Negotiated sales for heavy equipment & industrial assets

2006 Caterpillar 777D Asset 8

Year 2006
Manufacturer Caterpillar
Model 777D
Asset Type Rock Truck
Serial Number CAT0777DLAGC02255
Usage 29,455 hrs
Comes with retarder, A/C, liner, heated box, auto lube, 27.00R49

PICTURE TO COME

Don’t miss out! Contact Scott Zeilstra to make an offer:

rbauction.com/privatetreaty
+1.780.686.0725 [email protected]
COMPONENT
CHANGES
 COMPONENT CHANGE-OUT REPORT

NOTIFICATION FOR UPDATING COMPONENT

MAINTENANCE PLANNER TO
UPDATE THE COMPONENT REGISTER
HISTORY FOR THE ASSET ID OF ALL MAJOR ASSETS CHANGE-OUT ACTIVITY?
IN EQUIPMENT MANAGER FORWARD THIS NOTIFICATION TO THE
Planned
REGIONAL MAINTENANCE PLANNER FOR PROCESSING
ASSET DETAILS:
Originator Name: Matt Biamonte Date: March / 10 / 2015

Asset ID: RDC049 Change-Out Date: SEPT / 1 / 2014

Make: cat Change-Out SMU: 11280

Model: 777d Planned Disposal SMU:

Serial No: Agc02255 WON for Change-Out: EME1432

COMPONENT DETAILS:
Component Rear struts left rear strut
Description:

COMPONENT REMOVED DETAILS:

Serial No.: Part number: 2474883 Component Usage Hrs:

Arrangement No.: Recommended Life Hrs:

Reason Change Out
Required:
x Failure  Scheduled Change-Out  SOS Investigation

 Other:- EXCESSIVE LEAKAGE

COMPONENT INSTALLED DETAILS:
Serial No.: Part number: 2474883-EXC PS ID Used (if applicable):

Arrangement No.: Other Supply:

Component Repair
Details:  New  Reconditioned  Emeco Parts Component x Dealer PEX
Reconditioned or
exchange struts through finning
Supplied By:
Warranty Terms
& Provisions:

COMMENTS: (Results of SOS Investigation and/or Failure Analysis, Warranty Conditions, etc.)

COPIES FOR SYSTEM UPDATE & FILING: (Component History for Asset ID to be Updated)
Maintenance Planner: Name: Signature: Date: / /

Entered into Great Plains:  Name: Date: / /

Verified by: GMAM Assets – Forms - FRM006 Version Date Review Page No
Initial: Component Change-Out Report 4 Nov 11 Nov 13 Page 1
 COMPONENT CHANGE-OUT REPORT

NOTIFICATION FOR UPDATING COMPONENT

MAINTENANCE PLANNER TO
UPDATE THE COMPONENT REGISTER
HISTORY FOR THE ASSET ID OF ALL MAJOR ASSETS CHANGE-OUT ACTIVITY?
IN EQUIPMENT MANAGER FORWARD THIS NOTIFICATION TO THE
Planned
REGIONAL MAINTENANCE PLANNER FOR PROCESSING
ASSET DETAILS:
Originator Name: Matt Biamonte Date: March / 10 / 2015

Asset ID: RDC049 Change-Out Date: SEPT / 1 / 2014

Make: cat Change-Out SMU: 11280

Model: 777d Planned Disposal SMU:

Serial No: Agc02255 WON for Change-Out: EME1433

COMPONENT DETAILS:
Component RIGHT REAR STRUT
Description:

COMPONENT REMOVED DETAILS:

Serial No.: Part number: 2474883 Component Usage Hrs:

Arrangement No.: Recommended Life Hrs:

Reason Change Out
Required:
x Failure  Scheduled Change-Out  SOS Investigation

 Other:- EXCESSIVE LEAKAGE

COMPONENT INSTALLED DETAILS:
Serial No.: Part number: 2474883-EXC PS ID Used (if applicable):

Arrangement No.: Other Supply:

Component Repair
Details:  New  Reconditioned  Emeco Parts Component x Dealer PEX
Reconditioned or
exchange struts through finning
Supplied By:
Warranty Terms
& Provisions:

COMMENTS: (Results of SOS Investigation and/or Failure Analysis, Warranty Conditions, etc.)

COPIES FOR SYSTEM UPDATE & FILING: (Component History for Asset ID to be Updated)
Maintenance Planner: Name: Signature: Date: / /

Entered into Great Plains:  Name: Date: / /

Verified by: GMAM Assets – Forms - FRM006 Version Date Review Page No
Initial: Component Change-Out Report 4 Nov 11 Nov 13 Page 1
 Emeco Daily Time Sheet
Date: 10/04/13 Day:Tuesday Shift: D/S W/O # 175073 Unit Number: rdc049 SMU IN 7450 SMU Out 7450
Machine S/N Parts Ordered No Time down Apr-04 am/pm
Customer sunhills mining Customer Unit Number Time Up down am/pm
Machine Location: highvale Site Contact JHA Completed Yes Warranty or Redo No
Description Of Work performed steering
Segment If more then one S/N or W/O is worked on than a separate report must be used
Complaint
Cause
Correction
install steer pump
remove , clean and reinstall steering oil reseviour
start connecting steering lines
replace steering return filter, replace case drain filter

Complications
Repair Hours
Segment ST OT
ss 8 2

Total
Matthew Biamonte
The above work has been completed to my satisfaction Tech's Name Print Customer Name Print

Approval Tech's Signature Customer Signature

SERVICE REPORTS
 MAINTCLF004
CAT 777BCD DUMP TRUCK
2000HR SERVICE

Unit Number: rdc049 SMU: 10149 Date: April 12, 2014

SAMPLE Initial
Engine mb
Transmission mb
Hydraulic / Brakes mb
Steering mb
Front hubs LH ( x ) RH ( x ) mb
Differential mb
Final Drives LH ( ) RH ( )
Cooling system (level 2 analysis) – aftercooler and engine mb
REPLACE
Engine oil Cap (91 L) mb
Engine oil filters Cut 1 filter open Clean ( x) Metal ( ) mb
Front Hub oil LH ( x) RH ( x) Cap (5 L each) mb
Front brake cooling filters (hydraulic) mb
Fuel filters mb
Primary air filters mb
Secondary air filters mb
Transmission oil filter mb
Transmission breather
Transmission oil Cap (95 L) system only mb
Hydraulic tank breather
Hoist, torque Converter and Brake Oil Cap (250 L) Tank mb
Hoist, torque Converter and Brake tank Breather
Steering system oil filter mb
Steering system oil Cap(83 L) Tank mb
Park brake release filter mb
Differential oil Cap (224 L) mb
Final drive oil Cap (45 L each)
Front Axle breather
Differential Breather
Cab air conditioner filters clean ( ) change ( x) mb
CLEAN
Hoist high pressure screens clean ( ) metal ( ) material ( )
Torque converter outlet screens clean ( ) metal ( )
Transmission magnetic screens clean ( ) metal ( ) material ( )
Batteries and terminals
Engine breathers clean ( ) change ( )
Differential breather
Front hub breathers
Transmission breather
Air conditioner filter
Air/hydraulic cylinder breather clean
Overhaul air dryer
Walkways, handrails, cab – controls, screens, floors etc free of grease and oils

CHECK
Engine oil level mb
Coolant charge level mb
Drain water and sediment from fuel tank mb
Drain moisture and sediment from air tank mb
Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF004 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 1 of 6
2000 Hour Service Sheet
 Transmission oil level mb
Differential oil level mb
Final drive oil levels mb
Hoist, torque converter and brake oil tanks level mb
Front wheel hub oil levels LH ( x) RH ( x) mb
Steering oil level mb
Fill fuel tank and record litres if applicable ( L)

GREASE
Fan hub and jockey pulley (hand gun only) mb
Driveshaft splines and universal joints (hand gun only)
Manually grease all injectors & check lines for condition
Fill bulk grease tank mb

Ball Stud Inspection

1) Clean all steer cylinder and tie rod ends down.
2) Drive truck in straight line so as not to load up steering geometry.
3) Chock and tag vehicle
4) Bar all tie rod and steer cylinder points to locate any movement.
5) If movement found, set up dial indicator and measure amount of movement.
6) If movement is greater than 1 mm, remove cap and determine is wear is between ball stud and bearing
race, or bearing race and housing. Record which area is worn
7) Ball stud wear limits: 0 to 1.02 mm - OK
1.02 to 1.27 mm - schedule for change out
1.27 mm and above - change out ball stud
8) Record measurement:
1 ok 2 ok 3 ok 4 ok
5 ok 6 ok 7 ok 8 ok

LEGEND FOR COLUMNS:

1 – Defect found and repaired 2 – Defect on machine, machine still OK
3 – OK 4 – Not applicable

CHECK 1 2 3 4
Steering accumulator – using ground level engine shutdown switch stop engine
then check for steering operation. x
Visual check on duo cone leakage acc hub positions x
Report on any significant coolant usage (to indicate internal leakage) x
Are ball stud inspections due? x
Check steering ball joint wear as per service manual, maximum wear in any ball
joint is 1.02mm. Check all ball joint covers are in good condition
x
Check tie rod ends for movement x

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF004 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 2 of 6
2000 Hour Service Sheet
CHECK 1 2 3 4
Check tension and orientation of tie rod end clamps. Open portion of clamp should
be aligned with one slot in tie rod (see SERVB-CAT2 in RMS for guidance). x
Tension is 583 Nm±27
Check the tension and condition of the steering centre linkage bolts (250Nm). If bolt
require re-tensioning, relace bolts and reinstall as per SERVB-CAT3 service bulletin
in RMS
x
Steering (cylinders, valve and joints) x
Air Conditioner – condition and operation x
Air Dryer operation, check for moisture in secondary air tank x
Replace air dryers desiccant x
Belts – inspection/adjust/replace x
Rock ejectors x
Induction system for leaks and clamps for tightness x
All hoses for general condition and chaffing x
Cooling system hoses for condition and clamps for tightness x
Brake cooling hoses for leaks, hardness and damage. Replace as required x
Fuel system for loose bolts and fittings x
Download VIMS, check operation and report overspeeds. x
Inspect hydraulic hoist cylinder hoses for damage, wear or deteriorated condition. x
Replace hoses as required.
Engine mounts x
Frame and body support pads. Clean and inspect for cracks x
ROPS/Cab and chassis attachment points for damage, cracks, corrosion or
loose/missing bolts x
Retarder lever free play x
Radiator for debris (wash if necessary) x
Cooling system pressure cap- clean inspect and replace as required x
Cooling system pressure relief valve - clean x
Engine shutdown system – test operation x
Exhaust system for leaks and clamps for tightness x
All points are receiving grease x
Differential Thrust pin clearance - Check x
A-frame endplay - adjust x
Inspect pre-start book and ensure all defects are repaired or documented x
Suspension cylinder heights (adjust if necessary):
LHF LHR
RHF RHR
SPEC FRONT 216 mm REAR 1040 mm
Steering accumulator nitrogen pressure: - See table for acceptable pressure.
Use only correct procedure in workshop manual.
21 °C 300 psi
27 °C 306 psi
32 °C 312 psi
43 °C 324 psi
Test for leakage in the service brake and retarder system – as per caterpillar
Systems operations and testing manual – air Systems and Brakes - Spec Roto
Chamber no more than 3.2 mm in 10 minutes – record below
FRONT REAR Left Right
Brake pack heights: as per Service Manual procedure
RHF LHF
RHR LHR
Maximum permissible piston travel is:
Front 14.7mm Rear 14.5mm
Use only correct procedure in workshop manual
Tyre pressures: Adjust cold pressure only
Radial - 105 psi cold
Bias Ply – 82 psi cold
Pos 1 Pos 2 Pos 3
Actual
Adjusted

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF004 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 3 of 6
2000 Hour Service Sheet
CHECK 1 2 3 4
Pos 4 Pos 5 Pos 6
Actual
Adjusted
Tread depths: (Record any abnormal wear, cuts or damage on back sheet)
Pos 1 Pos 2 Pos 3
Actual MM
Pos 4 Pos 5 Pos 6
Actual MM
Magnetic plug conditions*: x
RHF LHF
RHR LHR

HP – Heavy LF – Light HF – Heavy Flakes

*LEGEND: OK – OK P – Paste
Paste Flakes (Return to Foreman)
NOTE:
Boxes A - F are to be initialled by person carrying out safety checks.
Every person carrying out these checks must also sign off Safety Check Sheet before the end of each shift.

