IRC:52-2019 GUIDELINES FOR THE ALIGNMENT SURVEY AND GEOMETRIC DESIGN OF HILL ROADS (Third Revision) INDIAN ROADS CONGRESS 2019IRC:52-2019 Drvrstonae CoPY GUIDELINES FOR THE ALIGNMENT SURVEY AND GEOMETRIC DESIGN OF HILL ROADS (Third Revision) Published by: INDIAN ROADS CONGRESS Kama Koti Marg, Sector-6, R.K. Puram, New Delhi-110 022 AUGUST, 2019 Price : % 600/- (Plus Packing & Postage)IRC:52-2019 First Published June, 1973 FirstRevision March, 1982 Reprinted : September, 1989 Second Revision : August, 2001 Reprinted April, 2005 Reprinted : April, 2007 Reprinted : June, 2009 Reprinted 7 June, 2015 Third Revision August, 2019 (All Rights Reserved. No part of this publication shall be reproduced, translated or transmitted in any form or by any means without the permission of the Secretary General, Indian Roads Congress) Printed by India Offset Press, Delhi - 110 064 1100 CopiesCONTENTS S.No. Description Personnel of the Highways Specifications and Standards Committee 1. Introduction 2. Definitions 3. Scope 4, Planning Criteria 4.1 Classification of Hill Roads 4.2. Planning of Roads in Hilly Areas 4.3. Ecological Consideration 5, Survey and Alignment of Hill Roads 5.1. General 52 Survey Methods and Sequence for Fixing of Alignment 5.3 Reconnaissance 5.4 Preliminary Ground Survey 5.5 Map Preparation 5.6 _ Determination of Final Centre line 5.7 Final location survey 6. Geometric Design 6.1 General 62 Width of Road Land, Roadway, Carriageway and Shoulders 63 Capacity Consideration in Hill Roads 64 — Camber/Cross Fall 6.5 Design Speed 6.6 Sight Distance 67 Clearance 6.8 Horizontal Alignment 69 Vertical Alignment 6.10 Design Criteria for Hair-Pin Bends 6.11 Passing Places 6.12 Co-ordination of Horizontal and Vertical Alignments 6.13 _ Bridle Road and Bridle Path 7 Tunnel 71 Survey 7.2 Accuracy 7.3 Mapping 7.4 Ideal Tunnel Portal Layout 7.5 Geological and Geophysical Studies 7.6 Geological Study of Tunnel Site 7.7 Design Standards Appendices ‘Appendix - 1 Main Points for Data Collection during Ground Reconnaissance ‘Appendix - 2 General Points for Comparison of Routes ‘Appendix - 3 Guiding Principles of Providing Escape Lane IRC:52-2019 Page No. OOnARRADANS 46 48 50IRC:52-2019 S.No. Table 6.1 Table 6.2 Table 6.3 Table 6.4 Table 6.5 Table 6.6 Table 6.7 Table 6.8 Table 6.9 Table 6.10 Table 6.11 Table 6.12 Table 6.13 Table 6.14 Fig. 5.1 Fig. 6.1 Fig. 6.2 Fig. 6.3, Fig. 6.4 Fig. 6.5 Fig. 6.6 Fig. 6.7 Fig. 6.8 Fig. 6.9 Fig. 6.10 Fig. 6.11 Fig. 6.12 Fig. 6.13 Fig. 6.14 Fig. 6.15 Fig. 6.16 Fig. 6.17 Fig. A.2.1 Fig. A.2.2 Fig. A.2.3 Plate-1 Plate-2 Plate-3 Plate-4 Plate-5 LIST OF TABLES Description Desirable Road Land Widths (m) Widths of Carriageway, Shoulder and Roadway Recommended Design Service Volumes for Hill Roads Design Speed (km/h) Design Values of Stopping and Intermediate Sight Distance for Various Speeds Criteria for Measuring Sight Distance Radii beyond which Superelevation is not required Minimum Radii of Horizontal Curves for Various Classes of Hill Roads Minimum Transition Length for Different Speeds and Curve Radi Widening of Pavement at Curves Recommended Set-Back Distance for Single-Lane Carriageway Recommended Gradients for Different Terrain Conditions Minimum Length of Vertical Curves Specifications of Bridle Road & Bridle Path LIST OF FIGURES Machan Elements of Roadway Classification of Terrain Road Land CamberiCross Fall Typical Details of Vertical/Horizontal Clearance Bad Alignment Reverse Curve Broken-Back Curve Compound Curve Elements of a Combined Circular and Transition Curve Visibility at Horizontal Curves Vision of Berms At site Maintenance of Radius of Existing Curve Summit Curve Valley Curve Hair-Pin Bend Passing Places ODR & VR LIST OF PLATES/SKETCH Typical Type of Emergency Escape Ramp Layout of Arrester Bed Adjacent to Carriageway Layout of Emergency Escape Ramp ‘Schematic Diagrams showing different Methods of Attaining Super-slevation Length of Summit Curve for Stopping Sight Distance Length of Summit Curve for Intermediate Sight Distance Length of Valley Curves Cross Drainage in Hair-Pin Bend Page No. 19 20 21 23 23 24 28 29 31 32 33 36 37 42 12 18 18 19 22 25 25 26 26 27 31 33 35 38 39 40 41 50 51 52 53 55 56 57evan " 12 13 14 15 16 7 18 19 20 21 22 23 24 25 26 IRC:52-2018 PERSONNEL OF THE HIGHWAYS SPECIFICATIONS AND STANDARDS COMMITTEE (HSS) Singh, B.N. (Convenor) Balakrishna, Y. (Co-Convenor) Kumar, Sanjeev (Member-Secretary) Behera, Bose, Dr. Sunil Chandra, Dr. Satish Gupta, D.P. Jain, RK Kapila, K.K. Kukrety, B.P. Kumar, Dr. Mahesh Lal, Chaman Meena, H.L. Nashikkar, J.T. Nirmal, S.K. Pandey, I.K. ijan Kumar Parida, Prof. (Dr.) M. Patel, S.l. Prasad, R. Jai Rawat, M.S. Reddy, Dr. K.S. Krishna Reddy, |.G Reddy, Prof. (Dr.) KS. Sharma, S.C. Shrivastava, A.K. Singh, Nirmaljt (As on 23.10.2018) Director General (Road Development) & Special Secretary to Govt. of, India, Ministry of Road Transport and Highways, New Delhi Additional Director General, Ministry of Road Transport and Highways, New Delhi Chief Engineer (R) S, R & T, Ministry of Road Transport & Highways, New Delhi Members Engineer-in-Chief (Civil), Odisha Head (Retd.), FPC Di Director, Central Road Research Institute, New Delhi DG(RD) & AS (Retd.), Ministry of Road Transport and Highways, New Delhi Chief Engineer (Retd.), PWD Haryana Chairman & Managing Director, ICT Pvt. Ltd., New Delhi jon, Central Road Research Institute, New Delhi Associate Director, CEG Ltd., New Delhi Engineer-in-Chief (Retd.), PWD (B&R) Haryana Engineer-in-Chief (Retd.), PWD Haryana Secretary (Retd.), PWD Rajasthan Secretary (Retd.), PWD Maharashtra Secretary General, Indian Roads Congress, New Delhi Additional Director General, Ministry of Road Transport and Highways, New Delhi Dean, SRIC, Indian Institute of Technology, Roorkee Secretary (Retd.), PWD (Roads and Buildings) Gujarat Engineer-in-Chief (Retd.), PWD & Bangalore Mahanagar Palike, Karnataka Executive Director, AECOM India Pvt. Ltd. Secretary, Public Works, Ports & Inland Water Transport Department Karnataka Engineer-in-Chief (NH, CRF & Buildings), PWD Hyderabad Professor, Indian Institute of Technology, Kharagpur DG(RD) & SS (Retd.), Ministry of Road Transport and Highways, New Det Additional Director General (Retd.), Ministry of Road Transport and Highways, New Delhi DG(RD) & SS (Retd.), Ministry of Road Transport and Highways, New DetIRC:52-2019 ar 28 29 30 31 32 33 34 35 36 37 38 39 40 Sinha, AV. The Chief Engineer (Basar, Toli) The Chief Engineer (Kumar, Anil) The Director (Tech.) (Pradhan, B.C.) The General Manager (Projects) Retd. (Kaul, Satish) The JICA Expert (Kitayama, Michiya) The Member (Projects) (Pandey, R.K.) The Professor (Chakroborty, Dr. Partha) The Secretary (Vasava, S.B.) ‘The Secretary (Roads) (Joshi, C.P.) The Secretary (Tech.) (Tickoo, Bimal) (Retd.) The Special Director General (Retd.) (Bansal, M.C.) Venkatesha, M.C. Wasson, Ashok