5 7-234-30 SEAL KIT 1
6 6-5606-22 CAPSCREW SH 3/8 NC x 2 3/4 LG. 4
7 6-6214-06 LOCKWASHER 3/8 HI-COLLAR 4
8 7-234-60 a-RING 1

PAGE MOTION VALVE / BASE LIFT CYLINDER DRAWING

45 P3-1209
NUMBER TH842C NUMBER
 2 6
2

3
ASSEMBLY
ITEMS 2,3

ITEM NUMBER DESCRIPTION REQD

1 7-234-04 DUAL PILOT CHECK VALVE ASSY 1
2 7-234-18 CARTRIDGE / PILOT CHECK 2
3 7-234-21 BODY 1
4 7-234-29 SEAL KIT 2
5 6-6211-05 LOCKWASHER 5/16 2
6 6-5205-14 CAPSCREW 5116 NC x 1 3/4 LG. 2

DRAWING DUAL PILOT CHECK VALVE / 7-234-04 PAGE

NUMBER P3-1100 TH842C NUMBER 46
 «
I
«

PAGE ORBITRAL ASSEMBLY / 7-147-01 DRAWING

47
NUMBER Pl-1554
TH842C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-147-08 HOUSING
2 7-147-09 O-RING*
3 7-147-10 FRONT COVER
4 7-147-11 DUST SEAL*
5 7-147-12 SPRING, FLAT 2
6 7-147-13 SPRING 4
7 7-147-14 CONTROL SPOOL 1
8 7-147-15 X-RING* 1
9 7-147-16 RETAINING RING 1
10 7-147-17 BEARING RACE 1 1
11 7-147-18 THRUST BEARING 1
12 7-147-19 BEARING RACE 2 1
13 7-147-20 SEAL PLUG 4
14 7-147-21 O-RING * 1
15 7-147-22 O-RING* 2
16 7-147-23 DISTRIBUTOR PLATE 1
17 7-147-24 SCREW 7
18 7-147-25 WASHER 7
19 7-147-26 SPACER 1
20 7-147-27 END COVER 1
21 7-147-28 GEAR WHEEL SET 1
22 7-147-29 DRIVE 1
23 7-147-30 CONTROL SLEEVE 1
24 7-147-31 PIN 1
25 7-147-32 RING 1
26 7-147-33 PLUG 1
27 7-147-34 O-RING* 1
28 7-147-35 VALVE SEAT 1
29 7-147-36 O-RING* 1
30 7-147-37 BALL 1
31 7-147-38 CROSS SUPPORT 1
32 7-147-07 SEAL KIT (lNCL. ITEMS 2,4,8,14,15,27, & 29) REF

DRAWING ORBITRAL ASSEMBLY / 7-147-01 PAGE 47A

Pl-1554
NUMBER TH842C NUMBER
 PAGE STEERING SELECTOR VALVE / 7-359-02 DRAWING
48 NUMBER TH842C NUMBER
P4-2009
 ITEM NUMBER DESCRIPTION REQD
1 SHAFT
2 7-359-06 BACK UP RING - SHAFT
3 7-359-07 O-RING - SHAFT
4 HOUSING
5 THRUST WASHER
6 7-359-08 THRUST BEARING
7 7-359-09 ROTOR
8 7-359-10 BALL - DETENT
9 7-359-11 O-RING - HOUSING
lO 7-359-12 SPRING - DETENT 1
11 WASHER - SPACER 1
12 SCREW - BODY 4
l3 BODY 1
14 7-359-l3 SPRING - PRESS. SEAL 4
15 7-359-14 PRESSURE SEAL 4
16 7-359-07 O-RING - PRESS. SEAL 4
17 7-359-06 BACK UP RING - PRESS. SEAL 8
18 PIN - LOCATING 1
19 ROLL PIN - ROTOR 1
20 NAMEPLATE 1
21 KNOB - HANDLE 1
22 7-359-03 HANDLE / 5/8 LONG 1
23 SET SCREW 2

DRAWING STEERING SELECTOR VALVE / 7-359-02 PAGE 48A

NUMBER
P4-2009 TH842C NUMBER
 6
3

8
4
7
5
2

1
INCLUDES:
CAP
4 SCREWS
HEAD
BOWL
SPRING

ITEM NUMBER DESCRlPTION REQD

1 7-118-04 HOUSING SUB-ASSEMBLY 1
2 7-118-05 CORE ASSEMBLY 1
3 7-118-06 UPPER NIPPLE 1
4 7-118-07 BYPASS VALVE 1
5 7-118-02 ELEMENT / FILTER 1
6 7-118-03 O-RING 1
7 7-118-08 O-RING 1
8 7-118-09 O-RING 1

PAGE RETURN FILTER ASSEMBLY / 7-118-01 DRAWING

49
NUMBER
Pl-1513
TH842C NUMBER
 SWAY SPEED
SET CONTROLLER r:JRE (,l\II·:L

SET STEERI NC; FJ I~[ ~~;~) Uf~;L

2
4
1
T1
o
S T2

T3

o
C ST

ITEM NUMBER DESCRIPTION REQD

1 7-234-97 BODY 1
2 7-234-28 CARTRIDGE / REDUC.-RELIEVING 1
3 7-234-l3 CARTRIDGE / REDUC.-RELIEVING 1
4 7-234-37 CARTRIDGE / NEEDLE 1
5 7-234-80 CARTRIDGE / CHECK 1
6 7-234-94 CONTROL BLOCK ASSEMBLY (ITEMS 1-5) 1

DRAWING CONTROL BLOCK ASSEMBLY / 7-234-94 PAGE 50

Pl-1451
NUMBER TH842C NUMBER
 2 -----------------¢::1
3 ----------18
4----------:;,,£.--1

5----

6 -----/

~""o-----18

\-----17

.,#---16

19

1'Q"'r4----- Port 3

Port 2 -1(§~ij~~~- Port 4

PAGE 4-WAY CONTROLLER ASSEMBLY / 7-200-139 DRAWING

51 Pl-1875
NUMBER TH842C NUMBER
 lTEM NUMBER DESCRIPTION REQD
1 7-200-153 HANDLE ASSEMBLY (ITEMS 2 THRU 6) REF
2 7-200-09 RUBBER CAP (INCLUDED wi ITEM 1) 1
3 7-200-10 LOCK RING (INCLUDED wi ITEM 1)
4 7-200-07 SWITCH (INCLUDED wi ITEM 1) 1
5 HANDLE (INCLUDED wi ITEM 1) 1
6 7-200-154 BELLOWS (INCLUDED wi ITEM 1) 1
7 7-200-128 PIN SET (PORT 1 & PORT 3) 2
7-200-129 PIN SET (PORT 2 & PORT 4) 2
8 7-200-158 SPRING PACK 4
9 7-200-159 RETURN SPRING 4
10 7-200-160 FLAT SEAL 1
11 7-200-161 PLUG 1
12 MOUNTING .PLATE (INCLUDED wi ITEM 19) 1
13 7-200-157 SCREW (INCLUDED wi ITEM 19) 2
14 SWIVEL PLATE (INCLUDED wi ITEM 19) 1
15 7-200-156 SCREW (INCLUDED wi ITEM 19) 4
16 RETAINING RING (INCLUDED wi ITEM 19) 1
17 THREADED CAP (INCLUDED wi ITEM 19) 1
18 RETAINER NUT (INCLUDED wi ITEM 19) 1
19 7-200-155 MOUNTING PLATE ASSEMBLY REF
(ITEMS 12 THRU 18)

DRAWING 4-WAY CONTROLLER ASSEMBLY I 7-200-139 PAGE

Pl-1875 NUMBER 51A
NUMBER TH842C
 PAGE MAIN VALVE ASSEMBLY / 7-200-80 DRAWING
52 NUMBER P4-1425
TH842C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-200-117 INLET SECTION with SPOOL 1
2 7-200-118 CONTROL SECTION with SPOOLS 1
3 7-200-50 SPACER 6
4 7-200-91 LIFTING LUG 2
5 7-200-44 TIE ROD 3
6 7-200-45 FLANGE NUT 6
7 7-200-46 BRACKET 2
8 7-200-39 PLUG 2
9 7-200-92 O-RING 3
10 7-200-38 ADAPTER 1
11 7-200-93 BACK-UP RING 1
12 7-200-94 O-RING 1
13 7-200-95 O-RING 6
14 7-200-96 O-RING 2
15 7-200-119 OUTLET SECTION with SPOOL 1
16 7-200-120 MAIN RELIEF ASSEMBLY 1
17 7-200-52 O-RING 6
18 7-200-97 O-RING 4
19 7-200-98 SPRING 6
20 7-200-99 CASING / SPRING CENTERING 6
21 7-200-100 SPRING / CENTERING 6
22 7-200-101 O-RING 6
23 7-200-102 O-RING 6
24 7-200-103 SUPPORT RING 6
25 7-200-104 ADJUSTING SCREW 6
26 7-200-105 CAP 6
27 7-200-61 FLANGE NUT 6
28 7-200-62 WASHER 12
29 7-200-63 SCREW 12
30 7-200-64 PLUG 3
31 7-200-106 O-RING 3
32 7-200-66 SPRING 3
33 7-200-107 POPPET 3
34 7-200-68 BACK-UP RING 6
35 7-200-69 O-RING 6
36 7-200-70 V-PLUG 6
37 SPOOL (with items 2 and 15) 3
38 7-200-108 SPRING KIT (ITEMS 19,20, & 21) REF
39 7-200-109 CAP ASSY (ITEMS 22 THRU 29) REF
40 7-200-76 CHECK VALVE ASSY (ITEMS 30 THRU 33) REF
41 7-200-77 Y-PLUG ASSY (ITEMS 17,34,35, & 36) REF
42 7-200-110 BRACKET KIT (ITEMS 4, 6, & 7) REF
43 7-200-111 SEAL KIT (ITEMS 45, 46, & 47) REF
44 7-200-78 PLUG KIT (ITEMS 8 & 9) REF
45 7-200-112 O-RING 1
46 7-200-113 BACK-UP RING 1
47 7-200-52 O-RING 1
48 7-200-114 SEAL KIT (ITEMS 22,23, & 27) REF
49 7-200-115 SEAL KIT (ITEMS 9, 11, & 12) REF
50 7-200-116 SEAL KIT (ITEMS 3, 13,14, & 18) REF
51 7-200-121 SEALING CAP 1
52 7-200-122 SEALING WIRE 1
53 7-200-123 SEALING LEAD 1
54 7-200-124 SEALING CAP KIT (ITEMS 51,52, & 53) REF

