Manual F5 Keb
Manual F5 Keb
1. Introduction This chapter shall allow a fast access to the wanted information. It consists of contents,
index and search criterion.
1
Here the inverter and its features as well as the operating conditions and application
2. Summary purpose are described.
3. Hardware Description of hardware, technical data of the inverter as well as connection of power
and control terminals.
4. Operation The basic operation of the KEB COMBIVERT like password input, parameter and set
selection.
5. Parameter A list of all parameters classified according to parameter groups. The parameter
description comprises addresses, value ranges and references with regard to the
functions for which they are used.
6. Functions To make the programming easier all inverter functions and the parameters belonging
to it are comprised in this chapter.
7. Start-up Gives support with regard to the initial start-up and shows possibilities and techniques
for the optimization of the drive.
9. Error Assistance Avoidance of errors, evaluation of error messages and elimination of the causes.
10. Project Planning Serves as aid for the lay out design during the planning stage.
11. Networks Survey of the possible interconnection of the KEB COMBIVERT in existing networks.
12. Annex Everything that didn’t fit anywhere else or what we didn’t think of earlier.
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
7. Start-up
8. Special Operation
9. Error Assistance
11. Networks
12. Annex
1. Introduction
1.1 General 1
1.1.1 Table of Contents
Picture 1.1.2
User menu
(CP-Parameters)
1. Introduction
2.1.1 Features of
2. Summary 2.1 Product Description KEB COMBIVERT .................. 3
2.1.2 Function Principle ................... 3
2.1.3 Application as directed ........... 4
2.1.4 Type Code .............................. 5
3. Hardware 2.1.5 Validity of Specifications ......... 6
2.1.6 Unit Sizes 230V-Class ............ 6
2.1.7 Unit Sizes 400V-Class ............ 8
2.1.8 Overload curve ..................... 13
4. Operation 2.1.9 Overload protection in the lower
speed range ......................... 13
5. Parameter
6. Functions
7. Start-up
8. Special Operation
9. Error Assistance
11. Networks
12. Annex
Autoboost
2. Overview
Prog. Operator menu
2.1 Product Description DC-braking 8 parameter sets
PID-controller 14 parameter groups
2.1.1 Features of KEB Speed search
COMBIVERT Software In-/Outputs 2
Encoder interface
Jogging-function (prog.) KEB 2 prog. relay outputs
Electr. motor protection COMBIVERT 8 prog. digital inputs
Slip compensation 2 prog. analog inputs
HSP5 interface 2 prog. digital output
Energy saving function
2 prog. analog output
Power-Off function
Protective equipment Hardware current limit
Prog. filter for analog and digital inputs
Adjustable balancing of the ramps
Hour meter
2.1.2 Function The power circuit of a frequency inverter consists basically of a mains rectifier, the
DC-link and an inverter at the output. The mains rectifier consists of an uncontrolled
Principle
single or three-phase bridge connection, the single-phase design is restricted to small
powers. It converts the AC-voltage of the mains into a DC-voltage, which is smoothed
by the DC-link capacitor, thus in the ideal case (inverter unloaded) the DC-link is
charged with a voltage of UZK = √2 . UN.
Since during the charging of the DC-link capacitor very high currents flow for a short
time which would lead to the tripping of the input fuses or even to the destruction of
the mains rectifier, the charging current must be limited to a permissible level. This is
achieved by using an inrush current limiting resistor in series to the capacitor. After
the charging of the capacitor is completed the limiting resistor is bridged, for example,
by a relay and is therefore only active at the switch-on of the inverter.
As the smoothing of the DC-link voltage requires a large capacity, the capacitor still
has a high voltage for some time after the disconnection of the inverter from the
mains.
The actual task of the frequency inverter, to produce an output voltage variable in
frequency and amplitude for the control of the three-phase AC motor, is taken over by
the converter at the output. It makes available a 3-phase output voltage according to
the principle of the pulse-width modulation, which generates a sinusoidal current at
the three-phase asynchronous motor
U
L1
UN ~ R UZK
=
V
L2 C
(L3)
= ~ W
Input identification
0: 1ph 230V AC/DC 5: 400V DC A: 6ph 400V AC
1: 3ph 230V AC/DC 6: 1ph 230V AC Z: 230V AC or AC/DC
2: 1/3ph 230V AC/DC 7: 3ph 230V AC Y: 400V AC or AC/DC
3: 3ph 400V AC/DC 8: 1/3ph 230V AC W: 230V DC
4: 230V DC 9: 3ph 400V AC V: 400V DC
Housing type A, B, D, E, G, H, R, U, W
Accessory
0: without 4: integrated PFC 2)
1: GTR 7 1) 5: GTR 7 1), integrated PFC 2)
2: integrated filter 6: integrated filter , integrated PFC 2)
3: GTR 7 1), integrated filter 7: GTR 7 1), integrated filter, integrated PFC 2)
Control type
B: BASIC (controlled frequency inverter with standard function)
G: GENERAL (controlled frequency inverter with enhanced function)
M: MULTI (regulated, field-oriented frequency inverter for three-phase asynchronous motors)
S: SERVO (regulated frequency inverter for synchronous motors)
Series F5
2.1.5 Validity of The following technical specifications refer to 2-/4-pole standard motors. In case of
Specifications different pole numbers the frequency inverter must be dimensioned for the rated
motor current. With regard to special or medium frequency motors, please contact
KEB.
Site altitude max. 2000 m. For altitudes of 1000 m or more above N.N. a power reduction
of 1 % per 100m must be taken into account.
2.1.6 Unit Sizes 230V-Class
Inverter Size 05 07 09 10 12 13
Housing size A B A B B D B D D E
Phases 1 1 3 1 1 3 1 3 1 3 1 3 1 3 3 3
Output nominal power [kVA] 0,9 1,6 2,8 4,0 6,6 9,5
Max. rated motor power [kW] 0,37 0,75 1,5 2,2 4,0 5,5
Output nominal current [A] 2,3 4 7 10 16,5 24
Max. short time current 1) [A] 4,1 7,2 12,6 18 29,7 36
OC-tripping current [A] 5,0 8,6 15,1 21,6 35,6 43
Nominal input current [A] 4,6 4,6 3,2 8,0 8,0 5,6 14 9,8 14 9,8 20 14 20 14 23 31
Nominal input current 2) [A] – 3,7 – – 6,4 – – – – –
Real input rated power 2) [kW] – 0,85 – – 1,5 – – – – –
Max. permissible mains fuse (inert) [A] 10 16 10 20 16 20 16 20 16 25 20 25 20 25 35
Rated switching frequency [kHz] 4 16 8 16 16 8 16 8 8
Max. switching frequency [kHz] 4 16 8 16 16 16 16 16
Power loss at nominal operating [W] 30 50 55 65 90 130 105 170 210 290
Power loss at rated operation 2) [W] – 85 – – 130 – – – – –
Stall current at 4kHz 3) [A] 2,3 4 7 10 16,5 24
Stall current at 8kHz 3) [A] 2,3 4 7 10 16,5 24
Stall current at 16kHz 3) [A] – 2,3 – 4 7 8,5 10 10 16,8
Max. heat sink temperature TOH [°C] 90
Motor line cross section 4) [mm²] 1,5 1,5 2,5 1,5 2,5 1,5 2,5 1,5 4 2,5 4 2,5 4 6
Min. braking resistor 5) [Ohm] 100 56 100 56 47 33 27 16
Typ. braking resistor 5) [Ohm] 180 180 100 68 33 27
Max. braking current [A] 4,5 7,5 4,5 7,5 9,5 12 15 25
Overload curve (page appendex) 1
Tightening torque for terminals [Nm] 0,5 1,2
Mains voltage [V] 180...260 ±0 (230 V Nominal voltage)
Mains frequency [Hz] 50 / 60 +/- 2
Output voltage [V] 3 x 0...U Mains (3 x 0...255V 2))
Output frequency [Hz] see Control board
Max.shielded motor line length at 4 kHz 6) [m] 10 30 10 100 100
Max.shielded motor line length at 8 kHz 6) [m] 10 20 10 50 100
Max.shielded motor line length at 16 kHz 6) [m] - 10 - 20 40 100
Storage temperature [°C] -25...70 °C
Operating temperature [°C] -10...45 °C
Model / protective system IP20
Relative humidity max. 95% without condensation
EMC tested according to EN 61800-3
Climatic category 3K3 in accordance with EN 50178
1) With the regulated systems F5-M as well as F5-S 5% are to be subtracted as control reserve
2) This data is only valid for units with integrated PFC (see "unit identification")
3) Max. current before the responding of the OL2-function (only F5-M; F5-S; F5-A)
4) Recommended minimum cross section for rated power and a cable length of upto 100m (copper)
5) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification")
6) At units with integrated filter (see "unit identification"):
up to max. 5m line length and 4kHz operating frequency = Limit Value B (EN 55011)
up to max. 10m line length and 16kHz operating frequency = Limit Value A (EN 55022)
Chapter Section Page Date Name: Basis
© KEB Antriebstechnik, 2002
2 1 6 15.01.03 KEB COMBIVERT F5 All Rights reserved
Product Description Summary
Inverter Size 14 15 16 17 18 19 20 21
Housing size E G G H H R R R R R
Phases 3 3 3 3 3 3 3 3
Output nominal power [kVA] 13 19 26 33 40 46 59 71
Max. rated motor power [kW] 7,5 11 15 18,5 22 30 37 45
Output nominal current [A] 33 48 66 84 100 115 145 180 2
Max. short time current 1) [A] 49,5 72 99 126 150 172 217 270
OC-tripping current [A] 59 86 119 151 180 206 261 324
Nominal input current [A] 43 63 86 92 116 126 165 198
Max. permissible mains fuse (inert) [A] 50 80 80 100 160 160 200 315
Rated switching frequency [kHz] 4 16 4 16 16 8 8 8 8 8
Max. switching frequency [kHz] 16 4 16 16 16 8 8 8 8
Power loss at nominal operating [W] 350 330 330 430 550 850 1020 1200 1350 1620
Stall current at 4kHz 2) [A] 33 33 48 53 72,5 92 100 115 145 180
Stall current at 8kHz 2) [A] 24 33 - 53 72,5 84 100 115 145 180
Stall current at 16kHz 2) [A] 16,8 33 - 53 66 50 - - - -
Max. heat sink temperature TOH [°C] 90
Motor line cross section 3) [mm²] 10 25 25 35 50 50 95 95
Min. braking resistor 4) [Ohm] 16 8 8 5,6 5,6 4,7 4,7 3,9 2 2
Typ. braking resistor 4) [Ohm] 20 13 10 7 5,6 4,7 3,9 3,0
Max. braking current [A] 25 50 50 70 70 85 85 102 160 160
Overload curve (page appendex) 1
Tightening torque for terminals [Nm] 1,2 2,5 2,5 6
Mains voltage 5) [V] 180...260 ±0 (230 V Nominal voltage)
Mains frequency [Hz] 50 / 60 +/- 2
Output voltage [V] 3 x 0...U Mains
Output frequency [Hz] see Control board
Max.shielded motor line length [m] 100 50
Storage temperature [°C] -25...70 °C
Operating temperature [°C] -10...45 °C
Model / protective system IP20
Relative humidity max. 95% without condensation
EMC tested according to EN 61800-3
Climatic category 3K3 in accordance with EN 50178
1) With the regulated systems F5-M as well as F5-S 5% are to be subtracted as control reserve
2) This data is only valid for units with integrated PFC (see "unit identification")
3) Max. current before the responding of the OL2-function (only F5-M; F5-S; F5-A)
4) Recommended minimum cross section of the motor wire for rated power and a cable length of upto 100m (copper)
5) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification")
1) With the regulated systems F5-M as well as F5-S 5% are to be subtracted as control reserve.
2) Max. current before the responding of the OL2-function (only F5-M; F5-S; F5-A)
3) Recommended minimum cross section for rated power and a cable length of upto 100m (copper)
4) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification")
5) At mains voltage ≥ 460V multiply the nominal current with factor 0,86.
Inverter Size 15 16 17 18 19
Housing size E G H E G H G H H R H R
Phases 3 3 3 3 3
Output nominal power [kVA] 17 23 29 35 42
Max. rated motor power [kW] 11 15 18,5 22 30
Output nominal current [A] 24 33 42 50 60 2
Max. short time current 1) [A] 36 49,5 63 75 90
OC-tripping current [A] 43 59 75 90 108
Nominal input current [A] 31 43 55 65 66
Max. permissible mains fuse (inert) [A] 35 50 50 63 80 80
Rated switching frequency [kHz] 4 8 16 2 8 16 4 8 8 16 4 8
Max. switching frequency [kHz] 16 4 16 16 16 16
Power loss at nominal operating [W] 350 290 360 330 310 490 360 470 610 850 540 750
Stall current at 4kHz 2) [A] 24 27 33 42 50 60
Stall current at 8kHz 2) [A] 16 19 24 - 21,5 33 21,4 30 45 50 39 60
Stall current at 16kHz 2) [A] 10 8,4 15 - 9,5 20 - 13,5 20 40 18 27
Max. heat sink temperature TOH [°C] 90
Motor line cross section 3) [mm²] 6 10 10 16 25 25
Min. braking resistor 4) [Ohm] 39 22 25 22 25 22 13 9 13 9
Typ. braking resistor 4) [Ohm] 56 42 30 20 15
Max. braking current [A] 21 37 32 30 37 30 37 63 88 63 88
Overload curve (page appendex) 1
Tightening torque for terminals [Nm] 1,2 2,5 1,2 2,5 1,2 2,5 2,5 6 2,5 6
Mains voltage 5) [V] 305...500 ±0 (400 V Nominal voltage)
Mains frequency [Hz] 50 / 60 +/- 2
Output voltage [V] 3 x 0...U Mains
Output frequency [Hz] see Control board
Max. shielded motor line length [m] 100
Storage temperature [°C] -25...70 °C
Operating temperature [°C] -10...45 °C
Model / protective system IP20
Relative humidity max. 95% without condensation
EMC tested according to EN 61800-3
Climatic category 3K3 in accordance with EN 50178
1) With the regulated systems F5-M as well as F5-S 5% are to be subtracted as control reserve.
2) Max. current before the responding of the OL2-function (only F5-M; F5-S; F5-A)
3) Recommended minimum cross section for rated power and a cable length of upto 100m (copper)
4) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification")
5) At mains voltage ≥ 460V multiply the nominal current with factor 0,86.
Inverter Size 20 21 22 23 24
Housing size R R R R U R U
Phases 3 3 3 3 3
Output nominal power [kVA] 52 62 80 104 125
Max. rated motor power [kW] 37 45 55 75 90
Output nominal current [A] 75 90 115 150 180
Max. short time current 1) [A] 112 135 172 225 270
OC-tripping current [A] 135 162 207 270 324
Nominal input current [A] 83 100 127 165 198
Max. permissible mains fuse (inert) [A] 100 160 160 200 315
Rated switching frequency [kHz] 8 4 8 4 8 2 8 2 4 8
Max. switching frequency [kHz] 16 16 16 12 8 8
Power loss at nominal operating [W] 900 1000 1100 1200 1500 1300 1900 1700 2000 2400
Stall current at 4kHz 2) [A] 75 90 115 115 127,5 150 144 180
Stall current at 8kHz 2) [A] 75 63 90 80 115 90 150 108 180
Stall current at 16kHz 2) [A] 34 45 54 46 51 - - - -
Max. heat sink temperature TOH [°C] 90
Motor line cross section 3) [mm²] 35 50 50 95 95
Min. braking resistor 4) [Ohm] 9 6 5 4
Typ. braking resistor 4) [Ohm] 12 10 8,6 6,7 5
Max. braking current [A] 88 133 160 200
Overload curve (page appendex) 1
Tightening torque for terminals [Nm] 6 15
5) [V] 305...500 ±0 (400 V Nominal voltage)
Mains voltage
Mains frequency [Hz] 50 / 60 +/- 2
Output voltage [V] 3 x 0...U Mains
Output frequency [Hz] see Control board
Max. shielded motor line length [m] 50
Storage temperature [°C] -25...70 °C
Operating temperature [°C] -10...45 °C -10...40 °C
Model / protective system IP20
Relative humidity max. 95% without condensation
EMC tested according to EN 61800-3
Climatic category 3K3 in accordance with EN 50178
1) With the regulated systems F5-M as well as F5-S 5% are to be subtracted as control reserve.
2) Max. current before the responding of the OL2-function (only F5-M; F5-S; F5-A)
3) Recommended minimum cross section for rated power and a cable length of upto 100m (copper)
4) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification")
5) At mains voltage ≥ 460V multiply the nominal current with factor 0,86.
Inverter Size 25 26 27
Housing size U U U
Phases 3 3 3
Output nominal power [kVA] 145 173 208
Max. rated motor power [kW] 110 132 160
Output nominal current [A] 210 250 300 2
Max. short time current 1) [A] 263 313 375
OC-tripping current [A] 315 375 450
Nominal input current [A] 231 275 330
Max. permissible mains fuse (inert) [A] 315 400 450
Rated switching frequency [kHz] 4 4 2
Max. switching frequency [kHz] 8 8 8
Power loss at nominal operating [W] 2300 2800 3100
Stall current at 4kHz 2) [A] 210 250 240
Stall current at 8kHz 2)
Stall current at 16kHz 2) -
Max. heat sink temperature TOH [°C] 90
Motor line cross section 3) [mm²] 95 120 150
Min. braking resistor 4) [Ohm] 4 4 4
Typ. braking resistor 4) [Ohm] 4,3 4,3 4,3
Max. braking current [A] 200 200 200
Overload curve (page appendex) 2
Tightening torque for terminals [Nm] 25
Mains voltage 5) [V] 305...500 ±0 (400 V Nominal voltage)
Mains frequency [Hz] 50 / 60 +/- 2
Output voltage [V] 3 x 0...U Mains
Output frequency [Hz] see Control board
Max. shielded motor line length [m] 50
Storage temperature [°C] -25...70 °C
Operating temperature [°C] -10...40 °C
Model / protective system IP20
Relative humidity max. 95% without condensation
EMC tested according to EN 61800-3
Climatic category 3K3 in accordance with EN 50178
1) With the regulated systems F5-M as well as F5-S 5% are to be subtracted as control reserve.
2) Max. current before the responding of the OL2-function (only F5-M; F5-S; F5-A)
3) Recommended minimum cross section for rated power and a cable length of upto 100m (copper)
4) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification")
5) At mains voltage ≥ 460V multiply the nominal current with factor 0,86.
Inverter Size 28 29 30 31
Housing Size W
Phases 3 2x3 3 2x3 2x3 2x3
Output nominal power [kVA] 256 319 395 436
Max. rated motor power [kW] 200 250 315 355
Output nominal current [A] 370 460 570 630
1)
Max. short time current [A] 463 575 713 787
OC-tripping current [A] 555 690 855 945
Nominal input current [A] 410 2x205 510 2x255 2x315 2x350
Max. permissible mains fuse (inert) 2) [A] 550 315 700 400 450 550
Rated operating frequency [kHz] 2 2 2 2
Max. operating frequency [kHz] 4 2 2 2
Power loss at nominal operating [W] 3500 4200 5100 5600
Stall current at 4kHz 3) [A] 370 – –
Max. heat sink temperature TOH [°C] 90 90 90 60
4)
Motor line cross section [mm²] 2x95 2x150 2x185 2x185
Min. braking resistor 5) [Ohm] 1,2 1,2 1,2 1,2
5)
Typ. braking resistor [Ohm] 2,2 1,7 1,3 –
Max. braking current [A] 660 660 660 660
Overload curve 2
Tightening torque for terminals [Nm] 25...30
Mains voltage 6) [V] 305...500 ±0
Mains frequency [Hz] 50 / 60 +/- 2
Output voltage [V] 3 x 0...U mains
Output frequency [Hz] see control card
Max. shielded motor line length [m] 50
Storage temperature [°C] -25...70 °C
Operating temperature [°C] -10...45 °C -10...45 °C 7)
Model / protective system IP20
Relative humidity max. 95% without condensation
EMC tested in accordance with ... EN 61800-3
Climatic category 3K3 according EN 50178
1) With the regulated systems F5-M as well as F5-S 5% are to be subtracted as control reserve.
2) Fuses of type Ferraz Shawmut 6,6 UD Type 31
3) Max. current before the responding of the OL2-function (only F5-M; F5-S; F5-A)
4) Recommended minimum cross section for rated power and a cable length of upto 100m (copper)
5) This data is only valid for units with internal brake transistor (see "unit identification")
6) Rated voltage 400V; at mains voltage ≥ 460V multiply the rated current with factor 0.86.
7) The temperature range is only valid for the control circuit. For the power circuit the temperature range is depending on
the control cabinet installation and the cooling system.
Curve 1 Curve 2
Time [s] Time [s]
300 300 2
270 270
240 240
210 210
180 180
150 150
120 120
90 90
60 60
30 30
On exceeding a load of 105 % the counter starts. When falling below the counter counts backwards. If the counter
achieves the overload characteristic that corresponds to the inverter the error E.OL is triggered.
Load [%]
OC-tripping current
Start of overload
integrator at 105%
Stall current
f [Hz]
Min. frequency at
continuous full load
If the permissible current is exceeded a PT1-element (τ =280ms) starts, after its sequence of operation the error E.OL2 is
triggered.
1. Introduction
2. Summary
7. Start-up
8. Special Operation
9. Error Assistance
11. Networks
12. Annex
In this application manual the control cards F5-MULTI and F5-SERVO are described.
3. Hardware The control cards have different functional ranges.
3.1 Control Units
3.1.1 Survey The following section is to get an overview of the F5 control cards.
EN /R
TE
R
F
ST
AR
T
ST
OP
FU EED
ximal width of
NC
SP
.
connectors for
X3A and X3B.
C
O
M
B
IV
E
R
T
X2A
N o r PC
t
fo
Connection
Control Terminal
X3B
9-pole Sub-D Socket
OPTION
X3A
15-pole Sub-D Socket
Connection Incremental Encoder
Optional Operator
with 9-pole Sub-D Socket
EN /R
TE
R
F
Parameter Interface
ST
AR
T
ST
OP
FU ED
NC
SP
.
E
ma
x.
34
C
O
ximal width of
connectors for
X3A and X3B.
W
ar
nu
ng
:
Di it b erst als a me
e K etr rom l e ni
ze ehl ist nah
on Ìgt
de 5 m schu
Ein halt tzm
ns in
sc chu sig!
ato .!
F er aB
S lÌs
ren
tl
zu
X3B
9-pole Sub-D Socket
OPTION
X3A
15-pole Sub-D Socket
Connection Incremental
Encoder
X2A
Connection
Control Terminal
3.1.5 Connection of In order to prevent a malfunction caused by interference voltage supply on the control
the control inputs, the following directions should be observed:
X2A 10 11 12 13 14 15 16 17 20 21 22 23 PE
X2A 10 11 12 13 14 15 16 17 23 PE
13...30V DC ±0%
smoothed
Ri =2,1 kΩ +
20...30 VDC
3.1.7 Analog inputs Connect unused analog inputs to common, to prevent set value fluctuations!
*
+
0...±10 VDC
R = 3...10 kW
3.1.8 Voltage Input / The supply of the control circuit through an external voltage source keeps the control
External Power in operational condition even if the power stage is switched off. To prevent undefined
conditions at external power supply the basic procedure is to first switch on the power
Supply supply and after that the inverter.
X2A 10 11 17 18 19 20 21 22 23 PE
3
+
20...30 V ±0% / 1 A DC
smoothed
A total of max.
50 mA DC for
both outputs
3.1.10 Relay Outputs In case of inductive load on the relay outputs a protective wiring must be provided
(e.g. free-wheeling diode)!
X2A 24 25 26 27 28 29 PE
max.30VDC/1A
+
-
3.1.12 Voltage Output The voltage output serves for the setting of the digital inputs as well as for the supply
of external control elements. Do no exceed the maximum output current of 100 mA.
X2A 10 18 19 20 21 22 23 PE
+ -
ca. 24 VDC / max. 100 mA
approx
1. Introduction
2. Summary
3. Hardware
8. Special Operation
9. Error Assistance
11. Networks
12. Annex
The following chapter describes the fundumentals of the software structure as well
4. Operation as the operation of the unit.
4.1 Fundamentals
The control boards F5-BASIC anf F5-GENERAL incorporates 3 operating modes:
Operating Modes of
Control Board
4.1.1 Parameters, What are parameters, parameter groups and parameter sets?
Parameter Groups,
Parameters are values changeable by the operator in a program, which have an
Parameter Sets
influence on the program flow. A parameter consists of
is
m e ter The parameter value shows the
ra d!
a c h pa specifie actual setting.
E rly
clea The parameter number specifies the parameters
within a group.
To maintain a cleary-to-survey operation inspite of the great
number of parameters, we have combined function-related
parameters into parameter groups (e.g. all motor-related
parameters are combined in the Drive(dr)-group).
8 parameter sets (0...7) exist to adjust several values for one
parameter. If the active values shall be displayed for a running unit
the digit is set to „A“. The digit is not-applicable for non-
programmable parameters (see chapter 6.8).
Example: A conveyor belt shall be used with 3 different speeds. A parameter set is programmed
for each „speed“ ... acceleration, deceleration etc. can be adjusted individually.
4.1.2 Selection of a The blinking point indicates the changeable area. By pressing the ENTER-key the
Parameter blinking point is shifted.
ENTER ENTER
F/R F/R
✻ ✻ ✻
▲ STOP ▲ STOP ▲ STOP
START ▼ START ▼ START ▼
✻ ✻ ✻
Select Select Select
parameter number parameter group parameter set
FUNCT
Changes between parameter value SPEED and parameter designation
4.1.4 ENTER-Parameter For some parameters it is not sensible that the selected values become active
immediately. For that reason they are called ENTER-parameters, they do not become
active until the ENTER-key is pressed.
Example: At digital setting of rotation direction the rotation reverse (r) shall be selected
from standstill (LS). As shown above, the actuation must be done via rotation
forward (F). However, the drive must not start yet, first the rotation direction
reverse has to be selected and confirmed with ENTER (point disappears).
4.1.5 Non- Certain parameters are not programmable, as their value must be the same in all
programmable sets (e.g. bus address or baud rate). For an easy identification of these parameters
the parameter set number is missing in the parameter identification. For all non-
Parameters programmable parameters the same value is valid independent of the selected
parameter set!
4.1.6 Resetting of Error If a malfunction occurs during operation, the actual display is overwritten by a blinking
error message. The error message can be cancelled by pressing the ENTER-key,
Messages
so that the original value is again shown in the display.
ATTENTION! The resetting of the error message with ENTER is no error reset, i.e.
the error status in the inverter is not reset. Thus it is possible to correct adjustments
before the error reset. An error reset is only possible through the reset terminal or 4
control release.
4.1.7 Resetting of Peak To permit conclusions on the operational performance of the drive, parameters are
Values provided that indicate the peak values. Peak value means that the highest measured
value is stored for the ON-time of the inverter (slave pointer principle). The peak
value is cancelled by ▲ or ▼ and the actual measured value is shown in the display.
4.1.8 Acknowledgement To monitor the correct execution of an action some parameters send a status signal.
of Status Signals For example, after copying a set the display shows „PASS“ to indicate that the action
was carried out without error. These status signals must be acknowledged with
ENTER.
1. Introduction
2. Summary
3. Hardware
6. Functions
7. Start-up
8. Special Operation
9. Error Assistance
11. Networks
12. Annex
4.2 Password The KEB COMBIVERT is provided with extensive password protection. The diffe-
rent passwords are used to
Structure
- change the operating mode
- set a write protection
- activate the Service-Mode
- switch to the Drive-Mode
Depending on the actual operating mode the password can be entered in following
parameters
4.2.1 Password Levels The parameter value of the above parameters shows the actual password level.
Following indications are possible:
4.2.2 Passwords By selecting one of the following passwords you can switch to the respective password
level:
DRIVE-Mode
To finish the Drive-Mode press ENTER + FUNCT key for approx. 3 sec. (see chapter
4.4).
Example 1:
▲
Switching from CP-Mode to START ENTER
the application mode F/R
FUNCT
With the exception of SPEED
the service password
all entered password
levels are generally
stored non-volatile!
FUNCT
SPEED
▲
START
Example 1:
▲
Switching from application START ENTER
mode to the CP-read-only F/R
mode
FUNCT
SPEED
1. Introduction
2. Summary
3. Hardware
7. Start-up
8. Special Operation
9. Error Assistance
11. Networks
12. Annex
4.3 CP-Parameter The Customer-Parameters (CP) are a special group of parameter. With the exception
of CP.0 (Password input), they can be defined by the user. The following Parameters
are preset at delivery.
4.3.1 Operation in Compared to the Application-Mode the operation in the CP-Mode is easier because
parameter set selection and parameter group selection are unnecessary.
CP-Mode
4
Adjustment of FUNCT Adjustment of
parameter number SPEED parameter value
▲ STOP ▲ STOP
START ▼ START ▼
4.3.2 Factory Setting The following lists shows the CP-parameter groups of F5-MULTI and F5-SERVO
predefined by us. The definition of the CP-parameters is done in the User-Definition-
Parameters (ud). How you can define your own parameters is described in Chapter
6.12.
F5-MULTI:
F5-SERVO:
Due to the calculation / measuring accuracies, tolerances with the current and torque displays as well as with
the switching levels and limitations, must be taken into consideration. The given tolerances (see parameter
description) refer to the respective maximum values with the dimensioning
KEB COMBIVERT: Motor = 1:1.
Dependent on the data from the motor manufacturer, larger tolerances at the torque displays are
possible, due to the usual variations in the machine parameters and temperature drifts.
4.3.3 Password Input Ex works the frequency inverter is supplied without password protection, this means
that all changeable parameters can be adjusted. After parameterizing the unit can be
barred against unauthorized access (see 4.4.2 „Passwords“). The adjusted mode is
stored.
ENTER
UP
FUNC
ENTER
Password
Enabling the
CP-Parameter
UP
FUNC
4.3.4 Operating The parameters below serve for thecontrolling of the frequency inverter during operation.
Display
Actual speed Display of actual motor speed (incremental encoder 1). For check reasons the actual
speed is also displayed, if the control release or the direction of rotation are not switched.
A counter-clockwise rotating field (reverse) is represented by a negative sign.
Precondition for the correct display value is the in-phase connection of the motor and
the correct setting of the encoder line number (CP.20; only F5-MULTI) as well as the
directionof of rotation (CP.21).
Set speed Display of actually set value. For control reasons the set speed is displayed even if
control release or direction of rotation are not switched. If no direction of rotation is
set, the set speed for clockwise rotation (forward) is displayed.
Inverter status The status display shows the actual working conditions of the inverter. Possible displays
and their meanings are:
"no Operation" control release not bridged, modulation switched off,
output voltage = 0 V, drive is not controlled.
Other status messages are described at the parameters, where they occur (see chapter
9. "Error diagnosis").
Apparent current / CP.5 makes it possible to recognize the max. apparent current. For that the highest
Peak value value of CP.4 is stored in CP.5. The peak value memory can be cleared by pressing
the UP, DOWN or ENTER key or over bus by writing any value you like to the address
of CP.5. The switch off of the inverter also clears the memory.
Actual torque The displayed value corresponds to the actual motor torque in Nm. The value is calculated
from the active current.
Requirement for the torque display is the adjustment of the motor data (F5-MULTI:
CP.11...CP.16, F5-SERVO: CP.11...CP.18). If the real motor data deviate strongly from
the data on the name plate the operating performance can be optimized by entering
the real data. The adjustment of the name plata data is sufficient for a start-up.
F5-MULTI:
Because of normal type differences and temperature deviations of the motors,
tolerances of up to 30% are possible in the base speed range (see reference on page
4.3.4).
Intermediate circuit voltage / CP.8 makes it possible to recognize short-time voltage rises within an operating cycle.
Peak value For that the highest value of CP.7 is stored in CP.8. The peak value memory can be
cleared by pressing the UP, DOWN or ENTER key or over bus by writing any value
you like to the address of CP.8. The switch off of the inverter also clears the memory.
4.3.5 Basic Adjustment The following parameters determine the fundamental operating data of the drive and
of the Drive must be adjusted for the initial commissioning (see chapter 4 „Start-up“). They should
be checked and/or adapted to the application.
Speed control / Configuration With this parameter the basic setting of the speed controller is determined.
Value Function
0 off (controlled operation)
1 -reserved-
2 -reserved-
3 off (controlled operation)
4 Speed control (regulated operation)
5 Torque control (regulated operation)
F5-MULTI: Adjustment of rated motor speed according to the name plate. The factory setting
Rated motor speed depends on the unit size. (see 4.3.7 „Factory Settings“).
F5-SERVO: Adjustment of rated motor torque according to the name plate. The factory setting
Rated motor torque depends on the motor.
F5-MULTI: Adjustment of the rated motor frequency according to the name plate. The factory
Rated motor frequency setting depends on the unit size (see 4.3.7 „Factory Settings“).
F5-SERVO: Adjustment of the motor rated speed according to the name plate. The factory setting
Rated motor speed depends on the motor.
F5-MULTI: Adjustment of the rated motor current according to the name plate and the connection
Rated motor current (Y / ∆). The factory setting depends on the unit size (see 4.3.7 „Factory Settings“).
F5-SERVO: Adjustment of the rated motor frequency according to the name plate. The factory
Rated motor frequency setting depends on the motor.
F5-MULTI: Adjustment of the rated motor voltage according to the name plate and the connection
Rated motor voltage (Y / ∆). The factory setting depends on the unit size (see 4.3.7 „Factory Settings“).
F5-SERVO: Adjustment of the rated motor current according to the name plate. The factory setting
Rated motor current depends on the motor.
F5-MULTI: Adjustment of the motor cos(phi) according to the name plate. The factory setting
Motor cos (phi) depends on the unit size (see 4.3.7 „Factory Settings“).
F5-SERVO: Adjustment of the motor voltage constant according to the data sheet. The motor
Motor voltage constant voltage constant is the peak value of the voltage between the phases at a speed of
1000 rpm (unit: V / 1000 rpm). The factory setting depends on the motor.
F5-MULTI: Adjustment of the rated motor power according to the name plate. The factory setting
Rated motor power depends on the unit size (see 4.3.7 „Factory Settings“).
F5-SERVO: Adjustment of the motor winding inductance according to the data sheet. The factory
Motor winding inductance setting depends on the motor.
F5-MULTI: The basic settings of the inverter correspond to the size of the unit and the respective
Load motor dependent motor (see 4.3.7 "Factory Settings"). If the motor data in CP.11...16 are changed, then
parameter CP.17 must be activated once. This re-adjusts the current controller, torque curve and
torque limit. With this, the torque limit is set at the value, that is maximally possible in
the speed range (depending on inverter rated current), but not above the rated motor
torque x 3.
F5-SERVO: Adjustment of the motor winding resistance according to the data sheet. The factory
Motor winding resistance setting depends on motor.
F5-MULTI: In the lower speed range a large part of the motor voltage decreases on the stator
Boost resistance. So that the breakdown torque of the motor remains nearly constant in the
controlled operation over the entire speed range, the voltage drop can be compensated
by the Boost. During regulated operation (CP.10 = 4 or 5) this parameter has no
function.
Adjustment: • Determine the rate of utilzation in no-load operation with rated speed
• Preset about 300 rpm and adjust the boost, so that about the same
rate of utilization is reached as with the rated speed.
When the motor, during continuous operation, drives with low speed and too
high voltage it can lead to an overheating of the motor.
F5-SERVO: Adjustment of the motor current for zero speed according to the data sheet. The
Motor current for zero speed factory setting depends on the motor.
F5-MULTI: With the adjusted frequency the inverter reaches in controlled operation a maximal
Rated Frequency output voltage. The adjustment of the rated motor frequency is typical in this case.
Note: Motors can overheat when the rated frequency is incorrectly adjusted.
During regulated operation (CP.10 = 4 or 5) this parameter has no function.
F5-SERVO: The basic settings of the inverter correspond to the size of the unit and the respective
Load motor dependent motor (see 4.3.7 "Factory Settings"). If the motor data in CP.11...18 are changed, then
parameter CP.19 must be activated once. This re-adjusts the current controller, torque curve and
torque limit. With this, the torque limit is set at the value, that is maximally possible in
the speed range (depending on inverter rated current), but not above the rated motor
torque x 3.
F5-MULTI: With this parameter the encoder line number is adjusted to the encoder that is connected
Encoder line number to channel 1 (see 6.10 „Encoder interface“).
Check the set and actual speed displays during controlled operation and compare.
