I

I S A E MANUAL ON
I

I SHOT PEENING
 -9-I ? I S IOI! XK - SHOT PEENING
of
-- the SAE I r o n %---- S t e e l Technical Committee

2.1,. N a t t eon, Chnirvmn Research L a b o r a t o r i e s D i v i s i o n , GMC

E. E. Ale ~ m d re Ca t ~ q > i l l - a Tr r a c t o r Co.
J.O. Almen Hesaarch L a b o r a t o r i e s D i v i s i o n , GMC
L.L. Andrus American Wheclabrator h Eqnipment S o r p
T. Backus F u l l e r Mfp. So.
C. A. Bullman P a n p b o r ~Gorp
~
J.Y. C l a r k I n t e r n z t i o m 1 B a r v e s t w Go.
W. O. Faxon Harbri.son A b ~ a s i v eDivi d o n , Metals %is i n h p r a t i n ~Co.
Tore Branzen C h q v l e r Corp.
0. J. C a r t n e r S t e e l b l a s t Abrasives Co.
W. A. Ho fmann Warner 4 Swasey Co.
O.J. Horper R a j l r o n d 3 j v i s i on, Timken R o l l s r Bearing Co.
T. J. FTutchison Standard S t e e l S p r i n g Co.
F.3. Johnson Tirnken-netroit Axle Co.
W.L. K m n P i t t sbu r y h Crushed S t e e l Co.
HeC, Kegsnr American ? t e e 1 Foundries
H.R. K l u t h Thompson P r o d u c t s , Inc.
Y.C. Mann Wat,ertown Arsenal
E.A. Milke H a r r i s o n 1-brasive Corp.
H.3. M i l l e r Buick Motor D i v i s i o n , GMC
N.S. Mosher A l l o y Metal Abrasive Co.
H. J. Noble P r a t t 'Sc Whitney A i r c r a f t
I.M. Olsen I n d u s t r i a l M e t a l Abrasives Co.
S.S. Parsons Parsons Engineerinp Co rp.
A.E. P r o c t o r Ford Motor Co.
W. L. R. S t e e l McInerney S p r i n g & Wire Co.
R. J. S t e w a r t CZevel.tnd I4eetal Abrasj vs Co.
J.C. S t r a u b Americarl Whe e l q b r a t o r & Equipment Corp.
R. J. Thomas J a c o h A i r c r a f t Engine Cor
R. E. VanDeventer Packard Notor Car Co,
T. R. Weber Amarican Locomotive Co.
W. Lee Williarns U. S, Naval E n g i n e e r i n g E x p e r i n e n t S t a t i o q
Gunnard V i n s trom Gcneral Notors P r o c e s s Development S e c t i o n
X. 8. Y o m p W r i e h t A s r o n a u t i c a l Corp.
B.P. Z i r n r w r l i Barr,ea-Gibson-Ra~ynond Divi-sion
E.9. ZurBurg Chrjsl.er C o p .
 SHOT PEENING MANUAL SUECOlvlMITTEE

A. E. P r o c t o r , Chainran Ford Motor Co.

E,R. Alexander C a t e r p i l l a r T r a c t o r Co.
J.O. Almen Research L a b o r a t o r i e s D i v i s i o n , GMC
T.L. Backus F u l l - e r Mfp. Co.
G. F. Bush Ford Motor Co.
C. F. Double Chevrole t-Be t x ~ o i tForge D i v i s i o n , GMC
J.F. Ervin Alloy M e t a l Abrasive Co,
F. R. Fuller Y r i p h t - P a t t e r s o n A i r Force Base
W. I. Gladfelt e r P anyborn C orp.
P. E, Johnson Timken-3e t r o i t Axle Co.
W.L. Kann F i t t s b u r ~ hCrushed S t e e l CG.
H. C. Keysor American S t e e l Foundrjes
H.C. Mann Watertown Arsenal
R.L. Mattson Research L a b o r a t o r j es D i v i s i o n , GMC
H. H. M i l l e r Euick Motor D i v i s i o n , GMC
Prof. H.F. Moore University of I l l i n o i s
H.R. N e i f e r t Timken R o l l e r B e a r i n g Co.
H. J. Nobel P r a t t & Whitney A i r c r a f t
L. E. Simon Electro-Motive D i v i s i o n , GMC
W. I,.R. S t e e l e McInerney S p r i n g & Wire Co.
J.C. S t r a u b American Wheelabrator & Equipment Cory.
W.L. Williams U. S. Naval E n g i n e e r i n g E x p e r i m n t S t a t i o n
F.P. Zimmerli Barnes-Gibson-Raymond D i v i s i o n
H.H. ZurBurg C h r y s l e r Corp.
 INTHODUCTI ON

This manual on S h o t Peening i s intended t o be a p r a c t i c a l a i d t o en-

gineers, d e s i g n e r s , and men i n the shop, p o i n t i n g o u t b o t h some of t h e p o s s i -
bilities and some of t h e l i m i t a t i o n s of t h e process. I t h a s been by a
group of men of broad experience w i t h the p r o c e s s and whose l e a d e r s h i p i n t h e
f i e l d is acknowledged,

S h o t peening may be d e f i n e d a s the process of c o l d working t h e s u r f a c e

of a s t r u c t u r a l o r machine p a r t , by means of a d r i v e n stream of hard s h o t . The

.
purpose of the process i s t o improve t h e f a t i g u e p r o p e r t i e s of t h e shot-peenea
part

While a l l f a c t o r s which a f f e c t t h e improvement a r e n o t completely

understood, it i s g e n e r a l l y a t t r i b u t e d t o t h e i n t r o d u c t i o n of compressive
s t r e s s e s i n t h e s u r f a c e l a y e r and t o the s l i g h t hardening e f f e c t caused by the
peening actSon of t h e s h o t , I t i s s a i d t h a t mast f a t i g u e f a i l u r e s occur o n l y
i n t e n s i o n , s o t h e compressive s t r e s s i n t h e shot-peened o b j e c t i s i n e f f e c t a
pre-loading device, opposite i n d i r e c t i o n t o the s t r e s s a p p l i e d i n s e r v i c e .
Thus, the a c t u a l s e r v i c e s t r e s s e s a r e reduced t o a s a f e l e v e l by t h e counter-
e f f e c t of the pre-loading induced by s h o t peening.

The p r i n c i p l e of improving s t r e n g t h of metals by c o l d working undoubted-

l y was discovered e a r l y i n c i v i l i z a t i o n , a s a n c i e n t man h a r m ~ r e do u t h i s t o o l s and -
weapons, I n more r e c e n t times, t h e blacksmith hammered t h e t e n s i o n s i d e of buggy
s p r i n g s because he 'mew i t made them b e t t e r . However, it was n o t u n t i l 1927 t h a t
t h e glilnmerings i n the mind of man r e g a r d i n g t h i s process were voiced b y H e r b e r t
i n h i s paper, Work Hardening of S t e e l by Abrasionw. ( 7 ) . A t a l a t e r d a t e ,
d e f i n i t e claims were made i n a n o t h e r paper, 1fCloudburst Process f o r Hardness
T e s t i n g and Hardening",

None of t h i s information was v e r y d e f i n i t e , b u t i t was s u f f i c i e n t t o

arouse i n t e r e s t and t o s t a r t a d d i t i o n a l i n v e s t i g a t i o n s , l a r g e l y i n the s p r i n g
i n d u s t r y . These i n v e s t i g a t i o n s and t h e i r r e s u l t s were summed up i n a paper
given a t the American S o c i e t y f o r Metals 1940 Symposium on S u r f a c e Treatment of
Metals e n t i + , l e d , 1fShot B i a s t i n g and Its E f f e c t on Fatigue Life". (38). This
e ~ouraged
c the p u b l i c a t i o n of many a r t i c l e s from numerous l a b o r a t o r i e s and these
added much t o the p o o l of knowledge.

S h o t peening i s n o t the o n l y method by which t h e s e b e n e f i c i a l s u r f a c e

s t r e s s e s may be int,rocluced i n t o a p a r t , The most important of t h e o t h e r methods
a r e as f o l l o w s 2

Cold working by r o l l i n g , b y s t r e tching, by compressing,

by bending and by t w i s t i n g .

Heat t r e a t i n g , and i n p e r t i c u l a r , s u r f a c e t r e a t m e n t s by
induc ti on and flame t r e a t i n g e

Changing the chemical composition of t h e s u r f a c e l a y e r

by c a r b u r i z i n g , n i t r i d i n g , e t c ,

( 7 ) (38) Numbers r e f e r t o Ribliopraphy, Pages 42 and 44.

 S h o t peening p o s s e s s e s s e v e r a l advantages o v e r any of t h e s e methods,
such a s f l e x i b > l f t y , c o n t r o l of s t r e s s i n t e n s i t y , s a f e t y from t h e p o i n t of view
of n o t i n t r o d u c i n g unwanted o r harmful s t r e s s e s by a c c i d e n t and, i n many in-
s t a n c e s , economy.

11, DESCRIPTION OF ??REESS

The s h o t peening p r o c e s s i s c a r r i e d o u t u s u a l l y i n a c a b i n e t i n o r d e r
t o c o n f i n e the s h o t and f a c f l i t a t e i t s c o l l e c t i o n f o r re-use, a s w e l l a s t o sup-
press dust.

The work t o be peened i s i n t r o d u c e d i n t o the s h o t s t r e a m u s u a l l y by a

mechanical means, which i s s o c o n t r i v e d a s t o expose the c r i t i c a l a r e a s t o the
s h o t a c c o r d i n g t o a predetermined program.

The s h o t c o n s i s t s of hard p a r t i c l e s which a r e c l a s s i f i e d a s t o s i z e ,

and t h e u s u a l s i z e s range from 1/64 t o 3/32 i n c h e s i n diameter. Various kinds
and t y p e s o f s h o t a r e a v a i l a b l e ( s e e IT. Shot,, Page 6). S h o t may. be p r o p e l l e d
by a i r o r by a wheel, w i t h v e l o c i t i e s o f t h e o r d e r o f 200 f e e t p e r second.

The a r e a covered by the s h o t s t r e a m i s c a l l e d t h e " s h o t p a t t e r n f l . ? ~

I n t h e c a s e of t h e pneumatic type o f machine, s h o t i s d e l i v e r e d from a n o z z l e
and t h e s h o t p a t t e r n c o v e r s a c i r c u l a r a r e a a b o u t two o r t h r e e i n c h e s i n d i a -
meter, depending on nozzle s i z e and t h e d i s t a n c e t o t h e work. The s h o t p a t t e r n
from a wheel i s fan-shaped, w i t h a n i n c l u d e d a n g l e of about 40' and a width
somewhat g r e a t e r t h a n the wi-dth of t h e wheel i t s e l f . The l e n g t h and w i d t h of
the p a t t e r n depends on t h e d i s t a n c e o f the work from t h e wheel.

