RIGON INSTRUMENTS

Torino - Italy

A WORLD OF INSTRUMENTS
 Table of contents

Mechanical test 1

Chemical test 2

Electrical test 3

Thermal test 4

In-line test 5

Accessories 6

REFERENCES Our customers

WORLD WIDE SERVICE Our worldwide representatives

RIGON INSTRUMENTS policy is to pursue a continuous research and development of its products to offer to its
estimated customers the most upgraded technologies, for this reason the contents of this catalogue could be
changed at any moment without notice.
We have paid our best care to print this catalogue, we apologize for mistakes.

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 MECHANICAL TEST

Model Page

- BIDIRECTIONAL SCRAPE TESTER acc. to NEMA MW1000 BST 4

- BIDIRECTIONAL SCRAPE TESTER acc. to GOST14340.10-69 BST1 5

- ELONGATION TESTER

Diameter up to 2,75 mm ET 6
Diameter up to 6,0 mm and strip ET3, ET4 7
Diameter up to 1,16 mm manual/electrical ETM, ETM1,ETM2 9

- LOW STRESS ELONGATION TESTER LSE, LSE-PC 10

- SELF BONDING TESTER

Thermal or solvent HBT 12

Joule effect JOU 13

- FLEXIBILITY and ADHERENCE TESTER

Jerk JT, JTM 14

Mandrel winding MW, MW1 15
Peel PT 16
Suitable for strip SBD1 17
Flat wire torsion meter TOR 18

- SPRING BACK TESTER

Diameter up to 1,60 mm SB0, SB1, SB2 19

Diameter > 1,60 mm and strip SB3, SB4 21
Whole range SB5, SB6 22

- SURFACE SMOOTHNESS TESTER

Dynamic SST, SST1, SST2 23

Static SST3 25
Static SST4 26
Static/Dynamic SST5 27

- THICKNESS MEASURING GAUGE TMG 29

- UNIDIRECTIONAL SCRAPE TESTER UST, UST1 31

- WINDABILITY TESTER WT 32

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 BIDIRECTIONAL SCRAPE TESTER mod. BST
STANDARD: NEMA MW 1000- 3.51

TEST PROCEDURE: After the specimen has been removed from the solvent following the procedure
described in the single data sheet, it must be inserted on a device which scrapes the surface of the film coating
at right angle to the length of the wire with the prescribed weight and lowered gently to the surface of the film
coating and scrapes at 50 mm/1” along the portion that was immersed in the solvent. Exposure of the bare
conductor shall be indicated by an electrical circuit having a potential of 7.5 +/- 1.5Vdc between the needle
and the conductor. This procedure also indicate any eccentricity of the insulation on the wire as well.

- Suitable for wire diameter from 0.2 up to 2.5 mm (32 – 10 AWG).

- Rotation of specimen device by 120° and 240°.
- Human Machine interface
- Adjustable stroke speed up to 55 mm/1”.
- Test length 50 mm (about 2”).
- Precision linear bearing unit.
- Stretching device 1%.
- Adjustable piano wire device.
- Complete set of weights: 5, 10, 2x20, 50, 100, 2x200, 500, 1000 g.
- Test voltage and current according to the standard.
- 4 digit counter with pre-selection and automatic stopping.

TECHNICAL SPECIFICATIONS
Power supply Dimensions Weight
100 - 230Vac 50/60Hz 1phase 80VA l 500 x d 390 x h 450 mm 24 kg 52.8 lb

OPTIONS
- PC Automatic management of the test, with motorised turn of specimen by 120° and 240°, calculation and print
out of single values and average.

Data changes reserved

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 BIDIRECTIONAL SCRAPE TESTER mod. BST1
STANDARD: GOST 14340.10-69

TEST PROCEDURE: After the specimen has been removed from the solvent following the procedure
described in the single data sheet, it must be inserted on a device which scrapes the surface of the film coating
at right angle to the length of the wire with the prescribed weight and lowered gently to the surface of the film
coating and scrapes at 60 mm/1” along the portion that was immersed in the solvent. Exposure of the bare
conductor shall be indicated by an electrical circuit having a potential of 12 +/- 1.5Vdc between the needle and
the conductor. This procedure also indicate any eccentricity of the insulation on the wire as well.

- Suitable for wire diameter from 0.85 up to 7.2 mm .

- Human Machine interface
- Adjustable stroke speed up to 60 mm/1”.
- Test length 10 mm.
- Precision linear bearing unit.
- Adjustable piano wire device.
- Complete set of weights: 600 - 746 - 816 - 950 - 1020 - 1154 - 1224 g.
- Test voltage and current according to the standard.
- 4 digit counter with pre-selection and automatic stopping.
- Device to rotate the sample wire by 90° - 180° - 270° - 360°

TECHNICAL SPECIFICATIONS
Power supply Dimensions Weight
100 - 230Vac 50/60Hz 1phase 80VA l 500 x d 390 x h 450 mm 24 kg 52.8 lb

Data changes reserved

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 AUTOMATIC ELONGATION TESTER mod. ET
STANDARDS : IEC 60851 - 3.3 , NEMA MW 1000 , JIS C 3216-3, ASTM D 1676

TEST PROCEDURE: The elongation shall be measured with an elongation tester or tensile machine. The
free measuring length shall be between 200 and 250 mm (7.9 to 10 inches). The wire shall be stretched at a rate
of 5 mm/1” +/- 20%. The elongation shall be expressed as a percentage of the free measuring length.
Three measurement shall be made and the mean value taken as “elongation”.

- Suitable for wire diameter from 0.064 up to 2.75 mm (42 – 9 ½ AWG).

-Test length 250 mm (10”) and maximum percentage of elongation 53%.

- 4 digit counter with pre-selection of percentage of elongation, resolution 0,1%, accuracy > 0.3%.

- Adjustable translation speed from 1,5 to 8 mm/1”.

- Brushless motor with worm gearbox and inverter driver.

- Automatic stopping at break point and fast return.

TECHNICAL SPECIFICATIONS
Power supply Dimensions Weight
230Vac 50/60Hz 1phase 250VA w 500 x h 1200 x d 600 mm 48 kg 105.6 lb

OPTIONS:

-D Load cell to measure the rupture force.

- PC Computer for test management with graphic representation of elongation force and printout of measurement
results. Complete of software for low elongation test.

Mod. ET mod. ET-D

Data changes reserved

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 AUTOMATIC ELONGATION TESTER mod. ET3, ET4
STANDARDS: IEC 60851 - 3.3, NEMA MW 1000, JIS C 3216-3, ASTM D 1676

TEST PROCEDURE: The elongation shall be measured with an elongation tester or tensile machine. The
free measuring length shall be between 200 and 250 mm (7.9 to 10 inches). The wire shall be stretched at a
rate of 5 mm/1” +/- 20%. The elongation shall be expressed as a percentage of the free measuring length.
Three measurement shall be made and the mean value taken as “elongation”.

TECHNICAL SPECIFICATIONS

model Power supply Dimensions Weight

ET3 230Vac 50/60Hz 1phase 370VA h 1300 x w 500 x d 610 mm 86 kg 189.2 lb
ET4 230Vac 50/60Hz 1 phase 370VA h 1400 x w 550 x d 700 mm 95 kg 209.0 lb

Model ET3
- Suitable for wire diameter from 0.60 up to 5.00 mm (24 – 3 AWG) and strip up to 60 mm2 .
- Test length 250 mm (10”) and maximum percentage of elongation 52%.
- Pre-selectable elongation counter, 0.1% resolution, accuracy > 0.3%.
- Translation speed adjustable from 1.5 up to 8.0 mm/1”.
- Brushless motor with planetary gearbox electronically controlled.
- Automatic stopping at break point and fast return.

OPTION :
-D Load cell to measure the breaking force
- PC Computerised test management complete of load cell with graphical representation of
elongation force and printout of test results.

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 Model ET4
- Suitable for wire diameter from 0.70 up to 6.00 mm and strip up to 100 mm2
- Test length 250 mm (10”) and maximum percentage of elongation 53%.
- Digital counter with pre-selection of percentage of elongation, resolution
0,1%, accuracy > 0.3%.
- Translation speed adjustable from 1.5 up to 8.0 mm/1”.
- Brushless motor with planetary gearbox electronically controlled.
- Automatic stopping at break point and fast return.

OPTION :
-D Load cell to measure the breaking force

Model ET4-PC
- Suitable for wire diameter from 0.70 up to 6.00 mm and strip up to 100 mm2
- Test length 250 mm (10”) and maximum percentage of elongation 53%.
- Computerised test management complete of load cell with graphical representation of
elongation force and printout of test results, calculation Rp 0.1 – Rp 0.2
- Translation speed adjustable from 0.1mm up to 8.0 mm/1”.
- Brushless motor with planetary gearbox electronically controlled.
- Automatic stopping at break point and fast return.

Data changes reserved

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 ELONGATION TESTER mod. ETM, ETM1, ETM2
STANDARDS: IEC 60851-3.3, NEMA MW 1000, JIS C 3216-3, ASTM D 1676

TEST PROCEDURE: The elongation shall be measured with an elongation tester or tensile machine. The
free measuring length shall be between 200 and 250 mm ( 7.9 and 10 inches). The wire shall be stretched at a
rate of 5 mm/1” +/- 20%. The elongation shall be expressed as a percentage of the free measuring length.
Three measurement shall be made and the mean value taken as “elongation”.

- Suitable for wire diameter from 0.064 up to 1.15 mm (42 - 17 AWG).

from 0.10 up to 2.3 mm (38 – 11 AWG mod. ETM2).
- Test length 200 mm (7.9 inches).
- Maximum elongation percentage 52%.
- Translation speed adjustable from 1,5 up to 6 mm/1” (mod. ETM1 - ETM2).
- Safety limit switches (mod. ETM1 – ETM2).
- Reading scale in percentage, resolution 0.1% (mod. ETM1 – ETM2), 1% (ETM).
- HMI to set test parameters such: Speed, maximum percentage of elongation (mod. ETM1 - ETM2)

TECHNICAL SPECIFICATIONS
model Power supply Dimensions Weight
ETM Manual w 500 x d 150 x h 140 mm 18kg 39.6 lb
ETM1 230 V 50/60Hz 1 phase 100VA w 480 x d 430 x h 360 mm 27kg 59.4 lb
ETM2 230 V 50/60Hz 1 phase 200VA w 720 x d 380 x h 450 mm 30kg 66 lb

Mod. ETM

Mod. ETM1 - ETM2

OPTION:

250 Test length 250 mm (only model ETM1/2)

D Load cell to measure the breaking force, complete of digital indicator

Data changes reserved

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 LOW STRESS ELONGATION TESTER mod. LSE, LSE-PC
STANDARD: ASTM D1676-99
TEST PROCEDURE: To determine the wire softness .
Take three samples of enamelled wire 40 cm (1.5”) in length, paying attention to handle them with care avoiding
deformation which will false the final test result. The sample shall then be placed between two jaws at a distance
of 10”, a pre-load of 51,75 N/mm2. The comparator used to measure the softness must be zeroed, double the test
weight (103,5 N/mm 2) for a time of 30”, take out then the doubled weight, read on comparator the all value,
then calculate the low stress elongation value with the following formula:

all
L.S.E = -------- x 100
10”
Calculate then the average of three measurements.

An high LSE value indicates that the wire has greater formability and is better able to absorb bends and twists
during motor and coil winding operation. Low LSE value (with reference to the same wire diameter) indicates
harder wire with more springiness.

Model Power supply Dimensions Weight

LSE 230 V 50/60Hz 1 phase 100VA w 500 x d 550 x h 620 mm 25kg 55 lb
LSE-PC 230 V 50/60Hz 1 phase 150VA w 500 x d 550 x h 620 mm 27kg 59.4 lb

Model LSE
- Suitable for wire diameter range from 0,10 up to 2,50 mm (38–10 AWG). (Other range upon request).

- Meets ASTM D-1676 requirements.

- High accuracy load cell and measurement repeatability.

- Very slow translation speed with high precision ball bearing screw.

- User friendly also for unskilled personnel, doesn’t need pre-load and load weights, so complicated
calculation for their value are avoid.

- Keypad input and LCD display.

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 Model LSE-PC
- Suitable for wire diameter range from 0,10 up to 2,50 mm (38–10 AWG). (Other range upon request).
- Meets ASTM D-1676 requirements.
- High accuracy load cell and measurement repeatability.
- Very slow translation speed with high precision ball bearing screw.
- Computerised version, which shows the graphical representation of low stress elongation.
- Network capability.
- User friendly also for unskilled personnel, doesn’t need pre-load and load weights, so complicated
calculation for their value are avoid.
- Print-out of each single result with calculation of minimum, maximum, average and standard deviation
values.
- Easy calibration procedure

Network capability

Data changes reserved

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 HEAT OR SOLVENT BONDING TESTER mod. HBT
STANDARD: IEC 60851-3.7.1

TEST PROCEDURE: The turns of a helical coil of the wire wound on a mandrel are pressed together by
applying a load and bonded by means of heat or solvent. After bonding, the specimen is removed from the
mandrel and suspended in a vertical position with a load applied at the lower end to determine whether the
specimen withstands a specified load or not. This procedure is repeated at an elevated temperature.

- Motorised 100N load cell with adjustable speed to measure the bonding strength.

- Digital indicator of bonding force 4 ½ digit, resolution 0.01 N, storage of maximum bonding value.

- Automatic forward and reverse.

- Limit switches for adjustable test length and automatic stopping for maximum stroke length.

- Complete set of loading weights and winding mandrels.

- Supplied with weights standing.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

100 - 230Vac 50/60Hz 1phase 50VA w 450 x d 480 x h 650 mm 32 kg 70 lb

OPTION

- STV Air draught oven, with digital temperature controller, max temperature 250°C and timer.

Data changes reserved

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 JOULE EFFECT SELF BONDING TESTER mod. JOU
STANDARD: IEC 60851-3.7.2

TEST PROCEDURE: The sample is formed by a twisted winding having a number of turns given from the
relevant specifications. The sample so realised is loaded with a weight of 100 N , at the ends of the coil a
constant continuous current for a time between 30” to 60 “ is applied, this specimen will be tested in a tensile
testing equipment in a horizontal position to obtain the maximum deflection force to break it. The test shall be
repeated at elevated temperature.

- Motorised winding device with automatic calculation of number of turns as a function of the wire diameter.

- Sample twisting device supplied with weight of 100N and device to lift up/down the weight.

- High power constant current supply (Voltage adjustable from 0 up to 50 Vdc and current from 0 up to 24 A).

- Motorised load cell device to measure the sample deflection force, maximum force 500 N resolution 0.1 N.

- Infrared contactless thermometer for bonding temperature determination, resolution 1°C max. temp. 500°C.

- Industrial PC with LCD screen for the management of the test and self guide menu for every step of test,
automatic calculation of minimum, maximum, average and standard deviation with printout of measured values.

- Air draught oven for high temperature test up to 220°C, complete of digital temperature controller with serial line
for PC communication.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

230Vac 50/60Hz 1phase 3KVA w 900 x d 480 x h 600 mm 69kg 151.8 lb

Torsion and traction device

Data changes reserved

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 JERK TESTER mod. JT, JT2, JTM
STANDARDS: IEC 60851-3.5.3, NEMA MW 1000, JIS C 3216-3

TEST PROCEDURE: A sample of wire of 250 mm (10 inches) length shall be suddenly stretched to the
breaking point or to an elongation given in the relevant specification sheet. The specimen shall be examined for
cracks or loss of adhesion under a magnification of:
- 10 to 15 times for nominal conductor diameters up to and including 0.04 mm.
- 6 to10 times for nominal conductor diameters > 0.04 up to and including 0.5 mm.
- Normal vision or up to six times for nominal conductor diameters over 0.5 mm.
The distance of 2 mm from the broken ends shall be disregarded. Three tests shall be made.