Jaigopal, R.K. Justo, Prof. (Dr.) C.E.G. \Veeraragavan, Prof. (Or) A. President, Indian Roads Congress Director General (Road Development) & Special Secretary to Govt. of India Secretary General, Indian Roads Congress DG{RD) & SS (Retd.), Ministry of Road Transport and Highways, New Delhi PWD Arunachal Pradesh Border Roads Organisation, New Delhi National Rural Infrastructure Development Agency, New Delhi National Highways and Infrastructure Development Corporation, New Delhi Japan International Cooperation Agency, New Delhi National Highways Authority of India, New Delhi Indian Institute of Technology, Kanpur Roads and Buildings Department, Gujarat PWD Maharashtra Roads and Buildings Department, Jammu & Kashmir CPWD, Nirman Bhawan, New Delhi Consultant Member (Tech.) (Retd.), National Highways Authority of India, New Delhi Corresponding Members MD, Struct Geotech Research Laboratories (P) Ltd., Bengaluru Professor (Retd.), Emeritus Professor, Indian Institute of Technology, Madras Ex-Officio Members (Reddy, Dr. K.S. Krishna), Secretary, Public Works, Ports & Inland Water Transport Department, Karnataka (Singh, B.N.), Ministry of Road Transport and Highways, New Delhi Nirmal, Sanjay KumarIRC:52-2019 GUIDELINES FOR THE ALIGNMENT SURVEY AND GEOMETRIC DESIGN OF HILL ROADS 1. INTRODUCTION 14 India is a vast country with diverse geological, climatic regions. Indian road network passes through different terrains including hills and mountains. Hilly regions consist of Himalayan region from North to North-East, the Central Highlands of Aravalli, Western and Eastern Ghats. The Himalayan region on its own covers about a fifth of the country’s total area and about 3000 km of India's international borders. Hilly regions are generally deprived of Rail and Air connectivity with respect to plain terrain. Hence socio-economic development and strategic needs have resulted in lack of massive road construction programmes in hilly regions and such activities have increased many folds 1.2 The Hill regions including the road networks are affected more frequently by floods due to torrential rainfall, landslides, snow avalanche etc. which compel many sections of road network closed during rainy season and winter season. 13 Design of hill roads need not be restricted to the absolute minimum values set out Where conditions are favorable and the costs not excessive, use of more liberal values than the minimum should be preferred. 14 The recommendation about the Alignment Survey and Geometric Design of Hill Roads was first published in 1973 and revised in 1982 and 2001. 15 During the third meeting of Hill Roads and Tunnels Committee (H-10) held in Delhi on 24.05.2018, it was discussed that the IRC:52-2001 “The Alignment Survey and Geometric Design of Hill Roads” is dealing with the same chapters which are covered under IRC:SP:48-1998 “Hill Road Manual’. Accordingly, the Committee decided to revise IRC:52 to incorporate the latest advancement in the field of alignment survey, equipment etc. and reference of the same would be given in IRC:SP:48 which is under revision. The draft was deliberated in various meetings of H-10 Committee and was finalized in its meeting held on 6 October, 2018 for placing before the Highways Specifications and Standards Committee (HSS). The revised draft was placed before the Highways Specifications and Standards Committee (HSS) in its meeting held on 23% October, 2018. The HSS Committee approved the draft subject to the consideration of the observations of members, The Executive Committee in its meeting held on 27" October, 2018 approved the draft for placing before the Council of IRC. The Council in its 216" meeting held on 22" November, 2018 at Nagpur (Maharashtra) considered and approved the same for printing The composition of H-10 Committee is given below: Shrivastava, A.K. .... Convenor Kumar, Anil x Co-Convenor Jaiswal, Vivek su. Member-Secretary Members Adhikari, Atanu ‘Sharma, Anil Kumar Goel, Dr. R.K. Venkatesh, Dr. H.S.IRC:52-2019 Kaul, Satish Verman, Dr. Manoj Khaira, V.S. BRO (Mehra, Lt. Col. Parikshit) Kohli, Brij Mohan CPWD (Bansal, M.C.) Krenn, Dr. Florian JICA (Kitayama, Michiya) Kumar, Ashwani MoRTH (Blah, W.) Kumar, Swatantra PWD Arunachal Pradesh (Basar, Toli) Madan, M.M. PWD Mizoram (Lalsawmvela, K.) Nanda, A.K. PWD Nagaland (Temjen, R. Temsu) Rana, Dr. Sanjay Corresponding Members Casasus, Dr. Alvaro Ramamurthy, Prof. T. Kastner, Dr. Michael Rao, Prof. (Dr.) K.S. Paretkar, S.G. Ex-Officio Members President, (Reddy, Dr. K.S. Krishna), Secretary, Indian Roads Congress Public Works, Ports & Inland Water Transport Department, Karnataka Director General (Singh, B.N.), Ministry of Road (Road Development) & Special Transport & Highways Secretary to Govt. of India Secretary General, Nirmal, Sanjay Kumar Indian Roads Congress 2. DEFINITIONS 24 Steep Terrain is a terrain where cross slope of the country is generally greater than 60 per cent. 22 Mountainous Terrain is a terrain with cross slope greater than 25 and 60 per cent. 23 Rolling Terrain is a terrain with cross slope greater than 10 and upto 25 per cent. 24 Plain Terrainisterrainwhere crossslope of the country is generally less than 10 percent. 25 Ruling Gradient is a gradient, which in the normal course must never be exceeded in any part of the road. 26 Limiting Gradient is gradient steeper than the ruling gradient which may be used in restricted lengths where keeping within the ruling gradient is not feasible 2IRC:52-2019 27 Exceptional Gradient is gradient steeper than the limiting gradient which may be used in short stretches only in extraordinary situations. 28 Escape Gradient is 2 reverse grade with 2 crash barrier provided at suitable location adjoining exceptional gradient for stopping of Gownhill vehicle in case of brake failure, 29 Climbing Lane is a lane provides 2s 2 seperate additional lane for the uphill traffic for safe overtaking while negotiating the reach having continuous exceptional gradient. 2.10 Hair-pin Bend is a bend alignment resulting in reversal of direction of flow of traffic. Abend may be for reversing road direction on same face of hill slope. 2.41 Lateral Clearance is the distance between the extreme edge of the carriageway to the face of the nearest structure/obstruction. 212 Ruling Minimum Radius of Curve is the minimum radius of curvature of the centerline of a curve necessary to negotiate 2 curve t ruling minimum design speed. 2.13 Absolute Minimum Radius of 2 Curve is the minimum radius of the centerline of a curve necessary to negotiate a curve at absolute minimum design speed. 2.14 Roadway Width is the sum total of carriageway width and shoulder width on either side. It is exclusive of parapets and side drains. 