S h o t peening c a u s e s p l a s t i c f l o w i n t h e s u r f a c e o f t h e o b j e c t , s t r e s s i n g
the m a t e r i a l beyond i t s y i e l d s t r e n g t h , which r e s u l t s i n a r e s i d u a l contpressive
s t r e s s . The d e p t h t o which t h i s compressive s t r e s s e x t e n d s i s dependent upon
t h e p r o p e r t i e s of the m a t e r i a l , t h e c h a r a . c t e r i s t i c s o f t h e b l a s t and t h e amount
of s h o t s t r i k i n g t h e a r e a b e i n g peened, The p r o p e r t i e s of t h e b l a s t are'defined
by t h e v e l o c i t y o f the s h o t and i t s s i z e and t > ~ e . The amount of s h o t s t r i k i n g
t h e a r e a b e i n g peened i s a f u n c t i o n o f t h e q u a n t i t y of s h o t flowing, t h e s h o t
p a t t e r n , m a n i p u l a t i o n of t h e work and t h e time o f exposure t o the b l a s t .
Measurement of t h e s e f a c t o r s i s d e s c r i b e d i n VI. - PRODUCTION PROCE3URE, page 8.

111. SHOT PEENING NACHINES

S h o t peening machines may be c l a s s i f i e d i n t o two major c a t e g o r i e s ,

depending on t h e medium which p r o p e l s t h e s h o t ,

1, A i r b l a s t machines

2. c e n t r i f u g a l b l a s t machines

A t y p i c a l peening machine i s made up of t h e f o l l o w i n g major p a r t s :

S h o t P r o p e l l i n g Device: For a c c e l e r a t i n g t h e s h o t t o the d e s i r e d v e l o c i t y ,

Elevator: For r e t u r n i n g the s h o t t o t h e s e p a r a t o r a f t e r

p a s s i n g through the p r o j e c t i n g device.

+some t i m e s c a l l e d f f b l a stffo r I1spra:itf p a t t e r n

Separator t For removing broken o r undersized s h o t .

Shot Adding Device: For r e p l a c i n g broken and undersized s h o t with new shot.

-
Work Conveyor: For handling the work s o a s t o s u b j e c t it t o a d e f i n i t e
c o n t r o l l e d c y c l e under t h e b l a s t .

Cabinet; For c o n f i n i n g t h e s h o t w i t h i n the machine.

Dust C o l l e c t o r : For removing t h e d u s t r e s u l t i n g from the ' b l a s t .

1. A i r B l a s t Mac@ines

These machines may be subdivided i n t o t h r e e kinds, depending on t h e

method o f i n t r o d u c i n g the s h o t i n t o t h e a i r stream.

a, Suc tion-induc t i o n machines (Fig.1)

I n t h i s type of machine, c o m ~ r e s s e da i r i s allowed t o expand

throligh a nozzle which i s provided w i t h a p o r t o r a u x i l i a r y tube
through which t h e s h o t e n t e r s t h e nozzle, a s shown i n F i g u r e 2.
The s h o t i s drawn i n t o the a i r stream by entrainment and i s then
a c c e l e r a t e d by t h e a i r which i s t r a v e l i n g a t r e l a t i v e l y h i g h
velocity.

This i s t h e s i m p l e s t machine and i s used t o peen s m a l l p a r t s

o r small q u a n t i t i e s , o r when the r e q u i r e d i n t e n s i t y of peening i s
low. I t i s used f o r l a b o r a t o r y work and f o r o t h e r a p p l i c a t i o n s when
t h e s h o t s i z e i s changed f r e q u e n t l y ,
-.
b. Gravity-induc t i o n machf nes (Fig. 3j

I n t h i s type of machine, t h e nozzle i s i d e n t i c a l t o t h a t o f

the s u c t i o n - i n d u c t i o n type, b u t the s h o t is introduced t o the
nozzle by'means of g r a v i t y . This r e s u l t s i n b e t t e r c o n t r o l of
v e l o c i t y and f l o w r a t e .

These machines have a s l i g h t l y h i g h e r b l a s t e f f i c i e n c x than

t h e s u c t i o n - i n d u c t i o n type. They a r e used where a r e l a t i v e l y
f i x e d nozzle p o s i t i o n i s s a t i s f a c t o r y and where the vacuum i s
n o t s u f f i c i e n t t o l i f t s h o t from t h e lower s t o r a g e bin.

The i n d u c t i o n t y p e s have minimum a i r requirements.

c. D i r e c t p r e s s u r e machines (Figs. h, 5, and 6b

I n t h i s type of machine, t h e s h o t i s s t o r e d i n a p r e s s u r e
v e s s e l which i s maintained a t t h e same p r e s s u r e a s t h e a i r b l a s t .
The s h o t is f e d by g r a v i t y i n t o a mixing chamber i n the p r e s s u r e
v e s s e l , where i t i s caught i n . the a-ir b l a s t and discharged through
a nozzle.

This is t h e most e l a b o r a t e type of a i r b l a s t and has more

f l e x i b i l i t y , s i n c e g r e a t e r nozzle movements a r e possible. I t i s
used f o r peening s m a l l a r e a s , such a s f i l l e t s , a t the h i g h e r
intensities.
 EXHAUST VENTILATION
/
DOOR

SHOT RECLAIMER
AIR S U P P L Y

B L A S T GUN

ROTATIVE WORK T A B

GRAVITY HOPPER &

STORAGE BIN
,

1 1

T Y P I C A L SUCTION - INDUCTION PEENING MACHINE

FIG. I
 INDUCTION NOZZLE

FIG. 2

STORAGE

AIR S U P P L Y
-4
BLAST GUN-

1 I 1

TYPICAL GRAVITY - INDUCTION PEENING MACHINE

FIG. 3
 ,SHOT ELEVATOR

EXHAUST V E N T I L P T I O N

WORK

WORK T A B L

)C STORAGE BIN

MIXING CHAMBER
AIR S U P P L Y

T Y P I C A L DIRECT P R E S S U R E P E E N I N G MACHINE

FIG. 4

STORAGE BIN
I

BLAST NOZZLE
F I L L I N G VALVE
/
AIR S U P P L Y

?.ITSING C H A M B E R

P R E S S U R E B L A S T TANK
(INTERMITTENT FILLING)

FIG. 5
Nozzles
I
I n a l l t h r e e t y p e s of a i r b l a s t machines, t h e s h o t i s d i s c h a r g e d through
a n o z z l e which i s expendable, due t o the a b r a s i v e a c t i o n of t h e s h o t . The l i f e i s @
dependent upon t h e composition of t h e nozzle and o f t h e m a t e r i a l f l o w i n g through it.
"Long l i f e s ' n o z z l e s have added advantage of p r o v i d i n g a uniform s h o t s t r e a m be-
cause of t h e n e a r l y c o n s t a n t o r i f i c e s i z e ,
Cb'
I t i s i m p o r t a n t i n a i r machines t o provide a good p r e s s u r e r e g u l a t o r and 0
w a t e r t r a p i n the compressed a i r l i n e because any condensation which i s admitted
t h e s h o t supply t e n d s t o " f r e e z e " the s h o t i n t o a s o l i d mass, @

C e n t r i f u g a l B l a s t Machines ( ~ i g s . 7 & 8)

I n t h i s c l a s s of machines, t h e s h o t i s p r o p e l l e d by c e n t r i f u g a l force. Q
The s h o t i s g r a v i t y f e d t o the hub of a r o t a t i n g wheel, xhich has r a d i a l vanes
o r b l a d e s . By means of a c o n t r o l u n i t , t h e s h o t i s d i r e c t e c l o n t o the b l a d e s
@
of t h e wheel, whence i t i s thrown i n a fan-shaped s t r e a m by c e n t r i f u g a l f o r c e .

I n c a s e s where f l a t work i s t o b e peened, t h i s fan-shaped s t r e a m should 6)

be as c o n c e n t r a t e d a s p o s s i b l e f o r e f f i c i e n t peening. The d e s i r e d d i r e c t i o n
of t h e b l a s t i s o b t a i n e d by a n a n g u l a r a d j u s t m e n t of t h e c o n t r o l u n i t which 6
i s s t a t i o n a r y d u r i n g t h e o p e r a t i o n of t h e wheel.
41
WORK HANDLING

I n o r d e r t o o b t a i n a s uniform peening a s p o s s i k l e , v a r i o u s handling de-

4'
v i c e s have been developed t o p r e s e n t the s u r f a c e t o t h e s h o t stream.
8
S i n g l e R o k r y Table

The p r i n c i p l e of o p e r a t i o n of t h i s type of machine i n v o l v e s a t a b l e

r o t a t i n g on a v e r t i c a l a x i s i n a f i x e d p o s i t i o n a s i l l u s t r a t e d i n Fig. 9
which shows a hub b e i n g s h o t peened. The hub i s l o c a t e d on t h e c e n t e r of t h e
t a b l e s o t h a t the f i l l e t w i l l be peened uniformly.

R o t a r y Table --
S t r a i g h t Line Travel

I n t h f s t;ype of machine, a r o t a t i n g t a b l e t r a v e l s through t h e b l a s t i n

a s t r a i g h t l i n e , a s shown i n Fig. 10, The i l l u s t r a t i o n shows a s t e e r i n g
knuckle being s h o t peened. The s t r a i g h t l i n e t r a v e l p e r m i t s c o n c e n t r a t i o n
of t h e b l a s t s t r e a m on t h e c e n t e r of t h e t a b l e throughout t h e l e n g t h of the
blast.

R o t a m Table - Circular Travel

I n t h i s type of machine, t h e r o t a t i n g t a b l e t r a v e l s I n a c i r c u l a r path,
a s i l l u s t r a t e d i n Fig. 11, i n which a b e v e l g e a r i s b e i n g peened. The b l a s t
i s p o s i t i o n e d s o t h a t the d e s i r e d coverage i s o b t a i n e d on the a r e a s of t h e
p a r t t o be peened,
Anmlar Roll
T h i s device i n v o l v e s a s e r i e s of a n g u l a r l y mounted d i s h e d r o l l s t o
provide r o t a t f o n of t h e work about a h o r i z o n t a l a x i s w i t h s t r a i g h t l i n e
t r a v e l p a r a l l e l t o the a x i s of r o t a t i o n . T h i s movement i s i l l u s t r a t e d i n
F i r . 12, which shows a t o r s i o n b a r b e i n g peened.
 .SHOT ELEVATOR
J
SHOT S E P A R A T O R . /

RECLAIMER

/ EXHAUST VENTILATION
STORAGE BIN
SHOT REGULATING VALVE
CENTRIFUGAL WHEEL
CABINET
SHOT STREAM AUTOMATIC
PLENISHER
I
' \'

BROKEN SHOT
& REFUSE
I __ _-- - - d m - - -
RECEPTACLE
SHOT CONVEYOR -%)

T Y P I C A L CENTRIFUGAL WHEEL PEENING MACHINE

FIG. 8
 Il
FIG. 9
FIG. GeT
 5. -P a r a l l e l R c l l
This device c o n s i s t s of two h o r i z o n t a l and p a r a l l e l d r i v e n work r o l l s
t o provide a motion sirni;ar t o t h a t d e s c r i b e d above, b u t f o r s h o r t e r l e n g t h s .
A feed device advarces t h e work through the machine. Fig. 13 i l l u s t r a t e s
t h i s motion i n peening a c o i l s p r i n g .