The correct setting is: actual speed = set speed - slip
F5-SERVO: The system position of the attached resolver system is adjusted at EC.07. With this 4
Absolute position (encoder 1) parameter it is possible to adjust the controller to a not aligned motor. If the ystem
position of the motor is unknown an automatic trimming can be done.
Before starting with the adjustment, the direction of rotation must be checked. The
speed display in CP.1 must be positive when the motor runs manual in clockwise
direction. If that is not the case, the direction of rotation can be exchanged as described
with CP.21. If the correct direction of rotation is displayed, it can be started with the
adjustment.
Now the motor is excited with its rated current and aligned to its zero position. The
adjustment is finished when the displayed system position at CP.20 does not change
for approx. 5 s. In this case open control release and switch off the unit.
If the error message E.EnC is displayed during trimming the direction of rotation must
be checked (CP.21). In this case the position trimming must be repeated.
In case that motors with aligned encoder system are used, the value which has been
established by the automatic trimming, can be entered under CP.20 as well.
The adjustment values of known motors of the KEB COMBIVERT S4 series must be
multiplied by the pole-pair number of the motor. The lower 16 bits of the result must be
entered in CP.20.
F5-SERVO:
The speed display at CP.1 must be positive when the engine runs manual in clockwise
direction. The signals SIN+ and SIN- of the resolver have to be changed, if the sign is
wrong. Please ensure that the signals are not short-circuited with the internal shield
(see connection resolver). The signals A(+) and A(-) must be changed for units with
SIN/COS encoder.
Should this involve too much effort then you can achieve a rotation reversal of encoder 1
by means of this parameter.
Value Function
0 track not exchanged
1 track exchanged
2/3 reserved for initiator input
4.3.6 Special The following parameters serve for the optimization of the drive and the adaption to
Adjustments certain applications. These adjustments can be ignored at the initial start-up.
Maximum speed In order to limit the setpoint value a maximum speed must be preset. This limit value
is the basis for further setpoint calculations and for the determination of setpoint
characteristics. The maximum speed limits the setpoint speed only. Because of speed
ripples, speed overshoot or hardware defects (e.g. defective encoder) the actual speed
may exceed these limits.
Step speed 1 and 2 Two fixed speeds can be adjusted. The selection is made by the inputs I1 and I2.
Input I1 If adjustments are made that are outside the fixed limit of CP.22, then the speed is
internally limited. Rotation source oP.18 = 7.
Acceleration time Defines the time needed to accelerate from 0 to 1000 rpm. The actual acceleration
time is proportional to the speed change (∆ n).
n [rpm]
∆n speed change
1000 ∆t acceleration time for ∆ n
800
∆n
300
∆t
0 t [s]
0,5 1 1,5 2
CP.25
Example:
The drive should accelerate from 300 rpm to 800 rpm in 1 s.
∆t 1s
CP.25 = –––– x 1000 rpm = ––––––––– x 1000 rpm = 2 s
∆n 500 rpm
Deceleration time Defines the time needed to decelerate from 1000 to 0 rpm. The actual deceleration
time is proportional to the speed change (∆ n). At a deceleration time of -0,01 the
value from CP.25 is used (Display: „=Acc“)!
∆n
300
0 t [s]
0,5 1 1,5 2
CP.26
Example:
The drive should decelerate from 800 rpm to 300 rpm in 1 s.
∆t 1s
CP.26 = –––– x 1000 rpm = –––––––– x 1000 rpm = 2 s
∆n 500 rpm
S-curve time For some applications it is of advantage when the drive starts and stops jerk-free.
This is achieved through a straightening of the acceleration and deceleration ramps.
The straightening time, also called S-curve time, can be adjusted with CP.27.
t2 t3
t1 t1 t1 t1
t [s]
t1 t1 t1 t1
t2 t3
-n [rpm]
Torque reference source With this parameter the required setpoint source for torque control can be adjusted.
Value Meaning
0 AN1+ / AN1- 0%...±100% = 0...±CP.29
1 AN2+ / AN2- 0%...±100% = 0...±CP.29
2 digital absolute (CP.29) CP.29
3 only application mode
Torque limit The absolute torque reference of the drive is adjusted with parameter CP.29 in torque-
controlled operation (CP.10 = 5) and with digital setpoint setting (CP.28 = 2). The sign
stands for direction of rotation to be active.
In speed-controlled operation (CP.10 = 4) the parameter works as torque limit in all
quadrants.The sign has no effect at that.
The factory setting depends on the unit size (see 3.7 „Factory Settings“).
F5-MULTI:
During controlled operation (CP.10 = 0...3) this parameter has no function.
Because of normal type differences and temperature deviations of the motors,
tolerances of up to 30% are possible in the base speed range (see reference on page
4.3.5).
KP speed The proportional factor of the speed controller is adjusted in these parameters (see
chapter 7.2 „Start-up“).
KI speed The integral factor of the speed controller is adjusted in these parameters (see chapter
7.2 „Start-up“).
4
Adjustment range: 0...32767
Resolution: 1
Factory setting: 100
Switching frequency The switching frequency with which the power modules are clocked can be changed
depending on the application. The employed power stage determines the maximum
switching frequency as well as the factory setting (see manual: part2). Refer to following
list to learn about influences and effects of the switching frequency.
Relay output 1 / Function CP.33 and CP.34 determine the function of the two outputs.
(terminal X2A.24...X2A.26 and X2A.27...X2A.29)
Value Function
0 No function (generelly off)
1 Generelly on
Relay output 2 / Function
2 Run signal; also by DC-braking
3 Ready signal (no error)
4 Fault relay
5 Fault relay (not at under voltage error)
6 Warning or error message at abnormal stopping
7 Overload alert signal
8 Overtemperature alert signal power modules
9 External Overtemperature alert signal motor
10 Only application-mode
11 Overtemperature alert signal interior OHI
12-19 Only application-mode
20 Actual value = set value (CP.3 = Fcon, rcon; not at noP, LS error, SSF)
21 Accelerate (CP.3 = FAcc, rAcc, LAS)
22 Decelerate (CP.3 = FdEc, rdEc, LdS)
23 Real direction of rotation = set direction of rotation
24 Utilization > switching level 1)
25 Active current > switching level 1)
26 Only application-mode
27 Real value (CP.1) > switching level 1)
28 Set value (CP.2) > switching level 1)
29-30 Only application-mode
31 Absolut set value on AN1 > switching level 1)
32 Absolut set value on AN2 > switching level 1)
33 Only application-mode
34 Set value on AN1 > switching level 1)
35 Set value on AN2 > switching level 1)
36-39 Only application-mode
40 Hardware current limit activated
41 Modulation on-signal
42-46 Only application-mode
47 Ramp output value > switching level 1)
48 Apparent current (CP.4) > switching level 1)
49 Forward running (not at nOP, LS, abnormal stopping or error)
50 Reverse running (not at nOP, LS, abnormal stopping or error)
51 Warning E.OL2
52 Current regulator limit reached
53 Speed regulator limit reached
54-62 Only application-mode
63 Absolut value ANOUT1 > switching level 1)
64 Absolut value ANOUT2 > switching level 1)
65 ANOUT1 > switching level 1)
66 ANOUT2 > switching level 1)
67-69 Only application-mode
70 Driver voltage active (safety-relay)
71-74 Only application-mode
1)
Switching level of CP.33 = 100; Switching level of CP.34 = 4
Factory setting CP.33: 4
Factory setting CP.34: 2
Note: Enter-Parameter
Reaction to limit switch This parameter determines the reaction of the drive, to terminal X2A.14 (F) and/or
X2A.15 (R). These terminals are programmed as limit switches. The reaction of the
drive is shown in the table below.
Reaction to external fault With the external error monitoring external units can take direct influence on the drive.
This parameter determines the response of the drive to a signal at terminal X2A.12
(I3) according to following table.
F5-MULTI: In the table below the factory settings for the size-dependent parameter values are
listed.
Rated motor Rated motor Rated motor Rated motor Rated motor Rated motor Rated motor Maximum
speed frequency current voltage cos (Phi) power torque torque
F5-SERVO: The following table contains the motor data of standard motors.
Winding resistance
Rated frequency
[V / 1000 rpm]
Rated current
Rated torque
Rated speed
Torque limit
[Ohm]
[rpm]
[Nm]
[mH]
[Nm]
[Hz]
[A]
[A]
4
Housing size Default Motor CP.11 CP.12 CP.13 CP.14 CP.15 CP.16 CP.17 CP.18 CP.28
09/200V C3.SM.000-3200 3,9 3000 150 4,20 69 6,90 2,00 5,10 22,09
10/200V C4.SM.000-3200 5,0 3000 150 5,70 68 4,50 1,20 7,10 30,68
12/200V D2.SM.000-3200 6,1 3000 150 8,10 67 4,00 1,00 8,50 53,53
13/200V D3.SM.000-3200 8,4 3000 150 10,90 69 2,80 0,60 12,40 69,92
14/200V E4.SM.000-3200 15,5 3000 150 16,00 89 1,30 0,29 27,80 93,40
09/400V C3.SM.000-3400 3,9 3000 150 2,40 118 20,60 5,90 2,90 22,47
10/400V C4.SM.000-3400 5,0 3000 150 3,40 113 13,10 3,40 4,20 30,81
12/400V D2.SM.000-3400 6,1 3000 150 4,50 119 12,80 3,20 4,80 53,21
13/400V D4.SM.000.3400 9,9 3000 150 7,30 121 1,50 1,40 8,50 73,26
14/400V E2.SM.000-3400 11,0 3000 150 7,00 136 8,20 2,00 9,00 80,12
15/400V E4.SM.000-3400 15,5 3000 150 9,90 143 3,40 0,81 17,30 118,83
16/400V F1.SM.000-3400 20,0 3000 150 13,80 130 7,00 0,58 17,00 165,99
17/400V F2.SM.000-3400 31,0 3000 150 20,60 135 3,60 0,23 32,20 213,37
18/400V F3.SM.000-3400 3,3 3000 150 22,90 131 1,70 0,13 46,20 253,27
1. Introduction
2. Summary
3. Hardware
8. Special Operation
9. Error Assistance
11. Networks
12. Annex
4.4 Drive-Mode The Drive-Mode is a special operating mode of the KEB COMBIVERT. It allows an
easy manual start-up. To activate the Drive-Mode enter the password „500“ in
‘CP.0’ or ‘ud.0’. Following settings are possible:
All other settings like setpoint limitation, acceleration time, deceleration time etc.
correspond to the preselection in the parameter sets.
Operator panel
reduce START
increase
set value ENTER FUNC.
set value
F/R SPEED
STOP
START START
The setpoint entry via keyboard is possible only for parameter ud.9 = 0 (see
4.4.7).
Among other things the parameter ud.9 determines in what way the keys START and
STOP approach the individual operating states:
Stop Run
Start Run
4
4.4.6 Leaving the Drive- To leave the Drive-Mode, the keys „FUNC“ and „ENTER“ must be pressed
Mode simultaneously for approx. 3 seconds while being in status „Stop“! The unit jumps
back into the mode from where the Drive-Mode was started.
Stop
Leaving
Drive-Mode
START START
approx. 3 sec.
4.4.7 Further Settings With the Drive-Mode operating mode (ud.9) the setpoint sources and the conditions at
starting/stopping can be specified. As setpoint source serves either the keyboard in
the Drive-Mode as described under 4.4.3 or the setpoint source selected under
parameter oP.0. Refer to 4.4.5 to learn about the different operating conditions at
starting / stopping.
The status at starting / stopping (Bit 2 and 3) are only accepted after a restart the
drive mode !
To avoid undefined conditions, it must be ensured that the minimum speeds (oP.6,
oP.7) is set to 0 rpm at the values ud.9 bit 2, 3 = 1 or 2 .
1. Introduction
2. Summary
3. Hardware
4. Operation
5
5.1.1 Parameter Groups ................... 3
5. Parameter 5.1 Parameter
5.1.2 F5-MULTI Control ................... 4
5.1.3 F5-SERVO Control .................. 4
5.1.4 F5-A-Servo Control ................. 4
5.1.5 Parameter Listing F5-MULTI
6. Functions and F5-SERVO ....................... 5
7. Start-up
8. Special Operation
9. Error Assistance
11. Networks
12. Annex
The frequency inverter KEB COMBIVERT F5-MULTI and F5-SERVO contains 19 fixed,
5. Parameter one free-to-define parameter group. We have already learned about the free-to-define
group (CP). In the fixed parameter groups the parameters are combined function-
5.1 Parameter related.
Picture 5.1.1
Master
Synchronous Control Drive
Positioning Module
Encoder PG
PS,-Parameter Parameter
PS-Parameter Ec-
Motor Modell
Parameter
dr-Parameter
Protective and ru-Parameter
Special Functions
Speed Control and PG
Pn-Parameter Torque Limition
Current Control
Modulator M
Ramp Generator cS/cn-Parameter dS-Parameter 3~
and S-curves
oP-Parameter
Setpoint Calculation
U/f-Characteristic
uF-Parameter
oP-Parameter
5.1.2 F5-MULTI Following parameters are not available with the control F5-MULTI, so they do not need
Control to be considered in the parameter description:
dr.23 DSM rated current dr.32 DSM rated power
dr.24 DSM rated speed dr.33 DSM max. torque
dr.25 DSM rated frequency ec.2 absolute pos. enc.1
dr.26 DSM EMK voltage const. ec.12 absolute pos. enc.2
dr.27 DSM rated torque pn.15 OH2 warning level
dr.28 DSM curr. f. zero speed
dr.30 DSM winding resistance
dr.31 DSM winding inductance
5.1.3 F5-SERVO Following parameters are not available with the control F5-SERVO, so they do not
Control need to be considered in the parameter description:
cs.19 abs. torque ref pn.20 stall level
cs.20 torque limit mot. pn.21 stall acc/dec time
cs.22 torque limit gen. pn.26 speed search condition
dr.0 DASM rated current pn.27 speed search mode
dr.1 DASM rated speed pn.28 DC braking mode
dr.2 DASM rated voltage pn.29 DC brake input selection
dr.3 DASM rated power pn.30 DC braking time
dr.4 DASM rated cos(phi) pn.31 DC braking max. voltage
dr.5 DASM rated frequency pn.32 DC braking start freq.
dr.6 DASM stator resistance pn.48 power off restart level
dr.7 DASM sigma-inductance pn.51 power off KP DC volt.
dr.11 motorprotection mode pn.57 power off KI DC volt.
dr.12 motorprot. rated current pn.67 q.stop max.torq.corn.sp
dr.14 DASM rated torque ru.59 rotor adaption factor
dr.16 DASM max torque corn. sp uf.0 rated frequency
dr.17 DASM speed for max torq. uf.1 boost
dr.18 DASM field weak. speed uf.2 add. frequency
dr.19 flux adaption faktor uf.3 add. voltage
dr.20 field weak. curve uf.4 delta boost
dr.21 no load voltage uf.5 delta boost time
ds.7 KI rotor adaption uf.6 energy saving mode
ds.11 KP flux uf.7 energy saving factor
ds.12 KI flux uf.8 energy saving input sel.
fr.8 motor set classification uf.10 max. voltage mode
pn.19 stall mode uf.18 deadtime comp. mode
5.1.4 F5-A-SERVO Following parameters are not available with the control F5-A-SERVO, so they do not
need to be considered in the parameter description:
Control
an.10 AN2 interface selection an.50 ANOUT4 offset X
an.11 AN2 noise filter an.51 ANOUT4 offset Y
an.12 AN2 save mode an.52 ANOUT4 period
an.13 AN2 save trig. inp. sel. di.19 F functions
an.14 AN2 zero clamp di.20 R functions
an.15 AN2 gain di.21 RST functions
an.16 AN2 offset X do.28 inv. flags for R2
an.17 AN2 offset Y do.36 flag select. for R2
an.18 AN2 lower limit ec.7 enc.1 trigger
an.19 AN2 upper limit ec.12 absolute pos. enc.2
an.20 AN3 interface selection ec.17 enc.2 trigger
an.21 AN3 noise filter ec.21 SSI multiturn res.
an.22 AN3 save mode ec.22 SSI clock frq. sel.
an.23 AN3 save trig. inp. sel. ec.23 SSI data code
an.24 AN3 zero clamp ec.25 nominal tacho speed
an.25 AN3 gain ec.27 operation mode output
an.26 AN3 offset X ec.32 abs. position ch2
an.27 AN3 offset Y ec.34 system offset ch2
an.28 AN3 lower limit ec.36 enc.1 encoder type
an.29 AN3 upper limit ec.37 enc.1 encoder status
an.36 ANOUT2 function ec.38 enc.1 encoder r/w
an.37 ANOUT2 value in.31 KEB-Hiperface
an.38 ANOUT2 gain pn.19 stall mode
an.39 ANOUT2 offset X ru.29 AN2 pre amplifier disp.
an.40 ANOUT2 offset Y ru.30 AN2 post amplifier disp.
an.41 ANOUT3 function ru.31 AN3 pre amplifier disp.
an.42 ANOUT3 value ru.32 AN3 post amplifier disp.
an.43 ANOUT3 gain ru.35 ANOUT2 pre ampl. disp.
an.44 ANOUT3 offset X ru.36 ANOUT2 post ampl. disp.
an.45 ANOUT3 offset Y ru.46 motor temperature
an.46 ANOUT3 period sy.56 start display address
an.47 ANOUT4 function uf.18 deadtime comp. mode
an.48 ANOUT4 value
an.49 ANOUT4 gain
Parameter Adr. Control Properties min. max. Step default [?] see on Page
an 55 an. para setting offset 0A37 - - G M S A - - - - -2^31 2^31-1 1 0 - 6.9.34
an 56 an. para set. max. value 0A38 - - G M S A - - - - -2^31 2^31-1 1 0 - 6.9.34
cn 0 PID reference source 07 00 B g G M S A - P - - 0 4 1 0 - 6.12.5
cn 1 PID abs. reference 07 01 B g G M S A - P - - -400,0 400,0 0,1 0,0 % 6.12.5
cn 2 PID act. value src. 07 02 B g G M S A - P - - 0 7 1 0 - 6.12.6
cn 3 PID abs. act. value 07 03 B g G M S A - - - - -400,0 400,0 0,1 0,0 % 6.12.6
cn 4 PID kp 07 04 B g G M S A - P - - 0,00 250,00 0,01 0,00 - 6.12.3
cn 5 PID ki 07 05 B g G M S A - P - - 0,000 30,000 0,001 0,000 - 6.12.3
cn 6 PID kd 07 06 B g G M S A - P - - 0,00 250,00 0,01 0,00 - 6.12.3
cn 7 PID pos. limit 07 07 B g G M S A - P - - -400,0 400,0 0,1 400,0 % 6.12.3
cn 8 PID neg. limit 07 08 B g G M S A - P - - -400,0 400,0 0,1 -400,0 % 6.12.3
cn 9 PID fading time 07 09 B g G M S A - P - - -0,01 300,00 0,01 0,00 s 6.12.3
cn 10 PID reset condition 07 0A B g G M S A - P - - 0 2 1 0 - 6.12.4
cn 11 PID reset inp. sel. 07 0B B g G M S A - - E - 0 4095 1 0 - 6.12.4, 6.3.8
cn 12 I reset inp. sel. 07 0C B g G M S A - - E - 0 4095 1 0 - 6.12.4, 6.3.8
cn 13 fade in reset inp. sel. 07 0D B g G M S A - - E - 0 4095 1 0 - 6.12.4, 6.3.8
cn 14 PID out freq at 100% 07 0E B g G - - A - P - V -400 400 0,0125 0 Hz 6.12.4
cs 0 speed control config. 0F 00 - - - M - - - P - - 0 5 1 0 - 6.6.11
cs 0 speed control config. 0F 00 - - - - S A - P - - 4 5 1 0 - 6.6.11
cs 1 act. source 0F 01 - - - M S A - P - - 0 1 1 0 - 6.6.14; 6.11.3, 6.11.13, 6.9.20
cs 4 speed ctrl. freq. limit 0F 04 B g G - - A - P - V 0 200 0,0125 25 Hz
cs 6 KP speed 0F 06 - - - M S - - P - - 0 32767 1 300 - 6.6.14
cs 6 KP speed 0F 06 B g G - - A - P - - 0 32767 1 50 - 6.6.14
cs 7 KP speed gain 0F 07 - - - M S A - P - - 0 32767 1 0 - 6.6.14
cs 8 KP speed limit 0F 08 - - - M S A - P - - 0 32767 1 0 - 6.6.14
cs 9 KI speed 0F 09 B g G - - A - P - - 0 32767 1 500 - 6.6.14
cs 9 KI speed 0F 09 - - - M S - - P - - 0 32767 1 100 - 6.6.14
cs 10 KI offset 0F 0A - - - M S A - P - - 0 4095 1 0 - 6.6.14
cs 11 max speed for max KI 0F 0B - - - M S A - P - - 0 16000 1 10 rpm 6.6.14
cs 12 min speed for cs.09 0F 0C - - - M S A - P - - 0 16000 1 500 rpm 6.6.14
cs 15 torque reference source 0F 0F - - - M S A - P E - 0 5 1 2 - 6.6.7, 6.6.15
cs 16 torque acc. time 0F 10 - - - M S A - P - - 0 60000 1 0 ms 6.6.15
cs 18 torque ref. setting % 0F 12 - - - M S A - P - - -100,0 100,0 0,1 100,0 % 6.6.15
cs 19 abs. torque ref 0F 13 - - - M - A - P - - -10000,00 10000,00 0,01 LTK Nm 6.6.15
cs 20 torque limit mot. 0F 14 - - - M - A - P - - -0,01:off 10000,00 0,01 -0,01:off Nm 6.6.7
cs 22 torque limit gen. 0F 16 - - - M - A - P - - -0,01:off 10000,00 0,01 -0,01:off Nm 6.6.7
cs 24 stand still pos. ctrl 0F 18 - - - M S A - P - - 0 32767 1 0 - 6.6.14
di 0 PNP / NPN selection 0B00 - g G M S A - - E - 0 SHR 1 0 - 6.3.3
di 1 select signal source 0B01 B g G M S A - - E - 0 4095 1 0 - 6.3.4
di 2 digital input setting 0B02 B g G M S A - - E - 0 4095 1 0 - 6.3.4
di 3 digital noise filter 0B03 B g G M S A - - E - 0 127 1 0 ms 6.3.5
di 4 input logic 0B04 B g G M S A - - E - 0 4095 1 0 - 6.3.5
di 5 input trigger 0B05 B g G M S A - - E - 0 4095 1 0 - 6.3.5
di 6 select strobe source 0B06 B g G M S A - - E - 0 4095 1 0 - 6.3.6
di 7 strobe mode 0B07 B g G M S A - - E - 0 2 1 0 - 6.3.7
di 8 input strobe dependence 0B08 B g G M S A - - E - 0 4095 1 0 - 6.3.6
di 9 reset input selection 0B09 B g G M S A - - E - 0 4095 1 3 - 6.3.8
di 10 reset input slope sel. 0B0A B g G M S A - - E - 0 4095 1 3 - 6.3.8
di 11 I1 functions 0B0B B g G M S A - - E - 0 H’ 3FFFFFFF 1 1 hex 6.3.9
di 12 I2 functions 0B0C B g G M S A - - E - 0 H’ 3FFFFFFF 1 2 hex 6.3.9
di 13 I3 functions 0B0D B g G M S A - - E - 0 H’ 3FFFFFFF 1 8192 hex 6.3.9
di 14 I4 functions 0B0E - - - M S A - - E - 0 H’ 3FFFFFFF 1 0 hex 6.3.9
di 15 IA functions 0B0F B g G M S A - - E - 0 H’ 3FFFFFFF 1 0 hex 6.3.9
di 16 IB functions 0B10 B g G M S A - - E - 0 H’ 3FFFFFFF 1 0 hex 6.3.9
di 17 IC functions 0B11 B g G M S A - - E - 0 H’ 3FFFFFFF 1 0 hex 6.3.9
di 18 ID functions 0B12 B g G M S A - - E - 0 H’ 3FFFFFFF 1 0 hex 6.3.9
di 19 F functions 0B13 B g G M S - - - E - 0 H’ 3FFFFFFF 1 32 hex 6.3.9
di 20 R functions 0B14 B g G M S - - - E - 0 H’ 3FFFFFFF 1 64 hex 6.3.9
di 21 RST functions 0B15 B g G M S - - - E - 0 H’ 3FFFFFFF 1 128 hex 6.3.9
di 22 ST functions 0B16 B g G M S A - - E - 0 H’ 3FFFFFFF 1 128 hex 6.3.9
do 0 condition 0 0C00 B g G M S A - P E - 0 68 1 20 - 6.3.13
do 1 condition 1 0C01 B g G M S A - P E - 0 68 1 3 - 6.3.13
do 2 condition 2 0C02 B g G M S A - P E - 0 68 1 4 - 6.3.13
do 3 condition 3 0C03 - - - M S A - P E - 0 68 1 2 - 6.3.13
do 4 condition 4 0C04 B g G M S A - P E - 0 68 1 0 - 6.3.13
do 5 condition 5 0C05 B g G M S A - P E - 0 68 1 0 - 6.3.13
do 6 condition 6 0C06 B g G M S A - P E - 0 68 1 0 - 6.3.13
do 7 condition 7 0C07 B g G M S A - P E - 0 68 1 0 - 6.3.13
do 8 inv. cond. for flag 0 0C08 B g G M S A - P E - 0 255 1 0 - 6.3.16
do 9 inv. cond. for flag 1 0C09 B g G M S A - P E - 0 255 1 0 - 6.3.16
do 10 inv. cond. for flag 2 0C0A B g G M S A - P E - 0 255 1 0 - 6.3.16
do 11 inv. cond. for flag 3 0C0B B g G M S A - P E - 0 255 1 0 - 6.3.16
do 12 inv. cond. for flag 4 0C0C B g G M S A - P E - 0 255 1 0 - 6.3.16
do 13 inv. cond. for flag 5 0C0D B g G M S A - P E - 0 255 1 0 - 6.3.16
do 14 inv. cond. for flag 6 0C0E B g G M S A - P E - 0 255 1 0 - 6.3.16
do 15 inv. cond. for flag 7 0C0F B g G M S A - P E - 0 255 1 0 - 6.3.16
do 16 cond. select. for flag 0 0C10 B g G M S A - P E - 0 255 1 1 - 6.3.16
Parameter Adr. Control Properties min. max. Step default [?] see on Page
Parameter Adr. Control Properties min. max. Step default [?] see on Page
Parameter Adr. Control Properties min. max. Step default [?] see on Page
le 19 timer 1 reset inp. sel. 0D13 B g G M S A - - E - 0 4095 1 0 - 6.3.8, 6.9.12
le 20 timer 1 reset condition 0D14 B g G M S A - - E - 0 31 1 16 - 6.9.13
le 21 timer 1 mode 0D15 B g G M S A - - - - 0 31 1 0 - 6.9.11
le 22 timer 2 start inp. sel. 0D16 B g G M S A - - E - 0 4095 1 0 - 6.3.8, 6.9.12
le 23 timer 2 start condition 0D17 B g G M S A - - E - 0 7 1 0 - 6.3.8, 6.9.12
le 24 timer 2 reset inp. sel. 0D18 B g G M S A - - E - 0 4095 1 0 - 6.3.8, 6.9.12
le 25 timer 2 reset condition 0D19 B g G M S A - - E - 0 31 1 16 - 6.9.13
le 26 timer 2 mode 0D1A B g G M S A - - - - 0 31 1 0 - 6.9.11
op 0 reference source 03 00 - - G M S A - P E - 0 9 1 0 - 6.4.4, 6.9.9
op 1 rotation source 03 01 - - - M S A - P E - 0 9 1 7 - 6.4.6, 6.9.9
op 2 rotation setting 03 02 B g G M S A - P E - 0 2 1 0 - 6.4.6
op 3 reference setting 03 03 - - - M S A - P - V -4000 4000 0,125 0 rpm 6.4.4
op 5 reference setting % 03 05 B g G M S A - P - - -100,0 100,0 0,1 0,0 % 6.4.4
op 6 min. reference forward 03 06 - - - M S A - P - V 0 4000 0,125 0 rpm 6.4.11
op 7 min. reference reverse 03 07 - - - M S A - P - V -0,125 4000 0,125 -0,125 rpm 6.4.11
op10 max. reference forward 03 0A - - - M S A - P - V 0 4000 0,125 0 rpm 6.4.11
op11 max. reference reverse 03 0B - - - M S A - P - V -0,125 4000 0,125 -0,125 rpm 6.4.11
op14 abs. max. reference for 03 0E - - - M S A - P - V 0 4000 0,125 4000 rpm 6.4.11
op15 abs. max. reference rev 03 0F - - - M S A - P - V -0,125 4000 0,125 -0,125 rpm 6.4.11
op18 step value rot. source 03 12 - - - M S A - P E - 0 9 1 7 - 6.4.9
op19 step value input sel. 1 03 13 B g G M S A - - E - 0 4095 1 16 - 6.4.9, 6.3.8
op20 step value input sel. 2 03 14 B g G M S A - - E - 0 4095 1 32 - 6.4.9, 6.3.8 5
op21 step value 1 03 15 - - - M S A - P - V -4000 4000 0,125 100 rpm 6.4.9
op22 step value 2 03 16 - - - M S A - P - V -4000 4000 0,125 -100 rpm 6.4.9
op23 step value 3 03 17 - - - M S A - P - V -4000 4000 0,125 0 rpm 6.4.9
op27 acc dec mode 03 1B B g G M S A - P E - 0 255 1 0 - 6.4.16
op28 acc. time forward 03 1C B g G M S A - P - - 0,00 300,00 0,01 5,00 s 6.4.13
op29 acc. time reverse 03 1D B g G M S A - P - - -0,01 300,00 0,01 -0,01 s 6.4.13
op30 dec. time forward 03 1E B g G M S A - P - - -0,01 300,00 0,01 5,00 s 6.4.13
op31 dec. time reverse 03 1F B g G M S A - P - - -0,01 300,00 0,01 -0,01 s 6.4.13
op32 s-curve time acc. for. 03 20 B g G M S A - P - - 0,00 5,00 0,01 0,00 s 6.4.14
op33 s-curve time acc. rev. 03 21 B g G M S A - P - - -0,01 5,00 0,01 -0,01 s 6.4.14
op34 s-curve time dec. for. 03 22 B g G M S A - P - - -0,01 5,00 0,01 -0,01 s 6.4.14
op35 s-curve time dec. rev. 03 23 B g G M S A - P - - -0,01 5,00 0,01 -0,01 s 6.4.14
op36 min. output freq. for 03 24 B g G - - A - P - V 0 400 0,0125 0 Hz
op37 min. output freq. rev 03 25 B g G - - A - P - V -0,0125 400 0,0125 -0,0125 Hz
op40 max. output val. for. 03 28 - - - M S A - P - V 0 4000 0,125 4000 rpm 6.4.15, 6.7.5
op41 max. output val. rev. 03 29 - - - M S A - P - V -0,125 4000 0,125 -0,125 rpm 6.4.15, 6.7.5
op44 ext. funct. mode/src 03 2C - - G M S A - P E - 0 63 1 0 - 6.9.27, 6.9.29
op45 ext. funct. dig. source 03 2D - - G M S A - P - - 0,00 100,00 0,01 0,00 % 6.9.27, 6.9.29
op46 ext. funct. acc/dec time 03 2E - - G M S A - P - - 0,00 20,00 0,01 10,00 s 6.9.27, 6.9.30
op47 sweep-gen. acc. time 03 2F - - G M S A - P - - 0,00 20,00 0,01 10,00 s 6.9.27
op48 sweep-gen. dec. time 03 30 - - G M S A - P - - 0,00 20,00 0,01 10,00 s 6.9.27
op49 diam. corr. dmin/dmax 03 31 - - G M S A - P - - 0,010 0,990 0,001 0,500 - 6.9.30
op50 motorpoti function 03 32 B g G M S A - - E - 0 3 1 0 - 6.9.8
op52 motorpoti value 03 34 B g G M S A - P - - -100,00 100,00 0,01 0,00 % 6.9.9
op53 motorpoti min. value 03 35 B g G M S A - - - - -100,00 100,00 0,01 0,00 % 6.9.8
op54 motorpoti max. value 03 36 B g G M S A - - - - -100,00 100,00 0,01 100,00 % 6.9.8
op55 motorpoti reset value 03 37 B g G M S A - - - - -100,00 100,00 0,01 0,00 % 6.9.7
op56 mot.poti inc. input sel. 03 38 B g G M S A - - E - 0 4095 1 0 - 6.3.8, 6.9.8
op57 mot.poti dec. input sel. 03 39 B g G M S A - - E - 0 4095 1 0 - 6.9.8, 6.3.8
op58 mot.poti reset inp. sel. 03 3A B g G M S A - - E - 0 4095 1 0 - 6.9.8, 6.3.8
op59 motorpoti inc/dec time 03 3B B g G M S A - - - - 0,00 50000,00 0,01 66,00 s 6.9.8
op60 dir. forward input sel. 03 3C B g G M S A - - E - 0 4095 1 4 - 6.3.8, 6.4.7
op61 dir. reverse input sel. 03 3D B g G M S A - - E - 0 4095 1 8 - 6.3.8, 6.4.7
op62 acc/dec time factor 03 3E B g G M S A - - E - 0 4 1 0 - 6.4.13
pn 0 auto retry UP 04 00 B g G M S A - - - - 0 1 1 1 - 6.7.7
pn 1 auto retry OP 04 01 B g G M S A - - - - 0 1 1 0 - 6.7.7
pn 2 auto retry OC 04 02 B g G M S A - - - - 0 1 1 0 - 6.7.7
pn 3 E. EF stopping mode 04 03 B g G M S A - - - - 0 6 1 0 - 6.7.10
pn 4 ext. fault input select 04 04 B g G M S A - - E - 0 4095 1 64 - 6.7.9, 6.3.8
pn 5 E.buS stopping mode 04 05 B g G M S A - - - - 0 6 1 6 - 6.7.10, 11.2.3
pn 6 watchdog time 04 06 B g G M S A - - E - 0,00:off 10,00 0,01 0,00:off s 6.7.10, 11.2.3
pn 7 proh. rot. stopping mode 04 07 - - - M S A - - - - 0 6 1 6 - 6.7.11, 6.11.8
pn 8 warning OL stop. mode 04 08 B g G M S A - - - - 0 6 1 6 - 6.7.11, 6.3.15
pn 9 OL warning level 04 09 B g G M S A - - - - 0 100 1 80 % 6.7.10
pn10 warning OH stop. mode 04 0A B g G M S A - - - - 0 6 1 6 - 6.7.11, 6.3.15
pn11 OH warning level 04 0B B g G M S A - - - - 0 90 1 70 °C 6.7.11
pn12 warning dOH stop. mode 04 0C - - - M S A - - - - 0 7 1 6 - 6.7.11, 6.3.15, 6.7.18
pn13 E.dOH delay time 04 0D - - - M S A - - - - 0 120 1 0 s 6.7.11, 6.7.18
pn14 warning OH2 stop. mode 04 0E B g G M S A - - - - 0 6 1 6 - 6.7.12, 6.7.17, 6.3.15
pn15 OH2 warning level 04 0F - - - - S A - - - - 0 100 1 100 % 6.7.12, 6.7.17
pn16 warning OHI stop. mode 04 10 B g G M S A - - - - 0 7 1 7 - 6.7.12, 6.3.16
pn17 E.OHI delay time 04 11 B g G M S A - - - - 0 120 1 0 s 6.7.12
pn18 E.Set stopping mode 04 12 B g G M S A - - - - 0 6 1 0 - 6.7.12
pn19 stall mode 04 13 - - G M - - - P E - 0 255 1 0 - 6.7.5
pn19 stall mode 04 13 B g - - - A - P E - 0 127 1 0 - 6.7.5
Parameter Adr. Control Properties min. max. Step default [?] see on Page
Parameter Adr. Control Properties min. max. Step default [?] see on Page
Parameter Adr. Control Properties min. max. Step default [?] see on Page
1. Introduction
2. Summary
3. Hardware
6.1.1 Summary of ru-Parameter ....... 3
6.1 Operating and Unit Data
6.1.2 Summary of In-Parameter ....... 4
4. Operation 6.2 Analog In- and Outputs 6.1.3 Summary of Sy-Parameter ..... 4
6.1.4 Explanation to Parameter
6.3 Digital In- and Outputs Description ............................. 5
6.4 Setpoint- and Ramp 6.1.5 Description of ru-Parameter .... 6
5. Parameter Adjustment 6.1.6 Description of In-Parameter .. 21
6.1.7 Description of Sy-Parameter . 25
6.5 Voltage-/Frequency
Characteristic Adjustment
6. Functions 6.6 Motor Data and Controller
6.7 Protective Functions
6.8 Parameter Sets
7. Start-up
6.9 Special Functions
6.10 Encoder Interface
8. Special Operation 6.11 Posi-, Synchronous Control
and Contouring Mode
6.12 Technology Controller
9. Error Assistance 6.13 CP-Parameter Definition
11. Networks
12. Annex
6. Functional Description
6.1 Operating and The parameter groups „ru“, „In“ and „Sy“ are described in this chapter. They serve for
the operational monitoring, error analysis and evaluation as well as for the unit
Unit Data identification.