LEGEND FOR COLUMNS:

A – Machine is not safe – defect must be repaired D – Defect found and repaired
B – Defect found – authorisation required before returning to work E – OK
C – Defect found and recorded – machine safe to operate F – Not applicable

SAFETY CHECKS A B C D E F
Service Brake Operation Stall Test x
Spec: 777BCD 1st Gear Stall Test - must hold at 1300 RPM
Emergency/secondary brake stall test
Spec: 777BCD 1st Gear Stall Test - must hold at 1300 RPM x
Park brake operation x
Spec: 777BCD 1st Gear Stall Test - must hold at 1300 RPM
Retarder operation x
Steering operation x
Emergency steering operation x
Seat belt – retainers and operation x
Seats – suspension adjustment/condition x
Horns – air and electric x
Wipers x
Mirrors x
Doors x
Windows x
Gauges x
Audible alarm and warning lights x
Body up reverse inhibitor x
Grab rails x
Steps x
Fire extinguishers – invert & shake to loosen powder & inspect date x
Fire suppression bottle charge x
Tyre condition x
Lights x
Reverse alarm x
Wheel nuts x
Pin retainers x
Cab condition x
Operation of emergency stop x
Accumulation of fuel, oil, grease etc that may cause a fire x
Tray condition x
Rock ejectors condition (bent?) x
Grease system operation x
Two way radio operation x

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF004 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 4 of 6
2000 Hour Service Sheet
 Chassis Crack Inspection
Rear tail casting
section

1 2 3
x
Cross tube area
(Check both sides)
Transition castings
1 2 3
(777 & 785 only)
x
1 2 3
Pedestal castings x
1 2 3
x

1 2 3
x
Hoist cylinder
supports and cross
tube
(Check both sides)
1 2 3
x
Fuel tank and
hydraulic mounts
(Check both sides)
1 2 3
x
Engine (both 1 2 3
sides) and cab x
mounts LEGEND FOR COLUMNS:
Front Strut Mounting 1 – Crack found and repaired
Castings –check weld 2 – Crack on machine, machine still OK
section and flanges 3 – No cracks found

Notes: - Inspect all coloured areas for cracks – clean as required

- All non repaired cracks to be marked a crack ends and dated using paint marker

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF004 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 5 of 6
2000 Hour Service Sheet
 DEFECTS PARTS SHEET COMPLETED
YES/NO YES/NO
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

Comments:

CARRIED OUT BY: CHECKED & RECORDED BY:

Print Name: Matt Biamonte Print Name:

Signed: Signed:
Date: April 12, 2014 Date:

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF004 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 6 of 6
2000 Hour Service Sheet
 MAINTCLF001
CAT 777BCD DUMP TRUCK
250HR SERVICE

Unit Number: rdc049 SMU: 10470 Date: May 5, 2014

SAMPLE Initial
Engine
Transmission

REPLACE
Engine oil Cap (91 L) mb
Engine oil filters Cut 1 filter open Clean ( ) Metal ( ) mb
Fuel filters

CLEAN
Transmission magnetic screens clean ( ) metal ( ) material ( )
Batteries and terminals
Engine breathers clean ( ) change ( )
Engine air Filter Pre-cleaner Assembly
Air conditioner filter
Walkways, handrails, cab – controls, screens, floors etc free of grease and oils

CHECK
Engine oil level mb
Coolant charge level mb
Drain water and sediment from fuel tank mb
Drain moisture and sediment from air tank mb
Transmission oil level mb
Differential oil level mb
Final drive oil levels mb
Hoist, torque converter and brake oil tanks level mb
Front wheel hub oil levels LH ( ) RH ( ) mb
Steering oil level mb
Fill fuel tank and record litres if applicable ( L) mb
GREASE
Fan hub and jockey pulley (hand gun only) mb
Driveshaft splines and universal joints (hand gun only) mb
Fill bulk grease tank mb

LEGEND FOR COLUMNS:

1 – Defect found and repaired 2 – Defect on machine, machine still OK
3 – OK 4 – Not applicable

CHECK 1 2 3 4
Steering accumulator – using ground level engine shutdown switch stop engine
then check for steering operation. x
Visual check on duo cone leakage acc hub positions
Report on any significant coolant usage (to indicate internal leakage) xx
Visually inspect steering ball joint wear and movement. Check all ball joint covers x
are in good condition.
Check tie rod ends for movement (visual only – measure if movement) x
Steering (cylinders, valve and joints) x
Air Conditioner – condition and operation x
Air Dryer operation, check for moisture in secondary air tank x
Belts – inspection/adjust/replace x

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF001 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 1 of 4
250 Hour Service Sheet
CHECK 1 2 3 4
Retarder lever free play x
Radiator for debris (wash if necessary) x
Cooling system pressure cap- clean inspect and replace as required x
Download VIMS, check operation and report overspeeds. x
Engine shutdown system – test operation x
All points are receiving grease x
Inspect pre-start book and ensure all defects are repaired or documented x
Tyre pressures: Adjust cold pressure only
Radial - 105 psi cold
Bias Ply - 82 psi cold
Pos 1 Pos 2 Pos 3
Actual
Adjusted
Pos 4 Pos 5 Pos 6
Actual
Adjusted

Magnetic plug conditions*:

RHF LHF
RHR LHR
Adjusted

HP – Heavy LF – Light HF – Heavy Flakes

*LEGEND: OK – OK P – Paste
Paste Flakes (Return to Foreman)

NOTE: Boxes A - F are to be initialled by person carrying out safety checks.

Every person carrying out these checks must also sign off Safety Check Sheet before the end of each shift.

LEGEND FOR COLUMNS:

A – Machine is not safe – defect must be repaired D – Defect found and repaired
B – Defect found – authorisation required before returning to work E – OK
C – Defect found and recorded – machine safe to operate F – Not applicable

SAFETY CHECKS A B C D E F
Service Brake Operation Stall Test
Spec: 777BCD 1st Gear Stall Test - must hold at 1300 RPM
x
Emergency/secondary brake stall test
Spec: 777BCD 1st Gear Stall Test - must hold at 1300 RPM x
Park brake operation x
Spec: 777BCD 1st Gear Stall Test - must hold at 1300 RPM
Retarder operation x
Steering operation x
Emergency steering operation x
Seat belt – retainers and operation x
Seats – suspension adjustment/condition x
Horns – air and electric x
Wipers x
Mirrors x
Doors x
Windows x
Gauges x
Audible alarm and warning lights x
Body up reverse inhibitor x
Grab rails x
Steps x
Fire extinguishers – invert & shake to loosen powder & inspect date x
Fire suppression bottle charge x
Tyre condition x
Lights xx
Reverse alarm x
Wheel nuts x

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF001 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 2 of 4
250 Hour Service Sheet
 SAFETY CHECKS A B C D E F
Pin retainers x
Cab condition x
Operation of emergency stop x
Accumulation of fuel, oil, grease etc that may cause a fire x
Tray condition x
Rock ejectors condition (bent?) x
Grease system operation x
Two way radio operation x

Chassis Crack Inspection

Rear tail casting

section

1 2 3
Cross tube area
(Check both sides)
Transition castings
1 2 3
(777 & 785 only)

1 2 3
Pedestal castings

1 2 3

1 2 3

Hoist cylinder
supports and cross
tube
(Check both sides)
1 2 3

Fuel tank and

hydraulic mounts
(Check both sides)
1 2 3

Engine (both 1 2 3
sides) and cab
mounts LEGEND FOR COLUMNS:
Front Strut Mounting 1 – Crack found and repaired
Castings –check weld 2 – Crack on machine, machine still OK
section and flanges 3 – No cracks found

Notes: - Inspect all coloured areas for cracks – clean as required

- All non repaired cracks to be marked a crack ends and dated using paint marker

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF001 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 3 of 4
250 Hour Service Sheet
 DEFECTS PARTS SHEET COMPLETED
YES/NO YES/NO
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

Comments:

CARRIED OUT BY: CHECKED & RECORDED BY:

Print Name: m. biamonte Print Name:

Signed: Signed:
Date: May 5, 2014 Date:

Verified by: J.Everett © EMECO International Issue Date Review Page No.
MAINTCLF001 – CAT 777BCD Dump Truck
Initial: 1.0 Apr 2006 Apr 2007 Page 4 of 4
250 Hour Service Sheet
 Work Order No Unit Number SMU In SMU Out Shift Work Date

253441 RDC049 10922 10922 ✔ Day Shift Night Shift 17-Jun-14

Customer Name Customer Unit No Equipment Location Site Contact JHA Completed Time Down Time Up
No Yes
SUNHILLS MINING HIGHVALE
Make Model Serial Number Wty or Redo Parts Ordered Technician Name Signature
Yes No Yes No
CAT 777D Scott McLennan
Repair 1 Information
Component - Work Type Complaint Correction

Repair 1 Details

PERFORM 500HR SERVICE, DRILL OUT BROKEN TEST PORT FITTING FROM TORQUE FILTER HOUSING

Complications: BROKE OFF TEST PORT WHEN REINSTALLING INTO FILTER HOUSING
Repair 2 Information
Component - Work Type Complaint Correction

Repair 2 Details

Complications:
Repair Hours Emeco Approval Customer Approval
Segment ST OT Emeco Supervisor Name Signature Customer Name Signature
SL 5

Travel Yes No The above work has been completed to my satisfaction

Allowance
Machine Released to Customer Yes No
Total 5 Rev: 1/25/2013
 Work Order No Unit Number SMU In SMU Out Shift Work Date

253441 RDC049 10922 10922 ✔ Day Shift Night Shift

17-Jun-14
Customer Name Customer Unit No Equipment Location Site Contact JHA Completed Time Down Time Up
No Yes
SUNHILLS MINING HIGHVALE
Make Model Serial Number Wty or Redo Parts Ordered Technician Name Signature
Yes No Yes No
CAT 777D Scott McLennan
Repair 1 Information
Component - Work Type Complaint Correction

Repair 1 Details

PERFORM 500HR SERVICE, DRILL OUT BROKEN TEST PORT FITTING FROM TORQUE FILTER HOUSING

Complications: BROKE OFF TEST PORT WHEN REINSTALLING INTO FILTER HOUSING
Repair 2 Information
Component - Work Type Complaint Correction

Repair 2 Details

Complications:
Repair Hours Emeco Approval Customer Approval
Segment ST OT Emeco Supervisor Name Signature Customer Name Signature
SL 5

Travel Yes No The above work has been completed to my satisfaction

Allowance
Machine Released to Customer Yes No
Total 5 Rev: 1/25/2013
WORK ORDER HISTORY
 Maintenance History for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

9-Oct-2017 WOC240942 - FRONT TIRE INSTALLATION 8,610

.

11-Aug-2015 WOC258544 - SRV > 1500 HR 11,754

CARRY OUT 1500HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

1-Jul-2015 WOC258372 - TYR > FY2016 PREPAID TIRES 11,710

1-Jul-2015 WOC257895 - 2016 R&M - JUL 1 TO JUN 30 11,642

25-Jun-2015 WOC257727 - SRV > CHANGE DIFF & FINAL OIL 11,642
CARRY OUT DIFF AND FINAL OIL CHANGE

26-May-2015 WOC257341 - SRV > 1250 HR 11,754

CARRY OUT 1250HR SERVICE AND REPAIRS AS REQUIRED

8-Apr-2015 WOC256650 - FIRE SUPPRESSION PM 11,291

.

27-Oct-2014 WOC254923 - BC > TRUCK TRANSPORT 11,288

Transport from Sunhills to Acheson

11-Sep-2014 WOC254629 - BC > DAMAGE -TRANS COST 11,263

Repair unit- Sunhills
Transportation cost

9-Sep-2014 WOC254622 - PERFORM ENGINE VALVE SET 11,263

.

24-Aug-2014 WOC254433 - BC > CUSTOMER DAMAGE 11,263

Repair customer damage

19-Aug-2014 WOC254417 - SRV > 1000 HR 11,483

CARRY OUT 1000HR SERVICE AND REPAIRS AS REQUIRED

3-Aug-2014 WOC228257 - PERFORM ENGINE VALVE SET 11,154

.

8-Jul-2014 EME1432 - ME > STRUT LEFT REAR REPLACE 11,280

Emeco Canada Limited GST Registration # 104545959RT Page 1 of 23

web www.emecogroup.com Printed on: 12-Jan-2016
 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

Replace rear left hand side strut using Finning EXC component.

8-Jul-2014 EME1433 - ME > STRUT RIGHT REAR REPLACE 11,280

Replace rear right hand side strut using Finning EXC component.

1-Jul-2014 WOC254216 - 2015 R&M - JUL 1 TO JUN 30 11,157

1-Jul-2014 WOC254483 - TYR > FY2015 PREPAID TIRES 11,263

18-Jun-2014 WOC253768 - SRV > 750 HR 11,238

CARRY OUT 750HR SERVICE AND REPAIRS AS REQUIRED

17-Jun-2014 WOC253750 - BRAKE AND STEERING TEST 36,640

.

15-Jun-2014 WOC239763 - BRAKE AND STEERING TEST 10,907

.

8-May-2014 WOC245893 - FIRE SUPPRESSION PM 11,291

.

6-May-2014 WOC253441 - SRV > 500 HR 10,922

CARRY OUT 500HR SERVICE AND REPAIRS AS REQUIRED

22-Apr-2014 WOC253341 - VISIONLINK REPAIR 10,159

REPAIR SCOPE:

15-Apr-2014 WOC253260 - SRV > 250 HR 10,470

CARRY OUT 250HR SERVICE AND REPAIRS AS REQUIRED

12-Feb-2014 WOC251800 - BC > DISASSEMBLE MACHINE 9,889

Remove tray/ tires .