2.15 Road Lane Width refers to the width of carriageway of the road in terms of traffic lanes. Single-lane 3.75 m, Intermediate-tene 5.50 m and double-lane 7.0 m (7.5 m with raised Krebs), multilane 3.5 m per additional lane. 2.146 Sight Distance is the distance along the road surface at which a driver has visibility of objects, (stationary or moving) at specified height, above the carriageway. 247 Super-elevation is the inward S& or transverse inclination given to the section of a carriageway on a horizontal curve to reduce the effects of centrifugal force on a moving vehicle. ‘Super-elevation is generally expressed 2s 2 Slope. 2.18 Transition Length is the centerine length along a curve, radius of which goes on changing at a certain rate of change of acceleration. 219 Vertical Clearance is the height above the highest point of the travelling way i.e., the carriageway and part of the shoulders meant for vehicular use, to the lowest point of the overhead structure or rock surface. 2.20 Benching is the formation of 2 senes of level platforms or ledges upon an incline. 2.21 Berm is the horizontal ledge or margin formed at the top or bottom of an earth slope. 2.22 Passing Place is an area provided on the side of the road at convenient locations to facilitate crossing of vehicles approaching from the opposite direction and toe to aside a disabled vehicle so that it does not obstruct traffic. 2.23 Tunnel is a passage through 2 hill to be used as a road.IRC:52-2019 3. SCOPE 34 The standard is relevant to new road as well as for improvements of existing roads. It is, however, not applicable to urban roads or city streets situated in hilly terrain 3.2 The text deals with two main aspects of hill road construction, namely, alignment surveys for route selection and geometric design of the alignment. The first aspect, namely, the alignment survey including reconnaissance and preliminary surveys etc. are discussed. The various elements of geometric design are covered including brief planning criteria. 4. PLANNING CRITERIA 44 Classification of Hill Roads 4.1.1 Asin the case of roads in plains, hill roads may be classified as one of the following : (2) National Highways (b) State Highways (c) Major District Roads (4) Other District Roads (e) Village Roads 42 Planning of Roads in Hill Areas 4.2.4 Planning of road in hill areas is much different from that in plains. Significantly, large number of villages are sparsely populated and isolatedly located at different altitude unlike in plain areas. It is usually not possible topographically as well as economically to directly link them with motorable roads. Alignment of roads has, thus, to be circuitous and is primarily governed by topography and geological formation. 4.2.2 Intilly areas, road links should be provided on the basis of cluster or group of villages as far as feasible because the population of each village may be very low. Villages located within a radius 1.6 km and having altitude difference of not more than 200 m can be considered as one cluster or groups of villages. Isolated villages, having population more than 250 should be provided with an all-weather link road, For a cluster of villages of population less than 250, a selective approach of an all-weather road may be worked out keeping in view the local conditions. 4.2.3 Fornew roads, connecting new areas an assessment of trafic likely to be generated can be done by studies on population and consumer needs, development plans for the area and traffic on adjacent roads. 43 Ecological Consideration 4.3.1. Construction of roads in hilly region disturbs the ecosystem in many ways. The main ecological problems associated with hill roads construction are i) — Geological disturbances ii) Land degradation, soil erosion and landslidesIRC:52-2019 iii) Destruction and denuding of forests iv) Interruption and disturbance of drainage pattern v) _ Loss of forestry and vegetation vi) Aesthetic degradation vii) Siltation of water-reservoirs These factors underline the need to plan, align and construct hill roads after careful thought. The help of geologists and environmental specialists should, therefore, be enlisted while planning for hill roads. Hill Road Manual IRC:SP:48 may be referred for details in this regard In respect of environmental impact assessment, reference may be made to IRC:SP:19-2001 "Manual for Survey, Investigation and Preparation of Road Projects’ and other IRC codes. 5. SURVEY AND ALIGNMENT OF HILL ROADS 5.1 General 5.1.1 Inthis section, guidelines for carrying out survey work to fix the alignment of hill roads situated primarily in a rural or non-urban area are given. 5.1.2 The requirement of the road is decided based on administrative, developmental, strategic, other needs and the obligatory points to be connected by the road. Control points between obligatory points are governed by saddles, passes, valleys, river crossings, vertical and ‘over-hanging cliffs, forest and cultivated land and other natural features like escarpments, slide- prone, avalanche-prone and other unstable areas. 5.1.3 In order to explore the possibility of various altemative alignments, preliminary investigation shall start from the high obligatory or control summit points and proceed downwards. The alignment finally selected linking the obligatory and control points shall fit in well with the landscape. The aim shall be to establish a safe, easy, short and economically possible line of communication between the obligatory points considering the physical features of the region and traffic needs apart from least disturbance to the eco-system and the prevailing High Tension line, existing service lines. Ideal road alignment is the one which will cause the least over-all transportation cost including safety for road users taking into account the costs of construction, maintenance, and recurring cost of vehicle operation. 5.1.4 Introduction of hair-pin bends shall be avoided or minimized as far as possible. The bends shall be located on stable hill slopes, and their location in valleys avoided. Series of hair- pin bends on the same face of the hill shall be avoided. 5.1.5 Economy in operating cost of transport vehicles is achieved by adopting easy grades, minimizing rise and fall and by following a direct line as far as possible between obligatory points. Although shortest distance is an important factor, it may have to be sacrificed, at times, in order to obtain easy curvature and gradients, to avoid prohibitive cuts or fills and long river crossings and obstructions. Even a longer road length to ease gradient and curves may result in a more economical operating cost. Therefore economy in operating cost/road safety shall be the governing criteria in selecting the alignment of these roads. 5IRC:52-2019 52 Survey Methods and Sequence for Fixing of Alignment 5.2.1 With the guidelines enumerated under para 5.1, the activities, right from the initial survey to fixing final alignment of a hill road, shall follow sequence as under. a) Reconnaissance of Routes b) Determination of Centre line c) Preliminary Survey of Routes d) Choosing the possible alternative alignments from the surveyed routes ) Ground verification and preliminary survey of the alternative alignments f) _ Final detailed Location Survey for one of the selected alignments. 