- Suitable for wire diameter range from: 0,09 up to 1,00 mm (39-18 AWG) mod. JTM
0.09 mm up to 1.60 mm ( 39 – 14 AWG) mod. JT
3,00 mm up to 8,00 mm (1/2 – 9 AWG) mod. JT2
- Clamping length 250 mm (10 inches mod. JT, JT2), (200mm (7,9inches) mod. JTM)
- Compressed air, maximum force of 650N (mod. JT), 16KN (mod. JT2), (Manual mod. JTM).
- Pre-selectable elongation value device (mod. JT).
- Graduate percentage scale (mod. JT).

TECHNICAL SPECIFICATIONS
Model Power supply Dimensions (w x d x h) mm Weight
JT Compressed air 0.5 – 1.0 MPa 750 x 250 x 350 29 kg 63.8 lb.
JT2 Compressed air 0.8 – 1.0 MPa 1200 x 630 x 800 185 kg 407lb.
JTM Manual 500 x 250 x 500 16 kg 35.2lb.

OPTIONS - Microscope with adjustable magnification from 6 up to 40 times.

- Digital output to measure jerk speed (mod. JT)

mod. JTM mod. JT

Mod. JT2
Data changes reserved

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 MANDREL WINDING TESTER mod. MW, MW1
STANDARDS: IEC 60851-3.5, JIS C 3216-3, NEMA MW 1000

TEST PROCEDURE: A specimen of wire shall be wound for ten contiguous turns round a polished mandrel of
the diameter given in the relevant specification sheet. The mandrel shall be rotated between 60 and 180 RPM,
the tension of the wire being just sufficient to keep it in contact with the mandrel. Elongation or twisting of the wire
shall be avoided. After winding, the specimen shall be examined for cracks under a magnification of:
- 10 to 15 times for nominal conductor diameters up to and including 0.04 mm.
- 6 to 10 times for nominal conductor diameters over 0.04 up to and including 0.5 mm.
- Normal vision or up to six times for nominal conductor diameters over 0.5 mm.
Three tests shall be made.

- Suitable for wire diameter from 0.04 up to 1.60 mm (46 – 14 AWG).

- Dc motor with gearbox rotation speed 110 rpm. (100 up to 2000 rpm with digital tachometer model MW1).
- Digital revolution counter up to 9999 with pre-selectable number of turns (mod. MW1).
- Supplied with a complete set of 36 mandrels: 0.25 – 0.30 – 0.35 – 0.40 - 0.45 – 0.50 – 0.60 – 0.70 – 0.80
0.90 – 1.00 – 1-10. – 1.20 – 1.30 – 1.40 – 1.50 – 1.60 – 1.70
1.80 – 1.90 - 2.00 – 2.20 – 2.40 – 2.80 – 3.00 – 3.20 – 3.50
4.00 - 4.50 – 5.00 – 5.50 – 6.00 – 6.50 – 7.00 – 7.50 – 8.0 mm

TECHNICAL SPECIFICATIONS

Model Power supply Dimensions Weight

MW 100 - 230V 40/60Hz 1 phase 50VA w 350 x h 280 x d 330 mm 18 kg 39.6 lb
MW1 230V 50/60 Hz 1 phase 70VA w 350 x h 290 x d 360 mm 27 kg 59.4 lb

Mod. MW Mod. MW1

OPTION
- WEI Loading and test weight for thermal/solvent self bonding test.
- MAN Mandrels

data changes reserved

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 PEEL TESTER mod. PT
STANDARDS: IEC 60851-3.5.4

TEST PROCEDURE: A sample of round wire shall be inserted between two mandrels, one of these is
able to rotate, the other one cannot rotate but can be displaced axially, the latter is loaded according to the
table to apply tension to the rotating wire.
Nominal conductor diameter Load
mm N
Over Up to and including
1,000 1,400 25
1,400 1,800 40
1,800 2,240 60
2,240 2,800 100
2,800 3,550 160
3,550 4,500 250
4,500 5,000 400

By means a scraper the enamel is removed on opposite sides of the wire down to the bare conductor. The
rotating fixing device shall be driven at a speed from 60 to 100 rpm until the number of revolutions
required has been reached. The specimen shall then be examined for enamel flexibility and for adhesion of
the enamel.

- Suitable for diameter from 0.9 mm up to 5.00 mm (19 - 4 AWG).

- Load cell with linear servo-actuator for test load up to 500 N, that eliminate the needed of test weights and
operator fatigue.
- Supplied with easy to use scraper.
- Human Machine Interface, to set and display test load, mandrel speed revolution, pre-selection of number of
torsion of sample wire with automatic stopping.
- Brushless motor with planetary gear box, four quadrants driver, adjustable speed from 30 up to 220 rpm.
- Suitable for mandrel winding test.

TECHNICAL SPECIFICATIONS
Power supply Outline dimensions Weight
230Vac 50/60 Hz single phase 400VA w 1200 x d 400 x h 350 mm 65kg 143 lb

OPTION

- WD Complete set of 36 mandrels for winding test.

Data changes reserved

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 STRIP BENDING DEVICE mod. SBD1
STANDARDS: IEC 60851-3.5.1.2

TEST PROCEDURE: A straight piece of wire approximately 400 mm (15”) in length shall be bent through
180° round a polished mandrel of the diameter given in the relevant standard in two directions to form an
elongated S-shape. The straight part between the U-shape bends shall be at least 150 mm. Care should be taken to
ensure that the specimen does not buckle or depart from a uniform bend.
After bending, the insulation shall be examined for cracks in case of enamelled wire, for exposure of the bare
conductor or under lying coating in case of fibre covered wire and for exposure of the bare conductor and de-
lamination in case of tape wrapped wire under magnification of six to ten times.
Six specimen shall be bent, three flat wise (on the thickness) and three edgewise (on the width). It shall be
reported, if the wire shows cracks or de-lamination, exposure of the bare conductor or underlying coating,
whichever is applicable.
2
- Suitable for strip up to 180 mm , flat wise and edgewise bent.

- Harsh galvanised steel construction.

- Fast sample locking.

- Manual device for strip bending.

- High precision roller bearings.

- Supplied complete of 5 fast interchangeable stainless steel mandrels at choice.

TECHNICAL SPECIFICATIONS
Power supply Dimensions (w x d x h) mm Weight
Manual driven 480 x 350 x 570 35 kg 77.0 lb.

OPTION:
- MAN Mandrel at choice from 3.0 mm up to 100.0 mm
Data changes reserved

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 TORSION METER mod. TOR

TEST PROCEDURE: A copper or aluminum flat wire should be inserted between one rotating mandrel and
another one that could be displaced axially with a specified tensioning weight applied. The rotating
mandrel shall rotate at a speed between 2 and 6 RPM, till to reach the prescribed number of torsions.
The sample wire shall then be examined for enamel flexibility and for adhesion of the enamel.

- Suitable for copper and aluminum flat wire having dimensions from 3,0 x 5,0 mm up to 20 x 6,0 mm.

- Load cell with linear servo-actuator for sample tensioning up to 2,5KN, resolution 1N, which eliminate to
apply heavy load weights.

- HMI controller to set and visualize the loading weight applied to the specimen, test speed and number of
torsions.

- Rotating mandrel drive by worm gear-motor with digital inverter, speed from 2 up to 10 RPM.
- Number of torsions CW/CCW independently pre-selected up to 99.

- Sample length adjustable between 400 up to 500 mm.

TECHNICAL SPECIFICATIONS

Power supply Dimensions weight

230Vac 50/60 Hz single phase 650VA w 1350 x d 610 x h 400 mm 45 kg 99,0 lb

OPZIONI:

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 SPRING-BACK TESTER mod. SB0, SB1, SB2
STANDARDS: IEC 60851-3.4, NEMA MW 1000, JIS C 3216-3

TEST PROCEDURE: a sample of wire should be wound (5 times IEC, DIN) (3 times NEMA, JIS) on a
mandrel of diameter according to the standards and at its end a weight will be applied, the winding speed must
be constant. The spring-back value can be read on a graduate disc.

Model SB0
- Suitable for dia. from 0.07 mm up to 1.60 mm (41–14 AWG).

- Complete set of weights and fast plug-in grooved mandrels.

- Disc division every degree for all standards.

- Manual driven.

- Mandrels and weights according to IEC 60851-3.4 / NEMA MW 1000

Dimensions and weight: w 180 x d 190 x h 250 mm 18 kg (39,6 lb)

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 Model SB1
- Suitable for dia. from 0.07 mm up to 1.60 mm (41–14 AWG).
- Complete set of weights and fast plug-in grooved mandrels.
- Disc division every degree for all standards.
- Electric driven gear motor for winding /unwinding at constant speed
- Speed and winding turns automatically selected according to the standards.
Power supply: 100 - 230V 40/60 Hz single phase 100VA.
Dimensions and weight: w 500 x d 440 x h 250 mm 29 kg (63.8 lb).

Model SB2
- Suitable for dia. from 0.07 mm up to 1.60 mm (41–14 AWG).
- Complete set of weights and fast plug-in grooved mandrels.
- Disc division every degree for all standards.
- Electric driven gear motor for winding /unwinding at constant speed
- Speed and winding turns automatically selected according to the standards.
- Fully automatic, winding/unwinding according to IEC, NEMA standard
- Digital spring-back counter resolution 1°.
Power supply: 230V 50/60 Hz single phase 150VA.
Dimensions and weight: w 500 x d 440 x h 480 mm 37 kg (81.4 lb).

Data changes reserved

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 SPRING-BACK TESTER dia. > 1,60 mm and strip mod. SB3, SB4
STANDARDS: IEC 60851-3.4, NEMA MW 1000, JIS C 3216-3

TEST PROCEDURE: the test consist of bending a specimen of 400 mm (16”) long over a given angle, then
removing the load and measuring the spring-back angle in degrees. The specimen shall be removed from the
spool with as little bending as possible.

- Suitable for the whole production sizes, aluminium and copper.

- Fully automatic, with motorised lever arm with constant speed (mod. SB4).

- Digital spring-back angle readout with 0.1° resolution, optical fibre photocell to detect the sample
position (mod. SB4).

- Integral precision scale, resolution to 0.10° of one degree up to 10° and 0.25° of one degree up to 15°.

- Lever arm length 330 mm resolution 1 mm, direct indication of slider position according to wire size in
millimetres and AWG.

- Manual activated (mod. SB3).

- Adjustable device to compensate the sample wire bend

TECHNICAL SPECIFICATIONS

model Power supply Dimensions Weight

SB3 Manual driven w 500 x d 330 x h 110 mm 8 kg 17.6 lb
SB4 230V 50/60Hz 1 phase 75VA w 500 x d 400 x h 390 mm 28 kg 61.6 lb

mod. SB3 mod. SB4

Data changes reserved

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 SPRING-BACK TESTER dia. 0.070 up to 8.0 mm and strip mod. SB5, SB6
STANDARDS: IEC 60851-3.4, NEMA MW 1000, JIS C 3216-3

TEST PROCEDURE (wire dia. 0.070 mm to 1.60 mm): a sample of wire should be wound (5 times IEC, DIN) (3
times NEMA, JIS) on a mandrel of diameter according to the standards and at its end a weight will be applied,
the winding speed must be constant. The spring-back value can be read on a graduate disc.

TEST PROCEDURE (range >1.60 mm and strip) : the test consist of bending a specimen of 400 mm (16”) long
over a given angle, then removing the load and measuring the spring-back angle in degrees. The specimen shall
be removed from the spool with as little bending as possible.

TECHNICAL SPECIFICATIONS
Wire diameter up to 1.60 mm
- Complete set of weights and fast plug-in grooved mandrels.
- Electronic drive gear motor for winding /unwinding at constant speed.
- Disc division every degree for all standards.
- Fully automatic (mod. SB6), automatic winding according to IEC, NEMA standard (mod. SB5).
- Digital spring-back counter resolution 1° (mod. SB6).
- Speed and winding turns automatically selected according to the standards.

Wire diameter > 1.60 mm and strip

- Fully automatic, with motorised lever arm with constant speed (mod. SB6).
- Manual activated (mod. SB5)
- Digital spring-back angle readout with 0.1° resolution, optical fibre photocell to detect the sample
position (mod. SB6).
- Integral precision scale, resolution to 0.10° of one degree up to 10° and 0.25° of one degree up to 15°.
- Lever arm length 330 mm resolution 1 mm
- Direct indication of sample size in mm and AWG
- Adjustable device to compensate the sample wire bend

Model Power supply Dimensions Weight

SB5 230V 50/60Hz 1 phase 75VA w 500 x d 330 x h 280 mm 15 kg 33lb
SB6 230V 50/60Hz 1 phase 150VA w 500 x d 400 x h 390 mm 28 kg 61.6 lb

Mod. SB5 Mod. SB6

Data changes reserved

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 DYNAMIC SURFACE SMOOTHNESS TESTER mod. SST, SST1, SST2
STANDARD: IEC 60851-3.B3/B4, NEMA MW 750, EMERSON TP-131
TEST PROCEDURE: As coefficient of friction, which is defined as u=Fr/Fn, where Fr is the friction power and
Fn the load applied on the wire. The test wire is moved at a speed of 15m/1’ between a basic plate and a moveable
loading plate, both have a defined surface roughness. The test load is mechanically connected to a dynamometer,
which due to the roughness of the wire surface, detect the power friction, the values detected shall be displayed and
recorded at desired time intervals. The statistical evaluation is taken from 50 single values.
The coefficient of friction value is an indication of the magnet wire insulation lubricity. The lubricity of the
insulation affects the spooling and windability of magnet wire into coils and its subsequent assembly into the
finished products.
- Suitable for wire diameter range from 0.05 mm up to 2.0 mm
- Load cell to measure the coefficient of friction, resolution 0.01N.
- Test speed adjustable from 1 up to 30 m/1’.
- Test management with pc, selection of up to 1000 measurements per test, calculation and print out of each
single value, minimum, maximum, average and standard deviation, with graphical representation, powerful
data base, customisable print out report.
- Multi languages.
- Network capability and remote technical assistance.
- Winding wheel for ease remove of tested wire.
- Complete of weights according to IEC and NEMA standard.
- Two test methods in one equipment (mod. SST2).

TECHNICAL SPECIFICATIONS
Model Power supply Dimensions Weight
SST 230Vac 50/60Hz 1 phase 450VA w 550 x h 560 x d 630 mm 32 kg 70.4 lb
SST1 230Vac 50/60Hz 1 phase 450VA w 550 x h 560 x d 630 mm 35 kg 77.0 lb
SST2 230Vac 50/60Hz 1 phase 500VA w 550 x h 660 x d 630 mm 44 kg 96,8 lb

model SST (DIN 46453, IEC60851-3.B3)

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 mod. SST1 (IEC 60851-3.B4, NEMA MW 750)

mod. SST2 (IEC 60851-3.B3/B4, NEMA MW 750)

OPTIONS:
- BAR Bar code reader
- EME Test weight according to Emerson standard (only on mod. SST1, SST2)

Network capability

Data changes reserved

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 STATIC COEFFICIENT OF FRICTION TESTER mod. SST3
STANDARD: IEC 60851-3.B5

TEST PROCEDURE: A specimen approximately of 400 mm (16”) in length shall be twisted back on itself for a
distance of 125 mm (5”). The force applied to the wire pair while begin twisted and the number of twist are given
in the relevant table. At the twisted end, the loop is cut in two separate places to obtain a maximum separation
between these cut ends. Any bending of the wires, at the cut end or at the other untwisted end, to ensure adequate
separation between the wires, shall avoid sharp bends or damage to the insulation.
One end of one wire shall be attached firmly to a jaw, while at the opposite end of the other wire a force
(dynamometer) is applied to let that wire slide without any rotation.
Three specimen shall be tested.