DRAWING MAIN VALVE ASSEMBLY / 7-200-80 PAGE 52A

P4-1425
NUMBER TH842C NUMBER
 3 DFR CONTROL

Q,-
\
6

-
23 26
\
- ~

24

53 PAGE HYDRAULIC PUMP ASSEMBLY / 7-345-113 DRAWING

NUMBER TH842C
P4-2059
NUMBER
 ITEM 2
ROTARY GROUP CW
PARTS BREAKDOWN

14

16

30
31

DRAWING HYDRAULIC PUMP ASSEMBLY / 7-345-113 PAGE 53A

NUMBER
P4-2059 TH842C NUMBER
 ITEM 3
DFR CONTROL
PARTS BREAKDOWN

53B PAGE HYDRAULIC PUMP ASSEMBLY / 7-345-113 DRAWING

P4-2059
NUMBER TH842C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-345-159 HOUSING ASSEMBL Y 1
2 7-345-160 ROTARY GROUP CW 1
3 7-345-140 DFR CONTROL 1
4 7-345-05 PLUG 1
5 7-345-06 O-RING (*) 1
6 7-345-08 SNAP RING 1
7 7-345-09 SHAFT SEAL (*) 1
8 7-345-10 ROD 1
9 7-345-11 O-RING (*) 1
10 7-345-12 PISTON 1
11 7-345-161 PLUG 1
12 7-345-162 SHAFT 1
13 7-345-163 TAPERED ROLLER BEARlNG 1
14 7-345-27 PISTON 9
15 7-345-28 BARREL 1
16 7-345-158 LENS PLATE 1
17 7-345-30 RETAINING PLATE 1
18 7-345-16 SWASH PLATE BEARING 2
19 7-345-164 SWASH PLATE 1
20 7-345-18 PRELOAD SHIM 1
21 7-345-19 TAPERED ROLLER BEARlNG 1
22 7-345-20 O-RING (*) 1
23 7-345-21 QUAD RING (*) 2
24 7-345-22 DOWEL PIN 1
25 7-345-23 BLOCK PORT ASSEMBLY 1
26 7-345-24 CAP SCREW 4
27 7-345-25 SPRING 1
28 7-345-26 SCREW 2
29 7-345-31 RETAINING BALL 1
30 7-345-32 SPRING 1
31 7-345-157 PRESSURE PIN 3
32 7-345-34 SEEGER V-RING 1
33 7-345-35 DISC-RETAINING CLIP 1
34 7-345-36 ACORN NUT 2
35 7-345-37 USIT RING (*) 6
36 7-345-38 JAM NUT 2
37 7-345-39 ADJUSTING SCREW 2
38 7-345-40 O-RING (*) 3
39 7-345-41 PLUG 2
40 7-345-42 CAP SCREW 4
41 7-345-43 PLUG 1
42 7-345-45 O-RING (*) 1
43 7-345-46 O-RING (*) 1
44 7-345-53 BOLT 4
45 7-345-47 O-RING (*) 1
46 7-345-44 O-RlNG (*) 1
47 7-345-49 BLOCK 1
48 7-345-50 CARTRIDGE / 3-WAY 1
49 7-345-52 O-RlNG 3
50 7-345-48 SEAL KIT / ITEMS MARKED (*) REF
51 7-345-51 SEAL KIT (FOR ITEM #48) REF

DRAWING HYDRAULIC PUMP ASSEMBLY / 7-345-113 PAGE

P4-2059
NUMBER TH842C NUMBER 53C
 2 3

1 4

ITEM NUMBER DESCRIPTION REQD

1 7-367-05 COIL I DIN 1
2 7-367-10 CARTRIDGE ASSEMBLY wi NUT 1
3 7-367-11 BODY 1
4 7-367-19 SEAL KIT 1

PAGE ELECTRIC VALVE I 4-WAY I 7-367-09 DRAWING

54 NUMBER TH842C NUMBER
Pl-1447
 ASSEMBLY
,ITEMS 2-7

ITEM NUMBER DESCRIPTION REQD

1 7-244-31 ELECTRIC VALVE ASSY / 4-WAY 1
2 7-244-40 COIL / DIN 2
3 7-244-17 SPOOL 1
4 7-244-18 VALVE BODY 1
5 7-244-19 END CAP 2
6 7-244-44 BRACKET ASSEMBLY 1
7 7-244-24 TUBES & PIN / SPOOL ACTUATING 1

DRAWING ELECTRIC VALVE / 4-WAY / 7-244-31 PAGE 55

NUMBER
P3-1140 TH842C NUMBER
 2 3

1 4

ITEM NUNffiER DESCRIPTION REQD

1 7-367-05 COIL I DIN 1
2 7-367-06 CARTRIDGE ASSEMBLY wi NUT 1
3 7-367-07 BODY 1
4 7-367-17 SEAL KIT I CARTRIDGE REF

PAGE CONTROLLER RELIEF VALVE I 7-367-01 DRAWING

56 NUMBER TH842C
Pl-1446
NUMBER
 2 3

1 4

ITEM NUMBER DESCRIPTION REQD

1 7-367-05 COIL I DIN 1
2 7-367-14 CARTRIDGE ASSEMBLY wi NUT 1
3 7-367-04 BODY 1
4 7-367-18 SEAL KIT I CARTRIDGE REF

DRAWING VALVE I BOOM ACTIVATED REAR LOCK I 7-367-13 PAGE 57

Pl-1456
NUMBER TH842C NUMBER
 2 3

1 4

ITEM NUMBER DESCRIPTION REQD

1 7-367-05 COIL I DIN 1
2 7-367-03 CARTRIDGE ASSEMBLY wi NUT 1
3 7-367-04 BODY 1
4 7-367-18 SEAL KIT I CARTRIDGE REF

PAGE VALVE I DIFFERENTIAL LOCK I 7-367-02 DRAWING

58 NUMBER TH842C
Pl-1460
NUMBER
OPTIONAL EQUIPMENT SECTION
 0
~~
<E--
~25
....:l~
u- N ......; ......;

-~
......; ......; ......; ~

~(/J 0
......;
(/J (/J
(/J<
<
~~
~~

--
00
....:l....:l
(/J(/J
\0 V)