6. e e l t Conveyor

I n t h j s type of machine, t h e work t r a v e l s through the machine i n a

s t r a i g h t , l i n e w t t h o u t r o t a t i o n . The motion i s i l l u s t r a t e d i n Fig. lh, which
shows l e a f s p r i n g s b e i n g peened. The work i s c a r r i e d through the b l a s t zone
on an e n d l e s s conveyor,

7. Tumbling Machine -
In t h i s d e v i c e , t h e work i s tumbled under the wheel b l a s t . This type
of machine may Se used on s m a l l p a r t s where high p r o d u c t i o n i s r e q u i r e d .

S p e c i a l C a b h e LS

Many peening a p p l i c a t i o n s w i l l r e q u i r e t h e use of a s p e c i a l peening

machine t o f i t t h e r e p i r e m e n t s of t h e p a r t i c u l a r p a r t s t o be peened, such
a s s i z e and shape o f p a r t s , p r o d u c t i o n requirements, e t c .

S h o t Handll&

The e n c l o s u r e , o r c a b i n e t , surrounding t h e s h o t peening equipment

se:ves a s a shj-eld t o p r e v e n t t h e escape of f l y i n g s h o t , wifn i t s accompanying
hazards. I t a l s o c o n f i n e s t h e d ~t swhich i's g e n e r a t e d by t h e p r o c e s s s o t h a t ,
by means of a s u ~ t a b l eoiltle t, t h e d u s t car! be removed b y a c o n v e n t i o n a l d u s t
collector.

The c a b i n e t i s a l s o provided w i t h a hopper i n which t h e s h o t i s c o l l e c t e d

a f t e r i t s t r i k e s t h e work. From t h i s hopper, t h e s h o t i s conveyed by g r a v i t y or
otherwise t o an e l e v a t o r which t r a n s p o r t s t h e s h o t t o a s e p a r a t o r f o r removal of
broken s h o t and Vf f inestv.

The s h o t f r o m t h e e l e v a t o r e n t e r s a s c r e e n which removes any l a r g e

f o r e i g n p a r t i c l e s which might be i n t h e system, The whole and broken s h o t f a l l s
through the s c r e e n and, b y means of a d i s t r i b u t i n g device,. i s d e p o s i t e d uni-
formly on an i n c l i n e d p l a t e . By means of g r a v i t y , it flows down t h e p l a t e to-
wards a s t o r a g e b i n , s m a l l e r p a r t i c l e s g r a v i t a t i n g t o the u n d e r s i d e of the mass.

A c o n t r o l l e d a i r gap i n the plate a f f e c t s t h e a c t u a l s e p a r a t i o n , a s

the s m a l l p a r t i c l e s and Uie broken s h o t a r e p u l l e d through t h e gap by a r e g u l a -
ted a i r flow, The whcle s h o t , having a g r e a t e r i n e r t i a , f a l l p a s t the a i r gap
and i n t o the s t o r a g e b i n . Pleans a r e provided f o r v a r y i n g t h e a i r gap and the
air s t r e a m v ~ l c c i t ydepending
~ on the s i z e s h o t used,

F o r 2 p e r 5 n g o p e r a t i o ? , t h e s e p a r a t o r should b e c a p a b l e of removing
broken o r u n d e r s i z e d s h o t , The degree t o wliich broken p a r t i c l e s a r e removed
v a r i e s c o n s i d e r a b l y i n p r a c t i c e , u s u a l l y , t h e s p e c i f i c c o n d i t i o n s f o r a given
p a r t a r e e s t a b l i s h e d by l a b o r a t o r y f a t i g u e t e s t i n g ,
To mairltain uniform peening c o n d i t i o n s , s h o t sliould be added con-
tinuously. EquS.pn;e n t f o r a c c or;lplishin,: t h i s i s a v a i l a b l e .
 IV, SHOT
The m a t e r i a l s used f o r peening a r e g e n e r a l l y c a s t i r o n o r s t e e l b a l l s
o r s h o r t c y l i n d e r s , and a r e known as " s h o t " . Some n o w f e r r o u s and non-metallic
m a t e r i a l s are used f o r s p s c i a l a p p l i c a t i o n s .

Cast I r o n Shot -
The c a s t i r o n s h o t i s made from cupola melted i r o n c o n t a i n i n g about,
3,5$ carbon and 1.5% s i l i c o n , This i r o n i s atomized i n t o random s i z e s and r a ; ) i & l y
cooled i n water t o produce b a l l shaped p a r t i c l e s of white c a s t i r o n , h a v i n g a
hardness of approximately Rockwell ~63-:+.The randon s i z e s a r e screened and
s e p a r a t e d i n t o t h e d i f f e r e n t " s i z e r a n g e s ( s e e SAE I-Iandbook S p e c i f i c a t i o n on Shot
Sizes) .
To reduce t h e h a r d n e s s and i n c r e a s e the r e s i s t a n c e t o f r a c t u r e i n use,
t h i s s h c t may be h e a t - t r e a t e d i n v a r i o u s wa:s t o produce h a r d n e s s e s of Rockwell
C 20 t o 57, depending on t h e producer and use, Such m a t e r i a l can be produced t o
a s p e c i f i e d hardness range of a b o u t 6 p o i n t s Roskwell.

S t e e l Shot.

S t e e l s h o t may b e e i t h e r c a s t b a l l s , o r b a l l s f o r g e d from wire, o r

s h o r t c y l i n d e r s c u t from wire.

C a s t S t e e l S h o t i s atomized i n t o random s i z e s from p l a i n carbon and a l l o y

s t e e l s of v a r y i n g carbon c o n t e n t . I t i s screened and t h e n h e a t - t r e a t e d t o
- -

v a r i o u s hardnesses, r a n g i n g from Rockwell C 20 - 60, depending on the producer

and u s e , These s h o t a r e u s u a l l y n o t a s hard a s the u n h e a t - t r e a t e d white c a s t
i r o n s h o t , b u t g e n e r a l l y have a much g r e a t e r r e s i s t a n c e t o f r a c t u r e i n use.

Cut S t e e l Wire of d i f f e r e n t hardnesses and v a r i o u s compositions i s a v a i l a b l e

,
i n c y l i n d e r s ( l e n g t h approximately t h a t of diane t e r ) which wear t o a s p h e r i c a l
shape w i t h use. They may be o b t a i n e d preLrounded, a l s o , i f d e s i r e d .

Wrought S t e e l S h o t - S t e e l wire of d i f f e r e n t c a r b m conterits may be f o r g e d

i n t o spheres, as i n b a l l b e a r i n g manufacturing, and h c a t - t r e a t e d . This p r o d u c t
i s uniform i n shape and dimensions, b u t i s of l i m i t e d use due t o i t s high c o s t .

Miscellaneous
--------.---- Shot-Types - Non-ferrous and non-metallic b a l l s , such a s cop-
per, p l a s s , and p l a s t i c and o t h e r o r g a n i c m a t t e r , have been used f o r s p e c i a l
a p p l i c a t i o n s on non-ferrous metals.

-V, EFFECT OF SHOT PEENING -

Peemng i s g e n e r a l l y applied t o i n c r e a s e r e s i s t a n c e t o f a t i g u e f a i l u r e .
F a t i g u e f a i l u r e s a r e q u i t e e a s i l y recognized and almost w i t h o u t v a r i a t i o n
emanate from a f o c a l p o i n t a t t h e s u r f a c e . These f o c a l po'kts a r e s t r e s s
r a i s e r s , such a s fi l l e t s , holes, keyways, seams, l a p s , t o o l narks, stamp marks
o r v a r i a t i o n s i n s t r - ~t cw e , When f a t i g u e f a i l u r e s a r e encountered, t h e s t r e s s
r a i s e r s should be removcd o r avo5 ded, If ;1-1k-52 l e ,

%Converted f r a i l Vickers o r e q u i v ? ' e,

 Often the e l i m i n a t i ? n of the s t r e s s r a i s e r s oy Eesign o r f a b r i c a t i o n i s
s u f f i c i e n t and makes f u r t h e r o p e r a t i o n s unnecessary. Ir, same i n s t a n c e s , where a
h i g h minimum f a t i g u e l i f e i s r e q u i r e d and t h e type of s u r f a c e s encountered w i l l
have d e f e c t s which c o u l d be removed o n l y a t g r e a t a d d i t l o x 2 e x p e r s e , 7n?~1'6
i s employed a s t h e most economical method of s e c u r i n g t h e n e c e s s a r y f a t i g u e l i f e .

A s more de t a f Zed i n f o r m a t i d n about the s h o t peening p r o w s s bec o m s

a v a i l a b l e and i s understood, more e x t e n s i v e c o n s i d e r a t i o n w i l l be g i v e n t o the
p r o c e s s i n d e s i g n c a l c u l a t ; -3n.s. This i s d r e a d : , manifested i n s p r i n g and g e a r
de s i p .

I D E A L I Z E D FATIGUE, CUROES SHOWING THE NUMBER OF

S T R E S S CYCLES T O CAUSE F A I L U R E AT VARIOUS S T R E S S E S

CYCLES (LOSARITHMICSCALE)

FIG. 15

The . e f f e c t s of s h o t peening (13) on the f a t i g u e p r o p e r t i e s of p a r t s a r e

g e n e r a l l y expressed. i n e i t h e r of two ways: i n c r e a s e i n s t r e s s f o r a g i v e n l i f e ,
o r i n c r e a s e i n l i f e a t a g i v e n r e p e t i t i v e s t r e s s . These p o i n t s a r e i l l u s t r a t e d
i n F i g u r e 15;.

The i n c r e a s e as a d e f i n i t e p r o p o r t i o n t o t h e s t r e s s range, a s shown

on t h e u s u a l f a t i g u e o r s o - c a l l e d Goodman (14) diagrams of peened and n o t peened
m a t e r i a l , i s 50% t o 1 0 0 % ~depending upon the m a t e r i a l used. Thus, i n t e s t s f o r
minimum i n c r e a s e i n l i f e i n c o i l s p r i n g s i n s e c t i o n s l e s s t h a n 3 / B f l , such v a l u e s
a s t h e f o l l o w i n g are found f o r one p a r t i c u l a r s e t of s t r e s s ranges and p a r t i c u l a r
h e a t s of s t e e l :

(13) and (14) B i b l i o g r a p h y Page 42.