6.1.1 Summary of The ru- (run) parameter group represents the multimeter of the inverter. Speeds, currents,
ru-Parameter voltages etc. are displayed, which allow a conclusion on the operating condition of the
drive. This can be especially helpful for the start-up of a plant or with regard to trouble
shooting. Following parameters are available:
6.1.2 Summary of In- The In- (Information) parameter group includes data and information about the
Parameter identification of the hardware and software as well as to the type and number of errors
that occurred. Following parameters are available:
6.1.3 Summary of Sy- As the name already says the Sy- (system) parameter group contains system-specific
Parameter parameters. Following parameters are available:
Enter parameter
! active after „Enter“
" active immediately
Parameter
! set-programmable
" not programmable
Parameter
! writable
" readable-only
Parameter address
0200h 0 255 1 - 0
In parameter „inverter status“ the actual operating condition of the frequency inverter is displayed. In the case of an
error the current error message is displayed, even if the display has already been reset with ENTER (error-LED on the
operator is still blinking). Status messages and information about the cause and removal are to be found in Chapter 9
„Error Diagnosis“.
A counter-clockwise rotating field (reverse) is represented by a negative sign. Precondition is the in-phase connection
of the motor.
counter-clockwise clowckwise
rotation rotation
(reverse) (forward)
020Dh 0 65535 1 % -
Display of the current utilization referred to the rated current of the inverter. Only positive values are indicated, thus it is
not possible to differentiate between a motoric or generatoric operation.
020Eh 0 65535 1 % -
ru.14 allows the detection of short-time peak utilizations during an operating cycle. For that the highest detected value
of ru.13 is stored in ru.14. The peak value memory is cleared by pressing the keys UP, DOWN or ENTER or by bus by
writing any chosen value to the address of ru.14. The disconnection of the inverter also results in a clearing of the
memory.
0212h 0 1000 1 V -
Display of actual DC-link voltage in volt. Typical values:
Normal operation: 230V-class 300-330V over volt. (E.OP): approx. 400V under volt. (E.UP): approx. 216V 6
400V-class 530-620V approx. 800V approx. 240V
0213h 0 1000 1 V -
ru.19 allows the detection of short-time peak DC voltage during an operating cycle. For that the highest detected value
of ru.18 is stored in ru.19. The peak value memory is cleared by pressing the keys UP, DOWN or ENTER or by bus by
writing any chosen value to the address of ru.19. The disconnection of the inverter also results in a clearing of the
memory.
0214h 0 778 1 V -
Display of actual output voltage.
0215h 0 4095 1 - -
Display of the current set digital inputs. The logic levels on the input terminals or on the internal inputs are indicated
regardless whether the input is inverted or the internal acceptance is effected through edge-triggering or Strobe (also
see Chapt. 6.3 „Digital inputs“). According to following table a specific decimal value is given out for each digital input.
If several inputs are controlled, the sum of the decimal values is indicated.
0216h 0 4095 1 - -
Display of the currently set external and internal digital inputs. The input is considered as set when it is available as
active signal for further processing (i.e. acceptance by strobe, edge triggering or logic operation). According to the table
(ru.21) a certain decimal value is given out for each digital input. If several inputs are set then the sum of their decimal
values is displayed (see Chapter 6.3 „Digital Inputs“).
0217h 0 255 1 - -
With parameters do.0…do.7 switching conditions can be selected which serve as basis for the setting of the outputs.
This parameter indicates which of the selected switching conditions are met, before they are linked by the programmable
logic or inverted (see Chapter 6.3 „Digital Outputs). According to following table a certain decimal value is given out for
the parameters do.0…do.7. If several of the switching conditions selected with these parameters are met, then the sum
of the decimal values is displayed.
0217h 0 255 1 - -
Display of the links after logic step 1. The selected switching conditions are linked in logic step 1 (do.8...24) and
indicated here (see Chapt. 6.3 „Digital outputs“). According to following table a specific decimal value is given out for
each linkage. If several links are set, the sum of the decimal values is indicated.
0218h 0 255 1 - -
Display of the currently set external and internal digital outputs. According to following table a certain decimal value is
given out for each digital output. If several inputs are set then the sum of their decimal values is displayed.
021Ah 0 7 1 - -
The KEB COMBIVERT can fall back on 8 internal parameter sets (0-7). Through corresponding programming the inverter
can independently change parameter sets and is thus able to drive different operating modes. This parameter shows the
parameter set, with which the inverter is currently running. Independent of it another parameter set can be edited by bus
(also see chapter 6.8).
0226h 0 150 1 °C -
ru.38 shows the actual power module temperature of the inverter.
0227h 0 100 1 % -
To prevent „E.OL“ errors caused by too high loads (load reduction), the internal counter content of the OL-counter can be
made visible herewith. At 100 % the inverter switches off with the error „E.OL“. The error can be reset only after a cooling
time (blinking display „E.nOL“).
0228h 0 65535 1 h -
The operating hours meter 1 displays the time the inverter was switched on. The indicated value includes all operating
phases. On attaining the maximum value (approx. 7.5 years) the display remains on the maximum value.
0229h 0 65535 1 h -
The operating hours meter 2 displays the time the inverter was active (motor controlled). On attaining the maximum
value (approx. 7.5 years) the display remains on the maximum value.
022Ah 0 110 1 % -
The modulation grade shows the output voltage in percent. 100 % correspond to the input voltage (no-load). At a value
of > 100 % the inverter works with overmodulation.
022Dh 0 4 1 - -
Shows the actual carrier frequency of the inverter. The displayed value corresponds to following switching frequencies:
0 = 2 kHz 3 = 12 kHz
1 = 4 kHz 4 = 16 kHz
2 = 8 kHz
023Bh 0 100 1 % -
This parameter displays the actual factor of the rotor adaption.
023Ch 0 255 1 - -
This parameter displays the actual position index of the position profile.
0244h 0 1000 1 V -
This parameter displays the rated dc link voltage automatically detected by the inverter. The value is detected at power-
on.
0250h 0 255 1 - -
With do.51 the digital output signals can be assigned to the hardware outputs (see chapter 6.3). This parameter displays
the status of the output signals before the assignment according to following table. If several outputs are set, the total
sum of their decimal values is indicated.
Bit 7 free
6
Bit 8-12 Housing 0=A 10 = K 20 = U
1=B 11 = L 21 = V
2=C 12 = M 22 = W
3=D 13 = N 23 = X
4=E 14 = O 24 = Y
5=F 15 = P 25 = Z
6=G 16 = Q
7=H 17 = R
8=I 18 = S
9=J 19 = T
0E03h 0 4 1 - -
Shows the max. carrier frequency of the inverter. The displayed value corresponds to following switching frequencies:
2 kHz / 4 kHz / 8 kHz / 12 kHz / 16 kHz
0E07h - - 0,1 - -
Display of software date. The value incorporates date, month and year, at that only the last number of the year is
indicated.
Example: Display= 2102.0
Date = 21.02.2000
s.o. 0 65535 1 - 0
Serial number and customer number identify the inverter. The QS-number contains internal production information.
0E11h 0 LTK 1 - -
This parameter is for service personell only.
0E16h 0 65535 1 - 0
This parameter is not assigned to any function and is available to the user for free input.
0E17h 0 65535 1 - 0
This parameter is not assigned to any function and is available to the user for free input.
0E18h 0 255 1 - -
In.24 shows the error that occurred last, E. UP is not stored. The error messages are described in chapter 9.1.
0E19h 0 65535 1 - 0
Shows the 8 errors (in the sets 0...7) that occurred last. The oldest error is in set 7. Between errors of the same type a
differential time is determined and stored too.
Bit 12...15 Value Error type Value Error type Value Error type
0 no erors 3 E.OP 6...15 free
1 E.OC 4 E.OH
2 E.OL 5 E.OHI
s.o. 0 65535 1 - 0
The error counters (for E.OC, E.OL, E.OP, E.OH, E.OHI) state the total number of the different error types that occurred.
0E1Fh 0 65535 1 - -
In.31 shows the version of the KEB - Hiperface.
0E20h 0 65535 1 - -
In.32 shows the date of the interface software.
0006h 0 239 1 - 1
With Sy.6 the address is adjusted under which the inverter is addressed by „COMBIVIS“ or another control. The possible
values are between 0 and 239, the default value is 1. If several inverters are operated simulaneously on the bus, it is
absolutely necessary to assign different addresses, since otherwise communication problems arise because several
inverters may responded at the same time. The development info DIN 66019II protocol (C0.F5.01I-K001) contains
further information.
0007h 0 6 1 - 5
Following values are possible for the baudrate of the serial interface:
If the value for the baudrate is changed over the serial interface, it can only be changed again by way of the keyboard
or after adapting the baudrate of the master, since no communication is possible in the case of different baudrates
between master and slave.
If problems occur during the data transmission, select a baudrate up to max. 38400 baud.
000Bh 3 11 1 - 11
With the internal baudrate the transmission rate between operator and inverter is determined. Following values are
possible:
After Power-On it is always started with 38.4 kBaud and dependent on the operator higher set.
0020h 0 65535 1 - 0
The scope timer generates a time period of 1 ms. This can be used by external programs, e.g. Scope, to represent time
patterns. The timer counts from 0...65535 and starts again with 0 after an overflow.
0029h 0 65535 1 - 0
The control word is used for the status control of the inverter via bus. The control word long (Sy.43) consists of the two
16 bit parameters control word high (Sy.41) and Control word low (Sy.50). The status word is bit-coded. The description
of the individual bits is found in Chapter 11.2.7.
002Ah 0 65535 1 - 0
With the status word the current condition of the inverter can be readout. The status word long (Sy.44) consists of the
two 16 bit parameters status word high (Sy.42) and status word low (Sy.51). The status word is bit-coded. The description
of the individual bits is found in Chapter 11.2.7.
0032h 0 65535 1 - 0
The control word is used for the status control of the inverter via bus. The control word long (Sy.43) consists of the two
16 bit parameters control word high (Sy.41) and Control word low (Sy.50). Das Steuerwort ist bitcodiert. The status word
is bit-coded. The description of the individual bits is found in Chapter 11.2.7.
0033h 0 65535 1 - 0
With the status word the current condition of the inverter can be readout. The status word long (Sy.44) consists of the
two 16 bit parameters status word high (Sy.42) and status word low (Sy.51). Das Steuerwort ist bitcodiert. The status
word is bit-coded. The description of the individual bits is found in Chapter 11.2.7.
1. Introduction
2. Summary
3. Hardware
11. Networks
12. Annex
6.2.1 Summary By selecting an input interface (An.0 / 10) input AN1, e.g. AN2 can be adjusted to
Description Analog the applied input signal. By An.20 the third analog input can be switched additionally
to AN1. Subsequently the analog inputs are smoothed in an electronic filter (An.1 /
Inputs
11 / 21) by averaging. With An.2 / 12 / 22 a save mode can be adjusted and activated
with a programmable input (An.3 / 13 / 23). To avoid voltage fluctuations and ripple
Observe the different functional voltages around the zero point the analog signal can be faded out around the zero
range of the hard- and software point up to ±10 % (An.4 / 14 / 24). In the characteristics amplifier the input signals
of the different control cards can be influenced in X and Y direction as well as in the rise (An.5...7 / 15...17 /
(see chapter 3).
25...27). At the output of the characteristic amplifier the signal can be limited to a
minimum and a maximum value (An.8, 9 / 18, 19 / 28, 29). At the output of the block
it can be defined with An.30 which analog signal serves as reference value and
which one serves as auxiliary value. The ru-parameters are used for the indication
of the analog signal before and after the amplification. The internal values are limited
to ±400%.
Analog inputs 6
An.5
An.0 An.6 An.8
0...±100% ru.27 An.4 An.7 An.9 ru.28 An.30
+AN1 (X2A.1) An.2 400%
±10V An.1 REF
0...±20mA An.3 -400%
-AN1 (X2A.2) 4...20mA
An.15
An.10 An.16 An.18
0...±100% ru.29 An.14 An.17 An.19 ru.30
+AN2 (X2A.3) An.12 400%
±10V An.11 AUX
0...±20mA An.13 -400%
-AN2 (X2A.4) 4...20mA
An.25
An.26 An.28
ru.31 An.24 An.27 An.29 ru.32
6.2.2 Interface Selection Depending on the selected interface (An.0/An.10) the analog inputs AN1 and AN2
(An.0; An.10) can process following input signals:
1)
+ - + -
SPS SPS
0...±10 VDC
X2A. 1 2 3 4 5 6 7 8 9 PE
0...10V DC
Ri=30kΩ
(An.0 / An.10 = 0)
R = 3...10 kW
X2A. 1 2 3 4 5 6 7 8 9 PE
An.0 / An.10 = 1 or 2
+ +
0...±20 mADC
4...20 mADC
Ri = 250 Ω
Interface Selection With An.20 it is determined from where the 3. analog setpoint signal is received.
(An.20) Following values can be defined:
Value Function
0 Analog value from the optional analog input (default)
1 Analog value via the terminals of AN1
6.2.3 Interference The interference suppression filters shall suppress disturbances and ripples of the
Suppression input signals. If the interference suppression filter is switched off the analog inputs are
queried every 1 ms (control card BASIC 2 ms) and the recorded value is then transfer-
Filter (An.1; red. With the interference suppression filters the inputs can now be queried 2-, 4-, 8- or
An.11; An.21) 16-times. From these values an average value is determined which is then transferred.
An.1 / 11 / 21 Function
0 no averaging (default)
1 averaging over 2 values
2 averaging over 4 values
3 averaging over 8 values
4 averaging over 16 values
6.2.4 Save Mode (An.2; Coming from the input filter the save mode can be switched on with An.2 / An.12 /
An.22. If now the programmable digital input (value 1) is set the analog signal is
An.12; An.22)
processed directly and written parallel into the nonvolatile memory. As soon as the
digital input is disconnected (value 0), the inverter continous to run with value stored
in the memory. Moreover, with An.2 / An.12 / An.22 it can be determined whether the 6
memory contents are saved or deleted upon switch off. The parameter is bit-coded,
the sum of the decimal values must be entered.
from 0 0 to the
1 1
input filter characteristic
1 nonvolatile
amplifier
0 memory
6.2.5 Input Selection With An.3 / 13 / 23 the digital inputs for storing are selected according to the table on
(An.3; An.13; the next page (also see Chapter 6.3.11 „Assignment of inputs“). In order to save an
analog value, the save mode (An.2 / 12 / 22 = 1) must be switched on under An2 / 12
An.23) / 22 and the selected input must be activated.
6.2.6 Zero Point Hyste- Through capacitive as well as inductive coupling on the input lines or voltage fluctuations
resis (An.4; of the signal source, the motor connected to the inverter can still drift (tremble) during
standstill in spite of the analog input filter. It is the task of the zero point hysteresis to
An.14; An.24) suppress this.
With the parameters An.4 / 14 / 24 the respective analog signals can be faded out
within a range of 0...10% . The adjusted value is applicable for both directions of
rotation.
If a negative percent value is adjusted the hysteresis acts in addition to the zero point
around the current setpoint. Setpoint changes are accepted only if they are larger than
the adjusted hysteresis.
10%
6.2.7 Amplifier of the With these parameters the input signals can be adapted in X and Y direction as well
Input Characterstic as in the rise to the requirements. In the case of factory setting no zero point offset is
adjusted, the rise (gain) is 1, i.e. the input value corresponds to the output value of
(An.5...7; An.15...17;
this step (see Fig. 6.2.7.a) The output value is calculated according to following formula:
An.25...27)
-100%
6
1. 100% 2. 100%
With these settings the entire speed
range can be driven with 0...10 V
An.5 via input AN1.
An.6
-100% 50% 100% -100% 100%
(rotation direction = ±analog)
0% In corresponds to-100% Out
50% In corresponds to 0% Out
-100% -100% 100% In corresponds to 100% Out
An.5
An.6=75%
-100% 100% -100% 100% -100% 100%
6.2.8 Lower and Upper These parameters serve for the limiting of the analog signals after the amplifier stage.
Limit (An.8; An.9; All parameters are adjustable in the range of -400...400 %. Since no mutual locking
exists, it is to be ensured, that the lower limit is adjusted smaller than the upper limit
An.18; An.19;
(exception F5-M: if lower limit > upper limit then the output value is the lower limit).
An.28; An.29)
An.8 AN1 lower limit
An.9 AN1 upper limit
An.18 AN2 lower limit
An.19 AN2 upper limit
An.28 AN3 lower limit
An.29 AN3 upper limit
Fig. 6.2.8 Limiting of the analog signal
400%
An.9 / An.19 / An.29
-400%
400%
-400%
For possible expansions not all values are defined in the bit groups. Not defined values
have the same function as value 0. The sum of the respective values is to be entered.
6.2.10 Brief Description The KEB COMBIVERT has three programmable analog outputs (ANOUT1...4). Para-
Analog Outputs meters An.31 and An.36 allow the selection of one size each which is given out at the
outputs X2A.5 / 6. The third and fourth analog output (An.41/47) is not led to the
terminal strip, it can be output as switching condition 42, e.g. 43 with the digital outputs
as PMW-signal. By means of the characteristic amplifier (An.33...35 / 38...40 / 43...45/
49...51) the analog signals can be adapted to the requirements. The ru-parameters
show the current size before and after the amplification. The period time for the PWM-
signal can be adjusted with An.46/52.
6.2.11 Output signals A voltage of 0...±11,5 VDC represents the selected size in the range of 0...±115 %
with a resolution of ±10 Bit at the output. 100% correspond to the bracket values
specified in Fig. 6.2.10. In order to be able to balance load-dependent voltage drops,
the limitation at the output of the characteristic amplifiers is ±115 %.
RB
Process variables, that change only slowly, as for example the power module
temperature, can be output over two virtual analog outputs (ANOUT3 and 4). This is
realised through generation of a PWM-signal (pulse-width-modulation) on a digital output.
At that the period T is adjustable from 1...240 s.
Bild 6.2.11.a PWM - output signal
ANOUT 3/4
6
Input value 50 %
Input value 25 %
t
T= An.46/52
6.2.12 Analog Output / These parameters define the function which controls the respective output. Following
Functions adjustments are possible:
(An.31/An.36/ An.xx Function Scaling factor 0...100 %
An.41)
0 absolute actual value 0...100 Hz/1000 min-1 2)
1 absolute set value 0...100 Hz/1000 min-1 2)
2 actual value ru.7 0...±100 Hz/±1000 min-1 2)
3 set value ru.1 0...±100 Hz/±1000 min-1 2)
4 output voltage ru.20 0...500 V
5 DC voltage ru.18 0...1000 V
6 apparent current ru.15 0...2 • Irated 1)
7 active current ru.17 0...2 • ±Irated 1)
8 digital An.32/An.37/An.42 0...100 %
9 external PID output ru.52 0...±100 %
10 absolute ext. PID output ru.52 0...100 %
11 absolute active current ru.17 0...2 • Irated 1)
12 power mod. temperature ru.38 0...100°C
13 Motor temperature ru.46 0...100°C
14 actual torque (F5-M/S) 0...± 3 • rated torque
15 absolute actual torque (F5-M/S) 0...3 • rated torque
16 set torque (F5-M/S) 0...± 3 • rated torque
17 absolute set torque (F5-M/S) 0...3 • rated torque
18 system deviation/speed controller 0...±100 Hz/±1000 min-1 2)
19 speed reference variable ru.2 0...±100 Hz/±1000 min-1 2)
20 absolute speed reference variable ru.2 0...100 Hz/1000 min-1 2)
1)
dependent of inverter rated current (In.1) 2) dependent of ud.2
6.2.13 Analog Output / Following parameters are used for the indication of the analog outputs, before and
Display after the characteristic amplification:
6.2.14 Gain of Output After selecting the signal to be given out it can be adapted to the requirements by
Characteristic means of characteristic amplifier in X/Y-direction or gain. With factory setting no zero
point offset is adjusted, the gain is 1, i.e. 100% of the variable to be given out correspond
(An.33...35 / to 10V at the analog output (see Fig. 6.2.14.a).
An.38...40 /
Function ANOUT1 -2 -3 -4 Value range Resolution Default
An.43...45)
Gain An.33 An.38 An.43 An.49 ±20,00 0,01 1,00
X-Offset An.34 An.39 An.44 An.50 ±100,0% 0,1% 0,0%
Y-Offset An.35 An.40 An.45 An.51 ±100,0% 0,1% 0,0%
output voltage
100% 10V displayable range
-100% An.33
An.34 variable to be indicated
100%
-100%
An.35
Inverting the analog output An example for using the characteristic amplifier is shown in Fig. 6.2.14.b:
1. adjustment of the X-Offset (An.34) to 100 (%)
2. adjustment of the amplification (An.33) to -1.00
Fig. 6.2.14.b Inverting the analog output
An.35
100% 10V These settings result in an inverting of
the analog signal.
An.33
An.34
0% correspond to 10V at the output
-100% 100% 100% correspond to 0V at the output
-100%
Analog output as switch An example for using the analog output as 0/10V-switch is shown in Fig. 6.2.14.c:
1. adjustment of the amplification (An.33) to 20.00
2. adjustment of the X-Offset (An.34) to the desired switching level
100% 10V
-100%
Computation of the amplification Since the analog output always works firmly onto the values defined under 6.2.10, one
can adjust the characteristic with the aid of the amplification so that the complete
range of 0...±10V is utilized.
6
defined value
––––––––––– = Amplification (An.33 / 38 / 43 / 49)
desired value
Example output frequency
100Hz
––––– = 1,47
68Hz
6.2.15 Period ANOUT3 The amount of the selected process variable (An.41/47) is converted into a percentage.
(An.46) The output of the characteristic amplifier (An.43...45 / An.49...51) is limited to values
from 0...100 %. The multiplication of the base value with the cycle duration (An.46 /
52) results in the ON period of the digital output (selection in do.0..7 value „42/43“).
The period can be adjusted in a range from 1...240 s.
With these parameters analog values can be adjusted in percent for the respective
6.2.16 ANOUT 1...4
input. For that purpose the value „8 digital setting“ must be adjusted as process vari-
Digital Settings able. The setting is done within the range ±100 %.
(An.32/37/42/48)
ru.1 0201h - - - -400 Hz 400 Hz 0,0125 Hz - resolution and value range see ud.2
ru.2 0202h - - - -400 Hz 400 Hz 0,0125 Hz - resolution and value range see ud.2
ru.7 0207h - - - -400 Hz 400 Hz 0,0125 Hz - resolution and value range see ud.2
An.0 0A00h ✔ - ✔ 0 2 1 0 -
An.1 0A01h ✔ - ✔ 0 4 1 0 -
An.2 0A02h ✔ - ✔ 0 3 1 0 -
An.10 0A0Ah ✔ - ✔ 0 2 1 0 -
An.11 0A0Bh ✔ - ✔ 0 4 1 0 -
An.12 0A12h ✔ - ✔ 0 3 1 0 -
An.20 0A14h ✔ - ✔ 0 1 1 0 -
An.21 0A15h ✔ - ✔ 0 4 1 0 -
An.22 0A16h ✔ - ✔ 0 3 1 0 -
An.31 0A1Fh ✔ ✔ ✔ 0 12 1 2 -
An.36 0A24h ✔ ✔ ✔ 0 12 1 6 -
An.41 0A29h ✔ ✔ ✔ 0 12 1 12 -
An.47 0A2Fh ✔ ✔ ✔ 0 20 1 12 -
1. Introduction
2. Summary
3. Hardware
6.1 Operating and Applicance
Date 6.3.1 Summary Description
4. Operation Digital Inputs .......................... 3
6.2 Analog In- and Outputs
6.3.2 Input Signals .......................... 3
6.3 Digital In- and Outputs 6.3.3 Setting of Digital Inputs by
Software ................................. 4
5. Parameter 6.4 Set Value and Ramp 6.3.4 Terminal Status ....................... 5
Adjustment 6.3.5 Digital Filter ............................ 5
6.5 Voltage-/Frequency 6.3.6 Inversion of Inputs .................. 5
Characteristic (U/f) 6.3.7 Edge-triggering ....................... 5
6. Functions Adjustment 6.3.8 Strobe-dependent Inputs ......... 6
6.3.9 Inputs Status .......................... 8
6.6 Motor Data Adjustment 6.3.10 Reset/Input Selection and
Edge Evaluation ..................... 8
7. Start-up 6.7 Protective Functions
6.3.11 Assignment of the Inputs ........ 8
6.8 Parameter Sets 6.3.12 Summary Description
Digital Outputs ...................... 11
6.9 Special Functions 6.3.13 Output Signals ...................... 12
8. Special Operation 6.10 Encoder Interface 6.3.14 Output filter ........................... 12
6.3.15 Switching Conditions ............ 13
6.11 SMM, Posi, Synchron, CTM 6.3.16 Inverting of Switching
Conditions for Flags .............. 16
9. Error Assistance 6.12 Technology Control
6.3.17 Selection of Switching
6.13 CP-Parameter Definition Conditions for Flags .............. 16
6.3.18 Linking the Switching
Conditions for Flags .............. 16
10. Project Planning 6.3.19 Inverting of Flags ................. 17
6.3.20 Selection of Flags ................. 17
6.3.21 Linking the Flags .................. 17
6.3.22 Inversion of Outputs ............. 18
11. Networks 6.3.23 Output Terminal Status ......... 18
6.3.24 Hardware output allocation ... 18
6.3.25 Example ............................... 19
6.3.26 Used Parameters .................. 20
12. Annex
6.3.2 Input Signals PNP / Fig. 6.3.2.a Digital inputs with PNP control (di.0 = 0)
NPN (di.0) 24V 24V
I1 I2 I3 I4 F R ST RST out in GND
X2A 10 11 12 13 14 15 16 17 20 21 22 23 PE
Internal supply
External supply +
24...30 VDC
6.3.3 Setting of Digital With the aid of parameter di.1 and di.2 the digital input can be set without external
Inputs by Software wiring.
(di.1, di.2)
Fig. 6.3.3 Digital inputs controlled by Software (di.1/di.2)
Sy.50 Bit0 = 1 di.1
ST 1 ST
The control release must & &
generally be switched by means Terminal strip
of hardware even if one switches
I4 128 I4
by software (see Fig. 6.3.3 AND-
IA 256
operation wtih di.2 and Sy.50)! IA
IB 512 IB
Internal Inputs
IC 1024 IC
ID 2048 ID
As shown in Fig. 6.3.3, it can be selected with di.1, whether the inputs shall be
switched from the terminal strip (default) or by way of parameter di.2. Both parameters
are bit-coded, i.e. according to following table, the appropriate value for the input is
to be entered. In the case of several inputs the sum is to be formed. (Exception:
Control release must always be bridged at the terminal strip).
6.3.4 Terminal Status The terminal status shows the logic level on the input terminals. It is unimportant,
(ru.21) whether the inputs are internally active or not. If a terminal is controlled, then the
appropriate decimal value according to the table below is output. If several terminals
are active, then the sum of the decimal values is output.
Bit -No. Decimal value Input Terminal
0 1 ST (Prog. input „Control release/Reset“) X2A.16
1 2 RST (Prog. input „Reset“) X2A.17
2 4 F (Prog. input „Forward“) X2A.14
3 8 R (Prog. input „Reverse“) X2A.15
4 16 I1 (Prog. input 1) X2A.10
5 32 I2 (Prog. input 2) X2A.11
6 64 I3 (Prog. input 3) X2A.12
7 128 I4 (Prog. input 4) X2A.13
8 256 IA (Internal input A) none
9 512 IB (Internal input B) none
10 1024 IC (Internal input C) none
11 2048 ID (Internal input D) none
Example: ST, F and IB are controlled ➭ indicated value = 1+4+512 = 517
The digital filter reduces the susceptibility to interferences on the digital inputs. With 6
6.3.5 Digital Filter (di.3)
di.3 a response time is adjusted. For the duration of the adjusted time the conditions
of all inputs must remain constant, so that a transfer occurs. The transfer takes place
at the positive edge of the scanning grid (see Fig. 6.3.7).
6.3.6 Inversion of In- With parameter di.4 it can be adjusted, whether a signal is 1- or 0-active (inverted).
puts (di.4) The parameter is bit-coded, i.e. according to the table below, the appropriate value for
the input is to be entered. If several inputs shall be inverted, then the sum is to be
formed. (Exception: An inversion of the control release remains without function).
6.3.7 Edge-triggering As a standard the inverter is controlled with static signals, i.e. an input is set for as
(di.5) long as a signal is applied. However, practice has shown that a signal may be available
for a limited time only, but the input shall still remain set. In that case the input or
several inputs can be adjusted to edge-triggering. Then a rising edge with a pulse
duration that is longer than the response time of the digital filter is sufficient for switch-
on. Switch-off is effected with the next rising edge.
Control release (ST) can be Bit -No. Decimal value Input Terminal
set to edge-triggering, but 0 1 ST (Prog. input „Control release/Reset“) X2A.16
remains without affect on the 1 2 RST (Prog. input „Reset“) X2A.17
function, since it is a pure 2 4 F (Prog. input „Forward“) X2A.14
static signal. 3 8 R (Prog. input „Reverse“) X2A.15
4 16 I1 (Prog. input 1) X2A.10
5 32 I2 (Prog. input 2) X2A.11
6 64 I3 (Prog. input 3) X2A.12
7 128 I4 (Prog. input 4) X2A.13
8 256 IA (Internal input A) none
9 512 IB (Internal input B) none
10 1024 IC (Internal input C) none
11 2048 ID (Internal input D) none
Fig. 6.3.7 Example of a signal flow diagram for input I1 (di.3=1; di.4=16; di.5=16)
Signal at
terminals
t
1. 2. 1. 2. 1. 2. 1. 2.
Scanning grid
(acceptance
at rising t1
edge)
Inverted signal
Input status at
edge-triggering
t
t1: 1 ms at F5-General; 2 ms at F5-Basic
6.3.8 Strobe- A Strobe signal is used mainly for triggering the input signals. For example, two inputs
dependent Inputs shall be used for the parameter set selection. But the signals for the control do not
arrive exactly even, so for a short time it would be switched into an unintended set.
(di.6, di.7, di.8) With active Strobe (scanning signal) the current input signals of the Strobe-dependent
inputs are accepted and kept until the next scanning.
Which inputs are switched by With di.8 any input can be selected as Strobe-dependent input. With the control release
Strobe? di.8 has no function since this is a static input.
From where comes the Strobe With parameter di.6 the Strobe input is set. If several inputs are adjusted as Strobe
signal? they are linked in OR-operation. At the next rising edge of the clock signal, the
Strobe signal is triggered.
di.8 Strobe-dependent inputs Bit -No. Decimal value Function di.6 / di.8 / ru.22 / di.9 / di.10 Terminal
di.6 Selection strobe signal 0 1* ST (Prog. input „Control release/Reset“) X2A.16
1 2 RST (Prog. input „Reset“) X2A.17
2 4 F (Prog. input „Forward“) X2A.14
3 8 R (Prog. input „reverse“) X2A.15
4 16 I1 (Prog. input 1) X2A.10
5 32 I2 (Prog. input 2) X2A.11
6 64 I3 (Prog. input 3) X2A.12
7 128 I4 (Prog. input 4) X2A.13
8 256 IA (Internal input A) none
9 512 IB (Internal input B) none
10 1024 IC (Internal input C) none
11 2048 ID (Internal input D) none
Edge-active or static Strobe? As a standard the Strobe is edge-active, i.e. the input conditions on the Strobe input
are accepted with rising edge and maintained until the next edge. For some applications
it is sensible to use the Strobe in a manner of a gate function. In that case the Strobe
signal is static, i.e. the input signals are accepted for as long as the Strobe signal is
set (or for as long as the gate is open).
di.7 Strobe-mode Parameter Setting range Function
di.7 0 edge-active Strobe (default)
1 static strobe - frooze if strobe is not active
2 static strobe - only active at active strobe
Strobe input
t
Resulting 6
Strobe signal t
Signal at
terminals t
Input status
t
Signal at
terminals t
Strobe input t
Input status
t
Signal at
terminals t
Strobe input t
Input status
t
6.3.9 Input Status The internal input status shows the logic condition of the digital inputs which are
(ru.22) internally set for processing. It is unimportant, whether the external terminals are
active or not. If an input is set, the appropriate decimal value according to the table
under 6.3.8 is output. If several inputs are set, then the sum of the decimal values is
output.
6.3.10 Reset/Input With di.9 the reset input is defined according to the table under 6.3.8. If the reset input
Selection and shall react to an edge, one or several of the reset inputs defined with di.9 can be
Edge Evaluation switched to edge evaluation with di.10.
(di.9 / di.10)
6.3.11 Assignment of There are two different procedures for the assignment of inputs. Both variants are
the Inputs locked against each other to give the user maximum flexibility.
List of parameters, that can be assigned with inputs:
An. 3 AN1 save trigger / input selection oP.57 Motorpoti decrease / input selection
An.13 AN2 save trigger / input selection oP.58 Motorpoti Reset / input selection
An.23 AN3 save trigger / input selection oP.60 1) Rotation forward (Run) / input selection
cn.11 PID reset / input selection oP.61 1) Rotation reverse (Stop) / input selection
cn.12 I reset / input selection Pn. 4 External fault / input selection
cn.13 Fade in reset / input selection Pn.23 Ramp stop / input selection
di. 9 Reset / input selection Pn.29 DC-braking / input selection
Fr. 7 Parameter set / input selection Pn.64 set GTR7 input selection
Fr.11 Reset set / input selection PS.2 pos/sync input select
LE.17 Timer 1 Start / input selection PS.3 shift. slave input selection
LE.19 Timer 1 Reset / input selection PS.10 shift slave invers input selection
LE.22 Timer 2 Start / input selection PS.18 reference switch input selection
LE.24 Timer 2 Reset / input selection PS.19 start reference input selection
oP.19 Fixed value / input selection 1 PS.29 start posi input selection
oP.20 Fixed value / input selection 2 uF. 8 Energy-saving function / input selection
oP.56 Motorpoti increase / input selection
1)
By selecting the source of rotation (oP.1) the adjustment can be changed from forward/
reverse to Run/Stop.
Additional functions Parameters can be allocated with one additional function each. The parameters are
firmly assigned to the prefixed inputs and are activated by setting bit 31.
• Input-related assignment
A parameter is assigned to each input (di.11...22) which adjusts the desired
function(s).
The appropriate function is determined by the input of the decimal value. If several
functions should be selected, then the sum of the decimal values must be entered.
20 oP.19 1
1
2 oP.20 2
22 oP.56 4
3
2 oP.57 8
4
32 2 oP.58 16
I1 di.11
25 oP.60 32
32 2 6
oP.61 64 6
I2 di.12 7
2 di. 9 128
8
32 2 Pn.23 256
I3 di.13
29 Pn.29 512
10
32 2 uF. 8 1.024
I4 di.14 11
2 Fr. 7 2.048
32 212 Fr.11 4.096
IA di.15 13
2 Pn. 4 8.192
14
32 2 An. 3 16.384
IB di.16 15
2 An.13 32.768
32 216 An.23 65.536
IC di.17 17
2 LE.17 131.072
18
32 2 LE.19 262.144
ID di.18
219 LE.22 524.288
20
32 2 LE.24 1.048.576
F di.19 21
2 cn.11 2.097.152
22
32 2 cn.12 4.194.304
R di.20
223 cn.13 8.388.608
24
32 2 PS.2 16.777.216
RST di.21 * 225 PS.3 33.554.432
32 * 226 PS.18 67.108.864
ST di.22
* 227 PS.19 134.217.728
* 228 Pn.64 268.435.456
229 PS.29 536.870.912
* 2 30
PS.10 1.073.741.824
* 231 di.24...35 1.073.741.824
* no function at F5-G/B
The input ST is assigned by hardware means with the function „control release“.
Further functions can be adjusted only „additionally“.
• Function-related assignment
A parameter is assigned to each function which adjusts the desired input(s).