5.2.2 To facilitate the survey team in the tentative selection of alternative routes for subsequent detailed ground reconnaissance, the available topographical survey data shall be studied from the satellite or remote sensing data and topographical survey sheets. 5.3 Reconnaissance 5.3.4 General Once the obligatory points are known, the next step will be to undertake reconnaissance survey in the following sequence: a) _ Study of Satellite or remote sensing data along with topographical survey sheets, geological, meteorological, forest maps and aerial photographs, wherever available. b) Preliminary reconnaissance and identification of possible routes connecting the obligatory points on the maps prepared based on Satellite or remote sensing data. c) Fixing the possible routes based on longitudinal profile generated through satellite data, minimum distance, optimizing cutting and filing, availability of land (desired width), following basic factors of geometric design for desired speed, radius of curve, gradient. d) Refinement of the alternative routes by correcting the aforesaid fixed routes by avoiding obstructions like minimum interference of forest area, habitant area but nearer to the habitant area, minimum crossing of Linear services like Railway lines, Canals, High Tension lines, Utilities network. 5.3.2. Reconnaissance with satellite data Reconnaissance with Satellite/remote sensing data will provide a bird's eye view of the routes under consideration and the surrounding area. The alternative routes are marked on satellite data, These marked routes are to be corrected based on features on Topographical sheets which are available in the scale of 1 : 50000, i.e. 2 cm to 1 km, showing towns, villages, rivers and terrain features with altitudes and contour lines at intervals of 20 m. Close study of these sheets and the geological and meteorological maps of the area is essential in order to locate the obligatory and control points and to mark tentative alternative feasible routes on the topo sheet for further survey on ground.IRC:52-2018 5.3.3 Aerial reconnaissance Further Aerial Reconnaissance to verify the topographic features and to verify the correctness of the details of obligatory/control points indicated in the topo sheets and also to find out other control points, if any, not shown in the map. Such reconnaissance will confirm the feasibility of the routes for proceeding further with ground reconnaissance. 5.3.3.1 Where required, this shall be done by Engineer in charge of the Project. This aerial reconnaissance is essential. The team doing the aerial reconnaissance will have to carry the following documents and equipment alongwith them: a) b) c) dq) e) Topographical sheets, where tentative routes are marked along with the details of obligatory and control points obtained on maps after processing of satellite data Photo mosaics or aerial photographs of the area. if available, with pocket stereoscopes Binoculars Altimeters Hand GPS demonstrating the coordinates 5.3.3.2 The reconnaissance party will travel the area covering the possible routes selected from study of maps and air photographs and examine the following points making notes of observations: a) b) c) d) e) f) 9) h) i) i °) Correctness of obligatory points as given in the map Correctness of control points as marked in the map Existence of any other control points not marked in the map like Major saddles/passes River crossings Slide/slip areas and sinking zones Marshy areas Camping sites Rocky areas Religious structure High tension line and towers Considerable thick and continuous habitation Cross roads Vegetation forest area and wild life area Upcoming linear projects and hydro power projects 5.3.3.3 The coordinates of various obligatory and control points can also be recorded roughly from the Hand held GPS. On completion of the reconnaissance, the team shall do following a) Selection of various alternative feasible routes.IRC:52-2019 b) Decide on control points. c) Identify the alternative route maps, if so needed, for taking up ground reconnaissance. 5.3.4 Ground reconnaissance The various alternative routes found feasible as above are further verified physically in the field by ground reconnaissance to recommend the final route. It consists of general examination of the ground by walking or riding along the probable routes and collecting all essential and available data as per guidelines given in Appendit 5.3.4.1 Itwill be advisable to associate a Geotechnical Engineer or Geologist with this work. Where necessary, local habitants shall also be associated with ground reconnaissance. 5.3.4.2 Traversing on the ground with hand GPS demonstrating the coordinates of the location shall be done during the ground verification. Points should be kept in mind that structures and Utilities along the survey location should be noted along with the offset from the centre line of the survey alignment. This should cover alll the necessary additional features along the identified routes. Best fit alignment route shall be selected in such a manner that would require minimum disturbance to structures and utilities with economical cost and maximum benefits with respect to socio economic concern of the survey alignment. 5.3.4.3 Onthe out set topographical survey ground control points should be installed at 250 m interval with help of Differential Global Positioning System (DGPS). 5.3.4.4 Ground penetrating radar technique needs to be adopted for mapping of under ground utility lines of water pipe lines 5.3.4.5 The general method of ground reconnaissance and fixing route/grade pegs by the reconnaissance team shall be as below: (a) A starting point is fixed near the first obligatory point at a higher ground from the surrounding area from where one can see the next obligatory and/or some nearby control points. Being the starting point of the traverse survey, a cement concrete masonry block of dimensions 30 cm x 30 om x 60 cm (deep) with upper surface 20 cm above the ground shall be erected on which the bench mark/ altitude, chainage, etc. shall be marked. From the altitudes of the two control points the approximate distance to be traversed between these two points can be ascertained taking into consideration a gradient flatter than the ruling gradient by 20 per cent or so (if ruling grade is 5%, grade assumed is 4%) depending on slope of the hill side, The jungle ahead of the fixed point is cleared along the route for placing and sighting the alignment and ranging poles. The width of jungle clearance shall be 0.6-1.2 m or even more if required. The direction of, route shall be checked (b) With abney level and/or ghat tracer the route line along the hill face shall be ranged at the required grade and the corresponding position on ground located by ranging rod and driving the grade peg into the ground, keeping the top of peg at level as per required gradient. Such grade pegs may be positioned at intervals between 25-100 meters or closer where required. 