 Range Un-Peened Range Peened % Increase
Carbon Spring S t e e l , SAE 1074 7.5',000 psi 115,000 psi 54%
A l l o y Spring S t e e l , SAE 615'0 70,000 psi 115,000 psi 60%
S t a i n l e s s S t e e l , Type 302 45,000 psi 90,000 psi 100%
Phosphor Bronze, SAE 81 15,000 psi 30,000 psi 100%

0x1 l a r g e r s p r i n g s e c t i o n s with m e t a l i u r g i c a l l y sounh m a t e r i a l , s i m i l a r

v a l u e s hold. I t must be r e a l i z e d t h a t even a s small an i n c r e a s e a s 10% i n the
f a t i g u e range could take a n a x l e s h a f t o r s p r i n g , which was j u s t on the b o r d e r
l i n e i n g i v i n g f a i l u r e s and make i t very s u c c e s s f u l , s o t h a t the p e r c e n t of in-
c r e a s e over t h e prevSous life might be s e v e r a l thousand percent. This f a c t should.
be k e p t i n mind when i n c r e a s e s i n l i f e a r e given. E x a c t diagrams a r e n o t a v a i l a b l e
f o r a l l m a t e r i a l s i n e i t h e r t o r s i o n o r benlling. Hence, a n i n c r e a s e i s determined
a s a n i n c r e a s e i n the p a r t l i f e . T n i s 29:7 be due t o s e v e r a l f a c t o r s o t h e r than
peening; f o r i n s t a n c e , b e t t e r l u b r i c a t i o n due t o rouphening which forms o i l pockets,
o r a n a c t u a l r a d i u s change i n a f i l l e t , b o t h p o s s i b l e under normal peening condi-
tions,

With the foregoing explanation, s e v e r a l examples of peening e f f e c t s may

be of i n t e r e s t , The r a i l w a y s p r i n g i n d u s t r y r e p o r t s i n c r e a s e s i n l i f e due t o
peening of 438% t o 11S0$. S h o t peening i n c r e a s e s the f a t i g u e l i f e of gears t o
such an e x t e n t t h a t g e a r s which, unpeenecl, f a i l e d i n 50 hours were running under
the same c o n d i t i o n s i n p e r f e c t shape a t 250 hours, o r a c l e a r i n c r e a s e of 500%.
Other t e s t s on d r i v e p i n i o n s g i v e from 40% to k14$ l i f e i n c r e a s e with peening,
S t e e r i n g knucltles show up t o 121% i n c r e a s e i n c y c l e s t o f a i l u r e a f t e r peening,
while c r a n k s h a f t s gave 100% t o 1000% i n c r e a s e i n l i f e a t the same loads. I n many
i n s t a n c e s , s a t i s f a c t o r y t r a n s m i s s i o n o r r e a r axle g e a r s a r e shot-peened and then
the l o a d s i n c r e a s e d s o t h a t t h e y can be used on h e a v i e r c a r s and equipment. These
i n c r e a s e s vary with d e s i g n from 19% t o 50%and c o n s t i t u t e a marked saving i n
m a t e r i a l and space. This i s one of the impor+ant e f f e c t s of s h o t peening which
d e s i g n e n g i n e e r s & r e j u s t beginning t o use,

VI. PRODUCTION PFLCCEDURE

Method of C ~ n t r o l( b 9 )

The c o n t r o l of a peening o p e r a t i o n i s p r i m a r i l y a matter of c o n t r o l of

t h e p r o p e r t i e s of t h e b l a s t of s h o t i n r e l a t i o n t o t h e work being peened. This
involves t h e p e r i o d i c measurement of t f i n t e n s i t y " , which m a s u r e s the p r o p e r t i e s
o f the b l a s t of s h o t and "coverage" which involves exposure.

I f a f l a t p i e c e o f s t e e l i s clamped t o a s o l i d block, and exposed t o

a bias% of s h o t , it w i l l be curved upon removal from t h e block. The c u r v a t u r e
w i l l be convex on t h e peened s i d e . The e x t e n t of t h i s c u r v a t u r e on a s t a n d a r d
sample s e r v e s a s a means o f measurement of t h e b l a s t . The degree of c u r v a t u r e
depends upon the p r o p e r t i e s of t h e b l a s t , t h e p r o p e r t i e s of t h e test s t r i p , and
t h e n a t u r e of exposure 'so the b l a s t , a s described below.

P r o p e r t i e s of t.he b l a s t are the v e l o c i t y , s i z e , shape, d e r s i t y , kind

o f m a t e r i a l , and h a r d r ~ e s so f t h e shot.

The p r o p e r t i e s of exposure t o the b l a s t a r e t h e l e n g t h of time, a n g l e

of impact and s h o t flow r a t e .

(149) F i h l i o p r a p h y Page 44.

 The p r o p e r t i e s of t \ e t e s t s t r i p depend upon the p h y s i c a l dimensions
and mechanical p r o p e r t i e s o f t h e s t r i p .

Based on t h e s e p r i n c i p l e s , t h e SAE h a s a d o p t e f l t h a f o l l o w i n g
s t a n d a r d s : T e s t s t r i p s , h o l d i n g block and gape. S p e c i f i c a t i o n s of t h e s e p a r t s ,
t h e method of use, and a s t a n d a r d d e s i g n a t i o n a r e p r e s e n t e d h e r e i n .

SPECIFICATIONS OF INTENSITY MEASURING EQUIPMENT

Tes t S t r i p s and Holding F i x t u r e s :

S t a n d a r d test s t r i p s flA" an6 1fCn a r e shown i n Figure 16, while t h e test

s t r i p h o l d e r i s shown i n F i g u r e 17. The r e l a t i o n s h i p between t e s t s t r i p ftA" and
T e s t S t r i p t T f 1 i s shown by F i g u r e 18, which shows ttAt1 and l V C f t s t r i p r e a d i n g s f o r
c ondi t i o n s of i d e n t i c a l b l a s t and exposure.

-
Gage :

The gage f o r determining the c u r v a t u r e o f t h e test s t r i p i s shown i n

F i g , 19, T h e c u r v a t u r e of t h e s t r i p i s determined by a measurement of t h e h e i g h t
o f t h e combined l o n g i t u d i n a l and t r a n s v e r s e a r c s a c r o s s s t a n d a r d chords. This
a r c h e i g h t i s o b t a i n e d b y measuring the d i s p l a c e m e n t of a c e n t r a l p o i n t on the
non-peened s u r f a c e from t h e p l a n e of f o u r b a . l l s forming t h e c o r n e r s of a
p a r t i c u l a r rectangle. ( T h i s gage i s commonly r e f e r r e d t o a s Almen No. 2 Gage.)
To use t h i s gage, t h e test s t r i p i s l o c a t e d s o t h a t t h e i n d i c a t o r s t e m b e a r s
a g a i n s t t h e non-peened s u r f a c e .

Designation
-- S t a n d a r d of I n t e n s i t y---Measurements:
-
The standard d e s i g n a t i o n of i . n t e n s i t y measurement i n c l u d e s t h e gage
r e a d i n g o r a r c h e i g h t and t h e t e s t s t r i p used. It nay b e e x p l a i n e d by t h e
following example:

T h i s example s i g n i f i e s t h a t t h e a r c h e i g h t of t h e peened t e s t s t r i p
a s r n e ~ s u r e don t h e gage i s .013" and t h e test s t r i p u s e d i s of t h e t l A f f s i z e ,
always assuming t h a t t h e measurement was made on t h e s t a n d a r d Almen No. 2 gage.

T h i s s i g n i f i e s .0061f t o .OOSrf gage r e a d i n g on W w s i z e t e s t s t r i p

measured w i t h t h e same gage. T h i s example i s t y p i c a l o f t h e method used f o r
s p e c i f y i n g a.n a r c h e i g h t t o l e r a n c e f o r a n a p p l i c a t i o n . A s shown i n both of the
examples, t h e gage o r a r c h e i g h t r e a d i n g i s g i v e n f i r s t and i s followed by t h e
t e s t s t r i p designation,

Recome:~ded P r a c t i c e :

The test S t r i p A i s used f o r a r c h e i g h t s up t o .02h A, and, f o r

g r e a t e r d e g r e e s of peening, t h e C T e s t S t r i p is used.
TEST STRIP A TEST STRIP C

A n a l y s i s of S t o c k - S A E 1070
Cold R o l l e d S p r i n g S t e e l
S q u a r e E d g e N u m b e r One (on 3" e d g e s )
F i n i s h - Blue T e m p e r ( o r B r i g h t )
Uniformly hardened and tempered to 44-50 R C
F l a t n e s s - +_. 0015" a r c height a s m e a s u r e d on a s t a n d a r d A l m e n # 2 gage

TEST S T R I P SPECIFICATIONS

F I G . 16
 HOLE CENTERS
I
O-Ig2 REAM
, 0.194

FOUR NO. 10-32 OR NO. 10-24 ROUND-HEAD

SCREWS WITH HEX. NUTS

ASSEMBLED TEST STRIP AND HOLDER

F I G . 17
 0.00 4 0.00 8
INTENSITY, C

CORF.II:LP T I O N OF 'I A'' h%n "C" STHTFS AS il;!:'XCKETt

C i\: AD: 'LLIQ!\J #2 AI; E

F I G . 18
 /---- DIAL INDICATOR, MAX VALUE
OF GRADUATION 0.001,
COUNTERCLOCKWISE DIAL,
BACK ADJUSTABLE BRACKET,
LOW FRICTION JEWELED

EXTE NSlON POINT

CONTACT SURFACE
O F A L L BALLS TO
BE I N ONE P L A N E
f 0.002

5
-
64
MIN

V~
4
DIA GUIDES

FOUR $ HARDENED STEEL BALLS

F I G . 1.9
 - 21 -
-
PETHOD OF US& OF TBJTENSITY PEASURING EQUIPMENT
KFLTIiOO NO. 1 - Procedure:
-- -----A.

The g e n e r a l procedure may be o u t l i n e d a s f o l l o w s :

F a s t e n line S t r i p A ( o r C ) t i g h t l y and c e n t r a l l y t o the T e s t S t r i p Holder.

Expose the s u r f a c e "XtP, F i g o 17, of t h e s t r i p t o the b l a s t t o be

measured. Record the time of exposure, o r i t s e q u i v a l e n t .

Remove %he s t r i p from t h e h o l d e r and measure t h e a r c h e i g h t on t h e gage.

The z e r o p o s i t i o n of t h e gage must be f r e q u e n t l y checked and, i f
necessary, adjusted,

Using d i f f e r e n t exposure times, r e p e a t a, b, and c s u f f i c i e n t l y t o

d e t e r n i n e a c u r v e s i m i l a r t o F i g . 20,

The gage r e a d i n g corresponding w i t h the p o i n t vfA" where the curve

."L'J+tens o u t i s g e n e r a l l y t a k e n a s the i n t e n s i t y measurement of t h e
b l a s t of t h a t p a r t i c u l a r peening, I n some c a s e s , t h i s p o i n t i s
d i f f i c u l t t o p i c k out, and r e q u i r e s some judgment.

Production- ----
---- Procedure
Set-Up ---- - I n-t e n s i-t 2 Measurement:
----A

The procedure t o be used i n making a product,ion s e t-up, i n which a

s e t t i n g of t h e mach.ine i s t o b e determined. f o r an i n t e n s i t y found t o g i v e
n e c e s s a r y fat5Tgue c h a r a c t e r i s t i c s w i t h a d e f i n i t e s i z e and kind of shot, may be
d e s c r i b e d 2,s f o l l o w s :

Provide a f i x k r e t o s u p p o r t the t e s t s t r i p i n a manner t o s i m u l a t e

t h e most, c r i t i c a l s u r f a c e of t h e p a r t t o be peened. I n c a s e s where
more t h a n one c r i t i c a l s u r f a c e i s t o be peened, t h e f i x t u r e should
p r o v i d e f o r t h e mounting of t h e r e q u i r e d a d d i t i o n a l t e s t s t r i p s .

With a n e s t i m a t e d s e t t i n g of t h e machine ( s h o t f l o w r a t e , s h o t
v e l o c i t y and type of s h o t ) , a s e r i e s of t e s t s t r i p s should be exposed
t o the ' b l a s t of' s h o t , each f o r a d i f f e r e n t exposure time, s o t h a t a
curve, s u z h a s s h o r n by Fig. 20, may be e s t a b l i s h e d .