The appropriate input is determined by the input of the decimal value. If several
inputs should be selected, then the sum of the decimal values must be entered.
Function Input
12
oP.19
12
oP.20
12 20 F 1
oP.56
12
oP.57
12 21 R 2
oP.58
12
oP.60
12 22 RST 4
oP.61
12
Pn. 4
12 23 ST 8
Pn.23
12
Pn.29
12 24 I1 16
Pn.64
12
uF. 8
12 25 I2 32
cn.11
12
cn.12
12 26 I3 64
cn.13
12
Fr. 7
12 27 I4 128
Fr.11
12
An. 3
12 28 IA 256
An.13
12
An.23
12 29 IB 512
di. 9
12
* di. 24...35
12 210 IC 1024
LE.17
12
LE.19
12 211 ID 2048
LE.22
12
LE.24
12
* PS.2
12
* PS.3
12
* PS.10
12
* PS.18
12
* PS.19
12
* PS.29
* no function at F5-G/C/B
8 do.11 do.28 4
do.19 do.36 23=8
Bit 6-7
1 23=8 1
9 1 8 1 8 8
0 R2=O1
75 do.3 8 1 2 & 8 1 2 & 64 R2=O2 Relay output (R2)
10 1
1 von 75 ... 8 ... 8 >1 128 R2=R1 X2A.27...29
>1
11 1 128 1 128 192 R2=R2
8
12
do.12 do.29
do.4 do.20 do.37 24=16
13 75 1 24=16 1
1 von 75 1 8 1 8 16
8 1 2 & 8 1 2 &
14 1 Internal output OA
... 8 >1 ... 8 >1
15 1 128 1 128
16
do.5
75
1 von 75 do.13 do.30
17
do.21 25=32
do.38 25=32
1 1 8 1 1 8 32
8 1 2 & 8 1 2 &
18 1 Internal output OB
do.6 ... 8 >1 ... 8 >1
19 75 1 128 1 128
1 von 75
20
do.14 do.31
21 do.22 do.39 26=64
1 26=64 1
1 8 1 8 64
do.7 & &
22 75 8 1 2 8 1 2 1 Internal output OC
1 von 75 ... 8 ... 8 >1
23 >1
1 128 1 128
75 do.15 do.32
do.23 27=128
do.40 27=128
1 1 8 1 1 8 128
1 2 & 1 2 &
8 8 1 Internal output OD
... 8 >1 ... 8 >1
1 128 1 128
8 8
Description For the switching of the digital outputs one can choose up to 8 conditions from the 69
different conditions. These are entered in do.0...do.7. Switching condition 0 and 1 can
be filtered by do.43 and do.44. Parameter ru.23 shows, if one or several of these
conditions are met. For each channel it can now be selected which of the 8 conditions
shall apply to it (do.16...do.23). Each condition can still be inverted before selection
(do.8...do.15). As a standard all conditions (if several are selected) are OR-operated,
i.e. if one of the selected conditions is fulfilled, the channel is set. With do.24 this can
be changed to AND-operation, i.e. all conditions selected for this channel must be
fulfilled before it is set. Parameter ru.24 shows the channels which are set in this
stage. do.33...40 form a second logic step with which a selection of the channels from
logic step 1 can be made. Every individual condition can be inverted with do..25...32.
do.41 adjusts the manner of the linkage (AND/OR). Parameter do.42 is used for inverting
one or several outputs.With do.51 the output signals are assigned to the terminals.
ru.80 serves for the display of the status prior to allocation, thereafter ru.25. The internal
outputs OA...OD are directly connected with the internal inputs IA...ID.
6.3.14 Output filter With do.43 a filter can be set for switching condition 0, with do.44 for switching condition
(do.43, do.44) 1. The change of a switching condition must be applied for the filter time, then it
becomes active at the output of the filter. If the change of a switching condition is
cancelled during the filter time, the filter time is reset and restarted at the next change.
The filter time is adjustable within the range of 0 (off)...1000 ms.
ValueFunction
0 Off
1 Always active
2 Run signal; also at DC-braking
3 Ready for operation; if no fault exists (ru.0 <> error)
4 Fault relay trips, when the inverter is switched off with an error
5 Fault relay, as at 2, but not for errors which are reset automatically with activated „Auto-restart-function“
6 Warning or error signal is given, when the inverter fulfills an abnormal-stopping condition (ru.0).
7 Overload-prewarning! ru.39 is an overload counter, counting in steps of 1%. On reaching 100 % the inverter
switches off. Upon exceeding the level of Pn.9 (default 80%) the overload warning is given. The performance in
case of a warning can be adjusted with Pn.8 (response to OL-warning)
8 Overheating-prewarning (OH)! Depending on the power circuit the inverter switches off between 60...95°C power
module temperature. The prewarning is output, when the level OH-warning (Pn.11) is reached (default 70°C). The
behaviour in case of an warning can be adjusted with Pn.10 (response to OH-warning). 6
9 PTC-prewarning (dOH), on tripping of the motor-PTC connected to the terminals T1/T2. After expiration of an
adjustable switch-off time Pn.13 (0...120s) the inverter switches off. the behaviour in case of an error can be
adjusted with Pn.12 (response to dOH-warning).
10 Motor protection prewarning (OH2), if the motor protection triggering time defined according to VDE has expired.
The response to the warning can be adjusted with Pn.14 (response to motor protective function)(see Chapter 6.7
„Motor protective function“).
11 Interior temperature-prewarning (OHI) is output, when the interior temperature of the inverter exceeds the level
OHI-warning (Pn.17). The behaviour in case of an error can be adjusted with Pn.16 (response to OHI-warning).
Not at Pn.16 = 7
12 Cable breakage at 4...20mA setpoint adjustment at AN1; Trips, if the setpoint current drops below 2mA (An.0 =
2).
13 Cable breakage at 4...20mA setpoint adjustment at AN2; Trips, if the setpoint current drops below 2mA (An.10 =
2).
14 Max. constant current (Stall) exceeded (Pn.17). See chapter 6.7 „Constant current limit“.
15 Ramp stop function active (LA-/LD-Stop), current (Pn.22) or voltage (Pn.23) exceeded during acceleration/
deceleration. See chapter 6.7 „Ramp stop“.
16 DC-braking active; see chapter 6.9 „DC-brake“
17 Power-Off function active (see chapter 6.9 „Power-Off“), in case of an error or SSF the condition is not fulfilled
18 Brake control is set, when the brake shall be released (see chapter 6.9 „Brake control“)
19 Speed control difference > level
20 Actual value = setpoint at constant run; not at ru.0 = noP, LS, Error or SSF.
21 Inverter is in the acceleration phase, at ru.0 = FAcc, rAcc and LAS (acceleration stop)
22 Inverter is in the deceleration phase, at ru.0 = Fdec, rdec and LDS (deceleration stop)
23 Actual direction of rotation = set direction of rotation
24 Utilization (ru.13) > level
25 Active current (ru.17) > level
26 DC-link voltage > level
27 Actual value (ru.7) > level
28 Setpoint value (ru.1) > level
29 Ref. point run completed (only F5-M/S)
30 Actual torque > level (only F5-M/S)
31 AN1 on output of characteristic amplifier > level; without sign evaluation
32 AN2 on output of characteristic amplifier > level; without sign evaluation
71 Drive runs synchronously; is set, if after the activation of the synchronous run the drive is synchronized (F5-M/S).
72 Actual position index = Level (Posi modul at F5-M/S)
73 Absolute active power > Level
74 Active power > Level
75 Absolute (actuel position – scan position) > Level (Posi modul at F5-M/S)
Level 0...7 These parameters defines the level of the switching conditions. Level 0 (LE.0) applies
LE.0...LE.7 for switching condition 0; LE.1 for switching condition 1 ... and so forth.
Hysteresis 0...7 The hysteresis, in reference to the adjusted values, defines the parameters
LE. 8...LE.15 LE. 8...LE.15. Hysteresis 0 (LE.8) applies for comparison level 0; LE.9 for comparison 6
level 1 ... and so forth.
Default:
Frequency: 0,5 Hz
Voltage: 1V
Analog values: 0,5 %
Current: 0,5 A
Temperature: 1 °C
Frequency hysteresis LE.16 LE.16 defines the hysteresis for the status constant-run and tripping frequencies for
the DC-brake.
Response to warning signals These parameters determine the behaviour of the inverter in case of warning signals.
Pn.8, Pn.10, Pn.12, Pn.14, To learn more about the adjustment possibilities as well as the performance of the
Pn.16 appropriate drive please refer to Chapter 6.7 „Protective functions“.
6.3.16 Inverting of Switching Fig. 6.3.15 Inversion and selection of switching conditions
Conditions for Flags
do.8...do.15 do.16...do.23
(do.8...do.15) 1
do.0 1 1
do.1 1 2 2
do.2 1 4 4
do.3 1 8 8 8
do.4 1 16 16 do.24
do.5 1 32 32
do.6 1 64 64
do.7 1 128 128
6.3.17 Selection of The parameters do.16...do.23 serve for the selection of the 8 defined switching
Switching conditions. The selection is done for each chanel separately, where one can choose
between no one and up to all 8 switching conditions. According to Fig. 6.3.15 the
Conditions for Flags weighting of the selected switching conditions is to be entered into do.16...do.23 . If
(do.16...do.23) several conditons are selected, the sum is to be formed.
6.3.18 Linking the After the switching conditons are selected for each output, it can now be determined,
how these are linked. As a default all conditions are OR-operated, i.e. if one of the
Switching
selected conditions is met, the output switches. Another possibility is the AND-
Conditions for Flags operation which can be adjusted with do.24. AND-operation means that all selected
(do.24) conditions must be fulfilled before the output switches.
Parameter do.24 is bit-coded. The table under 6.3.17 shows the assignment.
do.24
8
do.16 & 1 Bit 0
Flag 0
>1 0
8
do.17 & 1 Bit 1
Flag 1
>1 0
8
do.23 & 1 Bit 7
Flag 7
>1 0
6.3.19 Inverting of Flags Fig. 6.3.18 Inversion and selection of switching conditions from step 1
(do.25...do.32)
do.25...do.32 do.33...do.40
1 1 1
Bit 0
Bit 1 1 2 2
Bit 2 1 4 4
Bit 3 1 8 8 8
do.24 Bit 4 1 16 16 do.41
Bit 5 1 32 32
Bit 6 1 64 64
Bit 7 1 128 128
With the parameters do.25...do.32 each of the 8 flags (bit 0...7) from logic step 1
can be inverted separately. Through this function it is possible to set any chosen
flag as Non-flag. The parameter is bit-coded. According to Fig. 6.3.18 the weighting
of the switching conditions to be inverted must be entered in do.25...do.32. If several
flags shall be inverted, the sum is to be formed.
6
6.3.20 Selection of Flags In the second logic step a selection of the flags of the first logic step can be made.
(do.33...do.40) The selection is done for each output separately, where one can choose between
no one and up to all 8 flags. According to Fig. 6.3.18 the weighting of the selected
flags is to be entered into do.33...do.40. If several flags shall be selected, the sum
is to be formed.
6.3.21 Linking the Flags After the switching conditions are selected for each output, it can now be determined,
(do.41) how these are linked. As a default all conditions are OR-operated, i.e. if one of the
selected conditions is met, the output switches. Another possibility is the AND-
operation, which is adjusted with do.41. AND-operation means, that all selected
condtions must be fulfilled before the output switches.
Parameter do.41 is bit-coded. The table under 6.3.20 shows the assignment.
do.41
8
do.33 & 1 Bit 0
O1 Terminal Name Function Decimal values do.41
>1 0 X2A.18 O1 Transistor output 1
do.34
8 X2A.19 O2 Transistor output 2
& 1 Bit 1
O2 X2A.24...26 R1 Relay output 4
>1 0 X2A.27...29 R2 Relay output 8
- OA Internal output 16
- OB Internal output 32
8
do.40 & 1 Bit 7 - OC Internal output 64
OD - OD Internal output 128
>1 0
6.3.22 Inversion of Out- As shown in Fig. 6.3.21, with parameter do.42 the outputs can be once again inverted
puts (do.42) after the linking. The parameter is bit-coded, i.e. according to following table the value
belonging to this output must be entered. If several outputs shall be inverted the sum
is to be formed
6.3.23 Output Terminal Parameter ru.25 indicates the logic condition of the digital outputs after the allocation
Status (ru.25) by do.51. Parameter ru.80 indicates the logic condition before the allocation. It is
irrelevant whether the output is set due to conditions or by inverting. If an output is set
the appropriate decimal value, according to the table below, is output. If several outputs
are set, then the sum of the decimal values is output.
6.3.24 Hardware output With do.51 the output signals are assigned to the output terminals O1, O2, R1 and R2.
allocation (do.51) The assignment is done according to following table:
6.3.25 Programming For a better understanding, the correlations are explained on the basis of a little more
Example complex example. Following conditions are required:
Solution proposal:
Set switching conditions, First set the switching conditions and levels.
levels and hysteresis Set do.0 to „21“ (inverter accelerates)
Set do.1 to „24“ (inverter utilization > level); set LE.1 to „100“ (load level for do.1
100 %); set LE.9 to „5“ (5 % hysteresis for level 1; not required but reasonable for
optimal switching performance)
Set do.2 to „27“ (actual frequency > level); set LE.2 to „4“ (frequency level for do.2=4 Hz);
set LE.10 to „0.5“ (0.5 Hz hysteresis for level 3; not required but reasonable for opti-
mal switching performance)
Set switching conditions Set do.16 to „1“ (evaluate switching condition of do.0)
6
of stage 1 Set do.17 to „2“ (evaluate switching condition of do.1)
Set do.18 to „4“ (evaluate switching condition of do.2)
Set do.8, do.9 and do.10 to „0“ (no inverting)
The setting of do.24 is independent for this example, as only one condition each is set
at do.16...18.
di.7 0B07h ✔ - ✔ 0 2 1 0 -
di.24 0B18h ✔ - ✔ 0 2 1 0 -
di.25 0B19h ✔ - ✔ 0 2 1 0 -
di.26 0B1Ah ✔ - ✔ 0 2 1 0 -
di.27 0B1Bh ✔ - ✔ 0 2 1 0 -
di.28 0B1Ch ✔ - ✔ 0 2 1 0 -
di.29 0B1Dh ✔ - ✔ 0 2 1 0 -
di.30 0B1Eh ✔ - ✔ 0 2 1 0 -
di.31 0B1Fh ✔ - ✔ 0 2 1 0 -
di.32 0B20h ✔ - ✔ 0 2 1 0 -
di.33 0B21h ✔ - ✔ 0 2 1 0 -
di.34 0B22h ✔ - ✔ 0 2 1 0 -
di.35 0B23h ✔ - ✔ 0 2 1 0 -
do.0 0C00h ✔ ✔ ✔ 0 75 1 27 -
do.1 0C01h ✔ ✔ ✔ 0 75 1 3 -
do.2 0C02h ✔ ✔ ✔ 0 75 1 4 -
do.3 0C03h ✔ ✔ ✔ 0 75 1 27 -
do.4 0C04h ✔ ✔ ✔ 0 75 1 0 -
do.5 0C05h ✔ ✔ ✔ 0 75 1 0 -
do.6 0C06h ✔ ✔ ✔ 0 75 1 0 -
do.7 0C07h ✔ ✔ ✔ 0 75 1 0 -
1. Introduction
2. Summary
3. Hardware
11. Networks
12. Annex
6.4.1 Brief Description The setpoint values of the KEB COMBIVERT F5 can be preadjusted analog as well
as digital. The AUX-function adds or multiplies an analog setpoint to/with other setpoint
settings.
The setpoint and rotation selection links the different setpoint sources with the possible
sources of rotation direction. The signal thus obtained is used for further setpoint
calculation.
Only after interrogation of the absolute setpoint limits, all the data that is required for
the ramp calculation is available.
Setpoint computation
Display set speed /
-speed before ramp
Ramp generator
Display actual speed
after ramp
Limiter
Control processor
Display actual frequency
(F5-M controlled)
Terminal strip
AN1 AN2 Keyboard / Bus System Output ext. AN1
Kl. X2A.1 / Kl. X2A.3 / parameter PID-controller
absolute in % direct
X2A.2 X2A.4 Motorpoti
oP. 3 oP. 5 SY.52 ru.52
ru.53
AUX
REF
3 4 5 6
2 7
oP. 0
1 8
0 9
Setpoint
selection
Setpoint limits
6.4.2 Reference source oP.0 With oP.0 it is determined how the setpoint is adjusted.
Analog setpoint The analog setpoints are adjusted via AN1, AN2 or AN3 (optional). Chapter 6.2
„Analog In- and Outputs“ describes the analog signal processing. The indication
of the setpoints can occur either before or after the signal processing (ru.27...32,
53).
Digital setpoint With parameter oP.3 „Absolute digital setpoint adjustment“ a setpointspeed of
-4000... 4000 rpm can be adjusted.
With parameter oP.5 „Digital setpoint adjustment in percent“ a setpoint of
0 %...±100 % of the minimal speed (oP.6 / oP.7) and the maximal speed (oP.10
/ oP.11) can be adjusted.
Motorpoti function With the motorpoti function a setpoint of -100%...0...100% between the limits
adjusted in the parameters oP.6 / oP.7 and oP.10 / oP.11 can be adjusted via
digital inputs (see 6.9.3 „Motorpoti function“).
System parameters Adjustment of absolute setpoint speed in rpm (SY.52) via the system parameters.
Output external PID-controller Adjustment of the setpoint value from the output of the technology controller (see
6.12).
Speed measurement Adjustment of the setpoint value via one of the two speed measurements (see
6.10).
Direct analog setpoint adjustment The cycle time of the software is 1 ms. During this time the analog input/output
(AN1 direct) status is updated once. Additionally the inverter requires a processing time of 1...
3 ms before the new setpoint value is calculated. If the inverter is used as secondary
final control element of a superior control, this time can impair the dynamics of the
entire closed-loop control system.
In such cases the analog setpoint value can be processed directly to the control
processor (direct setpoint adjustment). Thus a sampling time of 250 µs is possible.
To enable this fast response to an analog setpoint value, some restrictions must
be accepted:
• The setpoint limitations oP. 6 / oP. 7 / oP. 11 do not have any function; the speed
6
setpoint is only limited by oP. 14.
• The calculation formula of the analog setpoint value changes. The parameters
oP.6 / oP. 7 are without influence on the setpoint calculation.
6.4.3 Rotation Source The selection of rotation direction determines the manner in which the rotation direction
oP.1 is adjusted. One can choose between following possibilities:
4 5
3 6
2 7
Rotation
1 selection 8
0 9
oP. 1
Setpoint limits
0-limited or absolute Concerning the adjustment of direction of rotation it is differentiated between two
evaluations:
0-limited - negative setpoints are set to zero, i.e. only positive setpoints are driven
in accordance with the selected rotation direction
absolute - no sign of the setpoint is evaluated and it is always driven with the amount
in accordance with the selected rotation direction
6.4.3.a Absolute and 0-limited
0-limited absolute
Setpoint Setpoint
Setpoint Setpoint
adjustment adjustment
Rotation adjustment via terminal The rotation selection via terminal strip allows the adjustment of the direction of
strip rotation via switch or from a primary control.
Input selection With parameter oP.60 one input is determined for rotation direction forward (or run/
Rotation direction F (Run/Stop) oP.60 stop) and with oP.61 one input for rotation direction reverse (or forward/reverse).
Rotation direction R (forward/ The values in brackets are valid with oP.1 = „4“ or „5“.
reverse) oP.61
Bit -No. Decimal value Input Terminal
0 1 ST (Prog. input „Control release/Reset“) X2A.16
1 2 RST (Prog. input „Reset“) X2A.17
2 4 F (Prog. input „Forward“) X2A.14
3 8 R (Prog. input „Reverse“) X2A.15
4 16 I1 (Prog. input 1) X2A.10
5 32 I2 (Prog. input 2) X2A.11
6 64 I3 (Prog. input 3) X2A.12
7 128 I4 (Prog. input 4) X2A.13
8 256 IA (Internal input A) none
9 512 IB (Internal input B) none
10 1024 IC (Internal input C) none
11 2048 ID (Internal input D) none 6
oP.1 = „2“ or „3“ In the case of rotation selection forward/reverse (oP.1= „2“ or „3“) the inputs
determined with oP.60 and oP.61 work as follows:
oP.1 = „4“ or „5“ In the case of rotation selection run/stop and forward/reverse (oP.1= „4“ or „5“) the
inputs determined with oP.60 and oP.61 work as follows:
X2A.14 X2A.15
Revers Forward Input
F/R Run/Stop Function
0 0 LS
0 1 Forward Run/Stop F/R
1 0 LS
1 1 Reverse
Rotation direction dependent on The direction of rotation can be defined with the preadjusted setpoint signal. In the
the sign of the setpoint case of analog signals through adjustment of positive or negative voltages. In the
case of digital signals through adjustment of positive values (without sign) or nega-
tive values (negative sign in the display). Following settings are possible:
Evaluation with LS In this case a direction of rotation must be adjusted via a digital input, digitally via
(switch-off of modulation) oP.2 or via control word SY.50 in order for the inverter to modulate. It is unimportant
which direction of rotation is adjusted, as the direction of rotation is dependent on
the setpoint.
Evaluation without LS In this case the inverter always modulates. No direction of rotation needs to be
adjusted.
Rotation direction dependent on The control word is used for the status control of the inverter via bus. In order for
the control word SY.50 the inverter to react to the control word, the respective control process must be
enabled (oP.1=8 or 9; fr.2=5). When adjusting the direction of rotation via the control
word, the setpoint can be evaluated 0-limited (oP.1 = 8) or absolute (oP.1 = 9).
If Run/Stop shall be preset via the control word, oP.2 must be set to
„0“ , The terminals F/R must not be wired (OR-operation of terminal
oP.2 and Sy.50).
6.4.4 Fixed values The KEB COMBIVERT supports up to 3 fixed values for each parameter set,
(oP.18...23) which can be selected via two digital inputs. With oP.19 and oP.20 the inputs required
for the selection are defined (also see „Digital inputs“ Chapt. 6.3.10). The rotation
direction source for fixed value mode is defined with oP.18. The adjustment is
independent of oP.1 and is valid exclusively for the fixed values. The adjustment of
a fixed value has priority over the „normal“ setpoint adjustment.
6
4 5
3 6
oP.19 Input selection oP.20 Input selection 2 7
Fixed value 1 Fixed value 2
1 8
0...4095 0...4095
(according to table) (according to table) 0 9
oP. 18
Fixed value
rotation direction source
Fixed value 1 Fixed value 2
oP.21: oP.22:
-4000...4000 rpm -4000...4000 rpm
Fixed value 3
oP.23: -4000...4000 rpm
Setpoint limits
Setpoint
f3
Fixed values f1...f3 f2
f1
t
Fixed-value rotation direction With oP.18 it is defined how the direction of rotation is determined in case of active
source (oP.18) fixed value. The function and the value range correspond to oP.1.
Fixed value input selection 1 and 2 Bit -No. Decimal value Input Terminal
(oP.19; oP.20)
0 1 ST (Prog. input „Control release/Reset“) X2A.16
1 2 RST (Prog. input „Reset“) X2A.17
2 4 F (Prog. input „Forward“) X2A.14
3 8 R (Prog. input „Reverse“) X2A.15
4 16 I1 (Prog. input 1) X2A.10
5 32 I2 (Prog. input 2) X2A.11
6 64 I3 (Prog. input 3) X2A.12
7 128 I4 (Prog. input 4) X2A.13
8 256 IA (Internal input A) none
9 512 IB (Internal input B) none
10 1024 IC (Internal input C) none
11 2048 ID (Internal input D) none
Fixed value 1...3 The three fixed values oP.21...23 are set-programmable and can be adjusted in the
(oP.21, oP.22, oP.23) range of -4000...4000 rpm.
4000
Absolute maximal
oP.14
value forward
oP.10 Maximal value
forward
Minimal value
-100 oP.6 forward
Setpoint[%] Setpoint[%]
Minimal value oP.7*1 (oP.6) +100
reverse
Maximal value
reverse oP.11*1 (oP.10)
Absolute maximal oP.15*1 (oP.14)
value reverse 6
-4000
*1 If the value „For“ is adjusted in these parameters (limit values rotation direction
reverse), then the adjusted values for rotation direction forward (oP.6, oP.10
and oP.14) are valid.
Minimal- / Maximal value In case of setpoint adjustment in percent the minimal and maximal values form the
(oP.6, oP.7, oP.10, oP.11) characteristic for the setpoint calculation (0% = minimal value; 100% = maximal
value). In case of absolute setpoint adjustment the minimal and maximal values
limit the setpoint. Separate limits can be adjusted for both directions of rotation. If
the value „For“ is adjusted for rotation direction „Reverse“, then the values for
„Forward“ are valid.
Absolute maximal value After the minimal and maximal values the setpoint is limited through the absolute
(oP.14, oP.15) maximal value and subsequently transferred to the ramp generator. Since the ana-
log setpoint is always calculated onto the maximal values (oP.10, oP.11), it is
possible, to adjust the characteristic of the analog setpoint with the same gain for
both directions of rotations (see Fig. 6.4.5.a) in spite of different maximal output
speeds. If the value „For“ is adjusted in oP.15, then the absolute maximal speed of
oP.14 is valid for both directions of rotation.
Maximal value
(oP.11)
reverse
-n [rpm]
6.4.6 Setpoint Calculation The unit differentiates between two setpoint adjustments:
• the setpoint adjustment in percent
With the adjusted setpoint limits the speed range 0%...100% is defined. In
this case the adjustment 0% corresponds to the minimal speed and 100%
to the maximal speed. The speed after the setpoint limiting is calculated
according to following formula:
oP.10-oP.6
positive setpoint = oP.6 + (setpoint adjustment [%] x )
100%
oP.11-oP.7
negative setpoint = oP.7 + (setpoint adjustment [%] x )
100%
6.4.7 Ramp generator The ramp generator assigns an adjustable time to a speed change, during this time
the change stall take place. The acceleration time (for pos. speed changes) and
deceleration time (for neg. speed changes) can be adjusted separately for both directions
of rotation. To enable jerk-free acceleration and deceleration, so-called S-curves can
be adjusted in addition to it.
The ramp times refer to 1000 rpm (at ud.3=0) and change in proportion to the mode.
The times to be adjusted are calculated as follows:
∆n Frequency change
∆ t Acceleration time for ∆ n
clockwise
500
6
∆ n ∆n oP.29 *1 oP.31 *1
∆ t ∆ t ∆ t ∆ t
0
counter-clockwise
oP.28 oP.30
∆ n ∆ n
800
1000
-n [rpm] *1 If the value „For“ is adjusted in these parameters (acceleration and deceleration times for rotation
direction reverse), then the values for rotation direction forward (oP.28 und oP.30) are valid.
*2 If the value „Acc“ is adjusted in this parameter, then the value for acceleration (oP.28) is valid.
Time factor acceleration/ The time factor extends the standard ramp time (oP.28...31) by the adjusted value.
deceleration (oP.62) The S-curve time do not change.
Example A drive shall accelerate from 100 rpm to 1000 rpm in 5s.
5s x 1000 rpm
oP.28 =————————–––––––– = 4,5 s
1000 rpm -100 rpm
S-curve time For some applications it is of advantage if the drive starts and stops nearly jerk-
free. This function is achieved by straightening the acceleration and deceleration
ramps. The straightening time, also called S-curve time, can be preadjusted with
the parameters oP.32...oP.35. But S-curves are excecuted only with the adjustment
„Ramp with constant rise“.
oP.29 oP.31
oP.28 oP.30
-1000
-n [rpm]
*1 If the value „For“ is adjusted in these parameters (for rotation direction reverse), then the values adjusted in the parameters
for rotation direction forward are valid.
*2 If the value „Acc“ is adjusted in this parameter, then the value for acceleration (oP.28) is valid.
*3 If the value „Acc“ is adjusted in this parameter, then the value adjusted in parameter oP.32 is valid for all S-curve times.
Value „0“ switches the corresponding S-curve off.
In order to drive defined ramps with activated S-curve time, the preadjusted
acceleration and deceleration times (oP.28...oP.31) must be larger than the
S-curve time (oP.32...oP.34) belonging to it.
Example for acceleration with At the beginning and the end of the acceleration ramp a parabolic curve is driven
rotation direction forward for the time adjusted in parameter oP.32. As a result the adjusted ramp time is
extended by oP.32.
6.4.8 Limiter The setpoint value to the ramp generator can be changed for example by slip
(oP.40 / oP.41) compensation. Before the setpoint value triggers the modulator, it is again
limited. The limiter defines the maximum output frequency and can be
programmed differently in all sets.
Output limit forward (oP.40) If the frequency rises above the adjusted value, the error „E.OS“ is triggered. At
Output limit reverse (oP.41) oP.41 = „=For“ the value applies to clockwise rotation oP.40.
6.4.9 Ramp with constant At the ramp with constant time the acceleration and deceleration times adjusted
time with oP.28...oP.31 always equal the real ramp times, independent of the set value.
In this operating mode S-curves are not possible. For acceleration the actual set
value is always used as reference value, for deceleration the last set values is
always used.
Here a little example for the use of ramps with constant time:
6
Two conveyor belts run with different speeds. Both of them receive the Stop-
command at the same time. The belts reduce the speed in proportion to the adjusted
time and come to a standstill simultaneously.
nf_soll
_soll
nf_ist
_ist
nf_soll
_soll
nf_ist
_ist
Ramp mode (oP.27) The different ramp functions can be adjusted separately for every frequency change
(acceleration forward, deceleration forward and so on). The selection is made with
oP.27 and is adjustable separately in each set.The function is activated after
pressing „ENTER“. In case of several selections the sum of the values must be
entered:
* Do not adjust these values - they are only sensible, if acceleration respectively
deceleration do not occur from/to standstill.
If the mode constant time is activated for a ramp, then the s-curve function is
deactivated for this ramp. The ascent is limited to minimum 1000 rpm (dep. on
ud.2) / 4800 s.
n_2
f_2
1000 rpm
100 Hz
delta_n_2
delta_f_2
variabel
variabel
delta_t delta_n
delta_f
konstant
konstant
delta_n
delta_f delta_t
konstant
konstant
delta_t
n_1
f_1
delta_n
delta_f t_2
konstant
konstant
delta_t
delta_n_1
delta_f_1
variabel
variabel delta_t
t_1 t_rampe
t
6
Calculations The speed change per raster scan delta_t (step size delta_n) for the mode constant
ascent is calculated from the ramp time t_ramp and the reference speed (1000
rpm) as follows:
1000 rpm
delta_n= —————————
t_rampe / delta_t
For different set values the real ramp time is calculated according to following
formula:
n_soll
t = t_rampe * ———
1000 rpm
The actual step size for the mode constant time is calculated from the step size
delta_n and the actual set value n_set as follows:
n_soll
delta_n(variable) = delta_n * ————
1000 rpm
For a simplification of the internal calculations 1024 min-1 (resp. 2048 min-1 or
4096 min-1 dependent on ud.2) are used as reference speed.
n_set
delta_n(variable) = delta_n *—————
1024 rpm-1
This results in an error of -2.4 % for the real ramp time. If a specific real ramp time
shall be adjusted, the desired value is to be divided by 1.024. Example:
oP.0 0300h ✔ ✔ ✔ 0 9 1 0 -
oP.1 0301h ✔ ✔ ✔ 0 9 1 7 -
oP.2 0302h ✔ ✔ ✔ 0 2 1 0 -
oP.3 0303h ✔ ✔ - -4000 rpm 4000 rpm 0,125 rpm 0 rpm dep. on ud.2
oP.6 0306h ✔ ✔ - 0 rpm 4000 rpm 0,125 rpm 0 rpm dep. on ud.2
oP.7 0307h ✔ ✔ - -0,125 rpm 4000 rpm 0,125 rpm -0,125 rpm -0,125 rpm: =For (dep. on ud.2)
oP.10 030Ah ✔ ✔ - 0 rpm 4000 rpm 0,125 rpm 2100 rpm dep. on ud.2
oP.11 030Bh ✔ ✔ - -0,125 rpm 4000 rpm 0,125rpm -0,125 rpm -0,125 rpm: =For (dep. on ud.2)
oP.14 030Eh ✔ ✔ - 0 rpm 4000 rpm 0,125 rpm 4000 rpm dep. on ud.2
oP.15 030Fh ✔ ✔ - -0,125 rpm 4000 rpm 0,125rpm -0,125 rpm -0,125 rpm: =For (dep. on ud.2)
oP.18 0312h ✔ ✔ ✔ 0 9 1 7 -
oP.21 0315h ✔ ✔ - -4000 rpm 4000 rpm 0,125 rpm 100 rpm dep. on ud.2
oP.22 0316h ✔ ✔ - -4000 rpm 4000 rpm 0,125 rpm -100 rpm dep. on ud.2
oP.23 0317h ✔ ✔ - -4000 rpm 4000 rpm 0,125 rpm 0 rpm dep. on ud.2
oP.34 0322h ✔ ✔ - -0,01 s 5,00 s 0,01 s -0,01 s -0,01 s: =Acc; 0,00 s: off
oP.35 0323h ✔ ✔ - -0,01 s 5,00 s 0,01 s -0,01 s -0,01 s: =For; 0,00 s: off
oP.40 0328h ✔ ✔ - 0 rpm 4000 rpm 0,125 rpm 4000 rpm dep. on ud.2
oP.41 0329h ✔ ✔ - -0,125 rpm 4000 rpm 0,125rpm 0,01 rpm -0,125 s: =For; dep. on ud.2
1. Introduction
2. Summary
3. Hardware
6.1 Operating and Applicance
Date
4. Operation
6.2 Analog In- and Outputs
6.3 Digital In- and Outputs
11. Networks
12. Annex
6.5 Voltage-/ In the following chapter all parameters for the adjustment of the voltage/frequency
characteristic as well as the appropriate adjustments like modulation, voltage rise
Frequency (Boost) and switching frequency are described. Except for the switching frequency
Characteristic these adjustments apply only to F5-B, F5-G and F5-M in controlled operation (CS.0=off).
Adjustment
6.5.1 Control Type This parameter depends in the value range on the used control. The values 0...2 apply
(ud.2) and Max to open loop systems (F5-B and F5-G), the values 4...6 to closed loop systems (F5-
M) and the values 7...10 to servos (F5-S). For these units a separate instruction
Frequency Mode manual is available, for that reason we do not go into details here.
(only F5-B)
This parameter defines the maximal possible output frequency/speed, the resolution
and the reference values for the ramp times, the analog outputs and the dc brake.
Changes effect all frequency/speed dependent parameters. The parameter can only
be written with opened control release. After a change the initialization is passed
through, so that no Power-On-Reset is necessary.
For every frequency mode COMBIVIS uses an own Config-File. In the case of a mode
changeover all parameter information are read from the inverter and a new Config-File
is generated should it not already exist.
High-Torque-Modus Für Anwendungen mit maximalem Drehmoment bei geringer Ausgangsfrequenz ist
ein neuer Modus eingeführt worden.
Besondere Merkmale im High-Torque-Modus:
• Momentenvorgabe in Schritten von 1 Nm; die Anzeige erfolgt weiterhin in 0,01 Nm
• Vorgabe der Nenndrehzahl /-frequenz in 0,125 min-1 / 0,0125 Hz.
• die EMK-Konstante für Synchronmotoren kann bis 32 kV / 1000 min-1 vorgegeben
werden, d.h. Nenndrehzahlen des Motors bis 12,5 min-1.
6.5.2 Rated frequency The voltage/frequency characteristic (U/f) is adjusted with the rated frequency (uF.0)
(uF.0) and Boost and the Boost (uF.1). The rated frequency adjusts the frequency at which 100 %
modulation depth (~input voltage) are achieved. The boost adjusts the output voltage
(uF.1) to 0 Hz. Depending on uF.10 the modulation limit can be further increased in this stage
up to 200 % (see Fig. 6.5.2).
Fig. 6.5.2 Rated frequency and Boost
200%
uF.10=2 / 3
110% uF.10=1
100%
uF.0 = 0.0000...400.00 Hz; Default = 50 Hz
uF.1 = 0.0...25.5 %; Default = PU-Id
uF.10=0
uF.1
uF.0
6.5.3 Additional Rated To adapt the U/f-characteristic to special conditions an additional point of support can
Point (uF.2/uF.3) be specified with uF.2 and uF.3. uF.2 defines the frequency and uF.3 the voltage. At
uF.2 = 0 Hz the adjustment is ignored.