8IRC:52-2019 (c)_ The distance of the grade peg from the preceding one is measured and recorded in field book. On the peg, the serial number, distance, gradient (rise/fall) are marked in paint. The process is repeated at next location. (d) The indication of the grade peg for the detailed survey party shall be marked by a clearly visible sign noticeable from a distance on the route. This is generally done by debarking a portion of a nearby tree of size 20 cm by 10 cm at the eye level and indicating in red paint direction, distance, the serial number and chainage of the connected grade peg. In places, where trees are not available, the hill face near the grade peg may be levelled about 30 om square and then a pole at about 2 meter high with a cross piece tied to it is firmly fixed near the peg to indicate the position of the connected grade peg. In rocky area the level, line could be marked on the rock face with red paint and details required, as above, be written just above the level line. Any other method, depending upon the terrain and local facility available, may be adopted; the main aim being that the survey party for detailed survey, to be done later, shall not have any difficulty in locating the reference and grade pegs on the route. However. the method adopted shall be clearly indicated in the field book and reconnaissance report. (ec) Whenever a high hill range has to be crossed, it is essential to select a suitable pass or saddle (which becomes a control point) and to work from the top downwards. This is more convenient than working from bottom upwards, as in the latter case, there is a possibility of missing the pass or saddle especially when the area is dense jungle. (f) Cross sections are taken with Abney level at about 25 to 100 meters apart or any other interval convenient to indicate the hill slope. Notes will have to be recorded in field book on the following points: (i) Nature and classification of soil (including rock out-crops, ifany) encountered (ii) The character of waterways and streams (iii) Approximate span and type of culverts and bridging required (iv) Availability of materials such as timber, stone, gravel, sand, etc. (v)_ Location of quarries (vi) Possible camping places and availability of drinking water (vii) Any other useful information like availability of local labour, air dropping zone, helipad, etc. (g) thas to be ensured that the survey and recording are made accurately by timely checking, A fortnightly progress report alongwith a diagrammatic chart showing the rough L-Section and also hill slopes (which need not be to scale) shall be prepared and submitted to the Engineer who ordered the survey. It shall contain adequate information to enable the Engineer to get a fairly good idea, not only on the progress of the ground reconnaissance. but also on the suitability of the proposed alignment. 5.3.5 Similar procedure for carrying out the preliminary ground reconnaissance and submission of report in A2 size shall be followed by the Survey Team in respect of all alternative routes also.IRC:52-2019 5.3.6 Reconnaissance report On completion of reconnaissance survey on all the alternative routes, a report along with a comparative statement of the alternative routes in the proforma given at Appendix-2 shall be prepared along with recommendations on the alignment to the Engineer. The report shall contain a plan on the scale of 1: 50,000, showing alternative alignments along with their general profile and rough cost estimate. A sample of topo-sheet, showing two alternative alignments proposed, is given in Plate-1. The Engineer of the area shall carry out inspection of the alternative alignments. Ground reconnaissance may disclose certain difficult stretches which call for detailed examination. A trace-cut might be made in such sections for inspection. 5.4 Preli 5.4.1 General ary Ground Survey This survey consists of pegging at 20 or 25 m intervals the route previously selected on the basis of the reconnaissance survey more accurately and at regular and close intervals, cutting a trace 1.0 to 1.2 m wide and running an accurate traverse line along it by taking longitudinal and cross sections of the alignment establishing bench marks at convenient intervals and fixing reference pegs where the direction of the alignment changes. The data collected at this stage shall form the basis for the determination of the final centre line of the road. For this reason it is essential that every precaution is taken to maintain high degree of accuracy. Besides the above, general information concerning traffic, soil conditions, construction materials, drainage etc., relevant for fixing the design features shall also be collected during this phase. 5.4.2 This survey may be done in the following sequences: a) Jungle clearance b) Pegging the alignment c) Trace cut d) Survey e) Map preparation 5.43 Jungle clearance An advance party with required labourers and tools shall commence clearing the jungle along the selected alignment to provide clear sight distance for three or four ranging pole/levelling staff positions at a time on each direction of the alignment. The party shall commence work at least three days before the pegging party. The necessary clearance from forest department as required has to be obtained. 5.4.4 Pegging the alignments Aparty consisting of the following personnel with necessary equipment shall commence checking grade level, directions and curvature of the alignment arrived at earlier, during the reconnaissance refixing the correct alignment and repegging the alignment at convenient and workable distance, two to three days after the jungle clearance has progressed: 10IRC:52-2019 Personnel a) Junior Engineer -1.No. b) Overseer/Surveyor -1.No. c) Helper -4 Nos. d) Labour -as required Equipment a) Total Station -2 Nos. b) Ghat tracer -1.No. d) Metalic tape 30 m -3 Nos. e) T & P for labour ~ as required f) Prismatic Compass -1 set g) Binoculars -2 pairs h) Plain table survey equipment -2 sets 5.4.5 The line, grade and direction of the selected alignment shall be properly checked and corrected with the Total Station with more details and accuracy. The gradient to be followed at this stage shall be easier than the proposed to be achieved on the road by a margin of 20 per cent or so as stated in para 5.3.4.5 (a). Procedure for pegging will be the same as in para 5.3.4.5 sub paras (c) and (d). However, the intervals of the pegs shall be 20 or 25 mas per ground and terrain condition. The size of the pegs may be 6 cm dia or square and 60 cm long out of which 45 om be driven into the ground. The indication about the grade shall be provided at conspicuous locations s0 as to be easily visible from a distance as mentioned in para 5.3.4.5 sub paras (b) to (4). 