16-Jan-2014 WOC247678 - SRV > 2000 HR 10,149

CARRY OUT 2000HR SERVICE AND REPAIRS AS REQUIRED

1-Jan-2014 WOC246562 - 2014 R&M - JAN 1 TO DEC 31 9,584

2014/01/02-SL-9695
RON DUYVEWAARDT
PERFORMED 500HR SERVICE

2014/01/03-TR-9713
RON DUYVEWAARDT
CHECKED TRANS OP. NO PROBLEM WITH REVERSE. POSSIBLY DUMP LEVER IN WRONG POSITION.
WAITED IN AREA WHILE TRUCK MADE A FEW ROUNDS TO ENSURE NO MORE ISSUES WITH REVERSE.

2014/01/12-FR-9916
RON DUYVEWAARDT
MOVED WASH TRUCK FROM WASHBAY TO YARD. WELDED NEW HANDLE ONTO BOX SAFETY PIN

2014/01/13-OT-9916
RON DUYVEWAARDT
STARTED CHECKING FOR DEFECTS

2014/01/04-EL-SU-9657
SCOTT MCLENNAN
TROUBLESHOOT CAB HEATER FAN NOT WORKING, FOUND MOTOR FAULTY. REMOVED MOTOR FROM
RDC030 AND INSTALLED ON RDC049, TOPPED UP LOW STRUTS. CALLED UNIT UP. TROUBLESHOOT
UNIT NOT GOING INTO REVERSE, FOUND LOOSE CONNECTION ON BOX UP SENSOR. CALLED UNIT UP

2014/01/01-EN-9657
THOMAS FINKBEINER
INSPECTED AND VERIFIED OIL GAUGE BROKEN. VERIFIED ALL PIECES COMPLETE. INSTALLED NEW
DIPSTICK AND FOUND IT DIFFICULT TO INSTALL AT ENGINE BLOCK. REMOVED AND INSPECTED FOR
RESTRICTION. OK. INSTALLED DIPSTICK AND CHECKED OIL LEVEL. OK.

27-Dec-2013 WOC244466 - SRV > 1500 HR 9,695

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

CARRY OUT 1000HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

JAN 2/14 - 1000 PM SKIPPED - 1500 DONE

WANDAK

30-Nov-2013 WOC240180 - SRV > 750 HR 9,099

CARRY OUT 750HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

8-Nov-2013 WOC223305 - FIRE SUPPRESSION PM 8,689

.

4-Sep-2013 WOC233314 - SRV > 500 HR 8,548

CARRY OUT 500HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

2013/10/06 SL-EL-8548
SCOTT MCLENNAN
PERFORM 500 HR SERVICE, GATHER UP FILTERS FOR SERVICE FROM EXTRA FILTERS IN TRAILER.
REPAIR AM/FM RADIO, REPAIR REVERSE LIGHTS

15-Aug-2013 WOC236786 - B/C SEAT BELTS 8,353

Repalce seat belts - Back charge as per contract

4-Jul-2013 WOC232397 - B/C REPAIRS 8,209

Back charge repairs

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

21-Jun-2013 WOC231320 - INSTALL VISIONLINK GPS 8,209

.

18-Jun-2013 WOC223320 - SRV > 250 HR 8,209

CARRY OUT 250HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT:

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

2013/07/13 SERVICE/FRAME
SCOTT MCLENNAN
250 HR SERVICE. DRAIN LUBE TRUCK WASTE TANK AND FILL ALL OIL TANKS. HEAT UP AND
STRAIGHTEN BOTH INJECTOR MOUNTING BRACKETS. REMOVE BROKEN BOLT FROM FUEL TANK FOR
MUD FLAP CHAIN.

10-Jun-2013 WOC209446 - 2000HR SERVICE 7,754

CARRY OUT 1750HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

2013-05-13- 2000 HR PM
MATTHEW BIAMONTE
2000 HR SERVICE, PICK UP PARTS AT FINNING

14-May-2013 WOC223064 - FRONT TIRE ROTATION 8,561

.

11-May-2013 WOC199174 - FIRE SUPPRESSION PM 7,753

3-Apr-2013 WOC206457 - PERFORM ENGINE VALVE SET 7,946

.

2013-06-06- ENGINE
MATTHEW BIAMONTE
PERFORM ENGINE VALVE SET

1-Apr-2013 WOC199250 - 250HR SERVICE 7,464

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

CARRY OUT 750HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

11-Mar-2013 WOC193864 - 500HR SERVICE 7,107

CARRY OUT 500HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

2013-03-13-
MATTHEW BIAMONTE
CHANGE ENG OIL, CHANGE SEAT SHOCK

7-Feb-2013 WOC177146 - 250HR SERVICE 6,927

PERFORM A 250HR SERVICE

2-Jan-2013 WOC175073 - JAN 2 - DEC 31 2013 R&M WO 6,023

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

*********************************************************************************
****************************************************************
NEW FORMAT TO BE USED TO TRANSFER REPAIR NOTES:

DATE (YYYY-MM-DD) - COMPONENT - Work Type

Mechanic Name

-NOTE DETAIL A
-NOTE DETAIL B
-NOTE DETAIL C

EXAMPLE:

2012-07-23 - ENGINE - Inspect for Leaks

Ed. S.

Removed panels and check for coolant and oil leaks on machine. No leaks. Check oil level, coolant
level and hydraulic levels, ok. There is no leak from engine. Start Unit run fine, let run for about 45
min. No leaks.

*********************************************************************************
***************************************************************
2013-01-15-
MATTHEW BIAMONTE
INSPECT FOR KICKOUT COMPLAIN AGAIN, 700-2 CODE, CHECK GROUND WIRE FROM TCM TO
GROUND 0.0 OHMS (FULL HARNESS WITH JUMPER TO TRANS POSITION SENSOR) CHECK SENSOR
SUPPLY VOLTAGE ORG 25 VOLTS, CHECK GEAR SIGNAL WIRES. ALL 5 VOLTS EXCEPT FOR ONE AT 11
VOLTS, DISCONNECT POSITION POSITION SWITCH SENSOR HARNESS FROM MAIN HARNESS. TEST
ALL GEAR SIGNAL WIRES @ 5 VOLTS, REMOVED HARNESS FOUND MOISTURE ON BACK SIDE OF
CONNECTOR, BLEW OUT AND TESTED RESISTANCE APPEARED OKAY. REMOVED SHIFT CARD AND
BLEW OUT TESTED VOLTAGE DROPS THROUGH JUMPER HARNESS, FOUND INTERMETENT HIGH
VOLTAGE DROP ON ONE WIRE. REINSTALLED TIGHT AD DRY COULD NOT DUPLICATE AGAIN
ORDERED NEW JUMPER HARNESS AND GEAR SENSOR IN THE EVENT OF ANOTHER OCCURANCE

2013-01-12
MATTHEW BIAMONTE
FOUND HARNESS HAS INTERMITTENT FAULT ON GROUND WIRE, ORDER PARTS, HARNESS FAILED
DUE TO IMPROPER INSTALLATION, ALL PROPER CLIPS ORDERED

2013-01-14
MATTHEW BIAMONTE
R & R TRANSMISSION HARNESS, CABE TO TRANSMISSION

2013-02-22
SCOTT MCLENNON
PERFORM 250 HOUR SERVICE

2013-02-24-
SCOTT MCLENNON
TRAVEL TO UNIT, REPLACE FRONT SIGNAL LIGHTS

2013-02-25-
SCOTT MCLENNON
TROUBLESHOOT STEERING COLUMN PLAY ORDERED NEW COLUMN, TROUBLESHOOT AND ORDER
SEAT SHOCK ABSORBER

2013-03-01
SCOTT MCLENNON
INSTALL NEW MUDFLAPS, INSTALL NEW STEERING COLUMN, REPAIR SEAT ADJUSTER

2013-03-15-
MATTHEW BIAMONTE
WAS ABLE TO RESUSE OLD SHOCK AND INSTALL IN CORRECT POSITION TO FIX MAHCINE UP, NOT
SEAT BASE IS BROKEN INSIDE WHERE SHOCK WOULD NORMALLY ATTACH TO, USED HOLES IN SEAT
FRAME FOR DUAL SHOC SET UP

2013-02-24-
SCOTT MCLENNON
TRAVEL TO UNIT, PAYLOAD CODE PRESENT ON DASH, TRAVEL TO TRAILER PICK UP NEW STRUT
SENSOR AND INSTALL

2013-04-03-
DAVE DEFEHR
BLAST DOZER WITH CANNON, DEGREASE, PRESSURE WASH

2013-04-04-
MATTHEW BIAMONTE

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

HAD TO LEAVE MACHINE TO GET TO ANOTHER

2013-04-05- STEERING
MATTHEW BIAMONTE
DISCONNECT SUP STEER MOTOR FOUND NO PRESSURE FROM STEER PUMP, NO PRESSURE IN
STEERING SYSTEM WITH ENG RUNNING, PULL STEERING FILTER FOUND BRASS IN FILTER, ORDER
STEERING PUMP

2013-04-09- STEERING
MATTHEW BIAMONTE
REMOVE STEER PUMP

2013-04-10-STEERING
MATTHEW BIAMONTE
INSTALL STEER PUMP, REMOVE, CLEAN AND REINSTALL STEERING OIL RESERVIOUR, START
CONNECTING STEERING LINES, REPLACE STEERING RETURN FILTER, REPLACE CASE DRAIN FILTER

2013-04-11- STEERING
MATTHEW BIAMONTE
RIG OUT HYD LINES, FINISH CONNECTING ALL LINES, REPAIR LEAK ON BRAKE COOLING LINE, GET
LUBE TRUCK TO FILL TANK, TEST OK

2013-04-19
SCOTT MCLENNAN
TRAVEL TO UNIT T/S WEAK RADIO SIGNAL, FOUND ANTENNA CABLE AT BACK OF RADIO NOT FULLY
CONNECTED, REATTACHED, REINSTALLED RADIO AND PANEL

2013-04-28
SCOTT MCLENNAN
TRAVEL TO UNIT, REPAIR LOOSE PANEL ON DECK, CHECK OVER UNIT

2013-05-06- ENGINE
RYAN ELLIS
TRAVEL TO MACHINE, CONNECT ET AND FOUND THE LEVEL SENSOR FAULTS, CHECK ENGINE OIL
LEVEL, IT WAS AT THE ADD MARK, TRAVEL TO SHOP GOT A PAIL OF OIL AND TOPPED UP, CODE
STILL SHOWED UP , NEED TO ORDER AND REPLACE LEVEL SENSOR AT NEXT SERVICE

2013-05-09-
MATTHEW BIAMONTE
WASH TRUCK FOR PM SERVICE, DO INITIAL TRUCK INSPECTION, FOUND STEERING BALLSTUDS
NEED REPLACEMENT, ALL 8, ORDER NEW CYL, WIPER SEAL PUSHED OUT AND LEAKING

2013-05-11- STEERING
MATTHEW BIAMONTE
REPLACE STEERING CYL L/H AND R/H SIDE WITH NEW, REPLACE BALLSTUDS STEER CYLS AND
INSIDE TRAILING LINKS

2013-05-12-STEERING
MATTHEW BIAMONTE
INSTALL REMAINING BALLSTUDS IN MACHINE, REPLACE GREASE CONTROLLER, REPLACE ENGINE OIL
LEVEL SENSOR

2013-05-12- STEERING
RYAN ELLIS
CHANGE 2 OUTSIDE BALL STUDS AND TORQUE TO CAT SPEC, GREASE ALL BALLSTUDS, HAD TO
BUILD A WEDGE TOOL TO BREAK STUDS FREE

2013-05-20-
SCOTT MCLENNAN
TRAVEL TO UNIT, TROUBLESHOOT UNIT NOT GOING INTO GEAR, FOUND CONNECTOR AT TRANS
LOOSE, TIGHTENED , TESTED FOR FUNCTION, UNIT UP

2013-06-04- ENGINE
RYAN ELLIS
PULLED VACCUM ON A/C, RECHARGED, COMPRESSOR SOUNDED LIKE IT WAS STARTING TO SIEZE,
ORDERED NEW PARTS

2013-06-04- AIR CONDITIONING

INSPECT FOR COMPLAINT OF NO AC, FOUND LOW CHARGE IN SYSTEM, TOP UP AND TEST, BLOWING
COOL, COMPRESSOR INTERMITTENTLY SLOWING DOWN, COULD BE STARTING TO SEIZE UP, WILL
ORDER OIL TO TOP UP SYSTEM AND RECEIVER DRYER

2013-06-09- ELECTRICAL
RYAN ELLIS
CHECK FOR POWER TO ALARM THERE WAS 24V, PICKED UP OLD ALARM OUT OF MATTS TRUCK AND
INSTALLED, REMOVE SEAT TO INSPECT BASE FOUND WAS BROKEN AGAIN AND SEAT BASE WAS