- Suitable for wire diameter range from 0.05 up to 1.60 mm (44 – 14 AWG).

- Motorised load cell 100N, to detect the friction power, resolution 0.01 N

- Digital indicator 4 ½ digit with hold of maximum friction force.

TECHNICAL SPECIFICATIONS
Model Power supply Dimensions Weight
SST3 100 - 230V 50/60Hz 1 phase 80VA w 230 x d 360 x h 540 mm 15 kg 33.0 lb

Option:

- TWM Twist specimen fabricator, complete of loading weights and digital

revolution counter

Data changes reserved

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 STATIC COEFFICIENT OF FRICTION TESTER mod. SST4
STANDARD: IEC 60851-3.B2

TEST PROCEDURE: The static coefficient of friction (μs) is determined by measuring the inclining angle α of
a plane at the moment when a block begins to slip on the track made from the wire specimen. The wire test
specimen shall be removed from the delivery spools by de-reeling over the end flange. The top layers of the
spool shall be removed before testing when the wire surface is contaminated by dust or dirt. One part of the wire
specimen is straightened and then fixed on the inclining plane by means of the two posts and the two clamps
constituting the sliding track. The other part of the wire specimen is mounted in a similar way on the sliding
block. The sliding block with the wire specimen is then placed on the track of the plane to be inclined in such a
way that the wire on the block and the wire on the plane are crossed at right angles at the point of contact. The
plane is then slowly inclined (approximately 1°/1”) until the block starts to slide down the track. At that moment ,
the angle of inclination α is read from the scale. The static coefficient of friction is calculated as follow: μs = tan
α.
- Suitable for wire diameter from 0.05 up to 1.60 mm (44 – 14 AWG).
- Motorised inclined plane, with test speed 1°/1” electronically controlled.
- Photocell to detect the slid movement.
- Test management pc controlled, with parameters setting, automatic calculation of test weight to be applied
according to wire diameter, tan α automatically calculated, with printout of test results.
- Incremental encoder to measure the inkling angle with resolution of 0,1°, tan α resolution 0.01.
- Complete of two test slides 50 g and 500g.
TECHNICAL SPECIFICATIONS
model Power supply Dimensions Weight
SST4 230V 50/60Hz 1 phase 120VA w 500 x d 640 x h 230 mm 26 kg 57.2 lb

Graphical representation of result

Data changes reserved

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 STATIC/DYNAMIC COEFFICIENT OF FRICTION TESTER mod. SST5
STANDARD: IEC 60851-3.B2/B4 NEMA MW 750, EMERSON TP-131

STATIC TEST PROCEDURE: The static coefficient of friction μs is determined by measuring the inclining
angle α of a plane at the moment when a block begins to slip on the track made from the wire specimen. The wire
test specimen shall be removed from the delivery spools by de-reeling over the end flange. The top layers of the
spool shall be removed before testing when the wire surface is contaminated by dust or dirt. One part of the wire
specimen is straightened and then fixed on the inclining plane by means of the two posts and the two clamps
constituting the sliding track. The other part of the wire specimen is mounted in a similar way on the sliding
block. The wire block with the wire specimen is then placed in the track of the plane to be inclined in such a way
that the wire on the block and the wire on the plane are crossed at right angles at the point of contact.
The plane is then slowly inclined (approximately 1°/1”) until the block starts to slide down the track. At that
moment the angle of inclination α is read from the scale. The static coefficient of friction is calculated as follow:
μs = tan α.
STATIC TEST FEATURES (IEC 60851.3.B2)

- Suitable for wire diameter range 0.05 mm up to 2.00 mm.

- Motorised inclined piano, inclining speed electronically regulated 1°/1”, angle  resolution 0.1°.
- Test management with industrial PC, parameters setting, automatic calculation of weight to be applied on
sample wire, powerful data base.
- Automatic stopping at test block slippage.
- Direct indication of tan  value, with printout of test result with customisable printout report.
- Complete of two test blocks 50 g and 500 g.

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DYNAMIC TEST PROCEDURE: As coefficient of friction, which is defined as μ=Fr/Fn, where Fr is the
friction power and Fn the load applied on the wire. The test wire is moved at a speed of 15m/1’ between a basic
plate and pre loaded sapphires. The sapphires are mechanically connected to a load cell to detect the force of
friction, the values detected shall be displayed and recorded at desired intervals.

DYNAMIC TEST FEATURES (IEC 60851-3.B4, NEMA MW 750, EMERSON TP-131)

- Load cell to detect the friction force, resolution 0.01 N accuracy 0.25%.
- Test speed adjustable from 1 up to 30 m/1’, asynchronous motor with worm gearbox
- Complete set of weights 100g, 200g, 600g, 1000g.
- Pc test management, setting of up to 1000 measurements per test, calculation and printout of measured values,
minimum, maximum, average and standard deviation, graphical representation of coefficient of friction.
- Powerful data base.
- Easy calibration procedure.
- Winding wheel for easy wire removal.

TECHNICAL SPECIFICATIONS
Power supply Dimensions Weight
230Vac 50/60Hz 1phase 380VA w 550 x h 560 x d 670 mm 41Kg 90.2 lb

Network capability

Data changes reserved

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 THICKNESS MEASURING GAUGE mod. TMG

The thickness measuring gauge has been developed for the purpose of determining the dimensions of CTC cables
and soft or elastic materials. The system is powered by a pneumatic servo-cylinder electronically controlled, which
provides a constant force by input the sample dimensions through a touch screen computer, a powerful data base
allows to find any measure for further analysis, printed out capability, with the Ethernet port the tester could be
linked to a network.

Interchangeable jaws automatically detected, allow adjustment within a large pressure and force margin. Thanks to
the stable parallel guides of the moving jaws, high precision values are achieved even when the test piece is
clamped not aligned. The pneumatic cylinder presses against the jaw holder via a
compensation coupling. The fixed jaw is placed in a ball cup which has its center exactly at the
surface of the jaw. With this, it is ensured that both jaws are always in a parallel position.

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 Jaw width (mm) 3 5 10 20
Jaw length (mm) 40
2)
Minimum surface pressure (N/cm 32 20 10 15
2
Maximum surface pressure (N/cm ) 380 230 115 58
Measuring unit Metric or inches
Maximum specimen pressure range 330N @ 0.45MPa – 455N @ 0.6 MPa
Minimum specimen pressure 60N
Compressed air input pressure range (MPa) 0.67 - 1.0
Measuring pressure range (MPa) 0.1 - 0.6
Power supply 100 – 240 V 40/60 Hz single phase 50VA
Measuring range (mm) 0 – 100
Accuracy (mm) 0.005
Dimensions and weight W 500 x d 500 x h 675 mm 16 kg
Cylinder bore 32 mm

OPTIONS :

- Jaw Ø 6 mm
- Jaw Ø 8 mm
- Jaw Ø 10 mm

Data changes reserved

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 UNIDIRECTIONAL SCRAPE TESTER mod. UST, UST1
STANDARDS: IEC 60851-3.6, NEMA MW 1000 3.59

TEST PROCEDURE: A specimen of film coated wire shall be wiped with a clean cloth or tissue, placed in
the machine and straightened by elongating it not more than 1%. The specimen shall then be secured in the
clamping jaws and the supporting anvil adjusted to contact the underside of the specimen. An initial load of
approximately 90% of the minimum “grams to fail” value specified in the data sheets shall be applied to the
loading arm. The load shall be lowered gently onto surface of the film coating and the scraping action started
until the conductor is exposed and the machine stops. Take note of the weight. The test procedure shall be
repeated twice, indexing the clamps holding the wire to expose the wire surface 120° and 240° from the
original position. The three “grams to fail” values shall then be averaged.

- Suitable for wire diameter from 0.2 up to 2.5 mm (32 – 9 ½ AWG).

- Automatic device for specimen rotation of by 120° and 240°.

- Stretching device 1%.

- Adjustable piano wire device.

- Complete set of weights: 5 – 10 – 2 x 20 – 50 – 100 – 2 x 200 – 500 – 1000 g

- Test voltage and current according to the standard.

- Digital multiplication factor (mod. UST1).

- Precision load cell for measuring the “grams to fail” (mod. UST).

- Automatic loading/unloading of test weight.

- Measuring of single values and automatic average calculation (mod. UST).

TECHNICAL SPECIFICATIONS
Model Power supply Dimensions Weight
UST 230Vac 50/60Hz 1phase 100 VA w 500 x h 390 x d 450 mm 24 kg 52.8 lb
UST1 100 - 230Vac 50/60 Hz 1 phase 75 VA w 500 x h 390 x d 450 mm 20 kg 44.6 lb.

mod. UST Mod. UST1

Data changes reserved

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 HIGH VOLTAGE WINDABILITY TESTER mod. WT

This test is designed to show the windability for film coated magnet wire in round sizes.
The wire, in a taut horizontal position, is looped once around a prescribed mandrel, this mandrel is rapidly
moved along the wire, alternating from right to left and vice versa. The wire is monitored by D.C. high
voltage continuity equipment during the test, searching for breaks in the insulation.

TEST PROCEDURE: A two meters long specimen of wire is placed horizontally in the apparatus, with a
single loop around the prescribed mandrel. The mandrel should be installed so that the bottom of it is centred
between the upper and lower sheaves. A prescribed weight is attached to each end of the sample to keep it taut
during the test. The prescribed high voltage should be applied between the conductor and the mandrel. At the
start the mandrel moves from right to left position at a stroke speed of about 60cm/sec., then after a slight pause
of 1,5 seconds, it moves again at the same speed in the reverse side and so on. A stroke counter will display the
number of strokes, while a second one, which will be reset at the beginning of each stroke, will display the
number of faults detected on a single stroke, when the number of faults reaches the maximum faults admitted,
the test will last.

- Suitable wire diameter from 0,078 up to 2 mm ( 40 – 12 AWG).

- Fully automatic.
- Stroke speed adjustable from 0.1 m/1” up to 1m/1”.
- Test voltage in 8 steps: 350V, 500V, 750V, 1000V, 1500V 2000V 2500V 3000V.
- Asynchronous motor and stroke counter with pre-selection and adjustable speed stroke
- Fault counter with pre-selection of admitted maximum number of fault per stroke.
- Supplied with a complete set of 18 weights and 9 mandrels.
- HMI to set all test parameters.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

230V 50/60Hz single phase 350VA w 1500 x d 400 x h 500 mm 76 kg 167.2 lb

Data changes reserved

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 CHEMICAL TEST

Page

- Water bath BAM, BAM1 34

- Refrigerant extraction tester EXT 35

- Freezer FRI 37

-Resistance to hydrolysis and to oil transformer HYD 38

- Solvent resistance tester SOL 39

- Solderability tester ST 40

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 WATER BATH mod. BAM, BAM1

Apparatus useful for thermal condition at constant temperature of sample wires inserted in vessel, such
bombs, extraction vessels, test tubes etc.
Wholly made of stainless steel, with an armoured heating element and a thermo resistance type Pt100 to
detect the vessel temperature. A digital temperature controller assure the thermal stability.

- Digital temperature controller 3 digit, resolution 1°C, accuracy > 0.2%.

- Water stirrer excludible (mod. BAM).

- Sample holder suitable for 20 test tubes (mod. BAM).

- Supplied complete of cover (mod. BAM).

- Maximum working temperature 95°C.

- Good thermal insulation.

TECHNICAL SPECIFICATIONS

Power supply 230 V 50/60 Hz single phase 500 VA

Model Water bath dimensions Vessel dimensions Weight

BAM w 300 x d 150 x h 200 mm w 450 x d 290 x h 300 mm 10 kg 22.0 lb
BAM1 diameter 120 x h 160 mm w 240 x d 350 x h 180 mm 9 kg 19.8 lb

mod. BAM mod. BAM1

Data changes reserved

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 REFRIGERANT EXTRACTION TESTER mod. EXT
STANDARDS: IEC 60851-4.2, NEMA MW 1000, BS 6811-2.4

TEST PROCEDURE: Eight enamelled wire specimens, shall be made into coils of 70 turns. The prepared
specimens shall be annealed in a oven with forced air recirculation at 150°C for 15’. After cooling for 30’ the
eight specimens shall be weighed together to the nearest 0,1mg. The eight specimens shall be placed in a 450 ml
siphon cup and suspended from the condenser coil in the top portion of pressure vessel below the condenser.
The pressure vessel shall be assembled and charged with monochlorodifluoromethane (R22). The pressure vessel
shall be placed over a controlled heating system, and the condenser water supply and drain line properly
connected. The temperature of the controlled heating system and the water flow running through the condenser
shall be adjusted to maintain a reflux rate from 20 to 25 discharges per hour for 6 hours. After completion of the
extraction, the pressure vessel shall be removed from its heating source and cooled with solid carbon dioxide to
liquefy the refrigerant. The pressure vessel shall be discharged carefully and opened. The coils and the siphon cup
shall be rinsed with R113 and the rinse shall be poured into the pressure vessel. The refrigerant shall be
evaporated slowly to within 5 mm of the bottom of the vessel. The liquid sample shall then be transferred to a
pre-dried tared aluminium weighing dish, with a 15 ml methylene chloride rinse evaporated to dryness at150°C
for 1h and then cooled to room temperature in a dessicator. The aluminium dish, with the residue, shall be
weighed to the nearest 0,1mg. The original tared weight of the aluminium dish shall be subtracted.

- Unwelded AISI 316 stainless steel construction.

- Pressure gauge for internal pressure measurement with double scale in Mpascal and bar.
- Over pressure safety valve adjustable from 75 up to 350 PSI (option).
- Maximum working temperature 100°C.
- Glass siphon cup

Mod. EXT Siphon cup

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OPTIONS

Refrigerant extraction tester with inspection glass

Model EXT1

Closed circuit cooling device

Model COOL
- Heating/cooling temperature from -10°C up to +99.9°C PID controlled.
- Good thermal insulation.
- Stainless steel tank, volume 8 litres.
- Safety thermal switch.
- Power supply 230v 50/60 Hz single phase 1500 W.
- Weight 20 kg.
- Dimensions: w 335 x d 440 x h 625 mm.
Air draught oven model STV
- Maximum working temperature 250°C, PID controlled.
- Chamber dimensions w x h x d (mm) Power supply
- STV1 310 x 260 x 250 230V 50 Hz 500 VA single phase
- STV2 430 x 310 x 300 230V 50 Hz 600 VA single phase
- STV3 460 x 360 x 350 230V 50 Hz 750 VA single phase
-STV4 400 x 600 x 400 230V 50 Hz 1000 VA single phase
- Safety thermal switch
Vacuum pump model VP
- Pumping speed 4.6 m3/h
- Stages 1
-Ultimate pressure 0.1hPa (mbar)
-Motor power 0.18 KW @ 230V 50/60Hz single phase
- Noise 58 dB
- Weight 8.5 kg
Analytical balance
Model BAL
- Capacity 110 g, safe overload capacity 150% of capacity
- Readability 0.1 mg
- Weighing modes: g, mg, oz, oz t, ct, dwt, N
- Power supply 100 – 240V 50/60 Hz single phase 50 W

Heating system
Model HT
- Maximum working temperature 90°C, PID controlled.
- Power supply 230V 50/60 Hz single phase 750 VA.
- Good thermal insulation.