If the i n t e n s i t y measurement o b t a j n e d from t h e curve does n o t f a l l

w i t h i n t h e d e s i r e d limit, machine s e t t i n g s must be changed, If a
higher arc height is desired, e i t h e r higher s h o t velocity or l a r g e r
s h o t i s necessar), assuming a g i v e n type of s h o t . I f lower a r c
h e i g h t i s d e s i r e d , a lower s h o t v e l o c i t y o r s m a l l e r s h o t i s needed.
These v e l o c i t y 2hanges may be made by chanping wheel speed o r a i r
p r e s s u r e . I n c e r t a i n cases, an a d j u s t m e n t may be made i n t h e d i r e c t i o n
of tlie s h o t stream, b u t the most e f f i c i e n t peening i s obtained w i t h
the d i r e c t i o n of t h e main part, of the b l a s t strcan; noi-mal t o the
c r i t i c a l s e c t l o n of the p a r t b e i n g peened.

After new s e ttrfngs a r e made, a r c h e i g h t s a.re a g a i n determined a s

d e s c r i b e d i n "b" above.
 e, Suppose, with the f i r s t t r i a l , t h e curve B of Fig. 21 was obtained
and the d e s i r e d a r c h e i g h t is a s i n d i c a t e d by the h o r i z o n t a l broken
l i n e . The s h o t v e l o c i t y o r s h o t s i z e is, accordingly, t o o g r e a t
and one or both must be reduced. Suppose the second t r i a l r e s u l t e d
i n the curve C , Here the s h o t velocrity o r s h o t s i z e i s t o o small.
Perhaps the t h i r d t r i a l would r e s u l t i n curve D, which i s t h e c o r r e c t
one f o r t h e r e q u i r e d i n t e n s i t y .

f. When the machine s e t t i n g s a r e found t h a t y i e l d t h e d e s i r e d i n t e n s i t y ,

t h e time of exposure of the p a r t i s a l s o indicated. For example, on
curve D, Fig, 21, t h e time of exposure T, corresponding with p o i n t Q
on the curve, i s t h a t which would o r d i n a r i l y be used.

g. Most important of a l l , run a f a t i g u e t e s t on the p a r t under con-

s i d e r a t i o n . The a r c h e i g h t i s u s e f u l t o keep a machine a t a known
o p e r a t i o n l e v e l , and may not be i n d i c a t i v e of f a t i g u e l i f e . It
may be necessary t o r e s e t t h e machine u n t i l s a t i s f a c t o r y f a t i g u e
l i f e i s obtained.

METHOD NO. 2 - Procedure:

The g e n e r a l procedure may be o u t l i n e d a s follows :

a, F a s t e n the s t r i p ?!Au ( o r V " ) t i g h t l y and c e n t r a l l y t o the test s t r i p

holder.

be Expose t h e s u r f a c e VW, Fig. 17, o f t h e test s t r i p t o the b l a s t t o

be measured. Record time o f exposure o r equivalent.

c. Remove the s t r i p from the h o l d e r and measure the a r c h e i g h t on the

gage. The zero p o s i t i o n of t h e gage must be f r e i u e n t l y checked and,
i f necessary, a d j u s t e d .

Cove rage

The degree of coverage can be determined a s follows:

a, P o l i s h t h e s t r i p s 19AU ( o r "C") t o o b t a i n a r e f l e c t i n g s u r f a c e by
means of m e t a l l u r g i c a l p o l i s h i n g c l o t h s , o r equivalent.

b. F a s t e n t o t h e t e s t s t r i p holder.

c. Expose t h e p o l i s h e d s u r f a c e t o the b l a s t under conditions i d e n t i c a l

t o c h a t used i n d-etermining the a r c h e i g h t of Almen Gage reading.

d. Remove t h e s t r i p from t h e holder and place it i n the f i e l d of a metal-

l u r g i c a l camera.

e. Using a pfece o f t r a n s p a r e n t paper a s ground g l a s s , and with a

magnification of approximately 50 diameters, t r a c e the indented a r e a s
with a s h a r p p e n c i l . The indented a r e a s can be i d e n t i f i e d by t h e
c o n t r a s t of t h e p o l i s h e d s u r f a c e and the i n c l i n e d s u r f a c e s of t h e
indentations.
0 T
T I M E OF EXPOSURE O R Q U A N T I T Y OF SHOT

INTENSITY DETERMINATION CURVES F CR LIKE HARDNESS

 f. Measure with a planimeter the a r e a of a l l of the indentations enclosed
by a c i r c l e of known diameter. The r a t i o of t h e indented a r e a s t o the
t o t a l area i s the percentage coverage.

H e l a t i o n s h i ~of Coverage t o E X D O S UTime:

~~

There i s a d e f i n i t e and q u a n t i t a t i v e r e l a t i o n s h i p between coverage and

exposure time. This r e l a t i o n s h i p mag be expressed a s follows:

C2 = % Coverage (Decimal) a f t e r , n cycles.

C 1 = $ Coverage (Decimal) a f t e r 1 cycle.

n = Number of cycles.

A s t h i s expression i n d i c a t e s , coverage approaches 100% a s a l i m i t . I t

i s d i f f i c u l t t o o'bfain accurate measurements of coverage above 98%, b u t a
measurement a t a lower degree of coverage w i l l s e r v e a s a means of determining
the exposure time o r e q u i v a l e n t r e q u i r e d t a o b t a i n any d e s i r e d coverage. Since
coverage approaches 100% a s a l i m i t , and s i n c e a c t u a l measurement can be made up
t o and including 98%, 96% i s a r b i t r a r i l y chosen t o r e p r e s e n t f u l l coverage.
Beyond t h i s value, t h e coverage i s expressed a's a m u l t i p l e of t h e exposure time
required t o produce 96%. For example, 1.5 coverage r e p r e s e n t s a condition i n
which the specimen has been exposed t o the b l a s t 1.5 times t h e exposure required
t o o b t a i n 98% coverage. A c h a r t p l o t t e d t o a convenient exposure time s c a l e i s
shown i n Fig. 22. Due t o a d i f f e r e n c e i n shape o r hardness, it i s p o s s i b l e
t h a t the coverage of a t e s t s t r i p w i l l n o t be the same a s t h e coverage of the
actual part.

Production Set-IJp Procedure - B l a s t Measurement:

- ----
The procedure t o be used i n making a prouuction set-up i n which a
s e t t i n g of t h e machice i s t o be determined f o r an a r c h e i g h t found t o give
necessary f a t i g u e c h a r a c t e r i s t i c s with a d e f i n i t e s i z e and kind of s h o t may be
described a s follows s

a. Provide a f i x t u r e t o support the test s t r i p i n a manner t o simulate

the most c r i t i c a l s u r f a c e of t h e p a r t t o be peened. I n cases where
more than one c r i t i c a l s u r f a c e i s t o be peened, t h e f i x t u r e should
provide f o r t h e mounting of t h e r e q u i r e d a d d i t i o n a l t e s t s t r i p s .

b. With an e s t i m a t e d s e t t i n g of t h e machine ( s h o t flow r a t e , s h o t

v e l o c i t y and type of s h o t ) , under which a low degree of coverage
i s expected, a polished s t r i p should be exposed t o the b l a s t of
s h o t f o r a d e f i n i t e exposure time o r i t s e q u i v a l e n t .

c. The s t r i p i s t h e n removed from the block and t h e coverage measured.

d. From t h i s measurement of coverage, the r e l u i r e d exposure time i s

c a l c u l a t e d t o produce the d e s i r e d coverage.

e. A r e g u l a r t e s t s t r i p ( n o t polished) i s t h e n exposed t o the b l a s t

f o r a time i n d i c a t e d by the coverage c a l c u l a t i o n .
 EXAMPLE :

L E T C I = 43 O/o (ONE CYCLE)

TI = 2
FOR 3 CYCLES,
T2= 6
C2 = 82 O/o

FACTOR O F EXPOSURE T I M E , T

FIG. 2 2
 f, I f under these conditions t h e b l a s t measurement thus obtained does
not f a l l within the d e s i r e d l i m i t s , machine s e t t i n g s must be changed.
I f a higher a r c h e i g h t i s desired, e i t h e r h i g h e r s h o t v e l o c i t y o r
l a r g e r s h o t i s necessary, assuming a given type of shot. I f a lower
a r c h e i g h t is d e s i r e d , a lower s h o t v e l o c i t y or smaller s h o t i s
needed. These v e l o c i t y changes may be made by clianging wheel speed
o r a i r pressure, I n c e r t a i n cases, an adjustment may be made i n the
d i r e c t i o n of t h e s h o t stream, b u t the most e f f i c i e n t peening i s
obtained with the d i r e c t i o n of t h e main p a r t of the b l a s t stream
normal t o the c r i t i c a l s e c t i o n of t h e p a r t being peened.

go Suppose, f o r example, the d e s i r e d conditions a r e .010 A and 98%

coverage, Suppose f u r t h e r t h a t t h e coverage as measured i n t h e f i r s t
t r l a l was 76%, Referring t o the c h a r t of Fig. 22, t h e exposure time
used i n t h i s t e s t i s e q u i v a l e n t t o 5 W i t s , Ninety-eight p e r c e n t
would be obtained a t 1 4 u n i t s . Therefore, t h e exposure time must be
increased i n the r a t i o of f o u r t e e n over f i v e , o r 2.8 times the ex-
posure used I n the f i r s t t r i a l , This i s t h e exposure time t o be
used i n d e t e r r z n i n g the i n t e n s i t y .

h. I f the a r c h e i g h t does n o t f a l l w i t h i n the d e s i r e d limits, t h e above

process i s repeated with b l a s t conditions changed as described i n ( f )
above.

--
SURFACE REPLICA METHOD:

A f t e r a p a r t has been shot peened, a t r a n s p a r e n t r e p l i c a of the

s u r f a c e can be r e a d i l y macie. This r e p l i c a can then be compared with o t h e r
r e p l i c a s , having various degrees of coverage, by p r o j e c t i o n on a screen.
Acceptable and unacceptable standards can be e s t a b l i s h e d f o r t h e p a r t i c u l a r
operation.

VALENTINX'S METHOD FCR DETERMINING THE EFFECT OF PEENING : (47)

When p a r t s t o be peened a r e of varying cross-section o r contour, as
f o r example a rocker arm, i t i s d i f f i c u l t t o s t u d y the peening i n t e n s i t y d i s -
t r i b u t i o n over the complex s u r f a c e ,

An i n g e n i w s method of determining the e f f e c t of peening in such cases

i s described i n d e t a i l by Valentine i n Trans. ASM Vol. ho9 1.948~p. 420-434

WHEEL SHOT PATTERN:

use' t h,:
When se t t i n g up a new machine and ~ e r i o d i c a 1 l . yduring
wheel s h o t p a t t e r n shouid be checked,

(47) Bibliography Page 44.

 This is done by placing a s u i t a b l e piece of s h e e t s t e e l a t t h e same
h e i g h t and i n the same p o s i t i o n a s the work t o be peened and exposing t o the
s h o t b l a s t f o r a few seconds. Remove and examine the sheet. I f the l o n g i t u d i n a l
c e n t e r l i n e of the s h o t p a t t e r n , as shown on the s h e e t s t e e l , i s not i n the c e n t e r
of the work, s h i f t the work l o c a t i o n o r check wheel alignment. This l o c a t i o n of
t h e p a t t e r n along t h e s h e e t may be adjusted a t the wheel by loosening and turning
s l i g h t l y the c o n t r o l cage o r guard d e f l e c t o r .