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

BROKEN, ORDERED NEW SEAT BASE

2013-06-10- ENGINE
RYAN ELLIS
REMOVE AIR FILTERS AND BLEW OUT, CLEANED PRECLEANERS

2013/06/25 OTHER
SCOTT MCLENNAN
PERFORM INSPECTION, REPAIR REAR SEAT SLIDES

2013/06/25 OTHER
TREVOR V
UNLOCK AND WIGGLE SEAT, FOUND RELEASE NOT WROKING CORRECTLY ON RIGHT HAND SIDE,
PARTS HAVE BEEN ORDERED

2013/07/09 OTHER
TREVOR V
MOVE UNIT TO 211 RAMP, HAD TO WAIT FOR SHOVEL MOVE ON HAUL ROADS

2013/07/14
TREVOR V
HELP SCOTT WIITH SEAT INSTALL TRIM BASE TO FIT PROPERLY IN CAB. REPAIR GREASE LEAK ON
GREASE TANK FILL LINE

2013/07/11 OTHER
SCOTT MCLENNAN
BEGIN INSPECTION TO UNIT. TRAVEL TO TRAILER TO FIND ANT PARTS MARKED FOR UNITS AT
LAYDOWN. REPAIR LOOSE HAND RAILS. STRAIGHTEN STEPS

2013/07/13 OTHER
TREVOR V
FINISH OFF INSPECTIONS AND OIL SAMPLES

2013/07/14 OTHER
SCOTT MCLENNAN
INSTALL NEW SEAT BASE IN UNIT. NEW SEAT BASE DIFFERENT THAN EXISTING. PUT NOTCHES IN
ORDER TO CLEAN MOUNTS. NEW BASE HAD DIFFERENT STYLE AIR LINE COULERS. TRAVEL TO SHOP
TO PICK UP COUPLERS.

2013/07/21 ELECTRICAL
SCOTT MCLENNAN
T/S WIPER NOT WORKING. FOUND MOTOR TO BE FAULTY. ORDERED NEW MOTOR. REPLACED BLOWN
HEADLIGHT.

2013/07/23 ELECTRICAL
SCOTT MCLENNAN
INSTALL WINDOW WIPER MOTOR. WASH TRUCK. CLEAN OUT TOOLS. DROP OFF TRUCK.

2013/07/29 - 8159 - HY
SCOTT MCLENNAN
TRAVEL TO UNIT. REPLACE HOIST CYL HOSE

2013/08/05 - HY
MATTHEW BIAMONTE
HYDRAULIC LINE BLEW FOR HOIST CIRCUIT. BUILD LINE. REMOVE AND REPLACE. GOT LUBE TRUCK
TO FILL UP

2013/08/16 - 8619 - OT BC
RON D
REPARIRED SEAT BELT. REPAIRED LOOSE, MISSING BOLTS AT SEAT BASE. CHECKED OVER

2013/08/28 - HC - 8424
TREVOR V
PREP UNIT FOR REPAIR CHIP AWAY MUD. HOIST AND PIN BOX REMOVE GREASE LINES REMOVE IH
HOIST CYL UPPER PIN AREA

2013/09/29 SL-8503
TREVOR V
PREFORM 2000HR BRAKE AND STEERING TEST

2013/09/04 TA-OT-8425
ROB GREASE BLOCK AND FITTING FROM EXE055 UNIT AT 211 RAMP. INSTALL ON TO RDC049. TEST
OK, CYCLE GREASER MULTIPLE TIMES TO LUBE ALL GREASE POINTS WELL. START UP AND CHECK
OVER FOR CUSTOMER UNIT WAS PUT TO WORK RIGHT AWAY.

2013/09/02 OT-TA-8424
TREVOR V

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

TROUBLESHOOT GREASE SYSTEM. CHECK OHMS AND VOLTAGE AT DUMP VALVE CHECK FELIEF FOR
BY PASSING. CHECK DUMP VALVE IS HANGING UP BYPASSING GREASE HAVE TO ORDER PARTS.
COULD NOT GET TO UNSTICK.

2013/09/01 HC-OT-TA-8424
TREVOR V
INSTALL NEW SEAT BELTS AND COVERS. FINISH LH HOIST CYL INSTALL, TEST FOR LEAKS, BLEED
AIR FROM NEW CYL. START TROUBLESHOOTING OF LUBE SYSTEM ONLY BUILDING 500 PSI
PRESSURE.

2013/10/14 OT-26073
SCOTT MCLENNAN
COLD START AND CHECKOVER UNIT, RUN ALCOHOL THROUGH AIR SYSTEM.

2013/10/09 OT
SCOTT MCLENNAN
ASSIST TIREMAN IN TIRE C/O. TRACK DOWN SPARE TIRE AND RECORD SERIAL NUMBERS.

2013/12/09-EL-9181
RON DUYVEWAARDT
CHECKED WIRING AND CONNECTIONS. LIGHTS ON COPONENT BEHIND CAB BLINKING. FOUND
ANTENNA WAS LOOSE.

2013/12/12-EL-9255
RON DUYVEWAARDT
REPLACE LEFT HEADLIGHT BULB. INSTALL WINTER FRONT

2013/12/15-EL-9307
RON DUYVEWAARDT
DIAGNOSING TRANS NOT GOING INTO GEAR. CONNECTED ET, TRANS GEAR POSITION SENSOR NOT
SENDING TO ECM. INSTALLED SENSOR FROM RDC030. STILL NOT READING. CHECKING HARNESS,
TRUCK STILL DOWN.

2013/12/16-EL-9334
RON DUYVEWAARDT
REPAIR BRAKE TEMP SENSOR HARNESS. ORDER MONITOR FILM

2013/12/16-TR-9318
MATTHEW BIAMONTE
WOULD NOT SHIFT INTO GEAR. FOUND JUMPER HARNESS TO TRANSMISSION SWITCH FAULTY, SEND
REGISTRATION AGAIN.

2013/12/17-EL-9351
RON DUYVEWAARDT
REPLACE MONITOR FILM

1-Jan-2013 WOC210885 - BRAKE AND STEERING TEST 8,503

.

18-Dec-2012 WOC172909 - BI-WEEKLY DEC 18 - JAN 01, 13 6,023

BI - WEEKLY DEC 19 - JAN 01,
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC13

18-Dec-2012 WOC170807 - 2000HR SERVICE 6,345

CARRY OUT 2000HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

2013-01-09 - 2000 HR SERVICE

MATTHEW BIAMONTE
SERVICE

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

4-Dec-2012 WOC169979 - BI-WEEKLY DEC 05 - DEC 18, 12 6,023

BI- WEEKLY DEC 05 - DEC 18, 1
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2
Customer installed the heater motor , wheel and resistor.No B/C

1-Dec-2012 WOC169403 - RIGHT SIDE LIFT CYL LEAKING 6,024

RHS box lift cylinder leaking

DEC 1/12 MATTHEW BIAMONTE

REPLACE RH HOIST CYLINDER, ONE INSTALLED WAS NFG

26-Nov-2012 WOC162413 - 1750HR SERVICE 6,010

CARRY OUT 1750HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP.

21-Nov-2012 WOC167117 - BI-WEEKLY NOV 21 - DEC 04, 12 5,804

BI-WEEKLY NOV 21 - DEC 04 - 2
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC012

6-Nov-2012 WOC163789 - BI-WEEKLY NOV 07 - NOV 20, 12 5,804

BI-WEEKLY NOV 07 - NOV 20, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

NOV 27/12 MATTHEW BIAMONTE

REMOVE AND REPLACE RIGHT HAND HOIST CYLINDER, DRIVE TO EDSON

NOV 29/12 MATTHEW BIAMONTE

250HR SERVICE

27-Oct-2012 WOC177549 - FIRE SUPPRESSION RECERT 6,458

ALWAYS ADD 17,554 HRS TO F/S. HR METER CHANGED OUT AT THOSE HRS.

PERFORM 1200HR FIRE SUPRESSION INSPECTION

COMPLETED BY ODIE MECHANICAL

23-Oct-2012 WOC160736 - BI-WEEKLY OCT 24 - NOV 06, 12 5,457

BI-WEEKLY OCT 24 - NOV 06, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

OCT 24/12- MATT BIAMONTE

500HR SERVICE

OCT 24/12- CHRIS RODGERSON

PICK UP FILTERS KITS AT FINNING AND DRIVE OUT TO WHITEWOOD MINE AND COMPLETE A 500 HR
SERVICE

22-Oct-2012 WOC155601 - 500HR SERVICE 5,760

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

CARRY OUT 500HR SERVICE AND REPAIRS AS REQUIRED

ENGINE HOURS:

DATE:

SERVICE CARRY OUT BY:

MAGNETIC PLUG REPORT

LHF/FD:
RHF/FD:
F/DIFF:
LHR/FD:
RHR/FD:
R/DIFF:

ALL DEFECTS ENTERED INTO GP

9-Oct-2012 WOC157292 - BI-WEEKLY OCT 10 - OCT 23, 12 5,457

BI-WEEKLY OCT 10 - OCT 23, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

OCT 11/12- MATT BIAMONTE

PULL SAMPLES FROM TRANS OIL AND HYD OIL SAMPLE LH FRONT HUB AND REPLACE OIL CHARGE
STRUTS ON TRUCK AS THEY WERE LOW

25-Sep-2012 WOC154878 - BI-WEEKLY SEPT 26 - OCT 09, 12 5,457

BI-WEEKLY SEPT 26 - OCT 09, 1
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2

11-Sep-2012 WOC152827 - BI-WEEKLY SEPT 13 - SEPT 26,12 5,277

BI-WEEKLY SEPT 13 - SEPT 26,1
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2

SEPT 20/12-MATT BIAMONTE

1000HR SERVICE TIRE REPORT

SEPT 20/12- CHRIS RODGERSON

COMPLETE 1000HR PM AND TIRE REPORT, AIR DRIER DESECANT WAS BACK ORDERED SO WAS NOT
REPLACED

29-Aug-2012 WOC150625 - BI-WEEKLY AUG 29 - SEPT 12, 12 5,213

BI-WEEKLY AUG 29 - SEPT 12, 1
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2

15-Aug-2012 WOC148725 - BI-WEEKLY AUG 15 - AUG 28, 12 5,158

BI-WEEKLY AUG 15 - AUG 28, 12

AUG 17/12- CARL LEATHERS

TAKE TRUCK TO TITAN FOR TIRES, CLEAN CAB

AUG 21/12- MATTHEW BIAMONTE, CHRIS RODGERSON

performed 250 hr service because only 250hr kits were ordered

31-Jul-2012 WOC146731 - BI-WEEKLY AUG 01- AUG 14, 12 5,000

BI-WEEKLY AUG 01- AUG 14, 12

17-Jul-2012 WOC144493 - BI-WEEKLY JULY 18 - 31, 2012 5,000

BI-WEEKLY JULY 18 - 31, 2012

JULY 30/12- CHRIS RODGERSON

Replace the transmission oil and filters and checked the screens and found no sign of iron as the
oil sample came back with higher than normal iron content.