Touch screen pc
Model PC
Test management and supervisor of vessel temperature and pressure,
coolant flow meter, data base.
Power supply 24Vdc 50 W

Data changes reserved

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 FREEZER mod. FRI
STANDARDS: IEC 60851-4, DIN 46453, NEMA MW 1000

This laboratory equipment find use in those cases is necessary subject a sample of enamelled wire to a low
temperature treatment before to carry out determined tests as for example the solvent test in
monochlorodifluoromethane.

Working temperature up to -60°C.

Digital temperature controller, resolution 0,1°C.

Double motor-compressor.

Test chamber dimensions 300 x 300 x 500 mm.

Stainless steel test chamber and cooper pipes.

Safety thermostat.

Excellent thermal insulation.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

230Vac 50/60Hz 1phase 300VA w 800 x d 850 x h 125 mm 84 kg 184.8 lb

Data changes reserved

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 RESISTANCE TO HYDROLYSIS and TO TRANSFORMER OIL mod. HYD
STANDARD. IEC 60851-4.6

Resistance to hydrolysis is expressed by appearance and adherence after exposure of the specimens to
transformer oil in the presence of water under pressure.

Resistance to transformer oil is expressed by breakdown voltage and flexibility after exposure of the
specimens to transformer oil under pressure and at elevated temperature.

Supplied with five glass tubes diameter 25 x h 300 mm.

Volume capacity: model BOM 500 ml

model BOM 1 2000 ml

Maximum working temperature 150°C.

Pressure vessel Dimensions Weight Pressure

BOM (500ml) Dia. 75 x h 380 mm 7.5 kg (16.5 lb) 8 MPa
BOM1 (2000 ml) Dia. 160 x h 310 mm 14 kg (30.8 lb) 8 MPa

OPTIONS:
- HT Heating system, complete of digital temperature controller.

Heating system suitable for BOM Mod. BOM Mod. BOM1

Data changes reserved

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 SOLVENT RESISTANCE TESTER mod. SOL
STANDARDS: IEC 60851-4.2, DIN 46453

TEST PROCEDURE: A straight piece of wire, 150mm in length, shall be heated for 10’ at 130°C. A glass
cylinder containing sufficient solvent to immerse a substantial portion of the test specimen is used. The
temperature of the solvent shall be 60 +/- 3°C. The specimen shall be immersed for 30’ in the solvent, the
temperature must be maintained within limits prescribed during testing. After treatment, the specimen shall be
removed from the solvent and the hardness of the insulation shall be determined as pencil hardness. The test must
be carried out within 30” from the removal of the sample from the solvent, otherwise erroneous results may be
obtained. Before each test, the point of the pencil shall be sharpened with a smooth-cut file to form an angle of
60° symmetrical about the axis of the lead. The specimen to be tested shall be firmly laid on a glass plate. The
lead pencil, with the hardness called in the relevant specification sheet, shall be placed on the surface at an angle
of 60°. The sharpened edge of the pencil shall be pressed slowly along the surface with a force of approximately
5N. Three tests shall be made.

- Pencil sliding device 60° inclined.

- Steam cooker complete of stirrer .

Electronic temperature controller

Maximum working temperature 95°C

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

230Vac 50/60Hz 1phase 500VA w 600 x h 480 x d 350 mm 25 kg 55.0 lb

OPTIONS

- Glass tubes
- Glass tubes holder

Data changes reserved

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 SOLDERABILITY TESTER mod. ST
STANDARDS: IEC 60851-4.5, DIN 46453, NEMA MW 1000

TEST PROCEDURE: (diameters up to 0.05 mm) 8 wires shall be twisted together, a suitable carrier shall be
used, then immersed in a tin bath with its vertical axis. (Diameters from 0.05 to 0.1 mm) a single wire is required
and shall be immersed in the tin bath with its vertical axis. (Diameter over 0.1 mm) a single specimen 200 mm in
length is required. The specimen shall be lowered at least 200mm depth and its temperature shall be measured
approximately 10 mm from the sample. After immersion the sample shall be moved sideways before it’s
withdrawn from the tin bath. The surface of the wire shall then be examined with a magnification of 6 to 10
times. Three test shall be carried out.

- Digital temperature controller up to 530°C accuracy > 0.3%.

- Digital timer with pre-selectable immersion time from 0.2” up to 999h (mod. ST and ST2).
- Automatic or manual test with possibility to disconnect sideways movement of the sample (mod. ST
and ST2).
- Three test simultaneous device (diameters over 0.1 mm mod. ST and ST2).
- Specimen immersion depth 30 mm.
- Heater wounded on ceramic support to allow long life and good thermal insulation.
- Double independent pits (model ST2).

TECHNICAL SPECIFICATIONS

Model Power supply Dimensions (mm) Weight

ST 230V 50/60Hz 1 phase 850VA comp. air 0.6MPa w 390 x d 500 x h 500 23kg 50.6 lb
ST1 230V 50/60Hz 1 phase 800VA w 210 x d 380 x h 375 12kg 26.4 lb
ST2 230V 50/60 Hz 1 phase 1600VA comp. air 0.6MPa w 610 x d 500 x h 500 38kg 83,6 lb

OPTIONS
- PP 3 samples holder according to NEMA MW1000.

Mod. ST1 Mod. ST

Data changes reserved

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 ELECTRICAL TEST

Page

- CONTINUITY OF COVERING TESTER

- Dc high voltage HVT 42
- Dc high voltage HVT-PC 43
- Ac high voltage HVT-AC 44
- Ac/dc high voltage HVT-AC/DC 45
- Dc high/low voltage HLVT 46
- Dc low voltage LVT 47

- ELECTRICAL RESISTANCE TESTER OHM 48

- PULSE DIELECTRIC TESTER (CORONA TESTER) PDT 50

PDT1 51

- PIN HOLE TESTER PH 52

- BREAKDOWN VOLTAGE RDT 53

RDT1, RDT2 55
RDT3 57

- TANGENT DELTA TESTER TD1 59

TD2 61
TD8 63

- TWIST SPECIMEN FABRICATOR TWM, TWM1 65

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 HIGH VOLTAGE CONTINUITY OF COVERING TESTER mod. HVT
STANDARDS: IEC 60851-5.5.2, NEMA MW 1000-2015

TEST PROCEDURE: A voltage generator must provide the electrode with a continuous filtered voltage without
transients. The test voltages using an open circuit must be adjustable from 350 to 3000Vdc +/- 5%. The
permanent short circuit current must be 25 +/- 5µA at any voltage. A 50 MΩ resistance applied to the high
voltage electrode should not cause a voltage drop more than 75% irrespective of the voltage used; the length of
specimen shall be 30 meters. An appropriate circuit must evaluate whether the wire carries a current which is
greater than that specified in the tables; a counter will display the number of faults.

- Suitable for diameters range 0.05 up to 1.6 mm (44 - 14 AWG).

- Test voltages adjustable in 8 steps: 350V, 500V, 750V, 1KV, 1.5KV, 2KV, 2.5KV, 3KV

- Test current according to standard specifications.

- Four digit meter counter with pre-selectable test length, resolution 0.1 meter.

- Four digit fault counter with signalling maximum admissible faults.

- Winding wheel for easy wire removal, asynchronous motor with worm gearbox, adjustable speed
from 3 up to 30 m/1’ with inverter driver.

- Supplied with electrodes according to IEC 60851-5.5 or carbon fibre electrode according to NEMA.

TECHNICAL SPECIFICATIONS
Model Power supply Dimensions Weight
HVT 230Vac 50/60Hz 1 phase 150VA w 500 x d 480 x h 450 mm 38 kg 83.6 lb
HVT-GS 230Vac 50/60Hz 1 phase 200VA w 500 x d 650 x h 620 mm 47 kg 103,6 lb

OPTIONS
- GS Stretching unit: 2 - 4 - 6 - 8 - 10 - 12 - 14 - 16 - 18 - 20%.
-E Electrodes according IEC or NEMA.
-V Different test voltages

mod. HVT (NEMA standard) mod. HVT-GS (IEC standard)

Data changes reserved

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 HIGH VOLTAGE CONTINUITY OF COVERING TESTER mod. HVT-PC
STANDARDS: IEC 60851-5.5.2, NEMA MW 1000-2015, SIEMENS SN54212
TEST PROCEDURE: A voltage generator must provide the electrode with a continuous filtered voltage
without transients. The test voltages using an open circuit must be adjustable from 350 to 3000 Vdc +/- 5%.
The permanent short circuit current must be 25 +/- 5 µA at any voltage. A 50 MΩ resistance applied to the high
voltage electrode should not cause a voltage drop more than 75% irrespective of the voltage used; the length of
specimen shall be 30 meters. An appropriate circuit must evaluate whether the wire carries a current which is
greater than that specified in the tables; a counter will display the number of faults.
- Suitable for diameters range 0.05 up to 1.6 mm (44 - 14 AWG).
- Test voltage adjustable from 300V up to 4000Vdc.
- PC test management, graphical representation of test sample, with print out of all data.
- RS 485 interface suitable for multi-drop connection with other testers.
- Conical winding wheel for easy wire removal, adjustable test speed from 3 m/1’ up to 30 m/1’.
- Supplied with 2 electrodes according to IEC60851 or carbon fibre electrode according to NEMA MW1000
TECHNICAL SPECIFICATIONS
Power supply Dimensions Weight
230Vac 50/60Hz 1 phase 250VA w 500 x d 600 x h 620mm 38 kg 83.6 lb
OPTIONS

- GS Stretching unit: 2 - 4 - 6 - 8 - 10 - 12 - 14 -16 - 18 - 20%.

-E Electrodes according NEMA or SIEMENS.
-V Higher test voltage upon request.

HVT-PC-GS

Network capability

Data changes reserved

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 ALTERNATE HIGH VOLTAGE CONTINUITY OF COVERING TESTER mod. HVT-AC
STANDARD: Not foreseen

TEST PROCEDURE: A voltage generator must provide the electrode with an alternate voltage at network
frequency. The open circuit test voltage shall be adjustable up to 2kv, the detection current shall be 5 mA, the test
length of sample 30 meters, a continuous fault detection device shall be provided

- Suitable for diameters range 0.05 up to 1.6 mm (44 - 14 AWG).

- Test voltages continuously adjustable from 0 up to 2000Vac line frequency with digital voltmeter 3 ½ digit,
resolution 1 Volt accuracy 1%.

- Threshold detection current adjustable from 2 mA up to 8mA.

- Four digit meter counter with pre-selectable test length, resolution 0.1 meter .

- Four digit fault counter with signalling maximum admissible faults and continuous fault..

-Test speed adjustable from 2 up to 30 m/1’.

- Winding wheel for easy wire removal, asynchronous motor with worm gearbox, inverter driver.

- Supplied with balls bath electrode and safety cover.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

230Vac 50/60Hz 1 phase 250VA w 500 x d 600 x h 620 mm 38 kg 83.6 lb

OPTIONS
- GS Stretching unit: 2 - 4 - 6 - 8 - 10 - 12 - 14 - 16 - 18 - 20%.

Mod. HVT-AC mod. HVT-AC-GS

Data changes reserved

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 AC/DC HIGH VOLTAGE CONTINUITY OF COVERING TESTER mod. HVT-AC/DC
STANDARDS: IEC 60851-5.5.2, NEMA MW 1000-2015

TEST PROCEDURE (AC): A voltage generator must provide the electrode with an alternate voltage at
network frequency. The open circuit test voltage shall be adjustable up to 2kv, the detection current shall be
5 mA, the test length of sample 30 meters, a continuous fault detection device shall be provided

TEST PROCEDURE (DC): A voltage generator must provide the electrode with a continuous filtered voltage
without transients. The test voltages using an open circuit must be adjustable from 350 to 3000 Vdc +/- 5%.
The permanent short circuit current must be 25 +/- 5 µA at any voltage. A 50 MΩ resistance applied to the high
voltage electrode should not cause a voltage drop more than 75% irrespective of the voltage used; the length of
specimen shall be 30 meters. An appropriate circuit must evaluate whether the wire carries a current which is
greater than that specified in the tables; a counter will display the number of faults.

- Suitable for diameters range 0.05 up to 1.6 mm (44 - 14 AWG).

- Alternate test voltages continuously adjustable from 0 up to 2000Vac line frequency with digital voltmeter 3
½ digit, resolution 1 Volt accuracy 1%.

- Dc test voltages adjustable in 8 steps: 350V, 500V, 750V, 1KV, 1.5KV, 2KV, 2.5KV, 3KV

- Four digit meter counter with pre-selectable test length, resolution 0.1 meter .

- Four digit fault counter with signalling maximum admissible faults and continuous fault..

-Test speed adjustable from 2 up to 30 m/1’.

- Winding wheel for easy wire removal, asynchronous motor with worm gearbox, inverter driver.

- Supplied with balls bath electrode and safety door.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

230Vac 50/60Hz 1 phase 300VA w 500 x d 600 x h 750 mm 44 kg 96.8 lb

OPTIONS
- GS Stretching unit: 2 - 4 - 6 - 8 - 10 - 12 - 14 - 16 - 18 - 20%.

Mod. HVT-AC/DC-GS
Data changes reserved

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 HIGH/LOW VOLTAGE CONTINUITY OF COVERING TESTER mod. HLVT
STANDARDS: IEC 60851-5.5.1/2, NEMA MW 1000

TEST PROCEDURE: (high voltage) a voltage generator must provide the electrode with a continuous filtered
voltage without transients. The test voltages using an open circuit must be adjustable from 350 to 3000Vdc+-
5%.The permanent short circuit current must be 25+-5µA at any voltage. A 50Mohm resistance applied to the
high voltage electrode should not cause a voltage drop more than 75% irrespective of the voltage used; the
specimen length shall be 30 meters. An appropriate circuit must evaluate whether the wire carries a current
which is greater than that specified in the tables; a counter will display the number of faults. (low voltage) A
sample of wire 30 meters length shall be passed through two felts in a water salt solution (30 g/l). The test
voltage shall be 50 Vdc and the circuit shall be capable to detect an insulation resistance less than 10 KΩ.

- Suitable for diameter range from 0.012 up to 1.6 mm (56 - 14 AWG).

- High test voltages adjustable in 8 steps: 350V, 500V, 750V, 1KV, 1.5KV, 2KV, 2.5KV, 3KV,
test current according to the standard specifications

- Low test voltage adjustable from 10 to 110 Vdc.

- Test speed electronically adjustable from 5 up to 30 m/1’.

- Four digit meter counter with pre-selectable test length, resolution 0,1 meter.

- Continuous fault signalling device.

- Expanding winding wheel for easy wire removal.

- Four digit fault counter with signalling maximum admissible fault.

- Supplied with 2 high and 1 low voltage electrodes (IEC or NEMA standard at choice).