An a d d i t i o n a l check f o r wheel s h o t p a t t e r n makes use of a s e r i e s of

Almen s t r i p s and holders. These holders can be mounted on a b a r of s t e e l a t
r e g u l a r i n t e r v a l s , The e n t i r e assembly of mounted holders and s t r i p s i s placed
under the wheel i n a manner s i m i l a r t o t h a t f o r the s h e e t s t e e l described above.
The conveyors o r t a b l e s i n the machine a r e kept s t a t i ~ n a r yand the s t r i p s a r e
exposed t o the b l a s t f o r a s h o r t period of time ( a few seconds has been found t o
be s a t i s f a c t o r y ) . The r e s u l t i n g arc heights a r e examined and. t h e e f f e c t i v e
peening a r e a can be determined. This method i s u s e f u l i n determining the loca-
t i o n of t h e !!hot spot" i n the machine. Fig, 23 shows schematically how t h e
assembly of Almen s t r i p s and holders i s used,

STABILIZATION

Peening s h o t , whether i t be white iron, malleable i r o n , s t e e l o r

o t h e r material, i s s u b j e c t t o f a i l u r e i n use j u s t a s t h e same m a t e r i a l s a r e
s u b j e c t t o f a t i g u e when f a b r i c a t e d i n t o s t r u c t u r a l members.

Each i n d i v i d u a l s h o t has a s t r e s s placed upon it a t each impact which

w i l l vary i n magnitude with the mass and the v e l o c i t y of the s h o t and the hardness
of t h e work being peened. Under repeated impact, the s h o t w i l l f a i l .

Shot should be added t o a peening machine uniformly t o r e p l a c e p a r t i c l e s

r e j e c t e d by the s e p a r a t o r o r d u s t c o l l e c t o r and o t h e r l o s s e s i n o r d e r t o maintain
a consistent size distrfbution.

MASKING

I t i s necessary i n some i n s t a n c e s t o r e s t r i c t the a r e a t o be exposed

t o the peening b l a s t . This i s e s p e c i a l l y t r u e where an a r e a t o be peened i s
' d i r e c t l y a d j a c e c t t o a ground bearing o r a threaded s e c t i o n , and the s e c t i o n
r e c e i v e s no f u r t h e r machining operations subsequent t o s h o t peening.

Masking can be done i n a number of d i f f e r e n t ways, depending upon

the economic c o n s i d e r a t i o n s involved i n t h e production s e t-up,

Masking tape, rubber tape (of t h e e l e c t r i c i a n ' s type) moulded rubber

masks, s t e e l p r o t e c t o r s , and combinations of two o r more of these have been
s u c c e s s f u l l y used.

SUPPORTING FIXTURES

I n designing f i x t u r e s f o r the support of p a r t s which a r e t o be s h o t

peened, t h e primary c o n s i d e r a t i o n i s t o p o s i t i o n t h e p a r t i n such a way t h a t
t h e s h o t stream s t r i k e s t h e a r e a t o be peened s o as t o produc-6 L1-li c r ; I - S ~

results.
 1
/
{ P I
, U l v i E N STRIP

STRIP HOLDER

METHOD O F MEASURING WHEEL SPRAY PATTERN

FIG. 23
 I n s o f a r as p o s s i b l e , the s h o t stream should s t r i k e the p a r t i n a plane
perpendicular t o t h a t of the peened area. Where l a r g e a r e a s o r e n t i r e p a r t s a r e
t o be peened, it i s necessary t o r o t a t e , impart a r e c i p r o c a t i n g movement, o r i n
some i n s t a n c e s use a combination of t h e two i n o r d e r t o o b t a i n f u l l exposure t o
the s h o t stream.

Every p a r t t o be shot-peened p r e s e n t s a d i f f e r e n t problem i n handling

during the s h o t peening operation and the s o l u t i o n of t h e problem w i l l depend
upon t h e equipment a v a i l a b l e and t h e economics of t h e p a r t i c u l a r a p p l i c a t i o n .

VII. TKEORY OF STmNGTHENING METAU BY SHOT PEENING

Although the a r t of s h o t peening i s w e l l developed and is i n s u c c e s s f u l

d a i l y use, t h e science i s j u s t beginning t o be understood and the theory s t i l l
r e p r e s e n t s a c o n t r o v e r s i a l f i e l d , Thfs i s due t o the complexity of the process
which r e > l u i r e s s t i l l f u r t h e r study and research. The reader i s urged t o c o n s u l t
the following r e f e r e n c e s o u t l i n e d i n the Bibliography; ( 5 )(6) ( 3 6 )( 3 8 )(46)( h ? )
(51)(52) ( 5 3 ) . However, t h e ~rariouc;a u t h o r i t i e s a r e i n s u b s t a n t i a l agreement on
c e r t a i n phases of the theory and these are presented f o r an a i d i n understanding
t h e process.

A s p r e v i o u s l y explabned, t h e process c o n s i s t s of throwi ng numerous

p e l l e t s of s h o t a g a i n s t the work t o be peened w i t h considerable v e l o c i t y . Each
s h o t which h i t s the work a c t s a s a t i n y peen hammer whose i n t e n s i t y is a function
of i t s k i n e t i c energy and the angle a t which i t h i t s the work, Assuming the
angle of incidence t o be such as t o u t i l i z e a p o r t i o n of t h e energy t o do work,
each shot s t r e t c h e s the slurface of t h e o b j e c t r a d i a l l y , a s shown i n Figure 24.

FIG. 2 4

This i s demonstrated r e a d i l y by examining t h e s u r f a c e of the work piece, which

w i l l be found t o be coveped with numerous shallow dents. The dents prove t h a t
the s h o t has caused a p l a s t i c f l o w of t h e s u r f a c e metal. The depth of c o l d
working extends from a few thousandths of an i n c h f o r s t e e l , t o a s much as
1/16" f o r some m a t e r i a l s .
 A t f i r s t glance, i t might seem t h a t tne denting might cause a n a c t u a l
decrease i n the s t r e n g t h of the p a r t by a c t i n g as stress r a i s e r s . However,
they a r e very shallow and have a smooth s p h e r i c a l s u r f a c e with a r a d i u s con-
s i d e r a b l y l a r g e r than i t s depth, The s t r e s s - r a i s i n g e f f e c t of a notch i n c r e a s e s
with i t s .depth, b u t decreases with its radius, s o dents made i n peening, with
t h e i r small depth and l a r g e r a d i u s , would cause only s l i g h t s t r e s s concentra-
tion. However, it has been shown by R, R, Moore ( 5 0 ) and o t h e r i n v e s t i g a t o r s
t h a t s t ~ e s s - r a i s e r sspaced c l o s e t o g e t h e r are much l e s s dangerous than i s a
s o l i t a r y s t r e s s r a i s e r . When c l o s e l y spaced, t h e y a c t a s i f they share the
i n t e n s i f i e d s t r e s s among themselves, i n s t e a d of leaving t h e whole i n t e n s i f i c a -
t i o n t o be c a r r i e d by a s i n g l e s t r e s s r a i s e r .

I f the work piece i s a t h i n s h e e t of s t e e l , approximately 1/16 inch

t h i c k , i t w i l l be found t o curve i n the d l r e c t i o n shown i n Figure 2 5 a f t e r

PEENED S URFACE
I

BEFOm PEENING AFTER PEENING

FIG. 2 5

s h o t peening (!k9). This demonstrates t h a t i n t e r n a l f o r c e s have been introduced

i n t h e work piece by t h e process, If the s h o t peened s u r f a c e i s c a r e f u l l y r e -
moved, the, s t r i p w i l l r e t u r n t o i t s o r i g i n a l f l a t c o n d i t i o n and t h i s i n t u r n
demonstrates t h a t the i n t , e r n a l f o r c e s causing the c u r v a t ~ ~ rwere e confined t o
the t h i n s u r f a c e l a y e r ,

To bend t h e s t r i p i n t h e d i r e c t i o n i n d i c a t e d , t h e f o r c e i n t h e s h o t
peened l a y e r must be compressive. A s previously noted, the a c t i o n of t h e s h o t
i s t o s t r a i n t h e s u r f a c e l a y e r beyond i t s y i e l d p o i n t and t h e metal below t n a t
i s i n i t s normal o r e l a s t i c condition. The s t r a i n e d s u r f a c e l a y e r wants t o
occupy a g r e a t e r length, b u t i t Is opposed by t h e e l a s t i c metal below i t and
hence the curvature i n t h i n s t r i p s , I n the e iuilibriurn which r e s u l t s , t h e
s u r f a c e l a y e r is i n r e s i d u a l compression while the i n n e r l a y e r s a r e i n r e s i d u a l
tension. The maximum r e s i d u a l t e n s i l e s t r e s s is l e s s than the maximum r e s i d u a l
compressive s t r e s s , except f o r t h i n pieces.

There i s a wealth of evidence t h a t the compressive s t r e s s i s one of

t h e most important f a c t o r s , i f not t h e most important f a c t o r involved i n the
s u r p r i s i n g increase i n f a t i g u e s t r e n g t h of s h o t peened m a t e r i a l .

( S O ) (jL9) Bibiiopraphy Pages bS and 44.

 DISTRIBUTION O F STRESS IN A SHOT
PEENED BEAM WITH NO EXTERNAL LOAD
PEENED SURFACE 7
TENSION 0 COMPRESSION
b I

_r

FIG. 2 6

r = -
RESULTANT DISTRIBUTION O F STRESS IN A
SHOT P E E N E D BEAM WITH EXTERNAL LOAD A P P L I E D .

t
SOLID LINE IS THE RESULTANT
TENSION B

I
FIG. 2 7
 The cold working of t h e surface l a y e r a l s o causes s o m s l i g h t i n c r e a s e
i n hardness. However, i n t h e majority of metals used i n h i g h l y s t r e s s e d machine
members, t h e increase i n hardness does n o t appear t o be s u f f i c i e n t t o account f o r
t h e marked increase i n f a t i g u e s t r e n g t h r e s u l t i n g from s h o t peening. F o r
example, i n s p r t n g s t e e l , t h e hardness of the surface l a y e r may be increased a s
much a s 3 p o i n t s on the Rockwell C s c a l e . I n the l i g h t of many f a t i g u e i n v e s t i g a -
t i o n s , which have shown an i n c r e a s e of a s much as 100% i n the endurance l i m i t
s t r e s s by v i r t u e of s h o t peening, the moderate increase i n hardness does n o t ap-
pear t o be s u f f f c i e n t t o e x p l a j n the increased endurance l i m i t .

I n support of t h e theory t h a t the increased f a t i g u e s t r e n g t h of s h o t

peened p a r t s i s due l a r g e l y t o r e s i d u a l compressive s t r e s s on t h e s u r f a c e , t e s t s
r e s u l t s haGe shown an a.ppreciable increase i n f a t i g u e s t r e n g t h even i n c a s e s
where the coverage i s very sparse, For example, an i n c r e a s e of almost 300% i n
f a t i g u e l i f e has been o b t a i n e d peening l a b o r a t o r y specimens i n such a way t h a t
only 30% of the surface was indented by the shot. This means 70% of the area
exposed t o the b l a s t had n o t received any impact and would be subjected t o l i t t l e ,
i f any, c o l d work. On the o t h e r hand, s i n c e the surface m e t a l has been expanded
by v i r t u e of t.he impact of t h e s h o t , i t would be expected t h a t r e s i d u a l compres-
s i v e s t r e s s e s e x i s t even i n the p o r t i o n s of t h e surface which a r e between the
indented regions.