100%
uF.3
uF.2 = -0,0125 = parabolic characteristic
0,0...400 Hz; Default = 0,0 Hz
uF.3 = 0,0...100,0 %; Default = 0,0 %
uF.1
fout
uF.2 uF.0
6.5.4 Delta Boost (uF.4/ The Delta-Boost is a time-limited Boost used to overcome large breakaway torques.
uF.5) The Delta-Boost acts adding to the Boost; but the sum is limited to 25.5 %.
100%
uF.1
t
uF.5
6.5.5 Voltage Due to fluctuations of the mains voltage or the load the DC-link voltage and with it the
Stabilization directly dependent output voltage can change. In the case of enabled voltage
stabilization the fluctuations of the output voltage are compensated. That means 100%
(uF.9) output voltage correspond to the value adjusted in uF.9, but maximally 110 % · (DC-
link voltage / √2 ). Furthermore, this function makes it possible to adapt motors with
a smaller rated current to the inverter.
UN = Mains voltage
Example: uF.9 = 230V UA = Output voltage
no Boost is adjusted f
CP.16=50 Hz
uF.0 = 50Hz
6
Motor voltage
Load
Load
Motord speed
Voltage stabilization With uF.19 the time constant of a PT1-element is defined. The PT1-element serves for
PT1-time constant the smoothing of the DC-link voltage. The initial value of the PT1-element is used as
(uF.19) actual value for the voltage stabilization.
(only for F5-G >= D-housing)
uF.19 PT1-time constant
0 Function off
1 2 ms
2 4 ms
3 8 ms
4 16 ms
5 32 ms
6 64 ms
7 128 ms
8 256 ms
9 512 ms
10 1024 ms
Load Load
6.5.6 Maximal voltage By changing the maximal voltage mode more torque can be releasedfree above the
mode (uF.10) rated frequency through overmodulation (110% voltage). Raising the U/f-characteristic
has an influence at activated energy saving function or at voltage stabilization.
6.5.7 Switching The switching frequency with which the power modules are clocked, can be changed
Frequency (uF.11) depending on the application. The maximal possible switching frequency as well as
the factory setting are determined by the employed power circuit.
uF.11Switching frequency
Combivis Display/Plaintext Frequency At switching frequencies
0 2 2 kHz above 4 kHz absolutely
1 4 4 kHz consider the max. motor line
2 8 8 kHz length specified in chapter
3 12 12 kHz 2.1.6 and 2.1.7.
4 16 16 kHz
The current switching frequency is indicated in the parameter ru.45, the max. switching
frequency in In.3 and the switching carrier frequency in In.4.
uF.2 0502h ✔ ✔ - -0,0125 Hz 400 Hz 0,0125 Hz 0,0 Hz dep. on ud.2; -0,0125 = parabolic
uF.10 050Ah ✔ ✔ - 0 3 1 0 -
uF.11 050Bh ✔ ✔ - 0 PU-Id 1 PU-Id PU-Id: Power unit Identification
uF.19 0513h ✔ - - 0 10 1 0 -
1. Introduction
2. Summary
3. Hardware
11. Networks
12. Annex
6.6 Motor Data and The adjustment of the correct motor data is important for many inverter functions,
since calculations are derived from it, which the inverter requires to achieve the
Controller best possible results in the control of Boost and slip compensation.
KEB Antriebstechnik
GmbH & Co. KG Made in
ANTRIEBSTECHNIK Schneeberg Germany
DK 160 L 4 F I /TW150
dr.3 96/1632804/ 001
3 -Mot IP 55 IM B 3 W.KI. F 40 °C 127 kg 6
dr.2 VDE 053 0
dr.5 15,0 KW
50 Hz 230/400 V /Y
dr.4 cos ϕ 0,86 49,5/28,5 A dr.0
1455 1/min IGR 05B 2500 Imp
dr.1 5V D0/RS 6xTTL
U FL 230/400 V
3 ~Mot 50 Hz M Br Nm I Sp max mm
6.6.2 Motor Data DASM Following parameters can be taken directly from the name plate of the three-phase
asynchronous motor (DASM) and entered:
Motor data from name plate - dr.0 DASM rated current 0,0...710,0 A (Star-/Delta-connection)
(dr.0...dr.5) - dr.1 DASM rated speed 0...64000 rpm
- dr.2 DASM rated voltage 120...500 V (Star-/Delta-connection)
- dr.3 DASM rated power 0,35...400,00 kW
- dr.4 DASM power factor cos(phi) 0,50...1,00
- dr.5 DASM rated frequency 0,0...400 Hz
Parameter dr.0 and dr.2 must always be adjusted in accordance with the used connection
(star or delta). For the above motor name plate it means that it is 230 V / 49,5A for
delta connection and 400 V / 28,5 A for star connection. It doesn’t matter that for
example the rated output voltage of the inverter is larger (e.g. „87Hz-chracteristic“).
Motor stator resistance (dr.6) The adjustment of the motor stator resistance has an influence that is not unimportant
on the control characteristics of the drive. Temperature differences between cold and
warm motors entail resistance changes of up to 40%. Depending on the operating
characteristics a value between the cold resistance R20 (for applications with many
down times e.g. lifts) and max. 80 % of the warm resistance (for applications in
continuous operation) should be adjusted.
With the ohmmeter The motor stator resistance is measured, indenpendent of the motor wiring (∆ / Y),
between 2 phases of the motor feed cable. To obtain a more exact result all 3 values
(U/V, U/W and V/W) can be measured and the average value be formed.
In this way the ohmic line resistance is registered simultaneously (important in the
case of long incoming lines). If the measured resistance should be larger than the
maximal value, the maximal value is to be adjusted.
Ohm
U
Use suitable V
measuring W
devices PE
With data sheet If the motor stator resistance is taken from a data sheet, then there is usually R120 -
equivalent resistance (phase value) specified. Depending on the used connection the
following value must be adjusted in dr.6:
Star connection: dr.6 = 2 • R120 to 2,24 • R120
Delta connection: dr.6 = 0,666 • R120 to 0,75 • R120
If only the warm resistance RW is specified:
Star connection: dr.6 = 1,4 • R1W to 1,6 • R1W
Delta connection: dr.6 = 0,46 • R1W to 0,53 • R1W
Automatic determination of The KEB COMBIVERT supports an automatic determination of the motor stator
the motor stator resistance resistance. For that proceed as follows:
• input motor data of the identification plate into the parameter set which is to programm.
• select and activate the parameter set which is to programm.
• Execute the measurement deoendent on the operational case in cold status
respectively let the motor warm up in no-load operation for approx. 10 min.
• Switch control release
• Preset no direction of rotation (inverter must be in status „LS“)
- if necessary oP.1 must be adjusted to value „6“ -
• Write maximal value „50000“ to parameter dr.6
During the determination the display indicates „cdd“. Upon successful determination
the motor stator resistance is entered in dr.6. If an error occurs during the determination
then the error signal „E.cdd“ is output. The detection can be carried out for each
parameter set separately. Thus a parameter set can be programmed for example as
„Warm-up set“ for particularly critical applications.
Xh RFe
Leakage Inductance (dr.7) In accordance with the following formula the leakage inductance σLS in a range of
0,00...500,00 mH is entered in parameter dr.7. In case the data is not specified in
the data sheet the motor manufacturers give further information.
6
If the leakage inductance is taken from a data sheet, then there is usually the
phase value for σLS specified. Depending on the used connection the following
value must be entered in dr.7:
6.6.3 Motor Adaption After entering the name plate specifications of a new motor parameter Fr.10 should
(Fr.10) be activated once (inverter must be in status noP). This creates a default setting
for a number of control parameters which is sufficient for many applications. This
adjustment depends on inverter identification data (like e.g. rated inverter current)
and motor identification data (like e.g. motor rating and rated motor current).
Control of the Over the entire speed range the modulation grade ru.42 should not exceed approx.
optimized settings 90...95 % (depending on the expected system fluctuations and temperature
changes). However, the output voltage at the rated point should not be too low (e.g.
modulation factor at rated speed and rated load < 70 %), since such a setting
would result in a motor current that is too high.
Vorgehensweise:
1. Open control release (status noP)
2. Enter motor name plate data in the corresponding parameters (dr.0...12).
3. Adjust Fr.10 = 1 or Fr.10 = 2 ⇒the corresponding dr/dS parameters are
loaded with the default-parameters.
4. If necessary, carry out a fine adjustment on the basis of these settings.
Wert Bedeutung
1 Pre-adjustment of the motor-dependent control-parameters
The adjusted voltage stabilization value or the voltage class of the
inverter is taken as input voltage.
6.6.4 Torque Limitation The parameters cS.20 and cS.22 define the torque limits.The value „oFF“ deaktivates
the particular limit. In this case the motoric value is valid. If this value is switched
off too, the preadjusted torque limit in cS.20 is valid for all operating ranges. If
cS.20 is also switched off the value of cS.19 works as limit (especially for CP-
mode).
Controller
manipulated
variable
6
cS.22 cS.23
Adjustable limits
The torque limits can be modified for special applications in the operation. For that
a source is defined with the parameter cS.15. The defined limits cS.20/cS.22 are
changed with the adjusted torque setpoint source cS.15.
eingestellter Prozentwert
ru.47 = Mmot = cS.20 x
100%
eingestellter Prozentwert
ru.48 = Mgen = cS.22 x
100%
DASM rated torque (dr.14) The motor torque which has been calculated from the motor parameters is displayed
max. torque (dr.15) in dr.14. Parameter dr.15 indicates the maximum torque which is achieved in the
DASM max. torque at field weak base speed range. It depends on the hardware current limitation - 5% and cannot
speed (dr.16) be altered.
DASM speed f. max. torque (dr.17)
DASM field weak speed (dr.18)
Fig. 6.5.4.b Torque limitation
Torque
Speed
DASM field weakening
DASM speed f. max. speed (dr.18)
torque (dr.17)
6.6.5 Flux Lowering In the base speed range the maximum torque is mainly limited by the hardware
Calculation current limits of the inverter. For a stable operation the control requires voltage
reserves in order to balance currents at any time, therefore the torque that can be
reached in the higher speed range is limited by the output voltage. The limit
characteristic is adjusted correctly when a voltage reserve of approx. 5…10 % of
the rated voltage is available at every operating point.
DASM field weakening speed In this parameter the speed is adjusted at which the field weakening operation
(dr.18) starts.
Flux adaption factor (dr.19) With the parameters dr.19, dr.20 the flux characteristic can be adapted to the
motor.
Field weakening curve (dr.20) In this parameter the field weakening characteristic is adjusted. The value of 1
means that the flux is lowered after an 1/n function.
dr.20 < 1
dr.20 = 1
dr.20 > 1
dr.27 dr.24
dr.25
dr.23
6.6.6 Motor Data DSM Following parameters can be taken directly from the name plate of the three-phase
synchronous motor (DSM) and entered:
Motor data from name plate - dr.23 DSM rated current 1,0...710,0 A
- dr.24 DSM rated speed 0...32000 rpm
- dr.25 DSM rated frequency 10...1600,0 Hz
- dr.27 DSM rated torque 0,1...6553,5 Nm
Motor data from data sheets Following data can be taken from the data sheets of the motor or, if necessary,
request it from the manufacturer: :
dr.6 0606h ✔ ✔ - 0,000 Ohm 50,000 Ohm 0,001 Ohm LTK*) only F5-M
dr30 061Eh ✔ - - 0,000 Ohm 50,000 Ohm 0,001 Ohm LTK*) only F5-S
Fr.10 090Ah ✔ ✔ ✔ 1 2 1 1
6.6.8 Controller
Structure
Current control
r
Flux lowering Flux
calculation correction
6
Umax
Isdactual
Transformation
Isdset angular
r
Flux controller
q
Transformation
Fset Factual
Flux calculation d
Speed control configuration This parameter activates the speed or the torque control.
(cS.0)
At F5-S it can be switched only between speed and torque control. A controlled
operation is not possible.
Restrictions for controlled The controlled operation is suited only as emergency operation for set-up or in
operation case of a faulty encoder.
Actual torque is internally set to zero, i.e. ru.12 always display the value 0. If
outputs are programmed to torque-dependent switching or if a torque signal is
given out over an analog output then the outputs behave like they do at actual
torque = 0.
dr.1 and dr.5 serve for the calculation of the pole pair number, for that reason they
must be adjusted correctly even in controlled operation.
6.6.9 Current Control The current control consists of two standard PI-controllers.
(Torque Control) • Active current controller (torque controller) with
speed-dependent precontrol
• Magnetizing current controller
KP current (dS.0) The basic setting of the controller is done automatically through the motor adaption
KI current (dS.1) Fr.10 (see Chapter 6.6.3).
If in the individual case a fine adjustment should be necessary the proportional
gain factor can be adjusted with dS.0. The integral factor is adjusted with dS.1. The
values apply for the active current controller as well as for the magnetizing controller.
No load voltage (dr.21) The precontrol of the active current controller can be changed with dr.21 at F5-M
DSM - EMK voltage constant and with dr.26 at F5-S.
(dr.26)
6.6.10 Flux / Rotor Adapti- The motor name plate data are only valid for one operating status (generally at
on operating temperature). With the aid of the rotor adaption the operational performance
of motors > 4kW for the respective operating state (cold...warm... max. temperature)
can be optimized . This function should not be activated (because the system can
oscillate) for smaller motors or applications which do not reach the torque limit.
Prior to the activation the name plate data as well as the motor stator resistance
and leakage inductance must be entered. This function takes effect only with 300
rpm and approx. 10% of the rated inverter current. The function must always be
checked for the appropriate motor type, since with individual types a deterioration
of the drive characteristics can occur through the rotor adaption.
KI rotor adaption (dS.7) The adaption in a range of 0 (off) to 32767 can be adjusted with dS.7 (starting
value approx. 1000). This adjustment should be checked for correctness in several
operating ranges.
2 0 not stored
1 Stored; by entering the motor data (dr-parameter) or d2.4 and
after Power-On the adaption factor (ru.59=adaption factor/
default*starting value bit 1) is loaded onto his starting value. During
the set change the current internal adaption factor is stored into
all appropriate motor sets and the last internal adaption factor
becomes valid in the new motor set.
KP Umax (dS.8) dS.8 and dS. 9 serve for the adaption of the proportional and integral factor of the
KI Umax (dS.9) maximum voltage controller.
KP flux (dS.11) The flux controller is designed as PI-controller. The factors are adjusted with dS.11
KI flux (dS.12) and dS.12, dS.13 contains the limitation. For most applications it is not necessary
Magn. current limit (dS.13) to activate the flux controller. Only in the case of short acceleration times and
setpoint speed values within the field weakening range the drive performance can
be optimized by activating the flux controller.
6.6.11 Speed Control The speed controller consists of a PI-controller, at which the P-factor is system-
deviation-dependent (see picture A) and the I-factor is speed-dependent (see
pictur B).
Actual source (cS.1) Selection of the source of actual speed value. Following possibilities are selectable:
0 encoder channel 1
1 encoder channel 2
KP speed (cS.6) The proportional factor of the speed controller is adjusted in these parameters. In
KP speed gain (cS.7) addition to the standard KP-value a system-deviation-dependent proportional gain
KP speed limit (cS.8) can be adjusted with cS.7 and cS.8. With it the dynamic performance can be
improved and overshootings can be dampened.
cS.7 defines to what extent the control deviation affects the proportional factor.
cS.8 limits the proportional factor.
Exception: If the standard KP-value (cS.6) is larger than the limit value cS.8, then
the proportional factor is = cS.6.
KP factor KI factor
cS.7
cS.6 cS.9
KI speed (cS.9) These parameters define the integral factor of the speed controller. To achieve a
KI offset (cS.10) better speed rigidity at small speeds and in standstill the KI-factor can be varied in
Max. speed for max. KI (cS.11) dependence on the speed (cS.11, cS.12).
Min. speed for cS.9 (cS.12) • cS.9 forms the base value
• the maximum KI-value is cS.9 + cS.10
• the two corner speeds cS.11 and cS.12 define in which speed range the
KI-value is changed
Stand still position control To improve the standstill rigiditiy of the drive a standstill position control can be
(cS.24) adjusted. The position control becomes active when actual and setpoint speed
have reached the value 0 rpm . The position control is deactivated as soon as the
setpoint speed has reached a value of <> 0 rpm or when the control release is not
given.
The setpoint position, onto which the drive controls, is the position value at which
the condition actual and setpoint speed=0 rpm exists for the first time (at given
control release).
At Posi-/Synchron running (PS.0 ≠ 0) the position controller cannot be activated.
The proportional factor of the position controller is adjusted in cS.24. A value of 0
deactivates the controller.
6.6.12 Torque Control With the torque control it is regulated onto two controlled variables – torque and
speed. Parameter cS.0 must be adjusted to value „5“ in order to activate the torque
control (see Chapter 6.6.8). The torque control is available only at switched off
Posi-/Synchronous module (PS.0 = 0). If the actual torque becomes larger in torque-
controlled operation than the setpoint speed, the automatic control switches
automatically into the speed-controlled operation.
cS.19
1
abs.
0 abs. 6
Torque reference source (cS.15) Parameter cS.15 determines the torque setpoint source. Following possibilities are
selectable:
Value Source
0 Analog adjustment via REF-input (see Chapt. 6.2)
1 Analog adjustment via AUX-input (see Chapt. 6.2)
2 Digital absolute (cS.19)
3 Digital precental (cS.18)
4 Motorpoti
5 External PID-output (technology controller)
Absolute torque reference The absolute torque setpoint value is adjusted with cS.19. The value can be changed
(cS.19) by the torque setpoint source defined with cS.15 in accordance to the formula
specified below. cS.19 is limited to dr.15 (max. torque FI) and dr.33 (three-phase
a.c.motor max. torque) (dr.15 > dr.33 > cS.19).
Reference torque (ru.49) The setpoint torque at the torque control (ru.49) is calculated as follows:
adjsuted percentage
ru.49 = M = cS.19 x
100%
Torque reference setting % With cS.18 the percentage setpoint value with reference to cS.19 can be directly
(cS.18) preadjusted.
Torque acceleration time (cS.16) With cS.16 the ramp time for the torque control is determined within the range of
0...60000 ms.
cS.1 0F01h ✔ ✔ - 0 1 1 0 -
cS.15 0F0Fh ✔ ✔ ✔ 0 5 1 2 -
cS.20 0F14h ✔ ✔ - -0,01 10000 Nm 0,01 Nm -0,01 at -0,01 cS.19 also acts as a limit
cS.22 0F16h ✔ - - -0,01 10000 Nm 0,01 Nm -0,01 at -0,01 cS.19 also acts as a limit
1. Introduction
2. Summary
3. Hardware
6.1 Operating and Applicance
Date
4. Operation
6.2 Analog In- and Outputs
6.3 Digital In- and Outputs
11. Networks
12. Annex
6.7 Protective The protective functions protect the inverter against switch off caused by overcurrent,
overvoltage as well as thermal overheating. Furthermore, you can restart the drive
Functions after an error automatically (Keep-On-Running).
6.7.1 Ramp Stop and The ramp stop function essentially fulfills two tasks. It prevents
Hardware Current • overcurrent errors (E.OC) during the acceleration phase,
Limit • overvoltage and overcurrent errors (E.OC/E.OP) during the deceleration phase,
by stopping the ramp on exceeding adjustable levels. Moreover, the ramp stop function
can be activated by a digital input. Beyond that a hadware current limit is integrated
which intervenes independent of the software and is thus much faster.
Although these functions can be activated in controlled operation, this is to be avoided,
since the KEB COMBIVERT regulates here at the torque limits.
0...4095 (Default 0)
Pn.22 Ramp stop/Activation
also see
LD-Stop (I) LD-Stop (U) LA-Stop „Digital inputs) 6
0 off off off
1 off off on
2 off on off
3 off on on
4 on off off
5 on off on
6 on on off
7 on on on
LA-Stop The function protects the frequency inverter against switch off caused by overcurrent
during the acceleration phase. The current level is adjustable with Pn.24 in the range
of 0…200 %. The protective function can be deactivated with Pn.22.
LD-Stop During deceleration energy is refed into the frequency inverter, which causes a rise
of the DC-link voltage.
If too much energy is refed the inverter can trip to error OP or OC. If the LD-Stop
function is activated with Pn.22, the DEC-ramp is regulated according to the adjusted
DC-link voltage (Pn.25) or the DC-link current (Pn.24), so that errors are avoided to a
large extent.
An activation of LD-Stop(I) - functionality leads to the deceleration stop, if the setpoint
is reduced or if the protective function Maximum Constant Current (stall-function) should
cause a reduction of the frequency. Consequently inverters „get stuck“ at high speeds
concerning applications like e.g. pumps / fans and overload errors can occur.
Since the error E.OP occurs far more often during deceleration and the avoidance of
such errors is covered by the function LD(U), LD(I) should be activated only if it is
absolutely necessary (overcurrent error during deceleration).
Hardware current limit (uF.15) The hardware current limit is an additional, fast protection to prevent faults caused by
overcurrent. Upon exceeding the max. short-time current limit (see Power Circuit
Instruction Manual) the hardware current limit becomes active. The following settings
are possible with uF.15:
0 off; Hardware current limit disabled
1 Single phase mode; Hardware current limit enabled; works both in motoric
and generatoric operation
2 Zero vektor mode; Hardware current limit enabled; works only motoric, but at
activated function it makes available more torque. Generatoric operation
switches to Mode 1.
The hardware current limit limits the current at the limit and triggers no error. This can lead to torque
breakdowns at the motor shaft, which is especially important during the operation „lifting and lowering“
since the drive can sag because of missing torque without the brake engaging.
Acceleration stop
Used Parameters
R/W PROG. ENTER
uF.15 050Fh ✔ - - 0 2 1 1 -
6.7.2 Current Limit The Stall-function protects the frequency inverter against overload. Upon reaching the
Constant Run maximal constant current the utilization is reduced by increasing/decreasing the output
frequency. When falling below the maximal constant current the inverter accelerates/
(Stall-Function) decelerates again with the normal ramp time. These adjustments apply only to F5-B,
F5-G and F5-M in controlled operation (CS.0=off). The basic mode of operation is
determined with Pn.19:
Bit 2 With this bit one adjusts whether the control direction inverts itself
during generatoric operation.
xxxxx0xx 0 Control direction independent on active current 6
xxxxx1xx 4 Control direction is inverted in the case of negative active current
(generatoric operation)
Pn.20 Stall level The max. constant current represents the setpoint for the control. The adjusted value
refers to the inverter rated current (In.1).
Setting range: 0...199 %; 200 = off (default)
Pn.21 Stall Acc/Dec time Depending on the setting of Pn.19 (bit 3) the ramp time or the time constant of the
differential controller is adjusted here. The adjusted ramp times refer to 100 Hz /
1000 min-1 (depending on ud.2).
Setting range: 0...300.00 s (2.00 s default)
adjusted constant
current limit
Actual frequency (ru.3)
Used Parameters
R/W PROG. ENTER
Pn.20 0414h ✔ ✔ - 0% 199 % (200 = oFF) 1% oFF % referring to inverter rated current
6.7.3 Automatic Restart With automatic restart the inverter can reset errors automatically. The function can
and Speed Search be activated in a separate manner according to error with the Pn-parameters.
The function speed search permits the connection of the frequency inverter onto a
running out motor. After the function has been activated by the selected starting
conditions (Pn.26), it searches for the actual motor speed and adapts the output
frequency and voltage accordingly. If the synchronization point is found the inverter
accelerates the drive with the adjusted ACC-ramp to the setpoint. In regulated operation
the ramp output value is set to the measured actual value.
Speed Search / Mode Pn.27 The speed search mode determines the frequency and voltage jumps as well as the
maximum utilization with which the function works. Higher values let the function
work faster, lower values make the function „softer“.
Utilization
Output voltage
Error Reset
Actual speed
Motor speed
Utilization
Output voltage
Used Parameters
R/W PROG. ENTER
Pn.0 0400h ✔ - - 0 1 1 1 -
Pn.1 0401h ✔ - - 0 1 1 0 -
Pn.2 0402h ✔ - - 0 1 1 0 -
6.7.4 Dead Time The dead time compensation optimizes the switch-off times of the power module
Compensation uF.18 semiconductors. The parameter is intended for service purposes only and should not
be changed.
6.7.5 Base-Block Time On switching off the modulation (e.g. on opening the control release or triggering the
(uF.12) and DC-brake) the motor induces a voltage which acts contrary to its cause. The Base-
Block time (uF.12 in s) protects the power modules against destruction by blocking
Voltage Level the power modules in this stage. The duration of the Base-Block time depends on the
(uF.13) power stage. During the Base-Block time the display indicates „bbl“. Below the indicated
Base-Block voltage level uF.13 no Base-Block time occurs. The current modulation
grade is indicated in ru.42.
6.7.6 Response to The following errors or warning signals must not lead automatically to the disconnection
Errors or Warning of the inverter. The behaviour can be adjusted by parameters:
6
Signals Pn.4 Input selection external error => Pn.3 Response to external fault
Pn.6 Watchdog time => Pn.5 Response to error watchdog
=> Pn.7 Response to limit switch
=> Pn.18 Response to set-warning
=> Pn.66 Response to soft limit switch
At the following signals one can react to the interference additionally by setting a
switching condition:
Input selection In order to trigger an error in the inverter with an external signal, one or several inputs
external fault (Pn.4) can be selected for it with Pn.4.
Response to E.EF (Pn.3) With Pn.3 it is defined how the inverter reacts when an external error (E.EF; A.EF) is
triggered. Following reactions can be selected:
Watchdog-time (Pn.6) The Watchdog-time monitores communication on the external bus between operator
and e.g. PC. The response upon exceeding the adjusted time is defined with Pn.5.
The time is adjustable in the range of 0 (no reaction); 0.01...10.00 s.
Response to E.buS (Pn.5) The possible reactions correspond to the reactions of Pn.3 (see above). Depending
on the selected setting a status message E.buS or A.buS is output or fault is being
ignored.
Level OL-warning (Pn.9) If the 100%-utilization of the inverter is exceeded by 5 %, the internal overload counter
starts to count forward. If the utilization falls below 100 %, the counter counts backward.
The current counter content can be read in parameter ru.39. Upon reaching 100 %
the inverter switches off with error message „E.OL“ and the counter counts backward.
When it has reached 0 % the status changes to E.nOL. The error can now be reset.
With Pn.9 a level between 0...100 % can be adjusted, at which the condition OL-
warning is fulfilled. The response to the warning signal is defined with Pn.8.
Response to OL-warning Depending on the selected setting a status message E.OL or A.OL is output or the
(Pn.8) fault is being ignored.
Pn.8 Response Description
0...5 see Pn.3 see Pn.3
6 warning signal only No effect on the drive. Error is being ignored. Switching
at dig. output condition do.0...7 Value „7“ is set.
Limit switch error response This parameter adjusts the response if one of inputs programmed as limit switch is
(Pn.7) triggered. The possible reactions correspond to the reactions of Pn.3 (see left page).
(only F5-M/S) Depending on the selected setting and the rotation direction an error/status message
E.Prr/A.Prr or E.PrF/A.PrF is output.
Level OH-warning (Pn.11) The overtemperature detection protects the power module against overload. The
temperature, at which the inverter switches off with error message „E.OH“ depends
on the power circuit (usually 90°C). After a cooling phase the status changes from
E.OH to E.nOH and can then be reset.
With Pn.11 a level between 0° C up to 90 °C is adjustable, at which the condition OH-
warning is fulfilled. The response to the warning signal is defined with Pn.10.
Response to OH-warning Pn.10 Response Description
(Pn.10) 0...5 see Pn.3 see Pn.3 6
6 warning signal only No effect on the drive. Error is being ignored. Switching
at dig. output condition do.0...7 Value „8“ is set.
Disconnecting time E.dOH The motor temperature detection protects the motor against thermal overload. A
(Pn.13) temperature sensor integrated into the motor winding is connected to the terminals
T1/T2 of the inverter power circuit. Upon exceeding a resistance of 1650 Ohm (e.g. a
motor temperature > Level Pn.62) the disconnecting time adjusted with Pn.13 is started,
the switching condition dOH-warning is set and the adjusted response to the warning
signal is carried out. After the expiration of the disconnecting time (Pn.13) the error
E.dOH is triggered.
Response to dOH-warning Depending on the selected setting a error / status message E.dOH or A.dOH is output
(Pn.12) and the selected response is activated. If overheat no longer exists, the message
E.ndOH (or A.ndOH) is output. Only then the error can be reset or the automatic
restart can be carried out.
Pn.12 Response Description
0...5 see Pn.3 see Pn.3
6 warning signal only Switching condition Value „9“ is set.No effect on the
at dig. output drive until the disconnecting time (Pn.13).
7 warning signal Function disabled; terminals are not queried. Switching
disabled condition Value „9“ is not set. Switching condition „46“
(default) motor temperature is set.
Level dOH-warning (Pn.62) A special power circuit is necessary for this function. The motor overtemperature
level defines a temperature in the range of 0...200 °C. On exceeding the adjusted
temperature the turn-off time (Pn.13) starts, the switching condition „46“ is set and the
response according to Pn.12 is executed. After expiration of the turn-off time the
inverter switches off with the error message E.dOH. The current temperature is indicated
in ru.46.
At a standard power circuit the switching conditions „9“ and „46“ are set at Pn.12 =
0...6. At Pn.12 = 7 only the switching condition „46“ is set. In the motor temperature
display ru.46 only T1-T2 closed or T1-T2 open is displayed.
Level OH2-warning (Pn.15) An electronic motor protective circuit-breaker is integrated in servo F5-S (see Chapt.
6.7.8). A level of 0...100 % of the tripping time is adjustable with Pn.15. On reaching
(only for F5-S) the adjusted level, the switching condition „OH2-warning“ is set (also see „Digital
outputs“). The response to the warning signal is defined with Pn.14.
Response to OH2-warning An electronic motor protective circuit-breaker is integrated in KEB COMBIVERT (see
(Pn.14) Chapt. 6.7.8). When the tripping times, defined according to VDE 0660, are exceeded
the switching condition OH2-warning is set (also see „Digital outputs“).
Pn.14 Response Description
0...5 see Pn.3 see Pn.3
6 warning signal only No effect on the drive. Error is being ignored. Switching
at dig. output condition do.0...7 Value „10“ is set.
OHI delay time (Pn.17) The interior temperature monitoring protects the inverter against malfunctions caused
by too high temperature in the interior of the inverter. Upon exceeding a unit-specific
temperature the interior fan is activated. If after approx. 10 minutes the temperature is
still too high, the switch off time adjusted with Pn.17 is started, the switching condition
„11“ OHI-warning is set and the adjusted response to the warning message is executed.
After expiration of the switch-off time (0...120 s) the error E.OHI is triggered (also see
„Digital Outputs“).
OHI stopping mode (Pn.16) The response to the warning signal is defined with Pn.16. Depending on the selected
setting an error/status message E.OHI or A.OHI is ouput. After a cooling phase the
inverter status changes from E.OHI to E.nOHI or in case of warning from A.OHI to
A.nOHI and can then be reset.
E.Set stopping mode (Pn.18) This parameter determines the response to a set selection error. The possible
reactions correspond to the reactions of Pn3. Depending on the selected setting an
error/status message E.Set or A.Set is output.
Software limit switch error This parameter determines the response to a software limit switch error. The possible
response (Pn.66) reactions correspond to the reactions of Pn3. Depending on the selected setting and
the rotation direction an error/status message E.SLF/A.SLF or E.SLr/A.SLr is output.
6.7.7 Quick Stop The function Quick Stop is triggered through malfunctions (abnormal stopping) or by
the control word (sy.50 Bit 8). It is defined by the following parameters.
(Pn.58...60)
Quick Stop / Mode (Pn.58) The Quick Stop mode determines the basic operating mode of the function.
Pn.58 Description
Bit 0 Control mode
0 Control via ramp generator (default)
1 Control via differential controller
Bit 1 Actual value for differential controller
0 Apparent current (default)
2 Active current
Bit 2 Behavious at standstill after activation by control word (sy.50)
0 Modulation off
4 Holding torque
Quick Stop / Level (Pn.59) The Fast Stop level determines the setpoint value for the differential control. The 6
(F5-G) adjustable value of 10...200% refers to a rated inverter current (In.1).
Quick Stop / Ramp time Depending on the adjustment of the control mode in Pn.58 the ramp time or the time
(Pn.60) constant of the differential controller is adjusted here within the range of 0...300.00 s
(default 2.00 s). The ramp time refers to 100 Hz / 1000 rpm (depending on ud.2).
Quick Stop / Torque limit Adjustment of the torque limit during fast stop in the range of 0...10000 Nm. Pn.61 is
(Pn.61) (F5-M/S) limited to dr.15 (max. torque FI) and dr.33 (three-phase motor) (dr.15 > dr.33 > cS.19).
Setting of the max. torque at field weakening speed (dr.18) during quick stop in the
Quick stop / max. torque at range 0...10000,00 Nm (also see chap. 6.6.4).
corner speed (Pn.67) (F5-M/S)
100 Hz
Adjusted step size = ————–
ramp time
Function description F5-M/S At quick stop the motor is decelerated with the adjusted ramp time (pn.60) with LD(U)-
Stop or at the torque limit (pn.61) to 0 rpm .
In case of abnormal stopping with holding torque the modulation remains active,
otherwise it is switched off (also at quick stop via control word sy. 50 bit 8).
Used Parameters
R/W PROG. ENTER
Pn.3 0403h ✔ - - 0 6 1 0 -
Pn.5 0405h ✔ - - 0 6 1 6 -
Pn.7 0407h ✔ - - 0 6 1 6 -
Pn.8 0408h ✔ - - 0 6 1 6 -
Pn.10 040Ah ✔ - - 0 6 1 6 -
Pn.11 040Bh ✔ - - 0 °C 90 °C 1 °C 70 °C -
Pn.12 040Ch ✔ - - 0 7 1 6 -
Pn.13 040Dh ✔ - - 0 120 s 1s 10 s -
Pn.14 040Eh ✔ - - 0 6 1 6 -
Pn.16 0410h ✔ - - 0 7 1 7 -
Pn.66 0442h ✔ - - 0 6 1 6 -
6.7.8 Motor Protection The motor protective function protects the connected motor against thermal
Mode desctruction caused by high currents. The function corresponds largely to mechanical
motor protective components, additionally the influence of the motor speed on the
Description for F5-B, F5-G cooling of the motor is taken into consideration. The load of the motor is calculated
and F5-M from the measured apparent current (ru.15) and the adjusted rated motor current
(dr.12).
For motors with separately driven fan or at rated frequency of a self-ventilated motor
following tripping times (VDE 0660, Part 104) apply:
1,2 • In ⇒ 2 hours
1,5 • In ⇒ 2 minutes
2 • In ⇒ 1 minute
8 • In ⇒ 5 seconds
fr.8
Parameter set selection Motor set assignemet dr.11 Electronic motor protection
ru.15 Apparent current
see Chapt. 6.8 0 Counter 0 0 Separate cooling
1 Counter 1 1 Self-cooling 6
dr.12 Motor protect. rated current 2 Counter 2
0.1…460.0 A 3 Counter 3
Pn.14 Motor protect. function response
4 Counter 4
0...6 (see Chapt. 6.7.6)
5 Counter 5
6 Counter 6
7 Counter 7
Motor set assignment fr.8 If several motors are operated on one inverter, each motor can be individually protected
by selecting different counters (0...7).
Motor protection mode The cooling mode of the motor is adjusted with these programmable parameters.
(dr.11)
Value Function
0 Separate cooling (default)
1 Self-cooling
Motor protection / rated This parameter specifies for each set the rated current (= 100% utilization) for the
current (dr.12) motor protective function. The motor protection-load is calculated as follows:
OH2 stopping mode (Pn.14) This parameter determines the behaviour of the drive when the motor protective
function responses. The function is described in Chapter 6.7.6.
Description for F5-S The internal overload counter counts downwards (100 % to o % in 5 s) with overload
factors < 300 %. Above 300 % it is counted upwards according to following
characteristic.
The tripping time is 200...500 ms; at overload factors above 500 % it is always 200
ms. If an error is triggered, it can be reset immediately. However, in this case the
tripping time can be very short, since the counter decrements only slowly.