PAGE FULLY ENCLOSED CAB ASSEMBLY DRAWING

59 Pl-1918
NUMBER TH842C wi SAF-T-CAB n NUMBER
 24 COMPLETE UPPER & LOWER
DOOR ASSEMBLY

10,11,12,13

18

19

21 16

27 COMPLETE UPPER DOOR ASSEMBLY

25 UPPER DOOR WELDMENT
31

~~~----~~-34

33

. . . /139 40 32

"· ";t~/
.:. I
39~!
40 26 LOWER DOOR WELDMENT
28 COMPLETE LOWER DOOR ASSEMBLY

DRAWING FULLY ENCLOSED CAB ASSEMBLY PAGE 59A

Pl-1918 TH842C wi SAF-T-CAB n
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-132-102 GLASS / WINDSHIELD-TINTED 1
2 7-132-30 GLASS / WINDSHIELD-CLEAR 1
3 7-132-101 GLASS / SKYLIGHT-TINTED 1
4 7-132-101 GLASS / REAR WINDOW-TINTED 1
5 7-132-33 GLASS / RH SLIDER ASSY-TINTED 1
6 7-132-23 GLASS / RH SLIDER ASSY-CLEAR 1
7 7-132-117 GLASS / LH REAR-TINTED 1
8 7-132-39 GLASS / UPPER SPLIT DOOR-SOLID-TINTED 1
9 7-132-121 PANEL / LH REAR LOWER 1
10 7-132-124 WIPER MOTOR 1
11 7-132-126 PANTOGRAPH WIPER ARM / 20 IN. 1
12 7-132-125 WIPER BLADE / 20 IN. 1
13 7-132-127 PANTOGRAPH ADAPTER KIT 1
14 7-347-02 DEFROSTER FAN 1
15 6-6284-05 MACHINE SCREW 10-24 x 3/4 LG. 4
16 7-132-133 STRIKER BRACKET 1
17 6-5205-08 CAPSCREW 5/16 NC x 1 LG. 2
18 6-6212-05 FLATWASHER 5116 4
19 6-6205-05 SELF LOCKING NUT 5/16 NC 2
20 7-132-41 DOOR STRIKER 1
21 7-132-57 NUT / DOOR STRIKER 1
22 7-132-134 DOOR STRAP / 5 112" 1
23 7-132-129 DOOR HINGE ASSEMBLY 4
24 7-132-118 FINISHED CAB DOORS ASSY / UPPER & LOWER 1
25 7-132-130 CAB DOOR WELDMENT / UPPER 1
26 7-132-131 CAB DOOR WELDMENT / LOWER 1
27 7-132-104 COMPLETE UPPER DOOR ASSEMBLY REF
28 7-132-135 COMPLETE LOWER DOOR ASSEMBLY REF
29 7-132-136 DOOR LATCH-EXTERIOR 1
30 7-132-138 DOOR LATCH GASKETS-EXTERIOR 1
31 7-132-50 INSIDE GRAB HANDLE 1
32 7-132-52 PIVOT ASSEMBLY 1
33 7-132-58 BOLT M8 x 1.25 x 55 mm 1
34 7-132-59 BOLT M8 x 1.25 x 40 mm 1
35 7-132-119 DOOR POST / BOLT-ON 1
36 7-132-63 SPACER / DOOR POST 4
37 7-132-137 UPPER DOOR LATCH KIT 1
38 7-132-132 UPPER DOOR HANDLE 1
39 7-132-84 HARD PLASTIC WASHER 3
40 7-132-74 PLASTIC SNAP CAP 3
41 7-132-128 DOOR HOLDBACK STUB 1
42 7-132-123 DOOR HOLDBACK SOCKET 1
43 7-132-120 DOOR HINGE RETAINER TAB 1
44 7-132-64 GLASS I FRONT SLIDER (INCL. wi ITEM 5) 1
45 7-132-65 GLASS / REAR FIXED (INCL. w/ ITEM 5) 1
46 7-132-46 SEAL RUBBER-DOOR FRAME-193" REQ'D REF
47 7-132-139 SEAL FOAM-37 3/4" REQ'D REF

ITEMS NOT SHOWN

48 7-132-71 FRONT SCREEN ASSEMBLY REF
49 7-132-70 SIDE SCREEN ASSEMBLY REF

PAGE FULLY ENCLOSED CAB ASSEMBLY DRAWING

P1-1918
59B NUMBER TH842C w/ SAF-T-CAB n NUMBER
NOTES

PAGE 59C
NUMBER
 ,
·'f)--15 21 20
-11----2 /' 16
~

60 PAGE FORK FRAME / ROTATE ASSEMBLY DRAWING

NUMBER TH842C NUMBER
P4-1556
 ITEM NUMBER DESCRIPTION REQD
1 SEE TABLE ROTATING FORK FRAME REF
2 4-1528 PIVOT FRAME / TH842C 1
3 7-379-01 CYLINDER / ROTATE 1
4 SEE TABLE PIN / FORK TINE REF
5 6-3016-01 PIN / HEAD END TILT CYLINDER 1
6 6-3316-168 PIN / PIVOT SMALL BOOM REF
7 2-1066 PIN / HEAD END ROTATE CYLINDER 1
8 1-1072 BOLT / FORK FRAME ROTATE 1
9 1-1073 WASHER / STEEL 2
10 6-6600-06 WASHER / BRONZE 2
11 1-1074 COLLAR / FORK PIN REF
12 1-1071 BOLT / BASE END ROTATE CYLINDER 1
13 6-6206-20 NUT / BASE END ROTATE CYLINDER 1
14 7-280-02 NUT / FORK FRAME ROTATE 1
15 6-5208-30 CAPSCREW 1/2 NC x 3 3/4 LG. REF
16 6-5208-36 CAP SCREW 112 NC x 4 1/2 LG. REF
17 6-5206-08 CAP SCREW 3/8 NC x 1 LG. 1
18 6-6211-06 LOCKWASHER 3/8 1
19 6-6301 LUBE FITTING 118 NPT STR. 3
20 6-6211-08 LOCKWASHER 112 REF
21 6-6201-08 HEX NUT 1/2 NC REF
22 4-1118-16 ROTATE STOP (NOT SHOWN) 1

TABLE
FORK ROTATING FORK
FRAME FORK FRAME TINE PIN
WIDTH PART NUMBER PART NUMBER

48" WIDE 4-1118 2-1067-10

60" WIDE 4-1292 2-1067-12
72" WIDE 4-1170 2-1067-11

DRAWING P4-1556 FORK FRAME / ROTATE ASSEMBLY PAGE 60A

NUMBER TH842C NUMBER
 * * * *

ITEM NUMBER DESCRIPTION REQD

1 7-379-36 WEAR RING (*) 1
2 7-379-37 PSP SEAL (*) 1
3 7-379-22 BACK-UP RING (*) 2
4 7-379-23 O-RING (*) 1
5 7-379-38 O-RING (*) 1
6 7-379-39 BACK-UP RING (*) 1
7 7-379-26 WEAR RING (*) 1
8 7-379-45 LOADED U-CUP (*) 1
9 7-379-28 ROD WIPER (*) 1
10 7-379-29 LOCKNUT 1
11 7-379-40 PISTON 1
12 7-379-41 BARREL ASSEMBLY 1
13 7-379-42 ROD ASSEMBLY 1
14 7-379-33 CUP PT SET SCREW 1
15 7-379-43 THREAD CAP 1
16 7-379-44 THREAD CAP HEAD 1
17
18 7-900-86 SEAL KIT I ITEMS MARKED (*) REF

PAGE ROTATE CYLINDER I 7-379-01 DRAWING

61 NUMBER ALL MACHINES wi FORK ROTATE P4-2020
NUMBER
 +---y..

-~S

ASSEMBLY
ITEMS2.,S

ITEM NUMBER. DESCRIPTION REQD

1 7-234-35 DUAL PILOT CHECK VALVE ASSEMBLY 1
2 7-234-46 BODY 1
3 7-234-18 CARTRIDGE / PILOT CHECK 2
4 6-5605-20 CAPSCREW SH 5/16 NC x 2 112 LG. 2
5 6-6214-05 LOCKWASHER 5/16 HI-COLLAR 2
6 7-234-29 SEAL KIT 2

DRAWING DUAL PILOT CHECK VALVE PAGE 62

P3-1141
NUMBER ROTATE CYLINDER NUMBER
 0\
VJ

35 36 37
~~
totI1
38,39,40
~

41
29
30 42,43,44

;
()

19 41 45

5j::;
000 27
47,48,49
~~ 18

~
8 50
51 52

17
1 I CONTROL
I
VALVE
-'R
I 53

~~ ~~ I 1 2 -fE]J
ROTATE
SWITCH
2
5
~C)

4,6
3
~
'"d
.......
I
.......
VI 7
VI
\0
 ITEM NUMBER DESCRIPTION REQD
1 6-6450-08 FITTING 1 06 OR x 06 HC STR. (R) 1
2 6-7023-40 HOSE 1 06 x 06-90 x 20 LG. 1
3 6-6453-07 FITTING 1 08 OR x 06 HC 90 1
4 7-234-84 BODY 1 NEEDLE VALVE 1
5 7-234-17 CARTRIDGE 1 NEEDLE VALVE 1
6 6-5205-30 CAPSCREW 5116 NC x 3 3/4 LG. 1
7 6-6450-09 FITTING / 08 OR x 06 HC STR. 1
8 6-6450-08 FITTING 1 06 OR x 06 JIC STR. (T2) 1
9 6-7023-62 HOSE / 06 x 06-90 x 31 LG. 2
10 6-6452-03 FITTING / 06 OR x 06 JIC 45 2
11 7-244-31 4-WAY ELECTRIC VALVE 1
12 7-139-04 SWITCH I AUXILLIARY 1
13 7-244-27 DIN CONNECTOR 2
14 6-5204-12 CAPSCREW 114 NC x 1 112 LG. 2
15 6-6211-04 LOCKW ASHER 1/4 2
16 6-6201-04 HEX NUT 1/4 NC 2
17 6-6450-08 FITTING / 06 OR x 06 JIC STR. 2
18 6-7043-184 HOSE 1 08 x 06-90 x 92 LG. 2
19 6-9615-560 HOSE ARMOR 1.00 ID x 70 LG. 1