F u r t h e r e d d e n c e of t h e influence, of r e s i d u a l compressive s t r e s s l i e s
i n t h e f a c t t h a t f u l l y hardened s t e e l p a r t s (60 Rockwell C and harder) have
shown an increase i n f a t i g u e s t r e n g t h on t h e same order of magnitude as p a r t s
which a r e r e l a t f v e l y s o f t . I n such cases, t h e i n c r e a s e i n hardness due t o cold
working may be considered n e g l i g i b l e i n r e l a t i o n t o the i n c r e a s e i n f a t i g u e
strength,

Fatigue f r a c t u r e s commonly s t a r t 1 % a region of high t e n s i l e s t r e s s i n a

d i r e c t i o n a t r i g h t angles t o it, or i n a region of high s h e a r i n g s t r e s s i n a
d i r e c t i o n p a r a l l e l t o t h e p r i n c i p a l shearing s t r e s s . I n the l a t + b r case, a f t e r
following t h e d i r e c t i o n o f t h e p r i n c i p a l shearing s t r e s s f o r a s h o r t d i s t a n c e ,
t h e spreading f r a c t u r e u s u a l l y changes d i r e c t i o n u n t i l i t s course i s a t r i g h t
angles t o t h e p r i n c i p a l t e n s i l e s t r e s s .

The r e s i d u a l compressive s t r e s s i n the peened s u r f a c e l a y e r i n c r e a s e s

t h e r e s i s t a n c e t o t h e s t a r t and t o the spreading of a f a t i g u e crack i n a t l e a s t
two ways: 1 ) It opposes t e n s i l e s t r e s s e s s e t up i n t h a t l a y e r by e x t e r n a l
f o r c e s and moments, and 2) i t i n h i b i t s the s l i p p i n g of t h i n l a y e r s of the m t a l
l y i n g approximately i n t h e d i r e c t i o n of t h e maximum s h e a r i n g s t r e s s . Greater
f o r c e i s required t o s t a r t and t o spread s l i p p i n g of t h i n l a y e r s of metal over
each o t h e r i n a region under compressive s t r e s s than i n a r e g i o n under t e n s i l e
s t r e s s , The compressive s t r e s s causes what may be c a l l e d a n i n t e r n a l f r i c - t i o n
i n the me t a l e

Figure 26 shows q u a l i t a t i v e l y t h e d i s t r i b u t i o n of s t r e s s i n a beam

which has been shot-peened on t h e upper s u r f a c e with no e x t e r n a l load applied.
S i n c e the beam i s i n e q u i l i b r i u m with no e x t e r n a l f o r c e s , t h e a r e a under the
s t r e s s d i s t r i b u t i o n curve i n the regions of compressive stress must be equal
to t h e corresponding a r e a under t h e curve i n t h e region of t e n s i l e s t r e s s .
F u r t h e r , t h e sum of t h e moments of t h e s e ayeas must be equal t o zero.

F i ~ u r e2 7 i l l u s t r a t e s t h e same beam a s i n Figure 26, b u t w i t h an ex-

t e r n a l bending moment a p p l i e d , a f t e r shot, peening. The r e s u l t a n t s t r e s s a t any
depth w i l l be e q u a l t o t h e a l g e b r a i c sum of the r e s i d u a l s t r e s s and the s t r e s s
due t o t h e ap&ied load a t t h a t depth. The r e s u l t a n t curve of t h e s t r e s s d i s -
t r i b u t i o n i s shown as a s o l i d l i n e and t h e i n d i v i d u a l components a r e shown a s
dotted lines.

Note t h a t t h e r e s u l t a n t s t r e s s on t h e peened s u r f a c e , OH, which i s

s u b j e c t e d t o t e n s i l e s t r e s s by t h e e x t e p a l load i s m a t e r i a l l y reduced a s com-
pared t o the s t r e s s OE i n Figure 28, which i s a loaded beam with no r e s i d u a l
stresses.

DISTRIBUTION OF STRESS I N A BEAM

WITH MTERbJAL BENDING LOAD ONLY.

I
FIG. 28

The i n t e n s i t y of peening which is most e f f e c t i v e i n i n c r e a s i n g the l i f e

of machine p a r t s has been found t o be influenced by t h e thickness o r cross-
s e c t i o n of t h e machine p a r t s s u b j e c t t o f a t i g u e f a i l u r e . The i n t e n s i t y of peen-
i n g depends upon t h e v e l o c i t y of the shot, t h e hardness of t h e shot, the angle of
impact and the s i z e of t h e i n d i v i d u a l p a r t i c l e , a l l of which may be r e f e r r e d t o
as 'the p o t e n t i a l i n t e n s i t y of the b l a s t , The degree of peening i s dependent
a l s o upon the time of exposure t o the b l a s t and t o t h e number of p e l l e t s s t r i k i n g
the work p e r u n i t a r e a .

I t has been shown experimentally t h a t t h e e f f e c t i v e p a r t of the b l a s t

i n peening i s t h a t p o r t i o n which s t r i k e s the work a t the maximum i n t e n s i t y ,
t h a t is, t h e l a r g e s t , h a r d e s t p e l l e t s s t r i k i n g the p a r t a t the g r e a t e s t v e l o c i t y
and a t an angle of impact n e a r e s t 90'- The l i m i t s w i t h i n which the maximum i s
e f f e c t i v e have n o t y e t been defined c l e a r l y , b u t i t appears t h a t any p e l l e t
which s t r i k e s the work a t an i n t e n s i t y of 20% l e s s t h a n the maximum is i n e f f e c t i v e .

X-RAY DIFFRACTION OF SURFACE STRESSES

INDUCED BY SHOT PEENING
P r e s e n t day s t u d i e s i n d i c a t e t h a t X-ray d i f f r a c t i o n may be success-
f u l l y employed i n r e s i d u a l s u r f a c e s t r e s s measurements. D i r e c t determinations
of surface s t r e s s e s a r e p o s s i b l e and t h e r e s u l t s can be c o r r e l a t e d with a c t u a l
performance t e s t s likewise, b a s i c r e s e a r c h of a q u a n t i t a t i v e nature on the
v a r i a b l e s of the s h o t peening process a r e p o s s i b l e and y i e l d much valuable
information.
 Results i n d i c a t e t h a t the o u t e r s k i n develops a s a t u r a t i o n value of
c ~mnpressives t r e s s v e r y e a r l y i n the peening cycle. Increased exposure r e s u l t s
p r i n c i p a l l y i n an i n c r e a s e of compressive s t r e s s j u s t below t h e s u r f a c e ( i n the
magnitude of 0.001 inches) and a deepening of the compressive layer. Medium
c y c l e s of peening induce a compressive l a y e r averaging about 0.000 inch deep.
For example, the s u r f a c e s k i n seems t o reach a s a t u r a t i o n value of approximate-
l y 80,000 t o 90,000 p s i compression f o r a hardness of Rockwell ~ 4 5 and only
i n c r e a s e s s l i g h t l y with prolonged peening. The peak s t r e s s ' below t h e s u r f ace
reaches a m a x i m cf approximately 50% g r e a t e r t h a n the s u r f a c e l a y e r s . F u r t h e r
peening seems only t o broaden o r d i f f u s e t h e maximum; and over-peening may be
r e l a t e d t o the movement of t h i s peak value towards t h e c e n t e r and a d i f f u s i o n
of the s t r e s s d i s t r i b u t i o n .

THE EFFECT OF HEAT ON THE ENDURANCE LIMIT

OF SHOT PEENED SPRINGS (36)

Recent i n v e s t i g a t i o n s on s h o t peened sp'rings i n d i c a t e t h a t heating

a f t e r peening may have an i n j u r i o u s e f f e c t on t h e expected b e n e f i t s derived from
peening.

,
A t room temperature the s t r e s s range of automotive valve s p r i n g wire
i n the "as received" c o n d i t i o n and n o t peened i s 20,000 t o 95,000 p s i f o r t e n
m i l l i o n loadings witln no f a i l u r e s . C a l l i n g the base l i n e 95,000 p s i o r 100%
endurance range, experience has shown t h a t peening i n c r e a s e s t h i s range about
45%, s o t h a t t h e s t r e s s range of peened springs becomes 20,000 p s i t o US,000
p s i f o r t h e same test,

I f s p r i n g s a r e n o t heated a f t e r peening, they show more s e t and, while

t h e endurance range remains the same, the top and bottom s t r e s s e s a r e lower.
When heated t o 450° F. and t e s t e d a t room temperature, optimum r e s u l t s a r e
obtained with very l i t t l e s e t , Figure 23. A s the h e a t i n g i s increased a f t e r
s h o t peen!-ng, a s l i g h t decrease i s n c b d a t SOOOF., and from t h z r e t o 5?S0 F.,
t h e e f f e c t of s h o t peening decreases t o t h e o r i g i n a l s t r e s s range of 20,000 p s i
and 95,000 p s i . Higher h e a t i n g i n c i t e s f u r t h e r reductions and lower mechanical
p r o p e r t i e s a l l along t h e l i n e .

THE EFFECT OF NECHANICN; WCRK ON THE

ENDURANCE LIMIT OF SHOT PEENED PART$

Shot peening may only s l i g h t l y r a i s e t h e endurance l i m i t s of m a t e r i a l

which is s t r e s s e d both i n t e n s i o n an3 compression, such a s i n r e v e r s e bending.
This occurs because t h e s t r e s s which i s mechanjcally induced by s h o t peening
can be n e u t r a l i z e d by mechanical means and t h e r e f o r e cannot a c t as a s t r e s s
reducing agent f o r t e n s i l e s t r e s s e s .

VIII. PROCESS SPEC D I C A T I O N

Shot peening i s used p r i m a r i l y t o i n c r e a s e f a t i g u e s t r e n g t h by impos-

i n g compressive s t r e s s e s i n s p e c i f i e d s u r f a c e la: e r s of m e t a l l i c p a r t s , I t
may have o t h e r uses, such as f o r bond t e s t i n g o f e i e c t r o p l a t e s , removal of
b u r r s and t h e a l l e v i a t i o n of s t r e s s corrosion.

When s h o t p e e i 5 i y of p a r t s i s s pec-if i e d witllout clualif i c a t i o n of areas,

p a r t s h a l l be peened on ,111 a r e a s except small holes and cavi t i c s which a r e i n -
 ?dAXlMJM STRESS SHOT PEENED 135G00 PSI
MAXIMEM NIN-PEENED STRESS a 95000 PSI

TEWEXATURE HEATED AFTER SHOT PEENING I N DEGREES FAEIRENHEXT

a c c e s s i b l e t o the shot. I f .it i s d e s i r e d t o limit peening t o s p e c i f i c s u r f a c e s
o r areas, the p o r t i o n s of t h e p a r t t o be peened w i l l be i n d i c a t e d on the drawing
by arrows p o i n t i n g t o the s u r f a c e o r s u r f a c e s o r by means of e n c l o s i n g arrows,
( A flsurfacew i s bounded by edges of t h e p a r t and/or abrupt changes i n d i r e c t i o n . )

A l l s u r f a c e s and a r e a s f o r which peening i s n e i t h e r s p e c i f i e d nor

o p t i o n a l s h a l l be f r e e from i n d i c a t i o n s and e f f e c t s of peening. Such s u r f a c e s
and a r e a s e i t h e r may be masked from t h e peening b l a s t , o r may be peened and
t h e e f f e c t s of peening removed by subsequent machining.