TECHNICAL SPECIFICATIONS
Power supply Dimensions Weight
230V 50/60Hz 1phase 300VA w 500 x d 730 x h 620 mm 45 kg 99.0 lb

OPTIONS
- GS Stretching unit: 2 - 4 - 6 - 8 - 10 - 12 - 14 - 16 - 18 - 20%.
-E Electrodes according NEMA MW 1000 or IEC 60851-5.5.2
- Ex Customised low voltage electrode

mod. HLVT-GS mod. HLVT

Data changes reserved

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 LOW VOLTAGE CONTINUITY OF COVERING TESTER mod. LVT
STANDARDS: IEC 60851-5.5.1, DIN 46453 NEMA MW 1000

TEST PROCEDURE: A sample of wire 30 meters length shall be passed through two felts in a water salt
solution (30 g/l) at the prescribed speed. The test voltage shall be 50Vdc and the circuit shall be capable to
detect an insulation resistance less than 10 KΩ.

- Suitable for diameter range from 0.012 up to 1.6 mm (56 - 14 AWG).

- Test voltage adjustable from 10 to 110Vdc, with digital indicator 3 ½ digit, resolution 1 Volt.

- 4 digit meter counter with pre-selectable test length, resolution 0.1 meter.

- Test speed electronically adjustable from 2 up to 30 m/1’.

- Winding wheel for easy wire removal, asynchronous motor and worm gearbox inverter driven.

- Continuous fault signalling device.

- 4 digit fault counter with alarm maximum admissible faults.

- Supplied with electrode IEC or NEMA standard at choice.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

230Vac 50/60Hz 1 phase 200VA w 500 x d 560x h 620 mm 45 kg 99. 0 lb

OPTIONS

- GS Stretching unit: 2-4-6-8-10-12-14-16-18-20%.

-E Electrode according NEMA MW 1000 or IEC 60851-5.5.1.
- Ex Customised electrode.
- SR Sensibility upon request.

Model LVT Model LVT-GS

Data changes reserved

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 ELECTRICAL RESISTANCE TESTER mod. OHM
STANDARDS: IEC 60851-5.3, NEMA MW 1000, DIN 46453

TEST PROCEDURE: The resistance of the wire shall be expressed as the directional current resistance at
20°C The method used shall provide an accuracy of 0.5%. If the resistance is measured at a temperature other
than 20°C a correction factor have to be applied.

- Suitable for wire diameter up to 3.15 mm ( 8 AWG).

- Digital milliohmmeter with 8 test range, resolution 1 μohms, accuracy 0.05%.
- Four terminal measurement method.
- Range selection: Manually, automatically via built-in auto-range function or via RS232 serial interface
- LCD 4 ½ digit display, sampling rate 5 reading per second.
- Automatic temperature compensation for Cu, MS63, MS80 and thermal e.m.f. compensation from 0 up to 40°C.
- Dry-circuit measurement (20mV limit).
- Go-No go circuit
- 1 meter sample holder with automatic clamping device.
- Power supply 230Vac 50/60Hz 1 phase 50VA

OHM 2
Meas. range Resolution Meas. current
20.000 m 1  900 mA
200.00 m 10  90 mA
2.0000  100  9 mA
20.000  1 m 900 A
200.00  10 m 900 A
2.0000 k 100 m 90 A
20.000 k 1  90 A
200.00 k 10  90 A

CAL1 One meter sample holder suitable for wire diameter 0,025 mm
up to 2,00 mm

CAL2 One meter sample holder suitable for wire diameter > 1,50 mm
and strip wire up to 27,5 x 7,5 mm

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 OHM 3
Meas. range Resolution Measuring current
2.0000 m 0.1  1A
20.0000 m 0.1  1A, 0.1A
200.000 m 1  1A, 0.1A, 10 mA
2.00000  10  1A, 0.1A, 10 mA, 1 mA
20.0000  0.1 m 0.1A, 10 mA, 1 mA, 0.1A
200.000  1 m 10 mA, 1mA, 100A
2.00000 k 10 m 1 mA, 100A
20.0000 k 0.1  100A

The device is designed in a modular system and built in a stable housing of steel sheet. Therefore every
structural component is easily accessible and thus an optimal service is secured. All operational knobs, the LCD
graphic display and the connector box are situated clearly and easy to survey on the front panel. ON the rear
panel the in/out interfaces are placed as well as the comparators, the Pt100 sensor for temperature
compensation and for controlling the instrument.

- Suitable for wire diameter > 3,0 mm and strip wire

- Auto-range selection.
- Interfaces in series IEEE 488, RS 232, RS 485.
- Checking of tolerances, classification with statistics.
- Measuring error < 0,05% (OHM3) < 0.01% (OHM4) with thermal e.m.f. compensation.
- Measuring time with pure ohmic sample: 3 ½ digit < 300mS. 4 ½ digit < 500mS, 5 ½ digit < 5 seconds.
- Measuring method: continuous, single, unipolar or bipolar
- Zero balance: microprocessor controlled.
- Automatic temperature compensation
- Power supply 230V 50/60Hz single phase 60VA (mod. OHM3) 260VA (mod. OHM4)
- Supplied complete of software

OHM 4
Meas. range Resolution Measuring current
200.000  1 n 10A
2.00000 m 10 n 10A, 1A
20.0000 m 100 n 10A, 1A, 0.1A
200.000 m 1  1A, 0.1A, 10mA
2.00000  10  1A, 0.1A, 1A, 1mA
20.0000  0.1 m 0.1A, 10mA, 1mA, 100A
200.000  1 m 10mA, 1mA, 100A
2.00000 k 10 m 1mA, 100A
20.0000 k 0.  100A

CAL3

Data changes reserved

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 PULSE DIELECTRIC TESTER mod. PDT
STANDARD: IEC 62068-1

The enamelled wire used in asynchronous motors driven by inverter suffer of relevant electrical and thermal
stress, due to the resulting sine waveform applied, derived from a modulated square waveform having steep rise
and fall edges tenths of nano seconds, obviously the routine tests as for example the dielectric strength test,
doesn’t fully comply the requested performances, for this reason has been necessary develop a new test to
simulate such conditions.

TEST PROCEDURE: Five enamelled wire samples are twisted back on themselves and the ends opened, placed
in an air draught oven at the prescribed temperature, an high voltage having rise and fall edges according to the
specifications is applied to each twisted pair. When the current threshold is exceeded for a given station, that
station is disabled, the failure information is logged to a text file.

- Bidirectional test voltage independently adjustable from 100V pp up to 3000Vpp

- Duty cycle adjustable from 10% up to 90%
- Pre-selectable test time up to 99 days.
- Pulse frequency from 200 Hz up to 20KHz
- Rising edges 100nS @ 50 pF (Bidirectional) 50 nS @ 50pF (Unidirectional).
- Air draught oven temperature adjustable from 40°C up to 250°C
- Current threshold adjustable in each station, with individual disable
- Suitable for wire diameter range from 0,05 mm up to 2 mm (44AWG – 12AWG)
- Three test fixtures, suitable for twisted pair
- Windows operative system, included application for remote connection

TECHNICAL SPECIFICATION
Power supply Dimensions Weight
230V 50/60Hz 1 phase 2500VA w 600 x d 650 x h 1700 mm 148 kg 325.6 lb

OPTIONS
- BAR Bar code reader
- FRE Higher test frequency on request
Data changes reserved

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 PULSE DIELECTRIC TESTER mod. PDT1
STANDARD: IEC 62068-1

The enamelled wire used in asynchronous motors driven by inverter suffer of relevant electrical and thermal
stress, due to the resulting sine waveform applied, derived from a modulated square waveform having steep
rise and fall edges tenths of nano seconds, obviously the routine tests as for example the dielectric strength
test, doesn’t fully comply the requested performances, for this reason has been necessary develop a new test to
simulate such conditions.

TEST PROCEDURE: Five enamelled wire samples are twisted back on themselves and the ends opened,
placed in an air draught oven at the prescribed temperature, an high voltage having rise and fall edges
according to the specifications is applied to each twisted pair. When the current threshold is exceeded for a
given station, that station is disabled, the failure information is logged to a text file.

- Unidirectional square wave high voltage independently adjustable from 100V p up to 3800Vp
- Duty cycle adjustable from 10% up to 90%
- Pre-selectable test time up to 99 days.
- Pulse frequency from 1KHz up to 20KHz
- Rising edges 50nS @ 50 pF
- Air draught oven, complete of three sample holders temperature adjustable from 40°C up to 250°C
- Current threshold adjustable in each station, with individual disable
- Suitable for wire diameter range from 0,05 mm up to 2.5 mm (44AWG – 10AWG)
- Test fixtures for each channel, suitable for twisted pair
- Windows operative system
- Teleassistance

TECHNICAL SPECIFICATION
Power supply Dimensions Weight
230V 50/60Hz 1 phase 2500VA w 600 x d 650 x h 1700 mm 148 kg 325.6 lb

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OPTION:
- FRE Higher test frequency on request

Data changes reserved

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 PIN HOLE TESTER mod. PH
STANDARDS: IEC 60851 (proposal), JIS C 3216-5

TEST PROCEDURE: For diameters less than 0.06 mm ( 42 ½ AWG) a piece of wire 1.5 meters long and 6 meters for wire
diameter bigger, carry out heat treatment for about 10’ in a thermostatic oven at 125° +/- 3°C. After heat treatment,
without bending nor stretching ,dip the test piece in 0.2% sodium chloride aqueous solution added with proper quantity of
alcohol solution of 3% phenolphthalein, about 1meters in length for wire dia.< 0.06 mm and about 5 meters for big one.
Apply 12Vdc by making the solution as positive and then examine the numbers of pin holed generated.

TECHNICAL SPECIFICATIONS
Model Power supply Dimensions (w x d x h) Tank (w x d x h) litres Weight
PH 230V 50/60Hz 1phase 25VA 600 x 290 x 195 mm 245 x 145 x 150 mm 8 9kg 19.8 lb
PH1 790 x 480 x 435 mm 490 x 290 x195 mm 20 16kg 35.2 lb
PH2 230V 50/60Hz 1phase 100VA 1300 x 750 x 950 mm 940 x 640 x 500 mm 270 32kg 70,4 lb

Model PH
- Polycarbonate tank and cover.
- Adjustable test voltage from 2 up to 30 Vdc.
- Digital readout of test voltage and current.
-Digital timer 1” up to 59’ 59”

Model PH1
- Suitable to test motor rotors/stator to control small
leakages current.
- Polycarbonate tank and cover.
- Adjustable test voltage from 2 up to 15 Vdc, with
possibility to change voltage polarity
- Digital readout of test voltage resolution 0.01V.
- Digital current readout resolution 1 mA
-Digital timer 1” up to 59’ 59”

Model PH2
- Suitable to test motor rotors/stator to control
small leakages current.
- Polycarbonate tank and cover.
- Adjustable test voltage from 1 up to 30 Vdc, with
possibility to change voltage polarity
- Adjustable current limit from 0 up to 3 A
- Digital readout of test voltage resolution 0.01V.
- Digital current readout resolution 10 mA
-Digital timer 1” up to 59’ 59”

Data changes reserved

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 BREAKDOWN VOLTAGE TESTER mod. RDT
STANDARDS: IEC 60851-5.4, IEC172, DIN 46453, NEMA MW 1000, JIS C 3216-5

TEST PROCEDURE: (with wire diameter up to 0.10 mm):

A straight piece of wire with the insulation removed at one end shall be connected to the upper terminal and wound once
around a 25 mm cylinder. A load as specified in tab.1 shall be applied to the lower end of the wire to keep the specimen
in close contact with the cylinder.
The test voltage shall be applied between the conductor of the wire and the cylinder at a rate of 20V/1” for breakdown
voltage up to 500V, 100V/1” between 500 to 2500V or 500V/1” for higher breakdown voltage. The test shall be carried
out at room temperature.
Five specimen shall be tested. The five single values shall be reported.

(with wire diameter from 0.10 mm up to 2.50 mm):

A straight piece of wire, approximately 400 mm in length, with the insulation removed at both ends, shall be twisted back
on itself for a distance of 125 +/- 5 mm on a twisting machine with a load applied to the wire pair and with the number of
twist given in tab.2. The loop at the end of the twisted section shall be cut at two places to provide a maximum spacing
between the cut ends. Any bending to ensure adequate separation between the two wire ends shall avoid sharp bends or
damage to the coating.
The test voltage shall be applied between the two conductors of the wires at a rate of 100V/1” for breakdown voltage
from 500 V up to 2500V, or 500V/1” for higher breakdown voltage.
Five specimen shall be tested. The five single values shall be reported.

(with wire diameter over 2.50 mm and strip wire):

A sample of wire of approximately 350 mm in length with the insulation removed at one end shall be bent (on the flat for
strip) around a mandrel to form a U, the mandrel diameter shall be:
25 mm for nominal thickness up to and including 2,500 mm.
50 mm for nominal thickness and diameter over 2,500 mm.
The specimen shall be placed in a container and shall be surrounded by at least 5 mm of shot. The ends of the specimen
shall be sufficiently long to avoid flashover.
The test voltage shall be applied between the conductor of the wire and the shot at a rate of 100V/1” for breakdown
voltage between 500 up to 2500V, or 500V/1” for higher breakdown voltage.
Five specimens shall be tested. The five single values shall be reported.

mod. RDT mod. RDT-C2-PC

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- Suitable for wire diameter from 0.012 to 8 mm (56 – ½ AWG) and strip up to 50 x 8 mm.
- High voltage transformer rated power 600 VA.
- Digital voltmeter 4 ½ digit, resolution 1 Volt, with 2 pre-selectable voltage for timed test.
- Suitable to determination of temperature index test
- Digital timer with pre-selection from 0.2” up to 9999 h.
- Automatic rise time voltage according to the standards.
- Double safety device applied on the cell door.
- Equipped with pivot wheels and break, easy to move.
- 2 testing voltage ranges: V10 0-2Kv 0-10Kv
- Test chamber suitable for test at environment temperature dimensions 400 x 420 x 450 mm.
- Control unit with automatic voltage rising according to the standards, 4 test methods (automatic, with one or
two timed test, temperature index test).
- Supplied with electrode suitable for diameters from 0.10 up to 8,0 mm and strip wire.

TECHNICAL SPECIFICATIONS
Power supply Dimensions Weight
230 Vac 50/60 Hz 1phase 800VA h 1800 x w 610 x d 700 mm 120 kg 264 lb

OPTIONS:

TEST VOLTAGES:
- V15 0 – 3Kv 0 - 15Kv
- V20 0 - 4Kv 0 - 20Kv
- V30 0 - 6Kv 0 - 30Kv

E1 Electrode suitable for wire diameter < 0.10 mm (38AWG),

complete set of weights

CAL Calibrator

PC PC control unit for data acquisition and data management

with print out of single values, minimum, maximum,
average and standard deviation.

C2 Test chamber suitable for high temperature tests up to

250°C, higher on request
P5 Test chamber suitable for 5 specimens.

CUR Adjustable threshold current detection

RAT Adjustable test voltage rising ratio

TWM Twist specimen fabricator, complete of loading weights

and digital twist counter.