Will resample in 100 hrs

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

4-Jul-2012 WOC142446 - BI WEEKLY WORK ORDER 4,619

04/07/12 to 17/07/12

JULY 9/12 - CHRIS R

COMPLETE A 750 HR SERVICE, CHANGE THE FRONT HUB OILS (A LITTLE OVER FULL)

20-Jun-2012 WOC140193 - BI-WEEKLY WORK ORDER 4,619

Bi-Weekly Work Order 20-06-12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC to 03-07-12

19-Jun-2012 WOC140073 - CHECK PARK BRAKE UPDATE 4,619

CHECK FOR CORRECT VALVE ON PARK BRAKE UPDATE

5-Jun-2012 WOC137937 - BI-WEEKLY JUN 06 - JUN 20, 12 4,517

BI-WEEKLY JUN 06 - JUN 20, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC
JUNE 15/12-
CECIL/DAVE

500HR PM, REPAIRED 2 BROKEN GREASE HOSES ON LEFT STERING CYLINDER PUMP VALVE ON
GREASE PUMP NOT WORKING NEW ONE ORDERD, BOTH FRONT HUBS OVERFULL, RH STEERING
CYLINDER BALL STUD IS LOOSE ON BASE END, AIR CYLINDER FOR PARK BRAKE RELEASE VALVE
SHOULD BE RESEALED LEAKING

22-May-2012 WOC135064 - BI-WEEKLY MAY 23 - JUNE 05, 12 4,369

BI-WEEKLY MAY 23 - JUNE 05, 1
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2

16-May-2012 WOC134317 - REPLACE FRONT TIRES 4,369

Tires over the 5000 hr limit

MAY 29/12-LEVITT

REPLACE FRONT TIRES, TIRE OVER 5000HR

8-May-2012 WOC133804 - BI-WEEKLY MAY 09 - MAY 22, 12 4,369

BI-WEEKLY MAY 09 - MAY 22, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

MAY 15, 12 - CHRIS R

250 HR PM
COMPLETE A 250HR SERVICE AND TAKE MORE SAMPLES OF THE FRONT WHEEL HUBS

MAY 15/12- CHRIS RODGERSON

STEAM CLEAN, ENTIRE MACHINE, CLEAN DIRT COLLECTORS ON AIR, FILTER HOUSING, CHANGE
ENGINE OIL, CHANGE ENGINE OIL FILTERS, CHANGE THE FUEL FILTERS, CHECK OPERATION OF
ENGINE SHUTDOWN, CHECK COMPRESSOR CUTOUT PRESSURE, 120PSI, CHECK ENGINE AIR INTAKE
SYSTEM FOR LEAKS, CHECK ALL COOLANT HOSES FOR LEAKS AND WEAR, CHECK FOR LEAKS AFTER
STARTUP, CLEAN BATTERIES AND TERMINALS, BATTERY ELECTOLYTE LEVELS, ELECTROLYTE
SPECIFIC GRAVITY, ADJUST ALTERNATOR BELT, CHECK CAB HEATER AND DEROSTER FOR PROPER
OPERATION, GROUND STRAOS BETWEEN FRAME CAB AND ENGINE, CHECK DASH LIGHTS,
SWITHCHES, GUAGES, CHECK CLEARANCE LIGHTS AND MIRRORS, ENSURE BOX UP LIMIT BYPASS IS
OPERATIONAL CHECK BACK UP ALARM, CHECK EMERGENCY STEERING, INSPECT STEERING
CYLINDER, INSPECT THE KING PINS, INSPECT TIE ROD ENDS, INSPECT PITMAN ARM LINKAGE,
GREASE DRIVE & U JOINTS, CHECK AUTO LUBE SYSTEM & GREASE LINES, CHECK DRIVE SHAFT FOR
DAMAGE, CHANGE TRANSMISISON FILTERS, CHECK OPERATIONS OF TRANSMISSION RETARDER,
CHECK TRANSMISSION COOLER HOSES FOR LEAKS AND WEAR, CHECK TRANSMISSIONS FOR OIL
LEAKS AFTER START UP, CHANGE THE STEERING FILTER, CHECK TIE ROD ENDS, KING PINS AND
FRONT WHEEL BEARINGS FOR LOOSENESS & LUBE, CHECK STEERING STOPS FOR ADJUSTMENTS,
CHECK FOR AIR LEAKS, CHECK FOR OPERATIONS OF PARK BREAK, CHECK TREADLE VALVES FOR AIR
LEAKS, CHECK BREAK VALVES ON DASH FOR PROPER OPERATION, CHECK BREAK LINING WEAR &
DRUM CONDITIONS, CHECK BREAK PADS (FRONT), CHECK DIFFERENTIAL PINION SEALS FOR LEAKS,
CLEAN BREATERS ON REAR DIFFERENTIAL, DRAIN AIR TANKS, CHECK OIL LEVEL IN REAR
PLANETARIES, EP 80W/90 OIL, CHECK CAB MOUNTING, CHECK FRAME FOR CRACKS, CHECK FIRE
EXTINGUISHER, CHECK WHEEL NUTS FOR TIGHTNESS, CHECK ALL TIRES FOR CUTS & WEAR, FILL
ALCOHOL VAPORIZER, CHECK THE BOX HYDRAULICS, CHECK OPERATOR'S SEAT, CHECK HEIGHT
ADJUSTMENT ON SUSUPENSION CYLINDERS, ENSURE ALL FILLER CAPS IN PLACE, ENGINE ,
TRANSMISSION FRONT HUBS

30-Apr-2012 WOC132987 - F/S RECERT 4,255

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

Yearly recertification - odie mechanical

Interface module has to be replaced

APR.20.2012-OODIE MECHANICAL
FIRE SUPRESSION RE CERTIFICATOIN

24-Apr-2012 WOC132315 - BI-WEEKLY APR 25 - MAY 08, 12 4,255

BI-WEEKLY APR 25 - MAY 08, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

11-Apr-2012 WOC131123 - BI-WEEKLY APR 11 - APR 24, 12 4,105

BI-WEEKLY APR 11 - APR 24, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC
1000 hr service
Changed supplemental steerin pump and motor assembly

APR 17.2012- CHRIS R

COMPLETE A 1000 HR SERVICE AND DIAGNOSE A EMERGENCY STEERING PROBLEM ( MOTOR BURNT
UP)

29-Mar-2012 WOC129304 - BI-WEEKLY MAR 28, - APR 10, 12 3,815

BI-WEEKLY MAR 28, - APR 10, 1
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC2

APR.5.2012-RENE K
DRIVE TO AND FROM WHITEWOOD MINE,

APR.5.2012-CHRIS R
DRIVE TO AND FROM WHITEWOOD MINE

15-Mar-2012 CME135 - CHANGE OUT TRANSMISSION 3,964

OVER HOURED COMPONENT CHANGE OUT
USED OUR TRANSMISSION FROM STOCK PSC018

APR.5.2012-RENE K
FINISH HOOKING UP TRANS FILL WITH OIL,REPLACE FILTERS

15-Mar-2012 CME136 - CHANGE OUT DIFFERENTIAL 3,964

OVER HOURED COMPONENT CHANGE OUT

CHANGED OUT DIFFERENTIAL BEFORE FAILURE, USED OURS FROM STOCK - PSC017

APR.5.2012-RENE K
FILL THE FINAL DRIVES WITH OIL-ADJUST THRUST PIN

14-Mar-2012 WOC126598 - BI-WEEKLY MAR 14 - MAR 27, 12 3,784

BI-WEEKLY MAR 14 - MAR 27, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

MAR 20,2012-DARRELL F
GO TO OFFICE LOOK INTO PARTS AND SERVICE PARTS.CHANGE OUT DAMAGED PARTS WITH NEW.

27-Feb-2012 WOC123866 - BI-WEEKLY FEB 29 - MAR 13, 12 3,815

BI-WEEKLY FEB 29 - MAR 13, 12

MAR 1, 2012 - DARRELL F

HELP WITH 500 HR SERVICE.

14-Feb-2012 WOC122305 - BI-WEEKLY FEB 15 - FEB 22, 12 3,538

BI-WEEKLY FEB 15 - FEB 22, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

1-Feb-2012 WOC120450 - BI-WEEKLY FEB 02 - FEB 14, 12 3,296

BI-WEEKLY FEB 02 - FEB 14, 12
As per discussion with Chris McNeil & Julio, these won is to be closed.
30/4/13 CC

25-Jan-2012 WOC118814 - S S STEERING MOTOR SHORTED 3,296

Steering motor - eleetrical short
Park brake air cylinder seal kit

6-Jan-2012 WOC115224 - PARK BRAKE STICKING 3,269

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

Park brake will not release all the time - mostly when cold.

3-Jan-2012 WOC114662 - 1000 HR SERVICE 3,296

1000 hr service

JAN 5, 2012 -
Replace engine, transmission, and hub oils
Replace all oil, air and breather filters
Check that all points receiving grease and that there is no significant wear on any parts because the
greaser hasn't been working since the 5th of December.

Replace the grease pump solenoid valve

Replace the heater fan motor
Complete a 1000hr work sheet

8-Dec-2011 WOC110867 - REPLACE GREASE SYSTEM VENT 2,759

Replace vent block
Replace mining lights

DEC 8, 2011 - DARRELL

REPLACE GREASE SYSTEM BLOCK. REPLACE MISSING/BROKEN MINING LIGHTS.

16-Nov-2011 WOC107883 - 750 HR SERVICE 2,759

&50 service Prairie mines

NOV 16, 2011 - CHRIS/DARREL

REPLACE ENGINE OIL FILTERS, AIR FILTERS, BLEW OUT THE CAB FILTERS AND COMPLETED A MULTI
POINT INSPECTION SHEET. WE ALSO NOTICED THAT THE GUAGE ON THE GREASER WAS HOLDING
PRESSURE WHICH INDICATES THAT THE VALVE NEEDS TO BE REPLACED. THERE DOESN'T SEEM TO
BE ANY LEAKS AND THE TRUCK LOOKS TO BE IN GOOD SHAPE.

25-Oct-2011 WOC105252 - RHF STEP MISSING 2,365

Back charge

OCT 25, 2011 - MISSING RIGHT FRONT STEP

NOV 8, 2011 - DARRYL

PUT TOGETHER AND INSTALL RIGHT FRONT STEP.

6-Oct-2011 WOC102823 - 500 HR PM 2,132

250 hr pm completed at highvale mine.

OCT 12, 2011 - 250 HR SERVICE - DARRYL FEDORUK

250 HR SERVICE SEE SHEET
Change vent valve on grease system

3-Oct-2011 WOC102323 - INSTALL BLOCK HEATERS 2,132

Install 120V block heater system

OCT 3, 2011 - INSTALL BLOCK HEATERS - DARRYL

OCT 12, 2011 - INSTALL BLOCK HEATER - DARRYL

DRAIN COOLANT, INSTALL BLOCK HEATERS, FILL AND TEST.

27-Sep-2011 WOC101624 - BLOWN HYD HOSE 1,635

Blown hyd hose in the hoist circuit.Closed as per instructions, hours unknown CC 26/03/2013

12-Sep-2011 WOC00986 - PARK BRAKE WILL NOT RELEASE 1,932

park brake will not release - takes between 15 min and 1 hr.

SEPT 12, 2011 - PARK BRAKE - DARRYL FEDORUK

TALK WITH OPERATOR. CHECK AIR SYSTEM. CHECK THAT BRAKE PRESSURE TO FRONT WHEEL
BRAKES IS DROPPING OFF. BUILDS VERY GOOD AIR PRESSURE.
BRAKE PRESSURE APPLIED WAS 1000 PSI IDLE AND 1250 PSI FULL RPM.

29-Aug-2011 WOC00795 - 250 HR SVC 1,891

250 hr svc @ 1891 hours on Sept. 7, 2011

1-Aug-2011 WOC00399 - 2000 HR PM 1,635

2000HR PM SERVICE AT P MINE

TO BE PICKED UP IN THE AM IN EDMONTON.

AUG 2 - 3 ,2011 - 2000 HR PM SERVICE - DARRELL

DO SERVICE. FIX FRONT LOW BEAM. TAKE OIL SAMPLES.

19-Jul-2011 WOC00269 - C/O TRANS HOSES 1,518

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

Change out Trans hoses from filter

JULY 19, 11 - TRANS LEAK - DARRELL

CHECK ON LEAK. FOUND HOSES THAT GO TO TRANS FILTER HAD RUBBED THROUGH.

JULY 20, 11 - TRANS LEAK - DARRELL

INSTALL TWO NEW HOSES ON TRANS FILTER HOUSING AND FILL UP TRANS TANK AND TEST FOR
LEAKS.

7-Jul-2011 WOC00152 - REPAIR EMERGANCY STEER 1,518

Repair Emergany Steer leaking.

JULY 20, 11 - LEAKING EMERGENCY STEERING PUMP - DARRELL

REMOVE PUMP FROM UNIT. INSTALL SEAL KIT. RE-INSTALL ON UNIT AND TEST FOR LEAKS.

5-Jul-2011 WOC00123 - 500 HOUR SERVICE AND MECH CHEC 1,021

Carry out 500 hour service and mech check
Work to be carried out on site at Whitewood

27-Jun-2011 WOC00058 - 1200 HR FIRE SUPPRESSION PM 1,021

1200 hr fire suppression PMClosed as per instructions, hours unknown CC 26/03/2013

8-Jun-2011 WOC98266 - 250 HOUR SERVICE 1,021

DARRYL TO PERFORM 250 HOUR SERVICE AT PRAIRIE MINES ON JUNE 9, 2011

8-Jun-2011 WOC98250 - TROUBLE SHOOT NO START 1,021

Truck wouldnt start?

26-May-2011 WOC97037 - REPAIR LEFT FRT WHEEL BEARING 881

REPAIR LEFT FRONT WHEEL BEARING REFERENCE TO WO# 75723
OPENED TO COVER COSTS FOR wo 75723 AS PO NOT ACCEPTING INTO SYSTEM

20-May-2011 WOC96428 - REPLACE SEAT BELT 961

Replace Seat Belt and Fire Extinguisher

MAY 26, 11 - DAVE'S DIESEL REPAIR

REPLACE FIRE EXTINQUISHERS ON UNIT BECAUSE DO NOT HAVE TAGS ON THEM FOR INSPECTION.
HAD TO GO BACK TO MACHINE BECAUSE NEW ANSUL FIRE EXTINQUISHERS WERE NOT CERTIFIED,
HAD TO PUT OLD ONES BACK ON.