0,4 Imax/In = 8
dr.34 = 0,5 s
dr.35 = 0,4 s
Imax/In = 8
dr.34 = 0,5 s
0,3 dr.35 = 0,4 s
Imax/In = 8
dr.34 = 0,5 s
Imax/In = 5 dr.35 = 0,2 s
dr.34 = 0,5 s
dr.35 = 0,2 s
0,2
6
0,1 Is/Id
3,0 4,0 5,0 6,0 7,0 8,0
Calculation of continuous n
Id = (In - Id0) * — + Id0 Id: continuous current
current nn Id0: continuous standstill current (dr.28)
In: rated motor current (dr.23)
n: actual speed
nn: rated motor speed (dr.24)
Motor protective function With Pn.15 a level of 0...100 % of the final counter value can be adjusted. On reaching
level (Pn.15) the adjusted level, the switching condition „OH2-warning“ (also see „Digital Outputs“)
is set. Pn.14 determines the response to the warning level.
Motor protective function Pn.14 specifies the performance of the drive on activation of the motor protective function.
response (Pn.14) The function is descrived in Chapter 6.7.6.
Motor protective time at This parameter displays the tripping time at a ratio of apparent current to continuous
300 % Id (dr.34) current (Is/Id) of 300 % (adjustable with V2.5 and upwards).
Motor protective time at Imax This parameter displays the tripping time at apparent current = maximum current (Is =
(dr.35) Imax) (adjustable with V2.5 and upwards).
Motor protection recovery The time, that must expire after triggering an OH2-error, before the error can be reset,
time (dr.36) is adjusted in dr.36.
External error control The KEB COMBIVERT provides another possibilitiy to protect the motor by connecting
procedure an external temperature monitoring. Following components can be connected to
terminals T1/T2:
T1 T1
T2 T2
dOH stopping mode (Pn.12) With these two parameters the behaviour of the terminals T1/T2 is determined. The
dOH delay time (Pn.13) function is described in Chapter 6.7.6.
Used Parameters
Pn.12 040Ch ✔ - - 0 7 1 7 -
Pn.14 040Eh ✔ - - 0 6 1 6 -
6.7.9 GTR7-Control The GTR7 (brake transistor) serves for the control of the brake resistor.
(not at F5-B) As a standard the GTR7 is switched in dependence on the DC-link voltage, in order to
discharge fed-back energy. The switching behaviour of the GTR7 can be altered with
the parameters Pn.64 and Pn.65. In the following some applications are specified, at
which the factory setting should be modified.
Output filter Output filters, with the contained capacities and inductivities, form an oscillatory circuit
with the motor, thus the drive also operates as generator.
Synchronous motors Synchronous motors operate as generator even if the modulation is switched off. .
Especially at low-load systems voltages can be induced, which can lead to the
destruction of the inverter if no attention is paid to it.
Special functions (Pn.65 Bit 0) The energy fed into the intermediate circuit is transferred over the GTR7 to the brake
resistor. However, as a standard the GTR7 only operates if the inverter modulates.
Generally drives should always be decelerated in a controlled manner.
With parameter Pn.65 the switching behaviour of the GTR7 can be adjusted as follows:
6
Pn.65 Switching behaviour GTR7
0 not in status „LS“ (default)
1 also switches at „LS“
Input selection GTR7 (Pn.64) With Pn.64 an input can be defined for the activation of the GTR7. In this case the
GTR7 switches independent of the inverter status and the DC-link voltage as soon as
the input is active.
Exception: On opening the control release (noP) the inverter must switch off the GTR7
for safety reasons.
Bit -No. Decimal value Input Terminal
0 1 ST (Prog. input „Control release/Reset“) X2A.16
1 2 RST (Prog. input „Reset“) X2A.17
2 4 F (Prog. input „Forward“) X2A.14
3 8 R (Prog. Input „Reverse“) X2A.15
4 16 I1 (Prog. Input 1) X2A.10
5 32 I2 (Prog. Input 2) X2A.11
6 64 I3 (Prog. input 3) X2A.12
7 128 I4 (Prog. input 4) X2A.13
8 256 IA (Internal input A) none
9 512 IB (Internal input B) none
10 1024 IC (Internal input C) none
11 2048 ID (Internal input D) none
Parallel connnection of In a DC-interconnection of inverters the occurring braking energy can be distributed
inverters (DC- onto different inverters with brake resistor. With Pn.64 an input at the corresponding
interconnection) inverter can be defined over which the activation of the GTRs is synchronized.
Used Parameters
R/W PROG. ENTER
Pn.65 0441h ✔ - - 0 7 1 0 -
Name: Basis Datum Kapitel Abschnitt Seite
© KEB Antriebstechnik, 2002 19
All rights reserved KEB COMBIVERT F5 05.02.03 6 7 19
Functional Description Protective Functions
6.7.10 Special Here functions are summarised which affect the behaviour of the inverter in certain
Functions operating cases.
(not at F5-B)
2 Status, if the power circuit is not ready (no_PU). This setting applies to
the output switching conditions do.0...7 = 4...6 and the ERROR-bit in
the status word (sy.44/sy.51 Bit 1).
1. Introduction
2. Summary
3. Hardware
6.1 Operating and Applicance
Date
4. Operation
6.2 Analog In- and Outputs
6.3 Digital In- and Outputs
11. Networks
12. Annex
6.8 Parameter Sets The KEB COMBIVERT contains 8 parameter sets (0...7), i.e. all programmable
parameters are available 8times in the inverter and independent of each other they
can be assigned with different values. As a lot of parameters in the parameter sets
contain the same value, it would be relatively complicated to change every parameter
in each set individually. In this section it is described, how one copies whole parameter
sets, locks them, selects them and reinitializes the inverter.
6.8.1 Not Certain parameters are not programmable as their value must be the same in all sets
(e.g. Bus address or Baud rate). In order to recognize these parameters immediately,
Programmable the parameter identification is missing in the parameter set number. The same value
Parameters always applies to all not programmable parameters independent of the selected
parameter set!
6.8.2 Security-Parame- The Security parameters contain the Baud rate, inverter address, hours-meter, control
ters type, serial-/customer number, trimming values and error diagnosis. They are not
overwritten while copying parameter sets from the default set.
6.8.2 Security-Parameters
Sy.2/3/6/7/11
ru.40/41
ud.1/2
Fr.1
In.10-16/24-31
6.8.3 System-Parame- The System parameters contain the motor and encoder data.
ters
6.8.3 System-Parameters
dr-Parameter Pn.61/67
cS.0-19-22 dS.0-1/13
Ec.1-7/11-27/36-38 Fr.10
6.8.4 Indirect and During indirect set addressing the parameter values are indicated and edited to the
Direct Set adjustment of the set indicator (Fr.9). The direct set addressing enables the display or
writing of a parameter value independent of the set indicator directly into one or
Addressing several parameter sets. The direct set programming is only possible with Bus operation.
With the keys UP/DOWN and at The source set is adjusted with the keys
flashing point the target set is adju- UP/DOWN. The copying process is started
sted in addition to the parameter set with „Enter“. Copying is only possible with
number. The active (A) parameter set opened control release or error, otherwise
must not be adjusted as target set „I_oPE“ appears in the display (invalid
while copying. If the target set is > 0, operation).
only the programmable parameters After copying „PASS“ appears in the display
are overwritten! and could be erase by „ENTER“.
6.8.6 Copying of Para- In the case of indirect set addressing at Bus operation two parameters are responsible
meter Sets via for the copying of parameter sets. Fr.9 defines the target set. Fr.1 defines the source
parameter set and starts the copying process. Parameter Fr.9 is not visible via
Bus (Fr.1, Fr.9)
keyboard. In the case of direct set programming the source set (Fr.1) is copied into
the selected parameter sets. The following copying actions can be practised:
22 21 20 765 4 3 2 1 765 4 3 2 1
digital
set selection terminal strip terminal strip Sy.50 with
Fr.4 via terminal strip
deactivated input coded input coded control word
keyboard / bus binary coded
always set 0 activ ST>RST...>ID ID>IC...>ST (only bus)
2 3
1 4
0 5 Attention! The valency at
Fr.2 Fr.2 = 2...4 is generally ID >
IC > ...>ST. The succession
Parameter set 0...7 describes at the inputs refers 6
to the priority.
no
Fr.2 Source parameter set As shown in Fig. 6.8.7, with Fr.2 it is defined whether the parameter set selection is
enabled or disabled via keyboard/Bus (Fr.4), the terminal strip or via control word
(SY.50). The selection is activated with „Enter“.
Fr.2 Function
0 Set selection deactivated; set 0 always active
1 Set selection via keyboard/Bus with Fr.4
2 Set selection binary-coded via terminal strip
3 Set selection input-coded via terminal strip
Priority: ST>RST>R>F>I1>I2>I3>I4>IA>IB>IC>ID
4 Set selection input-coded via terminal strip
Priority: ID>IC>IB>IA>I4>I3>I2>I1>R>F>RST>ST
5 Set selection via control word SY.50
Fr.4 Adjustment parameter set This parameter can be written by Bus as well as by keyboard. The desired parameter
set (0...7) is preadjusted directly as value and activated with „Enter“.
Fr.7 Parameter set / The adjustment via terminal strip can be made binary-coded or input-coded. The
Input selection inputs are defined with parameter Fr.7.
1)
The input ST is occupied by hardware means with the function „Control release“.
Further functions can be adjusted only „additionally“.
Example For input-coded set selection (Fr.2=3) I1, I2 and F are defined for set selection. In this
case F = set1; I1 = set2 and I2 = set3 would be acticated as the valence is (I2>I1>F).
If I1 and I2 are triggered simulateously the inverter switches into set2 since the priority
is F>I1>I2 at Fr.2.
I4 I1 F Input
I4
2² 21 20 Set
0 0 0 0
I1
0 0 1 1
0 2 0 2 F
0 2 1 3
4 0 0 4
4 0 1 5 Set 7
4 2 0 6 Set 6
4 2 1 7 Set 5
Set 4
Set 3
Set 2
Set 1
Set 0 t
Example1: With 5 inputs (I1, I2, I4, IB and ID) set 0...5 shall be selected.
1.) Adjust parameter Fr. 7 to value „2736“
2.) Adjust Fr.2 to value „3“ (set selection input-coded via terminal strip)
ID IB I4 I2 I1 Set Set ID
Fr.2 = 3 4 6
0 0 0 0 0 0 0 IB
0 0 0 0 1 1 1
0 0 0 2 0 2 2
I4
0 0 3 0 0 3 3
0 4 0 0 0 4 4
5 0 0 0 0 5 5 I2
5 0 3 0 0 3 5
5 0 3 0 1 1 5 I1
Set 5
Set 4
Set 3
Set 2
Set 1
Set 0
Reset set input selection (Fr.11) This parameter defines an input, with which one can switch independently of the
current parameter set in to parameter set 0 (see table at Fr.7). This function is only
activ at Fr.2 = 0...4.
– with static input assignment the inverter remains in set 0 as long as the input is
set.
– with edge-triggered inputs set 0 is always activated with the 1st edge. With the
2nd edge the set activated by the other inputs is selected again.
6.8.8 Locking of Para- Parameter set, that shall not and must not be selected, can be locked with Fr.3. If one
meter Sets of the locked sets is selected, the inverter switches off with set selection error (E.SEt).
In the case of set changeover the OFF time of the old set and ON time of the new set
are added up.
Set 3
Set 2
Current set
Example Set 1
on off Set 0
1 5 6
Set Fr.5 Fr.6
Set 3 2
0 0s 0s
1 2s 0s Set 2 3
Adjusted set
2 0s 1s Set 1 4
3 2s 2s Set 0
1: ON delay for set 3 of 2s
2: OFF delay for set 3 of 2s
3: OFF delay for set 2 of 1s +
ON delay for set 1 of 2 s
4: immediate changeover as no delay is adjusted
5: OFF delay for set 2 of 1s +
ON delay for set 3 of 2s
6: OFF delay for set 3 of 2s
Fr.1 0901h ✔ ✔ ✔ -4 7 1 0 -
Fr.2 0902h ✔ - ✔ 0 5 1 0 -
Fr.4 0904h ✔ - ✔ 0 7 1 0 -
1. Introduction
2. Summary
3. Hardware
6.1 Operating and Applicance
Date
4. Operation
6.2 Analog In- and Outputs
6.3 Digital In- and Outputs
11. Networks
12. Annex
6.9 Special The following section should facilitate the adjustment and programming of special
functions.
Functions
6.9.1 DC-Braking During the DC-braking the motor is not decelerated over the ramp. The fast deceleration
is done with DC-voltage, that is given onto the motor winding.
(only F5-B, F5-G and Between the activation and the triggering of DC-braking a time constant called Base-
F5-M if cS.0=0) Block time (bbl) of 150…5000 ms (depending on the power circuit) is necessary. It
serves as protection of the power modules during the motor de-excitation time.
With Pn.28 one adjusts through what the DC-brake is triggered. According to the
adjusted mode one can preset with Pn.32 the frequency/speed from which the DC-
brake is triggered. Pn.30 defines the braking time. The maximum braking voltage is
adjusted with Pn.31. The brake controllers are dimensioned 1:1 of inverter to motor,
thus the maximum braking voltage must be reduced in the case of deviating
dimensioning to prevent the overheating of the motor. At large ratings the maximum
braking voltage can lead to overcurrent errors (OC). In that case reduce it with Pn31.
Pn.29 is bit-coded and defines the inputs which trigger DC-braking.
Pn.31
Pn.30 • f / 100
Pn.31 bbl Pn.30 • n /1000
Pn.31 Pn.30 • f / 100 t
Pn.30 Pn.30 • n /1000
t t
bbl
f, n, U f, n, U f, n, U
Pn.30•Pn.32/1000
Pn.32 Pn.32
f, n, U f, n, U f, n, U
Pn.28 041Ch - ✔ ✔ 0 9 1 7 -
Pn.29 041Dh - - ✔ 0 4095 1 64 -
Pn.30 041Eh - ✔ - 0.00 100.00 s 0.01 s 10.00 s -
Pn.31 041Fh - ✔ - 0 25.5 % 0.1 % 25.5 % -
Pn.32 0420h - ✔ - 0 400 Hz 0,0125 Hz 4 Hz F5-G/B depending on ud.2
Pn.32 0420h - ✔ - 0 4000 rpm 0,125 rpm 120 rpm F5-M depending on ud.2
6.9.2 Energy Saving The energy saving function allows the lowering or raising of the current output voltage.
Function In accordance with the activation conditions defined in uF.6, the voltage valid according
to the V/Hz-characteristic is changed in percent onto the energy saving level (uF.7).
(only F5-B, F5-G and However, the maximal output voltage cannot be higher than the input voltage even if
F5-M if cS.0=0) the value is > 100 %. The function is used for example in cyclic executed load/no-load
applications. During the no-load phase the speed is maintained, but energy is saved
as a result of the voltage reduction.
uF.7
t
Example: uF.6 = 2, uF.7 = 50 %
Used Parameters
PROG. ENTER
uF.6 0506h - ✔ - 0 79 1 0 -
6.9.3 Motor Potentiome- This function simulates a mechanic motor potentiometer. Over two inputs the motor
ter Function potentiometer value can be increased or decreased.
100%
oP.54
oP.55
oP.59 oP.59
0% t
oP.59 oP.59
6
oP.53
-100%
oP.56 Input selection
Increase motor poti value
Determine inputs (oP.56...oP58) In the first step 2 inputs must be defined with which the motor potentiometer can be
increased or decreased. For that purpose one input each according to the input table
is assigned to the parameters oP.56 and oP.57. If both inputs are triggered
sumultaneously, the potentiometer values is decreased.
Another input (oP.58) can be used to reset the motor potentiometer to the adjusted
reset value oP.55.
Motor potentiometer/Function The basic working method of the motor potentiometer is defined with oP.50. The
(oP.50) parameter is bit-coded.
Motor potentiometer/Rise time With this parameter a time is defined, which the motor potentiometer needs in order to
(oP.59) run from 0...100 %. The time is adjustable between 0...50000 s.
The correcting range The correcting range is limited by the parameters oP.53 and oP.54 (see Fig. 6.9.3.).
(oP.53, oP.54)
Display of motor potentiometer This parameter shows the current value of the motor potentiometer in percent.
value (ru.37)
Motor potentiometer value With this parameter a value in percent can be adjusted within the preset limits directly
(oP.52) by operator or bus. The ramp time (oP.59) remains unconsidered at this setting.
Source of Setpoint (oP.0) and In order to preset the setpoint by way of the motor potentiometer, oP.0 (setpoint source)
Direction of rotation (oP.1) must be set to value „4“. The source of rotation direction (oP.1) must be adjusted in
dependence on the setpoint (value „6“ or „7“).
If the motor potentiometer is used as setpoint source, the setpoint is calculated from
this with the respective limits just as with other percental setpoint sources (see Chapter
6.4. „Set Value Adjustment“).
Used Parameters
PROG. ENTER
6.9.4 Timer and Two timers are incorporated in the COMBIVERT. As long as one of the adjustable
Counter starting conditions (LE.18/23) or a programmable input (LE.17/22) is set, the timer
counts until reaching the final range value. If one of the reset conditions (LE.20/25) is
fulfilled or one programmable input (LE19/24) is set, the timer jumps back to zero. The
resolution, whether the timer works in seconds or hours, is adjusted with LE.21/26.
The current timer content is displayed in ru.43/44. On reaching an adjustable comparison
level (LE.0...7), the switching condition 37/38 is set. It can be used to set an output.
Is a
I3 Timer counts up to reset condition no yes Switching cond. 37
LE.21 Timer 1 / Mode maximum value if a Timer value > level „Timer 1 > Level A“
of LE.20 or LE.19
condition of LE.18 is fulfilled LE.0...LE.7 ? is being set!
fulfilled?
or an input of LE.17 is set!
ru.43 Current counter content
yes
6
Resetting to zero
continues to count
no
Is a
I4 Timer counts up to reset condition no yes Switching cond. 38
LE.26 Timer 2 / Mode maximum value if a Timer value > level „Timer 2 > Level A“
of LE.25 or LE.24
condition of LE.23 is fulfilled LE.0...LE.7 ? is being set!
fulfilled?
or an input of LE.22 is set!
ru.44 Current counter content
yes
Resetting to zero
Timer / Mode (LE.21/26) LE.21 and LE.26 determine the clock source and the counting direction of timer 1 and
timer 2. Clock source can be the time counter in 0.01 s or h-raster or impulses from an
input. The timer runs generally as long as a starting condition is active. After a reset
the timer starts again at zero. The timer stops at the maximal value of 655.35. Following
clock sources can be selected:
Timer / Starting condition From the following table the conditions can be selected at which the timer is started.
(LE.18/23) The individual conditions are OR-operated.
Timer start Input selection Additionally the timer can be activated by one or several inputs. The sum of the
(LE.17/22) valences is to be entered, if the timer shall be started by different inputs. The individual
inputs are OR-operated.
Current counter content ru.43 / ru.44 displays the actual counter reading dependend of the adjusted clock
(ru.43/44) source (LE.21/26). By writing on ru.43/44 the counter can be set to a value. If the
clock source is changed during the running time the counter content is maintained but
is interpreted according to the new clock source.
Input selection / Timer Reset According to following table the inputs with which the timer is reset can be specified.
(LE.19/24) The individual inputs are OR-operated, i.e. if one of the specified inputs is triggered,
the timer jumps back to zero. If a starting and reset condition are active simultaneously,
reset has prioritiy.
Timer Reset condition According to following table the conditions can be defined under which the timer is
(LE.20/25) reset in addition to the inputs. The individual conditions are OR-operated.
Comparison level 0...7 LE.0...LE.7 define the level for the switching conditions 37/38 („timer > level“). If the
(LE.0...LE.7) timer exceeds the adjusted value the switching condition is set. A level in the range of
-10.737.418,24 bis 10.737.418,23 can be adjusted. But only values of 0...655,34 are
sensible for the counter.
Used Parameters 6
PROG. ENTER
LE.18 0D12h - - ✔ 0 7 1 0 -
LE.20 0D14h - - ✔ 0 31 1 16 -
LE.21 0D15h - - - 0 31 1 0 -
LE.23 0D17h - - ✔ 0 7 1 0 -
LE.25 0D19h - - ✔ 0 31 1 16 -
LE.26 0D1Ah - - - 0 31 1 0 -
6.9.5 Brake Control For applications in the field of lifting and lowering the control of the holding brake can
be taken over by this function. A digital output can be programmed as control signal.
The function is set-programmable.
Rotation
enabled Switching condition 18
Pn.34 Brake Control „brake opened“
disabled Pn.39 Brake delay time Pn.40 Brake closing time
Off 0...100s (default 0,25s) see „digital outputs“ 0...100s (default 0,25s)
On; Display boff/bon
On; Display acc, dec, con
Pn.41 Stop value
On; Display boff/bon; phase check Hz or rpm
On; Display acc, dec, con;phase check
Brake control During the start, triggered by switching on the direction of rotation, a holding torque is
built up first. For it a premagnetizing time (Pn.35) and a starting value (Pn.37) are
preset. As a safety function the monitoring of the acceptance of the inverter can now
be adjusted. Before releasing the brake the utilization is compared with the mimimum
utilization level (Pn.43). If the utilization is less than this level or the hardware current
limit is reached, the error E. br is triggered and the brake remains engaged. If the
utilization acceptance is ensured, the signal for releasing the brake is given after the
time has elapsed. For an additional time (Pn.36: brake release time), in which the
brake is mechanically released, the holding frequency is maintained. It then accelerates
to the adjusted setpoint.
Brake release During stopping, triggered by taking away the direction of rotation, the inverter runs
first to the holding frequency (Pn.41). After the brake delay time (Pn.39) the signal for
engaging the brake is given. After expiration of the brake closing time (Pn.40), in
which the brake takes over the utilization, it is decelerated until standstill and the
inverter changes into status LS.
Stop value
Pn.41
Starting value
Pn.37
Rotation setting
FOR
Inverter state LS boff boff boff facc fcon rdec bon bon bon LS
facc fcon fcon fcon fcon fdec
closed
Brake
opened Premagne- Brake Brake Brake
tizing time release delay release
Pn.35 time time time
Pn.36 Pn.39 Pn.40
Mode brake control The function is activated or deactivated with this parameter. In addition the status
(Pn.34) display can be changed over. If the output phase monitoring is activated, each output
phase is checked before acceleration to the starting value. If one phase is missing or
in case of wrong wiring in the inverter E.br is triggered. Pn.34 is set-programmable.
Value Function
0 Function deactivated (default)
1 Brake control active, display boff/bon
2 Brake control active, display acc/dec/con
1 Brake control active, display boff/bon, with phase monitoring
2 Brake control active, display acc/dec/con, with phase monitoring
The status display during the holding phases depends on the setting of the mode for
the brake control (see Fig. 6.9.5.c).
At - Pn.34 =1/3 the status boff (release brake) or bon (engage brake) is displayed.
- Pn.34 = 2/4 the normal ramp status is displayed.
Minimal utilization level For the monitoring of the utilization acceptance through the inverter a minimal utilization
Error message E. br level can be adjusted in this parameter. When the brake shall be released during the
(Pn.43) start, the utilization may not be less than the adjusted level. Otherwise the error E.br
is triggered. Reaching the hardware current limit the error E.br is triggered too. The
monitoring is deactivated when Pn.43 is set to 0.
Chapter Section Page Date Name: Basis
© KEB Antriebstechnik, 2002
6 9 16 18.04.02 KEB COMBIVERT F5 All rights reserved
Special Functions Functional Description
Start value (Pn.37) The adjustable start/stop value stands in direct connection with the necessary holding
Stop value (Pn.41) torque. The preadjustment, according to following formula, is valid for rated motor
torques:
(no-load motor speed - rated motor speed) x rated motor frequency
Start-/Stop value=
no-load motor speed
The direction into which the holding torque shall take effect is determined by the sign.
The parameters are set-programmable.
At using the brake control the direction of rotation (oP.1) may not be set to „7“, because
then no Low-Speed-Signal (LS) is output.
6
Used Parameters
PROG. ENTER
Pn.34 0422h - ✔ ✔ 0 4 1 0 -
0425h - ✔ - -600 rpm 600 rpm 0,125 rpm 0 Hz F5-M/S depending on ud.2
Pn.39 0427h - ✔ - 0,00 s 100,00 s 0,01 s 0,25 s -
0429h - ✔ - -600 rpm 600 rpm 0,125 rpm 0 Hz F5-M/S depending on ud.2
6.9.6 Power-Off Function It is the task of the Power-Off function to ensure a controlled deceleration of the
drive until standstill in case of undervoltage (e.g. due to power failure). The kinetic
energy of the rotating drive is used to support the inverter DC-link voltage. As a result
the inverter remains in operation and can decelerate the drive in a controlled manner.
Especially in the case of parallel running drives (e.g. textile machines) the uncontrolled
running down of the motors and the consequences resulting from it (thread breakage)
can be avoided.
The parameter Power-Off-Mode (Pn.44) switches on the function and determines the
basic behaviour:
Switch on Power-Off The Power-Off function is switched on/off with Bit 0 of Pn.44. Parameter Pn.44 is an
(Pn.44 Bit 0) Enter-parameter.
Tripping of Power-Off The Power-Off function starts when the DC-link voltage drops below a certain value,
the start voltage. The start voltage can be set automatically or manually depending
on Pn.44 Bit 1.
Rated DC voltage (ru.68) Die Zwischenkreisspannung wird immer beim Einschalten des Leistungsteils oder
nach E.UP gemessen und in ru.68 angezeigt.
Start voltage (Pn.45) With manual adjustment the starting voltage can be preset with Pn.45 in the range of
200...800 volt. For a secure range the adjusted starting voltage must be at least 50 V
over the UP-threshold (UP: 400V-class=240V; 200V-class=216V DC).
Auto-Start voltage (Pn.46) With automatic starting voltage the DC-link voltage is measured at „Power-On“ and is
displayed in ru.68. The actual starting voltage is determined by Pn.46, which adjusts
the starting voltage in percent in the range of 50...90 % of the measured value. The
default setting is 80%.
If the DC-link actual voltage value drops below the starting voltage, adjusted
automatically or manually, the Power-Off function is started.
Pn.44 Bit 2
2: calculated actual
Starting jump
value
Slip calcullation by the active current
0: Active current Iw
Motor data
F5-B/C
Slip calculation 1: Load Is
Load
Frequency jump for First of all the drive must be brought into generatoric operation to enable the feed back
generatoric operation of energy into the intermediate circuit. This is achieved by making a frequency jump,
so that the speed of the drive is larger than the output rotating field speed of the
inverter.
Actual value source (CS.1) With the actual value source it is defined whether the Power-Off works as slip control
(at F5-B/C always (with speed detection on channel 1 or 2 value „0“ of „1“) or as active current control
active current control) (without speed detection value „2“). Normally this parameter is adusted at the setup of
the speed control (see Chapter 6.11) and should not be changed here.
Starting jump (Pn.44 Bit 2) The parameter Pn.44 Bit2 determines, whether the starting jump is calculated from the
slip (active current) or from the utilization. This setting has no effect on slip regulation.
The standard setting is from slip, but in the case of high harmonic content of the output
Enter motor data into current it can lead to false values. In that case the starting jump must be determined
dr-parameters! from the utilization. To get proper values enter motor data into
dr-parameters first.
Jump factor (Pn.56) By means of the jump factor the automatically determined starting jump can be adapted
to the respective application.
In case the jump factor is too small, the inverter trips to UP!
In case the jump factor is too high, the inverter runs into the hardware current limitation.
The control cannot work correctly, thus causing a wrong calculation of the active
current!
Chapter Section Page Date Name: Basis
© KEB Antriebstechnik, 2002
6 9 20 18.04.02 KEB COMBIVERT F5 All rights reserved
Special Functions Functional Description
6
Power off controller In Fig. 6.9.3 the different controls (DC-link voltage, active current and slip control) as
well as the setpoint and actual value sources are represented. The parameter CS.1 is
normally defined by the encoder (see Chapter 6.11) and should not be changed here.
Starting voltage (Pn.45) The starting voltage is used as setpoint value source, if the adjustment is Pn.44 Bit 1
= „1“ and Bit 6-7 = „0“. The starting voltage can be preset wiithin the range of
200...800 volt .
Auto starting voltage (Pn.46) The Auto starting voltage is used as setpoint value source, if the adjustment is Pn.44
Bit 1 = „0“ und Bit 6-7 = „0“. With automatic starting voltage the DC-link voltage is
measured at „Power-On“ and is displayed in ru.68. The auto starting voltage is
determined by Pn.46, which adjusts the measured voltage in percent in the range of
50...90 % (default 80 %) of the measured value.
Braking torque (Pn.47) Serves for the adjustment of the braking torque in the range of 0.1...100.0 %, if the
drive must be stopped as quickly as possible in case of power failure. For this setting
to become effective, Pn.44 Bit 6 and 7 must be set to „3“. In this case the DC-link
control is disabled, i.e. it is a pure active current/slip control. The braking torque can
be preset within the range of 0,1...100,0 %. Depending on CS.1 the active current
control or the slip control works.
Setpoint DC-link voltage (Pn.50) The voltage setpoint value is used as setpoint value source, if the adjustment is Pn.44
Bit 6-7 = „1“. If Bit 6-7 are adjusted to „2“, the voltage setpoint value takes effect only
below the restart value (Pn.48), so that the drive still has enough energy for braking
when reaching the minimum output value. On reaching the restart value the starting
voltage is increased over a ramp to the voltage setpoint value.
The setpoint DC-link voltage is adjusted with Pn.50 in the range of 200...800 V. This is
the value to be regulated to. To ensure a safe operation the internal value is limited
down. The value of the DC-link voltage in normal operation plus approx. 50 V adjusts
itself as minimum value. If a braking resistor is connected, the adjusted value may
not lie above the threshold of the braking resistor, else the controller cannot work
(threshold 200V-class: 380V; 400V-class: 740V).
KP (UZK) (Pn.51) In order to better adapt the drive individually to the application, the proportional factor
KI (UZK) (Pn.57) of the DC-link voltage controller can be adjusted with Pn.51 and the integral factor
with Pn.57 (not at F5-B/C). In most cases the default setting will achieve sufficient
results. But if it comes to overshoots or if the motor looses synchronism the value
must be reduced.
At the active current control (without speed control) a D-part in the control has a
positive effect. Pn.55 should have approx. 10-times the value of Pn.53.
Since the hardware current limit should not be reached with active current control, the
setpoint value is limited internally which can lead to oscillations. In that case the
setpoint value can be reduced, which leads to a prolongation of the delay.
If the voltage stabilisation is switched on (Pn.44 Bit 8 = „1“) and uf.9 = rated voltage,
the voltage is not so high and the deceleration becomes more uniform.
At the slip control (with speed detection) the D-part is unfavorable. Pn.55 should be
set on 0.
Behaviour at power recovery The following parameters effect the behaviour of the inverter if the system voltage returns
during the Power-Off-function
Restart value Dependent on the application the restart makes may only be sensible up to a certain
(Pn.48) value. This restart value is adusted in Pn.48.
Dependent on the setpoint value source (Pn.44 Bit 6-7) following conditions occur:
1. Regulation of the starting voltage (Pn.44 Bit 6-7 = 0):
If the output value is larger than the restart value, the restart is carried out upon
power recovery. The output value is kept constant during the restart delay (Pn.52).
Afterwards it is accelerated to the current setpoint value. Below the restart value
it is delayed in case of power recovery with the fast-stop-function (DEC ramp at
F5-B/C).
2. Regulation onto the voltage setpoint, it the output value is smaller than the restart
value (Pn.44 Bit 6+7 = 2):
As long as the oputput frequency and/or the actual speed is larger than the
restart value, the inverter behaves as described under Point 1. Below the restart
value the voltage setpoint value of Pn.50 is increased and with active current
control (without speed detection) the control parameters of the active current
control are reduced linearly with the output value.
3. Regulation onto the voltage setpoint Pn.50 or braking torque Pn.47 (Pn.44 Bit 6+7 =
1 or 3):
The control parameters of the active current control (without speed detection)
are reduced below the restart value linearly with the output value.
Restart delay (Pn.52) The restart delay is the time during which the output value is kept constant after power
recovery, if a restart is allowed. It is adjustable within the range of 0...100 s (Default
0 s). After expiration of the time it is accelerated again onto the current setpoint value.
Examples To better understand the correlation, the operating modes are explained according to
the control types in the following section.
Funcion description F5-G If the Power-Off-function is switched on (Pn.44 Bit 0 =1), it becomes active if the DC-
link voltage drops below the starting voltage value. In the first cycle the frequency jump
is given which shall put the drive into no-load running. Afterwards it is regulated onto
the DC-link voltage or only onto the active current respectively slip depending on the
setpoint value source. The changeover between active current control (without speed
detection) and slip control (with speed detection) takes place over cs.1. At cs.1 = 2
(actual value = calculated value) the active current control is active, at cs.1 = 0 or 1
the slip control is active.
In this mode the motor shall be operated almost in no-load operation and shall feed
back only the energy which the inverter requires for operation. The starting voltage is at
the same time the setpoint value for the DC-link control. The control value is the setpoint
value of the slip control.
In this mode the drive is to be stopped as fast as possible. As the refed energy can be
very high, a braking resistor is necessary.
The DC-link voltage controller is not active. The drive decelerates with the quick-stop
function Pn.60..61 (see Chapt. 6.7.7) and behaves then in accordance with the setting
in Pn.44 Bit 3-4.
At small speeds the drive supplies no more energy. For operation without speed
detection (active current control) the control must be very smooth in this range to
prevent stalling. It is possible to adjust the restart value (Pn.48). Below the restart
value the control parameters of the active current control are lowered linearly with the
output frequency.
In some cases one can do without a braking module with the Emergency-Stop function,
if the losses in the motor are very high at high DC-link voltage.
The voltage stabilisation should be switched off in this case. This can be done with
Pn.44 Bit 8 = 1 during Power-Off.
The DC-link voltage control is active. It is always decelerated onto the minimum output
value. Accordingly the performance results from the adjustment of Pn.44 Bit 3-4.
At small speeds the drive supplies no more energy. For operation without speed
detection the control must be very smooth in this range to prevent stalling. It is possible
to adjust the restart value (Pn.48). Below the restart value the control parameters of
Chapter Section Page Date Name: Basis
© KEB Antriebstechnik, 2002
6 9 24 18.04.02 KEB COMBIVERT F5 All rights reserved
Special Functions Functional Description
the active current control are lowered linearly with the output frequency.
If Power-Off is switched on (Pn.44 Bit 0 = 1), it becomes active when the DC-link
voltage drops below the starting voltage. The behaviour depends on the adjustment of
the setpoint source (Pn.44 Bit 6-7). The behaviour setpoint source = voltage source
Functional sequence F5-M (on.44 Bit 6-7 = 1 or 2) is the same as with voltage setpoint = starting voltage (Pn.44
Bit 6-7 = 0). .
For F5-M only the parameters Pn.44..46, Pn.48, Pn.51, Pn.52 and Pn.57 are visible.
In Pn.44 the Bits 2 and 8 are ineffective.
The Power-Off function is switched off in controlled operation (cs.0 Bit 0..2 = 0..3).
Bridging of mains gaps In this mode the motor shall be operated almost in no-load operation and only recover
the energy which the inverter requires for the operation. The starting voltage is also
the setpoint value of the DC-link voltage controller. The value of manipulated variable
represents the torque limit of the speed controller.
6
In case of weak supply systems it is recommended to choose the automatic starting
voltage, as in this case the starting voltage value is adapted to slow voltage fluctuations.
In the first cycle the limit of the speed control is adjusted to the measured slip, so that
the drive is put into no-load operation.
Emergency stop with braking In this mode the drive is to be stopped as fast as possible. As the refed energy can be
module very high, a braking resistor is necessary.
The DC-link voltage controller is not active. The drive decelerates with the quick-stop
function Pn.60..61 (see Chapt. 6.7.7) and behaves then in accordance with the setting
in Pn.44 Bit 3-4.
Used Parameters
R/W PROG. ENTER
Pn.46 042Eh ✔ - - 50 % 90 % 1% 80 % -
0430h ✔ - - 0 min -1
4000 min -1
0,125 min -1
0 min -1
only F5-M ; dep.on ud.2
6.9.7 Wobbel Function The wobbel generator enables in period and amplitude changeable sawtooth process
(not at F5-B) of the setpoint value. It is activated with the parameter oP.44 Bit 0...3 = „1“.
1 Setpoint
oP.44
Bit 4...7 2
value
AN1 (ru.28) 0 oP.46
1 Amplitude
AN2 (ru.30)
AN3 (ru.32) 2 Diameter signal
ru.2
6
digital (oP.45) 3
oP.49
Diameter correction
Additional function/ Mode Different functions can be activated with oP.44 Bit 0...3. The value is to be added to
(oP.44 Bit 0...3) Bit 4...7.
Additional function/ Source The input source for the functions is determined with oP.44 Bit 4...7. The value is to be
(oP.44 Bit 4...7) added to Bit 0...3.