Data changes reserved

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 BREAKDOWN VOLTAGE TESTER mod. RDT1, RDT2
STANDARDS: IEC 60851-5.4, IEC 172, DIN 46453, NEMA MW1000, JIS C 3216-5

TEST PROCEDURE: (with wire diameter up to 0.10 mm):

A straight piece of wire with the insulation removed at one end shall be connected to the upper terminal and wound once
around a 25 mm cylinder. A load as specified in tab.1 shall be applied to the lower end of the wire to keep the specimen
in close contact with the cylinder.
The test voltage shall be applied between the conductor of the wire and the cylinder at a rate of 20V/1” for breakdown
voltage up to 500V, 100V/1” between 500 to 2500V or 500V/1” for higher breakdown voltage. The test shall be carried
out at room temperature.
Five specimen shall be tested. The five single values shall be reported.
(with wire diameter from 0.10 mm up to 2.50 mm):
A straight piece of wire, approximately 400 mm in length, with the insulation removed at both ends, shall be twisted back
on itself for a distance of 125 +/- 5 mm on a twisting machine with a load applied to the wire pair and with the number of
twist given in tab.2. The loop at the end of the twisted section shall be cut at two places to provide a maximum spacing
between the cut ends. Any bending to ensure adequate separation between the two wire ends shall avoid sharp bends or
damage to the coating.
The test voltage shall be applied between the two conductors of the wires at a rate of 100V/1” for breakdown voltage
from 500 V up to 2500V, or 500V/1” for higher breakdown voltage.
Five specimen shall be tested. The five single values shall be reported.
(with wire diameter over 2.50 mm and strip wire):
A sample of wire of approximately 350 mm in length with the insulation removed at one end shall be bent (on the flat for
strip) around a mandrel to form a U, the mandrel diameter shall be:
25 mm for nominal thickness up to and including 2,500 mm.
50 mm for nominal thickness and diameter over 2,500 mm.
The specimen shall be placed in a container and shall be surrounded by at least 5 mm of shot. The ends of the specimen
shall be sufficiently long to avoid flashover.
The test voltage shall be applied between the conductor of the wire and the shot at a rate of 100V/1” for breakdown
voltage between 500 up to 2500V, or 500V/1” for higher breakdown voltage.
Five specimens shall be tested. The five single values shall be reported.

Model RDT1 Model RDT2

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- Suitable for wire diameters from 0.012 to 8 mm (56 – ½ AWG) and strip.
- High voltage transformer rated power 600 VA.
- Digital voltmeter 4 ½ digit, resolution 1 V (mod. RDT2).
3 ½ digit, resolution 10V (mod. RDT1).
- Suitable for determination of temperature index test and timed test (mod. RDT2).
- Automatic rise time voltage according to the standards.
- Digital timer for timed test from 0,2” up to 9999 h (mod. RDT2)
- Double safety device applied on the cell door.
- Two testing voltage ranges: V10 0-2Kv 0-10Kv (mod. RDT2). One range 0-10Kv model RDT1.
- Environmental temperature test chamber, complete of light and fan for air circulation (mod.RDT2.)
- Control unit with breakdown voltage held on panel meter.
- Supplied with electrode suitable for diameter from 0.1mm up to 8.0 mm and strip wire
- Fully automatic

TECHNICAL SPECIFICATIONS

Model Power supply Dimensions Weight

RDT1 230Vac 50/60Hz 1 phase 700VA w 500 x h 700 x d 600 mm 68 kg 149.6 lb
RDT2 230Vac 50/60Hz 1 phase 730VA w 500 x h 850 x d 600 mm 72 kg 158.4 lb

OPTIONS:

TEST VOLTAGES:
RDT1 RDT2
- V15 0 – 15Kv - V15 0 - 3 Kv 0 - 15 Kv
- V20 0 - 4 Kv 0 - 20 Kv

E1 Electrode suitable for wire diameter < 0.10 mm

(38AWG), complete set of weights

CAL Calibrator

P5 Test chamber suitable for 5 specimens.

CUR Adjustable threshold current detection

RAT Adjustable test voltage rising ratio

TWM Twist specimen fabricator, complete of loading weights

and digital twist counter.

Data changes reserved

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 BREAKDOWN VOLTAGE TESTER mod. RDT3
STANDARDS: IEC 60851-5.4, IEC172, NEMA MW 1000, JIS C 3216-5 IEC 60243.1

- Suitable for enamelled wire diameters from 0.012 to 8 mm (56 – ½ AWG) and strip.
- Suitable for insulating materials like tapes, films, narrow strip, flexible and rigid tubing, sleeving etc.
- High voltage transformer rated power 1000 VA.
- Digital voltmeter 5 digit, resolution 1V, with two pre-selectable voltages for timed and double timed test.
- Suitable to determination of temperature index test
- Digital timer with pre-selection from 0.2” up to 9.999 h.
- Adjustable test voltage rise time.
- Double safety device applied on the cell door.
- Two testing voltage ranges: 0-4Kv 0-20Kv
- Test chamber suitable for test at environment temperature dimensions: d 470 x h 340 x w 1040 mm.
- Four test methods: - Automatic.
- Timed.
- Double timed.
- Temperature index.
- Supplied with electrode suitable for diameters from 0.10 up to 8.0 mm and strip wire.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

230 Vac 50/60 Hz 1phase 1000VA h 1450 x w 1160 x d 760 mm 175 kg 385 lb

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 Test voltages:
V30 0 – 6 kv and 0 – 30 kv
V50 0 – 10 kv and 0 – 50 kv
ELECTRODES for insulating materials

TF1 Opposing cylinders 2” (51 mm) in diameter, 1” (25 mm) thick with edges
rounded to 0.25” (6.44 mm) radius.

TF2 Opposing cylinders 1” (25 mm) in diameter, 1” (25 mm) thick with edges
rounded to 0.125” (3.2 mm) radius.

TF3 Opposing cylinder rods 0.25” (6.4 mm) in diameter, with edges rounded to
0.0313” (0.8 mm) radius.

TF4 Flat plates 0.25” (6.4 mm) thick and 4.25” (108 mm) wide with edges square
and ends rounded to 0.125” (3.2 mm) radius.

TF5 Hemispherical electrodes 0.5” (12.7 mm) in diameter.

TF6 Opposing cylinders: the lower one 3” (75 mm) in diameter, 0.6” (15 mm)
thick; the upper one 1” (25 mm) in diameter, 1” (25 mm) thick; with edges of
both rounded to 0.12” (3 mm) radius.

CAL Calibrator

PC Pc control unit for data acquisition and data management with print out of
single values, minimum, maximum, average and standard deviation.

Enameled wires
E1 Electrode suitable for wire diameter < 0.10 mm (38AWG), complete set of
weights

TWM Twist specimen fabricator, complete of loading weights and digital twist
counter.

Data changes reserved

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 TANGENT DELTA TESTER mod. TD1
STANDARDS: IEC 60851-5.6, NEMA MW 1000, DANFOSS.

TEST PROCEDURE: A sample of enamelled wire shall be wiped with a soft cloth, then spread with a water
graphite solution on 100 mm length and dried in an oven. The specimen shall be inserted in a thermostatic
oven to measure the tan delta value versus temperature variation, any value shall be recorded.

- Suitable for all kind of enamelled conductors: copper, aluminium, superconductor and any conductor alloy.

Range 0.05 mm up to 6.00 mm (45 – 3 AWG)

and up to 25 x 6,0 mm.

- Maximum working temperature 400°C.

- Fast test time from 2’ up to 6’, depending on temperature rising ratio choose.
- Constant rising temperature selectable from 1°C/1’up to 60°C/1’ for all sizes.
- Test frequency 1 KHz accuracy 0.01%, amplitude 1.5 V RMS
- Dissipation factor value resolution 0.0001.
- Three test modes: - Linear scale (According to IEC 60851-5.6, DIN 46453).
- Logarithmic scale (According to DANFOSS standard).
- Single point. Samples holder

- Automatic calculation up to 5 tangents - Semi-logarithmic scale - Comparison up to 5 measurements

- Easy to use also for unskilled personnel.

- Powerful advanced SQL data base, curves searching with filter application.
- Multi-languages capability.
- Customised printout layout.
- Tele-assistance, for a fast technical intervention and software upgrading.
- Network capabilities.

TECHNICAL SPECIFICATIONS

Installed power supply Power consumption Dimensions and weight

230 Vac 50/60 Hz 1400VA 550W/h w 500 x d 620 x h 750 mm 58 kg (128 lb)

Supplied with: - Two sample holders

- Stand for sample holders
- ½ kg of colloidal graphite complete of brush.
- Calibration bar.
- Technical documentation.

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 Multi-languages
A set of several languages are included in the
software, furthermore is included the possibility to
customize a language or dialect.

Data management
A powerful data base associated with the
advanced SQL, allows to store and retrieve
all measures, in a very short time applying
a filter to get a measure

Network capability

Data changes reserved

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 TANGENT DELTA TESTER mod. TD2
STANDARDS: DIN 46453, IEC 60851-5.6

TEST PROCEDURE:(With graphite) A sample of enamelled wire shall be wiped with a soft cloth, then spread with
a water graphite solution on 100mm length and dried in an oven.
The specimen shall be inserted in a thermostatic oven to measure the tan delta value versus temperature
variation, any value shall be recorded.
(With alloy) A sample of wire shall be bent into a U-shape to be lowered into the metal bath.

- Suitable for all kind of enamelled conductors: copper, aluminium, superconductor and any conductor alloy.

Range 0.05 mm up to 6.00 mm (45 – 3 AWG)

and up to 25 x 6,0 mm.

- Maximum working temperature 400°C (with graphite).
- Fast test time from 2’ up to 6’ (with graphite).
- Constant rising temperature selectable from 1°C/1’up to 60°C/1’ for all sizes (graphite).
- Test frequency 1 KHz accuracy 0.01%, amplitude 1 V RMS
- Dissipation factor value resolution 0.0001.
- Four test modes: - Linear scale (According to IEC 60851-5.6, DIN 46453 with graphite).
- Linear scale (According to IEC 60851-5.6, DIN 46453 with alloy and decrement temperature).
- Logarithmic scale (According to DANFOSS standard).
- Single point.

- Automatic calculation up to 5 tangents - Semi-logarithmic scale - Comparison up to 5 measurements

- Easy to use also for unskilled personnel.

- Powerful advanced SQL data base, curves searching with filter application.
- Multi-languages capability.
- Customised printout layout.
- Tele-assistance, for a fast technical intervention and software upgrading.
- Network capabilities.

TECHNICAL SPECIFICATIONS
Power supply Dimensions Weight
230Vac single phase 50/60Hz 1500VA h 850 x w 500 x d 650 mm 64 kg 141 lb

Supplied with: - Two sample holders for graphite and one sample holder for low melting alloy.
- Holder for sample holders.
- ½ kg of colloidal graphite complete of brush.
- Calibration bars.
- Technical documentation.

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 Network capability

Data changes reserved

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 TANGENT DELTA TESTER mod. TD8
STANDARDS: DIN 46453, IEC 60851-5.6

TEST PROCEDURE: A sample of enamelled wire shall be wiped with a soft cloth, then spread with a water
graphite solution on 100mm length and dried in an oven.
The specimen shall be inserted in a thermostatic oven to measure the tan delta value versus temperature
variation, any value shall be recorded.

- Suitable for all kind of enamelled conductors: copper, aluminium, superconductor and any conductor alloy.

Range 0.05 mm up to 6.00 mm (45 – 3 AWG)

and up to 25 x 6,0 mm in different ranges.

- Maximum working temperature 400°C.
- Up to eight sample wires at time, in different sizes as well.
- Constant rising temperature selectable from 1°C/1’up to 6°C/1’ for all sizes.
- Test frequency 1 KHz accuracy 0.01%, amplitude 1 V RMS
- Dissipation factor value resolution 0.0001.
- Two test modes: - Linear scale (According to IEC 60851-5.6, DIN 46453).
- Logarithmic scale (According to DANFOSS standard).

- Automatic calculation up to 5 tangents - Semi-logarithmic scale - Comparison up to 5 measurements

- Easy to use also for unskilled personnel.

- Powerful advanced SQL data base, curves searching with filter application.
- Multi-languages capability.
- Customised printout layout.
- Tele-assistance, for a fast technical intervention and software upgrading.
- Network capabilities.

TECHNICAL SPECIFICATIONS
Power supply Dimensions Weight
230V 50/60Hz 1 phase 850VA w 900 x h 600 x p 750 mm 75 kg 165 lb

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Option:

- BAR Bar code reader

Network capability

Data changes reserved

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 TWIST SPECIMEN FABRICATOR mod. TWM, TWM1
STANDARDS: IEC 60851-5.5, NEMA MW 1000, JIS C 3216-5, ASTM D 1676

TEST PROCEDURE: a piece of wire approximately 400 mm in length shall be twisted back on itself for a
distance of 125 mm on an apparatus having an hook which can rotate, the force applied to the wire pair while
being twisted and the number of twist are given from the relevant standards specifications. The loop at the end of
the twisted section shall be cut at two places to provide the maximum distance between the cut ends.

- Suitable for wire diameter from 0.051 up to 2.6 mm (44 - 10 AWG).

- Complete set of weights.

- Automatic device for loading/unloading of test weight.

- Adjustable wire retractor for the right twist measure, with graduated ruler.

- Electronic digital counter battery powered (mod. TWM).

- Turning crank with ball bearing (mod. TWM).

- Motorised turning with pre-selectable digital counter and automatic stop (mod. TWM1)

TECHNICAL SPECIFICATIONS
Model Dimensions Weight
TWM w 450 x d 180 x h 210 mm 12 kg 26.4 lb
TWM1 w 750 x d 250 x h 270 mm 16 kg 33.4 lb.

Mod. TWM

Mod. TWM1
Data changes reserved

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 THERMAL TEST

Model Page

- OVEN STV 68

- THERMAL CUT-THROUGH TESTER TP-F 69

TP-PC 70
TP-PC1 71
TP-PC5 72

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 STOVE mod. STV
STANDARDS: IEC 60851-4, NEMA MW 1000

This laboratory equipment find use in those cases is necessary subject a sample of enamelled wire to a heating
treatment before to carry out determined tests as for example solvents resistance, extraction tests, high
temperature breakdown voltage test, etc., it could be ordered with some special features according to the
customer requirements.

Maximum working temperature up to 250°C. (higher on request).

Digital temperature controller, resolution 1°C.

Digital timer with test time from 1” up to 23 h 59’ with sound/visual alarm.

Wide range of models with different sizes and accessory, stainless steel construction.

Safety thermostat.

Excellent thermal insulation.

TECHNICAL SPECIFICATIONS

Model Test chamber dimensions Overall dimensions Power supply Power Weight
(w x h x p) mm (w x h x d) mm VA kg lb.
STV1 310 x 260 x 250 560 x 720 x 400 500 18 38.4
STV2 430 x 310 x 300 680 x 770 x 450 600 26 54.8
STV3 460 x 360 x 350 720 x 820 x 500 230V 50Hz 750 32 68.2
STV4 400 x 600 x 400 660 x 1060 x 600 Single phase 1000 38 82.2
STV5 600 x 600 x 450 870 x 1060 x 600 1250 45 94.4
STV6 700 x 700 x 500 970 x 1160 x 650 1600 52 110.6

Data changes reserved

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 THERMAL CUT-THROUGH TESTER mod. TP-F
STANDARDS: IEC 60851-6.4 (wire crossing method)

TEST PROCEDURE: Two straight pieces of wire shall be inserted into the metal block crossing each other at
right angles, with the metal block pre-heated at the temperature specified in the relevant standard. The
temperature shall be measured as close as possible to the crossing point and shall not vary by more than +- 3°C
from the specified value. The central point shall lie centrally under the piston. In the case of wire of a nominal
conductor diameter of less than 0,200 mm, two straight pieces of wire shall be placed in parallel, side by side
and a third one shall be placed at right angle across the first two with the crossing points arranged symmetrically
to the axis of the piston. After a heating period, a specified load shall be applied by means of the piston.
Immediately thereafter, the test voltage applied between the lower and upper pieces of wire. In the case where
two lower pieces are used, they shall be connected. The load and the test voltage shall be applied for 2 minutes.
Three test shall be made. Any failure shall be reported.