REMOVE PASSENGER SEAT BELT AND REPLACE AND MARK DATE TAG WHEN INSTALLED AND HAD TO
LOOK UP DRIVERS SEAT BELT PARTS. SEAT BELT SUPPLIED FOR DRIVERS SEAT WAS WRONG AND
DOES NOT WORK. LOOKED UP PART AND PHONED FRANK AND GIVE PART #280-8111.

MAY 30, 11 - DAVE'S DIESEL REPAIR

REMOVE AND INSTALL NEW DRIVERS SEAT BELT ASSEMBLY, OLD ONE DOES NOT WORK.

12-May-2011 WOC95308 - 1000 HOUR PM 17,903

PERFORM 1000 HOUR PM

7-Apr-2011 WOC90497 - 750 HOUR SERVICE 17,903

750 hour service Changed engine oil and filters. Sampled all compartments. Changed transmission
filters. Changed hydraulic filters. Changed steering filters. Changed fuel filters. Changed all air filters.
Replaced leaking hydraulic hose. Replaced heater climate control cable.

8-Mar-2011 WOC86370 - 500 HOUR SERVICE. 17,903

500 Hour Service. Done by John at Whitewood.

16-Feb-2011 WOC83869 - CHANGE WATER VALVE. 17,651

Change water valve.

27-Jan-2011 WOC81931 - PARK BRAKE LIGHT ON. 17,599

Park brake light on. Tested park brake release pressure. Spec is 650 PSI at high idle. Machine read
650. Test drove machine. Brakes worked correctly and was able to Feather them. Replaced park brake
switch, but light stayed on. Tested all harnesses and connections. All wiring was good. Found that
machine was not sending a signal from the monitor to the switch Switched monitors with the other
truck, and confirmed the monitor was bad. Travel home. Travel to site. Removed old cat cms and
sticker. Installed sticker on new cms. Installed dash. New monitor has to be flashed by Cat dealer.
Travel to site. Do JHA. Dissassembled dash and disconnected monitor. Reattached old monitor and
tried to communicate with machine. Found that on start up the screen display showed the brake,
transmission, and monitoring system were programmed as a 771 instead of a 777D. Engine ECM was
programmed as a 777D. Couldn't completely communicate with machine as it would lose
communications with ECMs. When new monitor was hooked up, couldn't communicate at all with
machine. Travelled back to base.
John Garley from Finning went back out and found he'd used the wrong wire to flash the dash.
Reflashed and it worked fine.

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

27-Jan-2011 WOC81928 - LHS DUO-CONE SEAL LEAKING. 17,634

LHS duo-cone seal leaking. Gathered parts and supplies, travelled to site and do JHA. Moved and
positioned truck in bay. Removed tire and adapted air to tank. Steamed off hub and brake. Applied
brake several times and found leak coming from cover. O-ring was missing off plug. Reinstalled plug
with new o-ring and filled hub with 8 litres oil. No leaks.

21-Jan-2011 WOC81384 - RIGHT HAND REAR WHEEL GROUP 17,599

Change out R/H/R Wheel group
Rebuilt by Finning
Emeco Exchange unit used

Travelled to site and performed JHA for the job required. Drained all the oils out of both rear final
drives and the rear diff. Drained the oil out of the hydraulic tank. Jacked up truck and set on stands.
Removed the axles from both rear final drives. Unloaded the new wheel groups off of Dennis' trailer
and then waited for Kal Tire to show up and remove the rear wheels. Kal Tire couldnt get their
manipulator into place and the on site wheel loader broke down. The wheel loader was not able to be
repaired until the next day. Talked to the on site contact about the situation. Travelled back from the
site to the Edmonton shop. Removed diff to wheel group mount bolts. Removed RHS wheel group and
prepped it for transport. Picked up parts and travelled back to work site. Did JHA. Installed RHS wheel
group on machine. Torqued bolts to 774 ft.lbs. Filled diff with 222 litres of oil. Installed both axles.
Had some difficulty getting axles in for lack of correct tools. Installed all lines. Installed speed sensor.
Installed new sun gears. Filled final drives with 42 litres each. Filled brake cooler tank with 504 litres
of 10 weight. Bled the brakes. Installed inner rear tires. RHS tire valve stem got broken off during
install. Measured brakes and found LHS side rear to be .266 of travel. RHS was .249 of travel. Park
brake warning light stayed on. Cleaned up area and travel home.
Took temp readings on all brakes. Front LHS-34 C. Front RHS-37C. Rear RHS-39C. Rear LHS-38C. No
brake drag. Parked machine back inside. Talked to contact and drove back to shop.

Ended up being shipped to Kamloops for repair.

21-Jan-2011 WOC81383 - LEFT HAND REAR WHEEL GROUP 17,599

Changeout wheel group
Recond by Finning
Emeco Exchange unit used
Removed LHS wheel group and set it out of the way. Cleaned mounting surface and mounted
exchange wheel group. Had major difficulty installing group as the wheel loader was to small for the
job and ice was built up around the bay door.
Washed wheel group. Dissassembled wheel group hub, spindle, and washed brake. Marked housings,
evenly let off spring tension from piston, removed piston and housing, cleaned and measured all
friction discs and plates and dampners for warpage and thickness. Spec for friction disc is .200 plus or
minus .003. Spec for discs is .0950 plus or minus .0025. Spec for dampner is .270 plus or minus .010.
No warpage or major wear apparant.
Thickness of discs- .091,.091,.091,.092,.092,.092,.092,.093,.094,.091,..093,.093,.093

Thickness of
friction discs-.195,.194,.196,.195,.196,.197,.199,.197,.197,.198,.198,.198,.198,.197,.197. Thickness
of dampners-.243
Disassembled piston and housing, cleaned and marked springs. Measured and marked spring free
length.
Inner springs->464-.486. Spec is .547. Outer springs-.566-.598. Spec is .590.
Ordered parts. Discarded old seals, bearings, and sun gears. Removed planet gears with press. Etched
parts for maintenance program.Removed planet gear bearings. Installed new bearings and spacers in
planet gears.Moved carrier to press and pushed in all three pins. Cleaned cover, installed new o-ring
and axle thrust plate. Torqued mount bolts to 35 ft.lbs.

Ended up being shipped to Kamloops for repair.

12-Jan-2011 WOC80179 - BRAKES NOT RELEASING. STEERING 17,555

Brakes not releasing. Supplimental steering not working. Checked levels. Started truck, released park
brake and found that brakes were dragging on driving into the shop. Drained air tank, removed lines,
poured air line antifreeze into tank and service lines. Started truck and cycled service and park brake.
Park brake now releases properly. Drove truck and service brakes also worked correctly. Customer
complained of secondary steering not working right, so tested solenoid which worked. Motor had 25
volts at contact, but did not turn. Cleaned all contacts, motor had a resistance of 4.5 kohms. Installed
new motor. Tested steering and it worked good. Started truck and released park brake with no
problem.
Drove to RDC024 and read code with laptop. Found cylinder #4 injector was throwing an intermittant
code. Did a cylinder cutout test, and engine changed on all cutouts. Ghost code. Sent machine back to
work.

5-Jan-2011 WOC79264 - CHANGE SUSPENSIONS 17,553

Charge suspensions. Tire report. Check brakes. Remove small mirror. Checked brakes. Right side
front-.071 travel. Left side front-.064 travel. Right side rear-.012 travel. Left side rear-.0195 travel.

4-Jan-2011 WOC79173 - COLD START MACHINE 17,552

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

START MACHINE TO LOAD OUT

FIRE UP MACHINE TO LOAD

NO OTHER INFO.

24-Dec-2010 WOC78453 - 1200 FIRE SUPP 17,548

levitt did a 1200 fire supp.

NOV 21, 10 - LEAVITT

1200 PM INSPECTED HOSES, INSPECTED WRING, GREASED AND TESTED ACUTATORS. BLEW LINES,
REPLACED CAPS, CHECK IRS, FLAME TESTED IRS.
SHUT DOWN NEEDS TESTING.

DEC 24, 10 - LEAVITT

COMPLETION OF 1200HR PM . CHECK HOSES/NOZZLES, FITTINGS. CHECKED ACTIVATION HEAD,
TESTED ENGINE SHUTDOWN. SYSTEM OK.

19-Dec-2010 WOC77825 - REPLACE HYD HOSES 17,534

changed hyd hoses

DEC 19, 10 - INSTALL HYDRAULIC HOSES - LUCAS

WROTE JHA. INSTALLED HOSES ONTO HYDRAULIC COOLER WITH NEW O-RINGS ON HOSES.
CONNECTED VARIOUS HYDRAULIC HOSES ON TRANS PUMP AND GEAR PUMP. NEW O-RINGS USED
ON ALL FITTINGS. INSTALLED MAIN DRIVESHAFT ONTO TORQUE CONVERTER. TORQUED SPIDER
BOLTS TO 200 FT LBS AS PER OEM SPECS.

DEC 19, 10 - BILL

HOOK UP TORQUE HOSES.

16-Dec-2010 WOC77368 - WASH TRUCK 17,534

wash truck for comp. change out

DEC 20, 10 - CLEAN OUT BOX - BILL

MOVE UNIT TO YARD. RAISE BOX AND SCRAP DIRT OUT OF BOX.

16-Dec-2010 WOC77327 - CHANGE OUT HMU 17,534

Change hand metering unit, return core

DEC 18, 10 - REPLACE HMU - LUCAS

WROTE JHA. REMMOVED ACCESS PANEL, WINDSHIELD WIPER MOTOR AND ASSOCIATED BRACKETS.
REMOVED OLD HMU FROM MACHINE, TRANSFERRED HYDRAULIC FITTINGS ONTO NEW HMU AND
INSTALLED NEW O-RINGS ON FITTINGS. INSTALLED NEW HMU ONTO MACHINE. REINSTALLED
HYDRAULIC LINES, WINDSHIELD WIPER MOTOR AND ASSOCIATED BRACKETS. REINSTALLED
ACCESS PANEL.

15-Dec-2010 WOC77269 - R & I TORQUE CONVERTER 17,534

R & I TORQUE CONVERTER

DEC 18, 10 - REPOWER - BILL

SWAP TORQUE. REMOVE OLD TORQUE AND INSTALL NEW TORQUE ON NEW ENGINE. HAD TO DIG
TORQUE OUT OF TENT.

15-Dec-2010 WOC77262 - R & I SCAVANGE PUMP 17,534

R & I SCAVENGE PUMP

DEC 20, 10 - REPLACE SCAVANGE PUMP - BILL

REMOVE SCAVENGE PUMP FROM TORQUE AND REPLACE WITH NEW REBUILD. HOOK UP LINES AND
INSTALL BACK INTO MACHINE.

15-Dec-2010 WOC77265 - 2000 HR PM SERVICE 17,534

2000 HR PM SERVICE

15-Dec-2010 WOC77268 - R & I ENGINE 17,534

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

R & I ENGINE

DEC 17, 1`0 - REPOWER - BILL

REMOVE AND TAG WIRES AND HOSES. REMOVE ENGINE, CLEAN BAY.

DEC 18, 10 - BILL

SWAP ENGINE PARTS. ORDER MISSING PARTS.

DEC 19, 10 - BILL

FINISH DRESSING ENGINE AND INSTALL IN FRAME. HOOK UP ENGINE HOSES.

DEC 20, 10 - BILL

SWAP ENGINE AND HOSES AS NEEDED.

DEC 22, 10 - BILL

PERFORM ENGINE STARTUP WITH FINNING.

DEC 23, 10 - FINNING

TOP UP ALL FLUIDS. TRY TO TURN KEY ON, BUT FOUND OUT NO POWER TO KEY. T/SHOOT AND
FOUND WIRE ON ENGINE WAS NOT HOOKED UP. PERFORM DRY START AND FOUND LEAK ON LINE
GOING TO TORQUE. FIX LEAK AND FIRE UP UNIT. CHECK FOR LEAK, DID NOT FIND ANY LEAK.
RELEASE UNIT TO CUSTOMER.

15-Dec-2010 WOC77267 - R & I RADIATOR 17,534

R & I RADIATOR

DEC 20, 10 - INSTALL RADIATOR - LUCAS, AARON

WROTE JHA. INSTALLED FRAME CROSS MEMBER. BENT BACK RADIATOR SHROUD MOUNT
(DAMAGED DURING SHIPPING). INSTALLED RADIATOR SHROUDS AND MOUNTED RADIATOR ONTO
MACHINE AND BOLTED IT DOWN. INSTALLED LOWER RADIAOTR HOSES, ONE HOSE WAS RUBBING
THROUGH INSULATION, NEW HOSE IS ON ORDER. INSTALLED FAN GUARD. WHILE BELTING DOWN
RADIATOR, BUMPED INTO AN A/C COMPRESSOR LINE THAT WAS LOOSE. REFRIDGERANT LEAKED
OUT AND A/C WILL NEED TO BE RECHARGED LATER. ROUTED WIRING, FIREWIRE, HEATER HOSE
AND HOOKED UP BATTERY CABLES TO MASTER SWITCH.