20 6-6490-03 FITTING I 08 JIC x 08 TUBE STR. 2
21 3-1064-5 FORMED TUBE 112 OD 1
22 3-1064-6 FORMED TUBE 112 OD 1
23 7-273-21 CLAMP HALF SET / 112 TWIN TUBE 4
24 7-273-23 TOP PLATE / 1/2 TWIN TUBE CLAMP 4
25 6-5205-10 CAPSCREW 5/16 NC x 1 1/4 LG. 4
26 6-6490-03 FITTING 1 08 JIC x 08 TUBE STR. 2
27 6-7013-22 HOSE / 06 x 08 x 11 LG. 2
28 6-6450-08 FITTING / 06 OR x 06 JIC STR. 2
29 7-292-01 HOSE REEL ASSEMBLY 1
30 1-2020 MOUNT / HOSE REEL REF
31 1-2020 MOUNT 1 HOSE REEL REF
32 6-5208-36 CAPS CREW 1/2 NC x 4 112 LG. 2
33 6-6211-08 LOCKWASHER 112 2
34 6-6201-08 HEX NUT 112 NC 2
35 6-6450-08 FITTING / 06 OR x 06 JIC STR. 2
36 7-292-03 BONDED HOSE 1
37 6-6477-05 FITTING I 06 JIC BH-UNION 90 2
38 3-1222-1 BULKHEAD MOUNTING PLATE 1
39 6-5206-20 CAPSCREW 3/8 NC x 2 112 LG. 2
40 6-6211-06 LOCKW ASHER 3/8 REF
41 6-7023-128 HOSE I 06 x 06-90 x 64 LG. 2
42 7-273-27 CLAMP HALF SET / 3/8 TWIN HOSE 1
43 7-273-23 TOP PLATE I 3/8 HOSE CLAMP 1
44 6-5205-14 CAPSCREW 5/16 NC x 1 3/4 LG. 1
45 6-6450-08 FITTING / 06 OR x 06 JIC STR. 1
46 6-6453-06 FITTING / 06 OR x 06 JIC 90 1
47 7-234-35 DUAL CHECK VALVE 1
48 6-5605-20 CAPSCREW 1 SH 5116 NC x 2 112 LG. 2
49 6-6214-05 LOCKWASHER 5/16 HI-COLLAR 2
50 6-6493-02 FITTING 1 06 OR x 06 TUBE 90 1
51 1-1065 FORMED TUBE 1 3/8 x 6 1/8 LG. 1
52 6-6493-02 FITTING / 06 OR x 06 TUBE 90 1
53 7-379-01 CYLINDER I ROTATE REF

DRAWING CIRCUIT I FORK ROTATE PAGE 63A

Pl-1559
NUMBER TH842C NUMBER
 2
/
,,/'

ITEM NUMBER DESCRIPTION REQD

1 3-1222-2 PIN / HOSE ROLLER 1
2 2-1065P SHEAVE 1
3 7-239-04 RETAINING RING 1

PAGE HOSE ROLLER ASSEMBLY DRAWING

64 NUMBER Pl-1568
TH842C NUMBER
 TRANSMISSION
PARTS BOOK
TH528C TH528C TURBO
TH636C TH644C TH842C TH844C

DATE: 3-17 -03

CLARK T12000 SERIES
INTERMEDIATE DROP

TEREX HANDLERS
455 N. Superior Ave., Baraga. MI 49908-0790
PH: (906) 353-6675; FAX: (906) 353-7543
INTERNET: http://www.sqshooter.com
 INDEX

PAGE DESCRIPTION DRAWING

1 CONVERTER HOUSING GROUP ........................................... Pl-1244
2 TRANSMISSION CASE AND PLATE GROUP ................... Pl-1245
3 TORQUE CONVERTER GROUP ............................................. Pl-1265
4 GEAR GROUP .............................................................................. Pl-1247
5 PUMP DRIVE GROUP ............................................................... Pl-1248
6 CHARGING PUMP GROUP ..................................................... Pl-1266
7 REVERSE IDLER GROUP ........................................................ Pl-1250
8 FORWARD AND REVERSE SHAFT GROUP ..................... Pl-1251
9 3rd SHAFT GROUP .................................................................... Pl-1252
10 FIRST AND SECOND SHAFT GROUP ................................ Pl-1253
11 OUTPUT SHAFT GROUP ......................................................... Pl-1254
12 ELECTRIC CONTROL GROUP ............................................... Pl-1255
13 DRIVE PLATE GROUP / ALL EXC. TH528C TURBO ...... Pl-1256
14 DRIVE PLATE GROUP / TH528C TURBO ONLy ........... Pl-1791
 i!
:' 5
:' 6

~iiiiiIOi~'\. i ~'7 4

j ,..
I

10

" I
I,·~
... ,,:: ....... - /"f
.-.:: ..
. /

.; ....: . ~
.1·;' ... · .. ·', "A"
, ... .' , " ' .. : ......... .
" . ~. ~ ~~, . .~,
"
.... ' ..........
. .. :~.

,. :.. ;?,:' :'l ::: . '.; . .~. ._~ . '..

. ..... : ,-
~ "
,',
',: .
".0
.·.:$:::\;/i'·
.:: ,":.:'
'.'

1/'

PAGE CONVERTER HOUSING GROUP DRAWING

1 Pl-1244
NUMBER T12000 SERIES TRANSMISSION NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-384 CONVERTER HOUSING 1
')
.... 7-126-385 PLUG (INCLUDES ITEM 3) 4
3 7-126-386 O-RING 4
4 7-126-387 PLUG 1
5 7-126-385 PLUG (INCLUDES ITEM 6) 1
6 7-126-386 O-RING 1
7 7-126-04 PLUG 1
8 7-126-388 SCREW 6
9 7-126-389 SCREW 3
10 7-126-390 SCREW 1
11 7-126-391 LOCKWASHER 10
12 7-126-389 SCREW 13
13 7-126-391 LOCKWASHER 13
14 7-126-393 GASKET 1
15 7-126-392 PLUG 1

DRAWING CONVERTER HOUSING GROUP PAGE

Pl-1244 lA
NUMBER T12000 SERIES TRANSMISSION NUMBER
 7
31
I 29 24
~, I 30 <:)

~I'0. .
<:)

Q ~ ............ "!

0: ~ /! 27/1~ i
§1 ~ ! i
1
'38/ 0 ~/~.
.I
).....
~
~ 1
I
1
1
I

1
1

'"

PAGE TRANSMISSION CASE & PLATE GROUP DRAWING

2 Pl-1245
NUMBER T12000 SERIES TRANSMISSION NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-394 TRANSMISSION CASE 1
2 7-126-05 BREATHER 1
3 7-126-395 PLUG (INCLUDES ITEM 4) 2
4 7-126-358 O-RING 2
5 7-126-33 PLUG / MAGNETIC DRAIN 1
6 7-126-396 PIN 2
7 7-126-357 GASKET 1
8 7-126-359 RING 1
9 7-126-397 CLIP 1
10 7-126-398 SPACER 1
11 7-126-399 SEAT 1
12 7-126-400 SNAP RING 1
13 7-126-401 POPPET 1
14 7-126-402 SPRING 1
15 7-126-403 WASHER 1
16 7-126-387 PLUG 1
17 7-126-385 PLUG (INCLUDES ITEM 18) 3
18 7-126-386 O-RING 3
19 7-126-387 SCREW 7
20 7-126-388 SCREW 2
21 7-126-391 LOCKWASHER 9
22 7-126-392 TUBE AND SCREEN ASSEMBLY 1
23 7-126-265 FILLER PLUG 1
24 7-126-387 PLUG 1
25 7-126-04 PLUG 1
26 7-126-393 PLUG 1
27 7-126-270 DIPSTICK TUBE 1
28 7-126-671 DIPSTICK ASSEMBLY 1
29 7-126-404 PLUG 2
30 7-126-356 O-RING 2
31 7-126-405 SCREW 2
32 7-126-406 SCREW 1
33 7-126-407 WASHER 1
34 7-126-408 SCREW 1
35 7-126-407 WASHER 1
36 7-126-409 WASHER 1
37 7-126-410 NUT 1

DRAWING TRANSMISSION CASE & PLATE GROUP PAGE 2A

Pl-1245
NUMBER T12000 SERIES TRANSMISSION NUMBER
 PAGE TORQUE CONVERTER GROUP DRAWING
Pl-1265
3 NUMBER T12000 TRANSMISSION I THS28C SS-636C SS-644C SS-842C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-411 STATOR SUPPORT ASSY (INCL. ITEMS 2-3) 1
2 7-126-412 BUSHING 1
3 7-126-413 BEARING 1
4 7-126-414 STATOR SUPPORT PISTON RING 1
5 7-126-415 EXPANDER 1
6 7-126-416 SNAP RING 2
7 7-126-360 SEAL 1
8 7-126-518 TORQUE CONVERTER ASSEMBL Y 1
9 7-126-234 TORQUE CONVERTER PLUG 1
10 7-126-233 O-RING 1
11 7-126-277 SNAP RING 1