- Complete set of weights (IEC Standard).

- Automatic loading/unloading of test weight.

- Suitable for wire diameter range from 0.10 up to 1.60 mm (38 – 14 AWG).

- Digital temperature controller, resolution 0.1°C, accuracy > 0.2%.

- Preheating and test time independently programmable from 1” up to 9999”.

- Maximum test block temperature 520°C.

- Visible and acoustic signalling to indicate the test results.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

230V 50/60Hz 1phase 1600VA w 500 x h 700 x d 550 mm 35 kg 77.2 lb

Options:

- BLK1 Test block suitable for wire diameter from 1.50 mm up to 5.00 mm
- BLK2 Test block suitable for strip up to 25,0 x 6.0 mm

Data changes reserved

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 THERMAL CUT-THROUGH TESTER mod. TP-PC
STANDARDS: IEC 60851-6.4, NEMA MW 1000 3.50, JIS C 3216-6 (wire crossing method)

APPARATUS DESCRIPTION: This tester has been designed to absolve to enamelled wire manufactures
requests that need to carry out tests in different standards. Thanks to an industrial personal computer has been
possible to implement all different functions to carry out tests automatically with print out of every measured
value, an easy to use menu allow the operation of this tester to unskilled personnel too, while the tester is
performing a test the operator can complete others duty. An automatic function has been implemented to
determine the exact point of thermoplastic flow according to IEC regulations

- Complies with the most international regulations such IEC60851-6.4, NEMA MW 1000, JIS C-3003.
- Suitable for wire diameter range from 0.10 mm up to 5.0 mm (38 – 4 AWG).
- Strip up to 25.0 x 6.0 mm with optional test block.
- Complete set of weights for all standard.
- Customizable weight table, according to wire diameter.
- Powerful advanced SQL data base.
- Rising temperature adjustable from 1°C/1’ up to 50°C/1’.
- Preheating and test time programmable from 10” up to 999” (according to IEC)
- Automatic loading/unloading of test weight.
- Test voltage 100Vac .
- Up to 20 specimen in sequence (only round wire up to 1.60 mm).
- Fast test block re-cooling system.
- Maximum test block temperature 520°C.
- Automatic calculation of minimum, maximum, median temperature and printout of relevant parameters

TECHNICAL SPECIFICATIONS
Power supply Compressed Air Dimensions Weight
230V 50/60Hz 1phase 1600VA 0.4 – 0.6 MPa w 800 x h 680 x d 750 mm 36 kg 79.2 lb

Data changes reserved

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 THERMAL CUT-THROUGH TESTER (Ring method) mod. TP-PC1
STANDARD: JIS C-3216-6

TEST PROCEDURE: Take 2 pieces of enamelled wire 30 cm in length from the same bobbin, make each of
them into a ring-form, cross them, hang up one end of sample and apply the appropriate dead weight to the
lower part of sample, put this assembly in a thermostatic oven. An alternated sine wave test voltage of 100V
shall be applied to the sample, the temperature shall be raised at a rate of about 2°C/1’, till a current of 5 – 20
mA will flow inside the sample.

- Suitable for wire diameter from 0,020 up to 0,19 mm (52 – 32 ½ AWG).

- Thermostatic oven, maximum working temperature up to 400°C, digital temperature controller with
temperature ratio adjustable from 1°C/1’ up to 10°C/1’.
- Test chamber suitable to test up to three sample wires.
- Supplied complete of test weights.
- Test chamber dimensions: w 310 x d 250 x h 260 mm
- Automatic test cycle.
- Network capability.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

230V 50/60 Hz 1 phase 850VA w 500 x d 650 x h 760 mm 29 kg 63.8 lb

Data changes reserved

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 MULTIPLE THERMAL CUT-THROUGH TESTER mod. TP-PC5
STANDARDS: IEC 60851-6.4, NEMA MW 1000 3.50, JIS C 3216-6 (wire crossing method)

APPARATUS DESCRIPTION: this tester has been designed to absolve to enamelled wire manufactures
requests that need to carry out tests in different standards. Thanks to a industrial personal computer has been
possible to implement all different functions to carry out tests automatically with print out of every measured
value, an easy to use menu allow the operation of this tester to unskilled personnel too, while the tester is
performing a test the operator can complete others duty.

- Suitable for wire diameter from 0.10 up to 1.60 mm (38 – 14 AWG).

- Five sample wires tested at same time.
- Digital temperature controller, resolution 1°C, accuracy > 0.2%.
- Complete set of weights.
- Automatic loading/unloading of test weights.
- Rising temperature adjustable from 1 up to 50°C/1’.
- Preheating and test time independently programmable from 1” up to 99’99”.
- Fast test block re-cooling system.
- Maximum test block temperature 500°C.
- Automatic calculation of minimum, maximum, average and median temperature and standard deviation.
- Easy to use for unskilled personnel as well.
- Network capability.

TECHNICAL SPECIFICATIONS
Power supply Compressed air Dimensions Weight
230V 50/60Hz 1phase 2500VA 4 – 6 bar w 700 x h 680 x d 750 mm 48 kg 105.6 lb

Model TP-PC20

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- Powerful advanced SQL data base, measures searching with filter application. Retrieving of measure for analysis.

- Multi-languages capability.

- Customised printout layout.

- Tele-assistance, for a fast technical intervention and software upgrading.

OPTION:

- T10 Test block suitable for simultaneous test of 10 samples, complete with test weights.
- T20 Test block suitable for simultaneous test of 20 samples, complete with test weights.

Network capability

Data changes reserved

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 IN-LINE TEST
Model Page

- In line high voltage continuity of covering tester LINCHECK 75

- In line wire surface detector WSD 78

- In line high voltage continuity of covering tester LINMON 79

- Transposed cable fault finder tester PF,PF1,PF-AC 80

- In line transposed cable tester TCT, TCT1 81

- Flat wire straightener FWS 82

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IN-LINE HIGH VOLTAGE CONTINUITY OF COVERING TESTER mod. LINCHECK
According to IEC 60851-5 (FIW)

The International specifications such IEC 60851-5.5.3 FIW1/10 and NEMA MW 1000 on enamelled wires
applied all over the world, define some basic principles and general test methods that satisfy the
requirements of most practical applications. New requirements therefore originated from producers and
consumers of enamelled wires, the guarantee that the product satisfy the requirements from the
beginning to the end of the reel.
With the in line high voltage continuity of covering tester, moreover to guarantee the enamelled wires be
according to the requirements, drastically reduce the scrape and customers complains, because every
defect will be detected.

Blister control High voltage modules Electrodes

Line #1

Line #2

Line # n

RS485/USB
Converter
Network capability

Laboratory and factory floor supervisor pc

Rigon
Instruments
Torino - Italy

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ELECTRODES: A wide choice of electrodes are available to meet the customer requirements:

Model EP

Pulleys electrode, suitable for round wire up to 1.00 mm.

Adjustable contact angle.
Stainless pulleys with low friction ball bearings.
Dimensions and weight: w 200 x 80 x h 220 mm 1.2 kg
Pulleys groove diameter 40 mm

Model ER

Carbon fibre electrode, suitable for round wire

range from 0.005 mm up to 6.0 mm.

With its very soft brushes, diameter of each fibre is 7μm, avoid damage or
excessive stress to the enamelled wire.
Enamelled wire is completely surrounded.
Supplied with electrode holder which allows an high degree of positioning in
every direction.
Easy to maintain
Dimensions and weight : 40 x 50 x h 100 mm 320 g

Model EF

Carbon fibre electrode, suitable for flat and oval wire

Thickness from 0.5 mm up to 8 mm, wide from 0.5 mm up to 25 mm.

With its very soft brushes, diameter of each fibre is 7μm, avoid damage or
excessive stress to the enamelled wire.
Enamelled wire is completely surrounded.
Supplied with electrode holder which allows an high degree of positioning in
every direction.
Easy to maintain
Dimensions and weight: 75 x 80 x h 45 mm 380 g

TECHNICAL SPECIFICATIONS Items included

Power supply 24Vdc 0.3A/each line High voltage module
Dimensions w 200 x d 120 x h 80 mm Electrode at choice: EP (round)
Weight 1,4 kg 3.1 lb ER (round)
Environmental temperature 5°C – 50°C EF (flat)
Environmental humidity 0 – 80% no condensation Electrode holder
Test voltage 100Vdc – 3000Vdc 1.5 m high voltage cable
Test current 5μA - 30μA RS485/USB converter
Response time < 1mS 20 m cable module-pc
Production speed Up to 1000 m/1’ 1 meter earth cable
Serial interface RS485 RTU
(Profibus on request)
Data base Advanced SQL
Standard IEC60851-5.5.3 FIW1/10
NEMA MW1000-2008
According to CE EN 61000-6-2:2005
EN 60204-1:2006
EN 61000-6-4:2007

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 ®
SOFTWARE: The software program runs under Windows7 professional 64 bit application, it allows to set all
test parameters such test voltage and current, set the pre-alarm and alarm thresholds, which
alert the operator about the anomalies in every test length which can be set from 1 to 1000 m.

Pre-alarm and alarm indications are visible at very long distance, by changing the setting
parameter of each line, while the acoustic alarm is activated only for alarm conditions.

Long distance visibility

All data are stored in a SQL data base for further analysis. A statistical graphic trend is
available for each line to determine in which points of reel the faults are. At the end of each reel
with a command from the take up a report page or label is printed out with the main test
conditions and data acquired. With an optional barcode reader it’s possible input the wire
identification avoiding time loss. The room pc could be connected to an host computer used to
supervise the whole factory production.

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 IN-LINE WIRE SURFACE DETECTOR mod. WSD

The surface control on enamelled conductor play an important role during the production, it allows to detect in real
time any anomaly of insulating application, with obviously benefits in terms of productivity scrape return and
company image.

- Two models available: - For round conductors having diameter over 0.25 mm.
- For rectangular wire with maximum dimensions of 30 x 6 mm.

- Minimum detectable surface variation 0,05 mm.

- Device to monitor speed and meter counting included.

- Possibility to integrate the high voltage continuity of covering device up to 3000 V.

- Two threshold for maximum admissible anomalies with acoustic/visible alarm.

- RS 485 output for multipoint connection to supervise the test parameters.

- Graphical trend representation for each line.

- Individual working recipes.

- Report printout at end of spool.

TECHNICAL SPECIFICATIONS
Power supply Dimensions weight
230V 50/60 Hz single phase 10VA w 310 x d 100 x h 220 mm 4 kg 8.8 lb

Data changes reserved

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 IN-LINE HIGH VOLTAGE CONTINUITY OF COVERING TESTER mod. LINMON
According to IEC 60851-5 (FIW)

Checking the continuity of covering during the production process guarantees the quality of the enamelled wire
from the beginning to the end of the reel, and also allows rapid intervention if a fault is detected, thus
drastically reducing waste and the number of returns by end-user.

The equipment is composed from a base unit, in which are inserted the commands to adjust the test voltage
and current, the digital fault counter, with alarm of maximum admissible faults.
One pulleys electrode, with built-in the high voltage generator and detection circuit, the electrode is fed by
means a multipolar cable complete of connector to link the base unit, The cable with a crocodile to connect the
bare wire is supplied as well.

- Test voltage individually adjustable from 50 up to 2000 Vdc.

- Sensitivity individually adjustable from 5 up to 25 A.

- Four digit fault counter with alarm of maximum number of admissible faults.

- Wide range of test electrode in conformity to the standards or customer specifications.

TECHNICAL SPECIFICATIONS

Power supply Dimensions Weight

24Vdc 10W w 260 x h 120 x d 150 mm 1,5 kg 3.3 lb

LINMON Electrode ER Electrode EP Electrode ES

Options:
- EP Pulleys electrode
- ER Carbon fiber electrode
- ES Metal balls electrode.
- V3K Test voltage adjustable up to 3000V.

Data changes reserved

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 TRANSPOSED CABLE FAULT FINDER mod. PF, PF1, PF-AC
STANDARD: ABB 1ZBA166001-1

During the strip wire transposed cables, short circuit are formed between adjacent strips, generally caused by
the action of strip former hammer or by metal particles which pressed by the stranding machine or by
caterpillar, punch the strip insulated layer. For this reason it’s necessary detect such defect already during the
cable production and then during rewinding. The test is performed applying an alternate voltage between the
different wire pairs, in case of anomaly, a special hand held detection sensor is used to localise the right short
circuit position and hence proceed for its reparation.
To control strand to strand fault according to ABB1ZBA16601-1, a second adjustable test voltage from 0 up to
500 Vdc is available, a couple of safety test leads, apply test voltage only at wires completely in, at the end of
test, the wire pair under test are short circuited to discharge the residual voltage accumulated avoiding
undesirable electrical shock.

- Test methods: - 30Vac 1,2KHz, fault to locate the fault point. (mod. PF, PF1)
- From 0V up to 500 Vdc, fault current 5mA, suitable to test the continuity of covering
according to ABB1ZBA 16600-1 standard. (mod. PF, PF1)
- Pulse with adjustable test voltage, frequency and duty cycle from 0 up to 500Vdc,
1 up to 20KHz 10 – 90% and single shot. (mod. PF1).
- Test voltage 300 Vac line frequency, threshold fault current 3 to 10 mA (mod. PF-AC)
- Supplied complete of test cables.
- Digital voltmeter to monitor dc test voltage (mod. PF).
- Touch screen pc (mod. PF1).
- Sound/visual alarm for anomaly signalling.
- Hand held sensor with sensibility adjustment for fault localisation.

TECHNICAL SPECIFICATIONS

Model Power supply Dimensions (w x d x h) mm Weight kg (lb)

PF 100 - 240Vac 50/60 Hz single phase 200VA 240 x 360 x 180 11 (22,2)
PF1 100 – 240 Vac 40/60 Hz single phase 250 VA 420 x 360 x 180 13 (28,6)
PF-AC 230Vac 50/60 Hz single phase 25VA 240 x 360 x 180 8 (17,6)

mod. PF mod. PF1 mod. PF-AC

Hand held detector

Data changes reserved

RIGON INSTRUMENTS Via A. Banfo, 42 10155 Torino Italy 80

Tel. +39 011 2480012 e-mail: [email protected] www.rigon.it
 IN-LINE TRANSPOSED CABLE TESTER mod. TCT, TCT1

TEST PROCEDURE: During strip wire transposed cables production, short circuit are formed between
adjacent strip, generally caused by metal particles which pressed by the stranding machine or by caterpillar,
punch the strip insulated layer. For this reason it’s necessary detect such defects already during the cable
production. A continuous stabilised test voltage is applied at the end of each group of strip wire, while a
suitable detecting circuit will report every anomaly.

- Test voltage during production 24 – 48 – 72 Vdc.

- Voltage adjustable up to 500 Vdc for final continuity of covering test (model TCT1).
- Detecting current 5 mA.
- Self test of detecting circuit.
- Alarm report on alphanumerical display (model TCT), computer controlled (model TCT1).
- Test report printout (model TCT1).
- Stop stranding machine intervention adjustable via keyboard.
- Supplied with on board connection box and numbered cables up to 81 strip, complete of plugs and jaws.