5.4.6 Trace cut A party consisting of the following personnel, shall carry cut the trace out along the selected alignment and follow the pegging party: a) Junior Engineer = 1No. b) Surveyor/Overseer = 1 No. c) Helper -2Nos. d) Labour with T&P- - as required Trace Cut will be about 1.0 meter wide track cut along the selected alignment to facilitate access to the area for inspection and survey. It may not be possible to cut a trace where the pegged route traverses precipices and may, therefore, be detoured by cutting the trace either along the top or bottom periphery of these areas. 5.4.7 Machans In continuous long stretches of rock, with sheer vertical faces where trace cutting is not possible, machans can be constructed by erecting framework with locally available-ballies, resting on suitable ledges or pegs driven in the crevices/cracks in the rock-face on the valley side. 0.75 11IRC:52-2019 to 1.0 m wide platform/decking of ballies/bamboos with suitable railing wherever required, is provided on the top of the framework. Where suitable ledge/supportis not available, the machans are constructed by hanging cane suspenders from trees or pegs driven in crevices/cracks on the rock-face on hill side and the platform/decking is tied to these cane suspenders. Typical sketches of machans are shown in Fig. 5.1. Where the rock is steep and inaccessibly deep for construction of machans, temporary pathways can also be developed by driving jumpers of iron rods into the rock-face and putting wooden ballies or planks over them for the men to safely walk along |_eeuy Me Wo Fig. 5.1 Machans The speed of construction of trace cut machans depends on the terrain and strength/skill of working party. For guidance and planning purpose, it may be assumed that a working party of about 50 - 100 labourers under a resourceful/imaginative supervisor/officer can achieve a daily progress of about 0.5 to 1.0 km of trace-cut in ordinary soil and 0.25 to 0.5 km in average rocky area, depending on cross slopes and jungle growth. The speed of construction of machans depends on availability of local materials like ballies/bamboos/cane, suitability of location for construction and skill of labourers. A gang of about 20 to 25 labourers can construct about 50 to 60 meters of machans per day in easy locations, whereas the speed can be as low as 10 to 15 meters per day in difficult locations. Where ballies/bamboos are not easily available either because of non-availability or because of restrictions for their extraction, machans may be constructed using pre-fabricated angle iron section of 1.0 m to 1.5 m length which could be easily bolted at site. 5.4.8 Survey procedure The survey shall cover a strip of sufficient width taking into account the degree and extent of cut fill, with some allowance for possible shift in the centre line of the alignment at the time of final design. Normally a strip width of about 30 m in straight or slightly curving reaches (i.e. 15 m on either side of centre line) and 60 m at sharp curves and hair-pin bends (i.e. 30 m on either side of centre line) shall meet the requirement. 12IRC:52-2019 Traverse along the trace cut shall be run with a Total Station, No hard and fast rule can be laid down as regards distance between two consecutive transit stations. In practice, the interval will be dictated by directional changes in the alignment, terrain condition and visibility. The transit stations shall be marked by means of stakes and numbered in sequence. These shall be protected and preserved till the final location survey. Physical features such as buildings, monuments, burial ground, burning places, places of worship, pipelines, powerltelephone lines, existing roads and railways lines, stream/river/canal crossings, cross drainage structures, etc. that are likely to affect the project proposals shall be captured by Total Station. Ground levels along the trace cut shall be taken at intervals of 20- 25 m and at closer intervals whenever there are abrupt changes in slope and also establishing bench marks at intervals of 250 meters, exceptionally 500 meters, by running check levels on a closed traverse basis independently. It is particularly important that a single datum, preferably GTS datum, is used Cross sections shall be taken at intervals of 20 or 25 m and at points of appreciable change in soil conditions. While taking cross sections, soil classifications shall also be recorded. At sharp curves and difficult locations, detailed capturing of data shalll be done for the plotting of contours. Interval of contours may be 2 m though this could be varied according to site conditions. Now a days the survey is done with the help of D.G.P.S (Differential Global Positioning System) instrument & Total station which gives accuracy to + 1mm. Control points are established with the help of D.G.P.S instrument. For this purpose, a set of two pillars are generated along the road length. Usually size of pillar shall be 45x45x90 om in M25 concrete with 60 cm embedded in the ground and 30 om above the ground and metal plate at top. These points are prepared in such a way that are not likely to be disturbed during the construction activities. Normally these set of two pillars (spaced between 20 to 50 meters) are spaced about 4 to 5 kilometers with one set of pillars at the start of road project and one at the end of project. Each of these pillars have numbering and are associated with co-ordinate i.e. x, y & z. (i. Easting, Northing & elevation w.r.t. mean seal level). These x,y,z coordinates of these control pillars are determined accurately with help of DGPS instrument. The z values are transferred accurately from the nearest GTS level using the Auto levels. ‘Once the D.G.PS control points are established then with the help of Total Station & prism. T.B.M (Temporary Bench Mark, normally spaced at an interval of 250 meters) are indentified and fixed on the ground which have separate No’s & Co-ordinates (x, y & z) similarly other reference pillars can be generated so that each and every point coming in road alignment is assessable to at least two such points. The accuracy of survey can be checked when we start from one control D.G.P.S point and when another D.G.P.S. point is reached, their co-ordinates should tally because with two known points the location of any third point can be generated and so on the process is continued tll a point is reached of known co-ordinates and if survey is correct then both their values of co-ordinates should tally. The coordinates of the temporary Benchmarks are fixed by carrying out traversing between the known control points Then with help of total station, the contouring of the area is done by taking cross section at intervals of 5-10 m on curves and 20-25 m on straight line and the plan and profile of proposed road is prepared meeting the requirements of gradient, curvature and speed as per technical specifications. 