15-Dec-2010 WOC77263 - R & I STEERING PUMP 17,534

R & I STEERING PUMP

COMPLETED BY AARON, SHAWN

REMOVED OLD STEERING PUMP
INSTALLED NEW STEERING PUMP ONTO NEW PUMP DRIVE, HOOKED UP HOSES WITH NEW O-RINGS.

15-Dec-2010 WOC77264 - FRAME INSPECTION 17,534

FRAME INSPECTION

DEC 20, 10 - FRAME INSPECTION - BILL

INSPECT FRAME. NO CRACKS EVIDENT, FOUND 2 PREVIOUS REPAIRS. LEFT FRONT STRUT UPPER
BEARING AREA AND LEFT BODY CYLINDER, UPPER PIN BORE.

15-Dec-2010 WOC77266 - R & I PUMP DRIVE AND U-JOINTS 17,534

R & I PUMP DRIVE AND U-JOINTS

COMPLETED BY SHAWN, AARON, BILL

REMOVED PUMPS OFF OF OLD PUMP DRIVE. INSTALLED NEW PUMP DRIVE ON MACHINE. INSTALLED
3 PUMPS ONTO PUMP DRIVE. INSTALLED NEW SPIDERS ON AUX DRIVE SHAFT AND INSTALLED.

30-Nov-2010 WOC75358 - DEFECT LIST 17,536

minnor repairs

COMPLETED
LIST PROVIDED

30-Nov-2010 WOC75301 - R/R BATTERYS 17,536

replace all the batterys in the machine

NOV 30, 10 - REPAIR AXLES AND REPLACE BATTERIES ETC. - NOT SIGNED
MACHINE IS ON STANDS FOR TIRE REMOVAL. FRONT BRAKE AXLE LINES ARE HOOPED,
RIGHT REA AXLE LEAKS OUT BADLY
BATTERIES HAVE BEEN REPLACED.

30-Nov-2010 WOC75275 - R/R RIGHT REAR WHEEL SEAL 17,536

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 Maintenance History Continued for Equipment ID: RDC049
Start Date Job Number / Description Meter Reading (Hrs)

replace right rear wheel seal group check bearings

COMPLETED FROM KEVIN'S WORK ORDER LIST

NO OTHER INFO

DEC 10, 10 - IRON SMITH

GOUGE OUT BUSHING ON REAR FINAL DRIVE,

30-Nov-2010 WOC75269 - R/R FRONT RIGHT WHEEL SEAL 17,536

Replace right front wheel seals bearings and seals were just done in field by Jim

NOV 28, 10 - REPAIR LEAK WHEEL SEALS AND OVERFILLING AXLES - RENE
GET PREPARED FOR WORK. CLEAR SNOW/ MOVE MACHINES / GET MACHINE UP ON STANDS.

DEC 04, 10 - REPAIR AXLE LEAKS -RENE

DO THE FRONT AXLE SEALS INNER AND OUTER HAVE BEEN REPLACED. LEFT AND RIGHT FRONT
BEARINGS REPLACED. OIL HAS BEEN ADDED TO FRONT BEARING CAVITIES. REPLACED WHEEL
BEARINGS RIGHT SIDE.

30-Nov-2010 WOC75236 - CONVERT TO BODY HEAT 17,536

Remove current muffler set up and convert to tray heat

DEC 22, 10 - LUCAS

WROTE JHA. REMOVED MUFFLER. INSTALLED ENGINE COVERS. REPAIRED THE THREADS IN THE
MOUNTING PAD ON THE BUMPER TO INSTALL THE FIRE EXTINQUISHER BRACKET. CUT A 3/8" BOLT
TO PROPER LENGTH AND INSTALLED FIRE EXT. I HAD TO LOOSEN THE GRILL AND SPLIT IT
SIDEWAYS TO GET THE BRACKET BOLT HOLES TO LINE UP.

REMOVED MUFFLER FOR BOX HEAT.

28-Nov-2010 WOC75096 - B/S TEST 17,548

HAND IN SHEET

DEC 23, 10 - B & S TEST - RICARTE

BOLTED DECK PLATE ON ENGINE COVER AND REMOVED FIRE EXTINQUISHER AND BRACKET DUE TO
FRONT GRILL REMOVAL ACCESS FOR HOUSING NEUTRALIZER SWITCH INDICATOR LIGHT AND
ENGINE KILL SWITCH AND HARNESS. STARTED TO TROUBLE SHOOT THE PROBLEMS AND REMOVED
SIWTCH. BRING TO THE BENCH, TESTED FOR CONTINUITY, IT WAS WORKING WELL. BUT IT
DOESN'T KILL THE ENGINE SO I WENT TO GET THE KIT AND REPLACED CONNECTOR CLOSER TO THE
SWITCH BUT DOESN'T SOLVE THE PROBLEM I FOLLOWED THE HARNESS AND FOUND OUT THAT
HARNESS WAS MISMATCHED. REPLACED CONNECTOR AND PUT FRONT GRILL BACK TOGETHER.
FIND AND INSTALLED RAD DRAIN PLUG AND BOLTED BOTTOM PLATE RAD GUARD. ALSO BRANE AND
STEERING TEST AND MOVED UNIT OUTSIDE FOR BRAKE ABILITY TEST AND CHECK FOR OIL LEAK.
BROUGHT INSIDE THE SHOP AGAIN. FINNING FUN FOR PARTS.

27-Nov-2010 WOC75273 - R/R LEFT FRONT WHEEL SEALS 17,536

remove and change left front wheel seal check bearings

NOV 27, 10 - CARL

DIFF WAS WAY OVERFULL. R/F WHEEL WAS OVERFULL AND UNDER PRESSURE. L/F WHEEL WAS A
LITTLE OVERFULL. NO PRESSURE IN REAR PLANETARIES.

DEC 08, 10 - KARL

REMOVED HUB AND PLANETARY FROM RIGHT REAR FORNT BRAKE SEALS AND BEARINGS CHANGED.
PULLED HUBS.

DEC 12, 10 - REECE

INSTALL FINAL DRIVE
SET BEARING PRE-LOAD
INSTALL AXLE SHAFT AND SUN GEAR

DEC 13, 10 - REECE

CHECKED BRAKE COOLING PRESSURE @ 120 PSI. SHOULD BE AT 85 PSI.

DEC 14, 10 - REECE

DIAGNOSE BRAKE COOLING SYSTEM PRESSURE ISSUES.

26-Nov-2010 WOC74810 - IN SHEET 17,534

do in sheet oil samples tire report

NOV 26, 10 - INSHEET - CARL

BOOST TO START. MOVED TRUCK INTO THE WASH BAY. (BRAKES ARE NOT WORKING RIGHT
BECAUSE THEY ARE LOADING UP WITH OIL). DID TIRE REPORT. SOME OF THE RENTAL RETURN
INSPECTION.

18-Nov-2010 WOC74094 - HOIST PUMP 17,532

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REPLACE HOIST PUMP

NOV 18, 10 - OIL LEAKING - JIM M

REMOVED PUMP TO INSTALL NEW LIP SEALS. PUMP WORN AND PLATES ERODED. SOME FILLING IN
PUMP. ORDERED A REMAN PUMP, INSTALLED , OK.

4-Nov-2010 WOC75810 - 1500 HR PM SERVICE 17,495

1500 HR PM SERVICE
COMPLETED BY KMC

4-Nov-2010 WOC72803 - RIGHT FRONT WHEEL GROUP 17,532

RIGHT SIDE WHEEL GROUP

NOV 04, 10 - RIGHT FRONT WHEEL GROUP LEAKING OIL - GRANT

ORDER PARTS TO REPAIR.

NOV 07, 10 - RIGHT FRONT WHEEL GROUP LEAKING OIL. - JIM

TRAVELLED TO MACHINE. REMOVED COVER. BEARINGS COMPLETELY FAILED. REMOVED HUB,
BEARINGS AND BRAKES. ORDERED PARTS. WELDED OUT DUPS IN HUB. CLEANED THE HUB OFF
METAL AND DEBRIS. WE CLEANED ALL THE BRAKE PLATES AND DISCS. DISASSEMBLED PISTON
AND CLEANED. CLEANED UP THE SPINDLE. TRAVELLED TO FINNING, PICKED UP PARTS. ONE
BEARING AND CUP BACK ORDERED. RETURNED TO THE UNIT. RESEALED BRAKE PISTON.
INSTALLED DISCS AND PLATES. INSTALLED PISTON. PRESSURE CHECKED OK. COVER UP ALL
PIECES. CLEANED UP WORK AREA, RETURNED TO SHOP.

NOV 08, 10 - RIGHT FRONT WHEEL BEARINGS - JIM

PICKED UP PARTS. TRAVELLED TO THE SITE. FILLED OUT JHA. WAITED FOR THE FOREMAN TO SIN
OFF ON JHA. SET UP JOB. HEATED WHEEL HUB. INSTALLED BEARING CUPS. INSTALLED NEW
DUO-CONE SEALS, NEW BEARINGS AND HUB. SET BEARING PRELOAD. INSTALLED COVERS.
CALLED FOR OIL. INSTALLED FRONT TIRE AND REMOVED STAND AND JACK. STARTED UNIT, MAN
Y OTHER OIL LEAKS.

28-Oct-2010 WOC72033 - OPERATOR SEAT BROKEN 17,404

OPERATOR SEAT BROKEN
Machine will not shift into reverse.

OCT 29, 10 - SEAT BROKEN. MIRROR LOOSE, WON'T GO INTO REVERSAL SOMETIMES - GRANT
TRAVEL TO SYNCRUDE FROM KMC SUNCOR. HAND IN PASS, SIGN IN, TRAVEL TO 608 SHOVEL PIT.
FILL OUT KMC FLRA AND EMECO FLRA. WAIT FOR KMC FOREMAN TO SIGN OFF ON FLRA BEFORE
WORK CAN START, 30 MIN, CALL TRUCK IN. WAIT FOR TRUCK, 20 MIN. LOCKS, AND WHEEL
CHOCKS. REMOVE SEAT BASE AND REPLACE WITH NEW BROKEN SIDE OUT OF OLD BASE.
ADJUSTED MIRROR AND TIGHTEN LOOSE BOLTS. CHECK FOR NO REVERSE, CONNECT LAPTOP AND
TEST FOR LOGGED CODES, FOUND 702-02 ERRATIC TRANSMISSION GEAR SHIFT SENSOR AND
773-03 HOIST LEVER SENSOR VOLTAGE ABOVE NORMAL ABOUT 40 HITS LAST 2 HRS AGO. CLEARED
OUT CODES AND WILL CHECK AT LATER DATE. UNABLE TO GET PROBLEM TO REOCCUR, SHIFTED
INTO REVERSE ABOUT 30 TIMES. REMOVE TOOLS, LOCKS AND CHOCKS. CHECK ELECTRICAL
SCHAMATIC BACK AT SHOP TO SEE IF ANY COMMON WIRING BETWEEN SENSOR, FOUND COMMON
GROUND. CHECKED AVAILABILITY OF BOTH SENSORS AND HARNESSES.

15-Oct-2010 WOC70834 - CHARGE STRUTS 17,532

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 Maintenance History Continued for Equipment ID: RDC049
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CHARGE STRUTS

MODIFY GREASE TANK (LEAKIN ON DECK)

EMG STEERING PUMP LEAKING
REPLACE T/Q OUTPUT SEAL (LEAKING)
PERAIR AIR LEAK P BRAKE SIDE

OCT 14, 10 - LOW STRUTTS - GRANT

FIND LOCATION OF MACHINE. TRAVEL TO SYNCRUDE KMC, SIGN IN, TRAVEL TO MACHINE ON 850
LEFT OF CUMP. CHECK OVER TRUCK, FOUND LEFT FRONT STRUT VERY LOW ABOUT 2" HIGH, SET UP
NITROGEN CHARGE KIT AND CHARGED STRUT TO SPEC. REPAIRED ONE BROKEN GREASE LINE.
NOTICED SEVERAL OTHER DEFECTS. CALLED UNIT UP AT 3 . TRAVELED BACK TO KMC. SWAPPED
OUT NITROGEN BOTTLE AS GETTING LOW.

OCT 26, 10 - CHECK AND REPAIR FRONT OF TRUCK BANGING - FINNING

REPAIR SUSPENSION CYLINDER FRONT, REPAIR FRONT SUSPENSION CYLINDER FOR BANGING.
TRUCK WOULDN'T START, BOOSTED AND WARMED UP. LEFT FRONT SUSPENSION OVER CHARGED
AND STUCK. LOWERED PSI AND MOVED TRUCK AROUND TO UN STICK CYLINDER. ADJUSTED BOTH
FRONT FRONT STUTS TO SIS SPEC. CHANGED OUT FILL VALVE.

OCT 26, 11 - TROUBLESHOOT NOT WORKING CAB HEATER - FINNING

REPAIR COOLANT HOSE/LINES, REPAIR FOR NO CAB HEAT
NO HEATER COMPLAINT FOUND, HEATER WORKING, NO HOT AIR. CHECKED TAPS AND FOUND ONE
TAP CLOSED AND HEATER LINE TO CAB PINCHED, REPAIRED.