12 7-126-417 IMPELLER HUB GEAR 1
13 7-126-418 SNAP RING 2
14 7-126-419 WASHER 1
15 7-126-420 BEARING 1
16 7-126-421 OIL DISTRIBUTOR RING 1

DRAWING TORQUE CONVERTER GROUP PAGE

NUMBER
Pl-1265 T12000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C NUMBER
3A
 0-';·-'

':: ::
:': .... . . .:~. '.: ~~~ .

.. ;c-.-,.':.:"". ~:
__ -.. J,.::._ .---
,~.. .'-'.
,
" 14 7~ 8~~,

-,,~~
16
l) .

PAGE GEAR GROUP DRAWING

4 Pl-1247
NUMBER T12000 SERIES TRANSMISSION NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-422 REV CL. GEAR & BRNG ASSY (INCL. ITEMS 2-3) 1
2 7-126-423 BEARING 2
3 7-126-424 SPACER 1
4 7-126-425 FWD CL. GEAR & BRNG ASSY (INCL. ITEMS 5-6) 1
5 7-126-423 BEARING 2
6 7-126-424 SPACER 1
7 7-126-428 3rd CL. GEAR & BRNG ASSY (INCL. ITEM 8) 1
8 7-126-429 BEARING 2
9 7-126-430 1st CL. GEAR & BRNG ASSY (INCL. ITEM 10) 1
10 7-126-423 BEARING 2
11 7-126-432 2nd CL. GEAR & BRNG ASSY (INCL. ITEM 12) 1
12 7-126-423 BEARING 2
13 7-126-427 3rd DRIVEN GEAR 1
14 7-126-426 OUTPUT SHAFT GEAR 1
15 7-126-431 REVERSE IDLER GEAR 1
16 7-126-433 FIRST DRIVEN GEAR 1

DRAWING GEAR GROUP PAGE

PI-1247 4A
NUMBER T12000 SERIES TRANSMISSION NUMBER
 8

. ->------=-- . ... '

- . . . . . ~.:
. .' . . .
. ' - :'..
, :',
- -~-

PAGE PUMP DRlVE GROUP DRAWING

5 Pl-1248
NUMBER T12000 SERIES TRANSMISSION NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-434 PUMP DRIVE IDLER GEAR 1
2 7-126-435 BEARING 1
3 7-126-436 PUMP DRIVE GEAR 1
4 7-126-437 PUMP DRIVE IDLER THRUST WASHER 2
5 7-126-438 PUMP DRIVE SHAFT & PIN ASSY (INeL. ITEM 6) 1
6 7-126-439 ROLL PIN 1
7 7-126-440 PUMP DRIVE GEAR BEARING 1
8 7-126-441 PUMP DRIVE GEAR BEARING 1

DRAWING PUMP DRIVE GROUP PAGE

NUMBER
Pl-1248
T12000 SERIES TRANSMISSION NUMBER
SA
 · ",

PAGE CHARGING PUMP GROUP DRAWING Pl-1266

6 NUMBER T12000 TRANSMISSION I TH528C SS-636C SS-644C SS-842C NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-350 CHARGING PUMP ASSEMBL Y 1
2 7-126-349 HYDRAULIC SPIN FILTER ASSEMBL Y 1
3 7-126-442 REGULATOR VALVE SLEEVE 1
4 7-126-443 REGULATOR VALVE PISTON 1
5 7-126-444 REGULATOR VALVE SPRING 1
6 7-126-445 PIN 1
7 7-126-446 BALL CHECK VALVE ASSY (INCL. ITEMS 7-11) 1
8 7-126-447 BALL 1
9 7-126-448 CHECK VALVE SPRING 1
10 7-126-449 CHECK VALVE PIN 1
11 7-126-361 O-RING 1
12 7-126-362 CHARGING PUMP GASKET 2
13 7-126-450 PUMP MOUNTING SCREW 4
14 7-126-451 PUMP MOUNTING STUD 1
15 7-126-452 LOCKWASHER 5
16 7-126-453 PUMP MOUNTING STUD 1
17 7-126-391 LOCKWASHER 1
18 7-126-454 NUT 1
19 7-126-410 NUT 1
20 7-126-522 PUMP DRIVE ADAPTOR 1
21 7-126-455 PUMP ADAPTOR 1
22 7-126-521 SPACER PLATE 1
23 7-126-520 O-RING 1
24 7-126-519 SCREW 2
25 7-126-215 LOCKWASHER 2
26 7-126-456 REGULATOR VALVE ASSY (INCL. ITEMS 3-6) 1

DRAWING CHARGING PUMP GROUP PAGE

NUMBER
Pl-1266 T12000 TRANSMISSION / TH528C SS-636C SS-644C SS-842C NUMBER 6A
 ITEM :ruMBER DESCRIPTION REQD
1 7-126-457 IDLER & PILOT SHAFT 1
2 7-126-458 IDLER SHAFT SNAP RING 1
3 7-126-459 REVERSE IDLER GEAR BEARING 1
4 7-126-460 THRUST WASHER 1
5 7-126-461 END PLATE 1
6 7-126-462 CAPSCREW 1
7 7-126-463 WASHER 1
8 7-126-464 ROLL PIN 1
9 7-126-431 REVERSE IDLER GEAR 1

PAGE REVERSE IDLER GROUP DRAWING

7 Pl-1250
NUMBER T12000 TRANSMISSION NUMBER
NOTES

PAGE 7A
NUMBER
8 PAGE FORWARD S~VERSE
T12000 & SHHAF~T~Gfoijp-I-;;;;-;;::::----
s TRANSMISSIO~OUP NUMBER
DRAWING Pl-1251
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-465 TURBINE SHAFT DRUM & PLUG ASSY 1
2 7-126-466 OIL DISTRIBUTOR SLEEVE 1
3 7-126-467 RETAINER SCREW 1
4 7-126-468 PISTON RING 3
5 7-126-469 PISTON & SEALS ASSY (INCL. ITEMS 6-7) 2
6 7-126-470 OUTER CLUTCH PISTON SEAL 2
7 7-126-471 INNER CLUTCH PISTON SEAL 2
8 7-126-472 END PLATE 2
9 7-126-473 SNAP RING 2
10 7-126-474 CLUTCH PISTON WEAR PLATE 2
11 7-126-475 DISC SPRING ASSEMBLY 2
12 7-126-476 SNAP RING RETAINER 2
13 7-126-477 SNAP RING 2
14 7-126-478 OUTER DISC (6 FORWARD I 6 REVERSE) 12
15 7-126-479 INNER DISC (6 FORWARD I 6 REVERSE) 12
16 7-126-480 CLUTCH GEAR THRUST BEARING 4
17 7-126-481 WASHER 8
18 7-126-482 REAR TURBINE SHAFT BEARING 1
19 CL. GEAR BRNG (SEE GEAR GROUP) 4
20 CL. GEAR BRNG SPACER (SEE GEAR GROUP) 2
21 REV CLUTCH GEAR (SEE GEAR GROUP) 1
22 FWD CLUTCH GEAR (SEE GEAR GROUP) 1

DRAWING FORWARD & REVERSE SHAFT GROUP PAGE

Pl-1251 T12000 SERIES TRANSMISSION 8A
NUMBER NUMBER
 .. "
. -- "

PAGE 3rd SHAFT GROUP DRAWING Pl-1252

9 NUMBER T12000 SERIES TRANSMISSION NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-483 3rd SHAFT, DRUM, & PLUG ASSY 1
2 7-126-484 ROLLER BEARING 1
3 7-126-485 BEARING & SEAL ASSY 1
4 7-126-486 BEARING SUPPORT WASHER 1
5 7-126-487 OIL DISTRIBUTOR SLEEVE 1
6 7-126-488 SCREW 1
7 7-126-468 PISTON RING 2
8 7-126-489 PISTON & SEALS ASSY (INCLUDES ITEMS 9-10) 1
9 7-126-470 OUTER CLUTCH PISTON SEAL 1
10 7-126-471 INNER CLUTCH PISTON SEAL 1
11 7-126-478 OUTER DISC 5
12 7-126-479 INNER DISC 5
13 7-126-472 END PLATE 1
14 7-126-473 SNAP RING 1
15 7-126-474 CLUTCH PISTON WEAR PLATE 1
16 7-126-475 DISC SPRING ASSY (INCL. 5 WASHERS) 1
17 7-126-476 SNAP RING RETAINER 1
18 7-126-477 SNAP RING 1
19 7-126-490 NEEDLE ROLLER THRUST BEARING 2
20 7-126-491 THRUST WASHER 4
21 7-126-492 SNAP RING 3
22 7-126-429 3rd CLUTCH GEAR BEARING (SEE GEAR GROUP) 2
23 3rd CLUTCH GEAR (SEE GEAR GROUP) 1
24 FIRST DRIVE GEAR (SEE GEAR GROUP) 1

DRAWING 3rd SHAFT GROUP PAGE

NUMBER
Pl-1252 T12000 SERIES TRANSMISSION 9A
NUMBER
 .... '~'j :: .. '
....::.....

10 PAGE FIRST AND SECOND DRAWING

T12000 SERIES SHAFT GROUP NUMBER Pl-12S3
NUMBER TRANSMISSION
 ITEM NUMBER DESCRIPTION REQD
1 7-126-493 1st & 2nd SHAFT, DRUM, PLUG, & SEAT ASSY 1
2 7-126-494 ROLLER BEARING 1
3 7-126-485 BEARING & SEAL ASSY 1
4 7-126-468 PISTON RING 2