13IRC:52-2019 55 Map Preparation 5.5.1 At the conclusion of the ground survey plan and longitudinal sections (tied to an accurate base line) are prepared for detailed study to determine the final centre line of the road, At critical locations like sharp curves, hair-pin bends, bridge crossings etc, the plan shall also show contours at 2 m intervals, so as to facilitate taking final decision. 5.5.2 Scales for the map shall generally be the same as adopted for the final drawings. Normally horizontal scale might be 1:1000 and the vertical scale 1:100. For study of difficult locations such as steep terrain, hair pin bends etc., it may become necessary to have plans to a larger scale. Itwill be a good practice to do survey work in the forenoon and plotting work in the afternoon so that any doubts arising can be cleared immediately thereafter by ground verification. 56 Determination of Final Centre Line 5.6.1 Determination of final centre line of the road in the design office involves the following operations: a) Detailed study shall be done of the plans, longitudinal profile, cross-sections and contours of the final alignment prepared during the ground survey to work out various alternatives for the centre line of the proposed road. Out of these, the best one satisfying the engineering, aesthetic, economic and environmental requirements shall be selected as the final Centre Line. Factors like economy in earth work, least disturbance to hill slope stability, efficient drainage, balanced cut and fill, requirement of protective works such as retaining/breast walls, etc. shall be kept in view while making the final choice. b) For the selected final center line, a trial grade line is drawn taking into account the control points which are established by mountain passes, intersections with other roads, river crossings, unstable areas etc. In the case of improvements to an existing road, the existing levels are also kept in view. c) _ Forthe centre line finally chosen, study of the horizontal alignment in conjunction with the profile is carried out and adjustments made in both, as necessary for achieving proper co-ordination. d) Horizontal curves including spiral transitions are designed and the final centre line marked on the map. A typical example of Final Centre Line chosen is given in Plate-2. €) The vertical curves are designed and the profiles are shown on the longitudinal sections. 5.6.2 The sub-group of this operation may comprise of the following personnel: i) Assistant Executive Engineer/Assistant Engineer - 1 No. ii) Junior Engineer -1No. ili) Surveyor/Overseer = 1 No. 14IRC:52-2019 iv) Helper -4.Nos, v) Labour ~ as required 57 Final Location Survey 5.7.1 General The purpose of final location survey is to layout the final centerline of the road in the field based on the alignment selected in the design office and to collect necessary data for preparation of working drawings. 5.7.2 Transit survey The Final Centre Line of the road, as determined in the design office, is translated on the ground by means of a continuous Total Station survey and pegging of the centre line on the ground as the survey proceeds. It will be necessary to fix reference marks, to be pegged along the final centre line for this purpose. These marks shall be generally 20 m apart in straight reaches and 10 m apart in curves. To fix the final centre line, reference pillars/control blocks of cement concrete of size 30 cm x 30 cm x 60 cm deep shall be firmly embedded in the ground. These shall be located beyond the expected edge of the cutting on the hill side. The maximum spacing of reference pillars may be 100 m. The following information shall be put down on the reference pillars: a) Reduced distance of the reference pillar/block b) Horizontal distance of the pillar/block from the centre line of the road ¢) Reduced level at the top of the reference pillar d) Formation level of the final centre line of the road. The reference pillars shall be so located that these do not get disturbed during construction. Description and location of the reference pillars shall be noted in the field book for reproduction on the final alignment plans. Distance of the reference pillars from centre line of road shall be measured along the slope, the slope angle determined with Total Station, and the actual horizontal projection calculated. The final centre line of the road shall be suitably pegged at 20 meters or closer intervals. The pegs are intended only for short period for taking levels of the ground along the centre line and the cross-sections with their reference. In the case of existing roads, paint marks may be used instead of pegs. Distance measurements along the final centre line shall be continuous, following the horizontal curves, wherever these occur. The sub-group for this operation may comprise of the following personnel: a) Junior Engineer -11No. b) Surveyor/Overseer -1No. c) Helper -2Nos, 4d) Labour - as required 15IRC:52-2019 5.7.3 Bench marks To establish firm vertical control for location, design and construction, bench marks established during the preliminary survey shall be rechecked and where likely to be disturbed during construction, re-established at intervals of 250 meters (but not more than 500 meters), and at or near all drainage crossings. 5.7.4 Longitudinal sections and cross-sections Levels along the final centre line shall be taken at all pegged stations and breaks in the ground Cross-sections shall be taken at 20 m intervals. In addition, cross-sections shall be taken at points of beginning and end of spiral transition curves, at the beginning, middle and end of Circular curves, and at other critical locations. All cross sections shall be with reference to the final centre line, extend normally up to the right-of-way limits and show levels at every 2-5 meter intervals and all breaks in the profile. Centre line profile shall normally be continued at least 200 meters beyond the limit of the road project. This is intended to ensure proper connecting grades at both ends. With the same objective, profile along all intersecting roads shall also be measured up to a distance of about 450 meters. Further, at railway level crossings, the level of the top of the rails, and in the case of subways the level of the roof, shall be noted. On existing roads, level shall be taken at all points of intersection in order to help fix the final profile. 