Additional function If the value „49“ (sweep function with digital specification) is adjusted in oP.44, the
digital setting (oP.45) sweep amplitude is preset with oP.45 within the range of 0...100 %.
Additional function With oP.46 a time can be preset between 0...20 s, with which the sweep amplitude
acceleration/deceleration rises/falls. The entered value refers to a sweep amplitude of 100 %.
(oP.46)
Wobbel generator With oP.47 the acceleration time and with oP.48 the deceleration is adjusted in each
Acceleration time (oP.47) case within the range of 0...20.00 s. Together the two parameters result in the period
Deceleration time(oP.48) duration of the wobbel period.
fset + [%]
fset
fset - [%]
oP.47 oP.48
Used Parameters
R/W PROG. ENTER
oP.44 032Ch ✔ - ✔ 0 63 1 0 -
6.9.8 Diameter Through the use of the diameter correction the tool path feedrate of a winding product
Correction can be kept constant at changing diameter of the reel bale.
(not at F5-B)
6.9.8 Additional function: Diameter correction
1
oP.44 Setpoint
Bit 4...7 2 value
AN1 (ru.28) 0 oP.46
1 Amplitude
AN2 (ru.30)
AN3 (ru.32) 2 Diameter signal
ru.2 6
digital (oP.45) 3
oP.49
Diameter correction
Additional function / Mode Different functions can be activated with oP.44 Bit 0...3. The value is to be added to
(oP.44 Bit 0...3) Bit 4...7.
Additional function / Source The input source for the functions is determined with oP.44 Bit 4...7. The value is to be
(oP.44 Bit 4...7) added to Bit 0...3.
Additonal function If the value „50“ (diameter correction with digital specification) is adjusted in oP.44,
digital presetting (oP.45) the diameter signal can be preset with oP.45 within the range of 0...100 %.
Diameter correction dmin/dmax The diameter signal is evaluated within the range of 0% to 100%. Values < 0% are set
(oP.49) to 0%, values > 100% are limited to 100%.
The diameter signal of 0% corresponds to the minimum diameter of the reel bale
(dmin). The output speed of the ramp generator is not changed in this case. A diameter
signal of 100% corresponds to the maximum diameter of the reel bale (dmax). In order
to be able to calculate the speed change the program requires the ratio of minimum to
maximum diameter (dmin/dmax).
The ratio of minimum to maximum diameter (dmin/dmax) is preset by way of oP.49 and
can be adjusted within the range of 0.010...0.990 with a resolution of 0.001.
fn_Ramp
fn_presetting = –––––––––––––––––
1+DS·(1/oP.49-1)
Additional function The rate of change of the diameter signal can be limited by a ramp generator. By way
Acceleration/Deceleration of oP.46 the time can be preset within the range of 0.0...20 s, which is required for a
(oP.46) signal difference of 0...100%.
Used Parameters
R/W PROG. ENTER
oP.44 032Ch ✔ - ✔ 0 63 1 0 -
6.9.9 Positioning The positioning function enables the approach of a position with a signal from different
Function frequencies. The positioning procedure is triggered by disabling the direction of rotation
through an external signal (e.g. through set-changeover). The positioning is executed
(only at F5-G/B) correctly only if at triggering the positioning the maximum frequency of the positioning
set is not exceeded and no s-curves are used. During the positioning procedure the
status ‘Positioning’ is displayed (value 83, display ‘POSI’).
Calculation of the frequency- In order to always travel the same distance in the case of different frequencies, the
dependent constant running drive continues to run with constant frequency after starting the positioning until the
time position is reached with the adjusted deceleration. The frequency-dependent constant
running time is calculated as follows:
t_dec
2 f_max²
t_const = ———————— •
Reference frequency
( f_actual
——— - f_actual )
Positioning delay (Pn.63) With parameter Pn.63 a shifting of the stop position can be adjusted, which entails an
additional constant running time. Thus the shifting of the initiator can be omitted. The
additional constant running time is also frequency-dependent and is calculated as
follows:
Pn.63 • f_max t_delay: additional constant running time [sec.]
t_delay = —————— Pn.63: positioning / delay [sec.]
f_actual f_max: maximum frequency [Hz]
f_actual: actual frequency [Hz] on triggering the positioning
The parameter is not standardized and can be adjusted within the range of 0.01...327.67 s.
The value -1 switches off the positioning function in the appropriate set.
Pn.63 Function
-0,02 Positioning function switched on; no shifting of the stop function;
set changeover during the positioning possible
-0,01 Positioning function switched off (standard)
0,00...327,67 s Positioning function switched on; positioning delay by the adjusted
value, set changeover during the positioning not possible .
Set activation delay (Fr.5) With the set activation delay (fr.5) and the set deactivation delay (Fr.6) a waiting
Set deactivation delay (Fr.6) period after reaching the position and/or during set changeover can be adjusted.
Used Parameters
PROG. ENTER
Exsample 1 The drive runs a distance, positions and remains at the stop position for a time. The
new cycle starts.
Download list:
Exsample 2 The drive runs with different speed back and forth and always reverses at the same
points.
Downloadlist:
6.9.10 Analog setting of With this function it is possible to preset parameter values analog. The AUX-function or
parameter values the motor-poti function can be adjusted as source.
Analog parameter setting This parameter determines whether the analog parameter setting occurs via the motor-
mode (An.53) poti or the aux-function.
an.53 Function
0 AUX
1 Motor-poti function
Analog parameter setting The Bus-address of the parameter, that is to be adjusted in analog mode, is adjusted
destination (An.54) here (see Chapter 5). Following parameters can be adjusted:
uF.1 / 7
cn. 4 / 5 / 6
An.32 / 37 / 42 / 48
LE.0 / 1 / 2 / 3 / 4 / 5 / 6 / 7
cS.6 / 9
Ec.4 / 14
In case an invalid parameter address is selected, the message „IdAtA“ (or „data inva-
lid“ at COMBIVIS) is output and the setting is ignored.
Analog parameter setting Defines the parameter value, that adjusts itself at 0 % analog parameter setting. The
Offset (An.55) parameter value must be entered with the internal standardization of the target parameter.
Analog parameter setting Defines the parameter value, that adjusts itself at 100 % analog parameter setting.
max. Value (An.56) The parameter value must be entered with the internal standardization of the target
parameter.
Analog parameter setting An.57 determines the parameter set in which the selected parameter is changed. If a
set pointer (An.57) programmable parameter is adjusted as target, the adjusted set in An.57 is changed.
An.57 Function
-1 aktive set is changed
0...7 adjusted set is changed
1. Introduction
2. Summary
3. Hardware
6.1 Operating and Applicance
Date
4. Operation
6.2 Analog In- and Outputs
6.3 Digital In- and Outputs
11. Networks
12. Annex
6.10 Encoder Interface The KEB COMBIVERT F5 supports two from each other separated encoder channels.
Each encoder channel can support following interface dependent on the available
hardware:
(not for B-housing)
6.10.1 Designs Encoder channel 1 (X3A)
• is a 15-pole incremental encoder input for rectangular signals
X3B X3A
W
ar
nu
ng
:
Di it b erst als a me
e K etr rom l e ni
ze ehl ist nah
on Ìgt
de 5 m schu
Ein halt tzm
ns in
sc chu sig!
ato .!
F er aB
S lÌs
ren
tl
zu
X3B X3A
Pin description
Signal X3A Description
Inputs The signal and reference marking inputs can be triggered with rectangular pulses.
The signal inputs must generally be connected. The reference marking singals are
only needed for the reference point approach in the positioning operation (F5-M/S.
Following specifications apply to the encoder interface 1 (X3A):
7 6
8 12
5
9 11
1 10 4
2 3
ec.10 Definition of the Channel 2 can be equipped with different interfaces. To avoid the connection of a
interface wrong encoder, the installed interface is indicated in ec.10.
Incremental encoder input In synchronous operation the second incremental encoder serves as input of the
master drive. A second position encoder can be connected for positioning operation.
The signal inputs of the second encoder interface support only rectangular signals.
Incremental encoder output The incremental encoder output gives out the signals recorded at the encoder interface
1:1 in RS422-specification over the second channel (e.g. master drive in synchronous
operation).
Operating mode With parameter ec.20 it is defined whether the encoder channel 2 shall work as input
encoder 2 (ec.20) or output. Precondition for that is a built-in switch-selectable encoder interface
(In.5 = 7).
ec.20 Function
0 Incremental encoder input
1 Incremental encoder output
Ec.20 Function
Bit 0 channel 2 function
0 Incremental encoder input
1 Incremental encoder output
Bit 1 terminating resistor at channel 2
0 input with terminating resistor
2 input without terminating resistor
Bit 2 channel 1 Incremental encoder alert (encoder cable breakage)
0 alert off
4 alert on (the encoder must support alert function)
Bit 3 channel 2 Incremental encoder alert (encoder cable breakage)
0 alert off
8 alert on (the encoder must support alert function)
0V 22
X3B
+20...30VDC 21 Uvar
+5,2V
0V
+24VDC 0V
Uvar Uvar is an unstabilized voltage that is provided by the power stage of the KEB
COMBIVERT. Dependent on the size of unit and the load, the voltage amounted to
15... 30 V DC. Uvar is loadable at X3A and X3B with altogether 170 mA. If higher
voltages / currents to supply the encoders are needed then the control must be supplied
with an external voltage.
+5,2 V The +5 V voltage is a stabilized voltage and loadable at X3A and X3B with altogether
500 mA. Since +5.2 V are generated from Uvar, the current from Uvar is reduced
according to following formula:
5,2 V x I+5V
Ivar = 170 mA - –————
Uvar
6.10.5 Selection of Precondition for a good control behaviour of the drive is not least a question of the
Encoder selection and the correct connection of the encoder. This also includes the mechanical
as well as the electrical connection.
Max. operating frequency Depending on the max. operating frequency of the encoder input, the encoder and
(max.sampling frequency) the maximum speed of the drive the line number of the encoder can be selected.
10000
Speed n [rpm]
200 kHz
300 kHz
1000
1000 Line number z 10000
The max. signal frequency, which is given out by the encoder, is calculated as follows:
0° 90° 360°
N 6
N
The two, by 90° electrically out of phase signals, A and B as well as their inverted
signals are generally evaluated. The zero track is needed for the reference point
approach in the positioning module (F5-M/S). Zero track (also reference marking
channel) gives out 1 signal per revolution.
Cable length To achieve an unobjectionable function following cable lengths should not be exceeded.
Precondition for it is that the supply voltage at the rotary encoder is within the specified
tolerances.
The encoder lines should not be longer than 50 m. If longer cables are needed,
please contact KEB.
6.10.6 Basic Setting Prior to start-up the inverter must be adapted to the encoder(s) which is/are used.
Encoder interface 1 / 2 Ec.0 displays the installed encoder interface 1; Ec.10 displays the installed encoder
(Ec.0, Ec.10) interface 2. The values correspond to following interfaces:
In case of an invalid encoder indentification the error „E.Hyb“ is indicated and the
measured value in is displayed inverted in ec.0/ec.10.
On changing the encoder interface the error „E.HybC“ is indicated. By writing on
parameter ec.0 or ec.10 the change is confirmed and the default values for the new
interface are loaded.
Adjustment of encoder line With this parameter the encoder line number is adjusted to the connected encoder
number (Ec.1, Ec.11) within a range of 1…16383.
• ec.1 for encoder interface 1
• ec.11 for encoder interface 2
Speed sampling time This parameter defines the time over which the speed average is determined. At that
(Ec.3, Ec.13) the resolution of the speed detection is defined simultaneously.
Encoder track change With Ec.6 bit 0...1 a rotation change for encoder input 1 and with Ec.16 a rotation
(Ec.6, Ec.16) change for encoder input 2 can be executed.
With Bit 4 (value 16) a system inverting can be activated. With the system inverting it
is possible to run the motor with positive setting counter-clockwise at the shaft, without
changing the hardware.
Following adjustments are possible:
Value Function
Direction of rotation
0 no change (default)
1 inverted
2 depends on the sign of the actual frequency (initiator)
3 depends on track B (initiator terminal 4)
4-16 reserved
Encoder system
0 no change (default) 6
16 inverted
Gear factor Through the gear factors it is possible to evaluate incremental encoders, which are
(Ec.4; Ec.5, Ec.14, Ec.15) not directly mounted onto the motor shaft. The parameters Ec.4 and Ec.5 adjust the
gear factor for encoder channel 1, Ec.14 and Ec.15 for encoder channel 2. The gear
factors are defined as follows:
Motor speed
Gear factor = –––––––––––––––
Gear speed
As additional function it is possible to trigger one of the two numerators with the
function „Analog parameter setting“ (see Chapter 6.9.10).
Simulation mode (Ec.27) With this parameter an encoder simulation can be adjusted.
Ec.27 adjusts the mode of the simulation channel. If channel 2 is adjusted with Ec.20
to incremental encoder output, then the mode in CH2 becomes effective with Ec.27
(Ec.27 source => CH2 useless). Otherwise the adjustments refer to a third pure
simulation channel (e.g. channel 2 15-poles).
When adjusting Ec.27 Bit 0...1 = actual value, then channel 2 may not be occupied,
since the internal encoder counter is used for the generation of the zero signal.
Absolute position channel 1/ This parameter exists only at F5-S. The system position of the attached resolver
2 system is adjusted (factory setting).
(Ec.2 / Ec.12) With this parameter it is possible to adjust the controller to a not aligned motor. If the
(only F5-S) system position of the motor is unknown an automatic trimming can carried out.
Before starting with the adjustment, the direction of rotation must be checked. The
speed display (ru.9) must be positive in the case of clockwise rotation by hand. If that
is not the case, the direction of rotation can be exchanged with Ec.6 as described.
If motors with aligned encoder systems are used, the value determined by the
automatic alignment can be entered directly in Ec.2/12.
In order to replace S4-systems by F5-S the following calculation must be carried out:
6.10.7 Additional The following parameters are needed only for specific encoder interfaces and are
explained more closely in the appropriate documentation.
Parameters
SSI Multiturn resolution If an SSI-multiturn-absolute value encoder is connected, the number of the bits for
(Ec.21) the multiturn-resolution can be adjusted here (12 Bit).
SSI Clock frequency select The clock frequency of the SSI-encoder is adjusted in Ec.22. Two clock frequencies
(Ec.22) are available 0 : 312,5 kHz or 1 : 156,25 kHz. The smaller clock frequency should
only be adjusted for long cables or in case interferences occur.
SSI Data code (Ec.23) The unit supports two data formats for the SSI-encoders: 6
0 : binary coded 1 : Gray code
Nominal tacho speed (Ec.25) As reference speed the max. tachometer speed is adjusted in Ec.25.
Position channel 1 direct Position value directly from encoder channel 1 / 2 (with complete revolutions).
(Ec.29)
Position channel 2 direct
(Ec.30)
Position Channel 1 (Ec.31) Ec.31 and Ec.32 show the position values of channel 1 and 2 after the gearbox.
Position Channel 2 (Ec.32) With a HARDWARE-RESET at the absolute value encoder only the positions after
decimal point are reset. In order to display the new absolute position in parameter
ec.31/32 a RESET of ec.33/34 must take place.
System offset Channel 1 Formula : ec.33/34 = position value- reference point (ps17)
(Ec.33) ru.54 = reference point (ps.17)
System offset Channel 2
(Ec.34) By writing on this parameter the systems offset is reset.
The actual position (ru.54) is automatically recalculated, except for ps.14 bit0..1 = 3
the mode Store Position Value is selected.
Encoder 1 Typ (Ec.36) Ec.36 indicates the type of the first encoder interface.
Encoder 1 over transmission This parameter must be activated at synchronous motor with indirectly mounted
(Ec.39) encoders (e.g. over tooth belts). The gear ratio must be a multiple of the pole pair
number.
1. Introduction
2. Summary
3. Hardware
12. Annex
6.11 Positioning and A synchronization and a positioning module is integrated in the KEB COMBIVERT
F5-M / S. In this modes the defined inputs in PS.1, PS.13, PS.29, PS.36 and PS.37
Synchronous are scanned with a rising edge and a scan time of 250 µs.
Control
6.11.1 Synchronous The synchronous module realizes a multi-motor synchronous control. Several motors
Control can be operated angular-synchronous to a master drive (control drive). The speed
relations are individually adjustable. The control drive must not be controlled. The
synchronous module can only be activated when the inverter is equipped with a se-
cond incremental encoder input.
Posi-/Synchron mode (PS.0) With PS.0 bit 0...2 the synchronous run respectively the positioning operation is selected.
Further adjustment possibilities of PS.0 for Posi-module only (see Chapter 6.11.7)
Posi-/Synchron input The synchronous control can be activated by way of a programmable input. By activating
selection (PS.2) the synchronous run the master position is set equal to the slave position. The input is
determined with PS.2:
Master source (PS.1) With PS.1 the encoder channel for master operation is determined.
PS.1 Channel
0 Encoder channel 1
1 Encoder channel 2 (default)
Actual source (cS.1) The source of actual value is determined with cS.1. If the master source is changed to
encoder channel 1, the source of actual value must be changed accordingly to channel
2.
cS.1 Channel
0 Encoder channel 1 (default)
1 Encoder channel 2
2 reserved for F5-G/B
6.11.2 Slave Correction Two parameters are available for the slave correction (angular displacment between
master and slave). The intented slave correction is adjusted in increments under
PS.4. The sign determines the direction of the correction. The actual correction can
then be triggered by a programmable input.
Shifting slave (PS.4) Setting of the slave correction in the range of -2147483648...2147483647 increments.
The correction is executed with the adjusted rampe times. During the slave correction
no changes are taken over into PS.4. The correction is completed if the internal counter
is equal PS.4.
Shifting slave input selection With PS.3 and PS.10 the inputs are defined, with which the slave correction is started.
(PS.3) PS..3 starts the correction according to the direction of rotation specified with PS.4.
Shifting slave invers input PS.10 inverts the direction of rotation.
selection (PS.10)
Bit -No. Decimal value Input Terminal
0 1 ST (prog. input „control release / reset“) X2A.16
1 2 RST (prog. input „reset“) X2A.17
2 4 F (prog. input „forward“) X2A.14
3 8 R (prog. input „reverse“) X2A.15
4 16 I1 (prog. input 1) X2A.10
5 32 I2 (prog. input 2) X2A.11
6 64 I3 (prog. input 3) X2A.12
7 128 I4 (prog. input 4) X2A.13
8 256 IA (internal input A) none
9 512 IB (internal input B) none
10 1024 IC (internal input C) none
11 2048 ID (internal input D) none
Before the slave correction can be started, the synchronous control must be activated
(see PS.2).
Start offset (PS.5) On activating the synchronous run the slave tries to synchronize the master at the
torque limit. This leads in dependence on the position difference to overshootings.
With PS.5 a synchronization position can be preset in increments, which the master
must cover before it runs angular-synchronous with the slave. If on activating the
synchronous run master and slave speed are within the tolerance preset in LE.16, it is
directly switched into synchronous run. When starting from actual speed = 0 rpm the
slave covers half of the increments of the master (see PS.0 Bit 10).
If synchronous is interrupted by limit switch, ST, error, the synchronizing always takes
place over the ramp times. Even if during synchronous operation the gear factor is
changed or the angular correction is started, the ramp time is active.
CH Parameter Y-Factor
D
A ru54 Slave position 15000 Inc
B
B ru56 Master position 15000 Inc
C ru02 Ramp output display 200,000 rpm
D ru10 Encoder 2 speed 200,000 rpm
KP Posi / Synch (PS.6) With PS.6 the proportional component of the synchronous position controller is adjusted.
At disabled position controller (value 0) the slave runs speed-synchronous.
PS.6 Function
0 Position controller Off
1...32767 Position control with proportional component
Limit for posi/synchron Limiting of control difference at the output of the position controller. The position limit
control (PS.9) can be adjusted within a range of 0...4000 rpm. For a compatibility to earlier units the
preset value is adjusted to 250 rpm.
Gear ratio If a gear ratio is to be created between the master and the slave drive, it is done with
the parameters Ec.4/5 or Ec.14/15 (see Chapter 6.10)
Master position (ru.56) Parameter ru.56 displays the actual master position in increments. Thereby the master
line number is converted onto the slave line number.
Angular difference (ru.58) The angular difference shows the difference between master and slave position in
increments.
6.11.5 Reference Point Following conditions must be met for a reference point approach:
Approach • connect the limit switches to the inputs clockwise run (F) and counter-
clockwise run (R)
• program an input as reference point approach and connect it (it can serve at
the time as limit switch)
• determine an input for starting the reference point approach
The reference point approach is started with the rising edge at the input „start
reference point approach“. The reference point approach starts with the reference
speed adjusted in PS.21. The preferred direction is determined by the sign.
The drive reverses when it runs onto a limit switch. On reaching the reference point
switch the initiator is cleared with 25 % of the reference speed. Whether the stopping
point is on the left or the right of the reference point switch is defined by PS.14 Bit
3. If PS.14 Bit 2 and Bit are activated, the drive trips to error E.EnC, if no valid zero
impulse has been detected. If Bit 4 is deactivated, the drive turns 2 revolutions
back and forth. If still no valid zero signal is being detected, the error EnC is
triggered, otherwise the drive keeps turning until zero position. If the drive finds no
zero position, the error message E.EnC can be generated with Bit 4.
After completing the reference point approach the actual position is overwritten
with the reference point PS.17 and the switching condition „reference point approach
completed“ (do.0...do.7 value „29“) is set.
The ramps must be adjusted in such a way that the drive comes to a safe stop at
the limit switches or can reverse.
0 If no zero signal was detected, the drive searches for the zero signal
during two further revolutions. If still no zero signal can be detected,
the inverter signals the error ”E.EnC“.
16 If no zero signal was detected, the inverter immediately signals the
error ”E.EnC“.
Bit 5 Approach position from index 0.
0 No; after the reference point drive the drive stops at the reference
point.
32 Yes; after the reference point drive the position from index 0 is
approached. The setting ”Continue profile = yes“ of index 0 is ignored
(always no), the drive stops at the position.
Reference point setting / This parameter specifies the input, with which the current position is reset to the
Input selection (PS.13) reference point.
If this input is set during an active positioning,
Reference switch input selection With PS.18 the input for the reference point switch is determined. It can also be
(PS.18) occupied together with a limit switch (see example 1). With PS.19 the input for
Start reference point approach starting the reference point approach is defined.
input selection (PS.19)
Bit -No. Decimal value Input Terminal
0 1 ST (prog. input „control release / reset“) X2A.16
1 2 RST (prog. input „reset“) X2A.17
2 4 F (prog. input „forward“) X2A.14
3 8 R (prog. input „reverse“) X2A.15
4 16 I1 (prog. input 1) X2A.10
5 32 I2 (prog. input 2) X2A.11
6 64 I3 (prog. input 3) X2A.12
7 128 I4 (prog. input 4) X2A.13
8 256 IA (internal input A) none
9 512 IB (internal input B) none
10 1024 IC (internal input C) none
11 2048 ID (internal input D) none
Reference point (PS.17) With PS.17 an absolute position is adjusted in increments. After completing the
reference point approach this value is accpeted for the current position.
Referenz acc/dec time (PS.20) With PS.20 the acceleration and deceleration times of the reference point drive are
preset within the range of 0...300.00 s vorgegeben.
Reference speed (PS.21) With PS.21 the speed of the reference point drive is preset within the range of
±4000 min-1 (dependent on ud.2). The driving free of the reference switch takes
place with only a quarter of the adjusted speed. The sign determines the preferred
direction.
Hardware limit switch right The inputs for the hardware limit switch are specified in the di-parameters (default
Hardware limit switch left X2A.14 => F and X2A.15 => R). The hardware limit switches are activated with
Pn.7. If the hardware limit switches are activated but no input is defined, an error is
triggered upon selection of the direction of rotation. In order to give security against
cable breakage the limit switches are 0-active.
Only the selected direction of rotation is always evaluated. For this purpose it is
mandatory that the drive runs in the correct sense of rotation and that the limit
switches are not exchanged.
Limit switch left (PS.15) With these parameters the absolute limit positions to the right and the left are
Limit switch right (PS.16) adjusted. Prior to the start of a positioning it is checked whether the target lies
within the permissible range. The software limit switches work like „real“ limit
switches, i.e. the position is monitored in the speed-controlled operation and
synchronous mode. Only the selected direction of rotation is always evaluated.
The activation respectively the behavoiur takes place with parameter Pn.65 (response
software limit switch). The output function „Reference point drive takes place“ is set
at valid actual position and
• after completed reference point drive
• after switch on, if PS.14 Bit 0...1 is = „3“
• after manual setting of the reference position (PS.14 bit 6)
• if PS.14 Bit 7 „current position is valid“ is set
6.11.6 Reference Point One limit switch serves at the same time as reference point switch.
Approach -
Examples
Terminal X2A.14 = limit switch right (di.19 = 32)
Terminal X2A.15 = limit switch left + reference point switch (di.20 = 67108920)
Terminal X2A.10 = start reference point approach (di.11 = 134217728)
Reference speed = -100 rpm with counter-clockwise rotation (PS.21 = -100)
Starting position 6
Position after reference point approach
(independent from PS.14 Bit 3)
1
Signal at X2A.15
0 t
Example 2 With two limit switches and one reference point switch; reference point approach with
approaching the reference mark of the encoder.
If the zero impulse is not be approached (PS.14 Bit 2 = off), only the reference point
switch is cleared and the drive is then stopped.
Output position
X2A.15 X2A.11 X2A.14
Signal an X2A.11
1
0
t
Example 3 With two limit switches and one reference point switch; approaching of the the reference
point switch against the preferred direction; reference point approach with approaching
the reference mark of the encoder.
If the zero impulse is not be aprroached (PS.14 Bit 2 = off), only the reference point
switched is cleared and the drive is then stopped.
t1 t2
Signal at X2A.15
1
0
t
Signal at X2A.11
0
Reaching the reference t
limit switch (t2)
Overtravelling of
reference point switch
Posi-/Synchron Mode (PS.0) The Posi Mode is adjusted by parameter PS.0 and the basic behaviour is defined.
128 The drive continues the positioning and attempts to approach the
next position. The message ”Position not reachable“ signals, that the
positioning was not successful. With this setting the drive profile can
be checked and, if necessary, adapted.
256 reserved
Bit 9 Start Posi at set change
0 Off
512 On; positioning is started at a set change.
Bit 10 Start synchronous with ramp (oP.28)
0 The synchronizing after Start Synchronous does not take place with
the ramp from oP.28. The start offset (PS.5) defines the number of
increments of the master, after which master and slave shall run
synchronously.
1024 The synchronizing after Start Synchronous takes place according to
the ramp from oP.28. Here PS.5 is the offset from the start input to
the position of the slave. In the case of a positive offset the start
input is thus left from the slave.
Master Source (PS.1) In the Posi Mode PS.1 defines the input for the actual position of the position
Actual Source (cS.1) controller. Parameter cS.1 defines the actual value source for the encoder feedback.
In case the feed-back of the controller (cS.1) corresponds to the source adjusted in
parameter PS.1, the gear factor adjusted in parameters ec4/5 for channel 1
respectively ec.14/15 for channel 2 directly affects the position value. That means,
position settings refer to controller, thus in front of the gearbox.
The gear factor for the speed profile is used as pre-control for the position controller
if parameters cS.1 and PS.1 are different. That means, position settings relate to
the position values behind the gear (scaling at output). In both cases the speed
settings refer to the power controller in front of the gear.
A gear factor between Master and Slave drive would have to be adjusted in ch2
under parameter ec.14/15. The line number of the master is rescaled to the line
number of the slave.
Controller Controller
Motor Motor
CH 2 CH 1 CH 2 CH 1
Encoder Encoder
Position reference
Controller
Motor Gearbox
CH 2 CH 1
* Encoder
Position reference
Controller
Motor Gearbox
CH 2 CH 1
* *
Position reference
The speed settings refer in both cases to the controller, thus in front of the gearbox.
The summing-up of the basic The position of S! and S2 in the graphic below, is dependent on the parameters
setting cS.1, PS.1, PS.0, ec.39.
Basically applies:
Gear factor
-
ec.29 ec.4
ec.5 ec.31
6
S2 ec.34 ru.54
Gear factor
-
ec.30 ec.14
ec.15 ec.32
Posi/Synch input select (PS.2) If the Posi Mode is selected with PS.0, the posi-module can be activated by setting
the input defined with PS.2.
Start posi input select (PS.29) With the input defined here the programmed posi profile is started with the index
defined in PS.28 (value table like PS.2).
Define the drive pofile The drive profile for COMBIVERT F5 is defined with the aid of indices. A total of 16
indices (0...15) can be specified. Each index consists of
• the position to be approached
• the speed
• the next index
• the traverse manner (absolute or relative)
• profile processed or continue profile
Index selection (PS.23) The index, to be edited, is selected with this parameter.
Index position (PS.24) In this index the position for the currently edited index is entered. The position can
be preset in the range of -230....230-1. With relative traverse manner the sign
determines the direction of rotation and/or with absolute traverse manner the position
of the reference point. The position settings always relate to the source adjusted
with PS.1.
Index speed (PS.25) Depending on PS.0 bit 4 the positioning-/target speed is entered here. The adjusted
values always refer to the controller. The setting is done in the range of ±4000 min-1
(depending on ud.2).
Next index (PS.26) This parameter defines the next index 0...15 to be processed. At the value -1 the
index from PS.28 is adopted. Depending on PS.27 bit 0 the current profile is then
processed and a new Start-Posi signal is waited for respectively the profile is
processed and it is automatically restarted from the beginning.
Index mode (PS.27) Der Parameter PS.27 legt das Verhalten des aktuellen Index fest.
Target windows (PS.30) This parameter defines a window as target position. On reaching it the output
function „Target windows reached“ (do.0...7 value „54“) is output. The adjustment of
this target window takes place within the range of -215...215-1 increments.
If the automatic brake control is to be used in the Posi mode, the source of rotational
direction (oP.1) must be adjusted to setpoint-dependent without LS (value 7).
The signal „Target window reached“ comes before the completion of the reference
point run, thus before the signal „Reference point run completed“ for 100 ms and is
then reset.
After the first positioning the target window is evaluated, i.e. only after the setpoint
profile has been travelled.
6
If the output function „Target window reached“ = 54 is adjusted and the brake control
is activated, the drive waits with the engagement of the brake until the target window
is reached. The actual speed must be below the hysteresis level LE.16, before the
brake engages.
Max. speed setting % (PS.31) This parameter represents the maximum positioning speed in percent within the
range of 0...100 % referred to oP.10/11. The presetting is activated, when PS.0 bit
4 is set.
With the aid of the „Analog parameter setting“ (see Chapter 6.9.10) PS.30 can be
changed via an analog channel.
6.11.8 Position scan With the position scanning it is possible to query the current position during an
active positioning over a digital input. If the scanned position exceeds a specified
level, the output function „75“ (amount actual scan position > level) is set. The
scanned position is displayed in parameter ru.71. Every further edge overwrites the
old scanning position.
The output function is reset by:
Position scan / index input sel. After scanning by PS.35 no new actual position can be teached, until the output
(PS.37) function is reset.
With PS.37 one input is specified for the position scanning.
© KEB Antriebstechnik, 2002 Name: Basis Date Chapter Section Page
All Rights reserved KEB COMBIVERT F5-M / S 17.02.03 6 11 17
Functional Desription Positioning and Synchronous Control
6.11.9 Teach Mode With parameter PS.35 (Teach mode) the basic functioning for teaching positions is
defined.
Teach input selection (PS.36) PS.36 specifies the input for the teaching of the current position. After the acceptance
by setting the input the position is displayed in ru.71.
Teach / scan position (ru.71) This parameter displays the current teach position. The position remains until a
new position is teached.
6.11.10 Contouring Mode In the contouring mode positions are preset within a fixed time pattern. The inverter
takes over the fine interpolation and the position control.
The adjustment of the speed setpoint is done over SERCOS or by position settings
with 32 bit position setpoints. The setpoints can be preset in a pattern of min. 1
ms.
Changing into the contouring mode and from the contouring mode into the positioning
mode is only possible at standstill.
When activating the synchron mode over the bus operator, the cycle time is
automatically adjusted in Sy.08. If the contouring mode was activated, the inverter
status ru.0 changes to „Posi active“.
The changeover between posi-, synchron- and contouring mode is also possible by
the control word (see chapter 11.2.7).
CTM Position (PS.34) The process data must be adjusted in such a way, that the position setpoint for the
contouring mode is written to PS.34.
Before the operator activates the synchron mode, operator and control card
synchronize. Now the actual position must already be written cyclically to PS.34.
After the contouring mode was activated, it must be written continously with the
constanst cycle time on PS.34.
The maximum speed in the contouring mode is limited only by the absolute maximum
speeds in oP.14 and oP.15. The torque limits are active.
Angular difference (ru.58) The contouring error in the contouring mode can be viewed in ru.58. This value can
also be monitored over a digital output with the switching condition 39 : angle >
level.
1. Introduction
2. Summary
3. Hardware
11. Networks
12. Annex
6.12 Technology The KEB COMBIVERT is equipped with a universally programmable technology
controller, with it pressure, temperature or dancing position controls can be set up.
Controller
6.12.1 The PID Control- The technology controller consists of a set/actual value comparator, that puts the
system deviation on a PID controller. With cn.4, 5 and 6 the P-, I- and D component is
ler
adjustable. The parameters cn.7 and cn.8 limit the maximum manipulated variable of
the controller. With the PID-controller fade-in time (cn.9) the controller amplification
can be driven up gently from 0...100%. Parameter cn.14 adjusts the frequency reach-
through ins Hz/% (only F5-G/B). Over parameter cn.11, 12 and 13 the PID-Controller,
the I-Controller and/or the controller fade-in can be reset. With cn.10 a PID-reset condition
can be adjusted.
Digital inputs
PID controller KP (cn.4) Defines the proportional amplification factor in the range of 0,00...250,00.
PID controller KI (cn.5) Defines the integral amplification factor in the range of 0,000...30,000.
PID controller KD (cn.6) Defines the differential amplification factor in the range 0,000...250,00.
PID positive limit (cn.7) The max. positive manipulated variable is determined with cn.7 in the range of
PID negative limit (cn.8) -400,0...400,0 %, the max. negative manipulated variable is determined with cn.8 in
the range of -400,0...400,0 %.
PID fade-in time (cn.9) With it the control action during the start can be increased linear or decreased linear at
the reset of the fade-in. The time refers of 100% of the controller output value. If one
input is programmed for „Reset fade-in“ (cn.13) the fade-in is counted down at active
input and counted up at inactive input.
With the setting „-0.01“ the fade-in is calculated according to following formula:
The function is only active, if the technology controller is used as process controller
(cs.0 Bit 0...2 = 1). With the adjustment as setpoint controller the fade-in time is 0.
© KEB Antriebstechnik, 2002 Name: Basis Date Chapter Section Page
All rights reserved KEB COMBIVERT F5 17.02.03 6 12 3
Functional Description Technology Control
PID-Reset condition (cn.10) With cn.10 it is possible to set the reset conditions for the PID-Controller. Thus simple
speed regulations can be realized for both directions of rotation.
cn.10 Function
0 PID-Controller is not reset
1 PID-Controller = 0 (is continously reset)
2 PID-Controller is reset in case of modulation off
For speed regulations adjust the value „2“, with that the I-component of the controller
is reset at LS or nOP. The value „1“ serves mainly for the start-up, to reset the controller
manually.
Reset by way of digital inputs The whole controller, the I-component as well as the controller fade-in can be reset via
(cn.11...13) a digital input. When resetting the masking the fade-in time is valid. For that purpose
the decimal value of the corresponding inputs according to the table below has to be
entered.
cn.11 PID reset / input selection
cn.12 I reset / input selection
cn.13 Fade in reset / input selection
PID Output frequeny at 100% This block converts the percental controller output value into a frequency. The
(cn.14) adjustment of cn.14 determines which frequency is output at 100 % controller output
value. A frequency from -400.0...400.0 Hz (dep. on ud.2) can be adjusted. At cS.0 bit
(only F5-G/B)
0...1 = 1 the output value added with the ramp output frequency (ru.2) forms the
output frequency (ru.3).
6.12.2 PID Setpoint This section describes the PID-controller setpoint value. PID-setpoint value is
Value composed of the absolute reference value (cn.1) and an additional setpoint source
which is adjustable with cn.0. The two values are added up and transferred to the PID-
controller setpoint input.
off 0
Analog input AN1 (ru.28) 1
+
Analog input AN2 (ru.30) 2 PID controller
+
Analog input AN3 (ru.32) 3
PID absolute reference With cn.1 the set value of the PID-Controller is preset digitally in the range of
(cn.1) -400,0...400,0%. The parameter is set-programmable.