5 7-126-495 PISTON & SEALS ASSY (INCL. ITEMS 6 & 7) 2
6 7-126-470 OUTER CLUTCH PISTON SEAL 2
7 7-126-471 INNER CLUTCH PISTON SEAL 2
8 7-126-472 END PLATE 2
9 7-126-473 SNAP RING 2
10 7-126-474 CLUTCH PISTON WEAR PLATE 2
11 7-126-475 2nd DISC SPRING ASSY (INCL. 5 WASHERS) 1
12 7-126-496 1st DISC SPRING ASSY (INCL. 7 WASHERS) 1
13 7-126-476 SNAP RING RETAINER 2
14 7-126-477 SNAP RING 2
15 7-126-480 CLUTCH GEAR THRUST BEARING 4
16 7-126-481 CLUTCH GEAR THRUST WASHER 8
17 7-126-497 SNAP RING 2
18 7-126-498 OIL DISTRIBUTOR SLEEVE 1
19 7-126-499 SLEEVE RETAINING SCREW 1
20 7-126-478 OUTER DISC (1st) 10
21 7-126-479 INNER DISC (1st) 10
22 7-126-478 OUTER DISC (2nd) 5
23 7-126-479 INNER DISC (2nd) 5
24 7-126-423 CLUTCH GEAR BEARING (SEE GEAR GROUP) 4
25 1st CLUTCH GEAR (SEE GEAR GROUP) 1
26 2nd CLUTCH GEAR (SEE GEAR GROUP) 1
27 3rd DRIVEN GEAR (SEE GEAR GROUP) 1

DRAWING FIRST AND SECOND SHAFT GROUP PAGE

Pl-1253 T12000 SERIES TRANSMISSION
lOA
NUMBER NUMBER
 PAGE OUTPUT SHAFT GROUP DRAWING
11 Pl-1254
NUMBER T12000 SERIES TRANSMISSION NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-500 OUTPUT SHAFT 1
2 7-126-307 OUTPUT SHAFT BEARING 2
3 7-126-368 OIL SEAL SLEEVE 2
4 7-126-366 O-RING 2
5 7-126-367 OUTPUT SHAFT OIL SEAL 2
6 7-126-365 SNAP RING 4
7 7-126-369 SNAP RING 2
8 7-126-364 OUTPUT FLANGE & PLUG ASSY (INCL. ITEM 9) 1
9 7-126-363 FLANGE PLUG 1
10 7-126-426 OUTPUT SHAFT GEAR (SEE GEAR GROUP) 1

DRAWING OUTPUT SHAFT GROUP PAGE

NUMBER
Pl-1254
T12000 SERIES TRANSMISSION NUMBER
llA
 PAGE ELECTRIC CONTROL GROUP DRAWING
12 Pl-l2SS
NUMBER T12000 SERIES TRANSMISSION NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-382 SOLENOID ASSEMBL Y (INCLUDES ITEMS 2-10) 4
2 7-126-380 4-WAY VALVE CARTRIDGE (INCL. ITEMS 3-6) 4
3 7-126-376 a-RING 4
4 7-126-377 a-RING 4
5 7-126-378 a-RING 4
6 7-126-379 a-RING 4
7 7-126-374 a-RING 4
8 7-126-375 SOLENOID COIL (12V) 4
9 7-126-374 a-RING 4
10 7-126-373 NUT 4
11 7-126-501 PROTECTIVE COVER 1
12 7-126-502 SCREW 2
13 7-126-503 LOCKWASHER 2
14 7-126-504 MODULATOR VALVE HOUSING 2
15 7-126-371 a-RING 2
16 7-126-505 INNER SPRING 2
17 7-126-506 MIDDLE SPRING 2
18 7-126-507 OUTER SPRING 2
19 7-126-508 MODULATION VALVE SLEEVE 2
20 7-126-372 a-RING 2
21 7-126-63 PIN 2
22 7-126-509 ACCUMULATOR SPOOL 2
23 7-126-510 REGULATOR SPOOL 2
24 7-126-511 MODULATOR VALVE SPOOL 2
25 7-126-512 SPRING RETAINER 2
26 7-126-513 SPRING SPACER 2
27 7-126-514 UPPER PIN 2
28 7-126-515 LOWER PIN 2
29 7-126-381 SOLENOID BORE PLUG 1
30 7-126-379 a-RING 1
31 7-126-378 a-RING 1
32 7-126-376 a-RING 1

DRAWING ELECTRIC CONTROL GROUP PAGE

NUMBER Pl-1255 T12000 SERIES TRANSMISSION NUMBER 12A
 ITEM NUMBER DESCRIPTION REQD
N.S.S. DRIVE PLATE wi WELD NUTS 1
2 N.S.S. DRIVE PLATE 2
3 7-126-60 DRIVE PLATE BACKING RING 1
4 7-126-516 SCREW 6
5 7-126-54 LOCKWASHER 6
6 7-126-383 DRIVE PLATE KIT (INCLUDES ITEMS 1-5)

N.S.S. NOT SOLD SEPARATELY

PAGE DRNE PLATE GROUP I T12000 TRANSMISSION DRAWING

13 TH528C NON-TURBO-TH636C-TH644C-TH842C-TH844C
Pl-1256
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
NoSoSo DRIVE PLATE 3
2 7-126-60 DRIVE PLATE BACKING RING 1
3 7-126-516 SCREW 6
4 7-126-54 LOCKWASHER 6
5 7-126-692 DRIVE PLATE KIT (INCLUDES ITEMS 1-4)

NoSoSo NOT SOLD SEPARATELY

DRAWING DRIVE PLATE GROUP / T12000 TRANSMISSION PAGE

P1-1791 14
NUMBER TH528C wi TURBO ENGINE ONLY NUMBER
 FRONT AXLE
PARTS BOOK
TH636C TH644C TH842C TH844C

DATE: 11-14-00
SPICER CLARK-HURTH 212/239 AXLE
7-229-619 STEERING CYLINDER
DIFFERENTIAL LOCK

TEREX HANDLERS
455 N. Superior Ave., Baraga, MI 49908-0248
PH: (906) 353-6675; FAX: (906) 353-7543 ....
INTERNET: http://www.sqshooter.com
 AXLE PARTS ORDERING GUIDE

WHEN ORDERING FROM THIS BOOK USE THE

FIGURE BELOW AS A REFERENCE IN DETERMINING
LEFT OR RIGHT HAND SIDE

R.H. L.H.
 INDEX

PAGE DESCRIPTION DRAWING

1 GEAR BOX & COVERS ........................................................... Pl-1395
2 TRUNNION MOUNT ASSEMBLY .......................................... Pl-1258
3 DIFFERENTIAL ASSEMBLY ..................................................... Pl-1396
4 STEERING AXLE ASSEMBLY ................................................. Pl-1297
5 DISC BRAKE ASSEMBLY ........................................................ Pl-1267
6 PARKING BRAKE ASSEMBLY ............................................... Pl-1298
7 STEERING ARMS ASSEMBLY ................................................ Pl-1268
8 STEERING CYLINDER ASSEMBLy ...................................... Pl-1269
 1
8
~L'.:~~ ~;......---- 6

ITEM NUMBER DESCRIPTION REQD

1 7-229-520 O-RING 3
2 7-229-521 INTERMEDIATE COVER 1
3 7-229-715 HOUSING 1
4 7-229-523 COVER 1
5 7-229-524 VENT 1
6 7-229-525 SEAL WASHER 2
7 7-229-526 PLUG 1
8 7-229-527 MAGNETIC PLUG 1

PAGE GEAR BOX & COVERS DRAWING

1 Pl-1395
NUMBER SS-842C FRONT AXLE NUMBER
 6

ITEM NUMBER DESCRIPTION REQD

1 7-229-620 REDUCTION BUSHING 4
2 7-229-621 THRUST BUSHING 2
3 7-229-622 SUPPORT 2
4 7-229-572 GREASE FITTING 2
5 7-229-571 PLUG 2
6 7-229-735 SUPPORT ASSEMBLY (INCL. ITEMS 1-5) 2

DRAWING TRUNNION MOUNT ASSEMBLY PAGE

Pl-1258 SS-842C FRONT AXLE NUMBER
2
NUMBER
 w
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 ITEM NUMBER DESCRIPTION REQD
1 7-229-528 O-RING
2 SHIM / SEE ITEMS 44-48 BELOW
3 7-229-676 BEVEL GEAR SET 1
4 7-229-535 TAPER ROLLER BEARING 2
5 7-229-536 RING NUT 2
6 7-229-537 CYLINDER BOLT 4
7 7-229-538 CYLINDER BOLT 2
8 7-229-691 BOLT 12
9 7-229-540 FRICTION WASHER 2
10 7-229-541 DIFFERENTIAL SIDE GEAR / RH 1
11 7-229-542 PIN 4
12 7-229-543 CIRCLIP 4
l3 7-229-544 FRICTION WASHER 4
14 7-229-545 DIFFERENTIAL PINION 4
15 7-229-716 DIFFERENTIAL CARRIER 1
16 7-229-547 TAPER ROLLER BEARING 2
17 SHIM / SEE ITEMS 49-52 BELOW
18 7-229-549 SPACER 1