5.7.5 Proper protection of points of reference 5.7.5.1 Apermanent bench mark in the shape of frustum of prism similar in the shape of forest pillars having size of 2.0 m x 2.0 mat base and 0.5 m x 0.5 m at top with height of 1.5 m shall be constructed with its identification as one of the km stone of the respective NH. Its properties w.rt. coordinates shall be engraved. Its spacing can be kept as 90-100 km along the road network. 5.7.5.2 The final location survey is considered complete when all necessary data and information are available and ready for the designer to be able to plot the final profile and prepare the project drawings and detailed estimate. Among other things, field notes shall give a clear description and location of all the bench marks and reference points. This information shall be transferred to the plan drawings so that at the time of construction, the centre line and the bench marks could be located in the field without any difficulty. At the time of execution, all construction lines will be set out and checked with reference to the final centre line established during the final location survey. It is important, therefore, that not only all the points referring the centre line are protected and preserved but these are so fixed at site that there is little possibility of their being disturbed or removed till the construction is completed. In the last stage of alignment survey, hydrological and soil investigations for the route should be carried out. These will enable details and protective works to be decide. 5.7.6 The survey and fixing of alignment having been done, the stage has been reached to design the road as per standards. 16IRC:52-2019 6. GEOMETRIC DESIGN 64 General Hill roads have mostly to negotiate through difficult topography, inhospitable terrain and extremes of climatic conditions. As such, design of hill roads to predetermined standards, considering importance of safety and free flow of traffic, is necessary so that travel is safe and comfortable. Geometric design standards have been laid down keeping above in view. 6.1.1 Basic principles of geometric design 6.1.1 Design criteria of hilly terrain shall be applied where stretches of plain/rolling terrain are short and isolated. Similarly, the stretches where hilly terrain intervenes for short and/or isolated stretches in plain/rolling terrain, criteria for such stretches shall be as per standards for plain/rolling terrain. 6.1.2 A.uniform application of design standards is desirable for safe and smooth flow of traffic. The use of optimum design standards will reduce the possibility of early obsolescence of the facilities likely to be brought about by inadequacy of the original standards. 6.1.3 Asa general rule, geometric features of a highway except cross sectional elements do not lend to stage construction, particularly in the case of hill roads. Improvement of features like grade and curvature at a later date can be very expensive and sometimes be impossible. It is, therefore, necessary that ultimate geometric requirements of hill roads are kept in view right in the beginning. 6.1.4 Development of cross-section in stages is technically feasible. But this shall be decided only after very careful consideration, since hill roads need a lot of protective and drainage works like retaining walls, breast walls, drains of various types and categories etc, consistent with safety and sometimes the road may have to be altogether rebuilt when same is upgraded. If stage construction is unavoidable, better strategy will be to use dry masonry and/or crated masonry for drains, breast walls, pitching etc, locate the interceptor drain well back at the very start and provide culverts to full width formation/roadway to avoid the need for their widening subsequently. However, road being an important part or rather forerunner of all development activities, stage development will become inevitable over a period of time and as such a decision on this issue shall be based on needs for a period of 15-20 years or so. 6.1.5 The design standards indicated are absolute minimum. However, the minimum values shall be applied only where serious restrictions are placed by technical or economic considerations. General effort shall be to exceed the minimum values on safer side to the extent possible. Where the minimum design standards cannot be adopted for inescapable reasons, proper signs shall be put sufficiently in advance to inform the road users. The intention shall be to provide a road to the user with such geometrics which gives safe and reasonably comfortable travel. 6.1.6 The standards have been classified separately for mountainous and steep terrain. Generally, the standards for steep terrain take lower values of design speed, radii of curve etc. 7IRC:52-2019 It is likely that in many sectors, the terrain change from mountainous to steep or vice versa may be within short distances. It is, however, not the intention to change standards frequently. In practice, stretches shall be classified as mountainous or steep depending on pre-dominant terrain in the stretch and accordingly standards adopted for that stretch. The same standards shall, generally, continue for maximum distance possible/practicable. Elements of a Roadway (in hills and plains), classification of terrain and Road-land widths are depicted in Figs. 6.1, 6.2 & 6.3 respectively. ROAD WAY— - — ‘SHOULDER ; r 7 itcasort | rs CARRIAGE WAY x mL OS soe - ‘CHAMBER. ean wuley. SE DRAIN (@) SIDE HILL. CUT — ROAD WAY ———+ = a SHOULDER | Hit | 4. CARRIAGE WAY 7S cle fa ee — CHAMBER ‘SIDE DRAIN (®) BOX CUT Fig. 6.1 Elements of Roadway ROLLING TERRAIN Fig. 6.2 Classification of Terrain 18IRC:52-2019 > OVERALLWIDTHBETWEEN CONTROL LINES [ger pag OVERALL WOTHBETWEEN CONTROL LINES: mK) STANCE re LAND WIDTH— \ BOUNDARY ! ‘ROADWAY (FORMATION WIDTH) ——~ vw 8 CARRIAGE WAY —~ |A* ze 32 3 _ a E a 3 ¢ OF ROND 3 oy 2 g BUILDING LINE CONTROL LINE Fig. 6.3 Road Land 62 Width of Road Land, Roadway, Carriageway and Shoulders 6.2.1 Desirable widths of road land (right of way) for various categories of roads are given in Table 6.1 (Hilly Areas of Mountainous and Sleep Terrain) Table 6.1 Desirable Road Land Widths (m) s. Road Classification Open Areas Built-up Area be Normal | Exceptional] Normal | Exceptional 1 National and State Highways 24 18 20 18 (Double Lane) 2 Major District Roads 18 15, 15 12 3 | Other District Roads 6 | 12 12 9 4 Village roads : 9 9 9 | 9 Notes: 1. In order to ensure proper sight distance, It may be necessary to acquire additional right of way over that indicated in the Table. Right of way shall be enough to ensure minimum set back of 5 m for building line from edge of road land boundary. 2. Additional land is required at locations involving deep cuts, high fills and unstable/landslide areas need to be protected for overall stability. 3. If the road is planned to be upgraded in the future, land width shall correspond to higher class of road, 6.2.2 Width of carriageway, shoulders and roadway for various categories of roads are given in Table 6.2. 19