PID reference source Parameter cn.0 specifies the input which supplies the additional setpoint value. Following
(cn.0) possiblities are selectable:
If one of the analog channels is adjusted, the signals can be individually adapted to
the requirements with the analog amplifier, as described in Chapter 6.2.
6.12.3 PID Actual Value This section describes the PID-controller actual value. The actual value input is adjusted
with the PID-reference source (cn.2).
PID actual value source (cn.2) The actual value source (cn.2) determines from where the PID-Controller receives the
actual value signal. Following signals are available:
6.12.4 Sample The following part describes some sample applications of the PID controller.
Applications
%
6
Actual value
ru.29 ru.30
AN2
cn.2 = 1 V
Characteristic
amplifierr
Characteristic
Analog amplifier
precontrol %
ru.27 ru.28
AN1
cn.0 = 1 V
PID controller
An-parameter
Dig. set value +
+ ru.52
cn.1 An.30=8200
cn.7/8 +
-
cn.4...6 ru.1 ru.53
cn.10 oP.0=1
Characteristic Ramp generator
amplifier oP-parameter
Actual value %
ru.29 ru.30
AN2
cn.2 = 1 V
An-parameter ru.2
Ramp output value
PID-Controller with precontrol (Variant 2; dancing position control with precontrol - only for F5-G/B)
Characteristic
amplifier Ramp generator
%
Analog ru.27 ru.28 ru.1 ru.2 cS.0 = 1
precontrol AN1
cn.0 = 0 oP.0=0
V
An-parameter
PID controller
cn.14 +
Digital set + ru.52 % +
value
cn.1
Characteristic cn.7/8 Hz cS.4
amplifier
-
% cn.4...6
ru.29 ru.30 cn.10
Real value AN2
ru.2
cn.2 = 1 V
Ramp
An-parameter output value
PID-Controller with precontrol (Variant 3; e.g. for speed regulation with tacho generator - only for F5-G/B)
Characteristic
amplifier
%
Analog set ru.27 ru.28
value and AN1
precontrol cn.0 = 1 V
PID controller
An-parameter
+
+ ru.52
An.30=8200
cn.1 = 0 cn.7/8 +
-
cn.4...6 ru.1 ru.53
cn.10 oP.0=1
Characteristic
amplifier Ramp generator
%
oP-parameter
ru.29 ru.30
Real value AN2 cS.0 = 0
cn.2 = 1 V
An-parameter ru.2
Ramp
output value
Characteristic
amplifier 6
PID-Controller as active current- (torque-) regulation without precontrol
Speed
pre-control
oP.0 = 6 (externer PID Ausgang ru.52)
cn.1
Characteristic
Analog current amplifier PID controller Ramp generator
set value % +
ru.27 ru.28 ru.1
AN1 ru.2
cn.7/8 ru.52
cn.0 = 1 V
-
cn.4...6
Active current An-parameter cn.10
oP.0=6
real value
ru.17
cn.2 = 5
%
ru.27 ru.28 ru.1 ru.2 cS.0 = 1
Speed
pre-control
AN1
cn.0 = 0 oP.0=0
V
Characteristic Ramp generator
amplifier
Digital current
cn.1
set value An-parameter
PID controller
cn.14 +
% +
Analog current ru.29 ru.30 ru.52 % +
set value
AN2
cn.7/8 Hz cS.4
cn.0 = 2 V -
Characteristic cn.4...6
cn.10
Active current amplifier
real value ru.17
ru.2
cn.2 = 5
1. Introduction
2. Summary
3. Hardware
11. Networks
12. Annex
6.13 CP-Parameter Once the development stage of a machine is completed, usually only a few parameters
are required for the adjustment or the control of the inverter. To make the handling
Definition easier and the user documentation more understandable as well as to increase the
safety of operation against unauthorized access, the possibility exists to create the
own user surface with the CP-parameters. For that purpose 37 parameters (CP.0...CP.36)
are available, 36 of them (CP.1...CP.36) are free for assignments.
Password
CP.0 / ud.1
440 330 200 100 500
Read/ Read
Application Mode Service Mode Write only
Drive Mode
ud.15 CP-Mode
Address
ud.16
1 Set/Norm ru.3 CP.1 6
ud.17
Address
ud.16
2 Set/Norm ru. 1 CP.2
ud.17
Adress
ud.16
36 Set/Norm An.4 CP.36
ud.17
With ud.15 the CP-parameter that is to be edited is determined. With ud.16 and ud.17
the CP-parameter is defined through its address and the respective set. Depending on
the adjusted password (CP.0 or ud.1)
- the adjusted parameter is directly displayed in the Service Mode
- the adjusted parameter is displayed as CP-parameter in the CP-Mode
Parameter CP.0 is not programmable and always contains the password input. If the
inverter is in the Application Mode or Service Mode ud.1 is used for the password
input.
The parameters ud.15...17 as well as Fr.1 are not permitted as CP-parameter and are
acknowledged as invalid parameter address. When entering an invalid parameter
address the parameter is set to „oFF“ (-1). The appropriate CP-parameter is not
displayed at this setting.
6.13.2 Assignment of
CP-Parameters
CP selector (ud.15) With ud.15 the CP-parameter to be programmed is adjusted in the range of 1...36. CP.0 is
not adjustable.
CP address (ud.16) ud.16 determine the parameter address (see Chapter 5) of the parameter to be displayed:
CP set norm (ud.17) ud.17 determine the set, the addressing and the standardization of the parameter to be
displayed. The parameter is bit-coded. The individual bits are decoded as follows:
Determination of Bit 0...7 determines the set selection for direct set programming, i.e. all selected sets
parameter set for indirect contain the same value, which is defined by the CP-parameter. If direct set programming
set addressing (bit 8, 9) is selected at least one set must be selected as otherwise an error message is
triggered in the cp mode.
Bit
7 64 35 2 1
0 Value Set
0 00 00 0 0
0 0 none -> Data invalid, if Bit 8 and 9 = 0
0 00 00 0 0
1 1 0
0 00 00 0 1
0 2 1
0 00 00 0 1
1 3 0+1
... ... ...
1 1 1 1 1 1 1 1 255 All
Display standardization Bit 10...12 determine how the defined parameter value is displayed. Up to seven different
user standardizations (see further on in this chapter) can be determined with the parameters
ud.18...21.
Bit
1211 10 Value Function
0 0 0 0 Use standard standardization of the parameter
0 0 1 1024 Display standardization from set 1
0 1 0 2048 Display standardization from set 2
... ...
1 1 1 7168 Display standardization from set 7
6.13.3 Example As an example a user menu with the following features shall be programmed:
The acceptance of the values takes place only after Power-On-Reset of the operator.
6.13.4 Display The KEB COMBIVERT gives the user the possibility to define his own standardization
Standardization (e.g. km/h or bottles/min) in the CP-Mode. The parameters ud.18...20 are used for
conversion, ud.21 for specifying the method of calculation, the decimal places as well
as the units indicated in KEB COMBIVIS.
ud.19 Multiplier
± 32767
Standard ud.19
CP.xx = (selected parameter + ud.20) x x Unit
ud.18
ud.19 Multiplier
± 32767
ud.19
Inverted CP.xx =
(selected parameter + ud.20) x ud.18
x Unit
ud.18 Display standardization Adjusts the divisor in the range of ±32767 (default 1). The parameter is set-
Divisor programmable (not at B-control).
ud.19 Display standardization Adjusts the multiplier in the range of ±32767 (default 1). The parameter is set-
Multiplier programmable (not at B-control).
ud.20 Display standardization Adjusts the offset in the range of ±32767 (default 0). The parameter is set-programmable
Offset (not at B-control).
ud.21 Display standardization With ud.21 the calculation mode, the decimal places as well as the units indicated in
Mode KEB COMBIVIS are adjusted. The parameter is bit-coded and set-programmable (not
at B-control). It is adjustable in the range of 0...4095.
Table 1 Unit Value Unit Value Unit Value Unit Value Unit
0 none 16 km/h 32 K 48 lbin
1 mm 17 1/min 33 mΩ 49 in/s
2 cm 18 Hz 34 Ω 50 ft/s
3 m 19 kHz 35 kΩ 51 ft/min
4 km 20 mV 36 INC 52 ft/s²
5 g 21 V 37 % 53 ft/s³
6 kg 22 kV 38 KWh 54 MPH
7 us 23 mW 39 mH 55 kp
8 ms 24 W 40 - 56 psi
9 s 25 kW 41 - 57 °F
10 h 26 VA 42 in 58 -
11 Nm 27 kVA 43 ft 59 -
12 kNm 28 mA 44 yd 60 -
13 m/s 29 A 45 oz 61 -
14 m/s2 30 kA 46 lb 62 -
15 m/s3 31 °C 47 lbft 63 -
- free
- free
Example The actual frequency shall be displayed in CP.1 in rpm. Display standardization from
set 4.
ud.15 = 1 ; CP.1
ud.16 = 0203h ; Actual frequency ru.3
ud.17 = 4352 ; Display in current set, display standardization from set 4
Satz 4 ud.18 = 80
; Conversion from 1/80 Hz into rpm without pole pair number
Satz 4 ud.19 = 60
Satz 4 ud.20 = 0 ; no Offset
Satz 4 ud.21 = 17 ; Unit rpm; direct calculation mode; no decimal places
ud.15 080Fh ✔ - ✔ 1 36 1 1 -
ud.16 0810h ✔ - ✔ -1 (off) 32767 (7FFFh) 512 (0203h) div. dep. on ud.15
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
8. Special Operation
9. Error Assistance
11. Networks
12. Annex
The following chapter is intended for everybody who has no experience with the KEB
7. Start-up frequency inverters. It shall allow a correct entering into this field. But because of the
complex application possibilities we must restrict ourselves to explaining the start-up
7.1 Preparatory of standard applications.
Measures
7.1.1 After unpacking After unpacking the goods and checking them for complete delivery following measures
the Goods are to be carried out:
7.1.2 Installation and The EMC-conform installation of the inverter is described in the Instruction Manual
Part 1. Installation and connection instructions are found in the Instruction Manual
Connection
Part 2.
ST
AR
T
ST
OP
FU
NC
.
SP
EE
D
C
O
M
B
IV
E
R
T
L1
L2
L3
+
-
PB
U
V
W
0402
9508 C-1220
5.S0
07.F
7.1.3 Checklist prior to Before switching on the inverter go through the following checklist.
Start-up
! Is the inverter firmly bolted in the control cabinet?
! Are mains and motor cables as well as the control cables installed
separately from each other?
! Are all mass and earthing cables attached and well contacted?
! Ensure that mains and motor cables are not interchanged as that
will lead to the destruction of the inverter!
! Check tacho, initiator and encoder for firm attachment and correct
connection!
! Check, whether all power and control cables are firmly in place!
! Attach all covers and protective caps to ensure that all live parts
are secured against direct contact.
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
9. Error Assistance
11. Networks
12. Annex
7.2 Initial Start-up After all preparatory measures have been carried out the KEB COMBIVERT F5 can
be switched on.
7.2.1 Start-up For the controlled (open-loop) initial start-up of KEB COMBIVERT F5-MULTI do the
F5-MULTI following:
1. Switch off control release (term. X2A.16) ⇒ Inverter in status „noP“
2. Select controlled operation ⇒ Parameter CS.0 = 0
3. Enter motor data ⇒ Parameter dr.0...dr.5
4. Activate motor data ⇒ Parameter Fr.10 = 1 or 2
5. Enter necessary boost ⇒ Parameter uF.1
6. Enter encoder line number (inc/r) ⇒ Parameter Ec.1/11
7. Not cut-off frequency of the encoder ⇒ flimit > increments * nmax / 60 Hz
and interface e.g. encoder (inc/r): 2500
max. set speed: 3000 rpm
flimit > 125 kHz
8. Set CS.1 to encoder channel 1
9. Start controlled operation ⇒ see diagram
Picture 7.2.1 Initial start-up (controlled)
Start
Remove cause of error
YES
YES
Possible causes:
• encoder defective
Actual speed (ru.9) NO • interface defective
= set speed (ru.1) • EMC-problems
minus slip ? • cut-off frequency of the enc. is too small
• encoder line number is wrong (Ec.1/11)
YES
7.2.2 Start-up The speed controller must be adjusted when the KEB COMBIVERT F5-SERVO is
F5-SERVO taken into operation. By using the software COMBIVIS a setvalue jump can be recorded.
With the examples on the following page the speed controller can be adjusted.
• Install COMBIVIS on the PC and startup. Select and startup the programm SCOPE.
• parameterize SCOPE:
Operating mode: Offline
Time reference: 2ms
Trigger position: 5%
Trigger condition: Fixed speed input
Channel A: ru.01 Set speed
Channel B: ru.07 Actual speed
• Go in the operating mode of SCOPE, calibrate channels and adjust time reference
(e.g. 50ms/DIV).
• Activate a fixed speed with an programmable input, the KEB COMBIVERT executes
a setpoint step change.
• Subsequently the data are read out with the aid of SCOPE and compare recorded
step change with the examples on the following page and adjust speed controller.
• Repeat step change and record again until a satisfying initial response and an
optimal controller adjustment is found.
• Increase P-part to the stability limit (system starts to oscillate) and then decrease
by 30%.
7.2.3 Adjustment After initial start-up the following adjustments must be done:
Assistance
1. Switch off control release (terminal X2A.16) ⇒Inverter in status „noP“
Speed Controller 2. Select regulated operation ⇒ Parameter cS.0
3. Adjust speed controller ⇒see adjustment tips below
Problem: Very long transient process, but stabilization Problem: Speed overshoot too high
during constant run Solution: Increase P-fraction (cS.6); eventually
Solution: Increase P-fraction (cS.6); eventually reduce reduce I-fraction (cS.9)
I-fraction (cS.9) 7
Problem: Sustained oscillation short billowy, noises, Problem: Transient too slow / remaining system
vibes deviation
Solution: Decrease P-fraction (cS.6) Solution: Increase I-fraction (cS.9)
Problem: Overshoot too long, strong speed Problem: Sustained oscillation long billowy
decreases at load change Solution: Reduce I-fraction (cS.9) and / or reduce
Solution: Increase I-fraction (cS.9) P-fraction (cS.6)
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
7. Start-up
11. Networks
12. Annex
8. Special Operations
8.1 Temperature This function serves only as temperature control for watercooled inverters. The
water cooling system can be switched on with a pneumatic or solenoid valve.To
Control avoid pressure surges, the valves for a temperature control must be inserted before
the cooling circuit. All usual valves can be used. Depending on the used valve the
switching electronics must be provided by the customer. The control occurs via the
analog outputs 3 and 4 and the flags, which are assigned to the digital outputs. Two
functions must be programmed, because the temperature ranges of the inverter
and the motor are different. Attention! Do not use relay outputl
8.1.1 Parameter
Description
Function (An.41, An.47) The respective functions are adjusted with these parameters (temperature control
of the power controller or the motor).
Period (An.46, An.52) The period determines the cycle time in which the output is switched. The period
can be adjusted in a range from 1,0...240,0 s.
Offset X (An.44, An.50) The heat sink temperature which shall be controlled is entered with Offset. The
temperature is in a range from 30 °C...50°C for inverters (heat sink temperature/
see power unit data) and in a range from 40°C ...80°C for motors. The adjustment
occurs in percentual values (1% = 1°C).
Gain (An.43, An.49) The gain determines the max.temperature. The adjustment occurs via a factor and
is calculated as follows.
The switching period Tan of the output is calculated by the following formula if the
heat sink temperature is within the adjusted temperature range.
8.1.2 Possibilities for a There are two possibilities for a temperature control:
Temperature a.) with temperature monitoring in the motor
b.) without temperature monitoring in the motor
Control
a.) Temperature Control with In this case inverter and motor possess independent cooling circuits. Two
Temperature Monitoring in the programmable outputs of the control card are required for a control of the valve.
Motor (see the following fig.).
Outflow
KEB
COMBIVERT
Inflow
Valve
ϑ do.xx
do.xy
Valve M
Inflow
3~
Outflow Encoder
Feedback
b.) Temperature Control without In this case the motor is without temperature monitoring. The motor can be
Temperature Monitoring in the permanently supplied with coolant or the motor can be integrated in the cooling
Motor circuit of the inverter.
8.1.3 Connection to the The connection to the coolant must be done with flexible pressure-proof tubes and
Cooling System it must be secured with clips. (note flow direction and check tightness!) The
connection to the cooling system is done via 1/2 inch secrewed glands . (Whitworth-
pipe thread of DIN ISO 228-1).
The connection to the cooling system can occur as closed or opened cooling
circuit. It is dependent on the local circumstances and it is preset by the mechanical
engineer.
closed cooling circuit In case of a closed cooling circuit the outflow coolant is cooled down by a heat
exchanger or by a re-cooling system and refeed back into the cooling cicuit.
Valve
ϑ
KEB
COMBIVERT
Inflow Outflow
Coolant
open cooling circuit In this case new coolant is constant given in and directly given out.
Valve
Inflow
ϑ KEB
COMBIVERT
Outflow
8.1.4 Inverter Protection Dependent on the power unit and overload capacity the inverter Off-temperatures
Function are 60 ° C, 73 ° C or 90 ° C. To ensure a safe operation the coolant output temperature
must be 10 K under "Overheat"- function.
„Overheat“
8.1.5 Information about In continuous operation water-cooled inverters are operated with lower temperature
Water Cooling than air-cooled inverters.This has positive effects on the lifetime of the components
like fan and DC link capacitors. Also the temperature dependent switching losses
are positively effected.
Materials The machined aluminium heat sinks are sealed with sealing rings and by bonding,
dismountable (screwed) and they have a surface protection in the channels
(anodized). As standard the heat sinks are maintenance-free!
Cooling Water Quality There are no special requirements for the coolant.The VGB-cooling water instructions
must be observed for a safety operation. The coolant must be free of acid, abrasive
materials and pressure surges and it shall not be aggressive to the material.
Measures against pollution and calcination must be done externally, if neccessary
with a filter.
The main impurities and most usual procedures for eliminating them are:
Temperature and Operating The temperature shall be max. 40°C. Select a long cycle time in An.46 or An.52 to
Pressure avoid moisture condensation (see chapter 8.1.1). During transport or storage below
freezing point, the water cycle should be drained completely using compressed air.
The max. operating pressure of the cooling system shall not exceed 6 bar (special
versions with higher pressures are available).
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
7. Start-up
8. Special Operation
11. Networks
12. Annex
The following chapter shall help you to avoid errors as well as help you to determine
9. Error and remove the cause of errors on your own.
Assistance
9.1 Troubleshooting
9.1.1 General If error messages or malfunctions occur repeatedly during operation, the first thing to
do is to pinpoint the exact error. To do that go through the following checklist:
- Does the error occur during a certain operating phase (e.g. always during
acceleration)?
If so, consult the error messages and remove the causes listed there.
9.1.2 Error Messages At KEB COMBIVERT error messages are always represented with an „E.“ and the
and their Cause appropriate error in the display. Error messages cause the immediate deactivation of
the modulation. Restart possible only after reset.
Malfunction are represented with an „A.“ and the appropriate message. Reactions to
malfunctions can vary.
Status messages have no addition. The status message shows the current operating 9
status of the inverter (e.g. forward constant run, standstill etc.).
In the following the display and their cause are described.
Error Messages
E. br ERROR brake 56 Error: This error can occur in the case of switched on brake
control (see Chapter 6.9.5), if
• the load is below the minimum load level (Pn.43) at start up
or the absence of an engine phase was detected.
• the load is too high and the hardware current limit is
reached
E.buS ERROR bus 18 Error: Adjusted monitoring time (Watchdog) of
communication between operator and PC / operator and
inverter has been exceeded.
E.Cdd ERROR calc. drive data 60 Error: During the automatic motor stator resistance
measurement.
E.co1 ERROR counter overrun 1 54 Counter overflow encoder channel 1
Warning Messages
A.PrF ABN.STOP prot. rot. for. 94 The drive is driven onto the right limit switch. The response
to this warning can be programmed (see chapter 6.7
“Response to errors and warning messages”).
A.Prr ABN.STOP prot. rot. rev. 95 The drive is driven onto the left limit switch. The response to
this warning can be programmed (see chapter 6.7 “Response
to errors and warning messages”).
A.SbuS ABN.Bus synchron 103 Synchronization over sercos-bus not possible. The response
to this warning can be programmed (see chapter 6.7
“Response to errors and warning messages”).
A.SEt ABN.STOP set 102 Warning: set selection: It has been attempted to select a
locked parameter set. The response to this warning can be
programmed (see chapter 6.7 “Response to errors or warning
messages”).
A.SLF ABN.Software limit switch forward 104 The right software limit switch lies outside the defined limits.
The response to this warning can be programmed (see
chapter 6.7 “Response to errors or warning messages”).
A.SLr ABN.Software limit switch reverse 105 The left software limit switch lies outside the defined limits.
The response to this warning can be programmed (see
chapter 6.7 “Response to errors or warning messages”).
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
7. Start-up
8. Special Operation
9. Error Assistance
12. Annex
The following chapter shall assist you in the planning stage of applications.
10. Project
Planning
10.1 General Design
100
Warm air
outlet
KEB
COMBIVERT
Control cabinet surface Calculation of control cabinet surface: Air flow rate with fan cooling :
PV 3,1 • PV
A= [m2] V= [m3/h]
∆T • K ∆T
A = control cabinet surface [m2]
∆T = temperature differential [K]
(standard value= 20 K)
W
K = coefficient of heat transmission [
m2 • K
]
W
(standard value = 5 m2 • K )
For more details please refer to the catalogs of the control cabinet manufacturers.
10.1.2 Design of The KEB COMBIVERT fitted with an external braking resistor or an external braking
Braking option is suitable for a limited 4-quadrant operation. The braking energy, refed into the DC-
bus at generatoric operation, is dissipated over the braking transistor to the braking resistor.
Resistors
The braking resistor heats up during the braking process. If it is installed in a control
cabinet sufficient cooling of the control cabinet interior and sufficient distance to the
KEB COMBIVERT must be observed.
Different braking resistors are available for the KEB COMBIVERT. Please refer to the
next page for the corresponding formula and restrictions (valid range)
3. If the desired braking time shall be smaller than the calculated time, it is necessay
to use a braking resistor. (tB < tBmin)
4. Calculate braking torque (MB). Take the load torque into account at the calculation.
5. Calculate peak braking power (PB). The peak braking power must always be
calculated for the worst case (nmax to standstill).
For longer cyclic duration times special designed braking resistors are necessary.
The continuous output of the braking transistor must be taken into consideration.
7. Check, whether the desired braking time is attained with the braking resistor
(tBmin).
Restriction: Under consideration of the rating of the braking resistor and the
brake power of the motor, the braking torque may not exceed 1.5times of the
rating torque of the motor.
When utilizing the maximum possible braking torque the frequency inverter must
be dimensioned for the higher current.
Braking time DEC The braking time DEC is adjusted at the frequency inverter. If it is chosen too
small the KEB COMBIVERT switches off automatically and the error message
OP or OC appears. The approximate braking time can be determined according to
following formulae.
f < 70 Hz
PB < PR
Cyclic duration factor (cdf) Cyclic duration factor for cycle time tZ < 120 s Cyclic duration factor for cycle time tZ > 120 s
tB tB
cdf = • 100 % cdf = • 100 %
tZ 120 s
f
t
tB
tZ
© KEB Antriebstechnik, 2002 Name: Basis Date Chapter Section Page
All Rights reserved KEB COMBIVERT F5 10.04.02 10 1 5
Project Planning
10.1.3 Cable and Fuses By means of this section you can check whether you can still optimize your machine
with regard to the material usage. The specifications are derived from the DIN VDE
0298 Part 4. The values apply approximately and only for the intended operation. In
border cases always proceed in accordance with the above standard. The following
table shows the current-carrying capacity of 3- and/or 5-wire PVC cables (i.e. 2 and/or
3 loaded wires) in dependence on the ambient temperature. The current is to be laid
out to the input current of the frequency inverter.
The use of special cables or the way of laying the cables allows even higher currents
(see DIN VDE 0298 Part 4). The motor cable must correspond to the cross-section of
the mains cable.
If in the case of long lines (>30m) still maximum torque is required at the motor shaft,
the cable should be dimensioned for the next larger cross-section in order to reduce
line resistances.
Mains fuses are to be designed for the rated input current of the inverter. The current/
time-characteristic of the fuse must be slow-acting in order to avoid premature tripping
when utilizing the power reserves of the inverter.
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
7. Start-up
8. Special Operation
9. Error Assistance
The KEB COMBIVERT F5 can be easily integrated into different networks. For that
11. Networks purpose the inverter is fitted with an operator that is appropriate for the respective
bus system. Following hardware components are available:
11.1 Network
– RS232-Cable PC/Operator Part No.: 00.58.025-001D
Components for operation with interface operator
11.1.1 Available Hardware
– HSP5-Adaptor PC/Control board Part No.: 00.F5.0C0-0001
for operation without operator; RS232 => TTL
11.1.2 RS232-Cable PC / The cable of 3m length is used for the direct RS232-connection between PC (9-pole
Operator SUB-D-connector) and operator.
00.58.025-001D
9-pole SUB-D coupling 9-pole SUB-D connector
2 2
3 3
5 7
Housing (PE)
PC F5-Operator
The RS232-cable is suitable exclusively for the communication between PC
11
and Operator. If the cable is plugged in directly onto the control board, it can
lead to the desctruction of the interface of the PC.
11.1.3 HSP5-Cable PC / The HSP5-cable is used for the direct connection between PC and control board.
Control Board The necessary conversion to TTL-level occurs in the cable.
00.F5.0C0-0001
9-pole SUB-D coupling 9-pole SUB-D connector
HSP5
TTL
PC
PC F5-Control board
5 4 3 2 1
RS232/RS485
9 8 7 6
11.1.5 Profibus-DP- The PROFIBUS-DP-interface module realizes a passive user (Slave). This means
Operator that the PROFIBUS-DP-interface module only transmits, if it receives an enquiry for
that from the master.
00.F5.060-3000
The PROFIBUS-DP-protocol defines different operating conditions, that must be
executed first, before the actual user data can be exchanged. The responsible DP-
master must first parameterize and then configure his slaves. If these two functions
are successfully completed, the cyclic exchange of user data begins.
PBS1: PROFIBUS-DP-interface
(socket-connector)
PBS2: PROFIBUS-DP-interface
(pin-connector)
ANTRIEBSTECHNIK
ANTRIEBSTECHNIK
11
PBS1 PBS2
11.1.6 InterBus Ope- The InterBus operator F5 is a slip-on operator with interbus 2-wire remote bus connection
rator for KEB COMBIVERT F5. The voltage supply occurs via the inverter, for an indepen-
dent supply it can also be fed in externally over the control terminal strip of the inverter.
00.F5.060-4000 Over the PCP channel 0, 1, 2 or 3 interbus register words can be configured for the
process data channel. Parallel to the field bus operation the operation via the integrated
display/keyboard as well as a further serial interface for diagnosis/parameterization
(COMBIVIS) is possible.
BA (green)
On: Interbus runs
Blinking: Interbus was stopped by the
host
Off: Remote bus cable not available
or defective/host not in operation or
COM (green) defective
It lights in the case of communication via START
InterBus PCP or diagnostic interface ENTER FUNC. E (red)
F/R SPEED On: Ready for operation
STOP
RD (red) Blinking: Inverter failure
On: the remote bus interface (IB_out) was Off: No supply voltage
turned off by the host
RC (green)
Diag On: Remote bus ready for operation
Diagnostic interface to the PC Off: Remote bus cable not available
The diagnostic interface is connected to the or defective/host not in operation or
PC via an adaptor and a HS5P-cable. By way defective
of the PC-software COMBIVIS one has now
normal access to all inverter parameters. The
internal operator parameters like Interbus
process data length and occupation can be
read and adjusted or parameterized through
download. Alternatively a monitoring of the
InterBus PCP as well as the process data
channels can be carried out with the PC-
software HSP5-monitor.
IB_in IB_out
1 2 3 4 5 5 4 3 2 1
6 7 8 9 9 8 7 6
IB_in IB_out
Remote bus input Remote bus output
(D-Sub 9-connector (D-Sub 9-bush)
11.1.7 CanOpen Opera- CAN is a Multi-Master-System. This means every nodes has access to the BUS and
tor can send telegrams. In order to prevent problems when two nodes simultaneously
access the BUS, the CAN-BUS has an arbitration phase which determines who may
00.F5.060-5000 continue to send his telegram. When there is a conflict in accessing BUS the user with
the lowest telegram number (identifier) has priority. This user then can completely
send his telegram without repeating the first part. All other nodes go into receiving
status and stop sending their telegram. The available telegram numbers in the CAN
version 2.0A are limited to 2032 identifiers (0...2031).
CAN f: CAN-interface
(socket-connector)
CAN m: CAN-interface
(pin-connector)
ANTRIEBSTECHNIK
ANTRIEBSTECHNIK
11
CAN f CAN m
11.1.8 Sercos Operator The herein described unit is a plugable operator with SERCOS-interface for the frequency
00.F5.060-6000 inverter or servo KEB COMBIVERT F5. As far as possible the hard and software were
developed taking the DIN/EN 61491 into consideration. The voltage supply is made by
the inverter and as an independend external supply it can be made via the terminal
strip of the inverter. The SERCOS-interface is designed as optical fibre ring for plastic
(POF) or fibre glas cable (HCS) with F-SMA plugs. The SERCOS-service channel as
well as cyclic data transfer are available. Parallel to SERCOS-operation the operation
via integrated display/keyboard and also an additional serial interface for diagnosis /
parameterization (KEB COMBIVIS) is possible (depending on the operation mode
it may be disabled). SERCOS-operation parameters like slave address, transmitting
power etc. can be adjusted via the keyboard.
Picture11.1.8 Sercos-Operator
COM (green)
Lights up when access via the
SERCOS service channel
LWL (red)
Full brightness : no SERCOS-input
signal (LWL disconnected, previous
device switched off)
Low brightness: receive distortion of
START
the SERCOS input signal (transmitting
ENTER FUNC.
power of the previous device too high
COM F/R SPEED E or too low, incorrect baud rate)
STOP
LWL
E (red)
on => Inver ter/Servo ready for
Diag operation
blinking => Inverter/Servo in error
off => No supply voltage
Diag
Diagnostic interface to the PC
S-IN
SERCOS-input interface
S-OUT
SERCOS-output interface
ANTRIEBSTECHNIK
S-IN S-OUT
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
7. Start-up
8. Special Operation
9. Error Assistance
If the value for the baud rate is changed via the serial interface, it can be changed again
only by the keyboard or after adapting the baud rate of the master, as no communication
is possible with different baud rates of master and slave.
Should problems occur at the data transmission choose a transfer rate of maximal
38400 baud.
11.2.3 Baud Rate int. With the internal baud rate the transmission rate is defined between operator and
Bus (Sy.11) inverter. Following values are possible (dependent of the inverter):
11.2.4 Watchdog-Time For a continual check it is possible to trigger an error message of the inverter at the
completion of an adjustable time (0.01...10 s) during which no telegram is received.
(Pn.6)
The function can be deactivated by adjusting the value „off“.
11
11.2.5 Response to This parameter determines the response to a Watchdog-error. Depending on the selected
E.bus (Pn.5) setting a message E.buS or A.buS is output (further information in Chapter 6.7.6).
11.2.6 HSP5 Watchdog The HSP5 Watchdog-function monitores the communication of the HSP5-interface
Time (sY.9) (control card - operator; or control card - PC). After expiration of an adjustable time
(0,01...10 s) without incoming telegrams, the response adjusted in Pn.5 is triggered.
The value „off“ deactivates the function.
11.2.7 Control and Status The control word is used for the status control of the inverter via bus. With the status
Word word the current state of the inverter is read out.
Control word low Sy.50 Some parameters must be adjusted as follows, so that the inverter can respond to
the control word.
Control word high Sy.41 The control word high is bit-coded and structured as follows.
Control word long Sy.43 The control word long (32 Bit) consists of Sy.51 and Sy.42.
Status word low Sy.51 The current state of the inverter can be read out with the status word.
Status word high Sy.42 The status word high is bit-coded and structured as follows.
Status word long Sy.44 The status word long (32 Bit) consists of Sy.51 and Sy.42.
Actual speed Sy.53 Via this parameter the current actual speed can be read out in rpm. The direction of
rotation is signalled by the sign.
Pn.5 0405h ✔ - - 0 6 1 6 -
Sy.7 0007h ✔ - ✔ 0 6 1 3 -
Sy.11 000Bh ✔ - ✔ 3 11 1 5 -
Sy.43 0032h ✔ - ✔ -2 31
2 31-1
1 0 -
Sy.44 0033h - - - -231 231-1 1 0 -
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
7. Start-up
8. Special Operation
9. Error Assistance
11. Networks
12. Annex A B
Ablauf 8.1.4 Base-Block
12.1 Search and Find An. 0 6.2.4 Time 6.7.9
An. 1 6.2.5 Baud Rate 11.2.3
12.1.1 Index An. 2 6.2.5 Betriebs
An. 3 6.2.5, 6.3.8 -daten 6.1.3
An. 4 6.2.6 -stundenzähler 6.1.15
An. 5...7 6.2.7 Boost 6.5.4
An. 8 6.2.8 Braking
An. 9 6.2.8 resistors 10.1.4
An.10 6.2.4
An.11 6.2.5 C
An.12 6.2.5 CAN-Bus 11.1.3
An.13 6.2.5, 6.3.8 cn. 0 6.12.5
An.14 6.2.6 cn. 1 6.12.5
An.15...17 6.2.7 cn. 2 6.12.6
An.18 6.2.8 cn. 3 6.12.6
An.20 6.2.4 cn. 4...9 6.12.3
An.21 6.2.5 cn.10...14 6.12.4
An.22 6.2.5 cn.11...13 6.3.8
An.23 6.2.5, 6.3.8 Control
An.24 6.2.6 cabinet 10.1.3
An.25 6.2.7 units 3.1.3
An.26 6.2.7 CP-parameter 4.3.3, 6.13.3
An.27 6.2.7 assignment 6.13.4
An.28 6.2.8 CP. 0 6.13.3
An.29 6.2.8 cS. 0 6.6.11
An.30 6.2.9 cS. 1 6.6.14
An.31...45 6.2.11 cS. 6...12 6.6.14
An.32 6.2.10 cS.1 6.11.13
An.41 8.1.3 cS.15 6.6.7, 6.6.15
An.43 8.1.3 cS.16 6.6.15
An.44 8.1.3 cS.18 6.6.15
An.46 6.2.13, 8.1.3 cS.19 6.6.15
An.47 8.1.3 cS.20 6.6.7
An.49 8.1.3 cS.24 6.6.14
An.50 8.1.3 Customer Mode 4.1.3
An.52 8.1.3
An.57 6.9.34 D
Analog DASM
inputs 6.2.5 Drehzahl für Mmax 6.6.8
save mode 6.2.5 Feldschwächedrehzahl 6.6.8
Analogausgang Mmax bei dr.18 6.6.8
Anzeige 6.1.14 Nennmoment 6.6.8
Analoge 12
Delta Boost 6.5.4
Sollwerte 6.4.4 di. 0 6.3.3
Application Mode 4.1.3 di. 1 6.3.4
Ausgangs di. 2 6.3.4
-flags di. 3...5 6.3.5
Status 6.1.11 di. 6...8 6.3.6
-klemmen 6.1.12 di. 9 6.3.8
Status 6.1.12 di.11...22 6.3.9
-spannung 6.1.9 Digitale
AUX Sollwerte 6.4.4
Anzeige 6.1.17
KEB Portugal
Lugar de Salgueiros – Pavilhao A, Mouquim
P - 4760 V. N. de Famalicao
Tel.: 00351 / 252 / 371 318 • FAX: 00351 / 252 / 371 320
E-mail: [email protected]
KEB Taiwan Ltd.
1F, No.19-5, Shi Chou Rd., Tounan Town
R.O.C. - Yin-Lin Hsian / Taiwan
Tel.: 00886 / 5 / 5964242 • FAX: 00886 / 5 / 5964240
E-mail: [email protected]
KEBCO Inc.
1335 Mendota Heights Road
USA - Mendota Heights, MN 55120
Tel.: 001 / 651 / 4546162 • FAX: 001 / 651 / 4546198
Internet: www.kebco.com • E-mail: [email protected]