19 7-229-550 RING NUT 1
20 NOT USED (see Parking Brake Assembly)
21 NOT USED (see Parking Brake Assembly)
22 7-229-553 FLANGE 1
23 7-229-554 NUT 1
24 7-229-555 CIRCLIP 4
25 7-229-717 SHEET 1
26 7-229-718 SELECTOR 1
27 7-229-719 O-RING 1
28 7-229-720 PISTON 1
29 7-229-721 SPRING 1
30 7-229-722 PLUG 1
31 7-229-723 CIRCLIP 1
32 7-229-724 SELECTOR FORK 1
33 7-229-725 NUT 1
34 7-229-726 O-RING 1
35 7-229-727 SEAL WASHER 1
36 7-229-728 SECURITY SWITCH 1
37 7-229-729 BOOT 1
38 7-229-927 DIFFERENTIAL SIDE GEAR / LH 1
39 7-229-730 RING 1
40 7-229-731 DETENT BALL 6
41 7-229-732 KEY 1
42 7-229-733 CIRCLIP 1
43 7-229-734 DIFFERENTIAL ASSY (INCL. ITEMS 9-15,24,38) 1

44 7-229-529 SHIM / 0.10mm AR

45 7-229-530 SHIM / 0.15mm AR
46 7-229-531 SHIM / 0.20mm AR
47 7-229-532 SHIM / 0.40mm AR
48 7-229-533 SHIM / 0.50mm AR

49 7-229-548 SHIM / 0.20mm AR

50 7-229-557 SHIM / 0.30mm AR
51 7-229-558 SHIM / 0.15mm AR
52 7-229-559 SHIM / 0.10mm AR

DRAWING DIFFERENTIAL ASSEMBLY PAGE

Pl-1396 NUMBER 3A
NUMBER TH636C-TH644C-TH842C-TH844C FRONT AXLE
 ~

OPTIONAl WITH BUSH SOLUTION ,6

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 ITEM NUMBER DESCRIPTION REQD
1 7-229-623 NUT 2
2 7-229-624 STEERING ADJUST BOLT 2
3 7-229-677 AXLE CASE 2
4 7-229-560 BOLT 32
5 7-229-561 WASHER 32
6 7-229-562 REDUCTION BUSHING 2
7 7-229-563 SEAL 2
8 7-229-564 BALL BEARING 2
9 7-229-565 CIRCLIP 2
10 7-229-566 O-RING 2
11 7-229-567 UNIVERSAL JOINT 2
12 7-229-568 THRUST BUSHING 2
13 7-229-569 OUTER RACE 2
14 7-229-539 BOLT 20
15 7-229-570 COVER 2
16 7-229-571 PLUG 4
17 7-229-572 GREASE FITTING 2
18 7-229-573 PIVOT PIN 2
19 7-229-574 PIVOT PIN 2
20 7-229-575 SEAL 2
21 7-229-576 ARTICULATION 2
22 7-229-678 STEERING CASE / LH 1
23 7-229-578 SEAL 2
24 7-229-579 DUST EXCLUDER 2
25 7-229-580 MAGNET PLUG 2
26 7-229-526 PLUG 3
27 7-229-679 STEERING CASE / RH 1
28 7-229-582 SEAL 2
29 7-229-583 BEARING 20
30 7-229-692 WHEEL STUD 20
31 7-229-680 WHEEL HUB 2
32 7-229-586 O-RING 2
33 7-229-587 RING GEAR 2
34 7-229-588 RING GEAR SUPPORT 2
35 7-229-589 CIRCLIP 8
36 7-229-590 PLANET GEAR 8
37 7-229-591 BEARING 8
38 7-229-592 WHEEL NUT 20
39 7-229-525 SEAL WASHER 5
40 7-229-681 COUNTERSUNK BOLT 4
41 7-229-682 PLANET GEAR CARRIER 2
42 7-229-595 STUD 16
43 7-229-596 NUT 16
44 7-229-597 CIRCLIP 2
45 7-229-598 ADJUSTING BOLT 2
46 7-229-599 NUT 2
47
48
49 7-229-600 LOCKING PLATE 2
50 7-229-601 CIRCLIP 2

DRAWING STEERING AXLE ASSEMBLY PAGE 4A

Pl-1297
NUMBER SS-842C FRONT AXLE NUMBER
 ITEM NUMBER DESCRIPTION REQD
51
52
53
54
55
56
57 SHIM / SEE ITEMS 61-63 BELOW
58
59
60 7-229-683 PLANET GEAR CARRIER ASSY(ITEMS 33-37,41,44) 2

61 7-229-602 SHIM / 0.15mm AR

62 7-229-603 SHIM / 0.20mm AR
63 7-229-604 SHIM / 0.50mm AR

PAGE STEERING AXLE ASSEMBLY DRAWING

4B Pl-1297
NUMBER SS-842C FRONT AXLE NUMBER
NOTES

PAGE 4C
NUMBER
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PAGE DISC BRAKE ASSEMBLY DRAWING

5 NUMBER NUMBER
Pl-1267
SS-842C FRONT AXLE
 ITEM NUMBER DESCRIPTION REQD
1 7-229-605 BRAKE DISC 6
2 7-229-606 ADJUSTING BOLT 6
3 7-229-607 SPRING 6
4 7-229-608 PISTON 2
5 7-229-609 SPRING 6
6 7-229-610 BACK-UP RING 2
7 7-229-611 O-RING 2
8 7-229-612 BACK-UP RING 2
9 7-229-613 O-RING 2
10 7-229-614 INTERMEDIATE BRAKE DISC 8
11 7-229-615 BLEEDING BOLT 2
12 7-229-571 PLUG 2
13 7-229-616 DOWEL 2
14 7-229-617 PISTON 2

DRAWING DISC BRAKE ASSEMBLY PAGE

NUMBER
Pl-1267 SS-842C FRONT AXLE NUMBER
SA
 ~
o
b:
o

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@

PAGE PARKING BRAKE ASSEMBLY DRAWING

6 NUMBER
Pl-1298
SS-842C FRONT AXLE NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-684 HEXAGON BOLT 4
2 7-229-630 SPRING WASHER 4
3 7-229-631 COVER 1
4 7-229-632 SEAL 1
5 7-229-633 O-RING 1
6 7-229-634 FRICTION WASHER 1
7 7-229-635 SPRING 4
8 7-229-636 PISTON 1
9
10 7-229-638 BACK-UP RING 1
11 7-229-639 O-RING 1
12 7-229-640 COVER 1
13 7-229-641 DOWEL 1
14 7-229-642 BOLT 2
15 7-229-643 NUT 2
16 7-229-644 SEAL WASHER 3
17 7-229-645 BOLT 3
18 7-229-646 O-RING 1
19 7-229-647 BACK-UP RING 1
20 7-229-648 INTERMEDIATE BRAKE DISC 12
21 7-229-649 BRAKE DISC 11
22 7-229-685 SELECTOR 1
23 7-229-651 RING 1
24
25 7-229-653 ADAPTOR 1
26 7-229-654 ADAPTOR 2
27 7-229-655 ADAPTOR 2
28 7-229-686 TUBE 1
29 7-229-657 ADAPTOR 1
30 7-229-687 SPACER 1
31 7-229-688 CYLINDER BOLT 18
32 7-229-689 COVER 1
33 7-229-661 O-RING 1
34 SHIM / SEE ITEMS 42-45 BELOW
35
36
37 7-229-666 PLUG 1
38 7-229-667 WASHER 2
39 7-229-668 SPACER 1
40 7-229-690 PLUG 1
41 7-229-525 SEAL WASHER 1

42 7-229-662 SHIM / 0.10mm AR

43 7-229-663 SHIM / 0.20mm AR
44 7-229-664 SHIM / 0.50mm AR
45 7-229-665 SHIM / 0.15mm AR

DRAWING PARKING BRAKE ASSEMBLY PAGE

PI-1298
SS-842C FRONT AXLE
6A
NUMBER NUMBER
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PAGE STEERING ARMS ASSEMBLY DRAWING

7 NUMBER SS-842C FRONT AXLE NUMBER
Pl-1268
 ITEM NUMBER DESCRIPTION REQD
1 7-229-618 CYLINDER BOLT 4
2
3
4 7-229-619 CYLINDER 1
5 7-229-669 ARTICULATED TIE ROD / LH & RH 2

DRAWING STEERING ARMS ASSEMBLY PAGE

NUMBER
Pl-1268 SS-842C FRONT AXLE NUMBER
7A
 1 2

4 5 6 7 8 7 5 4 3

ITEM NUMBER DESCRIPTION REQD

1 7-229-511 SNAP RING 1
2 7-229-512 STOP RING 2
3 7-229-513 WIPER 2
4 7-229-514 SEAL 2
5 7-229-515 BACK-UP RING 2
6 7-229-516 WEAR RING 1
7 7-229-517 PISTON WEAR RING 2
8 7-229-518 PISTON SEAL 1
9 7-900-88 SEAL KIT (ITEMS 1-8) 1

PAGE STEERING CYLINDER ASSEMBLY DRAWING

8 Pl-1269
NUMBER SS-842C FRONT AXLE NUMBER
 REAR AXLE
PARTS BOOK
TH636C TH644C TH842C TH844C

DATE: 9-7-99
SPICER CLARK-HURTH 212/184 AXLE
7-229-619 STEERING CYLINDER

TEREX HANDLERS
455 N. Superior Ave., Baraga, MI 49908-0248
PH: (906) 353-6675; FAX: (906) 353-7543
ItmRNET: http://www.sqshooter.com
~- I

- I
 AXLE PARTS ORDERING GUIDE