OCT 26, 11 - ENGINE OVER SPEED LIGHT ON - FINNING

TROUBLESHOOT ENGINE OVER SPEED LIGHT
OVER SPEED RIGHT FLASHING ON DASH. TRACED WIRING FROM ECM TO SPEED SENSOR; FOUND
BAD WIRE AT SENSOR. CHANGED OUT SENSOR AND ADJUSTED. CODE WENT AWAY.

NOV 08, 10 - OIL LEAKS - JIM M

STARTED MACHINE AND CHECKED IT OVER. OIL LEAKS . MADE A PARTS LIST. MACHINE IS VERY
DIRTY. REMOVED COOLER LINES AND BYPASS, RESEALED. REINSTALLED, TESTED OK.

NOV 09, 10 - OI LEAKS - JIM M

MOVED LUBE TRUCK TO MACHINE, FILLED WITH OIL. STARTED MACHINE. WARMED , RAISED BODY.
BODY PIN RETAINERS BENT. UNABLE TO PIN BODY. LOWERED BODY, INFORMED KMC FOREMAN DN
THEY WILL STRAIGHTEN.

NOV 12, 10 - KEVIN L

DRIVE TO KMC SHOP AND SIGN IN. DRIVE TO MACHINE. CHECKED FOR LEAKS, FOUND I NEEDED
TO RAIS EBOX TO ACCESS LEAKING COMPONENTS. R/S BOS PIN UP EAR WAS VERY BADLY BENT,
HAD TO STRAIGHTEN IT WITH KMC WELDER. UNI6T WOULD NOT START, FOUND BATTER4IES DEAD
AND LOOSE CONNECTIONS AT BATTERIES AND STARTING SOLENOID. CLEANED AND TIGHTENED
CONNECTIONS AND CHARGE BATTERIES. STARTED UNIT, LET IT WARM UP FOR A FEW MINUTERS.
RAISED AND PINNED UP BOX. FOUND LOOSE HOSES AND DAMAGED O-RINGS. CLEANED AREA AND
ORDERED PARTS.

NOV 13, 10 - HYD OIL AND ENG OIL LEAKS - KEVIN L

DRIVE TO KMC AND SIGN IN. REPLACED FAULTY O-RINGS AND MISSING BOLTS AT HOIST PUMP
LINES. REMOVED ENGINE ACCESSORY DRIVE SHAFT AND GUARDS AND CLEANED AREA.
ATTEMPTED TO REMOVE YOLK TO ACCESS LEAKING SEAL. YOLK IS BADLY SEIZED, DROVE TO SHOP,
GOT PULLER, YOLK WOULD STILL NOT COME OFF, NEED TO HEAT YOLK TO REMOVE IT.

NOV 16, 10 - OI LEAKS - STEVE

REMOVED OUTPUT SEAL, INSTALLED NEW SEAL, INSTALLED YOKE, INSTALLED DRIVE SHAFT. NEEDS
TRANNY OI. NEEDS TO BE RUN TO FIND THE REST OF LEAKS.

NOV 17, 10 - CALLED FOR OIL, TOPPED UP OIL LEVELS - JIM M

NOV 18, 10 - OIL LEAKS - JIM M

CHECK PART BRAKE AIR LEAK. NO LEAK FOUND. REMOVED GTUARD, U-JOINT AND SEAL. YOKE
HAD WORN OUT. TRIED TO INSTALL SEAL, WRONG SEAL FOR TRANS. RESEARCHED PARTS AND
FOUND A SERVICE MAGAZINE REFERING TO OLD PART #. ORDERED PARTS. PPICKED UP PARTS AT
FINNING, INSTALLED, TRIED TO START UNIT, BATTERIES DEAD. END OF SHIFT.
HOIST PUMP WAS REPLACED. TORQUE LOCK UP VALVE. CHANGED LINE FITTING, REPLACED AND
RESEALED.

NOV 19, 10 - OIL LEAKS - JIM M

FILLED TANKS WITH OIL. MACHINE HAD THE HEATER ON THE ENGINE, HYDRAULIC TANK AND
PUMPS FOR 18 HRS. STARTED MACHINE AND IT WAS WARMING UP. NOTICED THAT THE
HYDRAULIC OI LEVEL WAS GOING DONW. CHECKED THE LEFT FRONT WHEEL AND IT WAS OVER
FULL WITH OIL AND THE OIL WAS PUMPING RIGHT THROUGH. CHECKED RIGHT FRONT WHEEL AND
IT WAS FULL OF HYDRAULIC OIL. THE DIFF IS ALSO OVERFULL. MACHINE IS COMING TO THE

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SHOP. INSIDE DU-CONE SEALS ARE LEAKING.

13-Oct-2010 WOC72572 - 1250 HR PM SERVICE (KMC) 17,217

1250 HR PM SERVICE COMPLETED BY KMC

12-Oct-2010 WOC70524 - NO REVERSE 17,085

New operator - box was up - gearshift in wrong position when Mechanic arrived.

OCT 11, 10 - NO REVERSE - GRANT

PACK UP OFF 4R-33. TRAVEL 8KM TO WI DUMP. FOUND UNIT UP. PROBLEM WAS OPERATOR WAS
NEW, GEARSHIFT IN WRONG POSITION. TRAVEL BACK AND RESET UP AT 4R-33.

30-Sep-2010 WOC69495 - REPLACE FUEL PEDAL 17,018

Roller and pivot pin (parts supplied by KMC)

SEPT 30, 10 - DARREN

DROVE TO KMC SHOP AND PICKED UP PARTS. GOT DIRECTIONS TO TRUCK AND DROVE TO IT. SET
UP, REPLACED THROTTLE PEDAL ROLLER AND PIVOT PIN. CHECKED OPERATION AND CLEANED UP.
SIGNED OUT @ KMC AND DROVE BACK TO THE SHOP.

28-Sep-2010 WOC69354 - BACKCHARGE 16,990

No reverse gear - operator did not press yellow button so reverse would engage.

SEPT 28, 10 - NO REVERSE - KEVIN L

DRIVE TO MACHINE, FILLED OUT FLRA. LOCKED AND CHOCKED UNIT OUT OF SERVICE. CHECKED
COMPLAINT. FOUND CUSTOMER DID NOT PRESS YELLOW PARK BRAKE RELEASE BUTTON SO
MACHINE WOULD NTO GO INTO GEAR. CALLED CUSTOMER JOHN, NOTIFIED WHAT I HAD FOUND
AND THAT MACHINE WAS UP.

24-Aug-2010 WOC66269 - 750 HR SERVICE 16,822

KMC DID A 750 HR SERVICE AUG 24 AT 16822 HRS

20-Aug-2010 WOC65008 - REAR STRUTS 16,723

CHARGE REAR STRUTS.

AUGUST 19,10:
DRIVE TO UNIT. FILLED OUT FLRA. LOCKED OUT FLRA. LOCKED AND CHOCKED UNIT OUT OF
SERVICE. CHARGED REAR STRUTSTO 4 INCHES FROM TO NUT TO BOTTOM NUT. NOTIFIED
CUSTOMER UNIT IS READY FOR USE.

28-Jul-2010 WOC62462 - 500 HR PM 16,382

KMC DID A 500 HR PM AT 16382 HR

21-Jul-2010 WOC61602 - INSTALL NEUTRAL RUN COVER 16,910

Modify to accept lock

23 SEPT
REPAIR SIGNAL LIGHTS

SEPT 23, 10 - NEUTRAL RUN COVER - GRANT

TRAVEL TO SITE, TO YARD AND ONTO MACHINE. INSTALL NEUTRAL RUN COVER. PACK UP WELDING
CABLES. PAINT TAB. REPAIR VENTS BROKEN PARTS SUPPLIED KMC. 5 MIN.

SEPT 23, 10 - SIGNAL LIGHT NOT WORKING - GRANT

TRAVEL TO MACHINE. LOCK OUT UNIT WHEEL CHOCKS, FLRA. RUNNING REPAIRS ADD. TEST
SIGNAL LIGHT. FOUND ONLY 6 LED WORKING. SET UP LADDER, CHECK WIRING, FOUND 2 DETER
PINS (REPLACED PINS). TEST VOLTAGE FOUND GOOD. TEST STILL NOT WORKING. GET LIGHT
FROM KMC. REMOVE OLD LED. CUT STRIPPED BOLT HEAD OFF. INSTALL NEW LED, TEST OK. PACK
UP. KMC SUPPLIED PARTS, 334-5409 LED LIGHT.

19-Jul-2010 WOC61430 - L/H TURBO OIL LEAK 16,195

Possible return line gasket.

JULY 18,10: TURBO OIL LEAK L/H TURBO:

TVL TO UNIT. QUICK CHECK ON MACHINE. HEAVY OIL LEAK AT TURBO LOOKS LIKE OIL FEED LINE.
BUT TO HOT TO GET VERY CLOSE AND INSPECT.. LOCK OUT UNIT. REMOVED CHOCKS AND LOCKS.
NOTICED KMC D6R 2-80 HAD LOOSE SEGMENTS WHEN IT PARKED ALONGSIDE TAG UNIT DOWN AND
RANG KMC.

JULY 19,10: TURBO OIL LEAK:

WAIT FOR RIDE TO MACHINE AS EMECO TRUCK ONLY TWO WHEEL DRIVE. LOCKS AND WHEEL
CHOCKS. CLEAN AREA. REMOVE TURBO COOLANT LINES AND CAP. REMOVE OIL FEED LINE AND
CHANGE GASKET MOUNTING BOLTS WERE LOOSE. CLEAN UP GASKET AND RESEAL. TOP UP
COOLANT. WAIT FOR ONE HOUR FOR STEAM CLEANER TO CLEAN OFF OIL. TEST RUN AND CHECK.

16-Jul-2010 WOC61318 - BLOWN HIOSTCYLINDER HOSE 16,167

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TOP HOSE RHS HOIST

HOSE PN: 218-3778

NOVEMBER 17,10: BLOWEN R/H HOIST LINE:

LOAD TOOLS FROM SOUTHERN MAN TO EMECO FIELD TRUCK, PICK UP HOSE AT FINNING. TVL TO
KMC LAYDOWN SYNCRUDE. ESCORT TO MACHINE. CHOCK AND LOCKOUT TRUCK. CHANGE HOIST
LINE. TEST AND TOP UP OIL OK. CLEAN UP.

8-Jul-2010 WOC60184 - CHECK BLOWER MOTOR 16,037

Fan speeds 1 and 3 working.

JULY 8,10: TROUBLESHOOT FAN SPEED:

REMOVE FRONT COVER , REMOVE FAN MODULE TEST RESISTOR AND SWITTH FOUND. RESISTOR
BURNT OUT. ORDER PARTS. WAIT FINNING FOR PARTS TO BE PICKED. REASSEMBLE AND TEST OK.

28-Jun-2010 WOC58606 - GPS INSTALLS 16,032

TITAN TO INSTALL GPS SYSTEM

23-Jun-2010 WOC58215 - INSTALL FIRE SUPPRESSION 16,037

Install Ansul fire system
Install by Odie Mechanical at Gladiator equipment.

WE DID A COMMISION ON UNIT 49. CONNECTED PANEL. PUT FUSES IN PACE. METERED PANEL. BLEW
1/4" LINES. CONDUCTED ENGINE SHUTDOWN. CHECKED I/R'S FIREWIRE, WIRING AND HOSE
CONNECTION. UPON CHECKING FOUND, I LOOSE CONNECTION AND USED 1' OF 7/4" HOSE WRAP.
SYSTEM OK. COMISSIONED.

23-Jun-2010 WOC58214 - INSTALL AUTO LUBE 16,032

Install Autio Lube
Installation carried out at Gladiator Equipment

21-Jun-2010 WOC57983 - PREP FOR RENT 16,305

Assemble trucks
Fit Fire Suppression

JULY 5,10: PREPERATION FOR RENT:

DRIVE TO KMC CROSS YARD. FILLED OUT FLRA, LOCKED ANC CHOCKED UNIT OUT OF SERVICE.
CHARGED STRUTS, TOPPED UP FLUIDS. INSTALLED CHAINS ON HAND RAIL BESIDE OPERATOR
DOOR. RAPAIRED AIR LEAK AT SAFETY VALVE ON AIR TANK. INSTALLED EVACUATOR VALVE ON AIR
FILTER HOUSING, TOPPED UP WASHER FLUID. HOOKED UP HOIST CYLINDERS TO BASE. INSTALL
MUD FLAPS, ROCKEJECTORS. INSTALLED BROCE FOR REAR TIRES VALVE STEMS, REPAIRED
AIRLINES RUBBING. REPAIRED COOLANT LEAKS, REPAIR AIR COMPRESSOR OIL LEAK, REPLACED
WASHER PUMP TIGHTENED A/C BELT. INSTALLED ETHER BOTTLE. REPAIRED TRANS FILTER HOUSING
LEAK.

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