TECHNICAL SPECIFICATIONS
Model Power supply Dimensions Weight
TCT 230 Vac 50/60Hz 1 phase 80VA w 500 x d 550 x h 300 mm 14 kg 30,8 lb
TCT1 230 Vac 50/60Hz 1 phase 400VA w 800 x d 600 x h 900 mm 38 kg 83,6 lb

OPTIONS

- COL Collector complete of brushes holder on reel board

model TCT model TCT1

Data changes reserved

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Tel. +39 011 2480012 e-mail: [email protected] www.rigon.it
 FLAT WIRE STRAIGHTENER mod. FWS

The rectangular wire after annealed and before the enamel process must straightened at a right value of
CPR, to obtain the physical property and dimension after enamelled, especially for the yield point
Rp 0.1 and Rp 0.2.
The systems so far used don’t allow to reach reliable and repetitive results.
With the introduction of a load cell it is possible apply and control to the straightener rollers the right
force.

- Manual regulation model FWS.

- Motorised closed loop regulation via serial line interface model FWS-PC.

PRELIMINARY

Model Copper flat wire area Aluminium flat wire area Dimensions and weight Power supply
2 2
mm mm
FWS1 10.0 25.0
FWS2 25.0 50.0 200 x 300 x 120 mm 14 kg
FWS3 50.0 100.0 24V – 230Vac 40/60Hz
10VA
FSW4 100.0 200.0 250 x 300 x 150 mm 18 kg
FSW5 250.0 500.0

Data changes reserved

RIGON INSTRUMENTS Via A. Banfo, 42 10155 Torino Italy 82

Tel. +39 011 2480012 e-mail: [email protected] www.rigon.it
 ACCESSORIES

- WIRE POINTER WP 84

- WIRE LUBRICANT WL 85

RIGON INSTRUMENTS Via A. Banfo, 42 10155 Torino Italy 83

Tel. +39 011 2480012 e-mail: [email protected] www.rigon.it
 WIRE POINTNER mod. WP
The ultimate innovation in the wire drawing department

- Pull the wire by hand.

- Use jurrasic items such files, heavy transformers.
- Fatigue to the operators.
- Losses of time.

- Now you can thread-up your drawing machine without any stress and faster.
- Just insert your copper or aluminium wire ( diameter from 2 up to 8 mm,
automatically it will be sharpened
- Aluminium frame trolley. - Photocell to detect the wire inlet.
- Ten meters extension cable. - Electronically driven.

Power supply Outline Dimensions Weight

230V 50/60 Hz single phase 180VA w 500 x d 410 x h 1200 mm 23 kg 50,6 lb

Data changes reserved

RIGON INSTRUMENTS Via A. Banfo, 42 10155 Torino Italy 84

Tel. +39 011 2480012 e-mail: [email protected] www.rigon.it
 WIRE LUBRICANT mod. WL

The lubrication of enamelled wire is an essential part for the finished product, a right quantity of lubricant
avoid undesirable stress to the wire while it is wound, especially in the high speed winders.
There are many systems to apply wax on surface of enamelled wire, most of them are inaccurate, fire hazard,
air pollution, workers health concerns, etc.

With wire lubricant WL, wax is taken out from a solid lubricated yarn, the right quantity is automatically
calculated by the processor according to the production parameters such V x D, quantity of lubricant to be
2
applied (mg/m ), yarn pulling wheel diameter.

Control unit
Suitable for 1 up to 8 independent applicators.
Available interconnections with enameling machine
Plc with HMI with 4 lines text display.
Option:
Serial interface to pc connection

1 2 3 4 5 6 7 8

RIGON INSTRUMENTS Via A. Banfo, 42 10155 Torino Italy 85

Tel. +39 011 2480012 e-mail: [email protected] www.rigon.it
 Rigon Right side Left side
Instruments
Torino - Italy

Application Single line enamelling machine (right / Single line enamelling machine (right/ left)
left) Multi-lines enamelling machine
Multi-lines enamelling machine Cold wires
Hot wires
Mounting position Oven outlet Before take up
Wire diameter range 0.12 – 4.0 mm 0.12 – 4.0 mm
V x D range Wheel dia. 17 mm Wheel dia. 32 mm Wheel dia. 17 mm Wheel dia. 32 mm
(Wax quantity 9 – 75mg/m2) 15 - 100 30 - 200 15 - 100 30 - 200
Wax heating temperature Minimum wax melting point 40°C – 110°C
Pulling rotation speed 1 – 7 rpm electronically controlled
Power supply 100 – 240V single phase 40/60Hz 30VA 100 – 240V single phase 40/60 Hz 60VA
Input Start/Stop dry contact or 24Vdc 10mA
Output Yarn alarm SPST 2A 250Vac Alarms: Yarn SPST 2A 250Vac
Temperature SPST 2A 250Vac
Dimensions and weight:
Four unit Unit: w 600 x d 450 x h 380 mm 22 kg
Eight unit Unit: w 600 x d 450 x h 760 mm 44 kg
Hot wire applicator: w 410 x d 40 x h 80 mm 1.5 kg
Cold wire applicator: w 240 x d 90 x 100 mm 1.2 kg

Data changes reserved

 OUR CUSTOMERS
CUSTOMERS COUNTRY EQUIPMENT
ABB FINLAND FINLAND 2
ABB POLSKA POLAND 1
AC ARGENTINA ARGENTINA 5
ACEBSA SPAIN 6
ACL-KELANI SRI-LANKA 4
ACOME FRANCE 1
AL-AHLEIA SWITCHGEAR SAUDI ARABIA 4
ALBESIANO SISA VERNICI ITALY 1
AL-FANAR SAUDI ARABIA 2
AMETEK ITALY 9
ANHUI TONGDU COPPER WIRE CHINA 4
ARCELIK TURKEY 4
ARCELIK COMPRESSOR TURKEY 8
ASTA CHINA 2
ASTA INC. USA 1
AUSTECH AUSTRALIA 8
AXIS ITALY 1
B&D TRANSFORMER INDONESIA 1
BEICO INDIA 1
BEMKA TURKEY 11
BITRON ITALY 2
BITRON ELEKTROMEKANIK TURKEY 1
BITRON INDUSTRIE SPAIN 2
BSH DRIVE AND PUMPS SLOVAKIA 1
CARAIBA METAIS BRASIL 2
CEROS ITALY 11
CHANDRA-PROTECO INDIA 2
CHANGZHOU WELLYUN ELECTRICAL CHINA 1
CHAPLIN WIRE ENGLAND 1
CHUANG SHEN TAIWAN 2
CN WIRE USA 1
COMELIT ITALY 2
CONDUMEX MEXICO 13
CORFIO BRAZIL 9
CUPROM ROMANIA 1
DE ANGELI PRODOTTI ITALY 9
DENSO ITALY 1
DOMEL SLOVENIA 2
DOO-SUNG KOREA 1
DUCATI ENERGIA ITALY 2
EDERFIL SPAIN 5
EL SEWEDY CABLES SYRIA 11
ELANTAS ITALY 16
ELE.CON ITALY 2
ELECTRO CABLE EGYPT EGYPT 2
ELECTRO CABLES ECUADOR 1
ELECTROCONDUCTORES VENEZUELA 1
ELECTROMECANICAS ABIEGA SPAIN 1
ELETTRO BRESCIA ITALY 2
ELSAN TURKEY 3
ELTEK ITALY 1
EMBRACO SLOVAKIA SLOVAKIA 1
EMERSON ELECTRIC SLOVAKIA 1
ENERGYA EGYPT 18
ENICAB ALGERIE 1
ER-BAKIR TURKEY 1
ERIC INDUSTRIES BIELORUSSIA 4
ESSEX ENGLAND 1
ESSEX ITALY ITALY 20
ESSEX PORTUGAL PORTUGAL 2
ESSEX S.A.S. IVA FRANCE 2
EUROMOTORS ITALY 2
EVERBEST CABLE HONG KONG 1
FABRYKA LAK ZICE SERBIA 1
FD SIMS ENGLAND 5
FICAP BRAZIL 5
FUZHOU DARTONG M & E CHINA 1
G.C.E. CABLES ITALY 1
GATE ITALY 1
GEBAUER & GRILLER AUSTRIA 1
GERARDO BECKER SPAIN 7
GIZA CABLE INDUSTRIES EGYPT 1
GUANGDONG JINGDA REA CHINA 1
GUANGDONG RONSEN CHINA 1
HELFONT-CONDUPLAST BRAZIL 2
HELLENIC CABLE GREECE 4
HERCULES MOTORES ELETRICOS BRAZIL 1
HES HACILAR ELEKTRIK TURKEY 1
HES KABLO TURKEY 3
HYESUNG KOREA 1
I.T.E. ITALY 4
IB-MEI SPAIN 6
IG IRAPUATO MEXICO 1
IMSA ARGENTINA ARGENTINA 1
INECSA SPAIN 1
IRAN TRANSFO IRAN 3
IRCE ITALY 27 (+ Isolcable)
IUSA MEXICO 3
JIANGSU QINGJIANG ELECTRIC MOTOR CHINA 10
KASHAN MAGNET WIRE INDUSTRIES IRAN 18
KCEL BRAZIL 2
KENTUCKY CABLE USA 2
K-FIL EMAILLE ALGERIE 6
KOOSHKAN TRANSFORMER IRAN 3
KOPOS KABLO KOLIN TZCECH REP. 7
KUVAG AUSTRIA 1
LAC SIM IRAN 3
LEROY SOMER FRANCE 2
LES CABLERIES DU MAROC MOROCCO 5
LIBAN CABLES LEABANON 2
LOUSANO COND. ELETR BRAZIL 6
MAG AUSTRIA 1
MAGNEKON MEXICO 7
MAGNETI MARELLI ITALY 3
MARELLI MOTORI ITALY 2
MARKAZI ENAMELING WIRE CO IRAN 9
MATCO SAUDI ARABIA 15
MECSUD ITALY 2
MEDTRONIC USA 1
MICROCONTROL ITALY 1
MICROPROVOD RUSSIA 3
MOTO GEN IRAN 1
NEWTECH ITALY 8
NEXANS WIRES FRANCE 3 (+ Safi Conel)
NGO HAN CO. LTD. VIETNAM 8
NUHAS OMAN SULTANATE OF OMAN 9
OUTOKUMPU COPPER SUPERCONDUCTORS ITALIA ITALY 4
PASQUA BRAZIL 1
PBMV ITALY 1
PHILIPS LIGHTING POLAND 1
PIERBURG MIKUNI PUMP TECHNOLOGY CHINA 2
PPE Fios Esmaltados BRAZIL 3
PRECISION WIRE INDIA 5
RAMA PARSIAN IRAN 4
RISATTI ITALY 1
RONSEN CHINA 2
ROSHOW CHINA 6
SACOM WIRES AND CABLES VIETNAM 8
SAMDONG KOREA 7
SAMDONG INC. USA 3
SAO MARCO BRAZIL 2
SCET MAGNET WIRE ITALY 17
SCHENECTADY CHINA 2
SCHWA-MEDICO GERMANY 1
SCHWERING & HASSE ELEKTRODRAHT GERMANY 3
SCINTILLA RUSSIA 1
SETIC FRANCE 1
SETRESA SPAIN 4
SHANGHAI DEAN ELECTRICAL CHINA 9
SHANGHAI HITACHI CHINA 1
SHREE CABLES & CONDUCTORS INDIA 1
SICME ITALIA IMPIANTI ITALY 117
SICTRA ITALY 1
SIEMENS ELEKTROMOTORY CZEC REPUBBLIC 2
SIEMENS EP RUSSIA 1
SIGI ITALY 1
SIM LACKI KHORASAN IRAN 1
SLASKA FABRYKA KABLI POLAND 6
SOFFIERIA BERTOLINI ITALY 1
SOLE ITALY 5
SYNFLEX GERMANY 1

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SYRIAN MODERN CABLE SYRIA 16
TAIHAN COPPER WIRE KOREA 2
TAI-I CHINA 1
TECUMSEH BRAZIL 1
TONGLING JINGGONG CHINA 3
TONGLING NON FERROUS METALS CHINA 1
TONGLING TINC0 TINNED WIRES CHINA 2
TRA.SMA ITALY 18
TREFI CUIVRE ALGERIE 10
TREMASA SPAIN 6
TYCAN AUSTRALIA AUSTRALIA 3
UNITED CABLE COMPANY RUSSIA 5
UNITED INDUSTRIES EL SEWEDY EGYPT 26
UNITED TRANSFORMER ELECTRIC SAUDI ARABIA 11
VALEO BRAZIL 1
VALEO FRANCE 1
VALEO WENLING ZHEJIANG CHINA 1
VDE PRUF GERMANY 5
VICENTE TORNS SLOVAKIA SLOVAKIA 15
VOKSEL INDONESIA 1
VOLT ELEKTRIK MOTOR TURKEY 9
VON ROLL FRANCE FRANCE 2
WEG MOTORES BRAZIL 1
XI’AN YUSHENG CHINA 7
ZANGAN DISTRIBUTION TRANSFORMER IRAN 3
ZHEJIANG LUXIAO CHINA 1
ZML INDUSTRIES ITALY 20

th
Updated to 2015.07.10

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 OUR WORLD WIDE REPRESENTATIVES

ASIA RIGON INSTRUMENTS ASIA tel. +86 021 5838 7288

5th Building, nº98 Chuantong road fax: +86 021 5838 7266
Pudong New Area, mob.: +86 138 1895 7628
Shanghai 201202, China [email protected] www.dean.com.cn

AUSTRALIA INTERWIRE ASIA PACIFIC tel. + 65 5325746

9, Battery Road, #09.01 fax + 65 5327680
Straits Trading Bldg. Singapore 0104 e-mail: [email protected]

BRASIL ARIES Ltda. tel. + 55 11 50512763 / 5051-1688

Avenida AÇOCÊ, 520 / 21 fax + 55 11 50511514
CEP 040745-023 Sao Paulo S.P. e-mail: [email protected]

EUROPE RIGON INSTRUMENTS tel. +39 0112480012

Via Antonio Banfo, 42 e-mail: [email protected]
10155 Torino Italy www.rigon.it

IRAN MOCAB CO. tel. + 98 021 22275017

th
Dr. Shariati Ave. 10, Sharifi st. 4 fl. fax + 98 021 22275033
Tehran 19136, Iran e-mail: [email protected]

MEXICO RIGON INSTRUMENTS tel. +39 0112480012

Via A. Banfo, 42
10155 Torino Italy e-mail: [email protected]

PAKISTAN Engineering Technologies tel: +92-42-35219075 Cell: +92-300-8484138

Suite D, Kiran Plaza, 28-M Model Town Extn. fax: +92-42-35219077
Lahore e-mail: [email protected]

RUSSIA LLC “RITA” tel. +7 499 788 61 69 / 68

Ul. 2-ya Zvenigorodskaya, d 12, str. 1, office 3 fax +7 499 788 61 70
123100 Moscow Russia e-mail: [email protected]

S. AMERICA REPSA tel./fax + 54 11 4568 2091

Desaguadero, 3630 mobile + 54 911 4531 5456
1419 Buenos Aires Argentina e-mail: [email protected]

TAIWAN Tien Shiang Trade & Engineering Co.,Ltd. tel. +886-2-25637871

Room 807, 50 Lin Seng N.rd., fax +886-2-25115760
Taipei, Taiwan, R.O.C. e-mail:[email protected]

TÜRKIYE Kabtest Kablo Makina Temsilcilik ve Tic. Ltd. Sti. tel. + 90 216 5660769
Ressam Salih Ermez Caddesi, mob.+ 90 532 6753039
Gozcu Apt. No.26, Daire:28 e-mail: [email protected]
34732 Merdivenkoy, Kadikoy, Istanbul www.kabtest.com

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