WHEN ORDERING FROM TInS BOOK USE THE

FIGURE BELOW AS A REFERENCE IN DETERMINING
LEFi OR RIGHT HAND SIDE

R.H. L.H.
 2

ITEM NUMBER DESCRIPTION REQD

1 7-229-520 O-RING 3
2 7-229-521 INTERMEDIATE COVER 1
3 7-229-522 HOUS ING 1
4 7-229-523 PLUG 1
5 7-229-524 VENT 1
6 7-229-525 SEAL WASHER 2
7 7-229-526 PLUG 1
8 7-229-527 MAGNETIC PLUG 1

PAGE GEAR BOX & COVERS DRAWING

NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE NUMBER
P l -1257
 6

4
5

ITEM NUMBER DESCRIPTION REQD

1 7-229-620 REDUCTION BUSHING 4
2 7-229-621 THRUST BUSHING 2
3 7-229-622 SUPPORT 2
4 7-229-572 GREASE FITTING 2
5 7-229-571 PLUG 2
6 7-229-735 SUPPORT ASSEMBLY (INCL. ITEMS 1-5) 2

DRAWING TRUNNION MOUNT ASSEMBLY PAGE

Pl-1258 SS-636C, SS-644C, & SS-842C FRONT AXLE NUMBER
2
NUMBER
 ....
N
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PAGE DIFFERENTIAL ASSEMBLY DRAWING

3 NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE Pl-1 259
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-528 O-RING I
2 SHIM / SEE ITEMS 26-30 BELOW
3 7-229-534 BEVEL GEAR SET 1
4 7-229-535 TAPER ROLLER BEARINGS 2
5 7-229-536 RING NUT 2
6 7-229-537 CYLINDER BOLT 4
7 7-229-538 CYLINDER BOLT 2
8 7-229-539 BOLT 12
9 7-229-540 FRICTION WASHER 2
10 7-229-541 DIFFERENTIAL SIDE GEAR 2
II 7-229-542 PIN 4
12 7-229-543 CIRCLIP 4
13 7-229-544 FRICTION WASHER 4
14 7-229-545 DIFFERENTIAL PINION 4
15 7-229-546 DIFFERENTIAL CARRIER I
16 7-229-547 TAPER ROLLER BEARING 2
17 SHIM / SEE ITEMS 31-34 BELOW
18 7-229-549 SPACER 1
19 7-229-550 RING NUT 1
20 7-229-551 SEAL I
21 7-229-552 COVERPLATE I
22 7-229-553 FLANGE I
23 7-229-554 NUT I
24 7-229-555 CIRCLIP 4
25 7-229-556 DIFFERENTIAL (ITEMS 9-15,24) I

26 7-229-529 SHIM / O.IOmm AR

27 7-229-530 SHIM / 0.15mm AR
28 7-229-531 SHIM / 0.20mm AR
29 7-229-532 SHIM / OAOmm AR
30 7-229-533 SHIM / 0.50mm AR

31 7-229-548 SHIM / O.20mm AR

32 7-229-557 SHIM / 0.30mm AR
33 7-229 -55 8 SHIM / O.15mm AR
34 7-229-559 SHIM / O.10mm AR

DRAWING DIFFERENTIAL ASSEMBLY PAGE

Pl-1259 SS-636C, SS-644C, & SS-842C REAR AXLE NUMBER 3A
NUMBER
 .p.

~~ I . I ." _ ~pnoNALI WITH

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5

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@@@@@@OPTIONAL
o
 ITEM NUMBER DESCRIPTION REQD
1 7-229-623 NUT 2
I 2 7-229-624 STEERING ADJUST BOLT 2
3 7-229-625 AXLE CASE 2
4 7-229-560 BOLT 32
5 7-229-561 WASHER 32
6 7-229-562 REDUCTION BUSING 2
7 7-229 -563 SEAL 2
8 7-229-564 BALL BEARING 2
9 7-229-565 CIRCLIP 2
10 7-229-566 O-RING 2
11 7-229-567 UNIVERSAL JOINT 2
12 7-229-568 THRUST BUSHING 2
13 7-229-569 OUTER RACE 2
14 7-229-539 BOLT 20
15 7-229-570 COVER 2
16 7-229-571 PLUG 4
17 7-229-572 GREASE FITTING 2
18 7-229-573 PIVOT PIN 2
19 7-229-574 PIVOT PIN 2
20 7-229-575 SEAL 2
21 7-229-576 ARTICULATION 2
22 7-229-5 77 STEERING CASE I LH 1
23 7-229-578 SEAL 2
24 7-229-579 DUST EXCLUDER 2
25 7-229-580 MAGNET PLUG 2
1
26 7-229-526 PLUG 3
27 7-229-581 STEERING CASE I RH 1
28 7-229-582 SEAL 2
29 7-229-583 BEARING 20
30 7-229-584 WHEEL STUD 20
31 7-229-585 WHEEL HUB 2
32 7-229-586 O-RING 2
33 7-229-587 RING GEAR 2
34 7-229-588 RING GEAR SUPPORT 2
35 7-229-589 CIRCLIP 8
36 7-229-590 PLANET GEAR 8
37 7-229-591 BEARING 8
38 7-229-592 WHEEL NUT 20
39 7-229-525 SEAL WASHER 5
40 7-229-593 CYLINDER BOLT 4
41 7-229-594 PLANET GEAR CARRIER 2
42 7-229-595 STUD 16
43 7-229-596 NUT 16
44 7-229-597 CIRCLIP 2
45 7-229-598 ADJUSTING BOLT 2
46 7-229-599 NUT 2
47
48
49 7-229-600 LOCKING PLATE 2
50 7-229-601 CIRCLIP 2

DRAWING STEERING AXLE ASSEMBLY PAGE

Pl-1260 SS-636C, SS-644C, & SS-842C REAR AXLE 4A
NUMBER NUMBER
 ITEM NUMBER DESCRIPTION REQD
51
52
53
54
55
56
57 SHIM / SEE ITEMS 58-60 BELOW
58 7-229-602 SHIM / 0.15mm AR
59 7-229-603 SHIM / 0.20mm AR
60 7-229-604 SHIM / 0.50mm AR

PAGE STEERING AXLE ASSEMBLY DRAWING

4B SS-636C, SS-644C, & SS-842C REAR AXLE NUMBER
PI-1260
NUMBER
NOTES

PAGE 4C
NUMBER
 0
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+
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+
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+
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+
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Il

PAGE DISC BRAKE ASSEMBLY DRAWING

5 NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE NUMBER
Pl-1267
 ITEM NUMBER DESCRIPTION REQD
1 7-229-605 BRAKE DISC 6
2 7-229-606 ADJUSTING BOLT 6
3 7-229-607 SPRING 6
4 7-229-608 PISTON 2
5 7-229-609 SPRING 6
6 7-229-610 BACK-UP RING 2
7 7-229-611 O-RING 2
8 7-229-612 BACK-UP RING 2
9 7-229-613 O-RING 2
10 7-229-614 INTERMEDIATE BRAKE DISC 8
11 7-229-615 BLEEDING BOLT 2
12 7-229-571 PLUG 2
13 7-229-616 DOWEL 2
14 7-229-617 PISTON 2

DRAWING DISC BRAKE ASSEMBLY PAGE

Pl-1267 SS-636C, SS-644C, & SS-842C REAR AXLE NUMBER
SA
NUMBER
 -'
<t:
Z
0
i=
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0

e
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s:
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@
iX
e

PAGE STEERING ARMS ASSEMBLY DRAWING

6 NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE
Pl-1268
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-618 CYLINDER BOLT 4
2
3
4 7-229-619 CYLINDER 1
5 7-229-669 ARTICULATED TIE ROD / LH & RH 2

DRAWING STEERING ARMS ASSEMBLY PAGE

Pl-1268 6A
NUMBER SS-636C, SS-644C, & SS-842C REAR AXLE NUMBER
 1 2

4 5 6 7 8 7 5 4 3

ITEM NUMBER DESCRIPTION REQD

1 7-229-511 SNAP RING 1
2 7-229-512 STOP RING 2
3 7-229-513 WIPER 2
4 7-229-514 SEAL 2
5 7-229-515 BACK-UP RING 2
6 7-229-516 WEAR RING 1
7 7-229-517 PISTON WEAR RING 2
8 7-229-518 PISTON SEAL 1
9 7-900-88 SEAL KIT (ITEMS 1-8) 1

PAGE STEERING CYLINDER ASSEMBLY DRAWING

7 Pl-1269
NUMBER SS-636C, & SS-644C FRONT & REAR AXLE NUMBER