A s p e c i f i e d peening i n t e n s i t y s h a l l Include a numerical value,

d e s i g n a t i n g the minimum arc-height, i n thousandths of an inch, on a standard
Almen s t r i p peened on one s i d e , a l e t t e r designating the type of specimn. For
example, " i n t e n s i t y ,O1OAsf i n d i c a t e s a minimum arc-height of 0.010 inches on an
Almen srAfl specimen, as measured on an Almen Gage No. 2. I f peening intensi-ty
and procedure a r e n o t s p e c i f i e d , peeninp r e s u l t s may be s p e c i f i e d i n t h e form
of f a t i g u e t e s t s , e t c .

S h o t s i z e and t~ype, time i n b l a s t , and impeller wheel speed may a l s o

be s p e c i f i e d , However, when these and the peening i n t e n s i t y a r e s p e c i f i e d , t h e
performance c h a r a c t e r i s t i c s become the s o l e r e s p o n s i b i l i t y of the s p e c i f i e r .

NOTE n The d e s i g n a t i o n and use of t y p s of t e s t specimens w i l l l a r g e l y depend

on t h e s p e c i f i c r e s u l t s d e s i r e d, I n general, the Almen tlArf specimen is used,
except f o r high I n t e n s i t i e s , where t h e a r c h e i g h t of t h e Almen ffAtf specimen
would exceed 0,024 fnches, i n which case, t h e IrCt' specimen i s u s u a l l y used.

Mate r i a l and Equipment

Peening machines s h a l l provide means of p r o p e l l i n g d r y m e t a l l i c s h o t

by a5.r pressure o r c e n t r i f u g a l f o r c e a g a i n s t the work, and means of moving t h e
work through the s h o t stream i n e i t h e r t r a n s l a t i o n o r r o t a t i o n o r both, a s
r e q u i r e d t o produce t h e r e duired coverage.

Shot s h a l l be of a m a t e r i a l capable of producing t h e r e q u i r e d peening

i n t e n s i t y d t h o u t excessive f r a c t u r i n g of_-the sho tz As r e c e i w d , t h e s h o t s h a l l
conform to- speciiiied s t a n d a r d s of grading ( s e e SAE Handbook) ; during use, ?It.'-
s h a l l be subjected t o such i n s p e c t i o n and c o n t r o l a s w i l l ensure t h a t s a t i s f a c -
t o r y r e s u l t s w i l l be obtained. Shot used f o r peening p a r t s having f i l l e t s
should have a nominal d i a m e t e r not g r e a t e r than 50% of t h e minimum f i l l e t
r a d i u s t o be peened.

P r e ~ a r a t i o nf o r Peening

P a r t s s h a l l be w i t h i n dimensional and s u r f a c e f i n i s h requirements be-

f o r e peening, except where peening i s t o be removed, A l l heat t r e a t m e n t t o meet
requirements f o r p h y s i c a l p r o p e r t i e s s h a l l be completed p r i o r t o s h o t peening.
A l l machining, g r i c d i n g and required p o l i s h i n g of a r e a s t o be s h o t peened
s h a l l be completed, a l l f i l l e t s s h a l l be properly formed, a l l b u r r s s h a l l be
removed and a l l sharp edges and c o r n e r s t o be peened s h a l l be broken p r i o r t o
s h o t peening.

I f magnetic p a r t i c l e ( ~ a g n alfu x ) o r f l u o r e s c e n t p e n e t r a n t (Zyglo)

i n s p e c t i o n i s required, p a r t s may be s u b j e c t e d t o such i n s p e c t i o n e i t h e r
before o r a f t e r peening.
 Thc time, t h e shot, t h e s h o t v e l o c i t y and the p o s i t i o n i n g of t h e
p a r t s which w i l l produce s a t i s f a c t o r y peening i n t e n s i . t y on the p a r t s s h a l l
be e s t a b l i s h e d by f a t i g u e tests, and t e s t specimens described above s h a l l be
used t o c o n t r o l t h e r e j u i r e d conditions i n production peening, S p e c i m n s t o
be peened s h a l l be attached t o s u i t a b l e blocks o r f i x t u r e s o r t o p i l o t parts
i n such a p o s i t i o n a s b e s t t o r e p r e s e n t production p a r t s t o be peened.

Procedure

P a r t s t o be peened s h a l l be s u i t a b l y mounted, and masked a s required,

and then peened i n accordance with the d e t a i l procedure e s t a b l i s h e d by t h e tests
of t h e preceding, s e c t i o n , T e s t specimens may be included with p a r t s during
peening, u s u a l l y a t the beginning of each production r u n or a t s u i t a b l e i n t e r v a l s
t o i n s u r e uniform machine operation. S u r f a c e s which have been shot-peened s h a l l
have a peened o r hammered appearance under macroscopic examination. Surface
f i n i s h s h a l l be uniform on a l l such a r e a s of e q u i v a l e n t hardness. Fatigue
t e s t s should be used t o c o n t r o l s h o t peening q u a l i t y a t r e g u l a r i n t e r v a l s .

P o s t Treatdnents

A f t e r s h o t peening and removal of p r o t e c t i n g masks, a 1 1 s h o t and s h o t

fragments s h a l l be removed from s u r f a c e s of p a r t s . Only methods which w i l l not
erode o r s c r a t c h s u r f a c e s s h a l l be used.

L i g h t s a n d b l a s t i n g o r honing of shot-peened a r e a s is permitted.

Temperatures or s t r e s s e s t o which p a r t s a r e s u b j e c t e d i n subsequent processing
s h a l l n o t be high enough to reduce s t r e s s e s imposed by s h o t peening o r t o af-
f e c t t h e p h y s i c a l p r o p e r t i e s of t h e m a t e r i a l adversely.

Tolerances

Unless otherwise s p e c i f i e d , v a r i a t i o n from s p e c i f i e d peening i n t e n s i t y

s h a l l be -0 t o { 5; (-0.000 t o 11 0.005 in. a r c h e i g h t on t e s t specimens).

Unless otherwise s p e c i f i e d , t h e v a r i a t i o n i n boundaries of a r e a s t o

be peened, when l i m i t e d , s h a l l be -0 t o # 1/8 inch.
 - 39 -
1x0 EXAMPLES OF TYPICAL METHODS I N ClJRRENT USE

METHODS OF SHOT PEENING SPRINGS

TYPE SPRTNG ( ~ o Coil)

S p r i n ~Size
t
L U T O M
d T I V E
Mfr. D
P A S S
-
Mfr. F

S t e e l Size ( ~ a diameter)
r
S t e e l Yardness
- Rc $1

2 2
l-S/en 1--5'/&3ft
3. Dia. tJ-i~ee:s
(ins.) 19-1/2f 19-1/2ff
4. Wheel speed
(rpm> 1800 1800
5. T o t a l lbs.
s h o t thrown
p e r mtn.
30N
- 6. B a r r e l o r conx 332#/w
Conv. Conv.

B e CONVEYOR Tym
1. Speed conv.
(ILL, f t . p e r
min, )
k
g-
2, ~ o r & o t a t e d -
( rpmj
3. Distance of
nozzle o r r i m
of wheel from
t o p of work

-- ( i n s ,)

11. SHOT'
II-

1. Kind of shot, I I S P & C I

~7
Cut Wire
.035,(
.033ft

111. MACHINE C t3R

i JTRQ
1. Almen reading
range A .011/,015 013/, 017 .C
2. Type of f h t u r e
f o r holding s t r i p
3. Other test Valentine
-
~/l7
IeDeSpg.
Faxfilm
IeD*Spg.
Faxfilm
1.D.Spp.
Faxfilm

+CI - Cast Iron

-
Note 1 S h o t s i z e s a r e given i n o l d
Standard. See 1951 SAE Handbook.
 M3THODS OF SHOT PEXNING WIRE CCKL SPRINGS

TYPE SPRING Manufacturer C -

Mfr, B
e
Spring Size
S t e e l S i z e (Wire diameter)
Misc . Valve
.162
@
S t e e l Hardness Rc 45 @
I. MACHINE USED
A. WREEL TYPE
1. No. of wheels
2. Width wheels (ins
3. Dia, wheels ( i n s )
4. Wheel speed (rpm)
5. T o t a l l b s . s h o t
thrown p e r min.
6, B a r r e l o r conv, Conv.

B. BARREL s m
-
1, Quan. s p r i n g- s per
load ( 6 6 o r pcs,
Y 2. Time i n b b l (mins
3. Distance of n o z z l
GI- ' r i m of wheel
from t o p of work

fi./min.)
-
2. Work r o t a t e d
( rpm)
3. Distance of nozzl
o r r i m of wheel
from t o p of work

11. SHOT -
1. Kind of s h o t used *
2.. S i z e s h o t boughtl
3. Av. s i z e o f s h o t
i n machine, 85% on
screen
111. MACHINE C aJTRaL

I
-*

1. Almen r e a d i n g
range A .006/7 1.012/14 .016/20 .00~/1010 .008/. 010 .006/. 012 @
2. Type of f i x t u r e
f o r holding s t r f p 4lmen Block with l o a d 1.D. Spg. (!
3. Other t e s t Valentine
*
4
++ CI - Cast Iron -
Note 1 Old Standard used f o r @
CS - Cast Steel s i z e s . See 1951 SAE Handbook.
@
Q
@
 - 41 -
METHODS OF SHOT PEENING AUTCNOTIVE LEAF SPRINGS

TYPE SPRING Manuf ac t u r e r C Manuf ac t u r e r B

Spring Size (width i n i n c h e s )

Thickness i n i n c h e s
S t e e l Hardness -Erinell 418-444

1 1
2. Width wheels (ins.) 5'1 5"
3 0 Diameter wheels (ins,) 19-1/2" 19-1/2"
4, Wheel speed (rpm) 2250 2200
5. T o t a l l b s , s h o t thrown
per min, 500
6, B a r r e l o r conveyor Conveyor Conveyor

B. C CINVEYOR TYPE
1. Speed conveyor ( l i n .

2 , Work rotated- (rpm)

3. Dfs t a n c e of nozzle o r
r i m of wheel from t o p
of work ( i n s , )

11. SHOT
n i n d of s h o t used 3c
2. S i z e s h o t bought1
3. Av. s i z e of s h o t i n ma-
chine, 85% av.

111. 1VlCHIN.E C CRJTRQL

1. Almen reading range A
2. Type of f i x t u r e f o r hold-
i n g st r i p --on l e a f
3. Other t e s t --arc r i s e of work

s CI - Cast iron -
Note 1 Old Standard used f o r
s i z e s . See 1951 SAE Handbook.
 SELECTED REPRESENTATIVE BIBLIOGRAPHY

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 - 43 -
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